CN117905285A - A high-rise building steel structure construction method and building material hoisting mechanism - Google Patents
A high-rise building steel structure construction method and building material hoisting mechanism Download PDFInfo
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- CN117905285A CN117905285A CN202311741634.8A CN202311741634A CN117905285A CN 117905285 A CN117905285 A CN 117905285A CN 202311741634 A CN202311741634 A CN 202311741634A CN 117905285 A CN117905285 A CN 117905285A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/20—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures
- B66C23/202—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures with supporting couples provided from below, e.g. by floors of buildings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/60—Derricks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/72—Counterweights or supports for balancing lifting couples
- B66C23/78—Supports, e.g. outriggers, for mobile cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/84—Slewing gear
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/162—Handles to carry construction blocks
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
Description
技术领域Technical Field
本发明主要涉及建筑施工的技术领域,具体为一种高层建筑钢结构施工方法及其建材吊装机构。The present invention mainly relates to the technical field of building construction, and specifically relates to a high-rise building steel structure construction method and a building material hoisting mechanism thereof.
背景技术Background technique
建筑施工是指工程建设实施阶段的生产活动,是各类建筑物的建造过程,也可以说是把设计图纸上的各种线条,在指定的地点,变成实物的过程。高层建筑钢结构体系是一项多样化和复杂系统工程,在设计和施工时都必须谨慎布局规划,按时按量完成工期。Construction refers to the production activities in the implementation stage of engineering construction, which is the construction process of various buildings. It can also be said that it is the process of turning various lines on the design drawings into physical objects at designated locations. The steel structure system of high-rise buildings is a diversified and complex system engineering. During the design and construction, it must be carefully planned and completed on time and in full.
但现有在屋顶钢结构的建筑施工中,现场受到场地和其他运输影响无法用塔吊进行垂直运输及吊装,导致屋顶钢结构立柱及横梁施工困难,进一步影响施工工期。However, in the existing construction of roof steel structures, the site is affected by the site and other transportation issues and cannot be used for vertical transportation and hoisting by tower cranes, which makes the construction of roof steel structure columns and beams difficult, further affecting the construction period.
发明内容Summary of the invention
基于此,本发明的目的是提供一种高层建筑钢结构施工方法及其建材吊装机构,以解决上述背景技术中提出的技术问题。Based on this, the purpose of the present invention is to provide a high-rise building steel structure construction method and a building material hoisting mechanism thereof to solve the technical problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种高层建筑钢结构施工方法,包括以下步骤:步骤一、设计和准备:进行场地勘察,工程师根据建筑设计图纸和相关规范要求,确定钢结构的大小、形状、材质和规格等信息对施工现场进行勘察,确定钢结构的布置、基础形式、支架类型等信息,并进行相关的场地平整和准备工作;A method for constructing a high-rise steel structure includes the following steps: Step 1, design and preparation: Conduct site survey, engineers determine the size, shape, material and specifications of the steel structure according to the architectural design drawings and relevant specifications, survey the construction site, determine the layout of the steel structure, foundation form, support type and other information, and perform relevant site leveling and preparation work;
步骤二、建材吊装机构进场:提前组织人员进场,按照方案对建材吊装机构进行拼接组装,测试使用;Step 2: Building material lifting mechanism enters the site: Organize personnel to enter the site in advance, assemble and test the building material lifting mechanism according to the plan;
步骤三、电动叉车进场:通过建材吊装机构对电动叉车进行起吊,平稳放置于屋面上;Step 3: Electric forklift enters the site: lift the electric forklift through the building material lifting mechanism and place it stably on the roof;
步骤四、建材进场:人员通过建材吊装机构对立柱和横梁进行起吊,平稳放置于屋面上,待用;Step 4: Building materials entering the site: personnel use the building materials lifting mechanism to lift the columns and beams, and place them stably on the roof for use;
步骤五、现场搭建:工人按照施工图的要求,在预定的位置上搭建出钢结构的骨架,确保钢结构的稳定性、刚度和安全性,并为后续施工提供必要的支持和保障;Step 5: On-site construction: Workers build the steel structure skeleton at the predetermined location according to the requirements of the construction drawings to ensure the stability, rigidity and safety of the steel structure, and provide necessary support and guarantee for subsequent construction;
步骤六、涂漆和防腐:工人会对钢材进行涂漆和防腐处理,以防止钢材受到腐蚀和其他损坏的影响,确保钢结构的耐久性和美观性,并延长其使用寿命;Step 6: Painting and anti-corrosion: Workers will paint and anti-corrosion the steel to prevent it from being affected by corrosion and other damage, ensure the durability and beauty of the steel structure, and extend its service life;
步骤七、调试和验收:工人会对完成的钢结构进行调试和验收,以确保其符合设计要求和标准,如果存在缺陷或不满足要求的情况,工人将会对其进行修复和整改,直到达到设计要求和标准,最后,由建设单位、监理单位和设计单位等相关方面的人员共同参与验收,确认工程质量达到预期目标。Step 7. Debugging and acceptance: Workers will debug and accept the completed steel structure to ensure that it meets the design requirements and standards. If there are defects or the requirements are not met, workers will repair and rectify them until they meet the design requirements and standards. Finally, personnel from the construction unit, supervision unit, design unit and other relevant parties will participate in the acceptance to confirm that the project quality meets the expected goals.
