CN117903915A - Chinese herbal medicine fermentation device for processing food with homology of medicine and food and application method thereof - Google Patents

Chinese herbal medicine fermentation device for processing food with homology of medicine and food and application method thereof Download PDF

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CN117903915A
CN117903915A CN202410247019.XA CN202410247019A CN117903915A CN 117903915 A CN117903915 A CN 117903915A CN 202410247019 A CN202410247019 A CN 202410247019A CN 117903915 A CN117903915 A CN 117903915A
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张敏
张家罗
李国辉
高倩
黄仁术
陈瑞
王燕
陈存武
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West Anhui University
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    • C12M45/00Means for pre-treatment of biological substances
    • C12M45/02Means for pre-treatment of biological substances by mechanical forces; Stirring; Trituration; Comminuting

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Abstract

The invention relates to the technical field of food processing and fermentation, in particular to a Chinese herbal medicine fermentation device for processing food with homology of medicine and food, which comprises: the device comprises an upper shell, a lower shell, a crushing mechanism, a fermentation mechanism, a first stirring mechanism and a liquid discharging mechanism; the upper shell is connected with the lower shell through bolts, and the crushing mechanism is arranged on the upper shell and used for crushing raw materials. The rotary shaft is driven to rotate by the first motor, the rotary shaft drives the crushing gears to rotate, so that the two crushing rollers relatively rotate to crush raw materials under the condition of mutual meshing of the two crushing gears, the raw materials are crushed into small blocks, the raw materials are convenient to ferment rapidly, the raw materials after being crushed are convenient to ferment through the arranged fermentation mechanism, the raw materials after being fermented can be stirred through the arranged first stirring mechanism, the raw materials are convenient to ferment rapidly, the liquid discharge mechanism is arranged to facilitate rapid extraction of fermentation liquid, and the multiple processes are accommodated as a whole, so that the processing efficiency is improved.

Description

一种药食同源食品加工用中草药发酵装置及其使用方法A Chinese herbal medicine fermentation device for processing food with medicinal and edible properties and a method of using the same

技术领域Technical Field

本发明涉及食品加工发酵技术领域,具体为一种药食同源食品加工用中草药发酵装置及其使用方法。The invention relates to the technical field of food processing and fermentation, and in particular to a Chinese herbal medicine fermentation device for processing food having both medicinal and edible properties and a use method thereof.

背景技术Background technique

发酵可使微生物代谢过程中产生的一些酶对中药成分进行结构修饰,同化学反应相比,中药发酵要求的条件比较简单、专一性强、安全、成本也低,能够对一些复杂的化合物进行特定的氧化还原反应;并且能够对一些化合物进行结构上的修饰,使其的溶解性、生物活性大大的提高;发酵群在代谢过程中可分泌纤维素酶、半纤维素酶、果胶酶、蛋白酶、淀粉酶等几十种胞外酶释放到培养基中,这些酶有的可直接分解转化功效成分,形成新的物质,有的能分解细胞壁中纤维素、果胶质、半纤维素、木质素等致密结构,从而活性成分得以最大程度地释放。Fermentation allows some enzymes produced during microbial metabolism to modify the structure of Chinese medicine ingredients. Compared with chemical reactions, Chinese medicine fermentation requires relatively simple conditions, is highly specific, safe, and low-cost, and can perform specific redox reactions on some complex compounds; and can structurally modify some compounds to greatly improve their solubility and biological activity; during the metabolic process, the fermentation group can secrete dozens of extracellular enzymes such as cellulase, hemicellulase, pectinase, protease, and amylase into the culture medium. Some of these enzymes can directly decompose and transform effective ingredients to form new substances, and some can decompose dense structures such as cellulose, pectin, hemicellulose, and lignin in the cell wall, thereby releasing the active ingredients to the greatest extent.

“药食同源”指,许多食物即药物,处于亚健康的人群医生大多建议食疗,而药食同源的食物就是最好的选择之一。但是现有的发酵装置对于这类药食同源的食物的发酵效果并不十分理想,各工序之间需要分部作业,耗时耗力。鉴于此,我们提出一种药食同源食品加工用中草药发酵装置及其使用方法。"Medicine and food have the same origin" means that many foods are medicines. Doctors mostly recommend diet therapy for people in sub-health, and food with the same origin as medicine is one of the best choices. However, the fermentation effect of existing fermentation devices for such food with the same origin as medicine is not very ideal, and each process needs to be divided into parts, which is time-consuming and labor-intensive. In view of this, we propose a Chinese herbal medicine fermentation device for processing food with the same origin as medicine and a method of use thereof.

发明内容Summary of the invention

本发明的目的在于提供一种药食同源食品加工用中草药发酵装置及其使用方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a Chinese herbal medicine fermentation device for processing food with medicinal and edible properties and a method of using the same, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种药食同源食品加工用中草药发酵装置,包括:上壳、下壳、破碎机构、发酵机构、第一搅拌机构、排液机构;A Chinese herbal medicine fermentation device for processing food with medicinal and edible properties, comprising: an upper shell, a lower shell, a crushing mechanism, a fermentation mechanism, a first stirring mechanism, and a liquid discharge mechanism;

所述上壳与下壳螺栓连接,所述破碎机构设置在上壳上,用于对原料进行破碎;The upper shell is connected with the lower shell by bolts, and the crushing mechanism is arranged on the upper shell for crushing the raw materials;

所述发酵机构设置在下壳上,用于对原料进行发酵;The fermentation mechanism is arranged on the lower shell and is used to ferment the raw materials;

所述第一搅拌机构设置在发酵机构上,用于对原料进行搅拌;The first stirring mechanism is arranged on the fermentation mechanism and is used to stir the raw materials;

所述排液机构设置在下壳上,用于排出发酵液;The liquid discharge mechanism is arranged on the lower shell and is used for discharging the fermentation liquid;

所述破碎机构包括:破碎箱、转轴、破碎辊、破碎齿轮、第一电机、进料斗;The crushing mechanism comprises: a crushing box, a rotating shaft, a crushing roller, a crushing gear, a first motor, and a feed hopper;

所述破碎箱固定连接在上壳的顶部内壁,所述转轴、破碎辊、破碎齿轮的数量均有两组,两组所述转轴通过轴承转动连接在破碎箱的左侧内壁,两组所述转轴的右端均贯穿破碎箱并向右延伸,用于带动破碎辊转动;The crushing box is fixedly connected to the top inner wall of the upper shell, and there are two groups of rotating shafts, crushing rollers and crushing gears. The two groups of rotating shafts are rotatably connected to the left inner wall of the crushing box through bearings. The right ends of the two groups of rotating shafts penetrate the crushing box and extend to the right to drive the crushing rollers to rotate.

两组所述破碎辊分别固定套设在两组所述转轴的外壁,且位于破碎箱的内部,用于粉碎原料;The two groups of crushing rollers are respectively fixedly sleeved on the outer walls of the two groups of rotating shafts and are located inside the crushing box to crush the raw materials;

两组所述破碎齿轮分别固定套设在两组所述破碎辊的外壁,且位于破碎箱的右侧;The two groups of crushing gears are respectively fixedly sleeved on the outer walls of the two groups of crushing rollers and are located on the right side of the crushing box;

所述第一电机通过支架固定安装在破碎箱的右侧,且所述第一电机的输出端通过联轴器与后方的所述转轴的延伸端固定连接,用于驱动转轴转动;The first motor is fixedly installed on the right side of the crushing box through a bracket, and the output end of the first motor is fixedly connected to the extended end of the rear shaft through a coupling, so as to drive the shaft to rotate;

所述进料斗固定连接在上壳的顶部,且与破碎箱联通设置;将原料通过进料斗置入破碎箱内,通过启动第一电机带动转轴转动,转轴带动破碎齿轮转动,从而在两个破碎齿轮相互啮合的情况下使两个破碎辊相对转动对原料进行破碎,使原料粉碎成小块,便于原料快速发酵;The feed hopper is fixedly connected to the top of the upper shell and is connected to the crushing box; the raw material is placed in the crushing box through the feed hopper, and the first motor is started to drive the rotating shaft to rotate, and the rotating shaft drives the crushing gear to rotate, so that the two crushing rollers rotate relative to each other when the two crushing gears are meshed with each other to crush the raw material, so that the raw material is crushed into small pieces, which is convenient for rapid fermentation of the raw material;

所述发酵机构包括:发酵筒、接料斗;The fermentation mechanism comprises: a fermentation cylinder and a receiving hopper;

所述发酵筒固定连接在下壳的左右两侧内壁下方;The fermentation cylinder is fixedly connected below the inner walls on the left and right sides of the lower shell;

所述接料斗固定连接在发酵筒的外壁;粉碎后的原料经进料斗进入发酵筒内进行发酵;The receiving hopper is fixedly connected to the outer wall of the fermentation cylinder; the crushed raw materials enter the fermentation cylinder through the feeding hopper for fermentation;

多道工序容纳为一体,使用方便,提高了加工效率。Multiple working procedures are integrated into one, which is easy to use and improves processing efficiency.

