Disclosure of Invention
In view of the above, the present invention provides a single-row TPAK and micro-channel dual-sided heat dissipation power module device to solve the above technical problems.
A single-row TPAK and micro-channel double-sided heat dissipation power module device comprises a heat dissipation assembly, a plurality of single-row modules arranged on two sides of the heat dissipation assembly, and a connecting assembly arranged between the heat dissipation assembly and the single-row modules. The heat dissipation assembly comprises a heat dissipation bottom plate and a heat dissipation cover plate buckled with the heat dissipation bottom plate. The heat dissipation bottom plate comprises two cooling liquid inlets and outlets arranged at two ends of the heat dissipation bottom plate and a cooling liquid flow passage arranged on the surface of the heat dissipation bottom plate. The cooling liquid inlet and outlet are through holes formed in the radiating bottom plate. The cooling liquid flow channel is positioned between the two cooling liquid inlets and outlets. Each single-row module comprises a connecting copper layer serving as a substrate, a chip set arranged on the connecting copper layer, a first power terminal arranged at one end of the connecting copper layer, and a second power terminal arranged at the other end of the connecting copper layer. The first power terminal and the second power terminal are respectively positioned at two sides of the connecting copper layer and are connected through a Cu-Clip interconnection technology. The first power terminal is connected to the connection copper layer. The second power terminal is connected to the chipset. The connecting assembly comprises a plurality of insulating brackets arranged between the single-row modules and the heat dissipation assembly, a plurality of series electrodes connected to the single-row modules, and a plurality of connecting electrodes connected to the single-row modules. The insulating support is located between the first power terminal and the second power terminal and the heat dissipation assembly.
Further, the cooling liquid flow channel is arranged on one side of the radiating bottom plate, which faces the radiating cover plate, and one side of the radiating cover plate, which faces the radiating bottom plate.
Further, the heat dissipation bottom plate and the heat dissipation cover plate are fixed by adopting a fastener when being buckled and fixed, and are sealed by adopting sealant.
Further, the single-row module further comprises a plurality of signal terminals connected to the connecting copper layer, and a housing for enclosing the above structure.
Further, the connecting copper layer is a carrier layer for bearing the structure, and comprises an upper copper layer, a lower copper layer and a silicon nitride insulating layer which are connected through solder.
Further, the chip set is soldered on the connection copper layer by one reflow of solder.
Further, the signal terminals comprise an emitter signal terminal and a gate signal transmitting terminal, which are connected to the connecting copper layer through bonding wires.
Further, the chip set is a plurality of single-tube chips which are arranged in parallel, and comprises an IGBT chip and an FRD chip.
Compared with the prior art, the single-row TPAK and micro-channel double-sided heat dissipation power module device provided by the invention has the advantages that the single-row modules are arranged on the two sides of the heat dissipation assembly and are separated by the insulating material, and the electrode terminals are connected through the series electrodes and the connecting electrodes, so that the structure is more compact, the overall power of the module is improved, the cost is reduced, the overall stray inductance of the double-sided layout is low, and the chip uniformity is good. And through setting up insulating support is fixed single module of arranging reduces the electrical impact that creepage distance brought, improves the anti vibration ability of module. Through setting up the coolant liquid runner for the coolant liquid is in when flowing even contact arrange the cooling module both sides single module of arranging to make the chip cooling more even, guarantee the cooling effect.
Detailed Description
Specific embodiments of the present invention are described in further detail below. It should be understood that the description herein of the embodiments of the invention is not intended to limit the scope of the invention.
Fig. 1 to fig. 4 are schematic structural diagrams of a single-row TPAK and micro-channel double-sided heat dissipation power module device according to the present invention. The single-row TPAK and micro-channel double-sided heat dissipation power module device comprises a heat dissipation assembly 10, a plurality of single-row modules 20 arranged at two sides of the heat dissipation assembly 10, and a connecting assembly 30 arranged between the heat dissipation assembly 10 and the single-row modules 20. It is conceivable that the single-row TPAK and micro-channel dual-sided heat dissipation power module device further includes other functional modules, such as seals, fasteners, etc., which are known to those skilled in the art, and will not be described herein.
The heat dissipation assembly 10 includes a heat dissipation base plate 11, and a heat dissipation cover plate 12 fastened to the heat dissipation base plate 11.
The heat dissipation base plate 11 has a structure for carrying the above functional modules, and includes two cooling liquid inlets and outlets 111 disposed at two ends of the heat dissipation base plate 11, and a cooling liquid flow channel 112 disposed on a plate surface of the heat dissipation base plate 11. The cooling liquid inlet and outlet 111 is a through hole formed on the heat dissipation base plate 11, and is used for communicating with a cooling liquid circulation system, and discharging cooling liquid into and out of the cooling liquid circulation system so as to dissipate heat of the single-row modules 20 fixed on the heat dissipation base plate 11. The cooling liquid flow channel 112 is disposed on one side of the cooling bottom plate 11 facing the cooling cover plate 12, and is a concave-convex plate disposed between the two cooling liquid inlets and outlets 111, and because the width of the cooling bottom plate 11 disposed at the cooling liquid inlet and outlet 111 is narrower, at least one flow dividing baffle is disposed at the middle section of the cooling bottom plate 11, so as to form a plurality of parallel flow channels with equal spacing, in particular, micro-channels with balanced branches, so that uniform heat dissipation is achieved, and the temperature difference between chips is reduced. Accordingly, the same cooling fluid flow channel 112 is also provided on the side of the heat dissipating cover 12 facing the heat dissipating bottom plate 11, so as to form a micro channel for the cooling fluid flow channel when the heat dissipating bottom plate 11 and the heat dissipating cover 12 are fastened to each other. Preferably, the heat dissipation bottom plate 11 and the heat dissipation cover plate 12 are fastened and fixed by using fasteners, and are sealed by using sealant, so that no overflow occurs when the cooling liquid flows.
