CN117920568A - A sugar paste cooling device based on throat lozenge production - Google Patents

Abstract

The invention discloses a confectionery cooling device based on the production of throat lozenges and a heat exchange process thereof, which relate to the field of pharmaceutical technology and include a main box body, wherein the inner wall of the main box body is fixedly connected to a load-bearing plate, the outer wall of the load-bearing plate is fixedly connected to a cooling box, the side wall of the cooling box is fixedly connected to a first discharging plate, and the end of the cooling box away from the load-bearing plate is fixedly connected to a feeding plate. A screening mechanism is used to separate complete products from incomplete products, so that quality control and management can be better performed. A real-time processing mechanism is used to clean up accumulated defective products in real time, so that the screen can be kept unobstructed and the screening equipment can be kept in normal working condition, thereby improving screening efficiency, reducing equipment damage or malfunction caused by blockage or accumulation of defective products, and extending the service life of the equipment. A full-load warning mechanism is used to timely remind operators that a defective product container is full, so that excessive accumulation of defective products in the collection container can be avoided, resulting in malfunction of the equipment.

Description

A sugar paste cooling device based on throat lozenge production

Technical Field

The invention relates to the technical field of pharmaceuticals, and in particular to a sugar paste cooling device based on the production of throat-soothing lozenges.

The sugar paste cooling device is a device used to quickly cool the sugar paste. It usually consists of a cooler, a cooling medium circulation system, a temperature control system and a discharging system. The cooler is the core part of the sugar paste cooling device. It usually adopts a cylindrical or plate-shaped structure, and has a series of heat conduction pipes or surfaces inside to increase the contact area with the sugar paste. The cooling medium flows through the circulation system of the cooler, contacts the sugar paste and absorbs heat, thereby realizing the rapid cooling of the sugar paste. The temperature control system is used to monitor and adjust the cooling temperature of the sugar paste. It can automatically control the flow rate or temperature of the cooling medium according to the set parameters to ensure that the sugar paste is cooled to the required temperature range. The discharging system is responsible for taking the cooled sugar paste out of the cooling device. It usually includes a discharging port and corresponding conveying equipment, such as pipes, conveyor belts, etc., which are used to collect or further process the sugar paste.

The operation steps of the paste cooling device: first ensure that the cooling device and related equipment (such as the cooling medium circulation system) are ready and check their normal working status, and then set the parameters of the cooling device, such as the temperature and flow rate of the cooling medium, according to the requirements of the sugar paste and the process. According to the needs, the parameters of the temperature control system can also be set to ensure that the sugar paste is cooled to the required temperature, and then the sugar paste to be cooled is added to the cooling device, usually through the corresponding feeding system or container, to ensure that the sugar paste is evenly distributed on the cooling surface of the cooling device, and the flow of the cooling medium is started through the cooling medium circulation system. The cooling medium will contact the sugar paste through the heat pipe or surface in the cooling device and absorb the heat in the sugar paste. Under the circulation of the cooling medium, the sugar paste will be gradually cooled and the heat will be absorbed by the cooling medium. According to the specific properties of the sugar paste and the process requirements, the cooling process may take some time. After the cooling is completed, the sugar paste is demolded from the cooling device. The specific operation method may vary depending on the equipment design and can be operated according to the demolding mechanism of the equipment. The cooling device is usually equipped with a corresponding discharging system to take out and feed the cooled sugar paste;

However, the devices and prior art in the comparative documents still have the following defects when used:

1. The sugar paste may be incomplete after demoulding. Incomplete products may be damaged in appearance, texture or taste due to damage or deformation. If incomplete products are placed together with intact products, the quality of the intact products may be affected or contaminated, and may also cause quality control problems. If incomplete products are not properly labeled or separated, it may be difficult to track product quality problems or cause confusion in the production line. Putting intact products and incomplete products together may leave consumers with the impression of inconsistent quality, thereby affecting the brand image and consumer trust. Putting intact products and incomplete products together may cause consumers to be unable to accurately distinguish between the two, and may accidentally eat incomplete products. Incomplete products may be damaged, deformed or have other quality problems, which may have a negative impact on consumers' taste and eating experience;