优选的,所述第一搅拌机构包括:第二电机、搅拌轴、搅拌桨;Preferably, the first stirring mechanism comprises: a second motor, a stirring shaft, and a stirring paddle;

所述第二电机通过支架固定安装在下壳的左侧,用于驱动搅拌轴;The second motor is fixedly mounted on the left side of the lower shell through a bracket and is used to drive the stirring shaft;

所述搅拌轴通过联轴器固定连接在第二电机的输出端,所述搅拌轴的左端贯穿下壳并延伸到发酵筒内,用于带动搅拌桨转动;The stirring shaft is fixedly connected to the output end of the second motor through a coupling, and the left end of the stirring shaft passes through the lower shell and extends into the fermentation cylinder to drive the stirring paddle to rotate;

所述搅拌桨的数量有若干个,且呈等间距固定连接在搅拌轴的外壁,用于对原料进行搅拌;通过启动第二电机带动搅拌轴转动,搅拌轴带动搅拌桨转动,从而使搅拌桨对发酵筒内的原料进行搅拌,使破碎后的原料与发酵催化液充分混合,使得原料发酵充分和均匀,提高了发酵效率。There are several stirring paddles, which are fixedly connected to the outer wall of the stirring shaft at equal intervals and are used to stir the raw materials. By starting the second motor to drive the stirring shaft to rotate, the stirring shaft drives the stirring paddles to rotate, so that the stirring paddles stir the raw materials in the fermentation cylinder, so that the crushed raw materials are fully mixed with the fermentation catalyst liquid, so that the raw materials are fermented fully and evenly, and the fermentation efficiency is improved.

优选的,所述上壳的底部、所述下壳的上下两侧均开口设置,所述下壳的底部四角分别固定连接有支撑腿,用于对装置进行支撑。Preferably, the bottom of the upper shell and the upper and lower sides of the lower shell are all opened, and the four corners of the bottom of the lower shell are respectively fixedly connected with support legs for supporting the device.

优选的,所述下壳的右侧上方固定连接有催化液箱,所述催化液箱的顶部设置有注液口,所述催化液箱的底部固定连接有进液管,所述进液管的另一端贯穿下壳并与发酵筒联通设置,所述进液管上设置有电磁阀,通过打开电磁阀将调配好的发酵催化液经进液管进入发酵筒内,方便发酵催化液的输入;所述催化液箱上设置有第二搅拌机构。Preferably, a catalytic liquid tank is fixedly connected to the upper right side of the lower shell, a liquid injection port is provided on the top of the catalytic liquid tank, a liquid inlet pipe is fixedly connected to the bottom of the catalytic liquid tank, the other end of the liquid inlet pipe passes through the lower shell and is connected to the fermentation cylinder, and a solenoid valve is provided on the liquid inlet pipe. By opening the solenoid valve, the prepared fermentation catalyst liquid enters the fermentation cylinder through the liquid inlet pipe, which facilitates the input of the fermentation catalyst liquid; a second stirring mechanism is provided on the catalytic liquid tank.

优选的,所述第二搅拌机构包括:搅拌杆、锥齿轮一、锥齿轮二、搅拌叶;Preferably, the second stirring mechanism comprises: a stirring rod, a bevel gear 1, a bevel gear 2, and a stirring blade;

所述搅拌杆转动连接在催化液箱的底部,且所述搅拌杆的顶端延伸到催化液箱的内部,用于带动搅拌叶转动;The stirring rod is rotatably connected to the bottom of the catalytic liquid tank, and the top end of the stirring rod extends into the interior of the catalytic liquid tank to drive the stirring blade to rotate;

所述锥齿轮一固定连接在搅拌杆的底部,所述锥齿轮二固定套设在搅拌轴的外壁,且所述锥齿轮二与锥齿轮一相啮合;The bevel gear 1 is fixedly connected to the bottom of the stirring rod, the bevel gear 2 is fixedly sleeved on the outer wall of the stirring shaft, and the bevel gear 2 is meshed with the bevel gear 1;

所述搅拌叶的数量有若干个,且呈等间距固定连接在搅拌杆的外壁,用于对催化液进行搅拌混合;将待调配的发酵催化液注入催化液箱内,通过搅拌轴转动带动锥齿轮二转动,锥齿轮二带动锥齿轮一转动,锥齿轮一带动搅拌杆转动,搅拌杆带动搅拌叶转动,从而使搅拌叶对发酵催化液进行搅拌,使发酵催化液混合均匀,便于发酵催化液的快速调配。There are several stirring blades, which are fixedly connected to the outer wall of the stirring rod at equal intervals and are used to stir and mix the catalytic liquid; the fermentation catalytic liquid to be prepared is injected into the catalytic liquid tank, and the stirring shaft rotates to drive the second bevel gear to rotate, the second bevel gear drives the first bevel gear to rotate, the first bevel gear drives the stirring rod to rotate, and the stirring rod drives the stirring blades to rotate, so that the stirring blades stir the fermentation catalytic liquid, the fermentation catalytic liquid is mixed evenly, and the fermentation catalytic liquid is quickly prepared.

优选的,所述发酵筒上设置有排料机构,所述排料机构包括:排料通道、排料筒、第三电机、螺旋叶片、盖板;Preferably, a discharge mechanism is provided on the fermentation cylinder, and the discharge mechanism comprises: a discharge channel, a discharge cylinder, a third motor, a spiral blade, and a cover plate;

所述排料通道固定连接在发酵筒的底部,所述排料筒固定连接在排料通道的底部,所述排料筒的右侧开口设置,所述盖板通过合页铰接在排料筒的右侧,所述盖板的右侧固定连接有把手;The discharge channel is fixedly connected to the bottom of the fermentation cylinder, the discharge cylinder is fixedly connected to the bottom of the discharge channel, the right side of the discharge cylinder is opened, the cover plate is hinged to the right side of the discharge cylinder through a hinge, and a handle is fixedly connected to the right side of the cover plate;

所述第三电机固定安装在排料筒的左侧,所述螺旋叶片转动连接在排料筒的内部,且所述螺旋叶片的输出轴与第三电机的输出端固定连接,发酵后的原料固渣经排料通道下落到排料筒内,然后将盖板打开,启动第三电机带动螺旋叶片旋转,从而将排料筒内的固渣快速排出,便于使用。The third motor is fixedly installed on the left side of the discharge barrel, the spiral blade is rotatably connected to the inside of the discharge barrel, and the output shaft of the spiral blade is fixedly connected to the output end of the third motor. The fermented raw material solid residue falls into the discharge barrel through the discharge channel, and then the cover plate is opened, and the third motor is started to drive the spiral blade to rotate, so that the solid residue in the discharge barrel is quickly discharged for easy use.

优选的,所述排液机构包括:固定板、集液箱、第一泵体、排液管、滤网;Preferably, the drainage mechanism comprises: a fixed plate, a liquid collecting box, a first pump body, a drainage pipe, and a filter screen;

所述固定板固定连接在排料通道的左侧,所述集液箱固定连接在固定板的顶部,所述第一泵体固定安装在固定板的顶部,所述排液管固定连接在第一泵体的输入端,所述排液管的另一端与发酵筒的左侧下方联通设置,所述第一泵体的输出端通过管道与集液箱联通设置,所述集液箱的左侧固定连接有出液管;通过启动第一泵体工作,将发酵筒内发酵好的发酵液经排液管吸入到集液箱内,便于发酵液的快速收集;The fixed plate is fixedly connected to the left side of the discharge channel, the liquid collecting box is fixedly connected to the top of the fixed plate, the first pump body is fixedly installed on the top of the fixed plate, the discharge pipe is fixedly connected to the input end of the first pump body, the other end of the discharge pipe is connected to the lower left side of the fermentation cylinder, the output end of the first pump body is connected to the liquid collecting box through a pipeline, and the left side of the liquid collecting box is fixedly connected with a liquid outlet pipe; by starting the first pump body, the fermented liquid in the fermentation cylinder is sucked into the liquid collecting box through the discharge pipe, so as to facilitate the rapid collection of the fermented liquid;

所述滤网固定连接在排液管的内壁,且位于发酵筒处,用于对发酵液进行过滤,通过设置的滤网能够对发酵的原料进行过滤,避免杂质随发酵液一起排出。The filter is fixedly connected to the inner wall of the drain pipe and is located at the fermentation cylinder for filtering the fermentation liquid. The fermented raw materials can be filtered through the provided filter to prevent impurities from being discharged along with the fermentation liquid.

