CN117920108A - Reactor and production method of waterproof coating - Google Patents
Reactor and production method of waterproof coating Download PDFInfo
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- CN117920108A CN117920108A CN202311732649.8A CN202311732649A CN117920108A CN 117920108 A CN117920108 A CN 117920108A CN 202311732649 A CN202311732649 A CN 202311732649A CN 117920108 A CN117920108 A CN 117920108A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 238000000576 coating method Methods 0.000 title claims description 15
- 239000011248 coating agent Substances 0.000 title claims description 12
- 238000003756 stirring Methods 0.000 claims abstract description 147
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 238000007790 scraping Methods 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 34
- 238000002156 mixing Methods 0.000 claims abstract description 19
- 238000006243 chemical reaction Methods 0.000 claims abstract description 17
- 239000003973 paint Substances 0.000 claims abstract description 10
- 238000004140 cleaning Methods 0.000 claims abstract description 9
- 230000006835 compression Effects 0.000 claims description 34
- 238000007906 compression Methods 0.000 claims description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 239000002994 raw material Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 5
- 238000009434 installation Methods 0.000 claims 3
- 238000001125 extrusion Methods 0.000 claims 1
- 238000003780 insertion Methods 0.000 claims 1
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- 230000000694 effects Effects 0.000 abstract description 12
- 239000007788 liquid Substances 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 10
- 230000008859 change Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/8305—Devices with one shaft, provided with mixing and milling tools, e.g. using balls or rollers as working tools; Devices with two or more tools rotating about the same axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
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Abstract
Description
技术领域Technical Field
本发明涉及防水涂料生产加工相关技术领域,特别涉及一种防水涂料的反应釜及生产方法。The present invention relates to the technical field related to the production and processing of waterproof coatings, and in particular to a reaction kettle and a production method of waterproof coatings.
背景技术Background technique
防水涂料在生产加工时一般需要使用到混合设备、研磨设备、过滤设备、真空设备、包装设备等,其中在对防水涂料进行混合搅拌时,一般是将所需混合的原材料全部放入反应釜之中,并由通电的电机带动搅拌叶片进行混合搅拌。The production and processing of waterproof coatings generally require the use of mixing equipment, grinding equipment, filtering equipment, vacuum equipment, packaging equipment, etc. When mixing and stirring the waterproof coating, generally all the raw materials required for mixing are placed in a reactor, and the stirring blades are driven by an energized motor to mix and stir.
但现有的搅拌装置在使用时,一般搅拌叶片只会对物料进行单方向的搅拌,容易使得混合的涂料液体与搅拌辊产生同向转动的情况,从而影响搅拌效果,且涂料的原材料会因为有粘性而在搅拌时黏附在搅拌桶内壁上,而一般的搅拌叶片无法很好的将黏附在内壁上的原材料刮除并与混合的液体进行混合,因此混合效果会很差,不便于使用。However, when the existing stirring device is in use, the stirring blades generally only stir the materials in one direction, which easily causes the mixed paint liquid and the stirring roller to rotate in the same direction, thereby affecting the stirring effect. In addition, the raw materials of the paint will adhere to the inner wall of the stirring barrel due to their viscosity during stirring, and the general stirring blades cannot effectively scrape off the raw materials adhered to the inner wall and mix them with the mixed liquid, so the mixing effect will be very poor and inconvenient to use.
发明内容Summary of the invention
本发明的目的在于提供一种防水涂料的反应釜及生产方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a reaction kettle and a production method of a waterproof coating to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种防水涂料的反应釜,包括釜体,其顶端通过螺栓固定安装有釜盖;To achieve the above object, the present invention provides the following technical solution: a reaction kettle of a waterproof coating, comprising a kettle body, a kettle cover being fixedly mounted on the top of the kettle body by bolts;
所述釜体的内部设置有清理搅拌装置;A cleaning and stirring device is provided inside the kettle body;
所述清理搅拌装置包括有电机、转动杆、伸缩搅拌机构、正反搅拌机构和刮落粉碎搅拌机构,所述电机固定安装于釜盖的顶端,所述转动杆与釜盖转动穿插连接,所述电机的输出端与转动杆的一端转动连接,所述伸缩搅拌机构连接于转动杆的另一端,所述正反搅拌机构连接于转动杆的底端,所述正反搅拌机构与伸缩搅拌机构连接,所述刮落粉碎搅拌机构正反搅拌机构连接。The cleaning and stirring device includes a motor, a rotating rod, a telescopic stirring mechanism, a forward and reverse stirring mechanism and a scraping and crushing stirring mechanism. The motor is fixedly installed on the top of the kettle cover, the rotating rod is rotatably and interlacedly connected with the kettle cover, the output end of the motor is rotatably connected with one end of the rotating rod, the telescopic stirring mechanism is connected to the other end of the rotating rod, the forward and reverse stirring mechanism is connected to the bottom end of the rotating rod, the forward and reverse stirring mechanism is connected to the telescopic stirring mechanism, and the scraping and crushing stirring mechanism is connected to the forward and reverse stirring mechanisms.