2. When screening, the defective products under the screen cannot be cleaned up in time. If the accumulated defective products are not cleaned up in time, they may block the holes of the screen, making the screening process unsmooth, affecting the screening effect and production efficiency. The accumulated defective products may be mixed with the materials to be screened. If they are not cleaned up in time, they may be misjudged as qualified products or affect the accuracy of the screening results, thereby affecting the control of product quality. In addition, the accumulated defective products may contain pollutants or bacteria. If they are not cleaned up in time, cross-contamination between defective products and qualified products may occur, thereby affecting the hygiene and safety of the products. It may also cause quality control problems, such as the inability to accurately record and trace the quantity, causes and treatment measures of defective products, which may affect the effectiveness of quality management and subsequent quality improvement;

3. No full load warning device. Without a full load warning device, the operator may not be able to detect in time that the collection container has reached or is close to the maximum capacity, resulting in overflow or accumulation of defective products, which may cause chaos in the operation area, increase the workload of cleaning defective products, and may affect the normal operation of the screening equipment. When the collection container is overfull, the defective products may block or obstruct the discharge port or conveyor belt of the screening equipment, which may cause equipment shutdown, reduced production capacity or poor screening effect, affecting production efficiency and product quality. Without a full load warning device, the operator may not be able to detect in time that the collection container is full, resulting in defective products continuing to mix with qualified products, thereby affecting the control and management of product quality;

In view of this, the present invention proposes a confectionery cooling device based on the production of throat lozenges to make up for and improve the deficiencies of the prior art.

Summary of the invention

In order to solve the above technical problems, the present invention provides a sugar paste cooling device based on the production of throat lozenges to solve the technical problem raised in the above background technology that the defective products under the sieve cannot be cleaned up in time during screening.

To achieve the above objectives, the present invention is implemented through the following technical solutions:

The present invention discloses a sugar paste cooling device based on the production of throat lozenges, comprising a main box body, the inner wall of the main box body is fixedly connected to a load-bearing plate, the outer wall of the load-bearing plate is fixedly connected to a cooling box, the side wall of the cooling box is fixedly connected to a first discharge plate, the end of the cooling box away from the load-bearing plate is fixedly connected to a feed plate, the first discharge plate and the feed plate are both arranged in an inclined manner, a screening mechanism is arranged inside the main box body, a real-time processing mechanism is arranged inside the main box body, and a full-load warning mechanism is arranged inside the main box body.

Further, the screening mechanism includes a workbench fixedly connected to the inner wall of the main box body, the end of the workbench close to the cooling box is fixedly connected to a load-bearing limit platform, the end of the workbench close to the cooling box is fixedly connected to a servo motor, the output shaft end of the servo motor is fixedly connected to a rocker, the side wall of the rocker is rotatably connected to a first slider, the side wall of the first slider is fixedly connected to a first spring, the end of the rocker away from the first slider is rotatably connected to a connecting rod, the end of the connecting rod away from the rocker is rotatably connected to a second slider, the end of the second slider away from the workbench is fixedly connected to a support plate, the end of the support plate away from the second slider is fixedly connected to a screening plate, the end of the support plate close to the screening plate is mounted with a loading plate, and the side wall of the loading plate is fixedly connected to a second discharging plate.

Furthermore, one end of the first slider away from the workbench is fixedly connected to one end of the loading plate away from the screening plate, one end of the rocker away from the connecting rod passes through the first slider, the number of the first springs is set to be no less than four, one end of the first spring away from the first slider is fixedly connected to the load-bearing limit platform, the shape of the support plate is set to be U-shaped, and the loading plate is horizontally arranged at one end of the support plate away from the second slider.

Furthermore, the real-time processing mechanism includes a telescopic rod fixedly connected to the side wall of the loading board, the end of the telescopic rod away from the loading board is fixedly connected to a telescopic switch, the side wall of the telescopic rod is fixedly connected to an L-shaped support rod, the end of the telescopic rod away from the telescopic switch is rotatably connected to a sliding connecting ball, the end of the sliding connecting ball away from the telescopic rod is rotatably connected to a scraper, and the end of the scraper away from the loading board is fixedly connected to a brush.