根据以上一种高层建筑钢结构施工方法,还将提供一种高层建筑钢结构建材吊装机构,包括卷扬机、桅杆、缆风绳和用于对所述桅杆角度进行调节的电动葫芦,所述高层建筑屋面垂直设置有混凝土立柱,所述混凝土立柱底部通过固定结构与高层屋面固定相连接,所述桅杆一端通过铰接组件与所述混凝土立柱下方相连接,所述混凝土立柱顶部设置有吊耳,所述桅杆远离所述混凝土立柱一端设置有连接耳,所述电动葫芦安装位于所述吊耳顶部,所述电动葫芦挂钩一端与所述桅杆远离所述混凝土立柱一端的连接耳相连接。According to the above high-rise building steel structure construction method, a high-rise building steel structure building materials lifting mechanism will also be provided, including a winch, a mast, a guy rope and an electric hoist for adjusting the angle of the mast, the high-rise building roof is vertically provided with concrete columns, the bottom of the concrete columns is fixedly connected to the high-rise roof through a fixed structure, one end of the mast is connected to the bottom of the concrete column through a hinge assembly, the top of the concrete column is provided with a lifting ear, the end of the mast away from the concrete column is provided with a connecting ear, the electric hoist is installed on the top of the lifting ear, and one end of the electric hoist hook is connected to the connecting ear of the end of the mast away from the concrete column.
本技术方案具体的,所述铰接组件包括有铰接支座和固定座,所述固定座包括有两块固定板,每个所述固定板上贯通开设有连接螺栓孔,所述固定板平行对称位于所述混凝土立柱下方两侧外壁上,两个所述固定板通过固定螺栓杆相连接,所述铰接支座一侧外壁与其中一个所述固定板焊接相连接,所述桅杆一端与所述铰接支座上的铰接转轴外壁铰接转动接相连接。Specifically, the articulated assembly includes an articulated support and a fixed seat, the fixed seat includes two fixed plates, each of the fixed plates is provided with a connecting bolt hole, the fixed plates are parallel and symmetrically located on the outer walls on both sides below the concrete column, the two fixed plates are connected by a fixing bolt rod, the outer wall on one side of the articulated support is welded to one of the fixed plates, and one end of the mast is hingedly and rotatably connected to the outer wall of the hinge shaft on the articulated support.
本技术方案具体的,位于所述铰接组件下方的混凝土立柱外壁上设置有固定环耳,所述固定环耳上连接设置有第一导向滑车。Specifically, the technical solution is that a fixing ring ear is arranged on the outer wall of the concrete column below the hinge assembly, and the fixing ring ear is connected to the first guide pulley.
本技术方案具体的,所述连接耳下方连接设置有第二导向滑车,所述连接耳一端连接有第一飞机带,所述连接耳另一端连接有第二飞机带。Specifically, the second guide pulley is connected to the lower side of the connecting ear, one end of the connecting ear is connected to the first aircraft belt, and the other end of the connecting ear is connected to the second aircraft belt.
本技术方案具体的,所述卷扬机通过底部固定结构与所述高层建筑屋面相固定,所述缆风绳一端与所述卷扬机上的卷筒相固定,所述缆风绳另一端依次贯穿第一导向滑车和第二导向滑车并延伸至其外部。Specifically, the winch is fixed to the roof of the high-rise building through a bottom fixing structure, one end of the wind rope is fixed to the drum on the winch, and the other end of the wind rope passes through the first guide pulley and the second guide pulley in sequence and extends to the outside.
本技术方案具体的,所述底部固定结构包括有呈对称结构设置的工字钢和防脱落地锚,所述工字钢通过固定螺钉与高层建筑屋面相固定,所述防脱落地锚位于两个所述工字钢一端,所述防脱落地锚通过固定螺钉与高层建筑屋面相固定,所述防脱落地锚通过钢丝绳与两个所述工字钢一端相连接。The technical solution is specific, the bottom fixing structure includes an I-beam and an anti-falling anchor arranged in a symmetrical structure, the I-beam is fixed to the roof of the high-rise building by fixing screws, the anti-falling anchor is located at one end of the two I-beams, the anti-falling anchor is fixed to the roof of the high-rise building by fixing screws, and the anti-falling anchor is connected to one end of the two I-beams by a steel wire rope.
本技术方案具体的,所述桅杆与所述铰接支座铰接转动接相连接。Specifically, the mast is connected to the hinged support in an articulated and rotatable manner.
本技术方案具体的,所述桅杆为可拆卸拼接式。Specifically, the mast is of a detachable and spliced type.
本技术方案具体的,所述缆风绳在卷筒上的存绳量不小于四圈。Specifically, the amount of the guy rope stored on the drum is not less than four turns.