优选的,所述发酵筒的底部开设有下料通孔,所述下料通孔的内壁滑动连接有封堵板,所述封堵板的右侧贯穿发酵筒并向右延伸,所述封堵板的右侧固定连接有把手,用于对下料通孔和排料通道进行封堵;在发酵液排出后,通过拉动封堵板,便于打开排料通道,方便原料固渣快速下落到排料筒内。Preferably, a feed through hole is opened at the bottom of the fermentation cylinder, and a sealing plate is slidably connected to the inner wall of the feed through hole. The right side of the sealing plate passes through the fermentation cylinder and extends to the right. A handle is fixedly connected to the right side of the sealing plate for sealing the feed through hole and the discharge channel. After the fermentation liquid is discharged, the discharge channel can be opened by pulling the sealing plate, so that the raw material solid slag can fall quickly into the discharge cylinder.

优选的,所述破碎箱的上下两侧均开口设置,两组所述破碎辊的外壁均设置有破碎刀片,两组所述破碎齿轮相啮合,能够带动两组所述破碎辊相对转动对原料进行破碎。Preferably, both upper and lower sides of the crushing box are opened, the outer walls of the two groups of crushing rollers are provided with crushing blades, and the two groups of crushing gears are meshed with each other to drive the two groups of crushing rollers to rotate relative to each other to crush the raw materials.

一种药食同源食品加工用中草药发酵装置使用方法,使用上述药食同源食品加工用中草药发酵装置进行发酵处理,包括以下步骤:A method for using a Chinese herbal medicine fermentation device for processing food with medicinal properties, wherein the method uses the Chinese herbal medicine fermentation device for processing food with medicinal properties to perform fermentation treatment, comprising the following steps:

S1:在进行中草药发酵时,首先将原料通过进料斗置入破碎箱内,然后启动第一电机带动转轴转动,转轴带动破碎齿轮转动,从而在两个破碎齿轮相互啮合的情况下使两个破碎辊相对转动对原料进行破碎,使原料粉碎成小块,粉碎后的原料经进料斗进入发酵筒内进行发酵;S1: When fermenting Chinese herbal medicine, firstly, the raw material is placed into the crushing box through the feed hopper, then the first motor is started to drive the rotating shaft to rotate, and the rotating shaft drives the crushing gear to rotate, so that the two crushing rollers rotate relative to each other when the two crushing gears are meshed with each other to crush the raw material, so that the raw material is crushed into small pieces, and the crushed raw material enters the fermentation cylinder through the feed hopper for fermentation;

S2:将待调配的发酵催化液注入催化液箱内,通过搅拌轴转动带动锥齿轮二转动,锥齿轮二带动锥齿轮一转动,锥齿轮一带动搅拌杆转动,搅拌杆带动搅拌叶转动,从而使搅拌叶对发酵催化液进行搅拌,使发酵催化液混合均匀,然后打开电磁阀将调配好的发酵催化液经进液管进入发酵筒内;S2: injecting the fermentation catalyst liquid to be prepared into the catalyst liquid tank, the stirring shaft rotates to drive the bevel gear 2 to rotate, the bevel gear 2 drives the bevel gear 1 to rotate, the bevel gear 1 drives the stirring rod to rotate, the stirring rod drives the stirring blade to rotate, so that the stirring blade stirs the fermentation catalyst liquid to make the fermentation catalyst liquid evenly mixed, and then open the solenoid valve to allow the prepared fermentation catalyst liquid to enter the fermentation cylinder through the liquid inlet pipe;

S3:然后启动第二电机带动搅拌轴转动,搅拌轴带动搅拌桨转动,从而使搅拌桨对发酵筒内的原料进行搅拌,使破碎后的原料与发酵催化液充分混合,使得原料发酵充分和均匀;S3: Then the second motor is started to drive the stirring shaft to rotate, and the stirring shaft drives the stirring paddle to rotate, so that the stirring paddle stirs the raw materials in the fermentation cylinder, so that the crushed raw materials are fully mixed with the fermentation catalyst liquid, so that the raw materials are fully and evenly fermented;

S4:在发酵完成后,通过启动第一泵体工作,将发酵筒内发酵好的发酵液经排液管吸入到集液箱内,同时滤网能够对发酵的原料进行过滤,避免杂质随发酵液一起排出;S4: After the fermentation is completed, the first pump body is started to suck the fermented liquid in the fermentation cylinder into the liquid collecting tank through the liquid discharge pipe. At the same time, the filter screen can filter the fermented raw materials to prevent impurities from being discharged together with the fermented liquid.

S5:在发酵液排出后,拉动封堵板,打开排料通道,发酵后的原料固渣经排料通道下落到排料筒内,然后将盖板打开,启动第三电机带动螺旋叶片旋转,从而将排料筒内的固渣快速排出。S5: After the fermentation liquid is discharged, the sealing plate is pulled to open the discharge channel, and the fermented raw material solid residue falls into the discharge barrel through the discharge channel, and then the cover plate is opened, and the third motor is started to drive the spiral blade to rotate, so that the solid residue in the discharge barrel is quickly discharged.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1、通过启动第一电机带动转轴转动,转轴带动破碎齿轮转动,从而在两个破碎齿轮相互啮合的情况下使两个破碎辊相对转动对原料进行破碎,使原料粉碎成小块,便于原料快速发酵,通过设置的发酵机构方便破碎后的原料进行发酵,通过设置的第一搅拌机构能够对发酵的原料进行搅拌,方便原料快速发酵,通过设置的排液机构方便发酵液的快速提取,多道工序容纳为一体,使用方便,提高了加工效率;1. The first motor is started to drive the rotating shaft to rotate, and the rotating shaft drives the crushing gear to rotate, so that the two crushing rollers rotate relative to each other when the two crushing gears are meshed with each other to crush the raw materials, so that the raw materials are crushed into small pieces, which is convenient for rapid fermentation of the raw materials. The fermentation mechanism is provided to facilitate fermentation of the crushed raw materials. The first stirring mechanism is provided to stir the fermented raw materials, which is convenient for rapid fermentation of the raw materials. The drainage mechanism is provided to facilitate rapid extraction of the fermentation liquid. Multiple processes are integrated into one, which is convenient to use and improves processing efficiency.

2、通过启动第二电机带动搅拌轴转动,搅拌轴带动搅拌桨转动,从而使搅拌桨对发酵筒内的原料进行搅拌,使破碎后的原料与发酵催化液充分混合,使得原料发酵充分和均匀,提高了发酵效率;2. By starting the second motor to drive the stirring shaft to rotate, the stirring shaft drives the stirring paddle to rotate, so that the stirring paddle stirs the raw materials in the fermentation cylinder, so that the crushed raw materials are fully mixed with the fermentation catalyst liquid, so that the raw materials are fully and evenly fermented, thereby improving the fermentation efficiency;

3、通过搅拌轴转动带动锥齿轮二转动,锥齿轮二带动锥齿轮一转动,锥齿轮一带动搅拌杆转动,搅拌杆带动搅拌叶转动,从而使搅拌叶对发酵催化液进行搅拌,使发酵催化液混合均匀,便于发酵催化液的快速调配,通过打开电磁阀便于调配好的发酵催化液经进液管进入发酵筒内;3. The stirring shaft rotates to drive the bevel gear 2 to rotate, the bevel gear 2 drives the bevel gear 1 to rotate, the bevel gear 1 drives the stirring rod to rotate, and the stirring rod drives the stirring blade to rotate, so that the stirring blade stirs the fermentation catalyst liquid, so that the fermentation catalyst liquid is mixed evenly, which is convenient for the rapid preparation of the fermentation catalyst liquid. By opening the solenoid valve, the prepared fermentation catalyst liquid can enter the fermentation cylinder through the liquid inlet pipe;

4、通过启动第一泵体工作,将发酵筒内发酵好的发酵液经排液管吸入到集液箱内,便于发酵液的快速收集,同时滤网能够对发酵的原料进行过滤,避免杂质随发酵液一起排出;4. By starting the first pump body, the fermented liquid in the fermentation cylinder is sucked into the liquid collecting box through the discharge pipe, which is convenient for the rapid collection of the fermentation liquid. At the same time, the filter can filter the fermented raw materials to prevent impurities from being discharged together with the fermentation liquid;

5、通过拉动封堵板,打开排料通道,发酵后的原料固渣经排料通道下落到排料筒内,然后将盖板打开,启动第三电机带动螺旋叶片旋转,从而将排料筒内的固渣快速排出,便于使用;5. Pull the blocking plate to open the discharge channel, and the fermented raw material solid residue will fall into the discharge barrel through the discharge channel. Then open the cover plate, start the third motor to drive the spiral blade to rotate, so that the solid residue in the discharge barrel can be quickly discharged for easy use.

