CN117921370B - A turning device for boring tool processing - Google Patents

A turning device for boring tool processing Download PDF

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Publication number
CN117921370B
CN117921370B CN202410280045.2A CN202410280045A CN117921370B CN 117921370 B CN117921370 B CN 117921370B CN 202410280045 A CN202410280045 A CN 202410280045A CN 117921370 B CN117921370 B CN 117921370B
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component
sliding
plate
rotating
turning
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CN117921370A (en
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费永新
圣建军
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Wuxi Qige Zhicheng Precision Machinery Manufacturing Co ltd
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Wuxi Qige Zhicheng Precision Machinery Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25Movable or adjustable work or tool supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0046Devices for removing chips by sucking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Drilling And Boring (AREA)

Abstract

本发明涉及镗刀加工技术领域,具体涉及一种镗刀加工用车削设备,包括加工台,还包括控制器、切削机构、冲孔机构、清理机构和旋转机构,切削机构包括车刀、角度调节组件、纵向滑动组件和横向滑动组件,冲孔机构包括钻头和升降组件,加工台的顶部一端固定设有侧板,旋转机构包括转板、驱动组件和三个夹爪,清理机构包括接收管、传动组件和吸附组件,加工台的顶部固定设有支撑架,接收管固定设在吸附组件上,角度调节组件、纵向滑动组件、升降组件,驱动组件和吸附组件与控制器均为电性连接,本发明的一种镗刀加工用车削设备,车刀的位置可任意调节,从而使得车削角度任意可调,提升了车削的灵活性,方便对不同尺寸规格的镗刀进行加工。

The present invention relates to the technical field of boring tool processing, and specifically to a turning device for boring tool processing, comprising a processing table, a controller, a cutting mechanism, a punching mechanism, a cleaning mechanism and a rotating mechanism. The cutting mechanism comprises a turning tool, an angle adjustment component, a longitudinal sliding component and a transverse sliding component. The punching mechanism comprises a drill bit and a lifting component. A side plate is fixedly provided at one end of the top of the processing table. The rotating mechanism comprises a rotating plate, a driving component and three clamping claws. The cleaning mechanism comprises a receiving tube, a transmission component and an adsorption component. A supporting frame is fixedly provided on the top of the processing table. The receiving tube is fixed on the adsorption component. The angle adjustment component, the longitudinal sliding component, the lifting component, the driving component and the adsorption component are all electrically connected to the controller. In the turning device for boring tool processing of the present invention, the position of the turning tool can be arbitrarily adjusted, so that the turning angle can be arbitrarily adjusted, the flexibility of turning is improved, and it is convenient to process boring tools of different sizes.

Description

一种镗刀加工用车削设备A turning device for boring tool processing

技术领域Technical Field

本发明涉及镗刀加工技术领域,具体涉及一种镗刀加工用车削设备。The invention relates to the technical field of boring tool processing, in particular to a turning device for boring tool processing.

背景技术Background technique

镗刀是孔加工刀具的一种,一般是圆柄的,也有较大工件使用方刀杆一般见于立车,最常用的场合就是里孔加工,扩孔,仿形等。但是并不是只能加工里孔,端面外圆也是可以加工的,只是习惯上不是这样使用。镗刀是镗削刀具的一种,一般是圆柄的,也有较大工件使用方刀杆,最常用的场合就是内孔加工,扩孔,仿形等。有一个或两个切削部分、专门用于对已有的孔进行粗加工、半精加工或精加工的刀具。镗刀可在镗床、车床或铣床上使用。Boring cutter is a kind of hole processing tool, generally with round handle, and square shank is also used for larger workpieces. It is generally found in vertical lathes, and the most common occasions are inner hole processing, hole expansion, profiling, etc. However, it is not only for processing inner holes, but also for processing the outer circle of the end face, but it is not used in this way. Boring cutter is a kind of boring tool, generally with round handle, and square shank is also used for larger workpieces. The most common occasions are inner hole processing, hole expansion, profiling, etc. A tool with one or two cutting parts, specially used for rough processing, semi-finishing or finishing of existing holes. Boring cutters can be used on boring machines, lathes or milling machines.

现有镗刀加工技术存在以下不足:The existing boring tool processing technology has the following shortcomings:

1.现有的镗刀车削设备上的刀具的车削角度无法灵活调节,导致车削的灵活性较差,不利于提升车削效率。1. The turning angle of the tool on the existing boring tool turning equipment cannot be flexibly adjusted, resulting in poor turning flexibility, which is not conducive to improving turning efficiency.

2.工件车削过程中产生的金属碎屑落在设备上会造成对设备的污染,增加清理负担,同时也容易造成设备的堵塞,降低其使用寿命。2. Metal debris generated during the turning process of the workpiece falls on the equipment, causing pollution to the equipment and increasing the cleaning burden. It is also easy to cause blockage of the equipment and reduce its service life.

3.掉落的金属碎屑一般通过人工手持刷子去清扫,费时费力,清理效率较低。3. The fallen metal debris is usually cleaned by hand with a hand-held brush, which is time-consuming and labor-intensive, and the cleaning efficiency is low.

发明内容Summary of the invention

本发明的目的在于提供一种镗刀加工用车削设备。The object of the present invention is to provide a turning device for boring tool processing.

为达此目的,本发明采用以下技术方案:To achieve this object, the present invention adopts the following technical solutions:

提供一种镗刀加工用车削设备,包括加工台,Provided is a turning device for boring tool processing, comprising a processing table,

还包括控制器、切削机构、冲孔机构、清理机构和旋转机构,It also includes a controller, a cutting mechanism, a punching mechanism, a cleaning mechanism and a rotating mechanism.

切削机构设在加工台的顶部,切削机构包括车刀、角度调节组件、纵向滑动组件和横向滑动组件,纵向滑动组件设在加工台的顶部,角度调节组件设在纵向滑动组件的顶部,横向滑动组件设在角度调节组件的顶部,车刀设在横向滑动组件上,The cutting mechanism is arranged on the top of the processing table. The cutting mechanism includes a turning tool, an angle adjustment component, a longitudinal sliding component and a transverse sliding component. The longitudinal sliding component is arranged on the top of the processing table, the angle adjustment component is arranged on the top of the longitudinal sliding component, the transverse sliding component is arranged on the top of the angle adjustment component, and the turning tool is arranged on the transverse sliding component.

冲孔机构设在加工台的顶部,冲孔机构包括钻头和升降组件,升降组件设在加工台的顶部,钻头设在升降组件上,The punching mechanism is arranged on the top of the processing table. The punching mechanism includes a drill bit and a lifting assembly. The lifting assembly is arranged on the top of the processing table. The drill bit is arranged on the lifting assembly.

加工台的顶部一端固定设有侧板,旋转机构设在侧板的外壁上,旋转机构包括转板、驱动组件和三个夹爪,转板通过第一转轴转动设在侧板的外壁上,驱动组件设在转板上,三个夹爪均固定设在驱动组件上,A side plate is fixedly arranged at one end of the top of the processing table, and a rotating mechanism is arranged on the outer wall of the side plate. The rotating mechanism includes a rotating plate, a driving assembly and three clamping jaws. The rotating plate is arranged on the outer wall of the side plate through a first rotating shaft, and the driving assembly is arranged on the rotating plate. The three clamping jaws are all fixedly arranged on the driving assembly.

清理机构设在加工台的顶部,清理机构包括接收管、传动组件和吸附组件,加工台的顶部固定设有支撑架,吸附组件设在支撑架的顶部,传动组件设在第一转轴和吸附组件之间,接收管固定设在吸附组件上,角度调节组件、纵向滑动组件、升降组件,驱动组件和吸附组件与控制器均为电性连接。The cleaning mechanism is arranged on the top of the processing table, and the cleaning mechanism includes a receiving tube, a transmission assembly and an adsorption assembly. A support frame is fixedly provided on the top of the processing table, the adsorption assembly is arranged on the top of the support frame, the transmission assembly is arranged between the first rotating shaft and the adsorption assembly, the receiving tube is fixedly provided on the adsorption assembly, and the angle adjustment assembly, the longitudinal sliding assembly, the lifting assembly, the driving assembly and the adsorption assembly are all electrically connected to the controller.