综上所述,本发明主要具有以下有益效果:In summary, the present invention mainly has the following beneficial effects:
针对背景技术中的问题,本申请通过建材吊装机构方便对建材起吊于高层建筑屋面,解决因现场无法用塔吊进行垂直运输及吊装,通过采用卷扬机进行二次倒运及吊装,先采用桅杆吊进行钢结构的垂直运输到屋面,再水平运输到安装位置,接着用电动叉车进行立柱及横梁的吊装,占地面积小,不受场地限制,使用方便,方便工人施工,提前确定好构件的起吊运输路线,确保整个构件的安装不会因为运输耽误,确保安装工程质量和工程进度。In response to the problems in the background technology, the present application uses a building material lifting mechanism to facilitate the lifting of building materials on the roof of a high-rise building, thereby solving the problem that a tower crane cannot be used for vertical transportation and lifting on site. A winch is used for secondary transportation and lifting. A mast crane is first used to vertically transport the steel structure to the roof, and then horizontally transport it to the installation location. Then an electric forklift is used to lift the columns and beams. It occupies a small area, is not restricted by the site, is easy to use, and is convenient for workers to construct. The lifting and transportation route of the components can be determined in advance to ensure that the installation of the entire component will not be delayed due to transportation, thereby ensuring the quality and progress of the installation project.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的施工流程图;Fig. 1 is a construction flow chart of the present invention;
图2为本发明的建材吊装机构整体示意图;FIG2 is an overall schematic diagram of a building material lifting mechanism of the present invention;
图3为本发明的铰接组件与混凝土立柱连接示意图;FIG3 is a schematic diagram of the connection between the hinge assembly and the concrete column of the present invention;
图4为本发明的铰接组件结构示意图;FIG4 is a schematic diagram of the structure of the hinge assembly of the present invention;
图5为本发明的混凝土立柱顶部吊耳示意图;FIG5 is a schematic diagram of a top lifting ear of a concrete column according to the present invention;
图6为本发明的卷扬机的卷筒通过缆风绳与第一导向滑车连接示意图;6 is a schematic diagram of the connection between the drum of the winch of the present invention and the first guide pulley via a guy rope;
图7为本发明的底部固定结构示意图;FIG7 is a schematic diagram of the bottom fixing structure of the present invention;
图8为本发明的缆风绳与卷扬机和导向滑车连接示意图;FIG8 is a schematic diagram of the connection between the wind rope, the winch and the guide pulley of the present invention;
图9为本发明的图1中A区放大图。FIG. 9 is an enlarged view of area A in FIG. 1 of the present invention.
附图说明:1、卷扬机;2、桅杆;21、铰接组件;221、铰接支座;222、固定座;2221、固定板;2222、固定螺栓杆;3、缆风绳;4、混凝土立柱;40、吊耳;41、连接耳;411、第二导向滑车;412、第一飞机带;413、第二飞机带;42、固定环耳;421、第一导向滑车;5、电动葫芦;6、工字钢;61、防脱落地锚。Description of the drawings: 1. winch; 2. mast; 21. hinged assembly; 221. hinged support; 222. fixed seat; 2221. fixed plate; 2222. fixed bolt rod; 3. guy rope; 4. concrete column; 40. lifting ear; 41. connecting ear; 411. second guide pulley; 412. first aircraft belt; 413. second aircraft belt; 42. fixed ring ear; 421. first guide pulley; 5. electric hoist; 6. I-beam; 61. anti-fall-off anchor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
下面根据本发明的整体结构,对其实施例进行说明。The following describes an embodiment of the present invention based on its overall structure.
实施例Example
如图1-9所示,一种高层建筑钢结构施工方法,包括以下步骤:步骤一、设计和准备:进行场地勘察,工程师根据建筑设计图纸和相关规范要求,确定钢结构的大小、形状、材质和规格等信息对施工现场进行勘察,确定钢结构的布置、基础形式、支架类型等信息,并进行相关的场地平整和准备工作;步骤二、建材吊装机构进场:提前组织人员进场,按照方案对建材吊装机构进行拼接组装,测试使用;步骤三、电动叉车进场:通过建材吊装机构对电动叉车进行起吊,平稳放置于屋面上;步骤四、建材进场:人员通过建材吊装机构对立柱和横梁进行起吊,平稳放置于屋面上,待用;步骤五、现场搭建:工人按照施工图的要求,在预定的位置上搭建出钢结构的骨架,确保钢结构的稳定性、刚度和安全性,并为后续施工提供必要的支持和保障;步骤六、涂漆和防腐:工人会对钢材进行涂漆和防腐处理,以防止钢材受到腐蚀和其他损坏的影响,确保钢结构的耐久性和美观性,并延长其使用寿命;步骤七、调试和验收:工人会对完成的钢结构进行调试和验收,以确保其符合设计要求和标准,如果存在缺陷或不满足要求的情况,工人将会对其进行修复和整改,直到达到设计要求和标准,最后,由建设单位、监理单位和设计单位等相关方面的人员共同参与验收,确认工程质量达到预期目标。As shown in Figure 1-9, a high-rise building steel structure construction method includes the following steps: Step 1, design and preparation: conduct site survey, engineers determine the size, shape, material and specifications of the steel structure according to the architectural design drawings and relevant specifications, survey the construction site, determine the layout of the steel structure, foundation form, bracket type and other information, and perform relevant site leveling and preparation work; Step 2, building material hoisting mechanism enters the site: organize personnel to enter the site in advance, assemble the building material hoisting mechanism according to the plan, and test it for use; Step 3, electric forklift enters the site: lift the electric forklift through the building material hoisting mechanism and place it steadily on the roof; Step 4, building materials enter the site: personnel lift the columns and beams through the building material hoisting mechanism, place them steadily on the roof for use; Step 5, on-site Site construction: Workers will build the skeleton of the steel structure at the predetermined location in accordance with the requirements of the construction drawings to ensure the stability, rigidity and safety of the steel structure, and provide necessary support and guarantee for subsequent construction; Step 6, Painting and anti-corrosion: Workers will paint and anti-corrosion the steel to prevent the steel from being affected by corrosion and other damage, ensure the durability and aesthetics of the steel structure, and extend its service life; Step 7, Debugging and acceptance: Workers will debug and accept the completed steel structure to ensure that it meets the design requirements and standards. If there are defects or the requirements are not met, workers will repair and rectify them until they meet the design requirements and standards. Finally, personnel from the construction unit, supervision unit, design unit and other relevant parties will jointly participate in the acceptance to confirm that the project quality has reached the expected goals.
