CN117884333A - A waterproof packaging box and its preparation process - Google Patents
A waterproof packaging box and its preparation process Download PDFInfo
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- CN117884333A CN117884333A CN202410105967.XA CN202410105967A CN117884333A CN 117884333 A CN117884333 A CN 117884333A CN 202410105967 A CN202410105967 A CN 202410105967A CN 117884333 A CN117884333 A CN 117884333A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- 239000011248 coating agent Substances 0.000 claims abstract description 137
- 238000000576 coating method Methods 0.000 claims abstract description 137
- 238000003860 storage Methods 0.000 claims abstract description 57
- 239000007788 liquid Substances 0.000 claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 238000001035 drying Methods 0.000 claims description 89
- 238000001125 extrusion Methods 0.000 claims description 60
- 238000009423 ventilation Methods 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 26
- 230000007246 mechanism Effects 0.000 claims description 20
- 238000005192 partition Methods 0.000 claims description 20
- 239000002184 metal Substances 0.000 claims description 18
- 229910052751 metal Inorganic materials 0.000 claims description 18
- 238000005507 spraying Methods 0.000 claims description 16
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- 238000013459 approach Methods 0.000 description 2
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- 230000036541 health Effects 0.000 description 2
- 238000004078 waterproofing Methods 0.000 description 2
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- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
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- 230000002159 abnormal effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
- B65D25/14—Linings or internal coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
- B65D25/34—Coverings or external coatings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cartons (AREA)
- Coating Apparatus (AREA)
Abstract
本发明公开了一种防水包装盒及其制备工艺,涉及包装盒制备技术领域,涂抹:转动电机带动涂抹辊持续旋转,涂抹辊表面粘附有防水涂料存放箱内部的防水涂料,在旋转时会将涂料均匀涂抹在板料的顶面,本发明利用转动电机带动涂抹辊持续旋转,防水涂料从渗透条孔中粘在涂抹辊表面,涂抹辊紧贴包装盒板料时会将防水涂料均匀抹在其表面,在包装盒板料表面形成防水层,同时雾化泵会将防水液存放箱内部的液体防水料雾化,通过气体分流箱和喷气嘴喷涂在包装盒板料的底面,形成又一层的防水层,包装盒板料两面同时进行防水层制备,提高了制备效率,且两面的防水制作使得后续生产出的包装盒内部和表面均具有防水效果,适用性更广。
The invention discloses a waterproof packaging box and a preparation process thereof, and relates to the technical field of packaging box preparation, and coating: a rotating motor drives a coating roller to rotate continuously, and the surface of the coating roller is adhered with waterproof coating in a waterproof coating storage box, and the coating is evenly coated on the top surface of a sheet material during rotation. The invention utilizes a rotating motor to drive the coating roller to rotate continuously, and the waterproof coating adheres to the surface of the coating roller from the penetration strip holes, and when the coating roller is tightly attached to the packaging box sheet material, the waterproof coating is evenly coated on its surface, forming a waterproof layer on the surface of the packaging box sheet material, and at the same time, an atomizing pump atomizes the liquid waterproof material in the waterproof liquid storage box, and sprays it on the bottom surface of the packaging box sheet material through a gas diversion box and an air jet nozzle to form another waterproof layer, and waterproof layers are prepared on both sides of the packaging box sheet material at the same time, thereby improving the preparation efficiency, and the waterproof production on both sides enables the interior and surface of the packaging box produced subsequently to have a waterproof effect, and the applicability is wider.
Description
技术领域Technical Field
本发明涉及包装盒制备技术领域,具体为一种防水包装盒及其制备工艺。The present invention relates to the technical field of packaging box preparation, in particular to a waterproof packaging box and a preparation process thereof.
背景技术Background technique
包装盒顾名思义就是用来包装产品的盒子,可以按材料来分类比如:纸盒,铁盒,木盒,布盒,皮盒,亚克力盒,瓦楞包装盒、pvc盒等,也可以按产品的名称来分类比如:月饼盒、茶叶盒、枸杞盒、糖果盒、精美礼盒、土特产盒,酒盒,巧克力盒,食品药品保健品盒、食品包装盒,茶叶包装盒、文具盒等,包装盒功能就是保证运输中产品的安全,提升产品的档次等,现已被广泛应用于电子、食品、饮料、酒类、茶品、卷烟、医药、保健品、化妆品、小家电、服装、玩具、体育用品等行业和产品包装配套等行业,是一个不可缺少的行业,而在包装运输含水的物品时,需要包装盒具有防水性,防止运输时水分向外渗透,在包装盒制备时需要将组成盒体的板料进行防水处理,在板料表面形成防水层;As the name implies, packaging boxes are boxes used to package products. They can be classified by materials, such as paper boxes, iron boxes, wooden boxes, cloth boxes, leather boxes, acrylic boxes, corrugated packaging boxes, PVC boxes, etc. They can also be classified by product names, such as moon cake boxes, tea boxes, wolfberry boxes, candy boxes, exquisite gift boxes, local specialty boxes, wine boxes, chocolate boxes, food and medicine health products boxes, food packaging boxes, tea packaging boxes, pencil cases, etc. The function of packaging boxes is to ensure the safety of products in transportation and improve the grade of products. They are now widely used in electronics, food, beverages, alcohol, tea, cigarettes, medicines, health products, cosmetics, small appliances, clothing, toys, sporting goods and other industries and product packaging supporting industries. It is an indispensable industry. When packaging and transporting water-containing items, the packaging box needs to be waterproof to prevent moisture from penetrating outward during transportation. When preparing the packaging box, the sheet materials that make up the box body need to be waterproofed to form a waterproof layer on the surface of the sheet materials;
但是目前防水层大多是单面进行制作,防水效果差,制作效率低,且防水涂料成粘稠状在涂抹时容易造成堵塞,造成涂料无法正常排出导致涂抹生产的防水层不均匀,所以本发明提供了一种防水包装盒及其制备工艺,来满足人们的需求。However, currently most waterproof layers are produced on one side, resulting in poor waterproof effect and low production efficiency. In addition, the waterproof coating is viscous and easily causes blockage during application, which causes the coating to be unable to be discharged normally, resulting in uneven production of the waterproof layer. Therefore, the present invention provides a waterproof packaging box and a preparation process thereof to meet people's needs.
发明内容Summary of the invention
本发明提供一种防水包装盒及其制备工艺,可以有效解决上述背景技术中提出的防水层大多是单面进行制作,防水效果差,制作效率低,且防水涂料成粘稠状在涂抹时容易造成堵塞,造成涂料无法正常排出导致涂抹生产的防水层不均匀的问题。The present invention provides a waterproof packaging box and a preparation process thereof, which can effectively solve the problem proposed in the above background technology that the waterproof layer is mostly made on one side, the waterproof effect is poor, the production efficiency is low, and the waterproof coating is viscous and easily causes blockage during application, resulting in the coating being unable to be discharged normally, resulting in uneven application of the waterproof layer.
为实现上述目的,本发明提供如下技术方案:一种防水包装盒及其制备工艺,包括如下步骤:To achieve the above object, the present invention provides the following technical solution: a waterproof packaging box and a preparation process thereof, comprising the following steps:
S1、摆放:将需要防水处理的包装盒板料放置在上输送辊和下输送辊中间位置处,输送电机带动下输送辊旋转,将板料输送至涂抹辊的下方;S1. Placement: Place the packaging box sheet that needs waterproofing treatment between the upper conveyor roller and the lower conveyor roller. The conveying motor drives the lower conveyor roller to rotate and convey the sheet to the bottom of the coating roller.
S2、涂抹:转动电机带动涂抹辊持续旋转,涂抹辊表面粘附有防水涂料存放箱内部的防水涂料,在旋转时会将涂料均匀涂抹在板料的顶面;S2, coating: the motor is turned to drive the coating roller to rotate continuously, the surface of the coating roller is adhered with the waterproof coating inside the waterproof coating storage box, and the coating will be evenly coated on the top surface of the sheet during rotation;
S3、喷涂:雾化泵会将防水液存放箱内部的防水液抽出并雾化,再由喷气嘴喷洒向板料的底面;S3, spraying: the atomizing pump will extract the waterproof liquid inside the waterproof liquid storage box and atomize it, and then spray it onto the bottom surface of the sheet through the air nozzle;
S4、监测:利用右支撑圆柱和左支撑圆柱的高度变化来对防水涂料和防水液的消耗进行对比,在活动横框歪斜时及时进行检修调整;S4. Monitoring: Use the height changes of the right supporting cylinder and the left supporting cylinder to compare the consumption of waterproof coating and waterproof liquid, and make timely inspection and adjustment when the movable horizontal frame is skewed;
S5、烘干:板料持续前行,轴流风机会将上烘干箱和下烘干箱内部的热空气吹向板料的顶面和底面,将防水涂料和防水液进行烘干;S5, drying: the sheet material continues to move forward, and the axial flow fan will blow the hot air inside the upper drying box and the lower drying box to the top and bottom surfaces of the sheet material to dry the waterproof coating and waterproof liquid;
S6、输送:烘干后的板料从上夹紧辊和下夹紧辊中间前行,烘干后的板料两面均具有防水箱,取下进行拼接安装制备成防水包装盒。S6. Conveying: The dried sheet material moves forward from between the upper clamping roller and the lower clamping roller. Both sides of the dried sheet material have waterproof boxes, which are removed for splicing and installation to prepare a waterproof packaging box.