进一步的,纵向滑动组件包括电动推杆、滑板和两个滑轨,两个滑轨均固定设在加工台的顶部,滑板滑动设在两个滑轨的顶部,电动推杆固定设在加工台的顶部,其输出端与滑板的底部固定连接,电动推杆与控制器电连接。Furthermore, the longitudinal sliding assembly includes an electric push rod, a slide plate and two slide rails. The two slide rails are fixed on the top of the processing table. The slide plate slides on the top of the two slide rails. The electric push rod is fixed on the top of the processing table, and its output end is fixedly connected to the bottom of the slide plate. The electric push rod is electrically connected to the controller.

进一步的,角度调节组件包括转盘、第一齿轮、第二齿轮和直流电机,滑板的顶部固定设有U型架,直流电机固定设在滑板的顶部,第一齿轮固定设在其输出端上,U型架和滑板的底部之间转动设有第二转轴,第二齿轮固定设在第二转轴上,第一齿轮与第二齿轮啮合连接,且第一齿轮小于第二齿轮,转盘固定设在第二转轴的顶端,直流电机与控制器电连接。Furthermore, the angle adjustment assembly includes a turntable, a first gear, a second gear and a DC motor. A U-shaped frame is fixedly provided on the top of the skateboard, the DC motor is fixedly provided on the top of the skateboard, the first gear is fixedly provided on its output end, a second rotating shaft is rotatably provided between the U-shaped frame and the bottom of the skateboard, the second gear is fixedly provided on the second rotating shaft, the first gear is meshed with the second gear, and the first gear is smaller than the second gear, the turntable is fixedly provided on the top of the second rotating shaft, and the DC motor is electrically connected to the controller.

进一步的,横向滑动组件包括丝杆滑台、滑块、限位块和两个抵紧块,丝杆滑台固定设在转盘的顶部,滑块滑动设在丝杆滑台上,其中一个抵紧块固定设在滑块的顶部,限位块设在其中一个抵紧块的顶部,另一个抵紧块设在限位块的顶部,限位块和两个抵紧块通过四个螺栓固定连接,车刀位于两个抵紧块之间,且车刀的一端与限位块的外壁贴合。Furthermore, the transverse sliding assembly includes a screw slide, a slider, a limit block and two clamping blocks. The screw slide is fixed on the top of the turntable, and the slider is slidably arranged on the screw slide. One of the clamping blocks is fixed on the top of the slider, the limit block is arranged on the top of one of the clamping blocks, and the other clamping block is arranged on the top of the limit block. The limit block and the two clamping blocks are fixedly connected by four bolts. The turning tool is located between the two clamping blocks, and one end of the turning tool is in contact with the outer wall of the limit block.

进一步的,驱动组件包括步进电机、蜗杆、蜗轮、圆台和三个滑柱,圆台固定设在转板上,圆台的中心设有定位孔,蜗杆转动设在圆台上,步进电机固定设在转板上,其输出端与蜗杆的顶端固定连接,三个滑柱等间距设置在圆台的外壁上,且每个滑柱均与圆台的内壁滑动连接,每个夹爪均与一个滑柱远离圆台的一端固定连接,每个滑柱的底部均铰接设置有滑条,圆台的内部通过第一铰接轴可转动的设置有圆盘,蜗轮固定设在第一铰接轴上,蜗杆与蜗轮啮合连接,圆盘的外壁上等间距设置有三个导向槽,每个滑条均滑动设在一个导向槽的内部,步进电机与控制器电连接。Furthermore, the driving assembly includes a stepper motor, a worm, a worm wheel, a circular table and three sliding columns. The circular table is fixed on a rotating plate. A positioning hole is provided in the center of the circular table. The worm is rotatably provided on the circular table. The stepper motor is fixed on the rotating plate. The output end of the stepper motor is fixedly connected to the top end of the worm. The three sliding columns are equidistantly arranged on the outer wall of the circular table, and each sliding column is slidably connected to the inner wall of the circular table. Each clamp is fixedly connected to one end of a sliding column away from the circular table. A sliding bar is hingedly provided at the bottom of each sliding column. A disc is rotatably provided inside the circular table through a first hinge shaft. The worm wheel is fixedly provided on the first hinge shaft. The worm is meshingly connected to the worm wheel. Three guide grooves are equidistantly arranged on the outer wall of the disc. Each sliding bar is slidably provided inside a guide groove. The stepper motor is electrically connected to the controller.

进一步的,传动组件包括同步带、两个同步轮和两个锥齿轮,加工台的顶部固定设有安装架,安装架上分别转动设有第二铰接轴和第三铰接轴,两个同步轮分别固定设在第一转轴和第二铰接轴的一端,同步带套设在两个同步轮之间,两个锥齿轮分别固定设在第二铰接轴的另一端和第三铰接轴的一端,两个锥齿轮啮合连接。Furthermore, the transmission assembly includes a synchronous belt, two synchronous wheels and two bevel gears. A mounting frame is fixedly provided on the top of the processing table, and a second hinge shaft and a third hinge shaft are rotatably provided on the mounting frame. The two synchronous wheels are respectively fixed on one end of the first rotating shaft and the second hinge shaft. The synchronous belt is sleeved between the two synchronous wheels. The two bevel gears are respectively fixed on the other end of the second hinge shaft and one end of the third hinge shaft, and the two bevel gears are meshingly connected.

进一步的,吸附组件包括风扇、圆管和滤板,圆管固定设在接收管靠近安装架的一端,滤板固定设在圆管的内壁上,第三铰接轴的另一端与滤板转动连接,风扇固定设在第三铰接轴远离锥齿轮的一端,圆管的圆周方向上的外壁上设有弧形下料口,弧形下料口的底部滑动设有收集盒。Furthermore, the adsorption assembly includes a fan, a circular tube and a filter plate. The circular tube is fixed at one end of the receiving tube close to the mounting frame, the filter plate is fixed on the inner wall of the circular tube, the other end of the third hinge shaft is rotatably connected to the filter plate, the fan is fixed at one end of the third hinge shaft away from the bevel gear, an arc-shaped discharge port is provided on the outer wall in the circumferential direction of the circular tube, and a collection box is slidably provided at the bottom of the arc-shaped discharge port.

进一步的,升降组件包括导轨、气缸、微电机和升降板,导轨固定设在加工台的顶部,升降板滑动设在导轨上,气缸固定设在导轨的外壁上,其输出端与升降板的底部一端固定连接,微电机插设在升降板的另一端,钻头与其输出端固定连接,导轨的外壁上固定设有限位板,限位板的顶部固定设有导杆,导杆与升降板滑动连接,导杆的外壁上套设有缓冲弹簧,微电机与控制器电连接。Furthermore, the lifting assembly includes a guide rail, a cylinder, a micromotor and a lifting plate. The guide rail is fixed on the top of the processing table, the lifting plate is slidably arranged on the guide rail, the cylinder is fixed on the outer wall of the guide rail, and its output end is fixedly connected to one end of the bottom of the lifting plate. The micromotor is inserted at the other end of the lifting plate, and the drill bit is fixedly connected to its output end. A limit plate is fixedly arranged on the outer wall of the guide rail, a guide rod is fixedly arranged on the top of the limit plate, the guide rod is slidably connected to the lifting plate, a buffer spring is sleeved on the outer wall of the guide rod, and the micromotor is electrically connected to the controller.

进一步的,侧板远离转板的一端固定设有驱动电机,其输出端与第一转轴远离转板的一端固定连接,驱动电机与控制器电连接。Furthermore, a driving motor is fixedly provided at one end of the side plate away from the rotating plate, an output end of the driving motor is fixedly connected to one end of the first rotating shaft away from the rotating plate, and the driving motor is electrically connected to the controller.

进一步的,丝杆滑台、导轨和两个滑轨的外壁上均设有风琴防护罩。Furthermore, the screw slide, the guide rail and the outer walls of the two slide rails are all provided with accordion protective covers.