6、通过启动第二泵体将水箱内的水经过连接管输送到高压喷水枪处并喷出,从而对破碎辊进行冲洗,在水流进入发酵筒内时,通过启动第二电机带动搅拌轴转动,搅拌轴带动连接杆转动,连接杆带动刮板转动,从而使刮板对发酵筒进行清理,同时在发酵时,刮板转动能够对堆积在滤网处的原料进行刮除,避免滤网堵塞,提高了实用性,清洗的污水可通过排料筒排出,便于装置的整体清理,使用方便。6. By starting the second pump body, the water in the water tank is transported to the high-pressure water spray gun through the connecting pipe and sprayed out, so as to rinse the crushing roller. When the water flows into the fermentation cylinder, the second motor is started to drive the stirring shaft to rotate, and the stirring shaft drives the connecting rod to rotate, and the connecting rod drives the scraper to rotate, so that the scraper cleans the fermentation cylinder. At the same time, during fermentation, the rotation of the scraper can scrape off the raw materials accumulated on the filter screen to avoid clogging of the filter screen, thereby improving practicality. The cleaned sewage can be discharged through the discharge barrel, which is convenient for the overall cleaning of the device and easy to use.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;

图2为本发明的俯视图;Fig. 2 is a top view of the present invention;

图3为本发明的俯视剖面图;FIG3 is a top cross-sectional view of the present invention;

图4为本发明的正视剖面图;Fig. 4 is a front cross-sectional view of the present invention;

图5为本发明中封堵板的结构示意图;FIG5 is a schematic diagram of the structure of the blocking plate in the present invention;

图6为图4的A处放大图;FIG6 is an enlarged view of point A in FIG4 ;

图7为图4的B处放大图;FIG7 is an enlarged view of point B in FIG4 ;

图8为图4的C处放大图。FIG8 is an enlarged view of point C in FIG4 .

图中:1、上壳;2、下壳;3、破碎机构;31、破碎箱;32、转轴;33、破碎辊;34、破碎齿轮;35、第一电机;36、进料斗;4、发酵机构;41、发酵筒;42、接料斗;5、第一搅拌机构;51、第二电机;52、搅拌轴;53、搅拌桨;6、第二搅拌机构;61、搅拌杆;62、锥齿轮一;63、锥齿轮二;64、搅拌叶;7、排液机构;71、固定板;72、集液箱;73、第一泵体;74、排液管;75、滤网;8、排料机构;81、排料通道;82、排料筒;83、第三电机;84、螺旋叶片;85、盖板;9、清洗机构;91、水箱;92、第二泵体;93、高压喷水枪;94、连接管;95、连接杆;96、刮板;10、支撑腿;11、封堵板;12、催化液箱;13、进液管;14、电磁阀。In the figure: 1, upper shell; 2, lower shell; 3, crushing mechanism; 31, crushing box; 32, rotating shaft; 33, crushing roller; 34, crushing gear; 35, first motor; 36, feeding hopper; 4, fermentation mechanism; 41, fermentation cylinder; 42, receiving hopper; 5, first stirring mechanism; 51, second motor; 52, stirring shaft; 53, stirring paddle; 6, second stirring mechanism; 61, stirring rod; 62, bevel gear 1; 63, bevel gear 2; 64, stirring blade; 7, drainage mechanism; 71 , fixing plate; 72, collecting tank; 73, first pump body; 74, discharge pipe; 75, filter screen; 8, discharge mechanism; 81, discharge channel; 82, discharge barrel; 83, third motor; 84, spiral blade; 85, cover plate; 9, cleaning mechanism; 91, water tank; 92, second pump body; 93, high-pressure water spray gun; 94, connecting pipe; 95, connecting rod; 96, scraper; 10, supporting leg; 11, sealing plate; 12, catalyst liquid tank; 13, liquid inlet pipe; 14, solenoid valve.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、 “右”、“顶”、“底”、“内”、“外”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

在本专利的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”、“设置”应做广义理解,例如,可以是固定相连、设置,也可以是可拆卸连接、设置,或一体地连接、设置。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本专利中的具体含义。In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, it can be fixed connection, setting, or detachable connection, setting, or integral connection, setting. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

此外,术语“第一”、 “第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“若干”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.

实施例Example

如图1-4所示,一种药食同源食品加工用中草药发酵装置,包括:上壳1、下壳2、破碎机构3、发酵机构4、第一搅拌机构5、排液机构7;上壳1与下壳2螺栓连接,上壳1的底部、下壳2的上下两侧均开口设置,下壳2的底部四角分别固定连接有支撑腿10,用于对装置进行支撑;破碎机构3设置在上壳1上,用于对原料进行破碎;发酵机构4设置在下壳2上,用于对原料进行发酵;第一搅拌机构5设置在发酵机构4上,用于对原料进行搅拌;排液机构7设置在下壳2上,用于排出发酵液;破碎机构3包括:破碎箱31、转轴32、破碎辊33、破碎齿轮34、第一电机35、进料斗36;破碎箱31固定连接在上壳1的顶部内壁,破碎箱31的上下两侧均开口设置,转轴32、破碎辊33、破碎齿轮34的数量均有两组,两组转轴32通过轴承转动连接在破碎箱31的左侧内壁,两组转轴32的右端均贯穿破碎箱31并向右延伸,用于带动破碎辊33转动;两组破碎辊33分别固定套设在两组转轴32的外壁,且位于破碎箱31的内部,两组破碎辊33的外壁均设置有破碎刀片,用于粉碎原料;两组破碎齿轮34分别固定套设在两组破碎辊33的外壁,且位于破碎箱31的右侧,两组破碎齿轮34相啮合,能够带动两组破碎辊33相对转动对原料进行破碎;第一电机35通过支架固定安装在破碎箱31的右侧,且第一电机35的输出端通过联轴器与后方的转轴32的延伸端固定连接,用于驱动转轴32转动;进料斗36固定连接在上壳1的顶部,且与破碎箱31联通设置;将原料通过进料斗36置入破碎箱31内;发酵机构4包括:发酵筒41、接料斗42;发酵筒41固定连接在下壳2的左右两侧内壁下方;接料斗42固定连接在发酵筒41的外壁。As shown in Fig. 1-4, a Chinese herbal medicine fermentation device for processing food with medicinal and edible properties comprises: an upper shell 1, a lower shell 2, a crushing mechanism 3, a fermentation mechanism 4, a first stirring mechanism 5, and a liquid discharge mechanism 7; the upper shell 1 is bolted to the lower shell 2, the bottom of the upper shell 1 and the upper and lower sides of the lower shell 2 are both opened, and the four corners of the bottom of the lower shell 2 are respectively fixedly connected with support legs 10 for supporting the device; the crushing mechanism 3 is arranged on the upper shell 1 for crushing the raw materials; the fermentation mechanism 4 is arranged on the lower shell 2 for fermenting the raw materials; the first stirring mechanism 5 and the liquid discharge mechanism 7 are provided ... bottom of the lower shell 2 is respectively fixedly connected with support legs 10 A stirring mechanism 5 is arranged on the fermentation mechanism 4 for stirring the raw materials; a discharge mechanism 7 is arranged on the lower shell 2 for discharging the fermentation liquid; the crushing mechanism 3 includes: a crushing box 31, a rotating shaft 32, a crushing roller 33, a crushing gear 34, a first motor 35, and a feed hopper 36; the crushing box 31 is fixedly connected to the top inner wall of the upper shell 1, and the upper and lower sides of the crushing box 31 are both opened. There are two sets of the rotating shaft 32, the crushing roller 33, and the crushing gear 34, and the two sets of rotating shafts 32 are rotatably connected to the left side of the crushing box 31 through bearings. The right ends of the two sets of rotating shafts 32 penetrate the crushing box 31 and extend to the right, so as to drive the crushing rollers 33 to rotate; the two sets of crushing rollers 33 are respectively fixedly sleeved on the outer walls of the two sets of rotating shafts 32 and are located inside the crushing box 31, and the outer walls of the two sets of crushing rollers 33 are provided with crushing blades for crushing the raw materials; the two sets of crushing gears 34 are respectively fixedly sleeved on the outer walls of the two sets of crushing rollers 33 and are located on the right side of the crushing box 31, and the two sets of crushing gears 34 are meshed with each other, so as to drive the two sets of crushing rollers 33 to rotate relative to each other to crush the raw materials; the first The motor 35 is fixedly installed on the right side of the crushing box 31 through a bracket, and the output end of the first motor 35 is fixedly connected to the extended end of the rear rotating shaft 32 through a coupling, so as to drive the rotating shaft 32 to rotate; the feed hopper 36 is fixedly connected to the top of the upper shell 1, and is connected to the crushing box 31; the raw materials are placed in the crushing box 31 through the feed hopper 36; the fermentation mechanism 4 includes: a fermentation cylinder 41 and a receiving hopper 42; the fermentation cylinder 41 is fixedly connected to the lower left and right inner walls of the lower shell 2; the receiving hopper 42 is fixedly connected to the outer wall of the fermentation cylinder 41.

