CN117868317A - Hollow bolt ball internally filled steel fiber concrete grid connecting node and manufacturing method - Google Patents
Hollow bolt ball internally filled steel fiber concrete grid connecting node and manufacturing method Download PDFInfo
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- CN117868317A CN117868317A CN202410229424.9A CN202410229424A CN117868317A CN 117868317 A CN117868317 A CN 117868317A CN 202410229424 A CN202410229424 A CN 202410229424A CN 117868317 A CN117868317 A CN 117868317A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/58—Connections for building structures in general of bar-shaped building elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/523—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing metal fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/34—Extraordinary structures, e.g. with suspended or cantilever parts supported by masts or tower-like structures enclosing elevators or stairs; Features relating to the elastic stability
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/58—Connections for building structures in general of bar-shaped building elements
- E04B1/5825—Connections for building structures in general of bar-shaped building elements with a closed cross-section
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Abstract
Description
技术领域Technical Field
本发明涉及螺栓球网架技术领域,具体涉及空心螺栓球内填钢纤维混凝土网架连接节点及制作方法。The invention relates to the technical field of bolt ball grids, and in particular to a grid connection node filled with steel fiber concrete in a hollow bolt ball and a manufacturing method thereof.
背景技术Background technique
随着建筑行业的发展,空间网架结构已经被广泛运用于各类大跨度场馆建筑中,现阶段常用的网架节点形式为空心焊接球节点和螺栓球节点。焊接球节点需要现场施工,且现场焊接量大,一旦发生节点破坏,整个体系将难以继续使用,施工弊端较多。在网架结构中使用螺栓球节点进行连接,能够实现高水平的标准化与装配化,螺栓球也具有良好的力学性能。但是现阶段工程中使用的螺栓球节点包括实心螺栓球和空心螺栓球,实心螺栓球因重量限制,无法做成体积较大的螺栓球,限制了其连接杆件数量,而空心螺栓球,为满足螺纹孔的强度要求,需要增大球壁厚度;同时在球受压时,为保证球壁受压稳定,也需增大球壁厚度,导致节点球材料用量增大,经济性能降低。With the development of the construction industry, space grid structures have been widely used in various large-span venue buildings. At present, the commonly used grid node forms are hollow welded ball nodes and bolted ball nodes. Welded ball nodes require on-site construction, and the amount of on-site welding is large. Once the node is damaged, the entire system will be difficult to continue to use, and there are many construction disadvantages. Using bolted ball nodes for connection in grid structures can achieve a high level of standardization and assembly, and the bolt ball also has good mechanical properties. However, the bolt ball nodes used in the current project include solid bolt balls and hollow bolt balls. Due to weight restrictions, solid bolt balls cannot be made into larger bolt balls, which limits the number of connecting rods. For hollow bolt balls, in order to meet the strength requirements of the threaded holes, the ball wall thickness needs to be increased; at the same time, when the ball is under pressure, in order to ensure the stability of the ball wall under pressure, the ball wall thickness also needs to be increased, resulting in an increase in the amount of node ball material and reduced economic performance.
在专利CN102002981 A中,公开了一种钢半球内筑混凝土节点及其施工方法,节点构件由扣置的壳状钢半球、圆形封底底板、连接下部建筑结构的钢骨柱和连接上部建筑结构的牛腿四部分连接而成,牛腿的一端焊接在壳状钢半球的壳体外围,另一端与上部建筑结构连接,壳状钢半球的底面焊接有圆形封底底板,所述圆形封底底板中心开有灌注孔,壳状钢半球的壳体内部通过灌注孔浇注有混凝土,虽然该专利公开了在空心球体内浇筑混凝土的技术方案,但是由于其牛腿是焊接在壳状钢半球上的,因此,其混凝土仅仅起到了增加壳状钢半球强度的作用,对牛腿没有起到任何作用,且现场焊接量大,一旦发生节点破坏,整个体系将难以继续使用,施工弊端较多。Patent CN102002981 A discloses a steel hemisphere internal concrete node and a construction method thereof. The node member is composed of a buckled shell-shaped steel hemisphere, a circular bottom plate, a steel column connected to the lower building structure, and a corbel connected to the upper building structure. One end of the corbel is welded to the outer periphery of the shell of the shell-shaped steel hemisphere, and the other end is connected to the upper building structure. The bottom surface of the shell-shaped steel hemisphere is welded with a circular bottom plate, and a pouring hole is opened in the center of the circular bottom plate. Concrete is poured inside the shell of the shell-shaped steel hemisphere through the pouring hole. Although the patent discloses a technical solution for pouring concrete in a hollow sphere, since the corbel is welded to the shell-shaped steel hemisphere, the concrete only serves to increase the strength of the shell-shaped steel hemisphere, and has no effect on the corbel. In addition, the amount of on-site welding is large. Once the node is damaged, the entire system will be difficult to continue to use, and there are many construction disadvantages.