本发明的有益效果:Beneficial effects of the present invention:

1.本发明通过设计角度调节组件、纵向滑动组件和横向滑动组件,能够通过纵向滑动组件和横向滑动组件带动车刀横向或纵向任意滑动调节位置,同时通过角度调节组件带动车刀任意旋转,能满足任意角度的车削要求,相较于现有技术,车刀的位置可任意调节,从而使得车削角度任意可调,提升了车削的灵活性,方便对不同尺寸规格的镗刀进行加工。1. The present invention designs an angle adjustment component, a longitudinal sliding component and a transverse sliding component, and can drive the turning tool to slide and adjust its position arbitrarily in the transverse or longitudinal direction through the longitudinal sliding component and the transverse sliding component, and at the same time drive the turning tool to rotate arbitrarily through the angle adjustment component, which can meet the turning requirements of any angle. Compared with the prior art, the position of the turning tool can be adjusted arbitrarily, so that the turning angle can be adjusted arbitrarily, which improves the flexibility of turning and facilitates the processing of boring tools of different sizes.

2.本发明通过设计传动组件,将清理机构和旋转机构联动设计,二共用一个驱动源,即驱动电机,能够在转板带动金属棒加工的同时,同步通过吸附组件实现对加工过程中产生的金属碎屑吸附,防止金属碎屑落在设备上会造成对设备的污染,减轻清理负担,同时避免造成设备的堵塞,有利于提升其使用寿命。2. The present invention links the cleaning mechanism and the rotating mechanism by designing a transmission component, and the two share a driving source, namely, a driving motor. While the rotating plate drives the metal rod for processing, the metal debris generated in the processing process can be adsorbed through the adsorption component at the same time, so as to prevent the metal debris from falling on the equipment and causing pollution to the equipment, reduce the cleaning burden, and avoid clogging of the equipment, which is beneficial to prolonging its service life.

3.本发明通过设计弧形下料口和收集盒,同时通过设计吸附组件,首先通过吸附组件将产生的金属碎屑吸至圆管内,然后在滤板的阻隔作用下通过弧形下料口暂存至收集盒的内部,无需通过人工清扫,省时省力,进而提升了清理效率和效果。3. The present invention designs an arc-shaped discharge port and a collection box, and at the same time designs an adsorption component. First, the generated metal debris is sucked into the circular tube by the adsorption component, and then temporarily stored in the interior of the collection box through the arc-shaped discharge port under the blocking effect of the filter plate. There is no need for manual cleaning, which saves time and effort, thereby improving the cleaning efficiency and effect.

4.本发明通过设计传动组件,将清理机构和旋转机构联动设计,二共用一个驱动源,即驱动电机,能够降低本设备的整体耗电量,降低车削成本,同时缩减了本设备的整体结构,降低了本设备的造价和占地空间。4. The present invention links the cleaning mechanism and the rotating mechanism by designing a transmission component, and the two share a driving source, namely, a driving motor, which can reduce the overall power consumption of the equipment, reduce the turning cost, and at the same time reduce the overall structure of the equipment, thereby reducing the cost and floor space of the equipment.

5.本发明通过设计控制器、切削机构、冲孔机构、清理机构和旋转机构,能够将用于制作镗刀的金属棒一次性车削出刀柄、刀头、刀头与刀柄锥形连接段以及用来安装刀片的安装孔,从而完成整个镗刀的车削加工,只需后续安装刀片即可,一体化程度较高,使得本镗刀加工用车削更加高效。5. The present invention, through the design of a controller, a cutting mechanism, a punching mechanism, a cleaning mechanism and a rotating mechanism, can turn a metal rod used to make a boring tool into a shank, a tool head, a tapered connecting section between the tool head and the shank, and a mounting hole for installing a blade at one time, thereby completing the turning process of the entire boring tool. Only the blade needs to be installed later, and the degree of integration is high, making the turning process of the boring tool more efficient.

6.本发明通过设计冲孔机构,即钻头和升降组件,同时通过设计缓冲弹簧,当刀柄和刀头连接处的锥形段车削完毕,通过控制器启动微电机,由于其输出端与钻头固定连接,从而带动钻头高速旋转,再通过控制器启动气缸,从而使其输出端收缩,由于其输出端与升降板的底部一端固定连接,升降板的另一端与微电机固定连接,在导轨和导杆的限位作用下,使得升降板带动高速旋转的钻头下降,直至钻头与刀头接触,钻出一个安装孔,方便安装镗刀的刀片,缓冲弹簧确保钻头匀速下降,防止安装孔钻歪,有利于提升刀片的安装精度。6. The present invention designs a punching mechanism, namely a drill bit and a lifting assembly, and also designs a buffer spring. When the tapered section at the connection between the tool handle and the tool head is turned, the micromotor is started through the controller. Since its output end is fixedly connected to the drill bit, the drill bit is driven to rotate at high speed. Then the cylinder is started through the controller to shrink its output end. Since its output end is fixedly connected to one end of the bottom of the lifting plate, and the other end of the lifting plate is fixedly connected to the micromotor, the lifting plate drives the high-speed rotating drill bit to descend under the limiting action of the guide rail and the guide rod until the drill bit contacts the tool head and a mounting hole is drilled to facilitate the installation of the boring tool blade. The buffer spring ensures that the drill bit descends at a uniform speed to prevent the mounting hole from being drilled crookedly, which is beneficial to improving the installation accuracy of the blade.

7.本发明通过设计驱动组件和三个夹爪,能够通过驱动组件带动三个夹爪相互靠近或远离,从而满足不同粗细的金属棒的车削,进而满足不同大小的镗刀的加工需求,提升了本车削设备的实用性。7. The present invention designs a driving assembly and three clamping jaws, which can drive the three clamping jaws to move closer to or farther from each other through the driving assembly, thereby meeting the turning needs of metal bars of different thicknesses, and further meeting the processing needs of boring tools of different sizes, thereby improving the practicality of the turning equipment.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例的技术方案,下面对本发明实施例中的附图作简单地介绍。In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings in the embodiment of the present invention are briefly introduced below.

图1为本发明的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;

图2为图1中的A处放大图;Figure 2 is an enlarged view of point A in Figure 1;

图3为本发明的侧视图;Fig. 3 is a side view of the present invention;

图4为图3中的B处放大图;FIG4 is an enlarged view of point B in FIG3 ;

图5为本发明的正视图;Fig. 5 is a front view of the present invention;

图6为本发明圆管的切面图;FIG6 is a cross-sectional view of a circular tube of the present invention;

图7为图6中的C处放大图;FIG7 is an enlarged view of point C in FIG6;

图8为本发明转板、驱动组件和三个夹爪的立体结构示意图;FIG8 is a schematic diagram of the three-dimensional structure of the rotating plate, the driving assembly and the three clamping jaws of the present invention;

图9为本发明镗刀的立体结构示意图;FIG9 is a schematic diagram of the three-dimensional structure of the boring tool of the present invention;

图中:In the figure:

加工台1,Processing table 1,

切削机构2,Cutting mechanism 2,

车刀20,Turning tool 20,

角度调节组件21,转盘210,第一齿轮211,第二齿轮212,直流电机213,Angle adjustment component 21, turntable 210, first gear 211, second gear 212, DC motor 213,

纵向滑动组件22,电动推杆220,滑板221,滑轨222,Longitudinal sliding assembly 22, electric push rod 220, slide plate 221, slide rail 222,

横向滑动组件23,丝杆滑台230,滑块231,限位块232,抵紧块233,螺栓234,Transverse sliding assembly 23, screw slide 230, slider 231, limit block 232, tightening block 233, bolt 234,

冲孔机构3,Punching mechanism 3,

钻头30,Drill bit 30,

升降组件31,导轨310,气缸311,微电机312,升降板313,缓冲弹簧314,Lifting assembly 31, guide rail 310, cylinder 311, micro motor 312, lifting plate 313, buffer spring 314,

清理机构4,Cleaning Agency 4,

接收管40,Receiving tube 40,

传动组件41,同步带410,同步轮411,锥齿轮412,Transmission assembly 41, synchronous belt 410, synchronous wheel 411, bevel gear 412,

吸附组件42,风扇420,圆管421,滤板422,弧形下料口423,收集盒424,Adsorption assembly 42, fan 420, round tube 421, filter plate 422, arc-shaped discharge port 423, collection box 424,

旋转机构5,Rotating mechanism 5,

转板50,驱动电机500,Rotating plate 50, driving motor 500,

驱动组件51,步进电机510,蜗杆511,蜗轮512,圆台513,滑柱514,滑条515,圆盘516,导向槽517,Driving assembly 51, stepping motor 510, worm 511, worm wheel 512, round table 513, sliding column 514, sliding bar 515, disc 516, guide groove 517,

夹爪52,Gripping jaw 52,

风琴防护罩6。Organ guard 6.