具体地,通过启动第一电机35带动转轴32转动,转轴32带动破碎齿轮34转动,从而在两个破碎齿轮34相互啮合的情况下使两个破碎辊33相对转动对原料进行破碎,使原料粉碎成小块,便于原料快速发酵;粉碎后的原料经进料斗36进入发酵筒41内进行发酵;多道工序容纳为一体,使用方便,提高了加工效率。Specifically, the first motor 35 is started to drive the rotating shaft 32 to rotate, and the rotating shaft 32 drives the crushing gear 34 to rotate, so that the two crushing gears 34 are meshed with each other to make the two crushing rollers 33 rotate relative to each other to crush the raw materials, so that the raw materials are crushed into small pieces, which is convenient for rapid fermentation of the raw materials; the crushed raw materials enter the fermentation cylinder 41 through the feed hopper 36 for fermentation; multiple processes are accommodated in one, which is easy to use and improves processing efficiency.

如图1、4所示,第一搅拌机构5包括:第二电机51、搅拌轴52、搅拌桨53;第二电机51通过支架固定安装在下壳2的左侧,用于驱动搅拌轴52;搅拌轴52通过联轴器固定连接在第二电机51的输出端,搅拌轴52的左端贯穿下壳2并延伸到发酵筒41内,用于带动搅拌桨53转动;搅拌桨53的数量有若干个,且呈等间距固定连接在搅拌轴52的外壁,用于对原料进行搅拌。As shown in Figures 1 and 4, the first stirring mechanism 5 includes: a second motor 51, a stirring shaft 52, and a stirring paddle 53; the second motor 51 is fixedly installed on the left side of the lower shell 2 through a bracket, and is used to drive the stirring shaft 52; the stirring shaft 52 is fixedly connected to the output end of the second motor 51 through a coupling, and the left end of the stirring shaft 52 passes through the lower shell 2 and extends into the fermentation cylinder 41, and is used to drive the stirring paddle 53 to rotate; there are several stirring paddles 53, and they are fixedly connected to the outer wall of the stirring shaft 52 at equal intervals, and are used to stir the raw materials.

具体地,通过启动第二电机51带动搅拌轴52转动,搅拌轴52带动搅拌桨53转动,从而使搅拌桨53对发酵筒41内的原料进行搅拌,使破碎后的原料与发酵催化液充分混合,使得原料发酵充分和均匀,提高了发酵效率。Specifically, the second motor 51 is started to drive the stirring shaft 52 to rotate, and the stirring shaft 52 drives the stirring paddle 53 to rotate, so that the stirring paddle 53 stirs the raw materials in the fermentation cylinder 41, so that the crushed raw materials and the fermentation catalyst are fully mixed, so that the raw materials are fermented fully and evenly, and the fermentation efficiency is improved.

如图4、6、7所示,下壳2的右侧上方固定连接有催化液箱12,催化液箱12的顶部设置有注液口,催化液箱12的底部固定连接有进液管13,进液管13的另一端贯穿下壳2并与发酵筒41联通设置,进液管13上设置有电磁阀14,催化液箱12上设置有第二搅拌机构6,第二搅拌机构6包括:搅拌杆61、锥齿轮一62、锥齿轮二63、搅拌叶64;搅拌杆61转动连接在催化液箱12的底部,且搅拌杆61的顶端延伸到催化液箱12的内部,用于带动搅拌叶64转动;锥齿轮一62固定连接在搅拌杆61的底部,锥齿轮二63固定套设在搅拌轴52的外壁,且锥齿轮二63与锥齿轮一62相啮合;搅拌叶64的数量有若干个,且呈等间距固定连接在搅拌杆61的外壁,用于对催化液进行搅拌混合。As shown in Figures 4, 6 and 7, a catalytic liquid tank 12 is fixedly connected to the upper right side of the lower shell 2, a liquid injection port is provided on the top of the catalytic liquid tank 12, a liquid inlet pipe 13 is fixedly connected to the bottom of the catalytic liquid tank 12, the other end of the liquid inlet pipe 13 passes through the lower shell 2 and is connected to the fermentation cylinder 41, a solenoid valve 14 is provided on the liquid inlet pipe 13, and a second stirring mechanism 6 is provided on the catalytic liquid tank 12, the second stirring mechanism 6 includes: a stirring rod 61, a bevel gear 1 62, a bevel gear 2 63, and a stirring blade 64; the stirring rod 61 is rotatably connected to the bottom of the catalytic liquid tank 12, and the top end of the stirring rod 61 extends to the inside of the catalytic liquid tank 12, which is used to drive the stirring blade 64 to rotate; the bevel gear 1 62 is fixedly connected to the bottom of the stirring rod 61, the bevel gear 2 63 is fixedly sleeved on the outer wall of the stirring shaft 52, and the bevel gear 2 63 is meshed with the bevel gear 1 62; there are several stirring blades 64, which are fixedly connected to the outer wall of the stirring rod 61 at equal intervals, which are used to stir and mix the catalytic liquid.

具体地,通过打开电磁阀14将调配好的发酵催化液经进液管13进入发酵筒41内,方便发酵催化液的输入;将待调配的发酵催化液注入催化液箱12内,通过搅拌轴52转动带动锥齿轮二63转动,锥齿轮二63带动锥齿轮一62转动,锥齿轮一62带动搅拌杆61转动,搅拌杆61带动搅拌叶64转动,从而使搅拌叶64对发酵催化液进行搅拌,使发酵催化液混合均匀,便于发酵催化液的快速调配。Specifically, by opening the solenoid valve 14, the prepared fermentation catalyst liquid enters the fermentation cylinder 41 through the liquid inlet pipe 13, which is convenient for the input of the fermentation catalyst liquid; the fermentation catalyst liquid to be prepared is injected into the catalyst liquid tank 12, and the stirring shaft 52 rotates to drive the bevel gear 2 63 to rotate, the bevel gear 2 63 drives the bevel gear 1 62 to rotate, the bevel gear 1 62 drives the stirring rod 61 to rotate, and the stirring rod 61 drives the stirring blade 64 to rotate, so that the stirring blade 64 stirs the fermentation catalyst liquid, so that the fermentation catalyst liquid is mixed evenly, which is convenient for the rapid preparation of the fermentation catalyst liquid.

如图4、8所示,排液机构7包括:固定板71、集液箱72、第一泵体73、排液管74、滤网75;固定板71固定连接在排料通道81的左侧,集液箱72固定连接在固定板71的顶部,第一泵体73固定安装在固定板71的顶部,排液管74固定连接在第一泵体73的输入端,排液管74的另一端与发酵筒41的左侧下方联通设置,第一泵体73的输出端通过管道与集液箱72联通设置,集液箱72的左侧固定连接有出液管;滤网75固定连接在排液管74的内壁,且位于发酵筒41处,用于对发酵液进行过滤。As shown in Figures 4 and 8, the discharge mechanism 7 includes: a fixed plate 71, a liquid collecting box 72, a first pump body 73, a discharge pipe 74, and a filter screen 75; the fixed plate 71 is fixedly connected to the left side of the discharge channel 81, the liquid collecting box 72 is fixedly connected to the top of the fixed plate 71, the first pump body 73 is fixedly installed on the top of the fixed plate 71, the discharge pipe 74 is fixedly connected to the input end of the first pump body 73, and the other end of the discharge pipe 74 is connected to the lower left side of the fermentation cylinder 41, and the output end of the first pump body 73 is connected to the liquid collecting box 72 through a pipeline, and the left side of the liquid collecting box 72 is fixedly connected with a liquid outlet pipe; the filter screen 75 is fixedly connected to the inner wall of the discharge pipe 74, and is located at the fermentation cylinder 41, for filtering the fermentation liquid.

具体地,通过启动第一泵体73工作,将发酵筒41内发酵好的发酵液经排液管74吸入到集液箱72内,便于发酵液的快速收集;通过设置的滤网75能够对发酵的原料进行过滤,避免杂质随发酵液一起排出。Specifically, by starting the first pump body 73, the fermented liquid in the fermentation cylinder 41 is sucked into the liquid collection box 72 through the discharge pipe 74, so as to facilitate the rapid collection of the fermented liquid; the fermented raw materials can be filtered by the set filter screen 75 to prevent impurities from being discharged together with the fermented liquid.