优选的,所述伸缩搅拌机构包括有安装座、滑轮、套筒、伸缩杆、第一压缩弹簧和固定杆,所述安装座固定安装于釜体的内壁,所述安装座的内壁开设有滑槽,多个所述滑轮与滑槽的内腔滑动连接,多个所述套筒等距固定连接于转动杆的外壁,所述伸缩杆的一端与套筒的内腔滑动穿插连接,所述滑轮通过转轴与伸缩杆转动连接,所述第一压缩弹簧位于套筒的内腔,所述固定杆固定连接于伸缩杆的底端,所述正反搅拌机构与固定杆连接。Preferably, the telescopic stirring mechanism includes a mounting seat, a pulley, a sleeve, a telescopic rod, a first compression spring and a fixed rod. The mounting seat is fixedly mounted on the inner wall of the kettle body, a slide groove is provided on the inner wall of the mounting seat, a plurality of pulleys are slidably connected to the inner cavity of the slide groove, a plurality of sleeves are equidistantly fixedly connected to the outer wall of the rotating rod, one end of the telescopic rod is slidably and interlacedly connected to the inner cavity of the sleeve, the pulley is rotatably connected to the telescopic rod through a rotating shaft, the first compression spring is located in the inner cavity of the sleeve, the fixed rod is fixedly connected to the bottom end of the telescopic rod, and the forward and reverse stirring mechanism is connected to the fixed rod.
优选的,所述第一压缩弹簧的一端与伸缩杆固定连接,所述第一压缩弹簧的另一端与套筒的内壁固定连接,所述伸缩杆的两侧均固定连接有第一限位块,所述伸缩杆内壁的两侧均开设有第一限位槽,所述第一限位块与第一限位槽的内腔滑动穿插连接。Preferably, one end of the first compression spring is fixedly connected to the telescopic rod, the other end of the first compression spring is fixedly connected to the inner wall of the sleeve, both sides of the telescopic rod are fixedly connected with first limit blocks, both sides of the inner wall of the telescopic rod are provided with first limit grooves, and the first limit block is slidably and interlacedly connected with the inner cavity of the first limit groove.
优选的,所述正反搅拌机构包括有搅拌杆、齿轮和齿条板,所述搅拌杆的一端与转动杆连接,所述搅拌杆的另一端与刮落粉碎搅拌机构连接,所述齿轮套设于搅拌杆的外部,多个所述齿条板分别与多个固定杆固定连接,多个所述齿条板均与齿轮啮合连接。Preferably, the forward and reverse stirring mechanism includes a stirring rod, a gear and a rack plate, one end of the stirring rod is connected to the rotating rod, and the other end of the stirring rod is connected to the scraping and crushing stirring mechanism, the gear sleeve is arranged on the outside of the stirring rod, and the multiple rack plates are respectively fixedly connected to the multiple fixed rods, and the multiple rack plates are all meshed with the gear.
优选的,所述转动杆的底端开设有转动槽,所述转动槽的内部设置有转动块,所述搅拌杆的一端与转动块固定连接。Preferably, a rotation groove is formed at the bottom end of the rotation rod, a rotation block is disposed inside the rotation groove, and one end of the stirring rod is fixedly connected to the rotation block.
优选的,所述刮落粉碎搅拌机构包括有第一刮板、粉碎杆和刮壁组件,多个所述第一刮板等距固定连接于搅拌杆的外壁,多个所述粉碎杆等距固定连接于釜体内壁的底端,所述第一刮板的底端开设有多个粉碎槽,所述粉碎杆与粉碎槽的内腔滑动穿插连接,所述刮壁组件固定连接于第一刮板的顶端,所述第一刮板的一边侧开设有弧形槽,所述第一刮板的另一边侧开设有斜面。Preferably, the scraping, crushing and stirring mechanism includes a first scraper, a crushing rod and a scraping wall assembly, a plurality of the first scrapers are equidistantly fixedly connected to the outer wall of the stirring rod, a plurality of the crushing rods are equidistantly fixedly connected to the bottom end of the inner wall of the kettle body, a plurality of crushing grooves are provided at the bottom end of the first scraper, the crushing rods are slidably and interlacedly connected to the inner cavity of the crushing grooves, the scraping wall assembly is fixedly connected to the top end of the first scraper, an arc groove is provided on one side of the first scraper, and an inclined surface is provided on the other side of the first scraper.
优选的,所述刮壁组件包括有固定板、第二刮板和第二压缩弹簧,所述固定板固定连接于第一刮板的顶端,所述第二刮板与固定板的内腔滑动穿插连接,多个所述第二压缩弹簧的一端均位于固定板的内腔。Preferably, the wall scraper assembly includes a fixed plate, a second scraper and a second compression spring, the fixed plate is fixedly connected to the top of the first scraper, the second scraper is slidably and interlacedly connected to the inner cavity of the fixed plate, and one end of each of the second compression springs is located in the inner cavity of the fixed plate.