具体实施方式Detailed ways

下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸。Among them, the drawings are only used for illustrative purposes and represent only schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product.

参照图1至图8所示,一种镗刀加工用车削设备,包括加工台1,1 to 8, a boring tool machining turning equipment includes a machining table 1,

还包括控制器、切削机构2、冲孔机构3、清理机构4和旋转机构5,It also includes a controller, a cutting mechanism 2, a punching mechanism 3, a cleaning mechanism 4 and a rotating mechanism 5.

切削机构2设在加工台1的顶部,切削机构2包括车刀20、角度调节组件21、纵向滑动组件22和横向滑动组件23,纵向滑动组件22设在加工台1的顶部,角度调节组件21设在纵向滑动组件22的顶部,横向滑动组件23设在角度调节组件21的顶部,车刀20设在横向滑动组件23上,The cutting mechanism 2 is arranged on the top of the processing table 1, and the cutting mechanism 2 includes a turning tool 20, an angle adjustment component 21, a longitudinal sliding component 22 and a transverse sliding component 23. The longitudinal sliding component 22 is arranged on the top of the processing table 1, the angle adjustment component 21 is arranged on the top of the longitudinal sliding component 22, the transverse sliding component 23 is arranged on the top of the angle adjustment component 21, and the turning tool 20 is arranged on the transverse sliding component 23.

冲孔机构3设在加工台1的顶部,冲孔机构3包括钻头30和升降组件31,升降组件31设在加工台1的顶部,钻头30设在升降组件31上,The punching mechanism 3 is arranged on the top of the processing table 1. The punching mechanism 3 includes a drill bit 30 and a lifting assembly 31. The lifting assembly 31 is arranged on the top of the processing table 1. The drill bit 30 is arranged on the lifting assembly 31.

加工台1的顶部一端固定设有侧板,旋转机构5设在侧板的外壁上,旋转机构5包括转板50、驱动组件51和三个夹爪52,转板50通过第一转轴转动设在侧板的外壁上,驱动组件51设在转板50上,三个夹爪52均固定设在驱动组件51上,A side plate is fixedly provided at one end of the top of the processing table 1, and a rotating mechanism 5 is provided on the outer wall of the side plate. The rotating mechanism 5 includes a rotating plate 50, a driving assembly 51 and three clamping jaws 52. The rotating plate 50 is rotatably provided on the outer wall of the side plate through a first rotating shaft, the driving assembly 51 is provided on the rotating plate 50, and the three clamping jaws 52 are all fixedly provided on the driving assembly 51.

清理机构4设在加工台1的顶部,清理机构4包括接收管40、传动组件41和吸附组件42,加工台1的顶部固定设有支撑架,吸附组件42设在支撑架的顶部,传动组件41设在第一转轴和吸附组件42之间,接收管40固定设在吸附组件42上,角度调节组件21、纵向滑动组件22、升降组件31,驱动组件51和吸附组件42与控制器均为电性连接。The cleaning mechanism 4 is arranged on the top of the processing table 1, and the cleaning mechanism 4 includes a receiving tube 40, a transmission assembly 41 and an adsorption assembly 42. A support frame is fixedly provided on the top of the processing table 1, and the adsorption assembly 42 is arranged on the top of the support frame. The transmission assembly 41 is arranged between the first rotating shaft and the adsorption assembly 42, and the receiving tube 40 is fixed on the adsorption assembly 42. The angle adjustment assembly 21, the longitudinal sliding assembly 22, the lifting assembly 31, the driving assembly 51 and the adsorption assembly 42 are all electrically connected to the controller.

参照图1至图8所示,纵向滑动组件22包括电动推杆220、滑板221和两个滑轨222,两个滑轨222均固定设在加工台1的顶部,滑板221滑动设在两个滑轨222的顶部,电动推杆220固定设在加工台1的顶部,其输出端与滑板221的底部固定连接,电动推杆220与控制器电连接,当金属棒彻底固定后,通过控制器启动电动推杆220,从而使其输出端向前伸出,由于其输出端与滑板221固定连接,滑板221与两个滑轨222滑动连接,进而带动滑板221及安装在其上的车刀20向金属棒靠近,直至车刀20与金属棒远离定位孔的一端接触。1 to 8 , the longitudinal sliding assembly 22 includes an electric push rod 220, a slide plate 221 and two slide rails 222. The two slide rails 222 are fixedly arranged on the top of the processing table 1. The slide plate 221 is slidably arranged on the top of the two slide rails 222. The electric push rod 220 is fixedly arranged on the top of the processing table 1, and its output end is fixedly connected to the bottom of the slide plate 221. The electric push rod 220 is electrically connected to the controller. When the metal rod is completely fixed, the electric push rod 220 is started by the controller so that its output end extends forward. Since its output end is fixedly connected to the slide plate 221, the slide plate 221 is slidably connected to the two slide rails 222, thereby driving the slide plate 221 and the turning tool 20 installed thereon to approach the metal rod until the turning tool 20 contacts the end of the metal rod away from the positioning hole.

参照图1至图8所示,角度调节组件21包括转盘210、第一齿轮211、第二齿轮212和直流电机213,滑板221的顶部固定设有U型架,直流电机213固定设在滑板221的顶部,第一齿轮211固定设在其输出端上,U型架和滑板221的底部之间转动设有第二转轴,第二齿轮212固定设在第二转轴上,第一齿轮211与第二齿轮212啮合连接,且第一齿轮211小于第二齿轮212,转盘210固定设在第二转轴的顶端,直流电机213与控制器电连接,当金属棒远离转板50的一端车细后,通过控制器启动直流电机213,从而使其输出端带动第一齿轮211旋转,由于第二齿轮212与第二转轴固定连接,第一齿轮211与第二齿轮212啮合连接,且第一齿轮211小于第二齿轮212,转盘210与第二转轴的顶端固定连接,进而带动转盘210及其顶部的车刀20旋转至倾斜状态,再配合纵向滑动组件22和横向滑动组件23对金属棒粗段和细段的连接处车削成锥形,以提升后续使用时刀座带动刀柄7旋转传递至刀头8的内应力,增强整个镗刀的刚性,进而提升镗刀的镗削效果和使用寿命。1 to 8, the angle adjustment assembly 21 includes a turntable 210, a first gear 211, a second gear 212 and a DC motor 213. A U-shaped frame is fixedly provided on the top of the slide 221. The DC motor 213 is fixedly provided on the top of the slide 221. The first gear 211 is fixedly provided on its output end. A second rotating shaft is rotatably provided between the U-shaped frame and the bottom of the slide 221. The second gear 212 is fixedly provided on the second rotating shaft. The first gear 211 is meshed and connected with the second gear 212, and the first gear 211 is smaller than the second gear 212. The turntable 210 is fixedly provided on the top of the second rotating shaft. The DC motor 213 is electrically connected to the controller. When the metal rod is thinned away from one end of the rotating plate 50, , the DC motor 213 is started through the controller, so that its output end drives the first gear 211 to rotate. Since the second gear 212 is fixedly connected to the second rotating shaft, the first gear 211 is meshed with the second gear 212, and the first gear 211 is smaller than the second gear 212, the turntable 210 is fixedly connected to the top of the second rotating shaft, thereby driving the turntable 210 and the turning tool 20 on the top of the turntable to rotate to an inclined state, and then cooperating with the longitudinal sliding component 22 and the transverse sliding component 23 to turn the connection between the thick section and the thin section of the metal rod into a cone, so as to improve the internal stress transmitted to the cutter head 8 by the tool holder driving the tool handle 7 to rotate during subsequent use, thereby enhancing the rigidity of the entire boring tool, thereby improving the boring effect and service life of the boring tool.