如图1、4、5所示,发酵筒41上设置有排料机构8,排料机构8包括:排料通道81、排料筒82、第三电机83、螺旋叶片84、盖板85;排料通道81固定连接在发酵筒41的底部,排料筒82固定连接在排料通道81的底部,发酵筒41的底部开设有下料通孔,下料通孔的内壁滑动连接有封堵板11,封堵板11的右侧贯穿发酵筒41并向右延伸,封堵板11的右侧固定连接有把手,用于对下料通孔和排料通道81进行封堵;排料筒82的右侧开口设置,盖板85通过合页铰接在排料筒82的右侧,盖板85的右侧固定连接有把手;第三电机83固定安装在排料筒82的左侧,螺旋叶片84转动连接在排料筒82的内部,且螺旋叶片84的输出轴与第三电机83的输出端固定连接。As shown in Figures 1, 4 and 5, a discharge mechanism 8 is provided on the fermentation cylinder 41, and the discharge mechanism 8 includes: a discharge channel 81, a discharge cylinder 82, a third motor 83, a spiral blade 84, and a cover plate 85; the discharge channel 81 is fixedly connected to the bottom of the fermentation cylinder 41, and the discharge cylinder 82 is fixedly connected to the bottom of the discharge channel 81. A discharge hole is provided at the bottom of the fermentation cylinder 41, and a blocking plate 11 is slidably connected to the inner wall of the discharge hole. The right side of the blocking plate 11 penetrates the fermentation cylinder 41 and extends to the right, and a handle is fixedly connected to the right side of the blocking plate 11 for blocking the discharge hole and the discharge channel 81; the right side of the discharge cylinder 82 is opened, and the cover plate 85 is hinged to the right side of the discharge cylinder 82 by a hinge, and the right side of the cover plate 85 is fixedly connected to the handle; the third motor 83 is fixedly installed on the left side of the discharge cylinder 82, and the spiral blade 84 is rotatably connected to the inside of the discharge cylinder 82, and the output shaft of the spiral blade 84 is fixedly connected to the output end of the third motor 83.

具体地,在发酵液排出后,通过拉动封堵板11,打开排料通道81,发酵后的原料固渣经排料通道81下落到排料筒82内,然后将盖板85打开,启动第三电机83带动螺旋叶片84旋转,从而将排料筒82内的固渣快速排出,便于使用。Specifically, after the fermentation liquid is discharged, the sealing plate 11 is pulled to open the discharge channel 81, and the fermented raw solid residue falls into the discharge barrel 82 through the discharge channel 81, and then the cover plate 85 is opened, and the third motor 83 is started to drive the spiral blade 84 to rotate, so that the solid residue in the discharge barrel 82 is quickly discharged for easy use.

如图1-4所示,上壳1上设置有清洗机构9,清洗机构9包括:水箱91、第二泵体92、高压喷水枪93、连接管94,连接杆95、刮板96;水箱91固定连接在上壳1的背面,水箱91的顶部设置有注水口,第二泵体92固定安装在水箱91的顶部,高压喷水枪93的数量有两组,两组高压喷水枪93相对安装在破碎箱31的左右两侧内壁,连接管94固定连接在第二泵体92的输出端,连接管94的另一端分别与两组高压喷水枪93固定连接;连接杆95的数量有两组,两组连接杆95分别固定连接在搅拌轴52的外壁,刮板96固定连接在两组连接杆95的底端,且刮板96的底部与发酵筒41的内壁相贴合,刮板96的左侧与滤网75的表面相贴合。As shown in Figures 1-4, a cleaning mechanism 9 is provided on the upper shell 1, and the cleaning mechanism 9 includes: a water tank 91, a second pump body 92, a high-pressure water spray gun 93, a connecting pipe 94, a connecting rod 95, and a scraper 96; the water tank 91 is fixedly connected to the back of the upper shell 1, and a water injection port is provided on the top of the water tank 91. The second pump body 92 is fixedly installed on the top of the water tank 91. There are two groups of high-pressure water spray guns 93, and the two groups of high-pressure water spray guns 93 are relatively installed on the left and right inner walls of the crushing box 31. The connecting pipe 94 is fixedly connected to the output end of the second pump body 92, and the other end of the connecting pipe 94 is fixedly connected to the two groups of high-pressure water spray guns 93 respectively; there are two groups of connecting rods 95, and the two groups of connecting rods 95 are respectively fixedly connected to the outer wall of the stirring shaft 52, and the scraper 96 is fixedly connected to the bottom ends of the two groups of connecting rods 95, and the bottom of the scraper 96 is in contact with the inner wall of the fermentation cylinder 41, and the left side of the scraper 96 is in contact with the surface of the filter 75.

具体地,通过启动第二泵体92将水箱91内的水经过连接管94输送到高压喷水枪93处并喷出,从而对破碎辊33进行冲洗;在水流进入发酵筒41内时,通过启动第二电机51带动搅拌轴52转动,搅拌轴52带动连接杆95转动,连接杆95带动刮板96转动,从而使刮板96对发酵筒41进行清理,同时在发酵时,刮板96转动能够对堆积在滤网75处的原料进行刮除,避免滤网75堵塞,提高了实用性,清洗的污水可通过排料筒82排出,便于装置的整体清理,使用方便。Specifically, by starting the second pump body 92, the water in the water tank 91 is transported to the high-pressure water spray gun 93 through the connecting pipe 94 and sprayed out, thereby flushing the crushing roller 33; when the water flows into the fermentation cylinder 41, the second motor 51 is started to drive the stirring shaft 52 to rotate, the stirring shaft 52 drives the connecting rod 95 to rotate, and the connecting rod 95 drives the scraper 96 to rotate, so that the scraper 96 cleans the fermentation cylinder 41. At the same time, during fermentation, the rotation of the scraper 96 can scrape off the raw materials accumulated on the filter screen 75 to avoid clogging of the filter screen 75, thereby improving practicality. The cleaned sewage can be discharged through the discharge barrel 82, which is convenient for the overall cleaning of the device and easy to use.

实施例Example

本发明提供一种药食同源食品加工用中草药发酵装置使用方法,使用上述药食同源食品加工用中草药发酵装置进行发酵处理,包括以下步骤:The present invention provides a method for using a Chinese herbal medicine fermentation device for processing food with medicinal properties, and the method comprises the following steps:

S1:在进行中草药发酵时,首先将原料通过进料斗36置入破碎箱31内,然后启动第一电机35带动转轴32转动,转轴32带动破碎齿轮34转动,从而在两个破碎齿轮34相互啮合的情况下使两个破碎辊33相对转动对原料进行破碎,使原料粉碎成小块,粉碎后的原料经进料斗36进入发酵筒41内进行发酵;S1: When fermenting Chinese herbal medicine, firstly, the raw material is placed into the crushing box 31 through the feed hopper 36, and then the first motor 35 is started to drive the rotating shaft 32 to rotate, and the rotating shaft 32 drives the crushing gear 34 to rotate, so that the two crushing rollers 33 rotate relative to each other when the two crushing gears 34 are meshed with each other to crush the raw material, so that the raw material is crushed into small pieces, and the crushed raw material enters the fermentation cylinder 41 through the feed hopper 36 for fermentation;

S2:将待调配的发酵催化液注入催化液箱12内,通过搅拌轴52转动带动锥齿轮二63转动,锥齿轮二63带动锥齿轮一62转动,锥齿轮一62带动搅拌杆61转动,搅拌杆61带动搅拌叶64转动,从而使搅拌叶64对发酵催化液进行搅拌,使发酵催化液混合均匀,然后打开电磁阀14将调配好的发酵催化液经进液管13进入发酵筒41内;S2: inject the fermentation catalyst liquid to be prepared into the catalyst liquid tank 12, and drive the bevel gear 2 63 to rotate through the stirring shaft 52, the bevel gear 2 63 drives the bevel gear 1 62 to rotate, the bevel gear 1 62 drives the stirring rod 61 to rotate, and the stirring rod 61 drives the stirring blade 64 to rotate, so that the stirring blade 64 stirs the fermentation catalyst liquid to make the fermentation catalyst liquid evenly mixed, and then open the solenoid valve 14 to allow the prepared fermentation catalyst liquid to enter the fermentation cylinder 41 through the liquid inlet pipe 13;

S3:然后启动第二电机51带动搅拌轴52转动,搅拌轴52带动搅拌桨53转动,从而使搅拌桨53对发酵筒41内的原料进行搅拌,使破碎后的原料与发酵催化液充分混合,使得原料发酵充分和均匀;S3: Then the second motor 51 is started to drive the stirring shaft 52 to rotate, and the stirring shaft 52 drives the stirring paddle 53 to rotate, so that the stirring paddle 53 stirs the raw materials in the fermentation cylinder 41, so that the crushed raw materials and the fermentation catalyst liquid are fully mixed, so that the raw materials are fully and evenly fermented;