需要说明的是,本申请施工步骤明确,确保安装工程质量和工程进度,在步骤一中确定钢结构的布置、基础形式、支架类型等信息,并进行相关的场地平整和准备工作,根据安装进度将钢构件运至现场,构件到场后,按随车货运清单核对构件数量及编号是否相符,构件是否配套,如发现问题,制作厂应迅速采取措施,更换或补充构件,以保证现场急需,按现场实际需要,明确每一种构件、材料精确进场时间,编制详细构件进场计划,进场计划精确到日及构件编号,构件最晚在吊装前两天进场,并充分考虑安装时现场的堆场有限,尽量协调好安装现场与制作加工的关系,保证安装按计划进行,构件的标记应外露,且能保持持久性,能经受日照、磨损、风雨冲刷等特殊条件必要时可打钢印以便于识别和检验,打捆构件标记应在一个方向,且在外包装上有构件汇总内容,汇总内容应精确包括捆内构件及材料的信息,装箱构件应对装箱进行编号且在箱外有详细构件汇总,汇总标记应清晰可识,注意构件装卸的吊装、堆放安全,防止事故发生,构件进场前与现场指挥部联系,及时协调安排好堆场、卸车人员、机具,对于大批、多车一次进场,还应明确所有车辆的进场顺序、进场时间以及排队停放位置等,构件运输进场后,按规定程序办理交接、验收手续,构件装卸、转运、堆放等,均需对工人、司机做好交底工作,使每名工人、司机明确工作内容以及注意事项等,保证构件进场的安全、高效;It should be noted that the construction steps of this application are clear to ensure the quality and progress of the installation project. In step one, the layout, foundation form, bracket type and other information of the steel structure are determined, and relevant site leveling and preparation work are carried out. The steel components are transported to the site according to the installation progress. After the components arrive at the site, the number and number of the components are checked according to the freight list on the vehicle to see if they match. If any problems are found, the manufacturer should take prompt measures to replace or supplement the components to ensure the urgent needs of the site. According to the actual needs of the site, the precise arrival time of each component and material is clarified, and a detailed component arrival plan is prepared. The arrival plan is accurate to the day and component number. The components are delivered to the site at the latest two days before the lifting. The limited storage yard on the site during installation is fully considered, and the relationship between the installation site and the production and processing is coordinated as much as possible to ensure that the installation is carried out as planned. The markings of the components should be exposed and can remain durable and can withstand sunlight and wear. If necessary, steel stamps can be used for easy identification and inspection in case of special conditions such as damage, wind and rain erosion, etc. The markings of bundled components should be in one direction, and there should be a summary of the components on the outer packaging. The summary should accurately include the information of the components and materials in the bundle. The packed components should be numbered and there should be a detailed summary of the components outside the box. The summary marks should be clear and recognizable. Pay attention to the safety of hoisting and stacking of component loading and unloading to prevent accidents. Contact the on-site command center before the components enter the site, and coordinate and arrange the yard, unloading personnel, and machinery in a timely manner. For large quantities and multiple vehicles entering the site at one time, the entry order, entry time, and queue parking positions of all vehicles should also be clarified. After the components are transported to the site, the handover and acceptance procedures should be handled according to the prescribed procedures. The loading, unloading, transportation, and stacking of components must be explained to the workers and drivers so that each worker and driver is clear about the work content and precautions, etc., to ensure the safety and efficiency of the components entering the site;
进一步的,进场后,现场对构件进行验收确保构件规格、数量、焊缝质量、涂装质量、构件外观和尺寸检查及制作资料的验收和交接,质量控制重点在钢结构制作厂,经检查,缺陷超出允许偏差范围的构件,在现场进行修补,满足要求后方可验收通过,对于现场无法进行修补的构件应送回工厂进行返修;Furthermore, after entering the site, the components are inspected on site to ensure the specifications, quantity, weld quality, coating quality, component appearance and size inspection, and the acceptance and handover of production materials. The focus of quality control is on the steel structure manufacturing plant. After inspection, components with defects exceeding the allowable deviation range are repaired on site. They can only be accepted after meeting the requirements. Components that cannot be repaired on site should be sent back to the factory for repair;
进一步的,在步骤四中,充分依据场地情况,尽量利用现场条件,拼装、安装以及其他专业的施工场地产生平面干涉以及立体交叉,以避免影响现场各项施工,建材吊装机构应提前做好管道铺设及线路架设等工作,构件进场计划以及现场安装顺序在必要时做适当调整、转移,尽量减少构件的二次转运,满足现场的施工需要,构件起吊堆放时应按照便于安装的顺序进行堆放,即先安装的构件靠近拼装设备或吊装设备堆放,后安装的构件紧随其后堆放在便于吊装的地方,构件堆放时一定要注意把构件的编号、标识外露,便于查看,钢结构施工时,与其他专业同时在施工,钢构件材料进场时间和堆放场地布置应兼顾各方,构件卸车、堆放、整理时需做好人员安全交底及防护措施,做好机械设备检查,杜绝安全事故发生。Furthermore, in step 4, based on the site conditions, the site conditions should be fully utilized as much as possible. The assembly, installation and other professional construction sites will not produce plane interference and three-dimensional intersection to avoid affecting the various construction sites on site. The building materials hoisting organization should prepare for the laying of pipelines and the erection of lines in advance. The component entry plan and the on-site installation sequence should be appropriately adjusted and transferred when necessary to minimize the secondary transportation of components and meet the construction needs of the site. When hoisting and stacking components, they should be stacked in an order that is convenient for installation, that is, the components installed first should be stacked close to the assembly equipment or hoisting equipment, and the components installed later should be stacked in a place that is convenient for hoisting. When stacking components, be sure to expose the component numbers and logos for easy viewing. During steel structure construction, other professionals are under construction at the same time. The time of steel component material entry and the layout of the stacking site should take all parties into consideration. When unloading, stacking and sorting components, personnel safety briefings and protective measures should be carried out, and mechanical equipment inspections should be carried out to prevent safety accidents.