参照图1至图8所示,横向滑动组件23包括丝杆滑台230、滑块231、限位块232和两个抵紧块233,丝杆滑台230固定设在转盘210的顶部,滑块231滑动设在丝杆滑台230上,其中一个抵紧块233固定设在滑块231的顶部,限位块232设在其中一个抵紧块233的顶部,另一个抵紧块233设在限位块232的顶部,限位块232和两个抵紧块233通过四个螺栓234固定连接,车刀20位于两个抵紧块233之间,且车刀20的一端与限位块232的外壁贴合,当车刀20将金属棒的端部车细后,通过丝滑滑台带动滑块231向靠近转板50的一端滑动,由于滑块231其中一个抵紧块233固定连接,其中一个抵紧块233与滑块231的顶部固定连接,另一个抵紧块233与限位块232的顶部贴合,限位块232位于两个抵紧块233之间,限位块232和两个抵紧块233通过四个螺栓234固定连接,车刀20位于两个抵紧块233之间,且车刀20的一端与限位块232的外壁贴合,进而使得车刀20向靠近转板50的一端水平滑动,将金属棒远离转板50的一端车细,作为镗刀的刀头8,而剩余粗段则作为镗刀的刀柄7,刀柄7方便与刀座安装。1 to 8, the transverse sliding assembly 23 includes a screw slide 230, a slider 231, a limit block 232 and two abutting blocks 233. The screw slide 230 is fixedly arranged on the top of the turntable 210, and the slider 231 is slidably arranged on the screw slide 230. One of the abutting blocks 233 is fixedly arranged on the top of the slider 231, and the limit block 232 is arranged on the top of one of the abutting blocks 233. The other abutting block 233 is arranged on the top of the limit block 232. The limit block 232 and the two abutting blocks 233 are fixedly connected by four bolts 234. The turning tool 20 is located between the two abutting blocks 233, and one end of the turning tool 20 is in contact with the outer wall of the limit block 232. When the turning tool 20 thins the end of the metal rod, it is driven by the silk slide The slider 231 slides toward one end close to the rotating plate 50. Since one of the clamping blocks 233 of the slider 231 is fixedly connected, one of the clamping blocks 233 is fixedly connected to the top of the slider 231, and the other clamping block 233 is fitted with the top of the limit block 232. The limit block 232 is located between the two clamping blocks 233. The limit block 232 and the two clamping blocks 233 are fixedly connected by four bolts 234. The turning tool 20 is located between the two clamping blocks 233, and one end of the turning tool 20 is fitted with the outer wall of the limit block 232, so that the turning tool 20 slides horizontally toward the end close to the rotating plate 50, and the end of the metal rod away from the rotating plate 50 is turned thin to serve as the tool head 8 of the boring tool, and the remaining rough section is used as the handle 7 of the boring tool. The handle 7 is convenient for installation with the tool holder.

参照图1至图8所示,驱动组件51包括步进电机510、蜗杆511、蜗轮512、圆台513和三个滑柱514,圆台513固定设在转板50上,圆台513的中心设有定位孔,蜗杆转动设在圆台513上,步进电机510固定设在转板50上,其输出端与蜗杆的顶端固定连接,三个滑柱514等间距设置在圆台513的外壁上,且每个滑柱514均与圆台513的内壁滑动连接,每个夹爪52均与一个滑柱514远离圆台513的一端固定连接,每个滑柱514的底部均铰接设置有滑条515,圆台513的内部通过第一铰接轴可转动的设置有圆盘516,蜗轮512固定设在第一铰接轴上,蜗杆与蜗轮512啮合连接,圆盘516的外壁上等间距设置有三个导向槽517,每个滑条515均滑动设在一个导向槽517的内部,步进电机510与控制器电连接,当进行加工时,首先将制作镗刀的金属棒的一端水平插入定位孔的内部,然后通过控制器启动步进电机510,从而使其输出端带动蜗杆旋转,由于蜗杆与蜗轮512啮合连接,蜗轮512与第一铰接轴固定连接,圆盘516通过第一铰接轴与圆台513内部转动连接,从而带动圆盘516旋转,由于圆盘516上开设有三个导向槽517,每个滑条515均与一个导向槽517滑动连接,每个滑柱514均与一个滑条515远离导向槽517的一端铰接,每个夹爪52均与一个滑柱514远离圆台513的一端固定连接,每个滑柱514均与圆台513的内壁滑动连接,进而通过圆盘516旋转时通过三个导向槽517与三个滑条515的配合带动三个滑柱514及三个夹爪52相互靠近,从而三个方向对金属棒进行夹持,实现彻底固定。1 to 8, the driving assembly 51 includes a stepper motor 510, a worm 511, a worm wheel 512, a round table 513 and three slide posts 514. The round table 513 is fixedly arranged on the rotating plate 50. A positioning hole is provided at the center of the round table 513. The worm is rotatably arranged on the round table 513. The stepper motor 510 is fixedly arranged on the rotating plate 50. The output end thereof is fixedly connected to the top of the worm. The three slide posts 514 are arranged on the outer wall of the round table 513 at equal intervals, and each slide post 514 slides with the inner wall of the round table 513. The worm gear 512 is fixedly connected to the first hinge shaft, and the worm gear 512 is meshed with the worm gear 512. Three guide grooves 517 are arranged at equal intervals on the outer wall of the disk 516. Each slide bar 515 is slidably arranged inside a guide groove 517. The stepper motor 510 is connected to the worm gear 512. The controller is electrically connected. When processing, first, one end of the metal rod for making the boring tool is horizontally inserted into the interior of the positioning hole, and then the stepping motor 510 is started by the controller, so that its output end drives the worm to rotate. Since the worm is meshed with the worm wheel 512, the worm wheel 512 is fixedly connected to the first hinge shaft, and the disc 516 is rotatably connected to the inside of the round table 513 through the first hinge shaft, thereby driving the disc 516 to rotate. Since the disc 516 is provided with three guide grooves 517, each slide bar 515 is connected to a The guide groove 517 is slidably connected, each slide post 514 is hinged to one end of a slide bar 515 away from the guide groove 517, each clamping claw 52 is fixedly connected to one end of a slide post 514 away from the round table 513, and each slide post 514 is slidably connected to the inner wall of the round table 513. Then, when the disk 516 rotates, the three guide grooves 517 and the three slide bars 515 cooperate to drive the three slide posts 514 and the three clamping claws 52 to approach each other, so that the metal rod is clamped in three directions to achieve complete fixation.

参照图1至图8所示,传动组件41包括同步带410、两个同步轮411和两个锥齿轮412,加工台1的顶部固定设有安装架,安装架上分别转动设有第二铰接轴和第三铰接轴,两个同步轮411分别固定设在第一转轴和第二铰接轴的一端,同步带410套设在两个同步轮411之间,两个锥齿轮412分别固定设在第二铰接轴的另一端和第三铰接轴的一端,两个锥齿轮412啮合连接,在转板50带动金属棒旋转的同时,由两个同步轮411分别与第一转轴和第二铰接轴的一端固定连接,两个同步轮411通过同步带410套接,两个锥齿轮412分别与第二铰接轴的另一端和第三铰接轴的一端固定连接,两个锥齿轮412啮合连接,从而带动第三铰接轴高速旋转。1 to 8, the transmission assembly 41 includes a synchronous belt 410, two synchronous wheels 411 and two bevel gears 412. A mounting frame is fixedly provided on the top of the processing table 1, and a second hinge shaft and a third hinge shaft are rotatably provided on the mounting frame. The two synchronous wheels 411 are respectively fixedly provided on one end of the first rotating shaft and the second hinge shaft, the synchronous belt 410 is sleeved between the two synchronous wheels 411, and the two bevel gears 412 are respectively fixedly provided on the other end of the second hinge shaft and one end of the third hinge shaft, and the two bevel gears 412 are meshedly connected. When the rotating plate 50 drives the metal rod to rotate, the two synchronous wheels 411 are respectively fixedly connected to one end of the first rotating shaft and the second hinge shaft, the two synchronous wheels 411 are sleeved through the synchronous belt 410, and the two bevel gears 412 are respectively fixedly connected to the other end of the second hinge shaft and one end of the third hinge shaft, and the two bevel gears 412 are meshedly connected, thereby driving the third hinge shaft to rotate at high speed.