S4:在发酵完成后,通过启动第一泵体73工作,将发酵筒41内发酵好的发酵液经排液管74吸入到集液箱72内,同时滤网75能够对发酵的原料进行过滤,避免杂质随发酵液一起排出;S4: After the fermentation is completed, the first pump body 73 is started to work, and the fermented liquid in the fermentation cylinder 41 is sucked into the liquid collection box 72 through the liquid discharge pipe 74. At the same time, the filter screen 75 can filter the fermented raw materials to prevent impurities from being discharged together with the fermented liquid;

S5:在发酵液排出后,拉动封堵板11,打开排料通道81,发酵后的原料固渣经排料通道81下落到排料筒82内,然后将盖板85打开,启动第三电机83带动螺旋叶片84旋转,从而将排料筒82内的固渣快速排出。S5: After the fermentation liquid is discharged, the sealing plate 11 is pulled to open the discharge channel 81, and the fermented raw material solid residue falls into the discharge barrel 82 through the discharge channel 81, and then the cover plate 85 is opened, and the third motor 83 is started to drive the spiral blade 84 to rotate, so as to quickly discharge the solid residue in the discharge barrel 82.

值得说明的是,为了便于控制,本实施例中的下壳2上设置有控制面板和定时器,控制面板能够控制电磁阀14的开启和关闭,定时器方便定时定量添加发酵催化液,以上都是现有技术,不是主要的创新点,在此不作详细说明。It is worth noting that, for the convenience of control, a control panel and a timer are provided on the lower shell 2 in this embodiment. The control panel can control the opening and closing of the solenoid valve 14, and the timer facilitates the timed and quantitative addition of the fermentation catalyst liquid. The above are all existing technologies and are not the main innovation points, and will not be described in detail here.

本发明的工作原理如下:The working principle of the present invention is as follows:

在进行中草药发酵时,首先将原料通过进料斗36置入破碎箱31内,然后启动第一电机35带动转轴32转动,转轴32带动破碎齿轮34转动,从而在两个破碎齿轮34相互啮合的情况下使两个破碎辊33相对转动对原料进行破碎,使原料粉碎成小块,粉碎后的原料经进料斗36进入发酵筒41内进行发酵;When fermenting Chinese herbal medicine, the raw material is first placed into the crushing box 31 through the feed hopper 36, and then the first motor 35 is started to drive the rotating shaft 32 to rotate, and the rotating shaft 32 drives the crushing gear 34 to rotate, so that the two crushing rollers 33 rotate relative to each other when the two crushing gears 34 are meshed with each other to crush the raw material, so that the raw material is crushed into small pieces, and the crushed raw material enters the fermentation cylinder 41 through the feed hopper 36 for fermentation;

将待调配的发酵催化液注入催化液箱12内,通过搅拌轴52转动带动锥齿轮二63转动,锥齿轮二63带动锥齿轮一62转动,锥齿轮一62带动搅拌杆61转动,搅拌杆61带动搅拌叶64转动,从而使搅拌叶64对发酵催化液进行搅拌,使发酵催化液混合均匀,然后打开电磁阀14将调配好的发酵催化液经进液管13进入发酵筒41内;然后启动第二电机51带动搅拌轴52转动,搅拌轴52带动搅拌桨53转动,从而使搅拌桨53对发酵筒41内的原料进行搅拌,使破碎后的原料与发酵催化液充分混合,使得原料发酵充分和均匀;The fermentation catalyst liquid to be prepared is injected into the catalyst liquid tank 12, and the stirring shaft 52 rotates to drive the bevel gear 2 63 to rotate, the bevel gear 2 63 drives the bevel gear 1 62 to rotate, the bevel gear 1 62 drives the stirring rod 61 to rotate, and the stirring rod 61 drives the stirring blade 64 to rotate, so that the stirring blade 64 stirs the fermentation catalyst liquid to make the fermentation catalyst liquid mixed evenly, and then open the solenoid valve 14 to allow the prepared fermentation catalyst liquid to enter the fermentation cylinder 41 through the liquid inlet pipe 13; then start the second motor 51 to drive the stirring shaft 52 to rotate, and the stirring shaft 52 drives the stirring paddle 53 to rotate, so that the stirring paddle 53 stirs the raw materials in the fermentation cylinder 41, so that the crushed raw materials are fully mixed with the fermentation catalyst liquid, so that the raw materials are fully and evenly fermented;

在发酵完成后,通过启动第一泵体73工作,将发酵筒41内发酵好的发酵液经排液管74吸入到集液箱72内,同时滤网75能够对发酵的原料进行过滤,避免杂质随发酵液一起排出;在发酵液排出后,拉动封堵板11,打开排料通道81,发酵后的原料固渣经排料通道81下落到排料筒82内,然后将盖板85打开,启动第三电机83带动螺旋叶片84旋转,从而将排料筒82内的固渣快速排出;After the fermentation is completed, the fermented liquid in the fermentation cylinder 41 is sucked into the liquid collecting box 72 through the discharge pipe 74 by starting the first pump body 73. At the same time, the filter screen 75 can filter the fermented raw materials to prevent impurities from being discharged together with the fermented liquid. After the fermented liquid is discharged, the blocking plate 11 is pulled to open the discharge channel 81, and the fermented raw material solid residue falls into the discharge cylinder 82 through the discharge channel 81, and then the cover plate 85 is opened, and the third motor 83 is started to drive the spiral blade 84 to rotate, so that the solid residue in the discharge cylinder 82 is quickly discharged.

通过启动第二泵体92将水箱91内的水经过连接管94输送到高压喷水枪93处并喷出,从而对破碎辊33进行冲洗,在水流进入发酵筒41内时,通过启动第二电机51带动搅拌轴52转动,搅拌轴52带动连接杆95转动,连接杆95带动刮板96转动,从而使刮板96对发酵筒41进行清理,同时在发酵时,刮板96转动能够对堆积在滤网75处的原料进行刮除,避免滤网75堵塞,提高了实用性,清洗的污水可通过排料筒82排出,便于装置的整体清理,使用方便。By starting the second pump body 92, the water in the water tank 91 is transported to the high-pressure water spray gun 93 through the connecting pipe 94 and sprayed out, thereby flushing the crushing roller 33. When the water flows into the fermentation cylinder 41, the second motor 51 is started to drive the stirring shaft 52 to rotate, the stirring shaft 52 drives the connecting rod 95 to rotate, and the connecting rod 95 drives the scraper 96 to rotate, so that the scraper 96 cleans the fermentation cylinder 41. At the same time, during fermentation, the rotation of the scraper 96 can scrape off the raw materials accumulated on the filter screen 75 to avoid clogging of the filter screen 75, thereby improving practicality. The cleaned sewage can be discharged through the discharge barrel 82, which is convenient for the overall cleaning of the device and easy to use.

以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims (10)