优选的,多个所述第二压缩弹簧的一端均与第二刮板固定连接,多个所述第二压缩弹簧的另一端均与固定板的内壁固定连接,所述第二刮板的顶端与底端均固定连接有第二限位块,所述固定板内壁的顶端与底端均开设有第二限位槽,所述第二限位块与第二限位槽的内腔滑动穿插连接。Preferably, one ends of multiple second compression springs are fixedly connected to the second scraper, and the other ends of multiple second compression springs are fixedly connected to the inner wall of the fixed plate. The top and bottom ends of the second scraper are fixedly connected with second limit blocks, and the top and bottom ends of the inner wall of the fixed plate are provided with second limit grooves, and the second limit blocks are slidably and interlacedly connected with the inner cavity of the second limit groove.
优选的,所述釜体的一侧固定安装有水泵,所述安装座的内部中空,所述水泵的输出端固定连接有出水管,所述出水管与釜体固定穿插连接,所述出水管与安装座固定穿插连接,所述安装座的底端等距开设有多个喷头,多个所述喷头呈环形排列。Preferably, a water pump is fixedly installed on one side of the kettle body, the interior of the mounting seat is hollow, the output end of the water pump is fixedly connected with a water outlet pipe, the water outlet pipe is fixedly and interlacedly connected to the kettle body, the water outlet pipe is fixedly and interlacedly connected to the mounting seat, and a plurality of nozzles are equidistantly provided at the bottom end of the mounting seat, and the plurality of nozzles are arranged in a ring.
本发明还提供了一种防水涂料的反应釜的生产方法,包括以下具体使用步骤:The present invention also provides a method for producing a reaction kettle of a waterproof coating, comprising the following specific steps:
步骤一:在对防水涂料放入反应釜进行混合操作时,可将原材料通过釜盖上的进料口全部放入釜体的内部,并启动电机,电机可带动转动杆进行转动,转动杆可通过套筒以及伸缩杆同步带动多个滑轮进行转动,滑轮在滑槽的内部滑动,在滑槽内壁的挤压下,从而可带动伸缩杆进行伸缩运动,从而在第一压缩弹簧的弹性作用力的配合下可带动固定杆在水平方向进行往复运动,从而在转动搅拌时可不断改变搅拌的位置;Step 1: When the waterproof coating is put into the reactor for mixing, the raw materials can be put into the reactor through the feed port on the reactor cover, and the motor can be started. The motor can drive the rotating rod to rotate. The rotating rod can synchronously drive multiple pulleys to rotate through the sleeve and the telescopic rod. The pulley slides inside the slide groove. Under the pressure of the inner wall of the slide groove, the telescopic rod can be driven to perform telescopic movement, so that the fixed rod can be driven to reciprocate in the horizontal direction under the cooperation of the elastic force of the first compression spring, so that the stirring position can be continuously changed during rotation and stirring;
步骤二:在固定杆在水平方向进行往复运动的同时,可带动齿条板进行水平往复运动,从而可通过与齿条板啮合的齿轮带动搅拌杆进行正反方向的转动;Step 2: When the fixed rod reciprocates in the horizontal direction, the rack plate can be driven to reciprocate in the horizontal direction, so that the stirring rod can be driven to rotate in the positive and negative directions through the gear meshing with the rack plate;
步骤三:在搅拌杆进行正反方向的转动时,第一刮板可对位于釜体内壁底端的物料进行刮除,刮壁组件可将釜体内壁上的物料进行刮除,且第一刮板弧形槽的开设可将刮壁组件刮落的物料聚集在弧形槽的中部,并在第一刮板逆时针转动时,粉碎杆与粉碎槽进行穿插将物料进行粉碎处理,斜面的开设便于第一刮板顺时针转动时将粉碎后的较小物料进行抬升,并使得抬升的较小物料在固定杆与搅拌杆搅拌下进行混合处理,从而在一段时间搅拌后,完成防水涂料的混合操作。Step three: When the stirring rod rotates in forward and reverse directions, the first scraper can scrape the material located at the bottom of the inner wall of the kettle body, and the wall scraping assembly can scrape the material on the inner wall of the kettle body. The opening of the arc groove of the first scraper can gather the material scraped off by the wall scraping assembly in the middle of the arc groove, and when the first scraper rotates counterclockwise, the crushing rod and the crushing groove are interlaced to crush the material. The opening of the inclined surface makes it convenient to lift the crushed smaller materials when the first scraper rotates clockwise, and the lifted smaller materials are mixed under the stirring of the fixed rod and the stirring rod, so that after a period of stirring, the mixing operation of the waterproof coating is completed.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
本发明利用电机、转动杆、伸缩搅拌机构、正反搅拌机构和刮落粉碎搅拌机构相配合的设置方式,通过电机带动转动杆进行转动,带动伸缩搅拌机构进行搅拌的同时能够带动正反搅拌机构进行正反搅拌,从而提高搅拌效果,避免出现混合液体与搅拌辊同向转动的情况,且刮落粉碎搅拌机构也随着正反搅拌机构的转动而转动,从而不仅可将釜体内壁上的附着的物料刮除,还能够在逆时针转动时将大块物料进行粉碎,顺时针转动时将粉碎较小的物料进行抬升,从而使得混合效果更好;The present invention utilizes a motor, a rotating rod, a telescopic stirring mechanism, a forward and reverse stirring mechanism and a scraping and crushing stirring mechanism in a coordinated arrangement mode. The motor drives the rotating rod to rotate, drives the telescopic stirring mechanism to stir, and can drive the forward and reverse stirring mechanism to stir forward and reverse at the same time, thereby improving the stirring effect and avoiding the situation that the mixed liquid and the stirring roller rotate in the same direction. The scraping and crushing stirring mechanism also rotates with the rotation of the forward and reverse stirring mechanism, so that not only can the materials attached to the wall of the kettle body be scraped off, but also large pieces of materials can be crushed when rotating counterclockwise, and small crushed materials can be lifted when rotating clockwise, so that the mixing effect is better.