如图2、3、4和5所示,根据以上一种高层建筑钢结构施工方法,还将提供一种高层建筑钢结构建材吊装机构,包括卷扬机1、桅杆2、缆风绳3和用于对桅杆2角度进行调节的电动葫芦5,高层建筑屋面垂直设置有混凝土立柱4,混凝土立柱4底部通过固定结构与高层屋面固定相连接,桅杆2一端通过铰接组件21与混凝土立柱4下方相连接,混凝土立柱4顶部设置有吊耳40,桅杆2远离混凝土立柱4一端设置有连接耳41,电动葫芦5安装位于吊耳40顶部,电动葫芦5挂钩一端与桅杆2远离混凝土立柱4一端的连接耳41相连接;铰接组件21包括有铰接支座221和固定座222,固定座222包括有两块固定板2221,每个固定板2221上贯通开设有连接螺栓孔,固定板2221平行对称位于混凝土立柱4下方两侧外壁上,两个固定板2221通过固定螺栓杆2222相连接,铰接支座221一侧外壁与其中一个固定板2221焊接相连接,通过在桅杆2顶部安装电动葫芦5,电动葫芦5挂钩一端与桅杆2远离混凝土立柱4一端的连接耳41相连接。As shown in Figures 2, 3, 4 and 5, according to the above high-rise building steel structure construction method, a high-rise building steel structure building material hoisting mechanism will also be provided, including a winch 1, a mast 2, a guy rope 3 and an electric hoist 5 for adjusting the angle of the mast 2. A concrete column 4 is vertically arranged on the roof of the high-rise building. The bottom of the concrete column 4 is fixedly connected to the high-rise roof through a fixed structure. One end of the mast 2 is connected to the bottom of the concrete column 4 through a hinge assembly 21. A lifting ear 40 is arranged on the top of the concrete column 4. A connecting ear 41 is arranged at the end of the mast 2 away from the concrete column 4. The electric hoist 5 is installed on the top of the lifting ear 40. The electric hoist 5 is hooked at one end. It is connected to the connecting ear 41 at the end of the mast 2 away from the concrete column 4; the hinge assembly 21 includes a hinge support 221 and a fixed seat 222, the fixed seat 222 includes two fixing plates 2221, each fixing plate 2221 is provided with a connecting bolt hole, the fixing plates 2221 are parallel and symmetrically located on the outer walls on both sides below the concrete column 4, the two fixing plates 2221 are connected by a fixing bolt rod 2222, and the outer wall on one side of the hinge support 221 is welded to one of the fixing plates 2221, and the electric hoist 5 is installed on the top of the mast 2, and one end of the hook of the electric hoist 5 is connected to the connecting ear 41 at the end of the mast 2 away from the concrete column 4.
需要说明的是,在本实施例中连接耳41通过M20*24的化学螺螺栓与混凝土立柱4相连接,桅杆2一端与铰接支座221上的铰接转轴外壁铰接转动接相连接,通过电动葫芦5可对桅杆2角度进行调节,方便使用,桅杆2为Φ159*6的可拆卸拼接式,桅杆2与铰接支座221铰接转动接相连接,位于铰接组件21下方的混凝土立柱4外壁上设置有固定环耳42。It should be noted that, in the present embodiment, the connecting ear 41 is connected to the concrete column 4 by means of a chemical screw bolt of M20*24, one end of the mast 2 is hingedly rotatably connected to the outer wall of the hinged shaft on the hinged support 221, and the angle of the mast 2 can be adjusted by an electric hoist 5 for easy use. The mast 2 is a detachable splicing type of Φ159*6, and the mast 2 is hingedly rotatably connected to the hinged support 221. A fixed ring ear 42 is provided on the outer wall of the concrete column 4 below the hinged assembly 21.