根据上述技术方案,所述机架顶部的两端均等距转动安装有上输送辊,所述机架的顶部位于上输送辊下方位置处等距转动安装有下输送辊,所述机架顶部的一端等距安装有输送电机,所述机架的中部设置有均匀喷涂机构;According to the above technical solution, upper conveying rollers are equidistantly installed at both ends of the top of the frame, lower conveying rollers are equidistantly installed at the top of the frame below the upper conveying rollers, a conveying motor is equidistantly installed at one end of the top of the frame, and a uniform spraying mechanism is provided in the middle of the frame;
所述均匀喷涂机构包括转动电机);The uniform spraying mechanism includes a rotating motor);
所述机架的中部固定安装有转动电机,所述转动电机的输出轴固定连接有涂抹辊,所述机架顶端的中部固定安装有防水涂料存放箱,所述防水涂料存放箱的底端设置有渗透条孔,所述机架中部的底部固定安装有气体分流箱,所述气体分流箱的顶端等距固定安装有喷气嘴,所述机架的底部固定安装有安装架,所述安装架顶端的中部固定安装有雾化泵,所述机架底部的一侧固定安装有防水液存放箱,所述防水液存放箱的一端固定连接有输液管;A rotating motor is fixedly installed in the middle of the frame, and a coating roller is fixedly connected to the output shaft of the rotating motor. A waterproof coating storage box is fixedly installed in the middle of the top of the frame, and a penetration strip hole is arranged at the bottom of the waterproof coating storage box. A gas diversion box is fixedly installed at the bottom of the middle of the frame, and air nozzles are fixedly installed at equal intervals at the top of the gas diversion box. A mounting frame is fixedly installed at the bottom of the frame, and an atomizing pump is fixedly installed in the middle of the top of the mounting frame. A waterproof liquid storage box is fixedly installed on one side of the bottom of the frame, and an infusion tube is fixedly connected to one end of the waterproof liquid storage box.
所述防水涂料存放箱的底部贯穿活动安装有活动连杆,所述活动连杆的底端等距固定连接有金属摆动杆,所述活动连杆的一端固定连接有挤压圆板,所述活动连杆的一端表面套接有挤压弹簧,所述涂抹辊的一端表面固定安装有弧形挤压块。A movable connecting rod is movably installed through the bottom of the waterproof paint storage box, and a metal swing rod is equidistantly fixedly connected to the bottom end of the movable connecting rod. One end of the movable connecting rod is fixedly connected to an extrusion circular plate, and an extrusion spring is sleeved on the surface of one end of the movable connecting rod. An arc-shaped extrusion block is fixedly installed on the surface of one end of the coating roller.
根据上述技术方案,所述上输送辊、下输送辊和输送电机的数量均相同,所述上输送辊和下输送辊的位置一一对应,所述输送电机的输出轴与下输送辊的一端固定连接;According to the above technical solution, the number of the upper conveying rollers, the lower conveying rollers and the conveying motors are the same, the positions of the upper conveying rollers and the lower conveying rollers correspond one to one, and the output shaft of the conveying motor is fixedly connected to one end of the lower conveying roller;
所述涂抹辊、渗透条孔和喷气嘴位于同一竖直平面上,所述涂抹辊的顶端表面延伸至渗透条孔的底部,所述输液管的一端与雾化泵的进入端相连接,所述雾化泵的排出端和气体分流箱的底部之间通过管道连接。The smear roller, the penetration strip hole and the air nozzle are located on the same vertical plane, the top surface of the smear roller extends to the bottom of the penetration strip hole, one end of the infusion tube is connected to the inlet end of the atomizer pump, and the discharge end of the atomizer pump and the bottom of the gas diversion box are connected by a pipeline.
根据上述技术方案,所述金属摆动杆的底端延伸至渗透条孔的内部,所述挤压弹簧的两端分别与防水涂料存放箱的表壁和挤压圆板相连接,所述弧形挤压块和挤压圆板的位置相对应,所述弧形挤压块的两端之间的厚度呈增长趋势。According to the above technical solution, the bottom end of the metal swing rod extends to the inside of the penetration strip hole, the two ends of the extrusion spring are respectively connected to the surface wall of the waterproof paint storage box and the extrusion circular plate, the positions of the arc-shaped extrusion block and the extrusion circular plate correspond to each other, and the thickness between the two ends of the arc-shaped extrusion block shows an increasing trend.
根据上述技术方案,所述防水涂料存放箱的顶端固定安装有液压伸缩杆,所述液压伸缩杆的底端固定连接有活塞板,所述防水涂料存放箱顶部的一端固定安装有上导向圆筒,所述上导向圆筒的中部活动嵌入安装有上升降圆杆,所述上升降圆杆的顶部固定连接有上升降板,所述上升降板底部的一端固定连接有右支撑圆柱;According to the above technical solution, a hydraulic telescopic rod is fixedly installed on the top of the waterproof coating storage box, and a piston plate is fixedly connected to the bottom end of the hydraulic telescopic rod. An upper guide cylinder is fixedly installed on one end of the top of the waterproof coating storage box, and an upper lifting round rod is movably embedded in the middle of the upper guide cylinder. The top of the upper lifting round rod is fixedly connected to an upper lifting plate, and one end of the bottom of the upper lifting plate is fixedly connected to a right supporting cylinder.
所述防水液存放箱顶部的一端固定安装有下导向圆筒,所述下导向圆筒的中部活动嵌入安装有下升降圆杆,所述下升降圆杆的底端固定连接有浮板,所述下升降圆杆的顶部固定连接有下升降板,所述下升降板的一端中部固定连接有左支撑圆柱,所述右支撑圆柱和左支撑圆柱中部之间活动安装有活动横框,所述活动横框的中部嵌入安装有水平框,所述水平框内部的两端对称固定安装有压力传感器,所述压力传感器的端部固定连接有橡胶密封垫,所述橡胶密封垫的表面固定粘结有挤压块。A lower guide cylinder is fixedly installed at one end of the top of the waterproof liquid storage box, a lower lifting round rod is movably embedded in the middle of the lower guide cylinder, the bottom end of the lower lifting round rod is fixedly connected with a floating plate, the top of the lower lifting round rod is fixedly connected with a lower lifting plate, the middle of one end of the lower lifting plate is fixedly connected with a left supporting cylinder, a movable horizontal frame is movably installed between the middle parts of the right supporting cylinder and the left supporting cylinder, a horizontal frame is embedded in the middle part of the movable horizontal frame, pressure sensors are symmetrically fixedly installed at both ends of the horizontal frame, rubber sealing pads are fixedly connected to the ends of the pressure sensors, and extrusion blocks are fixedly bonded to the surface of the rubber sealing pads.
根据上述技术方案,所述活塞板的边部与防水涂料存放箱的内壁紧密贴合,所述上升降圆杆的底端与活塞板的顶端固定连接;According to the above technical solution, the edge of the piston plate is tightly fitted with the inner wall of the waterproof coating storage box, and the bottom end of the upper lifting round rod is fixedly connected with the top end of the piston plate;
所述活动横框的两端对称开设有活动槽,所述右支撑圆柱和左支撑圆柱分别贯穿于两个活动槽,所述右支撑圆柱和左支撑圆柱位于同一水平面高度,两个所述挤压块之间留有空腔,空腔内部填充有水。Movable grooves are symmetrically provided at both ends of the movable horizontal frame, and the right supporting cylinder and the left supporting cylinder respectively penetrate the two movable grooves. The right supporting cylinder and the left supporting cylinder are located at the same horizontal plane height, and a cavity is left between the two extrusion blocks, and the cavity is filled with water.
根据上述技术方案,所述机架顶部的一端安装有烘干调整机构;According to the above technical solution, a drying adjustment mechanism is installed at one end of the top of the frame;
所述烘干调整机构包括上烘干箱;The drying adjustment mechanism includes an upper drying box;
所述机架的顶部位于防水涂料存放箱一侧位置处固定安装有上烘干箱,所述机架的底部与上烘干箱对应位置处固定安装有下烘干箱,所述上烘干箱的底部和下烘干箱的顶部均开设有吹气孔,所述上烘干箱和下烘干箱的内部均等距安装有加热板,所述上烘干箱的顶端中部和下烘干箱的底端中部均固定安装有轴流风机,所述机架的顶部位于上烘干箱一侧位置处固定安装有控制器;An upper drying box is fixedly installed on the top of the frame at a position on one side of the waterproof coating storage box, a lower drying box is fixedly installed on the bottom of the frame at a position corresponding to the upper drying box, air blowing holes are provided on the bottom of the upper drying box and the top of the lower drying box, heating plates are equidistantly installed inside the upper drying box and the lower drying box, axial flow fans are fixedly installed on the middle of the top end of the upper drying box and the middle of the bottom end of the lower drying box, and a controller is fixedly installed on the top of the frame at a position on one side of the upper drying box;
所述机架一端的两边部均对称转动安装有转动杆,相同水平面高度两个所述转动杆端部之间转动安装有连接轴,位于下方的所述连接轴的中部固定安装有下夹紧辊,位于上方的所述连接轴的中部固定安装有上夹紧辊,所述转动杆的表面均固定连接有支撑块,所述机架两边部的顶部和底部均固定安装有支架,所述支架的一端固定安装有连接弹簧,位于上方的所述连接轴一端中部固定安装有凸块,位于下方的所述连接轴的一端中部固定安装有拉力传感器,所述凸块的底端固定连接有弹力绳;The two sides of one end of the frame are symmetrically and rotatably installed with rotating rods, and a connecting shaft is rotatably installed between the two ends of the rotating rods at the same horizontal plane height, a lower clamping roller is fixedly installed in the middle of the connecting shaft located below, and an upper clamping roller is fixedly installed in the middle of the connecting shaft located above, and a support block is fixedly connected to the surface of the rotating rod, and brackets are fixedly installed on the top and bottom of both sides of the frame, one end of the bracket is fixedly installed with a connecting spring, a protrusion is fixedly installed in the middle of one end of the connecting shaft located above, and a tension sensor is fixedly installed in the middle of one end of the connecting shaft located below, and the bottom end of the protrusion is fixedly connected with an elastic rope;
所述活动连杆的中部开设有通气空腔,所述通气空腔的内部固定安装有隔板,所述上烘干箱的一端顶部固定安装有进气阀,所述进气阀的一端固定连接有进气管,所述上烘干箱的一端底部固定安装有出气阀,所述出气阀的一端固定连接有出气管。A ventilation cavity is opened in the middle of the movable connecting rod, and a partition is fixedly installed inside the ventilation cavity. An air inlet valve is fixedly installed on the top of one end of the upper drying box, and one end of the air inlet valve is fixedly connected to an air inlet pipe. An air outlet valve is fixedly installed on the bottom of one end of the upper drying box, and one end of the air outlet valve is fixedly connected to the air outlet pipe.