Furthermore, the full load warning mechanism includes a fixed plate fixedly connected to the inner wall of the main box body, the end of the fixed plate away from the main box body is slidably connected to a sliding block, the end of the sliding block away from the fixed plate is fixedly connected to a drawer body, the side wall of the drawer body is fixedly connected to a handle, the bottom inner wall of the drawer body is fixedly connected to a contact alarm, the bottom inner wall of the drawer body is fixedly connected to a second spring, and the end of the second spring away from the contact alarm is fixedly connected to a collection box.

Furthermore, a groove is provided at one end of the fixed plate away from the main box body, and the shape of the groove at one end of the fixed plate is set to be a trapezoid. The size of the groove at one end of the fixed plate is adapted to the size of the sliding block. The maximum load-bearing weight of the collecting box is equal to the force required for the maximum deformation of the second spring, and the maximum deformation of the second spring is the distance from one end of the collecting box away from the second discharging plate to one end of the contact alarm close to the collecting box.

A heat exchange process for producing a confectionery paste based on throat lozenges comprises the following steps:

S1: Preparation: Prepare the required equipment, tools and materials in advance, ensure that the equipment and environment are clean, and ensure that the work area meets the hygiene requirements, and then prepare the throat lozenges, including the preparation of throat lozenge syrup or the injection of syrup into the lozenge mold, and set the parameters of the cooling device according to product requirements and production design, such as cooling temperature, cooling time and flow rate of cooling medium, etc.;

S2: Start cooling: Place the throat lozenges in a cooling chamber, and control the temperature and humidity of the cooling chamber to achieve a cooling effect on the throat lozenges;

S3: Monitoring and adjustment: During the entire cooling process, parameters such as temperature, flow and humidity need to be monitored frequently to ensure the stability of the cooling process and meet product requirements. Necessary adjustments and controls can be made as needed;

S4: Cleaning and maintenance: After the cooling process is completed, clean and maintain the cooling equipment in time to ensure its normal operation and safe use.

8. A heat exchange process for massecuite based on throat lozenge production according to claim 7, characterized in that: the cooling chamber in S2 is a temperature-controlled cooling chamber.

9. The confectionery heat exchange process based on the production of throat lozenges according to claim 7, characterized in that: the monitoring device in S3 uses PLC.

Compared with the prior art, the present invention has the following beneficial effects:

(1) Screening the intact products from the incomplete products in the demoulding sugar paste can better control and manage quality. The intact products usually meet the expected appearance, texture and taste requirements, while the incomplete products may have problems such as irregular shape, breakage or damage. By separating them, it is easier to evaluate and track the quality of both, and better classify and identify products. The intact products can be marked as qualified products, while the incomplete products may need to be repaired, remade or treated as defective products. By placing them separately, confusion and misuse can be avoided, and production planning and scheduling can be better carried out. According to the different characteristics and processing requirements of the two, the subsequent processing, packaging or handling procedures can be reasonably arranged. ;

(2) Cleaning up the accumulated defective products in real time can keep the screen unobstructed and the screening equipment in normal working condition, thereby improving the screening efficiency. The accumulated defective products may block the holes of the screen, affecting the passage of materials, resulting in slower screening speed or poor screening. It can also prevent them from being mixed into qualified products again, ensuring the quality and purity of the products. Defective products may have problems such as poor appearance, damage or contamination. If they are not cleaned up in time, they may affect the quality and appearance of qualified products. In addition, the accumulated defective products may occupy the effective working area of the screening equipment, increasing the risk of equipment damage. Timely cleaning of defective products can protect the screening equipment, reduce equipment damage or failure caused by blockage or accumulation of defective products, and extend the service life of the equipment. It also helps to record and track the number, cause and treatment of defective products, and provide data analysis basis for quality control and improvement. By timely cleaning up defective products and handling them reasonably, the production process and product quality can be improved in a targeted manner.