如图2、6、7、8和9所示,固定环耳42上连接设置有第一导向滑车421;连接耳41下方连接设置有第二导向滑车411,连接耳41一端连接有第一飞机带412,连接耳41另一端连接有第二飞机带413;当垂直吊装后通过飞机带进行水平位置调整,使建筑水平位移到屋面上,在通吊装使横梁平稳放置到屋面上,卷扬机1通过底部固定结构与高层建筑屋面相固定,缆风绳3一端与卷扬机1上的卷筒相固定,缆风绳3在卷筒上的存绳量不小于四圈;缆风绳3另一端依次贯穿第一导向滑车421和第二导向滑车411并延伸至其外部;底部固定结构包括有呈对称结构设置的工字钢6和防脱落地锚61,工字钢6通过固定螺钉与高层建筑屋面相固定,防脱落地锚61位于两个工字钢6一端,防脱落地锚61通过固定螺钉与高层建筑屋面相固定,防脱落地锚61通过钢丝绳与两个工字钢6一端相连接。As shown in Figures 2, 6, 7, 8 and 9, a first guide pulley 421 is connected to the fixed ring ear 42; a second guide pulley 411 is connected to the lower part of the connecting ear 41, one end of the connecting ear 41 is connected to a first aircraft belt 412, and the other end of the connecting ear 41 is connected to a second aircraft belt 413; after vertical hoisting, the horizontal position is adjusted by the aircraft belt to horizontally move the building to the roof, and the crossbeam is stably placed on the roof during the hoisting. The winch 1 is fixed to the roof of the high-rise building through the bottom fixing structure, and one end of the cable wind rope 3 is connected to the winch 1. The wind rope 3 is fixed to the drum, and the rope storage amount of the wind rope 3 on the drum is not less than four turns; the other end of the wind rope 3 passes through the first guide pulley 421 and the second guide pulley 411 in sequence and extends to the outside thereof; the bottom fixed structure includes an I-beam 6 and an anti-falling anchor 61 arranged in a symmetrical structure, the I-beam 6 is fixed to the roof of the high-rise building by fixing screws, the anti-falling anchor 61 is located at one end of the two I-beams 6, the anti-falling anchor 61 is fixed to the roof of the high-rise building by fixing screws, and the anti-falling anchor 61 is connected to one end of the two I-beams 6 by a steel wire rope.
需要说明的是,在本实施例中立柱吊装到屋面后采用直至小地面运输车进行水平运输到安装位置,地面运输车采用受力500KJ的小轮,立柱吊装采用2吨电动叉车进行吊装,横梁安装采用2吨电动叉车进行吊装;It should be noted that, in this embodiment, after the columns are hoisted to the roof, they are transported horizontally to the installation position by a small ground transport vehicle. The ground transport vehicle uses a small wheel with a force of 500KJ. The columns are hoisted by a 2-ton electric forklift, and the beams are installed by a 2-ton electric forklift.
进一步的,卷扬机1通过底部固定结构与高层建筑屋面相固定,距离起吊处≮15m(安全距离);司机视仰角≯45°;距离前面第一导向滑车421≮20倍卷筒长(防乱绳);钢丝绳尽量不穿越道路;缆风绳3从卷筒下绕入,在卷筒上的存绳量不小于四圈,固定可采用1螺栓锚固法;2立柱锚固法;3水平锚固法和4压重锚固法;Furthermore, the winch 1 is fixed to the roof of the high-rise building through the bottom fixing structure, and the distance from the lifting position is ≮15m (safe distance); the driver's visual elevation angle is ≯45°; the distance from the first guide pulley 421 in front is ≮20 times the length of the drum (anti-tangling rope); the wire rope does not cross the road as much as possible; the cable wind rope 3 is wound from under the drum, and the amount of rope stored on the drum is not less than four turns. The fixing method can be 1 bolt anchoring method; 2 column anchoring method; 3 horizontal anchoring method and 4 weight anchoring method;
进一步的,防脱落地锚61通过固定螺钉与高层建筑屋面相固定,防脱落地锚61通过钢丝绳与两个工字钢6一端相连接,当采用螺栓锚固法,卷扬机1卷筒与导向滑轮中心对正,从卷筒到第一导向滑车421的距离,按规定是:带槽卷筒应大于卷筒宽度的15倍,无槽卷筒应大于20倍,以防止卷筒运转时缆风绳3相互错叠和导向轮翼缘与缆风绳3磨损;卷筒上设置防止缆风绳3滑脱的防护装置;工字钢6与地面连接M16化学螺栓,再通过设防防脱落地锚61防止脱落;Furthermore, the anti-falling anchor 61 is fixed to the roof of the high-rise building by fixing screws, and the anti-falling anchor 61 is connected to one end of two I-beams 6 by steel wire ropes. When the bolt anchoring method is adopted, the drum of the winch 1 is aligned with the center of the guide pulley, and the distance from the drum to the first guide pulley 421 is specified as follows: the grooved drum should be greater than 15 times the drum width, and the grooveless drum should be greater than 20 times, so as to prevent the cable wind rope 3 from overlapping each other and the guide wheel flange and the cable wind rope 3 from being worn when the drum is running; a protective device is set on the drum to prevent the cable wind rope 3 from slipping off; the I-beam 6 is connected to the ground with an M16 chemical bolt, and then prevented from falling off by setting the anti-falling anchor 61;