根据上述技术方案,所述控制器的信号输入端和信号输出端分别与拉力传感器的信息输出端和加热板、轴流风机的信号输入端相连接,所述加热板交错分布与上烘干箱和下烘干箱的内部,所述加热板的一端与上烘干箱和下烘干箱的内壁留有间隙;According to the above technical solution, the signal input end and the signal output end of the controller are respectively connected to the information output end of the tension sensor and the heating plate and the signal input end of the axial flow fan, and the heating plates are staggeredly distributed inside the upper drying box and the lower drying box, and one end of the heating plate has a gap with the inner wall of the upper drying box and the lower drying box;
所述下夹紧辊和上夹紧辊的位置分别与上输送辊和下输送辊相对应,所述下夹紧辊和上夹紧辊之间留有间距,所述连接弹簧和支撑块相连接,所述弹力绳的一端与拉力传感器相连接。The positions of the lower clamping roller and the upper clamping roller correspond to the upper conveying roller and the lower conveying roller respectively, a distance is left between the lower clamping roller and the upper clamping roller, the connecting spring is connected to the support block, and one end of the elastic rope is connected to the tension sensor.
根据上述技术方案,所述隔板的一端与通气空腔的内壁相贴合,所述隔板的另一端与通气空腔的内壁之间留有空隙,所述进气管的一端延伸至通气空腔内部位于隔板的一侧位置处,所述出气管的一端延伸至通气空腔内部位于隔板的另一侧位置处。According to the above technical solution, one end of the partition is in contact with the inner wall of the ventilation cavity, and a gap is left between the other end of the partition and the inner wall of the ventilation cavity. One end of the air inlet pipe extends to the inside of the ventilation cavity and is located on one side of the partition, and one end of the air outlet pipe extends to the inside of the ventilation cavity and is located on the other side of the partition.
根据上述技术方案,一种防水包装盒,根据所述的一种防水包装盒制备工艺制备获得的盒体。According to the above technical solution, a waterproof packaging box is provided, and a box body is obtained according to the above-mentioned waterproof packaging box preparation process.
与现有技术相比,本发明的有益效果:本发明结构科学合理,使用安全方便:Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use:
1.设置有均匀喷涂机构,利用转动电机带动涂抹辊持续旋转,防水涂料从渗透条孔中粘在涂抹辊表面,涂抹辊紧贴包装盒板料时会将防水涂料均匀抹在其表面,在包装盒板料表面形成防水层,同时雾化泵会将防水液存放箱内部的液体防水料雾化,通过气体分流箱和喷气嘴喷涂在包装盒板料的底面,形成又一层的防水层,包装盒板料两面同时进行防水层制备,提高了制备效率,且两面的防水制作使得后续生产出的包装盒内部和表面均具有防水效果,适用性更广,根据包装盒板料放置方向和安装制备时位置来调整防水层的制备,顶面利用涂抹形式进行制备,更加紧实,效果更好,底面利用喷涂形式进行制备,更加便捷,且不会产生涂料滴落的情况;1. A uniform spraying mechanism is provided, and a rotating motor is used to drive the coating roller to rotate continuously. The waterproof coating adheres to the surface of the coating roller from the penetration strip holes. When the coating roller is close to the packaging box sheet, the waterproof coating will be evenly applied on its surface to form a waterproof layer on the surface of the packaging box sheet. At the same time, the atomizing pump will atomize the liquid waterproof material inside the waterproof liquid storage box, and spray it on the bottom surface of the packaging box sheet through the gas diversion box and the air nozzle to form another waterproof layer. The waterproof layer is prepared on both sides of the packaging box sheet at the same time, which improves the preparation efficiency. The waterproof production on both sides makes the interior and surface of the packaging box produced subsequently have a waterproof effect, which has a wider applicability. The preparation of the waterproof layer is adjusted according to the placement direction of the packaging box sheet and the position during installation and preparation. The top surface is prepared in the form of smearing, which is more compact and has a better effect. The bottom surface is prepared in the form of spraying, which is more convenient and will not produce paint dripping.
利用弧形挤压块随着涂抹辊持续旋转,旋转过程中会挤压贴合挤压圆板,弧形挤压块从较窄的端部到较厚的端部对挤压圆板进行推动按压,而挤压弹簧具有一定的受压复位的作用,进而使得活动连杆和金属摆动杆可以左右往复运动,金属摆动杆对渗透条孔处的防水涂料进行拨动,防止防水涂料沉积导致渗透条孔被堵塞影响涂料渗透粘在涂抹辊表面。The arc-shaped extrusion block rotates continuously with the coating roller, and the extrusion circular plate is squeezed and fitted during the rotation. The arc-shaped extrusion block pushes and presses the extrusion circular plate from the narrower end to the thicker end, and the extrusion spring has a certain pressure-resettling effect, so that the movable connecting rod and the metal swing rod can reciprocate left and right. The metal swing rod moves the waterproof coating at the penetration strip hole to prevent the waterproof coating from being deposited and causing the penetration strip hole to be blocked, affecting the penetration of the coating and sticking to the surface of the coating roller.
2.利用液压伸缩杆带动活塞板升降,活塞板紧压在防水涂料表面,根据防水涂料消耗情况来对防水涂料进行按压,将其粘附在防水涂料存放箱内壁的残余涂料均下推,防止涂料粘黏凝结导致后续不便清理,同时会拉动上升降圆杆和上升降板一起下降;2. Use the hydraulic telescopic rod to drive the piston plate to rise and fall. The piston plate is pressed tightly on the surface of the waterproof coating. According to the consumption of the waterproof coating, the waterproof coating is pressed to push down the residual coating adhering to the inner wall of the waterproof coating storage box to prevent the coating from sticking and condensing, which will cause inconvenience in subsequent cleaning. At the same time, the upper lifting round rod and the upper lifting plate will be pulled down together;
浮板漂浮在防水液存放箱内部液体表面,随着防水液消耗而下降,下升降圆杆和下升降板随之一起下降,而右支撑圆柱和左支撑圆柱对活动横框进行支撑,两者同时下降,且防水涂料和防水液消耗进度和比例对应,使得活动横框始终保持水平,利用活动横框的放置位置来对防水涂料和防水液消耗和剩余量进行监测,水平框内部存放的水在歪斜时会对一侧的挤压块和橡胶密封垫进行挤压,利用压力传感器感受到歪斜时的压力,监测数据更加准确,在防水涂料和防水液消耗不均衡时及时获取信息,对设备进行检修,防止设备被堵塞导致涂抹和喷涂的防水材料厚度不均匀。The floating plate floats on the liquid surface inside the waterproof liquid storage box and drops as the waterproof liquid is consumed. The lower lifting rod and the lower lifting plate drop accordingly, while the right supporting cylinder and the left supporting cylinder support the movable horizontal frame. The two drop at the same time, and the consumption progress and proportion of the waterproof coating and the waterproof liquid correspond, so that the movable horizontal frame always remains horizontal. The placement position of the movable horizontal frame is used to monitor the consumption and remaining amount of the waterproof coating and the waterproof liquid. The water stored inside the horizontal frame will squeeze the extrusion block and the rubber sealing pad on one side when it is skewed. The pressure sensor is used to feel the pressure when it is skewed, so that the monitoring data is more accurate. When the consumption of the waterproof coating and the waterproof liquid is uneven, information can be obtained in time to inspect the equipment to prevent the equipment from being blocked, which will cause uneven thickness of the waterproof material applied and sprayed.
3.设置有烘干调整机构,利用加热板对进入上烘干箱和下烘干箱内部的空气进行加热,而轴流风机会产生气流,热空气会通过吹气孔排向包装盒板料的表面,对喷涂和涂抹的防水材料进行烘干,加快防水层的形成,加热板与上烘干箱和下烘干箱的内壁有空隙,供气流行进,延长了气流流经的路程,使其受热彻底。3. A drying adjustment mechanism is provided, and a heating plate is used to heat the air entering the upper drying box and the lower drying box, and an axial flow fan generates airflow. The hot air is discharged to the surface of the packaging box sheet through the blowing holes to dry the sprayed and applied waterproof materials and accelerate the formation of the waterproof layer. There is a gap between the heating plate and the inner wall of the upper drying box and the lower drying box, and the air supply flows, which extends the distance of the airflow and makes it heated thoroughly.