(3) When collecting defective products, a full-load warning device is added. The full-load warning device can promptly remind the operator that the defective product container is full, prompting him to deal with the defective products in time. This helps to prevent the overflow or accumulation of defective products and keep the operating area clean and orderly. The reminder of the full-load warning device can avoid excessive accumulation of defective products in the collection container, which may cause equipment blockage or failure. Timely handling of defective products can maintain the normal working state of the screening equipment, avoid production interruptions and reduce equipment efficiency, and reduce the need for manual observation and monitoring of defective product containers. Operators do not need to continue to pay attention to the filling status of the collection container and can devote more time and energy to other effective production links to improve production efficiency.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG1 is a schematic diagram of a front perspective structure of the present invention;

FIG2 is a schematic side view of the stereoscopic structure of the present invention;

FIG3 is a schematic diagram of the three-dimensional structure of the internal structure of the present invention;

FIG4 is a schematic diagram of the three-dimensional structure of the screening mechanism of the present invention;

FIG5 is a schematic diagram of the three-dimensional structure of the real-time processing mechanism of the present invention;

FIG6 is a partial enlarged three-dimensional structural schematic diagram of point A in FIG5 of the present invention;

FIG7 is a schematic diagram of the three-dimensional structure of the full load warning mechanism of the present invention;

FIG8 is a schematic cross-sectional view of the three-dimensional structure of the full-load warning mechanism of the present invention.

The numbers in the figure are:

1. Main box; 11. Load-bearing plate; 12. Cooling box; 13. First discharge plate; 14. Feed plate;

2. Screening mechanism; 21. Workbench; 22. Load-limiting platform; 23. Servo motor; 24. Rocker; 25. First slider; 26. First spring; 27. Connecting rod; 28. Second slider; 29. Support plate; 210. Screening plate; 211. Loading plate; 212. Second discharging plate;

3. Real-time processing mechanism; 31. Telescopic rod; 32. Telescopic switch; 33. L-shaped support rod; 34. Sliding connecting ball; 35. Scraper; 36. Brush;

4. Full load warning mechanism; 41. Fixed plate; 42. Sliding block; 43. Drawer body; 44. Handle; 45. Contact alarm; 46. Second spring; 47. Collection box.

Detailed ways

The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention;

Embodiments of the present invention

A sugar paste cooling device based on the production of throat lozenges, as shown in Figures 1 and 3, includes a main box 1, the inner wall of the main box 1 is fixedly connected to a load-bearing plate 11, the outer wall of the load-bearing plate 11 is fixedly connected to a cooling box 12, the side wall of the cooling box 12 is fixedly connected to a first discharge plate 13, the end of the cooling box 12 away from the load-bearing plate 11 is fixedly connected to a feed plate 14, the first discharge plate 13 and the feed plate 14 are both arranged in an inclined manner, a screening mechanism 2 is arranged inside the main box 1, a real-time processing mechanism 3 is arranged inside the main box 1, and a full-load warning mechanism 4 is arranged inside the main box 1;

As shown in Figure 4, the screening mechanism 2 includes a workbench 21 fixedly connected to the inner wall of the main box body 1, the end of the workbench 21 close to the cooling box 12 is fixedly connected to the load-bearing limit platform 22, the end of the workbench 21 close to the cooling box 12 is fixedly connected to the servo motor 23, the output shaft end of the servo motor 23 is fixedly connected to the rocker 24, the side wall of the rocker 24 is rotatably connected to the first slider 25, the side wall of the first slider 25 is fixedly connected to the first spring 26, the end of the rocker 24 away from the first slider 25 is rotatably connected to the connecting rod 27, the end of the connecting rod 27 away from the rocker 24 is rotatably connected to the second slider 28, the end of the second slider 28 away from the workbench 21 is fixedly connected to the support plate 29, the end of the support plate 29 away from the second slider 28 is fixedly connected to the screening plate 210, the end of the support plate 29 close to the screening plate 210 is installed with a loading plate 211, and the side wall of the loading plate 211 is fixedly connected to the second discharge plate 212;