进一步的,现场用电动卷扬机1额定拉力:20kN,即最大提重为2吨。额定绳速:19.5rad/分;外形尺寸:940*900*570;缆风绳3直径:ф16mm;整机质量:300kg;吊装物为钢柱及钢梁,通过缆风绳3保证吊装物与绳索间的距离,所以不会撞绳;为防止钢丝绳脱落,在吊臂顶端第二导向滑车411处增设行程限位器,即在轨道的端头安装一个固定的极限位置挡板,当缆风绳3运行到这个位置时,该限位器会压下限位开关,切断主控电路,变幅电机停车,达到限位作用;Furthermore, the rated pulling force of the electric winch 1 used on site is 20kN, that is, the maximum lifting weight is 2 tons. Rated rope speed: 19.5rad/min; Overall dimensions: 940*900*570; Cable wind rope 3 diameter: ф16mm; Machine weight: 300kg; The hoisted objects are steel columns and steel beams, and the cable wind rope 3 is used to ensure the distance between the hoisted objects and the rope, so there will be no collision with the rope; In order to prevent the wire rope from falling off, a travel limiter is added at the second guide pulley 411 at the top of the boom, that is, a fixed extreme position baffle is installed at the end of the track. When the cable wind rope 3 runs to this position, the limiter will press the limit switch, cut off the main control circuit, and stop the variable amplitude motor to achieve the limit effect;
进一步的,卷扬机1操作工作前固定必须牢靠、坚实、稳固,防止在起重物体时倾倒和滑移,检查锚座是否牢固;未经稳定或地锚不牢时,严禁使用;卷扬机1使用前应检查各部分机件转动是否灵活,制动装置是否可靠灵敏,还应该对缆风绳3及缆风绳3的接头的磨损程度做认真检查,若出现下列情况,卷扬机则不能投入使用:表面腐蚀,当整根缆风绳3表面腐蚀达到肉眼显而易见时,缆风绳3就不能使用;结构破坏,缆风绳3整股破断应报废,有断丝的缆风绳3应降低系数使用;超载使用过的缆风绳(3)不得使用;Furthermore, the winch 1 must be fixed firmly, solidly and steadily before operation to prevent it from tipping over and sliding when lifting objects, and check whether the anchor seat is firm; it is strictly forbidden to use it if it is not stabilized or the anchor is not firm; before using the winch 1, check whether the rotation of each part of the machine is flexible, whether the braking device is reliable and sensitive, and the degree of wear of the cable wind rope 3 and the joint of the cable wind rope 3 should be carefully checked. If the following conditions occur, the winch cannot be put into use: surface corrosion, when the surface corrosion of the entire cable wind rope 3 is obvious to the naked eye, the cable wind rope 3 cannot be used; structural damage, the cable wind rope 3 is broken and should be scrapped, and the cable wind rope 3 with broken wires should be used at a reduced coefficient; the cable wind rope (3) that has been used for overload shall not be used;
建筑钢结构主体结构采用Q235B型材,钢结构形式为立柱加横梁,通过建材吊装机构方便对建材起吊于高层建筑屋面,解决因现场无法用塔吊进行垂直运输及吊装,通过采用卷扬机1进行二次倒运及吊装,先采用桅杆2吊进行钢结构的垂直运输到屋面,再水平运输到安装位置,接着用电动叉车进行立柱及横梁的吊装,占地面积小,不受场地限制,使用方便,方便工人施工,提前确定好构件的起吊运输路线,确保整个构件的安装不会因为运输耽误,确保安装工程质量和工程进度;The main structure of the building steel structure adopts Q235B profile, and the steel structure is in the form of columns and beams. The building materials hoisting mechanism is used to lift the building materials on the roof of the high-rise building, which solves the problem that the tower crane cannot be used for vertical transportation and hoisting on site. The winch 1 is used for secondary transportation and hoisting. The mast 2 is used to lift the steel structure vertically to the roof, and then horizontally transported to the installation location. Then, the electric forklift is used to lift the columns and beams. It occupies a small area, is not restricted by the site, is easy to use, and is convenient for workers to construct. The hoisting and transportation route of the components is determined in advance to ensure that the installation of the entire component will not be delayed due to transportation, and to ensure the quality and progress of the installation project;
卷扬机1为2t,现场用电动卷扬机1额定拉力:20kN,即最大提重为2吨;额定绳速:19.5rad/分;外形尺寸:940*900*570;钢丝绳直径:ф16mm;整机质量:300kg;现场构件吊装最大质量为2000Kg=20kN,复核钢丝绳的承载:现场卷扬机用钢丝绳为6×37+1-16mm,选取其公称抗拉强度为1570N/mm2时,钢丝绳的破断力为133kN,其单股可吊装重量为133kN>20kN,即符合要求,根据钢丝绳破断力考虑1倍率;The winch 1 is 2t, the rated pulling force of the electric winch 1 used on site is 20kN, that is, the maximum lifting weight is 2 tons; the rated rope speed is 19.5rad/min; the overall dimensions are 940*900*570; the diameter of the wire rope is ф16mm; the weight of the whole machine is 300kg; the maximum weight of the on-site component hoisting is 2000Kg=20kN, and the load of the wire rope is checked: the wire rope used for the on-site winch is 6×37+1-16mm, and when its nominal tensile strength is selected as 1570N/mm2, the breaking force of the wire rope is 133kN, and the single strand can be hoisted. The weight is 133kN>20kN, which meets the requirements, and the 1-fold rate is considered according to the breaking force of the wire rope;
卷扬机性能参数参照下表:The performance parameters of the winch refer to the following table:
现场无法用塔吊进行垂直运输及吊装,经分析采用卷扬机进行二次倒运及吊装,采用桅杆2将立柱垂直运输到屋面楼层后水平运输到安装位置,然后采用爬杆及电动葫芦进行立柱的安装。It is not possible to use a tower crane for vertical transportation and hoisting on site. After analysis, a winch is used for secondary transportation and hoisting. Mast 2 is used to transport the columns vertically to the roof floor and then horizontally to the installation position. Climbing poles and electric hoists are then used to install the columns.