参照图1至图8所示,吸附组件42包括风扇420、圆管421和滤板422,圆管421固定设在接收管40靠近安装架的一端,滤板422固定设在圆管421的内壁上,第三铰接轴的另一端与滤板422转动连接,风扇420固定设在第三铰接轴远离锥齿轮412的一端,圆管421的圆周方向上的外壁上设有弧形下料口423,弧形下料口423的底部滑动设有收集盒424,当第三铰接轴高速旋转时,由于第三铰接轴的另一端与滤板422转动连接,风扇420与在第三铰接轴远离锥齿轮412的一端固定连接,从而带动风扇420高速旋转,使得圆管421的内部产生负压,通过接收管40将车削时产生的金属碎屑吸附至圆管421的内部,在滤板422的阻隔作用下,从弧形下料口423处落入收集盒424的内部暂存,带车削结束,将收集盒424抽出清空。1 to 8, the adsorption assembly 42 includes a fan 420, a circular tube 421 and a filter plate 422. The circular tube 421 is fixedly arranged at one end of the receiving tube 40 close to the mounting frame, the filter plate 422 is fixedly arranged on the inner wall of the circular tube 421, the other end of the third hinge shaft is rotatably connected to the filter plate 422, the fan 420 is fixedly arranged at one end of the third hinge shaft away from the bevel gear 412, an arc-shaped discharge port 423 is arranged on the outer wall in the circumferential direction of the circular tube 421, and a collection box 424 is slidably arranged at the bottom of the arc-shaped discharge port 423. When the first When the three hinged shafts rotate at high speed, since the other end of the third hinged shaft is rotatably connected to the filter plate 422, the fan 420 is fixedly connected to the end of the third hinged shaft away from the bevel gear 412, thereby driving the fan 420 to rotate at high speed, so that negative pressure is generated inside the circular tube 421, and the metal debris generated during turning is adsorbed into the inside of the circular tube 421 through the receiving tube 40. Under the blocking effect of the filter plate 422, the metal debris falls from the arc-shaped discharge port 423 into the interior of the collection box 424 for temporary storage. When the turning is completed, the collection box 424 is pulled out and emptied.

参照图1至图8所示,升降组件31包括导轨310、气缸311、微电机312和升降板313,导轨310固定设在加工台1的顶部,升降板313滑动设在导轨310上,气缸311固定设在导轨310的外壁上,其输出端与升降板313的底部一端固定连接,微电机312插设在升降板313的另一端,钻头30与其输出端固定连接,导轨310的外壁上固定设有限位板,限位板的顶部固定设有导杆,导杆与升降板313滑动连接,导杆的外壁上套设有缓冲弹簧314,微电机312和气缸311均与控制器电连接,当刀柄7和刀头8连接处的锥形段车削完毕,通过控制器启动微电机312,由于其输出端与钻头30固定连接,从而带动钻头30高速旋转,再通过控制器启动气缸311,从而使其输出端收缩,由于其输出端与升降板313的底部一端固定连接,升降板313的另一端与微电机312固定连接,在导轨310和导杆的限位作用下,使得升降板313带动高速旋转的钻头30下降,直至钻头30与刀头8接触,钻出一个安装孔9,方便安装镗刀的刀片,缓冲弹簧314确保钻头30匀速下降,防止安装孔9钻歪,有利于提升刀片的安装精度。1 to 8, the lifting assembly 31 includes a guide rail 310, a cylinder 311, a micro motor 312 and a lifting plate 313. The guide rail 310 is fixedly arranged on the top of the processing table 1, and the lifting plate 313 is slidably arranged on the guide rail 310. The cylinder 311 is fixedly arranged on the outer wall of the guide rail 310, and its output end is fixedly connected to one end of the bottom of the lifting plate 313. The micro motor 312 is inserted at the other end of the lifting plate 313, and the drill bit 30 is fixedly connected to its output end. A limit plate is fixedly arranged on the outer wall of the guide rail 310, and a guide rod is fixedly arranged on the top of the limit plate. The guide rod is slidably connected to the lifting plate 313, and a buffer spring 314 is sleeved on the outer wall of the guide rod. The micro motor 312 and the cylinder 311 are both electrically connected to the controller. When the tool handle 7 After the conical section connected with the cutter head 8 is turned, the micromotor 312 is started through the controller. Since its output end is fixedly connected to the drill bit 30, the drill bit 30 is driven to rotate at high speed. Then the cylinder 311 is started through the controller to shrink its output end. Since its output end is fixedly connected to one end of the bottom of the lifting plate 313, the other end of the lifting plate 313 is fixedly connected to the micromotor 312. Under the limiting action of the guide rail 310 and the guide rod, the lifting plate 313 drives the high-speed rotating drill bit 30 to descend until the drill bit 30 contacts the cutter head 8, and a mounting hole 9 is drilled to facilitate the installation of the boring tool blade. The buffer spring 314 ensures that the drill bit 30 descends at a uniform speed to prevent the mounting hole 9 from being drilled crookedly, which is beneficial to improving the installation accuracy of the blade.

参照图1至图8所示,侧板远离转板50的一端固定设有驱动电机500,其输出端与第一转轴远离转板50的一端固定连接,驱动电机500与控制器电连接,当车刀20与金属棒远离定位孔的一端接触后,通过控制器启动驱动电机500,由于其输出端与第一转轴远离转板50的一端固定连接,金属棒被夹持在转板50上,进而带动金属棒高速旋转,通过车刀20将金属棒的端部车细。As shown in Figures 1 to 8, a driving motor 500 is fixedly provided at one end of the side plate away from the rotating plate 50, and its output end is fixedly connected to the end of the first rotating shaft away from the rotating plate 50. The driving motor 500 is electrically connected to the controller. When the turning tool 20 contacts the end of the metal rod away from the positioning hole, the driving motor 500 is started by the controller. Since its output end is fixedly connected to the end of the first rotating shaft away from the rotating plate 50, the metal rod is clamped on the rotating plate 50, thereby driving the metal rod to rotate at a high speed, and the end of the metal rod is turned thin by the turning tool 20.

参照图1至图8所示,丝杆滑台230、导轨310和两个滑轨222的外壁上均设有风琴防护罩6,风琴防护罩6对丝杆滑台230、导轨310和两个滑轨222进行遮挡,防止车削时产生的金属碎屑进入三者内部,起到防止脏污的作用,同时防止造成三者的堵塞而影响使用。As shown in Figures 1 to 8, an accordion protective cover 6 is provided on the outer walls of the screw slide 230, the guide rail 310 and the two slide rails 222. The accordion protective cover 6 shields the screw slide 230, the guide rail 310 and the two slide rails 222 to prevent metal debris generated during turning from entering the inside of the three, thereby preventing dirt and preventing blockage of the three and affecting their use.

本发明的工作原理:当进行加工时,首先将制作镗刀的金属棒的一端水平插入定位孔的内部,然后通过控制器启动步进电机510,从而使其输出端带动蜗杆旋转,由于蜗杆与蜗轮512啮合连接,蜗轮512与第一铰接轴固定连接,圆盘516通过第一铰接轴与圆台513内部转动连接,从而带动圆盘516旋转,由于圆盘516上开设有三个导向槽517,每个滑条515均与一个导向槽517滑动连接,每个滑柱514均与一个滑条515远离导向槽517的一端铰接,每个夹爪52均与一个滑柱514远离圆台513的一端固定连接,每个滑柱514均与圆台513的内壁滑动连接,进而通过圆盘516旋转时通过三个导向槽517与三个滑条515的配合带动三个滑柱514及三个夹爪52相互靠近,从而三个方向对金属棒进行夹持,实现彻底固定。The working principle of the present invention is as follows: when processing, firstly, one end of the metal rod for making the boring tool is horizontally inserted into the interior of the positioning hole, and then the stepping motor 510 is started by the controller, so that its output end drives the worm to rotate. Since the worm is meshed with the worm wheel 512, the worm wheel 512 is fixedly connected to the first hinge shaft, and the disc 516 is rotatably connected to the inside of the round table 513 through the first hinge shaft, thereby driving the disc 516 to rotate. Since the disc 516 is provided with three guide grooves 517, each slide bar 515 is connected to one of the guide grooves 517. The three guide grooves 517 are slidably connected, each sliding column 514 is hinged to one end of a sliding bar 515 away from the guide groove 517, each clamping claw 52 is fixedly connected to one end of a sliding column 514 away from the round table 513, and each sliding column 514 is slidably connected to the inner wall of the round table 513. Then, when the disk 516 rotates, the three guide grooves 517 and the three sliding bars 515 cooperate to drive the three sliding columns 514 and the three clamping claws 52 to approach each other, so that the metal rod is clamped in three directions to achieve complete fixation.

