Electric rope-making winding machine with adjustable pre-stretching ratio film seat
Technical Field
The invention relates to the field of winding machines, in particular to an electric rope-making winding machine with a pre-stretching ratio adjustable film seat.
Background
The market of winding machines is getting more and more attention in actual production, and the trend also comprises time saving and cost reduction, so that the packaging industry is pursued to be combined, simplified and efficient packaging equipment.
Most winding machines at present have when the winding number of turns of winding film winding goods is few, the goods is wound infirm to meet jolting and warp easily, perhaps when the winding number of turns of winding film winding goods is many, the goods winding is very firm, but the extravagant great phenomenon of winding film, the winding film ratio of prestretching of current winding machine is fixed in addition, so when the winding film material is poor a bit, the winding film ratio of prestretching is too big and easily leads to the winding film to appear the fracture phenomenon, and when the winding film material is good, the same winding film ratio of prestretching probably appears the winding film and stretches out of place phenomenon, thereby make winding film use cost higher.
Disclosure of Invention
The invention provides an electric rope-making winding machine with an adjustable pre-tensioning ratio membrane seat, which aims to overcome the defects that the existing winding machine is easy to have too few or too many winding turns for winding goods, so that the goods are not firmly wound or the waste of winding membranes is large.
The invention relates to an electric rope-making winding machine with an adjustable pre-stretching ratio film seat, which comprises a mounting frame, an electric rotating chassis, a lifting upright post, a lifting power frame, a servo lifting motor, a lifting trolley, an adjustable pre-stretching ratio film seat module and an electric rope-making module, wherein the mounting frame is arranged on the electric rotating chassis; one side of the mounting frame is connected with an electric rotating chassis; the other side of the mounting frame is fixedly connected with a lifting upright post; the lifting power frame is rotationally connected inside the lifting upright post, and a transmission cloth belt is wound on the outer surface of the lifting power frame; a servo lifting motor for driving the lifting power frame to rotate is arranged in the mounting frame; the lifting trolley is connected in a sliding way in the mounting frame; the transmission cloth belt is connected with the lifting trolley; the lifting trolley is connected with a membrane seat module with adjustable prestretching ratio; the lifting trolley is connected with an electric rope making module.
Further, the membrane seat module with adjustable pre-tensioning ratio comprises a fixed membrane seat, a stretching roller, a servo motor, a coupler, a follow-up roller, a positioning rod and a housing; a fixed membrane seat is fixedly connected on the lifting trolley; the fixed membrane seat is sequentially and rotatably connected with two stretching rollers, two follow-up rollers and a positioning rod; two servo motors are arranged on the fixed membrane seat; an output shaft of the servo motor is fixedly connected with a corresponding stretching roller through a coupler; the fixed membrane seat is fixedly connected with a housing.
Further, a film outlet detection photoelectric device is arranged on the fixed film seat.
Further, the electric rope making module consists of a shell and an upper electric control clamping block and a lower electric control clamping block.
Further, the front side of the mounting bracket is connected with a blocking module.
Further, an electromechanical membrane breaking module is connected to the electric rotating chassis.
According to the electric rope-making winding machine with the adjustable pre-stretching ratio film seat, one side of the mounting frame is connected with the electric rotating chassis module, the other side of the mounting frame is fixedly connected with the lifting upright post, the lifting trolley of the lifting upright post is provided with the adjustable pre-stretching ratio film seat module and the electric rope-making module, different winding film pre-stretching ratios can be provided for different winding films through the film seat module with the adjustable pre-stretching ratio function, the winding films are reasonably utilized, the winding film usage amount is reduced, meanwhile, the winding films are prevented from being broken and from being stretched out of place, the winding film can be wound on the outer surface of a cargo in a rope-shaped structure in the initial and final winding modes through the electric rope-making module, and the winding firmness of the cargo can be effectively increased even if the winding number of winding turns of the winding film is small; the technical problems that the existing winding machine is easy to have too few or too many winding turns for winding goods, so that the goods are not firmly wound or the waste of winding films is large are solved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of a lifting column according to the present invention;
fig. 3 is a schematic perspective view of a membrane seat module with adjustable pre-stretching ratio.
Part names and serial numbers in the figure: the device comprises a 1-mounting frame, a 2-electric rotating chassis, a 31-lifting upright post, a 32-lifting power frame, a 33-servo lifting motor, a 34-lifting trolley, a 41-fixed film seat, a 42-stretching roller, a 43-servo motor, a 44-coupler, a 45-follow-up roller, a 46-film-discharging detection photoelectric device, a 47-positioning rod, a 48-housing, a 5-electric rope making module, a 6-blocking module and a 7-electromechanical film breaking module.
Detailed Description
The technical scheme of the invention is further described below with reference to the accompanying drawings.
Examples
An electric rope-making winding machine with an adjustable pre-stretching ratio film seat is shown in fig. 1-3, and comprises a mounting frame 1, an electric rotary chassis 2, a lifting upright post 31, a lifting power frame 32, a servo lifting motor 33, a lifting trolley 34, an adjustable pre-stretching ratio film seat module and an electric rope-making module 5; one side of the mounting frame 1 is connected with an electric rotating chassis 2; the other side of the mounting frame 1 is fixedly connected with a lifting upright post 31; the lifting power frame 32 is rotatably connected inside the lifting upright post 31, and a transmission cloth belt is wound on the outer surface of the lifting power frame 32; a servo lifting motor 33 is arranged in the mounting frame 1; a lifting trolley 34 is connected in a sliding way in the mounting frame 1; the transmission cloth belt is connected with the lifting trolley 34; in the process that the servo lifting motor 33 drives the lifting power frame 32 to drive the transmission cloth belt to operate, the transmission cloth belt drives the lifting trolley 34 to move along the lifting upright column 31 in the up-down direction, compared with the traditional motor, the lifting trolley 34 can be effectively driven to switch between a quick lifting mode and a slow lifting mode, different working requirements are met, the working efficiency can be improved, and the firmness of product package can be ensured; the lifting trolley 34 is connected with an adjustable pre-stretching ratio membrane seat module; the lifting trolley 34 is connected with an electric rope making module 5; the lifting column 31 is provided with a touch screen.