4.利用连接弹簧和转动杆对下夹紧辊和上夹紧辊进行支撑限位,烘干后的包装盒板料从下夹紧辊和上夹紧辊中间行进,下夹紧辊和上夹紧辊对防水层制备完成后的包装盒板料的厚度进行检测,包装盒板料厚度变化后,会使得下夹紧辊和上夹紧辊相互分离和靠近,弹力绳发生形变,进而拉力传感器受到不同的压力,根据其压力数据对加热板和轴流风机的功率进行调整,在包装盒板料表面防水层厚度增加后,将信息传递至控制器,对加热板和轴流风机的功率进行提高,在包装盒板料表面防水层厚度减少后,控制器会对加热板和轴流风机的功率进行调小,根据防水层涂抹情况来调整,防止造成不必要的功率能源浪费,调整更加便捷和准确,提现了一定的节能理念。4. The lower clamping roller and the upper clamping roller are supported and limited by the connecting spring and the rotating rod. The dried packaging box sheet moves between the lower clamping roller and the upper clamping roller. The lower clamping roller and the upper clamping roller detect the thickness of the packaging box sheet after the waterproof layer is prepared. When the thickness of the packaging box sheet changes, the lower clamping roller and the upper clamping roller will separate and approach each other, and the elastic rope will be deformed, and then the tension sensor will be subjected to different pressures. The power of the heating plate and the axial flow fan will be adjusted according to its pressure data. After the thickness of the waterproof layer on the surface of the packaging box sheet increases, the information will be transmitted to the controller to increase the power of the heating plate and the axial flow fan. After the thickness of the waterproof layer on the surface of the packaging box sheet decreases, the controller will reduce the power of the heating plate and the axial flow fan. It will be adjusted according to the coating of the waterproof layer to prevent unnecessary waste of power and energy. The adjustment is more convenient and accurate, and a certain energy-saving concept is reflected.
综上所述,通过均匀喷涂机构和烘干调整机构相结合,利用上烘干箱内部的加热空气从出气阀和出气管注入通气空腔内部,而通气空腔被隔板所分隔,使得热气流在通气空腔中流经一段时间后从进气管和进气阀重新注入上烘干箱内部,热气流会对活动连杆和金属摆动杆进行加热保温,利用其热量对防水涂料存放箱内部下渗的防水涂料进行加热,使得涂料始终保持熔融状态,防止受到外界环境因素的影响导致涂料内部产生结块的状态。To summarize, by combining the uniform spraying mechanism and the drying adjustment mechanism, the heated air inside the upper drying box is injected into the ventilation cavity from the outlet valve and the outlet pipe, and the ventilation cavity is divided by partitions, so that the hot air flow flows in the ventilation cavity for a period of time and then is re-injected into the upper drying box from the inlet pipe and the inlet valve. The hot air flow will heat and insulate the movable connecting rod and the metal swing rod, and use its heat to heat the waterproof coating that seeps into the waterproof coating storage box, so that the coating always remains in a molten state, preventing the coating from being affected by external environmental factors and causing agglomeration.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
在附图中:In the attached picture:
图1是本发明的工艺流程图;Fig. 1 is a process flow chart of the present invention;
图2是本发明机架的结构示意图;FIG2 is a schematic structural diagram of a frame of the present invention;
图3是本发明转动电机的安装结构示意图;FIG3 is a schematic diagram of the installation structure of the rotary motor of the present invention;
图4是本发明输送电机的安装结构示意图;FIG4 is a schematic diagram of the installation structure of the conveying motor of the present invention;
图5是本发明挤压弹簧的安装结构示意图;FIG5 is a schematic diagram of the installation structure of the extrusion spring of the present invention;
图6是本发明喷气嘴的安装结构示意图;FIG6 is a schematic diagram of the installation structure of the air nozzle of the present invention;
图7是本发明均匀喷涂机构的结构示意图;7 is a schematic structural diagram of a uniform spraying mechanism of the present invention;
图8是本发明压力传感器的安装结构示意图;FIG8 is a schematic diagram of the installation structure of the pressure sensor of the present invention;
图9是本发明烘干调整机构的结构示意图;9 is a schematic structural diagram of the drying adjustment mechanism of the present invention;
图10是本发明隔板的安装结构示意图;10 is a schematic diagram of the installation structure of the partition of the present invention;
图中标号:1、机架;2、上输送辊;3、下输送辊;4、输送电机;Numbers in the figure: 1, frame; 2, upper conveying roller; 3, lower conveying roller; 4, conveying motor;
5、均匀喷涂机构;501、转动电机;502、涂抹辊;503、防水涂料存放箱;504、渗透条孔;505、气体分流箱;506、喷气嘴;507、安装架;508、雾化泵;509、防水液存放箱;510、输液管;511、活动连杆;512、金属摆动杆;513、挤压圆板;514、挤压弹簧;515、弧形挤压块;516、液压伸缩杆;517、活塞板;518、上导向圆筒;519、上升降圆杆;520、上升降板;521、右支撑圆柱;522、下导向圆筒;523、下升降圆杆;524、浮板;525、下升降板;526、左支撑圆柱;527、活动横框;528、水平框;529、压力传感器;530、橡胶密封垫;531、挤压块;5. Uniform spraying mechanism; 501. Rotating motor; 502. Coating roller; 503. Waterproof coating storage box; 504. Penetration strip hole; 505. Gas diversion box; 506. Air jet nozzle; 507. Mounting frame; 508. Atomizing pump; 509. Waterproof liquid storage box; 510. Infusion tube; 511. Active connecting rod; 512. Metal swing rod; 513. Extrusion circular plate; 514. Extrusion spring; 515. Arc extrusion block; 516, hydraulic telescopic rod; 517, piston plate; 518, upper guide cylinder; 519, upper lifting rod; 520, upper lifting plate; 521, right supporting cylinder; 522, lower guide cylinder; 523, lower lifting rod; 524, floating plate; 525, lower lifting plate; 526, left supporting cylinder; 527, movable horizontal frame; 528, horizontal frame; 529, pressure sensor; 530, rubber sealing pad; 531, extrusion block;
6、烘干调整机构;601、上烘干箱;602、下烘干箱;603、吹气孔;604、加热板;605、轴流风机;606、控制器;607、转动杆;608、连接轴;609、下夹紧辊;610、上夹紧辊;611、支撑块;612、支架;613、连接弹簧;614、凸块;615、拉力传感器;616、弹力绳;617、通气空腔;618、隔板;619、进气阀;620、进气管;621、出气阀;622、出气管。6. Drying adjustment mechanism; 601. Upper drying box; 602. Lower drying box; 603. Blowing hole; 604. Heating plate; 605. Axial flow fan; 606. Controller; 607. Rotating rod; 608. Connecting shaft; 609. Lower clamping roller; 610. Upper clamping roller; 611. Support block; 612. Bracket; 613. Connecting spring; 614. Bump; 615. Tension sensor; 616. Elastic rope; 617. Ventilation cavity; 618. Partition; 619. Inlet valve; 620. Inlet pipe; 621. Exit valve; 622. Exit pipe.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
实施例:如图1所示,本发明提供一种技术方案,一种防水包装盒及其制备工艺,包括如下步骤:Embodiment: As shown in FIG1 , the present invention provides a technical solution, a waterproof packaging box and a preparation process thereof, comprising the following steps:
S1、摆放:将需要防水处理的包装盒板料放置在上输送辊2和下输送辊3中间位置处,输送电机4带动下输送辊3旋转,将板料输送至涂抹辊502的下方;S1. Placement: Place the packaging box sheet that needs waterproofing treatment between the upper conveyor roller 2 and the lower conveyor roller 3. The conveying motor 4 drives the lower conveyor roller 3 to rotate and convey the sheet to the bottom of the coating roller 502.
S2、涂抹:转动电机501带动涂抹辊502持续旋转,涂抹辊502表面粘附有防水涂料存放箱503内部的防水涂料,在旋转时会将涂料均匀涂抹在板料的顶面;S2, coating: the rotating motor 501 drives the coating roller 502 to rotate continuously, and the surface of the coating roller 502 is adhered with the waterproof coating inside the waterproof coating storage box 503, and the coating is evenly coated on the top surface of the sheet during rotation;
S3、喷涂:雾化泵508会将防水液存放箱509内部的防水液抽出并雾化,再由喷气嘴506喷洒向板料的底面;S3, spraying: the atomizing pump 508 will draw out the waterproof liquid in the waterproof liquid storage box 509 and atomize it, and then the air nozzle 506 will spray it onto the bottom surface of the sheet;
S4、监测:利用右支撑圆柱521和左支撑圆柱526的高度变化来对防水涂料和防水液的消耗进行对比,在活动横框527歪斜时及时进行检修调整;S4, monitoring: using the height changes of the right supporting cylinder 521 and the left supporting cylinder 526 to compare the consumption of the waterproof coating and the waterproof liquid, and timely perform maintenance and adjustment when the movable horizontal frame 527 is skewed;
S5、烘干:板料持续前行,轴流风机605会将上烘干箱601和下烘干箱602内部的热空气吹向板料的顶面和底面,将防水涂料和防水液进行烘干;S5, drying: the sheet material continues to move forward, and the axial flow fan 605 blows the hot air inside the upper drying box 601 and the lower drying box 602 to the top and bottom surfaces of the sheet material to dry the waterproof coating and the waterproof liquid;
S6、输送:烘干后的板料从上夹紧辊610和下夹紧辊609中间前行,烘干后的板料两面均具有防水箱,取下进行拼接安装制备成防水包装盒。S6. Conveying: The dried sheet material moves forward between the upper clamping roller 610 and the lower clamping roller 609. Both sides of the dried sheet material have waterproof boxes, which are removed for splicing and installation to prepare a waterproof packaging box.