In addition, the heat dissipation base 11 is further provided with various other functional structures, such as screw holes, sealing grooves, etc., so as to facilitate the installation and assembly of the functional modules, which can be set according to actual needs, and will not be described in detail herein.
The single-row modules 20 are TPAK modules arranged and fixed on both sides of the heat dissipation assembly 10, and each single-row module 20 includes a connection copper layer 21 as a substrate, a chipset 22 disposed on the connection copper layer 21, a first power terminal 23 disposed at one end of the connection copper layer 21, a second power terminal 24 disposed at the other end of the connection copper layer 21, a plurality of signal terminals 25 connected to the connection copper layer 21, and a housing 26 enclosing the above structures.
The connection copper layer 21 is a carrier layer for carrying the above structure, including an upper copper layer, a lower copper layer and a silicon nitride insulating layer, which are connected by solder, and the above structure is a common technology applied to the TPAK device, so it will not be described in detail here.
The chipset 22 is a plurality of single-tube chips, including IGBT chips and FRD chips, arranged in parallel, and is configured to determine positions according to the positioning holes, and solder the chips to the connection copper layer 21 through one reflow, and the installation and arrangement manner thereof is a prior art applied to the TPAK device, such as the description of the positioning fixture and the mounting method applicable to the pressure sintering of the TPAK device disclosed in the chinese application No. CN 202310533698.2.
The first power terminal 23 and the second power terminal 24 are respectively located at two sides of the connection copper layer 21 and are connected through a Cu-Clip interconnection technology, specifically, the first power terminal 23 is connected to the connection copper layer 21, and the second power terminal 24 is connected to the chipset 22, so as to be used for connecting different electrodes, and meanwhile, stray inductance can be effectively reduced by adopting a copper Clip.
The signal terminals 25 include an emitter signal terminal and a gate signal transmitting terminal, which are connected to the connection copper layer 21 by bonding wires for connecting the corresponding electrodes.
The housing 26 is a plastic material that wraps the above structure by a plastic packaging technology, so as to ensure stability of the structure, and the signal terminal is not easy to fall off.
The connection assembly 30 includes a plurality of insulating holders 31 disposed between the single-row modules 20 and the heat sink assembly 10, a plurality of series electrodes 32 connected to the single-row modules 20, and a plurality of connection electrodes 33 connected to the single-row modules 20.
The insulating holder 31 is a pad made of insulating material and is located between the first and second power terminals 23 and 24 and the heat sink 10 to improve electrical safety. In addition, the insulating support 31 is further provided with various other functional structures, such as a partition board for separating two adjacent single-row modules 20, and a screw-connection column for inserting fasteners, etc., so as to complete the installation and assembly of the functional modules, which can be set according to actual needs, and will not be described in detail herein.
The serial electrode 32 and the connection electrode 33 are made of conductive materials for simultaneously connecting the single-row modules 20 located at both sides of the heat dissipation assembly 10. It is conceivable that when two adjacent single-row modules 20 on the same side need to be connected in series, the two single-row modules 20 are placed in opposite directions, specifically, the first power terminals 23 and the second power terminals 24 of the two single-row modules 20 are located on different sides, so that the series electrode 32 can be connected to the first power terminals 23 and the second power terminals 24 of the two single-row modules 20 at the same time, and two connection electrodes 33 are further provided to connect the first power terminals 23 and the second power terminals 24 on the other side, respectively, thereby realizing connection of multiple groups of single-row modules 20. In addition, in actual production, the number of terminals connected to each of the serial electrodes 32 and the connection electrodes 33 may be flexibly adjusted according to the single-row modules 20 to be provided, so as to be suitable for different products. Through the connection of upper and lower module terminal for construct into positive negative pole, three-phase terminal, thereby improve the current sharing, and reduce stray inductance, make overall structure compact, and then the cost is reduced.
Compared with the prior art, the single-row TPAK and micro-channel double-sided heat dissipation power module device provided by the invention has the advantages that the single-row modules 20 are arranged on two sides of the heat dissipation assembly 10 and are separated by insulating materials, and the serial electrodes 32 and the connecting electrodes 33 are connected with electrode terminals, so that the structure is more compact, the overall power of the module is improved, the cost is reduced, the overall stray inductance of double-sided layout is low, and the chip uniformity is good. And by arranging the insulating support 31 to fix the single-row modules 20, the electric influence caused by the creepage distance is reduced, and the vibration resistance of the modules is improved. By arranging the cooling liquid flow channels 112, the cooling liquid is enabled to be in uniform contact with the single-row modules 20 arranged on two sides of the heat dissipation assembly 10 when flowing, so that the cooling of the chip is more uniform, and the cooling effect is ensured.
The above is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention, and any modifications, equivalent substitutions or improvements within the spirit of the present invention are intended to be covered by the claims of the present invention.