立柱垂直运输采用水平放置进行垂直运输,采用Φ12的钢丝绳作为缆风绳3,将两根立柱横向栓好然后然后在横梁两端采用卸扣及飞机带固定于揽风绳上,待立柱倒运到屋面时暂停起钩将揽风绳解除,接着起吊立柱,收紧变幅电动葫芦5将横梁起吊到屋面然后落钩将横梁平稳放置到屋面上,接着用电动叉车进行立柱及横梁的吊装。The vertical transportation of the columns is carried out by placing them horizontally, and a Φ12 steel wire rope is used as the guy rope 3. The two columns are horizontally fastened and then fixed to the guy rope with shackles and aircraft belts at both ends of the beam. When the column is transported to the roof, the hook is stopped to release the guy rope, and then the column is lifted, the variable-length electric hoist 5 is tightened to lift the beam to the roof, and then the hook is dropped to place the beam steadily on the roof, and then the column and beam are lifted by an electric forklift.
本发明的工作原理为:The working principle of the present invention is:
包括以下步骤:步骤一、设计和准备:进行场地勘察,工程师根据建筑设计图纸和相关规范要求,确定钢结构的大小、形状、材质和规格等信息对施工现场进行勘察,确定钢结构的布置、基础形式、支架类型等信息,并进行相关的场地平整和准备工作;步骤二、建材吊装机构进场:提前组织人员进场,按照方案对建材吊装机构进行拼接组装,测试使用;步骤三、电动叉车进场:通过建材吊装机构对电动叉车进行起吊,平稳放置于屋面上;步骤四、建材进场:人员通过建材吊装机构对立柱和横梁进行起吊,平稳放置于屋面上,待用;步骤五、现场搭建:工人按照施工图的要求,在预定的位置上搭建出钢结构的骨架,确保钢结构的稳定性、刚度和安全性,并为后续施工提供必要的支持和保障;步骤六、涂漆和防腐:工人会对钢材进行涂漆和防腐处理,以防止钢材受到腐蚀和其他损坏的影响,确保钢结构的耐久性和美观性,并延长其使用寿命;步骤七、调试和验收:工人会对完成的钢结构进行调试和验收,以确保其符合设计要求和标准,如果存在缺陷或不满足要求的情况,工人将会对其进行修复和整改,直到达到设计要求和标准,最后,由建设单位、监理单位和设计单位等相关方面的人员共同参与验收,确认工程质量达到预期目标。本申请通过建材吊装机构方便对建材起吊于高层建筑屋面,解决因现场无法用塔吊进行垂直运输及吊装,通过采用卷扬机1进行二次倒运及吊装,先采用桅杆2吊进行钢结构的垂直运输到屋面,再水平运输到安装位置,接着用电动叉车进行立柱及横梁的吊装,占地面积小,不受场地限制,使用方便,方便工人施工,提前确定好构件的起吊运输路线,确保整个构件的安装不会因为运输耽误,确保安装工程质量和工程进度。It includes the following steps: Step 1, Design and Preparation: Conduct site survey. Engineers determine the size, shape, material and specifications of the steel structure according to the architectural design drawings and relevant specifications. They survey the construction site, determine the layout of the steel structure, foundation form, bracket type and other information, and perform relevant site leveling and preparation work; Step 2, Building materials lifting mechanism enters the site: Organize personnel to enter the site in advance, assemble and test the building materials lifting mechanism according to the plan; Step 3, Electric forklift enters the site: Lift the electric forklift through the building materials lifting mechanism and place it steadily on the roof; Step 4, Building materials enter the site: Personnel lift the columns and beams through the building materials lifting mechanism, place them steadily on the roof for standby use; Step 5, On-site construction: Workers follow the construction drawings to install the steel structure. According to the requirements, the skeleton of the steel structure is built at the predetermined position to ensure the stability, rigidity and safety of the steel structure, and provide necessary support and guarantee for subsequent construction; Step 6, Painting and Anti-corrosion: Workers will paint and anti-corrosion the steel to prevent the steel from being affected by corrosion and other damage, ensure the durability and aesthetics of the steel structure, and extend its service life; Step 7, Debugging and Acceptance: Workers will debug and accept the completed steel structure to ensure that it meets the design requirements and standards. If there are defects or the requirements are not met, workers will repair and rectify them until they meet the design requirements and standards. Finally, personnel from the construction unit, supervision unit, design unit and other relevant parties will jointly participate in the acceptance to confirm that the project quality has reached the expected goals. The present application uses a building material lifting mechanism to facilitate the lifting of building materials on the roof of a high-rise building, thereby solving the problem that a tower crane cannot be used for vertical transportation and lifting on site. A winch 1 is used for secondary reverse transportation and lifting. The mast 2 is first used to lift the steel structure vertically to the roof, and then horizontally transported to the installation position. Then, an electric forklift is used to lift the columns and beams. The present application uses a small footprint, is not restricted by the site, is easy to use, and is convenient for workers to construct. The lifting and transportation route of the components can be determined in advance to ensure that the installation of the entire component will not be delayed due to transportation, thereby ensuring the quality of the installation project and the progress of the project.
尽管已经示出和描述了本发明的实施例,但本具体实施例仅仅是对本发明的解释,其并不是对发明的限制,描述的具体特征、结构、材料或者特点可以在任何一个或多个实施例或示例中以合适的方式结合,本领域技术人员在阅读完本说明书后可在不脱离本发明的原理和宗旨的情况下,可以根据需要对实施例做出没有创造性贡献的修改、替换和变型等,但只要在本发明的权利要求范围内都受到专利法的保护。Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
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