As shown in FIG. 4 , one end of the first slider 25 away from the workbench 21 is fixedly connected to one end of the carrier plate 211 away from the screening plate 210, one end of the rocker 24 away from the connecting rod 27 passes through the first slider 25, the number of the first springs 26 is set to be no less than four, one end of the first spring 26 away from the first slider 25 is fixedly connected to the load-bearing limit platform 22, the shape of the support plate 29 is set to be U-shaped, and the carrier plate 211 is horizontally arranged at one end of the support plate 29 away from the second slider 28;

As shown in FIGS. 5 and 6 , the real-time processing mechanism 3 includes a telescopic rod 31 fixedly connected to the side wall of the carrier plate 211, an end of the telescopic rod 31 away from the carrier plate 211 is fixedly connected to a telescopic switch 32, an L-shaped support rod 33 is fixedly connected to the side wall of the telescopic rod 31, an end of the telescopic rod 31 away from the telescopic switch 32 is rotatably connected to a sliding connection ball 34, an end of the sliding connection ball 34 away from the telescopic rod 31 is rotatably connected to a scraper 35, and an end of the scraper 35 away from the carrier plate 211 is fixedly connected to a brush 36;

As shown in FIGS. 7 and 8 , the full-load warning mechanism 4 includes a fixed plate 41 fixedly connected to the inner wall of the main box body 1, a sliding block 42 is slidably connected to one end of the fixed plate 41 away from the main box body 1, a drawer body 43 is fixedly connected to one end of the sliding block 42 away from the fixed plate 41, a handle 44 is fixedly connected to the side wall of the drawer body 43, a contact alarm 45 is fixedly connected to the bottom inner wall of the drawer body 43, a second spring 46 is fixedly connected to the bottom inner wall of the drawer body 43, and a collection box 47 is fixedly connected to one end of the second spring 46 away from the contact alarm 45;

Please refer to Figures 7 and 8, a groove is provided at one end of the fixed plate 41 away from the main box body 1, and the shape of the groove at one end of the fixed plate 41 is set to be trapezoidal. The size of the groove at one end of the fixed plate 41 is adapted to the size of the sliding block 42, and the maximum load-bearing weight of the collecting box 47 is equal to the force required for the maximum deformation of the second spring 46, and the maximum deformation of the second spring 46 is the distance from the end of the collecting box 47 away from the second discharge plate 212 to the end of the contact alarm 45 close to the collecting box 47.

Embodiment 2 of the present invention:

A heat exchange process for producing a confectionery paste based on throat lozenges comprises the following steps:

S1: Preparation: Prepare the required equipment, tools and materials in advance, ensure that the equipment and environment are clean, and ensure that the work area meets the hygiene requirements, and then prepare the throat lozenges, including the preparation of throat lozenge syrup or the injection of syrup into the lozenge mold, and set the parameters of the cooling device according to product requirements and production design, such as cooling temperature, cooling time and flow rate of cooling medium, etc.;

S2: Start cooling: Place the throat lozenges in a cooling chamber, and control the temperature and humidity of the cooling chamber to achieve a cooling effect on the throat lozenges;

S3: Monitoring and adjustment: During the entire cooling process, parameters such as temperature, flow and humidity need to be monitored frequently to ensure the stability of the cooling process and meet product requirements. Necessary adjustments and controls can be made as needed;

S4: Cleaning and maintenance: After the cooling process is completed, clean and maintain the cooling equipment in time to ensure its normal operation and safe use.

8. A heat exchange process for massecuite based on throat lozenge production according to claim 7, characterized in that: the cooling chamber in S2 is a temperature-controlled cooling chamber.

9. The confectionery heat exchange process based on the production of throat lozenges according to claim 7, characterized in that: the monitoring device in S3 uses PLC.

The following are the complete usage steps and working principles of the above embodiment:

The operator pours the melted sugar paste into the feed plate 14. Since the feed plate 14 has an inclined angle, the sugar paste slides into the cooling box 12 along the surface of the feed plate 14 under the action of gravity, is cooled and demolded in the cooling box 12, and then slides out from the first discharge plate 13.