1. A Chinese herbal medicine fermenting installation is used in food processing of homology of medicine and food, characterized by that includes: an upper shell (1), a lower shell (2), a crushing mechanism (3), a fermentation mechanism (4), a first stirring mechanism (5) and a liquid discharging mechanism (7);
the upper shell (1) is connected with the lower shell (2) through bolts, and the crushing mechanism (3) is arranged on the upper shell (1) and is used for crushing raw materials;
The fermentation mechanism (4) is arranged on the lower shell (2) and is used for fermenting raw materials;
the first stirring mechanism (5) is arranged on the fermentation mechanism (4) and is used for stirring raw materials;
The liquid discharging mechanism (7) is arranged on the lower shell (2) and is used for discharging fermentation liquid;
the crushing mechanism (3) comprises: the crushing device comprises a crushing box (31), a rotating shaft (32), a crushing roller (33), a crushing gear (34), a first motor (35) and a feed hopper (36);
The crushing box (31) is fixedly connected to the top inner wall of the upper shell (1), the number of the rotating shafts (32), the crushing rollers (33) and the crushing gears (34) is two, the two groups of the rotating shafts (32) are rotatably connected to the left inner wall of the crushing box (31) through bearings, and the right ends of the two groups of the rotating shafts (32) penetrate through the crushing box (31) and extend rightwards to drive the crushing rollers (33) to rotate;
the two groups of crushing rollers (33) are fixedly sleeved on the outer walls of the two groups of rotating shafts (32) respectively and are positioned in the crushing box (31) for crushing raw materials;
the two groups of crushing gears (34) are respectively and fixedly sleeved on the outer walls of the two groups of crushing rollers (33) and are positioned on the right side of the crushing box (31);
The first motor (35) is fixedly arranged on the right side of the crushing box (31) through a bracket, and the output end of the first motor (35) is fixedly connected with the extension end of the rear rotating shaft (32) through a coupler and is used for driving the rotating shaft (32) to rotate;
the feed hopper (36) is fixedly connected to the top of the upper shell (1) and is communicated with the crushing box (31);
the fermentation mechanism (4) comprises: a fermentation cylinder (41) and a receiving hopper (42);
the fermentation cylinder (41) is fixedly connected below the inner walls of the left side and the right side of the lower shell (2) and is used for fermenting raw materials;
the receiving hopper (42) is fixedly connected to the outer wall of the fermentation cylinder (41) and is used for receiving crushed raw materials.
2. The chinese herbal medicine fermenting apparatus for food processing according to claim 1, wherein: the first stirring mechanism (5) comprises: a second motor (51), a stirring shaft (52) and stirring paddles (53);
The second motor (51) is fixedly arranged at the left side of the lower shell (2) through a bracket and is used for driving the stirring shaft (52);
The stirring shaft (52) is fixedly connected to the output end of the second motor (51) through a coupler, and the left end of the stirring shaft (52) penetrates through the lower shell (2) and extends into the fermentation cylinder (41) to drive the stirring paddle (53) to rotate;
the stirring paddles (53) are arranged in a plurality, are fixedly connected to the outer wall of the stirring shaft (52) at equal intervals and are used for stirring raw materials.
3. The chinese herbal medicine fermenting apparatus for food processing according to claim 1, wherein: the bottom of the upper shell (1) and the upper side and the lower side of the lower shell (2) are respectively provided with openings, and four corners of the bottom of the lower shell (2) are respectively fixedly connected with supporting legs (10) for supporting the device.
4. The chinese herbal medicine fermenting apparatus for food processing according to claim 1, wherein: the right side top fixedly connected with catalysis liquid case (12) of inferior valve (2), the bottom fixedly connected with feed liquor pipe (13) of catalysis liquid case (12), the other end of feed liquor pipe (13) runs through inferior valve (2) and with fermentation cylinder (41) UNICOM setting, be provided with solenoid valve (14) on feed liquor pipe (13), be provided with second rabbling mechanism (6) on catalysis liquid case (12).
5. The Chinese herbal medicine fermentation device for processing food homologous to food according to claim 4, wherein: the second stirring mechanism (6) comprises: stirring rod (61), bevel gear one (62), bevel gear two (63), stirring blade (64);
The stirring rod (61) is rotationally connected to the bottom of the catalytic liquid tank (12), and the top end of the stirring rod (61) extends to the inside of the catalytic liquid tank (12) and is used for driving the stirring blade (64) to rotate;
The first bevel gear (62) is fixedly connected to the bottom of the stirring rod (61), the second bevel gear (63) is fixedly sleeved on the outer wall of the stirring shaft (52), and the second bevel gear (63) is meshed with the first bevel gear (62);
The stirring blades (64) are arranged in a plurality, are fixedly connected to the outer wall of the stirring rod (61) at equal intervals and are used for stirring and mixing the catalytic liquid.
6. The chinese herbal medicine fermenting apparatus for food processing according to claim 1, wherein: a discharge mechanism (8) is arranged on the fermentation cylinder (41), and the discharge mechanism (8) comprises: a discharge channel (81), a discharge cylinder (82), a third motor (83), a helical blade (84) and a cover plate (85);
The discharging channel (81) is fixedly connected to the bottom of the fermentation cylinder (41), the discharging cylinder (82) is fixedly connected to the bottom of the discharging channel (81), an opening is formed in the right side of the discharging cylinder (82), the cover plate (85) is hinged to the right side of the discharging cylinder (82) through a hinge, and a handle is fixedly connected to the right side of the cover plate (85);
The third motor (83) is fixedly arranged on the left side of the discharge cylinder (82), the spiral blade (84) is rotationally connected inside the discharge cylinder (82), and an output shaft of the spiral blade (84) is fixedly connected with the output end of the third motor (83) and used for discharging raw material solid slag.
7. The chinese herbal medicine fermenting apparatus for food processing according to claim 1, wherein: the liquid discharge mechanism (7) comprises: the device comprises a fixing plate (71), a liquid collecting box (72), a first pump body (73), a liquid discharge pipe (74) and a filter screen (75);
The fermentation device comprises a fixed plate (71), a liquid collecting box (72), a liquid outlet pipe and a fermentation cylinder (41), wherein the fixed plate (71) is fixedly connected to the left side of a discharging channel (81), the liquid collecting box (72) is fixedly connected to the top of the fixed plate (71), the first pump body (73) is fixedly arranged at the top of the fixed plate (71), the liquid outlet pipe (74) is fixedly connected to the input end of the first pump body (73), the other end of the liquid outlet pipe (74) is communicated with the lower left side of the fermentation cylinder (41), the output end of the first pump body (73) is communicated with the liquid collecting box (72) through a pipeline, and the left side of the liquid collecting box (72) is fixedly connected with the liquid outlet pipe for discharging fermentation liquid;
the filter screen (75) is fixedly connected to the inner wall of the liquid discharge pipe (74) and is positioned at the fermentation cylinder (41) for filtering fermentation liquid.
8. The chinese herbal medicine fermenting apparatus for food processing according to claim 1, wherein: the bottom of fermentation cylinder (41) has seted up the unloading through-hole, the inner wall sliding connection of unloading through-hole has shutoff board (11), the right side of shutoff board (11) runs through fermentation cylinder (41) and extends right, the right side fixedly connected with handle of shutoff board (11) for carry out the shutoff to unloading through-hole and discharge channel (81).
9. The chinese herbal medicine fermenting apparatus for food processing according to claim 1, wherein: the upper and lower both sides of crushing case (31) all open-ended setting, two sets of the outer wall of crushing roller (33) all is provided with crushing blade, two sets of crushing gear (34) mesh mutually.
10. A method for using a Chinese herbal medicine fermentation device for processing food with homology of medicine and food, which is used for fermentation treatment by using the Chinese herbal medicine fermentation device for processing food with homology of medicine and food according to any one of claims 1 to 9, and is characterized by comprising the following steps:
S1: when the Chinese herbal medicine fermentation is performed, firstly, raw materials are placed into a crushing box (31) through a feed hopper (36), then a first motor (35) is started to drive a rotating shaft (32) to rotate, and the rotating shaft (32) drives a crushing gear (34) to rotate, so that two crushing rollers (33) relatively rotate to crush the raw materials under the condition that the two crushing gears (34) are meshed with each other, the raw materials are crushed into small blocks, and the crushed raw materials enter a fermentation cylinder (41) through the feed hopper (36) to ferment;
S2: injecting fermentation catalytic liquid to be blended into a catalytic liquid box (12), driving a bevel gear II (63) to rotate through rotation of a stirring shaft (52), driving a bevel gear I (62) to rotate by the bevel gear II (63), driving a stirring rod (61) to rotate by the bevel gear I (62), and driving a stirring blade (64) to rotate by the stirring rod (61), so that the stirring blade (64) stirs the fermentation catalytic liquid, uniformly mixing the fermentation catalytic liquid, and then opening an electromagnetic valve (14) to enable the blended fermentation catalytic liquid to enter a fermentation cylinder (41) through a liquid inlet pipe (13);
S3: then, the second motor (51) is started to drive the stirring shaft (52) to rotate, and the stirring shaft (52) drives the stirring paddle (53) to rotate, so that the stirring paddle (53) stirs the raw materials in the fermentation cylinder (41), the crushed raw materials are fully mixed with the fermentation catalytic liquid, and the raw materials are fully and uniformly fermented;
S4: after fermentation is finished, the fermented fermentation liquid in the fermentation cylinder (41) is sucked into the liquid collecting box (72) through the liquid discharge pipe (74) by starting the first pump body (73) to work, and meanwhile, the filter screen (75) can filter the fermented raw materials to avoid discharging impurities together with the fermentation liquid;
S5: after the fermentation liquid is discharged, the plugging plate (11) is pulled, the discharge channel (81) is opened, the fermented raw material solid slag falls into the discharge cylinder (82) through the discharge channel (81), then the cover plate (85) is opened, and the third motor (83) is started to drive the spiral blade (84) to rotate, so that the solid slag in the discharge cylinder (82) is rapidly discharged.
CN202410247019.XA 2024-03-05 2024-03-05 Chinese herbal medicine fermentation device for processing food with homology of medicine and food and application method thereof Pending CN117903915A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118496959A (en) * 2024-06-28 2024-08-16 江苏明道食品有限公司 A garlic beverage fermentation device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118496959A (en) * 2024-06-28 2024-08-16 江苏明道食品有限公司 A garlic beverage fermentation device

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