当金属棒彻底固定后,通过控制器启动电动推杆220,从而使其输出端向前伸出,由于其输出端与滑板221固定连接,滑板221与两个滑轨222滑动连接,进而带动滑板221及安装在其上的车刀20向金属棒靠近,直至车刀20与金属棒远离定位孔的一端接触。When the metal rod is completely fixed, the electric push rod 220 is started through the controller, so that its output end extends forward. Since its output end is fixedly connected to the slide plate 221, the slide plate 221 is slidably connected to the two slide rails 222, thereby driving the slide plate 221 and the turning tool 20 installed thereon to approach the metal rod until the turning tool 20 contacts the end of the metal rod away from the positioning hole.

当车刀20与金属棒远离定位孔的一端接触后,通过控制器启动驱动电机500,由于其输出端与第一转轴远离转板50的一端固定连接,金属棒被夹持在转板50上,进而带动金属棒高速旋转,通过车刀20将金属棒的端部车细。When the turning tool 20 contacts the end of the metal rod away from the positioning hole, the driving motor 500 is started through the controller. Since its output end is fixedly connected to the end of the first shaft away from the rotating plate 50, the metal rod is clamped on the rotating plate 50, thereby driving the metal rod to rotate at high speed, and the end of the metal rod is turned thinner through the turning tool 20.

当车刀20将金属棒的端部车细后,通过丝滑滑台带动滑块231向靠近转板50的一端滑动,由于滑块231其中一个抵紧块233固定连接,其中一个抵紧块233与滑块231的顶部固定连接,另一个抵紧块233与限位块232的顶部贴合,限位块232位于两个抵紧块233之间,限位块232和两个抵紧块233通过四个螺栓234固定连接,车刀20位于两个抵紧块233之间,且车刀20的一端与限位块232的外壁贴合,进而使得车刀20向靠近转板50的一端水平滑动,将金属棒远离转板50的一端车细,作为镗刀的刀头8,而剩余粗段则作为镗刀的刀柄7,刀柄7方便与刀座安装。After the turning tool 20 has thinned the end of the metal rod, the slider 231 is driven by the silky slide to slide toward the end close to the rotating plate 50. Since one of the clamping blocks 233 of the slider 231 is fixedly connected, one of the clamping blocks 233 is fixedly connected to the top of the slider 231, and the other clamping block 233 is fitted with the top of the limit block 232. The limit block 232 is located between the two clamping blocks 233. The limit block 232 and the two clamping blocks 233 are fixedly connected by four bolts 234. The turning tool 20 is located between the two clamping blocks 233, and one end of the turning tool 20 is fitted with the outer wall of the limit block 232, so that the turning tool 20 slides horizontally toward the end close to the rotating plate 50, and thins the end of the metal rod away from the rotating plate 50 to serve as the tool head 8 of the boring tool, and the remaining rough section serves as the handle 7 of the boring tool, which is convenient for installation on the tool holder.

当金属棒远离转板50的一端车细后,通过控制器启动直流电机213,从而使其输出端带动第一齿轮211旋转,由于第二齿轮212与第二转轴固定连接,第一齿轮211与第二齿轮212啮合连接,且第一齿轮211小于第二齿轮212,转盘210与第二转轴的顶端固定连接,进而带动转盘210及其顶部的车刀20旋转至倾斜状态,再配合纵向滑动组件22和横向滑动组件23对金属棒粗段和细段的连接处车削成锥形,以提升刀座带动刀柄7旋转传递至刀头8的内应力,提升整个镗刀的刚性,进而有利于提升镗刀的镗削效果和使用寿命。When the end of the metal rod away from the rotating plate 50 is turned thin, the DC motor 213 is started through the controller, so that its output end drives the first gear 211 to rotate. Since the second gear 212 is fixedly connected to the second rotating shaft, the first gear 211 is meshed with the second gear 212, and the first gear 211 is smaller than the second gear 212, the turntable 210 is fixedly connected to the top of the second rotating shaft, thereby driving the turntable 210 and the turning tool 20 on the top of the turntable to rotate to an inclined state, and then cooperating with the longitudinal sliding component 22 and the transverse sliding component 23 to turn the connection between the thick section and the thin section of the metal rod into a cone, so as to enhance the internal stress transmitted to the cutter head 8 by the tool holder driving the tool handle 7 to rotate, thereby enhancing the rigidity of the entire boring tool, which is beneficial to improving the boring effect and service life of the boring tool.

当刀柄7和刀头8连接处的锥形段车削完毕,通过控制器启动微电机312,由于其输出端与钻头30固定连接,从而带动钻头30高速旋转,再通过控制器启动气缸311,从而使其输出端收缩,由于其输出端与升降板313的底部一端固定连接,升降板313的另一端与微电机312固定连接,在导轨310和导杆的限位作用下,使得升降板313带动高速旋转的钻头30下降,直至钻头30与刀头8接触,钻出一个安装孔9,方便安装镗刀的刀片,缓冲弹簧314确保钻头30匀速下降,防止安装孔9钻歪,有利于提升刀片的安装精度。When the conical section at the connection between the tool handle 7 and the tool head 8 is turned, the micromotor 312 is started through the controller. Since its output end is fixedly connected to the drill bit 30, the drill bit 30 is driven to rotate at high speed. Then the cylinder 311 is started through the controller to shrink its output end. Since its output end is fixedly connected to one end of the bottom of the lifting plate 313, the other end of the lifting plate 313 is fixedly connected to the micromotor 312. Under the limiting action of the guide rail 310 and the guide rod, the lifting plate 313 drives the high-speed rotating drill bit 30 to descend until the drill bit 30 contacts the tool head 8, and a mounting hole 9 is drilled to facilitate the installation of the boring tool blade. The buffer spring 314 ensures that the drill bit 30 descends at a uniform speed to prevent the mounting hole 9 from being drilled crookedly, which is beneficial to improving the installation accuracy of the blade.

在转板50带动金属棒旋转的同时,由两个同步轮411分别与第一转轴和第二铰接轴的一端固定连接,两个同步轮411通过同步带410套接,两个锥齿轮412分别与第二铰接轴的另一端和第三铰接轴的一端固定连接,两个锥齿轮412啮合连接,从而带动第三铰接轴高速旋转。While the rotating plate 50 drives the metal rod to rotate, two synchronous wheels 411 are fixedly connected to the first rotating shaft and one end of the second hinge shaft respectively, the two synchronous wheels 411 are sleeved through the synchronous belt 410, and the two bevel gears 412 are fixedly connected to the other end of the second hinge shaft and one end of the third hinge shaft respectively, and the two bevel gears 412 are meshed and connected, thereby driving the third hinge shaft to rotate at high speed.

当第三铰接轴高速旋转时,由于第三铰接轴的另一端与滤板422转动连接,风扇420与在第三铰接轴远离锥齿轮412的一端固定连接,从而带动风扇420高速旋转,使得圆管421的内部产生负压,通过接收管40将车削时产生的金属碎屑吸附至圆管421的内部,在滤板422的阻隔作用下,从弧形下料口423处落入收集盒424的内部暂存,带车削结束,将收集盒424抽出清空。When the third hinge shaft rotates at high speed, since the other end of the third hinge shaft is rotatably connected to the filter plate 422, the fan 420 is fixedly connected to the end of the third hinge shaft away from the bevel gear 412, thereby driving the fan 420 to rotate at high speed, so that negative pressure is generated inside the circular tube 421, and the metal debris generated during turning is adsorbed into the inside of the circular tube 421 through the receiving tube 40. Under the blocking effect of the filter plate 422, the metal debris falls from the arc-shaped discharge port 423 into the interior of the collection box 424 for temporary storage. When the turning is completed, the collection box 424 is pulled out and emptied.

风琴防护罩6对丝杆滑台230、导轨310和两个滑轨222进行遮挡,防止车削时产生的金属碎屑进入三者内部,起到防止脏污的作用,同时防止造成三者的堵塞而影响使用。The accordion protective cover 6 shields the screw slide 230, the guide rail 310 and the two slide rails 222 to prevent metal debris generated during turning from entering the inside of the three, thereby preventing dirt and preventing blockage of the three and affecting their use.