When the sugar paste is demoulded, it may be broken. Both the intact and broken sugar pastes slide onto the screening plate 210 through the first discharge plate 13. The operator starts the servo motor 23. Since the end of the rocker 24 away from the connecting rod 27 is fixedly connected to the output shaft of the servo motor 23, the rocker 24 starts to rotate. Because the end of the rocker 24 away from the first slider 25 is rotatably connected to the connecting rod 27, and because the end of the connecting rod 27 away from the rocker 24 is rotatably connected to the second slider 28, when the rocker 24 rotates in the direction close to the second slider 28, the second slider 28 will move in the direction away from the first slider 25. When the rocker 24 rotates in the direction away from the second slider 28, the second slider 28 will move in the direction away from the first slider 25. The second slider 28 will move in the direction close to the first slider 25, and because the side walls at both ends of the second slider 28 are fixedly connected to the first spring 26, when the rocker 24 applies a force to the second slider 28 through the connecting rod 27, the second slider 28 will also give the rocker 24 a rebound force, and this force will act on (26), so the second slider 28 will reciprocate in the direction of the first slider 25, that is, when 24 rotates in the direction close to the second slider 28, the second slider 28 will also move in the direction away from the first slider 25, and when the first slider 25 rotates in the direction away from the second slider 28, the second slider 28 will also move in the direction close to the first slider 25. The end of the second slider 25 away from the workbench 21 is fixedly connected to the carrier plate 211, the end of the second slider 28 away from the workbench 21 is fixedly connected to the support plate 29, and the end of the support plate 29 away from the second slider 28 is fixedly connected to the screening plate 210, so the screening plate 210 will move in the direction of the movement of the second slider 28. When the sugar paste enters the screening plate 210, since the size of the through hole opened on the screening plate 210 is slightly smaller than the size of the intact sugar paste, the intact sugar paste will remain in the screening plate 210, and the broken ones will enter the carrier plate 211 through the through hole. The relative movement of the screening plate 210 and the carrier plate 211 will accelerate this process, and the intact products and incomplete products in the demoulding sugar paste will be screened. , which can better control and manage quality. Complete products usually meet the expected appearance, texture and taste requirements, while incomplete products may have problems such as irregular shape, breakage or damage. By separating them, it is easier to evaluate and track the quality of both, and better classify and identify products. Complete products can be marked as qualified products, while incomplete products may need to be repaired, remade or treated as defective products. By placing them separately, confusion and misuse can be avoided, thereby improving the efficiency of production and management, and better production planning and scheduling can be carried out. According to the different characteristics and processing requirements of the two, the subsequent processing, packaging or handling procedures can be reasonably arranged;

When the crushed sugar paste enters the loading plate 211, the operator presses the telescopic switch 32 to start the telescopic rod 31, and the end of the telescopic rod 31 away from the telescopic switch 32 begins to extend toward the second discharge plate 212. Since the side wall of the telescopic rod 31 is fixedly connected to the L-shaped support rod 33, the L-shaped support rod 33 holds the scraper 35 against the telescopic rod 31, and since the telescopic rod 31, the sliding connection ball 34 and the scraper 35 are on the same horizontal line and will not rotate, the scraper 35 will push the crushed sugar paste in the loading plate 211 to the second discharge plate 212. The second discharge plate 212 is at the same time brushed by the brush 36 on the end of the screening plate 210 close to the carrier plate 211, and the sugar paste remaining in the through hole of the screening plate 210 is brushed off and falls into the carrier plate 211. When the telescopic rod 31 is retracted in the direction close to the telescopic switch 32, the end of the L-shaped support rod 33 away from the telescopic rod 31 no longer abuts against the scraper 35. Since the telescopic rod 31 is rotatably connected to the sliding connection ball 34, and the sliding connection ball 34 is rotatably connected to the scraper 35, when the end of the scraper 35 away from the brush 36 contacts When the scraper 35 reaches the falling sugar paste, it will tilt and directly pass over the falling sugar paste, and clean up the accumulated defective products in real time, which can keep the screen mesh unobstructed and the screening equipment in normal working condition, thereby improving the screening efficiency. The accumulated defective products may block the holes of the screen mesh, affecting the passage of materials, resulting in a slow screening speed or poor screening, and can also prevent them from being mixed into qualified products again, ensuring the quality and purity of the products. The defective products may have problems such as poor appearance, damage or pollution. If they are not cleaned up in time, the quality and appearance of qualified products may be affected, and the accumulated defective products may occupy the effective working area of the screening equipment, increasing the risk of equipment damage. Timely cleaning of defective products can protect the screening equipment, reduce equipment damage or failure caused by blockage or accumulation of defective products, and extend the service life of the equipment. It is also helpful to record and track the number, cause and treatment of defective products, and provide data analysis basis for quality control and improvement. By timely cleaning up defective products and handling them reasonably, the production process and product quality can be improved in a targeted manner.