发明内容Summary of the invention
为解决背景技术中存在的问题,本发明公开了一种空心螺栓球内填钢纤维混凝土网架连接节点及制作方法;本发明提出空心球内填充钢纤维混凝土的螺栓球节点,内部的钢纤维混凝土不仅提高空心球的受压稳定承载力,降低球壁厚,减少材料用量,同时为与其连接的高强螺栓提供一定的锚固力。In order to solve the problems existing in the background technology, the present invention discloses a hollow bolt ball filled with steel fiber concrete grid connection node and a manufacturing method; the present invention proposes a bolt ball node with steel fiber concrete filled in the hollow ball, and the internal steel fiber concrete not only improves the compressive stable bearing capacity of the hollow ball, reduces the ball wall thickness, and reduces the material consumption, but also provides a certain anchoring force for the high-strength bolts connected thereto.
为了实现上述目的,本发明采用的技术方案如下:In order to achieve the above object, the technical solution adopted by the present invention is as follows:
第一方面,本发明提出了一种空心螺栓球内填钢纤维混凝土网架连接节点形式,包括空心螺栓球、螺纹孔、高强螺栓、单侧凹面套筒、钢纤维混凝土;所述空心螺栓球由两个空心半球焊接而成,在所述的空心螺栓球上设置螺纹孔注浆孔和排气孔,所述的高强螺栓穿过杆件、单侧凹面套筒与空心螺栓球的螺纹孔配合,通过转动单侧凹面套筒使得高强螺栓与空心螺栓球的螺纹孔紧固配合,所述的单侧凹面套筒与高强螺栓之间通过销钉相连;在空心螺栓球内通过注浆孔填充有钢纤维混凝土;所述的内部的钢纤维混凝土提供对螺栓的锚固力,同时提高空心球的受压稳定承载力,降低球壁厚,减少材料用量。In the first aspect, the present invention proposes a hollow bolt ball filled with steel fiber concrete grid connection node form, including a hollow bolt ball, a threaded hole, a high-strength bolt, a single-sided concave sleeve, and steel fiber concrete; the hollow bolt ball is welded by two hollow hemispheres, and a threaded hole grouting hole and an exhaust hole are arranged on the hollow bolt ball. The high-strength bolt passes through a rod, and the single-sided concave sleeve cooperates with the threaded hole of the hollow bolt ball. The high-strength bolt is tightly matched with the threaded hole of the hollow bolt ball by rotating the single-sided concave sleeve, and the single-sided concave sleeve is connected to the high-strength bolt by a pin; steel fiber concrete is filled in the hollow bolt ball through the grouting hole; the internal steel fiber concrete provides an anchoring force for the bolt, while improving the compressive stable bearing capacity of the hollow ball, reducing the ball wall thickness, and reducing material consumption.
作为进一步的技术方案,所述的螺纹孔根据实际工程中杆件的数量在空心螺栓球的非焊接部位开设。As a further technical solution, the threaded holes are opened in non-welded parts of the hollow bolt ball according to the number of rods in actual engineering.
作为进一步的技术方案,所述单侧凹面套筒的凹面一侧紧贴所述空心螺栓球,并将套筒孔与空心螺栓球上的螺纹孔对齐。As a further technical solution, the concave side of the single-sided concave sleeve is in close contact with the hollow bolt ball, and the sleeve hole is aligned with the threaded hole on the hollow bolt ball.
作为进一步的技术方案,所述空心螺栓球的厚度≥1.1倍的高强螺栓直径,空心螺栓球的材质不低于Q355B钢材。As a further technical solution, the thickness of the hollow bolt ball is ≥1.1 times the diameter of the high-strength bolt, and the material of the hollow bolt ball is not lower than Q355B steel.
作为进一步的技术方案,所述单侧面内凹套筒的凹面曲率与空心螺栓球球壁外侧曲率相等,使单侧面内凹套筒与空心螺栓球紧密贴合,减小应力集中。As a further technical solution, the concave curvature of the single-sided concave sleeve is equal to the outer curvature of the hollow bolt ball wall, so that the single-sided concave sleeve fits tightly with the hollow bolt ball, reducing stress concentration.
作为进一步的技术方案,所述空心螺栓球由相应半径的模具冲压而成,并将两个半球焊接而成,具体焊接方式不受限制。As a further technical solution, the hollow bolt ball is punched out by a mold of corresponding radius, and two hemispheres are welded together, and the specific welding method is not limited.