如图2-10所示,机架1顶部的两端均等距转动安装有上输送辊2,机架1的顶部位于上输送辊2下方位置处等距转动安装有下输送辊3,机架1顶部的一端等距安装有输送电机4,上输送辊2、下输送辊3和输送电机4的数量均相同,上输送辊2和下输送辊3的位置一一对应,输送电机4的输出轴与下输送辊3的一端固定连接,机架1的中部设置有均匀喷涂机构5;As shown in FIG2-10, upper conveying rollers 2 are equidistantly installed at both ends of the top of the frame 1 for rotation, lower conveying rollers 3 are equidistantly installed at the top of the frame 1 below the upper conveying rollers 2 for rotation, a conveying motor 4 is equidistantly installed at one end of the top of the frame 1, the number of upper conveying rollers 2, lower conveying rollers 3 and conveying motor 4 are the same, the positions of upper conveying rollers 2 and lower conveying rollers 3 correspond one to one, the output shaft of the conveying motor 4 is fixedly connected to one end of the lower conveying roller 3, and a uniform spraying mechanism 5 is provided in the middle of the frame 1;
均匀喷涂机构5包括转动电机501、涂抹辊502、防水涂料存放箱503、渗透条孔504、气体分流箱505、喷气嘴506、安装架507、雾化泵508、防水液存放箱509、输液管510、活动连杆511、金属摆动杆512、挤压圆板513、挤压弹簧514、弧形挤压块515、液压伸缩杆516、活塞板517、上导向圆筒518、上升降圆杆519、上升降板520、右支撑圆柱521、下导向圆筒522、下升降圆杆523、浮板524、下升降板525、左支撑圆柱526、活动横框527、水平框528、压力传感器529、橡胶密封垫530和挤压块531;The uniform spraying mechanism 5 includes a rotating motor 501, a coating roller 502, a waterproof coating storage box 503, a penetration strip hole 504, a gas diversion box 505, an air nozzle 506, a mounting frame 507, an atomizing pump 508, a waterproof liquid storage box 509, an infusion tube 510, a movable connecting rod 511, a metal swing rod 512, an extrusion circular plate 513, an extrusion spring 514, an arc extrusion block 515, a hydraulic telescopic rod 516, a piston plate 517, an upper guide cylinder 518, an upper lifting circular rod 519, an upper lifting plate 520, a right supporting cylinder 521, a lower guide cylinder 522, a lower lifting circular rod 523, a floating plate 524, a lower lifting plate 525, a left supporting cylinder 526, a movable horizontal frame 527, a horizontal frame 528, a pressure sensor 529, a rubber sealing pad 530 and an extrusion block 531;
机架1的中部固定安装有转动电机501,转动电机501的输出轴固定连接有涂抹辊502,机架1顶端的中部固定安装有防水涂料存放箱503,防水涂料存放箱503的底端设置有渗透条孔504,机架1中部的底部固定安装有气体分流箱505,气体分流箱505的顶端等距固定安装有喷气嘴506,机架1的底部固定安装有安装架507,安装架507顶端的中部固定安装有雾化泵508,机架1底部的一侧固定安装有防水液存放箱509,防水液存放箱509的一端固定连接有输液管510,涂抹辊502、渗透条孔504和喷气嘴506位于同一竖直平面上,涂抹辊502的顶端表面延伸至渗透条孔504的底部,输液管510的一端与雾化泵508的进入端相连接,雾化泵508的排出端和气体分流箱505的底部之间通过管道连接;A rotating motor 501 is fixedly installed in the middle of the frame 1, and a coating roller 502 is fixedly connected to the output shaft of the rotating motor 501. A waterproof coating storage box 503 is fixedly installed in the middle of the top of the frame 1. The bottom end of the waterproof coating storage box 503 is provided with a penetration strip hole 504. A gas diversion box 505 is fixedly installed at the bottom of the middle of the frame 1. Air nozzles 506 are fixedly installed at the top of the gas diversion box 505 at equal intervals. A mounting frame 507 is fixedly installed at the bottom of the frame 1. The middle of the top of the mounting frame 507 is fixed. An atomizing pump 508 is installed, a waterproof liquid storage box 509 is fixedly installed on one side of the bottom of the frame 1, and an infusion tube 510 is fixedly connected to one end of the waterproof liquid storage box 509. The smear roller 502, the penetration strip hole 504 and the air nozzle 506 are located on the same vertical plane. The top surface of the smear roller 502 extends to the bottom of the penetration strip hole 504. One end of the infusion tube 510 is connected to the inlet end of the atomizing pump 508, and the discharge end of the atomizing pump 508 and the bottom of the gas diversion box 505 are connected through a pipeline.
防水涂料存放箱503的底部贯穿活动安装有活动连杆511,活动连杆511的底端等距固定连接有金属摆动杆512,活动连杆511的一端固定连接有挤压圆板513,活动连杆511的一端表面套接有挤压弹簧514,涂抹辊502的一端表面固定安装有弧形挤压块515,金属摆动杆512的底端延伸至渗透条孔504的内部,挤压弹簧514的两端分别与防水涂料存放箱503的表壁和挤压圆板513相连接,弧形挤压块515和挤压圆板513的位置相对应,弧形挤压块515的两端之间的厚度呈增长趋势,利用转动电机501带动涂抹辊502持续旋转,防水涂料从渗透条孔504中粘在涂抹辊502表面,涂抹辊502紧贴包装盒板料时会将防水涂料均匀抹在其表面,在包装盒板料表面形成防水层,同时雾化泵508会将防水液存放箱509内部的液体防水料雾化,通过气体分流箱505和喷气嘴506喷涂在包装盒板料的底面,形成又一层的防水层,包装盒板料两面同时进行防水层制备,提高了制备效率,且两面的防水制作使得后续生产出的包装盒内部和表面均具有防水效果,适用性更广,根据包装盒板料放置方向和安装制备时位置来调整防水层的制备,顶面利用涂抹形式进行制备,更加紧实,效果更好,底面利用喷涂形式进行制备,更加便捷,且不会产生涂料滴落的情况;A movable connecting rod 511 is movably installed through the bottom of the waterproof coating storage box 503, and a metal swing rod 512 is equidistantly fixedly connected to the bottom end of the movable connecting rod 511, and one end of the movable connecting rod 511 is fixedly connected to an extrusion circular plate 513, and an extrusion spring 514 is sleeved on the surface of one end of the movable connecting rod 511. An arc-shaped extrusion block 515 is fixedly installed on the surface of one end of the coating roller 502, and the bottom end of the metal swing rod 512 extends to the inside of the penetration strip hole 504. The two ends of the extrusion spring 514 are respectively connected to the surface wall of the waterproof coating storage box 503 and the extrusion circular plate 513. The positions of the arc-shaped extrusion block 515 and the extrusion circular plate 513 correspond to each other, and the thickness between the two ends of the arc-shaped extrusion block 515 shows an increasing trend. The rotating motor 501 is used to drive the coating roller 502 to rotate continuously, and the waterproof coating is extruded from the penetration strip hole 504. The coating roller 502 is stuck to the surface of the coating roller 502. When the coating roller 502 is close to the packaging box sheet, the waterproof coating will be evenly applied on its surface to form a waterproof layer on the surface of the packaging box sheet. At the same time, the atomizing pump 508 will atomize the liquid waterproof material inside the waterproof liquid storage box 509, and spray it on the bottom surface of the packaging box sheet through the gas diversion box 505 and the air nozzle 506 to form another waterproof layer. The waterproof layer is prepared on both sides of the packaging box sheet at the same time, which improves the preparation efficiency. The waterproof production on both sides makes the interior and surface of the packaging box produced subsequently have a waterproof effect, which has a wider applicability. The preparation of the waterproof layer is adjusted according to the placement direction of the packaging box sheet and the position during installation and preparation. The top surface is prepared in the form of coating, which is more compact and has a better effect. The bottom surface is prepared in the form of spraying, which is more convenient and will not produce paint dripping.