Claims (6)

1. The utility model provides a boring cutter processing turning equipment, includes processing platform (1), its characterized in that:
the device also comprises a controller, a cutting mechanism (2), a punching mechanism (3), a cleaning mechanism (4) and a rotating mechanism (5);
The cutting mechanism (2) is arranged at the top of the processing table (1), the cutting mechanism (2) comprises a turning tool (20), an angle adjusting component (21), a longitudinal sliding component (22) and a transverse sliding component (23), the longitudinal sliding component (22) is arranged at the top of the processing table (1), the angle adjusting component (21) is arranged at the top of the longitudinal sliding component (22), the transverse sliding component (23) is arranged at the top of the angle adjusting component (21), the turning tool (20) is arranged on the transverse sliding component (23), the angle adjusting component (21) comprises a rotary table (210), a first gear (211), a second gear (212) and a direct current motor (213), a U-shaped frame is fixedly arranged at the top of the sliding plate (221), the first gear (211) is fixedly arranged at the output end of the sliding plate, a second rotary shaft is rotatably arranged between the U-shaped frame and the bottom of the sliding plate (221), the second gear (212) is fixedly arranged on the second rotary shaft, the first gear (211) is meshed with the second gear (212), and the first gear (212) is fixedly connected with the top of the second rotary table (213);
The punching mechanism (3) is arranged at the top of the processing table (1), the punching mechanism (3) comprises a drill bit (30) and a lifting assembly (31), the lifting assembly (31) is arranged at the top of the processing table (1), and the drill bit (30) is arranged on the lifting assembly (31);
The top one end of the processing platform (1) is fixedly provided with a side plate, the rotating mechanism (5) is arranged on the outer wall of the side plate, the rotating mechanism (5) comprises a rotating plate (50), a driving component (51) and three clamping jaws (52), the rotating plate (50) is rotationally arranged on the outer wall of the side plate through a first rotating shaft, the driving component (51) is arranged on the rotating plate (50), the three clamping jaws (52) are fixedly arranged on the driving component (51), the driving component (51) comprises a stepping motor (510), a worm (511), a worm wheel (512), a round table (513) and three sliding columns (514), the round table (513) is fixedly arranged on the rotating plate (50), the center of the round table (513) is provided with a positioning hole, the worm is rotationally arranged on the round table (513), the stepping motor (510) is fixedly arranged on the rotating plate (50), the output end of the worm is fixedly connected with the top end of the worm, the three sliding columns (514) are equidistantly arranged on the outer wall of the round table (514), each sliding column (514) is in sliding connection with the inner wall of the driving component (51), each sliding column (52) is fixedly arranged on the round table (513) and is fixedly hinged with one end (512) of the round table (513) through a first sliding column (514) which is fixedly hinged to the round table (514), the worm is meshed with the worm wheel (512), three guide grooves (517) are formed in the outer wall of the disc (516) at equal intervals, each slide bar (515) is arranged in one guide groove (517) in a sliding mode, and the stepping motor (510) is electrically connected with the controller;
The cleaning mechanism (4) is arranged at the top of the processing table (1), the cleaning mechanism (4) comprises a receiving pipe (40), a transmission component (41) and an adsorption component (42), a supporting frame is fixedly arranged at the top of the processing table (1), the adsorption component (42) is arranged at the top of the supporting frame, the transmission component (41) is arranged between a first rotating shaft and the adsorption component (42), the receiving pipe (40) is fixedly arranged on the adsorption component (42), the angle adjusting component (21), a longitudinal sliding component (22), a lifting component (31), a driving component (51) and the adsorption component (42) are electrically connected with a controller, the transmission component (41) comprises a synchronous belt (410), two synchronous wheels (411) and two bevel gears (412), the top of the processing table (1) is fixedly provided with a mounting frame, the mounting frame is respectively provided with a second hinging shaft and a third hinging shaft in a rotating way, the two synchronous wheels (411) are respectively fixedly arranged at one ends of the first rotating shaft and the second hinging shaft, the synchronous belt (410) is sleeved between the two synchronous wheels (411), the two bevel gears (412) are respectively fixedly arranged at one ends of the second hinging shaft and the third hinging shaft (421) and the two bevel gears (412) are respectively meshed with the two bevel gears (420), the pipe (421) is fixed to be established in the one end that is close to the mounting bracket of receiver tube (40), and filter plate (422) are fixed to be established on the inner wall of pipe (421), and the other end and the filter plate (422) of third articulated shaft rotate to be connected, and fan (420) are fixed to be established in the one end that the bevel gear (412) was kept away from to the third articulated shaft, are equipped with arc feed opening (423) on the outer wall on the circumferencial direction of pipe (421), and the bottom slip of arc feed opening (423) is equipped with collection box (424).
2. The turning apparatus for boring cutter processing according to claim 1, wherein: the longitudinal sliding assembly (22) comprises an electric push rod (220), a sliding plate (221) and two sliding rails (222), wherein the two sliding rails (222) are fixedly arranged at the top of the processing table (1), the sliding plate (221) is slidably arranged at the top of the two sliding rails (222), the electric push rod (220) is fixedly arranged at the top of the processing table (1), the output end of the electric push rod is fixedly connected with the bottom of the sliding plate (221), and the electric push rod (220) is electrically connected with the controller.
3. The turning apparatus for boring cutter processing according to claim 2, wherein: the transverse sliding assembly (23) comprises a screw rod sliding table (230), a sliding block (231), a limiting block (232) and two abutting blocks (233), wherein the screw rod sliding table (230) is fixedly arranged at the top of the rotary table (210), the sliding block (231) is slidably arranged on the screw rod sliding table (230), one abutting block (233) is fixedly arranged at the top of the sliding block (231), the limiting block (232) is arranged at the top of one abutting block (233), the other abutting block (233) is arranged at the top of the limiting block (232), the limiting block (232) and the two abutting blocks (233) are fixedly connected through four bolts (234), the turning tool (20) is arranged between the two abutting blocks (233), and one end of the turning tool (20) is attached to the outer wall of the limiting block (232).
4. A turning apparatus for boring cutter machining according to claim 3, wherein: lifting assembly (31) include guide rail (310), cylinder (311), micromotor (312) and lifter plate (313), the top at processing platform (1) is established in guide rail (310) fixed, lifter plate (313) slip is established on guide rail (310), cylinder (311) are fixed to be established on the outer wall of guide rail (310), the bottom one end fixed connection of its output and lifter plate (313), the other end at lifter plate (313) is inserted in micromotor (312), drill bit (30) and its output fixed connection, be equipped with the limiting plate on the outer wall of guide rail (310), the top of limiting plate is fixed and is equipped with the guide arm, guide arm and lifter plate (313) sliding connection, the cover is equipped with buffer spring (314) on the outer wall of guide arm, micromotor (312) and cylinder (311) are all connected with the controller electricity.
5. The turning apparatus for boring cutter machining according to claim 4, wherein: one end of the side plate, which is far away from the rotating plate (50), is fixedly provided with a driving motor (500), the output end of the driving motor is fixedly connected with one end of the first rotating shaft, which is far away from the rotating plate (50), and the driving motor (500) is electrically connected with the controller.
6. The turning apparatus for boring cutter machining according to claim 5, wherein: the outer walls of the screw rod sliding table (230), the guide rail (310) and the two sliding rails (222) are respectively provided with an organ protective cover (6).
CN202410280045.2A 2024-03-12 2024-03-12 A turning device for boring tool processing Active CN117921370B (en)

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CN118253806B (en) * 2024-05-06 2024-08-20 华都阀门集团有限公司 Turning device for valve production
CN118682151B (en) * 2024-08-28 2024-11-29 辽宁普越模具科技有限公司 Valve plate processing equipment and process
CN118768595A (en) * 2024-09-05 2024-10-15 纽托克流体控制有限公司 A valve stop turning device for anti-surge regulating valve

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CN114161468A (en) * 2021-12-21 2022-03-11 无锡华工大光电智能科技有限公司 Three-jaw chuck manipulator

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CN213257183U (en) * 2020-09-28 2021-05-25 黄东艺 Drilling equipment for machining mechanical parts
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CN102423851A (en) * 2011-10-13 2012-04-25 杭州大天数控机床有限公司 Numerical control gantry pentahedral machine tool
CN114161468A (en) * 2021-12-21 2022-03-11 无锡华工大光电智能科技有限公司 Three-jaw chuck manipulator

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Denomination of invention: A turning equipment for boring tool processing

Granted publication date: 20240625

Pledgee: Wuxi Xishan sub branch of Bank of China Ltd.

Pledgor: Wuxi Qige Zhicheng Precision Machinery Manufacturing Co.,Ltd.

Registration number: Y2025980003995