本发明利用伸缩搅拌机构和正反搅拌机构的设置方式,通过电机带动转动杆转动,可同步带动多个滑轮进行转动,滑轮在滑槽的内部滑动,在滑槽内壁的挤压下,从而可带动伸缩杆进行伸缩运动,从而可带动固定杆在转动搅拌时不断改变搅拌的位置,且在固定杆进行水平往复运动时,能够通过齿条板带动齿轮正反转动,从而使得搅拌杆进行正反转动,与固定杆的转动相互配合可使得搅拌效果更好;The present invention utilizes the arrangement of the telescopic stirring mechanism and the forward and reverse stirring mechanism. The motor drives the rotating rod to rotate, which can synchronously drive multiple pulleys to rotate. The pulleys slide inside the slide groove. Under the pressure of the inner wall of the slide groove, the telescopic rod can be driven to perform telescopic movement, thereby driving the fixed rod to continuously change the stirring position during the rotating stirring. When the fixed rod performs horizontal reciprocating motion, the gear can be driven to rotate forward and reversely through the rack plate, thereby causing the stirring rod to rotate forward and reversely, and the rotation of the fixed rod can cooperate with each other to achieve a better stirring effect.
本发明利用第一刮板、粉碎杆和刮壁组件相配合的设置方式,第一刮板的一边侧开设有弧形槽,第一刮板的另一边侧开设有斜面,弧形槽的开设便于将刮壁组件刮落的物料聚集在弧形槽的中部,从而便于在第一刮板逆时针转动时粉碎杆与粉碎槽进行穿插时将物料进行粉碎处理,斜面的开设便于第一刮板顺时针转动时将粉碎后的物料抬升,便于固定杆与搅拌杆进行混合处理,使得混合效果更好。The present invention utilizes a setting method in which a first scraper, a crushing rod and a wall scraper assembly are coordinated. An arc groove is provided on one side of the first scraper, and an inclined surface is provided on the other side of the first scraper. The opening of the arc groove facilitates the gathering of materials scraped off by the wall scraper assembly in the middle of the arc groove, thereby facilitating the crushing of the materials when the crushing rod and the crushing groove are interlaced when the first scraper rotates counterclockwise. The opening of the inclined surface facilitates the lifting of the crushed materials when the first scraper rotates clockwise, facilitating the mixing of the fixed rod and the stirring rod, thereby achieving a better mixing effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.
图2为本发明正面内部结构示意图。FIG. 2 is a schematic diagram of the internal structure of the present invention from the front.
图3为本发明伸缩搅拌机构处俯视内部结构示意图。FIG. 3 is a schematic diagram of the internal structure of the telescopic stirring mechanism of the present invention when viewed from above.
图4为本发明套筒处俯视内部结构示意图。FIG. 4 is a schematic diagram of the internal structure of the sleeve of the present invention when viewed from above.
图5为本发明正反搅拌处俯视结构示意图。FIG. 5 is a schematic diagram of the top view of the positive and negative stirring parts of the present invention.
图6为本发明刮落粉碎搅拌机构处正面内部结构示意图。FIG. 6 is a schematic diagram of the front internal structure of the scraping, crushing and stirring mechanism of the present invention.
图7为本发明图2中A处放大结构示意图。FIG. 7 is an enlarged structural schematic diagram of point A in FIG. 2 of the present invention.
图8为本发明第一刮板处结构示意图。FIG8 is a schematic diagram of the structure of the first scraper of the present invention.
图9为本发明图2中B处放大结构示意图。FIG. 9 is an enlarged structural schematic diagram of point B in FIG. 2 of the present invention.
图10为本发明第一刮板侧面结构示意图。FIG. 10 is a schematic diagram of the side structure of the first scraper of the present invention.