利用弧形挤压块515随着涂抹辊502持续旋转,旋转过程中会挤压贴合挤压圆板513,弧形挤压块515从较窄的端部到较厚的端部对挤压圆板513进行推动按压,而挤压弹簧514具有一定的受压复位的作用,进而使得活动连杆511和金属摆动杆512可以左右往复运动,金属摆动杆512对渗透条孔504处的防水涂料进行拨动,防止防水涂料沉积导致渗透条孔504被堵塞影响涂料渗透粘在涂抹辊502表面;The arc-shaped extrusion block 515 is used to continuously rotate with the coating roller 502, and the extrusion circular plate 513 is pressed and adhered during the rotation process. The arc-shaped extrusion block 515 pushes and presses the extrusion circular plate 513 from the narrower end to the thicker end, and the extrusion spring 514 has a certain pressure-resettling effect, so that the movable link 511 and the metal swing rod 512 can reciprocate left and right, and the metal swing rod 512 moves the waterproof coating at the penetration strip hole 504 to prevent the waterproof coating from being deposited and causing the penetration strip hole 504 to be blocked, which affects the coating penetration and sticking to the surface of the coating roller 502;
防水涂料存放箱503的顶端固定安装有液压伸缩杆516,液压伸缩杆516的底端固定连接有活塞板517,防水涂料存放箱503顶部的一端固定安装有上导向圆筒518,上导向圆筒518的中部活动嵌入安装有上升降圆杆519,活塞板517的边部与防水涂料存放箱503的内壁紧密贴合,上升降圆杆519的底端与活塞板517的顶端固定连接,上升降圆杆519的顶部固定连接有上升降板520,上升降板520底部的一端固定连接有右支撑圆柱521;A hydraulic telescopic rod 516 is fixedly installed on the top of the waterproof coating storage box 503, and a piston plate 517 is fixedly connected to the bottom end of the hydraulic telescopic rod 516. An upper guide cylinder 518 is fixedly installed on one end of the top of the waterproof coating storage box 503. An upper lifting rod 519 is movably embedded in the middle of the upper guide cylinder 518. The edge of the piston plate 517 is tightly fitted with the inner wall of the waterproof coating storage box 503. The bottom end of the upper lifting rod 519 is fixedly connected to the top of the piston plate 517. The top of the upper lifting rod 519 is fixedly connected to an upper lifting plate 520, and one end of the bottom of the upper lifting plate 520 is fixedly connected to a right supporting cylinder 521.
防水液存放箱509顶部的一端固定安装有下导向圆筒522,下导向圆筒522的中部活动嵌入安装有下升降圆杆523,下升降圆杆523的底端固定连接有浮板524,下升降圆杆523的顶部固定连接有下升降板525,下升降板525的一端中部固定连接有左支撑圆柱526,右支撑圆柱521和左支撑圆柱526中部之间活动安装有活动横框527,活动横框527的中部嵌入安装有水平框528,水平框528内部的两端对称固定安装有压力传感器529,压力传感器529的端部固定连接有橡胶密封垫530,橡胶密封垫530的表面固定粘结有挤压块531活动横框527的两端对称开设有活动槽,右支撑圆柱521和左支撑圆柱526分别贯穿于两个活动槽,右支撑圆柱521和左支撑圆柱526位于同一水平面高度,两个挤压块531之间留有空腔,空腔内部填充有水,利用液压伸缩杆516带动活塞板517升降,活塞板517紧压在防水涂料表面,根据防水涂料消耗情况来对防水涂料进行按压,将其粘附在防水涂料存放箱503内壁的残余涂料均下推,防止涂料粘黏凝结导致后续不便清理,同时会拉动上升降圆杆519和上升降板520一起下降;A lower guide cylinder 522 is fixedly installed at one end of the top of the waterproof liquid storage box 509, a lower lifting rod 523 is movably embedded in the middle of the lower guide cylinder 522, the bottom end of the lower lifting rod 523 is fixedly connected with a floating plate 524, the top of the lower lifting rod 523 is fixedly connected with a lower lifting plate 525, the middle of one end of the lower lifting plate 525 is fixedly connected with a left supporting cylinder 526, a movable horizontal frame 527 is movably installed between the middle of the right supporting cylinder 521 and the left supporting cylinder 526, a horizontal frame 528 is embedded in the middle of the movable horizontal frame 527, pressure sensors 529 are symmetrically fixedly installed at both ends of the horizontal frame 528, the ends of the pressure sensor 529 are fixedly connected with rubber sealing pads 530, and the rubber sealing pads 5 The surface of 30 is fixedly bonded with an extrusion block 531, and both ends of the movable horizontal frame 527 are symmetrically provided with movable grooves, and the right supporting cylinder 521 and the left supporting cylinder 526 respectively penetrate the two movable grooves, and the right supporting cylinder 521 and the left supporting cylinder 526 are located at the same horizontal plane height, and a cavity is left between the two extrusion blocks 531, and the cavity is filled with water. The piston plate 517 is driven to rise and fall by the hydraulic telescopic rod 516, and the piston plate 517 is pressed tightly on the surface of the waterproof coating. The waterproof coating is pressed according to the consumption of the waterproof coating, and the residual coating adhering to the inner wall of the waterproof coating storage box 503 is pushed down to prevent the coating from sticking and condensing, which makes it inconvenient to clean up later, and at the same time, the upper lifting rod 519 and the upper lifting plate 520 are pulled down together;
浮板524漂浮在防水液存放箱509内部液体表面,随着防水液消耗而下降,下升降圆杆523和下升降板525随之一起下降,而右支撑圆柱521和左支撑圆柱526对活动横框527进行支撑,两者同时下降,且防水涂料和防水液消耗进度和比例对应,使得活动横框527始终保持水平,利用活动横框527的放置位置来对防水涂料和防水液消耗和剩余量进行监测,水平框528内部存放的水在歪斜时会对一侧的挤压块531和橡胶密封垫530进行挤压,利用压力传感器529感受到歪斜时的压力,监测数据更加准确,在防水涂料和防水液消耗不均衡时及时获取信息,对设备进行检修,防止设备被堵塞导致涂抹和喷涂的防水材料厚度不均匀;The floating plate 524 floats on the liquid surface inside the waterproof liquid storage box 509, and descends as the waterproof liquid is consumed. The lower lifting rod 523 and the lower lifting plate 525 descend together, and the right supporting cylinder 521 and the left supporting cylinder 526 support the movable horizontal frame 527. The two descend at the same time, and the progress and proportion of the consumption of the waterproof coating and the waterproof liquid correspond, so that the movable horizontal frame 527 always remains horizontal. The placement position of the movable horizontal frame 527 is used to monitor the consumption and remaining amount of the waterproof coating and the waterproof liquid. When the horizontal frame 528 is tilted, the water stored inside will squeeze the squeezing block 531 and the rubber sealing pad 530 on one side. The pressure sensor 529 is used to feel the pressure when it is tilted, so that the monitoring data is more accurate, and information can be obtained in time when the consumption of the waterproof coating and the waterproof liquid is uneven, so that the equipment can be repaired to prevent the equipment from being blocked and causing uneven thickness of the waterproof material applied and sprayed.
机架1顶部的一端安装有烘干调整机构6;A drying adjustment mechanism 6 is installed at one end of the top of the frame 1;
烘干调整机构6包括上烘干箱601、下烘干箱602、吹气孔603、加热板604、轴流风机605、控制器606、转动杆607、连接轴608、下夹紧辊609、上夹紧辊610、支撑块611、支架612、连接弹簧613、凸块614、拉力传感器615、弹力绳616、通气空腔617、隔板618、进气阀619、进气管620、出气阀621和出气管622;The drying adjustment mechanism 6 includes an upper drying box 601, a lower drying box 602, an air blowing hole 603, a heating plate 604, an axial flow fan 605, a controller 606, a rotating rod 607, a connecting shaft 608, a lower clamping roller 609, an upper clamping roller 610, a supporting block 611, a bracket 612, a connecting spring 613, a protrusion 614, a tension sensor 615, an elastic rope 616, a ventilation cavity 617, a partition 618, an air inlet valve 619, an air inlet pipe 620, an air outlet valve 621 and an air outlet pipe 622;
机架1的顶部位于防水涂料存放箱503一侧位置处固定安装有上烘干箱601,机架1的底部与上烘干箱601对应位置处固定安装有下烘干箱602,上烘干箱601的底部和下烘干箱602的顶部均开设有吹气孔603,上烘干箱601和下烘干箱602的内部均等距安装有加热板604,上烘干箱601的顶端中部和下烘干箱602的底端中部均固定安装有轴流风机605,机架1的顶部位于上烘干箱601一侧位置处固定安装有控制器606,控制器606的信号输入端和信号输出端分别与拉力传感器615的信息输出端和加热板604、轴流风机605的信号输入端相连接,加热板604交错分布与上烘干箱601和下烘干箱602的内部,加热板604的一端与上烘干箱601和下烘干箱602的内壁留有间隙;The top of the frame 1 is fixedly installed with an upper drying box 601 at a position on one side of the waterproof coating storage box 503, and the bottom of the frame 1 is fixedly installed with a lower drying box 602 at a position corresponding to the upper drying box 601. The bottom of the upper drying box 601 and the top of the lower drying box 602 are both provided with blowing holes 603, and the interiors of the upper drying box 601 and the lower drying box 602 are evenly installed with heating plates 604, and the middle of the top end of the upper drying box 601 and the middle of the bottom end of the lower drying box 602 are both fixedly installed with Axial flow fan 605, a controller 606 is fixedly installed at the top of the frame 1 at one side of the upper drying box 601, and the signal input end and the signal output end of the controller 606 are respectively connected to the information output end of the tension sensor 615 and the heating plate 604 and the signal input end of the axial flow fan 605, and the heating plates 604 are staggeredly distributed inside the upper drying box 601 and the lower drying box 602, and one end of the heating plate 604 has a gap with the inner wall of the upper drying box 601 and the lower drying box 602;
机架1一端的两边部均对称转动安装有转动杆607,相同水平面高度两个转动杆607端部之间转动安装有连接轴608,位于下方的连接轴608的中部固定安装有下夹紧辊609,位于上方的连接轴608的中部固定安装有上夹紧辊610,转动杆607的表面均固定连接有支撑块611,机架1两边部的顶部和底部均固定安装有支架612,支架612的一端固定安装有连接弹簧613,位于上方的连接轴608一端中部固定安装有凸块614,位于下方的连接轴608的一端中部固定安装有拉力传感器615,凸块614的底端固定连接有弹力绳616,下夹紧辊609和上夹紧辊610的位置分别与上输送辊2和下输送辊3相对应,下夹紧辊609和上夹紧辊610之间留有间距,连接弹簧613和支撑块611相连接,弹力绳616的一端与拉力传感器615相连接,利用加热板604对进入上烘干箱601和下烘干箱602内部的空气进行加热,而轴流风机605会产生气流,热空气会通过吹气孔603排向包装盒板料的表面,对喷涂和涂抹的防水材料进行烘干,加快防水层的形成,加热板604与上烘干箱601和下烘干箱602的内壁有空隙,供气流行进,延长了气流流经的路程,使其受热彻底;The two sides of one end of the frame 1 are symmetrically rotatably installed with rotating rods 607, and a connecting shaft 608 is rotatably installed between the ends of the two rotating rods 607 at the same horizontal plane height. A lower clamping roller 609 is fixedly installed in the middle of the lower connecting shaft 608, and an upper clamping roller 610 is fixedly installed in the middle of the upper connecting shaft 608. The surfaces of the rotating rods 607 are fixedly connected with support blocks 611. The top and bottom of both sides of the frame 1 are fixedly installed with brackets 612, and one end of the bracket 612 is fixedly installed with a connecting spring 613. A protrusion 614 is fixedly installed in the middle of one end of the upper connecting shaft 608, and a tension sensor 615 is fixedly installed in the middle of one end of the lower connecting shaft 608. The bottom end of the protrusion 614 is fixedly connected with an elastic rope 61 6. The positions of the lower clamping roller 609 and the upper clamping roller 610 correspond to the upper conveying roller 2 and the lower conveying roller 3 respectively. There is a gap between the lower clamping roller 609 and the upper clamping roller 610. The connecting spring 613 is connected to the support block 611. One end of the elastic rope 616 is connected to the tension sensor 615. The heating plate 604 is used to heat the air entering the upper drying box 601 and the lower drying box 602, and the axial flow fan 605 generates airflow. The hot air will be discharged to the surface of the packaging box sheet through the blowing hole 603 to dry the sprayed and applied waterproof material and accelerate the formation of the waterproof layer. There is a gap between the heating plate 604 and the inner wall of the upper drying box 601 and the lower drying box 602, and the air supply flows, which extends the distance of the airflow and makes it heated thoroughly.