When the crushed sugar paste is pushed onto the second discharge plate 212 by the scraper 35, the sugar paste will slide into the collection box 47 due to the effect of gravity and accumulate in the collection box 47. When the accumulation reaches the maximum capacity of the collection box 47, the second spring 46 also reaches the maximum compression amount, and the end of the collection box 47 close to the contact alarm 45 will contact the end of the contact alarm 45 close to the collection box 47, and the contact alarm 45 will sound an alarm. After hearing the alarm, the operator presses the telescopic switch 32, and the crushed sugar paste stops entering the collection box 47. The operator holds the handle 44 and pulls the drawer body 43 away from the second discharge plate 212, and the sliding block 42 fixedly connected to the side wall of the drawer body 43 will move along the opening of the side wall of the fixed plate 41. The designed slot slides and plays a role of limiting. A full-load warning device is added when collecting defective products. The full-load warning device can promptly remind the operator that the defective product container is full, prompting him to deal with the defective products in time, which helps to prevent the overflow or accumulation of defective products and keep the operating area clean and orderly. The reminder of the full-load warning device can avoid excessive accumulation of defective products in the collection container, which may cause equipment blockage or failure. Timely disposal of defective products can maintain the normal working state of the screening equipment, avoid production interruption and reduce equipment efficiency, and reduce the need for manual observation and monitoring of defective product containers. Operators do not need to continue to pay attention to the filling status of the collection container, and can devote more time and energy to other effective production links to improve production efficiency.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (9)

1. The utility model provides a massecuite cooling device based on throat lozenge production, includes main tank body (1), the inner wall fixedly connected with bearing plate (11) of main tank body (1), the outer wall fixedly connected with cooler bin (12) of bearing plate (11), the first flitch (13) of lateral wall fixedly connected with of cooler bin (12), the one end fixedly connected with pan feeding board (14) of bearing plate (11) is kept away from to cooler bin (12), first flitch (13) all are inclined setting with pan feeding board (14), its characterized in that: the novel screening device is characterized in that a screening mechanism (2) is arranged in the main box body (1), a real-time processing mechanism (3) is arranged in the main box body (1), and a full-load early warning mechanism (4) is arranged in the main box body (1).

2. The massecuite cooling device based on throat-wetting buccal tablet production according to claim 1, wherein: screening mechanism (2) are including workstation (21) of fixed connection in main box (1) inner wall, the one end fixedly connected with load-bearing limit platform (22) that workstation (21) is close to cooling tank (12), the one end fixedly connected with servo motor (23) that workstation (21) is close to cooling tank (12), output shaft end fixedly connected with rocker (24) of servo motor (23), the lateral wall rotation of rocker (24) is connected with first slider (25), the lateral wall fixedly connected with first spring (26) of first slider (25), the one end rotation that first slider (25) was kept away from to rocker (24) is connected with connecting rod (27), the one end rotation that rocker (24) was kept away from to connecting rod (27) is connected with second slider (28), the top fixedly connected with backup pad (29), the one end fixedly connected with screening board (210) that second slider (28) was kept away from to backup pad (29), one end that screening board (210) was close to in backup pad (29) is installed cargo board (211), second lateral wall (212) fixedly connected with ejection of cargo board (212).