作为进一步的技术方案,所述注浆孔的孔径应大于钢纤维混凝土骨料的粒径。As a further technical solution, the diameter of the grouting hole should be larger than the particle size of the steel fiber concrete aggregate.
作为进一步的技术方案,所述的空心半球的厚度根据工程需要取相应的厚度。As a further technical solution, the thickness of the hollow hemisphere is determined according to engineering requirements.
作为进一步的技术方案,在排气孔安装排气管,排气管出口高度超出球面最高位置;第二方面,本发明还提供了一种空心螺栓球内填钢纤维混凝土网架连接节点的制造方法,包括以下步骤:As a further technical solution, an exhaust pipe is installed at the exhaust hole, and the height of the exhaust pipe outlet exceeds the highest position of the spherical surface; in a second aspect, the present invention also provides a method for manufacturing a hollow bolt ball filled with steel fiber concrete grid connection node, comprising the following steps:
S1、用相应半径的冲压模具冲压制成两个空心半球;S1. Use a stamping die with corresponding radius to punch out two hollow hemispheres;
S2、将两个空心半球对齐焊接成空心螺栓球,并将焊缝打磨平整;S2. Align and weld the two hollow hemispheres into a hollow bolt ball, and grind the weld to make it smooth;
S3、在空心螺栓球上的非焊接部位钻取螺纹孔、注浆孔和排气孔;S3. Drill threaded holes, grouting holes and exhaust holes at non-welding locations on the hollow bolt ball;
S4、将高强螺栓的螺纹端依次穿过杆件、套筒孔和空心螺栓球的螺纹孔,转动单侧凹面套筒,使杆件和空心螺栓球连接在一起,且高强螺栓的端头部分延伸至空心螺栓球内部一段;S4. Pass the threaded end of the high-strength bolt through the rod, the sleeve hole and the threaded hole of the hollow bolt ball in sequence, and rotate the single-sided concave sleeve to connect the rod and the hollow bolt ball together, and the end portion of the high-strength bolt extends to a section inside the hollow bolt ball;
S5、安装注浆管、排气管。通过注浆管住入钢纤维混凝土。待混凝土从排气管溢出后关闭注浆管阀门。S5. Install the grouting pipe and exhaust pipe. Fill the steel fiber concrete through the grouting pipe. After the concrete overflows from the exhaust pipe, close the grouting pipe valve.
S6、混凝土初凝后,拆除注浆管和排气管,并在注浆孔和排气孔内拧入封闭螺栓。S6. After the initial setting of the concrete, remove the grouting pipe and exhaust pipe, and screw the closing bolts into the grouting holes and exhaust holes.
第三方面,本发明还提供了一种空心螺栓球内填钢纤维混凝土网架连接节点的制造方法,包括以下步骤:In a third aspect, the present invention also provides a method for manufacturing a hollow bolt ball filled with steel fiber concrete grid connection node, comprising the following steps:
S1、用钻床在空心螺栓球上根据实际需要钻取一定大小的注浆孔、排气孔;S1. Use a drilling machine to drill grouting holes and exhaust holes of a certain size on the hollow bolt ball according to actual needs;
S2、安装注浆管、排气管。通过注浆管住入钢纤维混凝土。待混凝土从排气管溢出后关闭注浆管阀门。S2. Install the grouting pipe and exhaust pipe. Fill the steel fiber concrete through the grouting pipe. After the concrete overflows from the exhaust pipe, close the grouting pipe valve.
S3、混凝土初凝后,拆除注浆管和排气管,并在注浆孔和排气孔内拧入封闭螺栓.S3. After the concrete has initially set, remove the grouting pipe and exhaust pipe, and screw the closing bolts into the grouting holes and exhaust holes.
S4、使用钻床在内填钢纤维混凝空心螺栓球中钻取设定数量的螺纹孔;S4, using a drilling machine to drill a set number of threaded holes in the steel fiber-filled concrete hollow bolt ball;
S5、将带有销钉槽口的高强螺栓从杆件的锥头孔穿出;S5. Pass the high-strength bolt with the pin notch through the cone head hole of the rod;
S6、将单侧面内凹套筒的非凹面从高强螺栓的螺纹端穿入,并将单侧面内凹套筒的限位孔与高强螺栓上的销钉槽口对齐,插入紧固销钉连接,后将高强螺栓的螺纹端插入空心螺栓球上的螺纹孔,并转动单侧面内凹套筒,通过紧固销钉带动高强螺栓转动,逐渐拧入空心螺栓球和钢纤维混凝土中,实现杆件和空心螺栓球的安装。S6. Insert the non-concave surface of the single-sided concave sleeve from the threaded end of the high-strength bolt, align the limiting hole of the single-sided concave sleeve with the pin slot on the high-strength bolt, insert the fastening pin to connect, and then insert the threaded end of the high-strength bolt into the threaded hole on the hollow bolt ball, and rotate the single-sided concave sleeve to drive the high-strength bolt to rotate through the fastening pin, and gradually screw it into the hollow bolt ball and steel fiber concrete to achieve the installation of the rod and the hollow bolt ball.