图中:1、釜体;2、釜盖;3、电机;4、转动杆;5、伸缩搅拌机构;51、安装座;52、滑轮;53、套筒;54、伸缩杆;55、第一压缩弹簧;56、固定杆;6、正反搅拌机构;61、搅拌杆;62、齿轮;63、齿条板;7、刮落粉碎搅拌机构;71、第一刮板;72、粉碎杆;73、刮壁组件;731、固定板;732、第二刮板;733、第二压缩弹簧;8、第一限位块;9、转动块;10、第二限位块;11、水泵;12、出水管;13、喷头。In the figure: 1. kettle body; 2. kettle cover; 3. motor; 4. rotating rod; 5. telescopic stirring mechanism; 51. mounting seat; 52. pulley; 53. sleeve; 54. telescopic rod; 55. first compression spring; 56. fixed rod; 6. forward and reverse stirring mechanism; 61. stirring rod; 62. gear; 63. rack plate; 7. scraping and crushing stirring mechanism; 71. first scraper; 72. crushing rod; 73. wall scraping assembly; 731. fixed plate; 732. second scraper; 733. second compression spring; 8. first limit block; 9. rotating block; 10. second limit block; 11. water pump; 12. water outlet pipe; 13. nozzle.
实施方式Implementation
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本发明提供了如图1-10所示的一种防水涂料的反应釜及生产方法,包括釜体1,其顶端通过螺栓固定安装有釜盖2;The present invention provides a reaction kettle and production method of a waterproof coating as shown in FIGS. 1-10 , comprising a kettle body 1 , a kettle cover 2 being fixedly mounted on the top thereof by bolts;
釜体1的内部设置有清理搅拌装置;A cleaning and stirring device is provided inside the kettle body 1;
清理搅拌装置包括有电机3、转动杆4、伸缩搅拌机构5、正反搅拌机构6和刮落粉碎搅拌机构7,电机3固定安装于釜盖2的顶端,转动杆4与釜盖2转动穿插连接,电机3的输出端与转动杆4的一端转动连接,伸缩搅拌机构5连接于转动杆4的另一端,正反搅拌机构6连接于转动杆4的底端,正反搅拌机构6与伸缩搅拌机构5连接,刮落粉碎搅拌机构7正反搅拌机构6连接,电机3通过外接的开关与外部电源电性连接,通过电机3可带动转动杆4进行转动,从而使得转动杆4带动伸缩搅拌机构5、正反搅拌机构6和刮落粉碎搅拌机构7进行混合搅拌工作。The cleaning and stirring device includes a motor 3, a rotating rod 4, a telescopic stirring mechanism 5, a forward and reverse stirring mechanism 6 and a scraping and crushing stirring mechanism 7. The motor 3 is fixedly installed on the top of the kettle cover 2, the rotating rod 4 is rotatably and interlacedly connected with the kettle cover 2, the output end of the motor 3 is rotatably connected with one end of the rotating rod 4, the telescopic stirring mechanism 5 is connected to the other end of the rotating rod 4, the forward and reverse stirring mechanism 6 is connected to the bottom end of the rotating rod 4, the forward and reverse stirring mechanism 6 is connected to the telescopic stirring mechanism 5, and the scraping and crushing stirring mechanism 7 is connected to the forward and reverse stirring mechanism 6. The motor 3 is electrically connected to the external power supply through an external switch, and the rotating rod 4 can be driven by the motor 3 to rotate, so that the rotating rod 4 drives the telescopic stirring mechanism 5, the forward and reverse stirring mechanism 6 and the scraping and crushing stirring mechanism 7 to perform mixing and stirring.
更进一步的,伸缩搅拌机构5包括有安装座51、滑轮52、套筒53、伸缩杆54、第一压缩弹簧55和固定杆56,安装座51固定安装于釜体1的内壁,安装座51的内壁开设有滑槽,多个滑轮52与滑槽的内腔滑动连接,多个套筒53等距固定连接于转动杆4的外壁,伸缩杆54的一端与套筒53的内腔滑动穿插连接,滑轮52通过转轴与伸缩杆54转动连接,第一压缩弹簧55位于套筒53的内腔,固定杆56固定连接于伸缩杆54的底端,正反搅拌机构6与固定杆56连接,第一压缩弹簧55的一端与伸缩杆54固定连接,第一压缩弹簧55的另一端与套筒53的内壁固定连接,第一压缩弹簧55始终处于压缩状态,使得伸缩杆54在无外力的情况下始终处于伸出状态,从而使得滑轮52能够紧贴和滑槽的内壁进行滑动,滑槽的截面如图3所示,呈波浪形状的滑槽使得滑轮52在转动时,可间歇性对伸缩杆54进行挤压,从而在第一压缩弹簧55的弹性作用力下进行水平往复运动,使得固定在伸缩杆54底端的固定杆56在对物料进行搅拌的同时,不断的改变转动的位置,从而使得搅拌混合的效果更好Furthermore, the telescopic stirring mechanism 5 includes a mounting seat 51, a pulley 52, a sleeve 53, a telescopic rod 54, a first compression spring 55 and a fixed rod 56. The mounting seat 51 is fixedly mounted on the inner wall of the kettle body 1. A slide groove is provided on the inner wall of the mounting seat 51. A plurality of pulleys 52 are slidably connected to the inner cavity of the slide groove. A plurality of sleeves 53 are equidistantly fixedly connected to the outer wall of the rotating rod 4. One end of the telescopic rod 54 is slidably and interlacedly connected to the inner cavity of the sleeve 53. The pulley 52 is rotatably connected to the telescopic rod 54 through a rotating shaft. The first compression spring 55 is located in the inner cavity of the sleeve 53. The fixed rod 56 is fixedly connected to the bottom end of the telescopic rod 54. The forward and reverse stirring mechanism 6 is connected to the fixed rod 56. One end of the first compression spring 55 is fixedly connected to the outer wall of the rotating rod 4. The first end of the first compression spring 55 is fixedly connected to the telescopic rod 54, and the other end of the first compression spring 55 is fixedly connected to the inner wall of the sleeve 53. The first compression spring 55 is always in a compressed state, so that the telescopic rod 54 is always in an extended state without external force, so that the pulley 52 can slide closely against the inner wall of the slide groove. The cross section of the slide groove is shown in Figure 3. The wavy slide groove allows the pulley 52 to intermittently squeeze the telescopic rod 54 when rotating, so that it can perform horizontal reciprocating motion under the elastic force of the first compression spring 55, so that the fixed rod 56 fixed at the bottom end of the telescopic rod 54 can continuously change its rotation position while stirring the material, thereby achieving a better stirring and mixing effect.