3. The massecuite cooling device based on throat-wetting buccal tablet production according to claim 2, wherein: the one end that workstation (21) was kept away from to first slider (25) and the one end fixed connection that screening board (210) was kept away from to year thing board (211), the one end that connecting rod (27) was kept away from to rocker (24) runs through first slider (25), the quantity of first spring (26) sets up to be no less than four, the one end and the load-bearing limit platform (22) fixed connection that first slider (25) were kept away from to first spring (26), the shape of backup pad (29) sets up to the U type, the one end that second slider (28) was kept away from in backup pad (29) is set up to year thing board (211) level.

4. The massecuite cooling device based on throat-wetting buccal tablet production according to claim 1, wherein: the real-time processing mechanism (3) comprises a telescopic rod (31) fixedly connected to the side wall of the carrying plate (211), one end of the telescopic rod (31) away from the carrying plate (211) is fixedly connected with a telescopic switch (32), the side wall of the telescopic rod (31) is fixedly connected with an L-shaped supporting rod (33), one end of the telescopic rod (31) away from the telescopic switch (32) is rotationally connected with a sliding connection ball (34), one end of the sliding connection ball (34) away from the telescopic rod (31) is rotationally connected with a scraping plate (35), and one end of the scraping plate (35) away from the carrying plate (211) is fixedly connected with a hairbrush (36).

5. The massecuite cooling device based on throat-wetting buccal tablet production according to claim 1, wherein: full load early warning mechanism (4) are including fixed plate (41) of fixed connection in main box (1) inner wall, one end sliding connection that main box (1) was kept away from to fixed plate (41) has slider (42), one end fixedly connected with drawer body (43) that fixed plate (41) was kept away from to slider (42), lateral wall fixedly connected with handle (44) of drawer body (43), bottom inner wall fixedly connected with contact alarm (45) of drawer body (43), bottom inner wall fixedly connected with second spring (46) of drawer body (43), one end fixedly connected with collection box (47) that contact alarm (45) were kept away from to second spring (46).

6. The massecuite cooling device based on throat-wetting buccal tablet production according to claim 5, wherein: the fixed plate (41) is kept away from the one end of main tank body (1) and is provided with a groove, the grooved shape in one end of the fixed plate (41) is set to be trapezoidal, the grooved size in one end of the fixed plate (41) is matched with the size of the sliding block (42), the maximum bearing weight of the collecting box (47) is equal to the force required by the maximum deformation amount of the second spring (46), and the maximum deformation amount of the second spring (46) is the distance from one end, away from the second discharging plate (212), of the collecting box (47) to one end, close to the collecting box (47), of the contact type alarm (45).

7. The massecuite cooling device based on throat-moistening lozenge production according to claims 1 to 6, which provides a massecuite heat exchange process based on throat-moistening lozenge production, which is characterized in that: the method comprises the following steps:

S1: preparation: preparing required equipment, tools and materials in advance, ensuring equipment and environment to be clean, ensuring that a working area meets sanitary requirements, preparing a throat-moistening sugar product, including the working procedures of preparing throat-moistening sugar syrup or injecting the syrup into a sugar mold, and setting parameters of a cooling device, such as cooling temperature, cooling time, flow of a cooling medium and the like, according to the product requirements and production design;

S2: and (3) starting cooling: placing the throat-moistening candy in a cooling chamber, and controlling the temperature and the humidity of the cooling chamber to realize the cooling effect of the throat-moistening candy;

S3: monitoring and adjusting: in the whole cooling process, parameters such as temperature, flow, humidity and the like need to be monitored frequently, so that the stability of the cooling process is ensured and the product requirements are met. Necessary adjustment and control can be performed as needed;

S4: cleaning and maintaining: after the cooling process is finished, the cooling equipment is cleaned and maintained in time, and the normal operation and safe use of the cooling equipment are ensured.

8. The massecuite heat exchange process based on throat-wetting buccal tablet production of claim 7, wherein the massecuite heat exchange process is characterized in that: the cooling chamber in S2 is a temperature-controlled cooling chamber.

9. The massecuite heat exchange process based on throat-wetting buccal tablet production of claim 7, wherein the massecuite heat exchange process is characterized in that: the monitoring device in S3 uses a PLC.