As shown in fig. 3, the adjustable pre-stretch ratio membrane seat module comprises a fixed membrane seat 41, a stretching roller 42, a servo motor 43, a coupler 44, a follow-up roller 45, a membrane outlet detection photoelectric 46, a positioning rod 47 and a housing 48; the lifting trolley 34 is fixedly connected with a fixed membrane seat 41; the fixed film seat 41 is sequentially and rotatably connected with two stretching rollers 42, two follow-up rollers 45 and a positioning rod 47; two servo motors 43 are mounted on the fixed membrane seat 41; the output shafts of the two servo motors 43 are fixedly connected with corresponding stretching rollers 42 through a coupler 44 respectively; a cover shell 48 for shielding the servo motor 43 is fixedly connected to the top of the fixed membrane seat 41; the fixed film seat 41 is provided with a film outlet detection photoelectric 46, and whether the winding film is pulled out to the outer surface of the goods is identified through the film outlet detection photoelectric 46.
The electric rope making module 5 consists of a shell, an upper electric control clamping block and a lower electric control clamping block, wherein the two electric control clamping blocks are arranged on the upper side and the lower side in the shell, and after the winding film enters the shell, the winding film is extruded to the middle by the upper electric control clamping block and the lower electric control clamping block, so that the winding film is extruded into a rope-shaped structure to leave from the shell.
The front side of the mounting frame 1 is connected with a blocking module 6; the blocking module 6 consists of a fixed frame and an upward protruding stop block, and the winding film made into a rope moves towards the outer surface of the goods placed on the electric rotating chassis 2 under the guide of the stop block.
An electromechanical membrane breaking module 7 is connected to the electric rotating chassis 2; the electromechanical membrane breaking module 7 consists of two electric control mechanical clamps, and when the rope-shaped winding membrane is made to enter between the two electric control mechanical clamps, the two electric control mechanical clamps are mutually closed to cut off the rope-shaped winding membrane.
Before the electric rope-making winding machine with the adjustable pre-stretching ratio film seat is used, a drum-shaped winding film is sleeved on the outer surface of a positioning rod 47, then goods are placed on a rotating chassis part of an electric rotating chassis 2, then a worker pulls out the film head of the drum-shaped winding film, the film head of the drum-shaped winding film passes through the space between two stretching rollers 42 and the space between two follow-up rollers 45 in sequence, and the film head of the drum-shaped winding film is pulled out and stuck on the outer surface of the goods.
When the film outlet detection photoelectricity 46 recognizes that the film head of the winding film is pulled out to the outer surface of the goods, the electric rotating chassis 2 drives the goods to start autorotation, meanwhile, the rotating goods gradually pull out the winding film from the adjustable pre-stretching ratio film seat, the winding film is initially extruded into a rope-shaped structure by the electric rope making module 5, meanwhile, the servo lifting motor 33 drives the lifting power frame 32 to drive the transmission cloth belt to pull the lifting trolley 34 to rapidly move upwards along the lifting upright post 31, the winding film is wound on the outer surface of the goods in the rope-shaped structure, effective fixation is initially provided for the outer surface of the goods, then the electric rope making module 5 releases the extruded winding film, the winding film is wound on the outer surface of the goods in an original unfolding state, meanwhile, the servo lifting power frame 33 drives the transmission cloth belt to slowly move downwards to reset, the winding film is wound on the outer surface of the goods in an unfolding state for a designated number of turns, and the winding film winding and packaging work of the goods is completed.
Finally, the electric rope making module 5 extrudes the winding film into a rope-shaped structure again, meanwhile, the rotating chassis part of the electric rotating chassis 2 continuously drives the goods to rotate, the rotating goods pull the winding film of the rope-shaped structure to move onto the electric mechanical film breaking module 7 along the blocking module 6, the electric rotating chassis 2 stops working, the electric mechanical film breaking module 7 shears the winding film of the rope-shaped structure, and winding film shearing work on the goods is completed.
In the winding and packaging work of the winding film of goods, the pre-stretching ratio of the winding film is adjusted on the touch screen, the touch screen respectively transmits the pre-stretching ratio required rotating speed of the winding film which is currently arranged to the two servo motors 43 through a circuit system, the two servo motors 43 drive the two stretching rollers 42 to operate through different speeds, the winding film is pulled away through friction force generated by the rotating speed difference of the two stretching rollers 42 on the winding film, the winding film is stretched in advance through vision, the winding film with different materials and thicknesses is realized, the rotating speed difference of the two stretching rollers 42 is changed, the stretching amount of the winding film is controlled, the phenomenon that the winding film is not broken and is not stretched in place is effectively ensured, in addition, the encoder of the servo motor 43 can know the film amount of each product through the current rotating number of turns, after the encoder of the servo motor 43 feeds back the film amount signal for the product which is known to the PLC which is arranged in the touch screen for calculation, the PLC which is arranged in the touch screen calculates the total film amount, the use condition of the winding film is finally calculated, and when the winding film is used, the touch screen is used in advance, and a worker can replace the winding film in time.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.