更进一步的,伸缩杆54的两侧均固定连接有第一限位块8,伸缩杆54内壁的两侧均开设有第一限位槽,第一限位块8与第一限位槽的内腔滑动穿插连接,第一限位块8的设置起到了对伸缩杆54运动的限位作用,使得伸缩杆54只能够进行水平方向上的运动。Furthermore, first limit blocks 8 are fixedly connected to both sides of the telescopic rod 54, and first limit grooves are opened on both sides of the inner wall of the telescopic rod 54. The first limit blocks 8 are slidably and interlacedly connected with the inner cavity of the first limit grooves. The setting of the first limit blocks 8 plays a role in limiting the movement of the telescopic rod 54, so that the telescopic rod 54 can only move in the horizontal direction.
更进一步的,正反搅拌机构6包括有搅拌杆61、齿轮62和齿条板63,搅拌杆61的一端与转动杆4连接,搅拌杆61的另一端与刮落粉碎搅拌机构7连接,齿轮62套设于搅拌杆61的外部,多个齿条板63分别与多个固定杆56固定连接,多个齿条板63均与齿轮62啮合连接,在固定杆56进行水平往复运动时,能够带动多个齿条板63同步进行水平往复运动,多个齿条板63的高度不同,但多个齿条板63都与齿轮62啮合,从而在齿条板63进行水平往复运动时,不仅能够稳定带动齿轮62进行正反方向的转动,还不会相互干涉,发生碰撞,从而能够带动搅拌杆61进行正反方向的转动,且最少能够转动一圈,可避免混合液体与搅拌杆61发生同步转动的现象,使得混合效果进一步提高。Furthermore, the forward and reverse stirring mechanism 6 includes a stirring rod 61, a gear 62 and a rack plate 63. One end of the stirring rod 61 is connected to the rotating rod 4, and the other end of the stirring rod 61 is connected to the scraping and crushing stirring mechanism 7. The gear 62 is sleeved on the outside of the stirring rod 61, and multiple rack plates 63 are respectively fixedly connected to multiple fixed rods 56, and multiple rack plates 63 are all meshed with the gear 62. When the fixed rod 56 performs horizontal reciprocating motion, it can drive multiple rack plates 63 to perform horizontal reciprocating motion synchronously. The heights of the multiple rack plates 63 are different, but the multiple rack plates 63 are all meshed with the gear 62. Therefore, when the rack plate 63 performs horizontal reciprocating motion, it can not only stably drive the gear 62 to rotate in the forward and reverse directions, but also will not interfere with each other and collide. Therefore, it can drive the stirring rod 61 to rotate in the forward and reverse directions, and can rotate at least one circle, which can avoid the phenomenon of synchronous rotation of the mixed liquid and the stirring rod 61, so that the mixing effect is further improved.
更进一步的,转动杆4的底端开设有转动槽,转动槽的内部设置有转动块9,搅拌杆61的一端与转动块9固定连接,转动块9的设置使得搅拌杆61能够在转动杆4转动时,搅拌杆61能够进行正反方向转动。Furthermore, a rotating groove is opened at the bottom end of the rotating rod 4, and a rotating block 9 is arranged inside the rotating groove. One end of the stirring rod 61 is fixedly connected to the rotating block 9. The arrangement of the rotating block 9 enables the stirring rod 61 to rotate in forward and reverse directions when the rotating rod 4 rotates.