利用连接弹簧613和转动杆607对下夹紧辊609和上夹紧辊610进行支撑限位,烘干后的包装盒板料从下夹紧辊609和上夹紧辊610中间行进,下夹紧辊609和上夹紧辊610对防水层制备完成后的包装盒板料的厚度进行检测,包装盒板料厚度变化后,会使得下夹紧辊609和上夹紧辊610相互分离和靠近,弹力绳616发生形变,进而拉力传感器615受到不同的压力,根据其压力数据对加热板604和轴流风机605的功率进行调整,在包装盒板料表面防水层厚度增加后,将信息传递至控制器606,对加热板604和轴流风机605的功率进行提高,在包装盒板料表面防水层厚度减少后,控制器606会对加热板604和轴流风机605的功率进行调小,根据防水层涂抹情况来调整,防止造成不必要的功率能源浪费,调整更加便捷和准确,提现了一定的节能理念;The lower clamping roller 609 and the upper clamping roller 610 are supported and limited by the connecting spring 613 and the rotating rod 607. The dried packaging box sheet moves between the lower clamping roller 609 and the upper clamping roller 610. The lower clamping roller 609 and the upper clamping roller 610 detect the thickness of the packaging box sheet after the waterproof layer is prepared. When the thickness of the packaging box sheet changes, the lower clamping roller 609 and the upper clamping roller 610 will separate and approach each other, the elastic rope 616 will be deformed, and then the tension sensor 615 will be subjected to different pressures. The pressure data adjusts the power of the heating plate 604 and the axial flow fan 605. When the thickness of the waterproof layer on the surface of the packaging box sheet increases, the information is transmitted to the controller 606 to increase the power of the heating plate 604 and the axial flow fan 605. When the thickness of the waterproof layer on the surface of the packaging box sheet decreases, the controller 606 will reduce the power of the heating plate 604 and the axial flow fan 605. The adjustment is made according to the application of the waterproof layer to prevent unnecessary power and energy waste. The adjustment is more convenient and accurate, which reflects a certain energy-saving concept.
活动连杆511的中部开设有通气空腔617,通气空腔617的内部固定安装有隔板618,上烘干箱601的一端顶部固定安装有进气阀619,进气阀619的一端固定连接有进气管620,上烘干箱601的一端底部固定安装有出气阀621,出气阀621的一端固定连接有出气管622,隔板618的一端与通气空腔617的内壁相贴合,隔板618的另一端与通气空腔617的内壁之间留有空隙,进气管620的一端延伸至通气空腔617内部位于隔板618的一侧位置处,出气管622的一端延伸至通气空腔617内部位于隔板618的另一侧位置处,利用上烘干箱601内部的加热空气从出气阀621和出气管622注入通气空腔617内部,而通气空腔617被隔板618所分隔,使得热气流在通气空腔617中流经一段时间后从进气管620和进气阀619重新注入上烘干箱601内部,热气流会对活动连杆511和金属摆动杆512进行加热保温,利用其热量对防水涂料存放箱503内部下渗的防水涂料进行加热,使得涂料始终保持熔融状态,防止受到外界环境因素的影响导致涂料内部产生结块的状态。A ventilation cavity 617 is provided in the middle of the movable connecting rod 511, and a partition 618 is fixedly installed inside the ventilation cavity 617. An air inlet valve 619 is fixedly installed on the top of one end of the upper drying box 601, and one end of the air inlet valve 619 is fixedly connected to an air inlet pipe 620. An air outlet valve 621 is fixedly installed on the bottom of one end of the upper drying box 601, and one end of the air outlet valve 621 is fixedly connected to an air outlet pipe 622. One end of the partition 618 is in contact with the inner wall of the ventilation cavity 617, and a gap is left between the other end of the partition 618 and the inner wall of the ventilation cavity 617. One end of the air inlet pipe 620 extends to the inside of the ventilation cavity 617 and is located on one side of the partition 618. One end of the air outlet pipe 622 extends to the ventilation cavity 617. The interior of the air cavity 617 is located on the other side of the partition 618. The heated air inside the upper drying box 601 is injected into the ventilation cavity 617 from the outlet valve 621 and the outlet pipe 622. The ventilation cavity 617 is separated by the partition 618, so that the hot air flow flows in the ventilation cavity 617 for a period of time and then is re-injected into the upper drying box 601 from the inlet pipe 620 and the inlet valve 619. The hot air flow will heat and keep the movable connecting rod 511 and the metal swing rod 512 warm, and use the heat to heat the waterproof coating that seeps into the waterproof coating storage box 503, so that the coating always remains in a molten state to prevent the coating from being agglomerated due to the influence of external environmental factors.
根据上述技术方案,一种防水包装盒,根据所述的一种防水包装盒制备工艺制备获得的盒体。According to the above technical solution, a waterproof packaging box is provided, and a box body is prepared according to the above-mentioned waterproof packaging box preparation process.
本发明的工作原理及使用流程:首先,在将板料制备成防水包装盒时,需要在板料表面制作防水层,将需要制作防水层的板料放置在机架1顶部的上输送辊2和下输送辊3中间,输送电机4带动下输送辊3持续旋转,对板料进行输送,使其移动靠近涂抹辊502的下方,转动电机501持续带动涂抹辊502转动,防水涂料存放箱503内部的防水涂料经过渗透条孔504均匀粘附在涂抹辊502的内部,在涂抹辊502旋转时会将防水涂料涂抹在输送的包装盒板料的顶面,同时雾化泵508会将防水液存放箱509内部的防水液抽出并雾化,通过气体分流箱505和喷气嘴506向上喷涂在包装盒板料的底面;The working principle and use process of the present invention are as follows: first, when preparing a sheet material into a waterproof packaging box, a waterproof layer needs to be made on the surface of the sheet material. The sheet material to be made into a waterproof layer is placed between the upper conveying roller 2 and the lower conveying roller 3 on the top of the frame 1. The conveying motor 4 drives the lower conveying roller 3 to rotate continuously to convey the sheet material so that it moves close to the bottom of the coating roller 502. The rotating motor 501 continuously drives the coating roller 502 to rotate. The waterproof coating inside the waterproof coating storage box 503 is evenly adhered to the inside of the coating roller 502 through the penetration strip holes 504. When the coating roller 502 rotates, the waterproof coating will be applied to the top surface of the conveyed packaging box sheet material. At the same time, the atomizing pump 508 will extract and atomize the waterproof liquid inside the waterproof liquid storage box 509, and spray it upward on the bottom surface of the packaging box sheet material through the gas diversion box 505 and the air nozzle 506;
弧形挤压块515会随着涂抹辊502一起旋转,旋转过程中,较窄的部分先与挤压圆板513贴合,随着弧形挤压块515逐渐转动,较厚的位置逐渐对挤压圆板513进行挤压,挤压弹簧514被压缩,推动活动连杆511和金属摆动杆512向一侧移动,直到弧形挤压块515不再与挤压圆板513贴合,挤压弹簧514复位伸长,推动活动连杆511和金属摆动杆512反向移动回到原位,进而在弧形挤压块515和挤压弹簧514的作用下,活动连杆511和金属摆动杆512会对渗透条孔504内部的防水涂料进行划动,使其不会粘结堵塞;The arc-shaped extrusion block 515 rotates together with the coating roller 502. During the rotation, the narrower part first fits with the extrusion circular plate 513. As the arc-shaped extrusion block 515 gradually rotates, the thicker part gradually squeezes the extrusion circular plate 513, and the extrusion spring 514 is compressed, pushing the movable link 511 and the metal swinging rod 512 to move to one side until the arc-shaped extrusion block 515 no longer fits with the extrusion circular plate 513. The extrusion spring 514 resets and stretches, pushing the movable link 511 and the metal swinging rod 512 to move in the opposite direction back to the original position. Then, under the action of the arc-shaped extrusion block 515 and the extrusion spring 514, the movable link 511 and the metal swinging rod 512 will scratch the waterproof coating inside the penetration strip hole 504 to prevent it from sticking and clogging.