更进一步的,刮落粉碎搅拌机构7包括有第一刮板71、粉碎杆72和刮壁组件73,多个第一刮板71等距固定连接于搅拌杆61的外壁,多个粉碎杆72等距固定连接于釜体1内壁的底端,第一刮板71的底端开设有多个粉碎槽,粉碎杆72与粉碎槽的内腔滑动穿插连接,刮壁组件73固定连接于第一刮板71的顶端,第一刮板71的一边侧开设有弧形槽,第一刮板71的另一边侧开设有斜面,第一刮板71可对位于釜体1内壁底端的物料进行刮除,弧形槽的开设便于将刮壁组件73刮落的物料聚集在弧形槽的中部,从而便于在第一刮板71逆时针转动时粉碎杆72与粉碎槽进行穿插时将物料进行粉碎处理,斜面的开设便于第一刮板71顺时针转动时将粉碎后的物料抬升,便于固定杆56与搅拌杆61进行混合处理,使得混合效果更好。Furthermore, the scraping, crushing and stirring mechanism 7 includes a first scraper 71, a crushing rod 72 and a scraping wall assembly 73. A plurality of first scrapers 71 are fixedly connected to the outer wall of the stirring rod 61 at equal distances, and a plurality of crushing rods 72 are fixedly connected to the bottom end of the inner wall of the kettle body 1 at equal distances. A plurality of crushing grooves are opened at the bottom end of the first scraper 71, and the crushing rod 72 is slidably connected with the inner cavity of the crushing groove. The scraping wall assembly 73 is fixedly connected to the top of the first scraper 71, and an arc groove is opened on one side of the first scraper 71. 1 is provided with an inclined surface, and the first scraper 71 can scrape the material located at the bottom end of the inner wall of the kettle body 1. The arc groove is provided to facilitate the material scraped off by the scraper assembly 73 to be gathered in the middle of the arc groove, so that it is convenient to crush the material when the crushing rod 72 and the crushing groove are interlaced when the first scraper 71 rotates counterclockwise. The inclined surface is provided to facilitate the lifting of the crushed material when the first scraper 71 rotates clockwise, which is convenient for mixing the fixed rod 56 and the stirring rod 61, so that the mixing effect is better.
更进一步的,刮壁组件73包括有固定板731、第二刮板732和第二压缩弹簧733,固定板731固定连接于第一刮板71的顶端,第二刮板732与固定板731的内腔滑动穿插连接,多个第二压缩弹簧733的一端均位于固定板731的内腔,多个第二压缩弹簧733的一端均与第二刮板732固定连接,多个第二压缩弹簧733的另一端均与固定板731的内壁固定连接,第二刮板732的顶端与底端均固定连接有第二限位块10,固定板731内壁的顶端与底端均开设有第二限位槽,第二限位块10与第二限位槽的内腔滑动穿插连接,第二限位块10起到了对第二刮板732的限位作用,且第二压缩弹簧733始终处于压缩状态,从而使得多个第二压缩弹簧733对第二刮板732有一个稳定的弹性作用力,使得第二刮板732能够紧贴着釜体1的内壁,从而能够对釜体1内壁上所附着的物料进行刮落。Furthermore, the scraper assembly 73 includes a fixed plate 731, a second scraper 732 and a second compression spring 733. The fixed plate 731 is fixedly connected to the top of the first scraper 71, the second scraper 732 is slidably connected to the inner cavity of the fixed plate 731, one end of the plurality of second compression springs 733 is located in the inner cavity of the fixed plate 731, one end of the plurality of second compression springs 733 is fixedly connected to the second scraper 732, the other end of the plurality of second compression springs 733 is fixedly connected to the inner wall of the fixed plate 731, and the top of the second scraper 732 is connected to the bottom The ends are fixedly connected with the second limit block 10, the top and bottom ends of the inner wall of the fixed plate 731 are provided with a second limit groove, the second limit block 10 is slidably and interlacedly connected with the inner cavity of the second limit groove, the second limit block 10 plays a limiting role on the second scraper 732, and the second compression spring 733 is always in a compressed state, so that the multiple second compression springs 733 have a stable elastic force on the second scraper 732, so that the second scraper 732 can be close to the inner wall of the kettle body 1, thereby being able to scrape off the material attached to the inner wall of the kettle body 1.
更进一步的,釜体1的一侧固定安装有水泵11,安装座51的内部中空,水泵11的输出端固定连接有出水管12,出水管12与釜体1固定穿插连接,出水管12与安装座51固定穿插连接,安装座51的底端等距开设有多个喷头13,多个喷头13呈环形排列,水泵11通过外接的开关与外部电源电性连接,通过水泵11连接外部的水源,可将外部的水源通过出水管12抽入安装座51的内部,并由多个喷头13喷出,从而可对釜体1的内部进行清理。Furthermore, a water pump 11 is fixedly installed on one side of the kettle body 1, the interior of the mounting seat 51 is hollow, and the output end of the water pump 11 is fixedly connected with a water outlet pipe 12, the water outlet pipe 12 is fixedly inserted and connected to the kettle body 1, and the water outlet pipe 12 is fixedly inserted and connected to the mounting seat 51. A plurality of nozzles 13 are equidistantly provided at the bottom end of the mounting seat 51, and the plurality of nozzles 13 are arranged in a ring shape. The water pump 11 is electrically connected to an external power supply through an external switch, and is connected to an external water source through the water pump 11. The external water source can be drawn into the interior of the mounting seat 51 through the water outlet pipe 12 and sprayed out by the plurality of nozzles 13, thereby cleaning the interior of the kettle body 1.
本发明生产方法:Production method of the present invention:
在对防水涂料放入反应釜进行混合操作时,可将原材料通过釜盖2上的进料口全部放入釜体1的内部,并启动电机3,电机3可带动转动杆4进行转动,转动杆4可通过套筒53以及伸缩杆54同步带动多个滑轮52进行转动,滑轮52在滑槽的内部滑动,在滑槽内壁的挤压下,从而可带动伸缩杆54进行伸缩运动,从而在第一压缩弹簧55的弹性作用力的配合下可带动固定杆56在水平方向进行往复运动,从而在转动搅拌时可不断改变搅拌的位置,在固定杆56在水平方向进行往复运动的同时,可带动齿条板63进行水平往复运动,从而可通过与齿条板63啮合的齿轮62带动搅拌杆61进行正反方向的转动,在搅拌杆61进行正反方向的转动时,第一刮板71可对位于釜体1内壁底端的物料进行刮除,刮壁组件73可将釜体1内壁上的物料进行刮除,且第一刮板71弧形槽的开设可将刮壁组件73刮落的物料聚集在弧形槽的中部,并在第一刮板71逆时针转动时,粉碎杆72与粉碎槽进行穿插将物料进行粉碎处理,斜面的开设便于第一刮板71顺时针转动时将粉碎后的较小物料进行抬升,并使得抬升的较小物料在固定杆56与搅拌杆61搅拌下进行混合处理,从而在一段时间搅拌后,完成防水涂料的混合操作。When the waterproof coating is put into the reactor for mixing, the raw materials can be put into the reactor body 1 through the feed port on the reactor cover 2, and the motor 3 can be started. The motor 3 can drive the rotating rod 4 to rotate. The rotating rod 4 can synchronously drive multiple pulleys 52 to rotate through the sleeve 53 and the telescopic rod 54. The pulley 52 slides inside the slide groove, and under the squeezing of the inner wall of the slide groove, the telescopic rod 54 can be driven to perform telescopic movement, so that the fixed rod 56 can be driven to reciprocate in the horizontal direction under the cooperation of the elastic force of the first compression spring 55, so that the stirring position can be continuously changed during the rotation and stirring. While the fixed rod 56 reciprocates in the horizontal direction, it can drive the rack plate 63 to reciprocate horizontally, so that it can be rotated and stirred. The meshing gear 62 drives the stirring rod 61 to rotate in forward and reverse directions. When the stirring rod 61 rotates in forward and reverse directions, the first scraper 71 can scrape the material located at the bottom end of the inner wall of the kettle body 1, and the scraper assembly 73 can scrape the material on the inner wall of the kettle body 1. The opening of the arc groove of the first scraper 71 can gather the material scraped off by the scraper assembly 73 in the middle of the arc groove, and when the first scraper 71 rotates counterclockwise, the crushing rod 72 and the crushing groove are interlaced to crush the material. The opening of the inclined surface makes it convenient for the first scraper 71 to lift the crushed smaller materials when it rotates clockwise, and the lifted smaller materials are mixed under the stirring of the fixed rod 56 and the stirring rod 61, so that after a period of stirring, the mixing operation of the waterproof coating is completed.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118454622A (en) * | 2024-07-09 | 2024-08-09 | 江苏三吉利化工股份有限公司 | Stirring reaction kettle for rubber production and method for producing rubber from tar |
| CN118987684A (en) * | 2024-10-24 | 2024-11-22 | 上海鸣桦环境科技有限公司 | Reaction kettle for humic acid production mixing |
| CN119186369A (en) * | 2024-11-19 | 2024-12-27 | 天津华源时代金属制品有限公司 | Dacromet liquid mixing arrangement |
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2023
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118454622A (en) * | 2024-07-09 | 2024-08-09 | 江苏三吉利化工股份有限公司 | Stirring reaction kettle for rubber production and method for producing rubber from tar |
| CN118987684A (en) * | 2024-10-24 | 2024-11-22 | 上海鸣桦环境科技有限公司 | Reaction kettle for humic acid production mixing |
| CN118987684B (en) * | 2024-10-24 | 2025-04-29 | 上海鸣桦环境科技有限公司 | A kind of reactor for mixing humic acid production |
| CN119186369A (en) * | 2024-11-19 | 2024-12-27 | 天津华源时代金属制品有限公司 | Dacromet liquid mixing arrangement |
| CN119186369B (en) * | 2024-11-19 | 2025-03-18 | 天津华源时代金属制品有限公司 | A Dacromet liquid mixing device |
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Application publication date: 20240426 |