防水涂料消耗的量有一定的比例,液压伸缩杆516定时向下伸长,带动活塞板517下降,对防水涂料存放箱503内部的防水涂料进行按压,将粘附在其内壁的涂料推下,防止长时间粘附造成凝结浪费,上升降圆杆519随着活塞板517一起下降,上升降板520和右支撑圆柱521同步下降,而防水液存放箱509内部的防水液体持续消耗,浮板524漂浮在液体表面,随着液体的消耗而下降,下升降圆杆523随之一起下降,下升降板525和左支撑圆柱526同步下降,左支撑圆柱526和右支撑圆柱521对活动横框527的两端进行支撑,在两者高度变化时,会带动活动横框527的水平高度发生变化,在防水涂料和防水液消耗呈现一定比例时,左支撑圆柱526和右支撑圆柱521下降高度相同,活动横框527保持水平,若防水液消耗抽取的量出现异常变化,活动横框527会向一侧歪斜,水平框528内部的水向一侧倾斜,对一侧的挤压块531和橡胶密封垫530产生挤压,压力传感器529感受到压力,即表面防水液消耗出现异常,提醒工作人员及时进行检修,防止喷气嘴506堵塞或者雾化泵508损坏堵塞导致雾化防水材料喷涂出现失误;The amount of waterproof coating consumed is in a certain proportion. The hydraulic telescopic rod 516 is extended downward at a certain time, driving the piston plate 517 to descend, pressing the waterproof coating inside the waterproof coating storage box 503, pushing down the coating adhered to its inner wall, and preventing condensation and waste caused by long-term adhesion. The upper lifting rod 519 descends together with the piston plate 517, and the upper lifting plate 520 and the right supporting cylinder 521 descend synchronously. The waterproof liquid inside the waterproof liquid storage box 509 is continuously consumed, and the floating plate 524 floats on the surface of the liquid. As the liquid is consumed, it descends, and the lower lifting rod 523 descends therewith, and the lower lifting plate 525 and the left supporting cylinder 526 descend synchronously. The left supporting cylinder 526 and the right supporting cylinder 521 press against the movable horizontal frame 527. The two ends of the horizontal frame 528 are supported. When the heights of the two change, the horizontal height of the movable horizontal frame 527 will change. When the consumption of waterproof coating and waterproof liquid presents a certain ratio, the left supporting cylinder 526 and the right supporting cylinder 521 drop to the same height, and the movable horizontal frame 527 remains horizontal. If the amount of waterproof liquid consumption and extraction changes abnormally, the movable horizontal frame 527 will tilt to one side, and the water inside the horizontal frame 528 will tilt to one side, squeezing the squeezing block 531 and the rubber sealing pad 530 on one side. The pressure sensor 529 senses the pressure, that is, the surface waterproof liquid consumption is abnormal, reminding the staff to perform maintenance in time to prevent the air nozzle 506 from being blocked or the atomizing pump 508 from being damaged and blocked, resulting in errors in the spraying of the atomized waterproof material.
防水层涂抹和喷涂结束后,下输送辊3会持续将板料向前输送,加热板604会对上烘干箱601和下烘干箱602内部的空气进行加热,轴流风机605启动,产生气流,将加热后的气体吹向板料的表面,对板料顶面涂抹的防水涂料和底面喷涂的防水液进行烘干,加快防水层的形成,同时上烘干箱601内部有部分的热空气通过出气阀621和出气管622注入活动连杆511内部的通气空腔617中,气流在通气空腔617中顺着隔板618行进,并由进气管620和进气阀619排入上烘干箱601的内部,再次进行加热,用于对板料的防水材料烘干,热空气在通气空腔617内部时对活动连杆511和金属摆动杆512进行加热,热量会向外传递,对周围的防水涂料进行加热,利用热量对防水涂料形状进行保持,防止防水涂料受到外界环境因素影响而有结块的情况;After the waterproof layer is applied and sprayed, the lower conveyor roller 3 will continue to convey the sheet forward, the heating plate 604 will heat the air inside the upper drying box 601 and the lower drying box 602, and the axial flow fan 605 will start to generate airflow, blowing the heated gas to the surface of the sheet, drying the waterproof coating applied on the top surface of the sheet and the waterproof liquid sprayed on the bottom surface, accelerating the formation of the waterproof layer, and at the same time, part of the hot air inside the upper drying box 601 is injected into the ventilation inside the movable connecting rod 511 through the outlet valve 621 and the outlet pipe 622. In the cavity 617, the airflow travels along the partition 618 in the ventilation cavity 617, and is discharged into the interior of the upper drying box 601 through the air inlet pipe 620 and the air inlet valve 619, and is heated again to dry the waterproof material of the sheet material. The hot air heats the movable connecting rod 511 and the metal swing rod 512 when it is inside the ventilation cavity 617, and the heat is transferred outward to heat the surrounding waterproof coating. The shape of the waterproof coating is maintained by the heat to prevent the waterproof coating from being affected by external environmental factors and agglomerating.
烘干后的板料继续行进,从下夹紧辊609和上夹紧辊610中间穿过,下夹紧辊609和上夹紧辊610分别紧贴于板料的底端和顶端,连接弹簧613和转动杆607对下夹紧辊609和上夹紧辊610起到了限位支撑的作用,在板料表面防水材料涂抹和喷涂厚度增加或减少时,连接弹簧613被压缩或伸长,下夹紧辊609和上夹紧辊610之间的间隙发生变化,弹力绳616对拉力传感器615的拉力会产生变化,根据拉力变化的数值增加或者减少,将信号传递至控制器606,对加热板604和轴流风机605的功率进行调整,在防水层制备厚度增加时将功率提高,使得烘干更彻底,防止内部没有彻底干燥,在防水层制备厚度减少时将功率减小,防止资源的浪费,接着工作人员将防水层制备完成的板料拼接安装制作成相应的防水包装盒即可,且包装盒使用的板料两面均有防水,使得包装盒表面和内侧均具有防水作用。The dried sheet material continues to move forward and passes through the middle of the lower clamping roller 609 and the upper clamping roller 610. The lower clamping roller 609 and the upper clamping roller 610 are respectively tightly attached to the bottom and top of the sheet material. The connecting spring 613 and the rotating rod 607 play a role of limiting support for the lower clamping roller 609 and the upper clamping roller 610. When the thickness of the waterproof material applied and sprayed on the surface of the sheet material increases or decreases, the connecting spring 613 is compressed or stretched, and the gap between the lower clamping roller 609 and the upper clamping roller 610 changes. The tension of the elastic rope 616 on the tension sensor 615 will be generated. Changes, according to the increase or decrease in the value of the tension change, the signal is transmitted to the controller 606, and the power of the heating plate 604 and the axial flow fan 605 are adjusted. When the thickness of the waterproof layer increases, the power is increased to make the drying more thorough to prevent the inside from not being thoroughly dried. When the thickness of the waterproof layer decreases, the power is reduced to prevent waste of resources. Then the staff will splice and install the sheets with the waterproof layer prepared to make the corresponding waterproof packaging box, and the sheets used for the packaging box are waterproof on both sides, so that the surface and the inside of the packaging box are waterproof.
最后应说明的是:以上所述仅为本发明的优选实例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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| CN213996518U (en) * | 2020-11-28 | 2021-08-20 | 重庆工程职业技术学院 | A convenient type of silicon-based grease coating device for train passenger compartment door protection strip |
| CN217232575U (en) * | 2022-01-05 | 2022-08-19 | 烟台蒙特防水材料有限公司 | Laying device of asphalt waterproof coating for top plate of underground garage |
| CN219654188U (en) * | 2023-02-08 | 2023-09-08 | 中建三局集团有限公司 | A waterproof coating thickness control device |
| CN219965373U (en) * | 2023-05-18 | 2023-11-07 | 淮安富扬电子材料有限公司 | Unilateral hardening device of release film |
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| CN213996518U (en) * | 2020-11-28 | 2021-08-20 | 重庆工程职业技术学院 | A convenient type of silicon-based grease coating device for train passenger compartment door protection strip |
| CN112895673A (en) * | 2021-01-19 | 2021-06-04 | 姚新耿 | Waterproofing membrane's preparation facilities |
| CN217232575U (en) * | 2022-01-05 | 2022-08-19 | 烟台蒙特防水材料有限公司 | Laying device of asphalt waterproof coating for top plate of underground garage |
| CN219654188U (en) * | 2023-02-08 | 2023-09-08 | 中建三局集团有限公司 | A waterproof coating thickness control device |
| CN219965373U (en) * | 2023-05-18 | 2023-11-07 | 淮安富扬电子材料有限公司 | Unilateral hardening device of release film |
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| CN119959099A (en) * | 2025-02-08 | 2025-05-09 | 劲佳科技有限公司 | A gift box waterproof performance testing device and testing method |
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| CN117884333B (en) | 2025-02-11 |
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