本发明相较于传统结构,本发明具有的有益效果为:Compared with the traditional structure, the present invention has the following beneficial effects:
1.本发明提出的空心螺栓球节点相对于实心螺栓球节点减小了结构的用钢量,能够节约经济成本;本发明采用空心螺栓球,螺栓深入球内的长度不限,解决了传统实心球盲孔深度不足时,导致的螺栓无法完全拧入孔内带来的安全隐患;且本发明的空心螺栓球节点内填的钢纤维混凝土与同体积的钢材相比重量更低,有利于做大体积的螺栓球;同时利用钢纤维混凝土的韧性、抗裂性等优点,能够提高空心螺栓球的承载力和刚度;且内部的钢纤维混凝土不但提供对螺栓的锚固力,同时提高空心球的受压稳定承载力,降低球壁厚,减少材料用量。1. The hollow bolt ball node proposed in the present invention reduces the amount of steel used in the structure compared to the solid bolt ball node, and can save economic costs; the present invention adopts a hollow bolt ball, and the length of the bolt penetrating into the ball is not limited, which solves the safety hazard caused by the inability to completely screw into the hole when the blind hole of the traditional solid ball is not deep enough; and the steel fiber concrete filled in the hollow bolt ball node of the present invention is lighter than the steel of the same volume, which is conducive to making a bolt ball of large volume; at the same time, the toughness and crack resistance of the steel fiber concrete are utilized to improve the bearing capacity and rigidity of the hollow bolt ball; and the internal steel fiber concrete not only provides an anchoring force for the bolt, but also improves the compressive stable bearing capacity of the hollow ball, reduces the ball wall thickness, and reduces the amount of material used.
2.本发明通过设置单侧凹面套筒,采用单侧面内凹套筒作为转动辅助件,解决了空心螺栓球在封闭情况下,无法在封闭球体内部拧螺母来固定高强螺栓的问题,且通过增加单侧凹面套筒与球壁的接触面积,避免了将球面车削成平面导致的球壁强度降低问题。2. The present invention provides a single-sided concave sleeve and adopts a single-side concave sleeve as a rotation auxiliary part, thereby solving the problem that when the hollow bolt ball is closed, it is impossible to screw a nut inside the closed sphere to fix the high-strength bolt. By increasing the contact area between the single-sided concave sleeve and the ball wall, the problem of reduced strength of the ball wall caused by turning the sphere into a plane is avoided.
3.本发明提出的其中一种制作方法中,先将杆件的高强螺栓插入到空心螺栓球中,且高强螺栓的端头部分延伸至空心螺栓球内部一段,然后再注入钢纤维混凝土,这样实施的好处是,可以通过钢纤维混凝土进一步固定高强螺栓在空心螺栓球中的位置,加强两者之间的连接,进而使得杆件与空心螺栓球牢固连接。3. In one of the manufacturing methods proposed in the present invention, the high-strength bolt of the rod is first inserted into the hollow bolt ball, and the end portion of the high-strength bolt extends to a section inside the hollow bolt ball, and then steel fiber concrete is injected. The advantage of this implementation is that the position of the high-strength bolt in the hollow bolt ball can be further fixed by the steel fiber concrete, and the connection between the two can be strengthened, thereby making the rod and the hollow bolt ball firmly connected.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明实施例各构件连接关系示意图;FIG2 is a schematic diagram of the connection relationship of various components in an embodiment of the present invention;
图3为本发明实施例注浆时各构件连接关系示意图;FIG3 is a schematic diagram of the connection relationship of various components during grouting according to an embodiment of the present invention;
图4为本发明连接剖面示意图;FIG4 is a schematic diagram of a connection cross section of the present invention;
图5为本发明实施例结构爆炸图;FIG5 is an exploded view of the structure of an embodiment of the present invention;
图6为本发明实施例单侧面内凹套筒结构示意;FIG6 is a schematic diagram of a single-side concave sleeve structure according to an embodiment of the present invention;
图中标号:1、空心螺栓球;2、钢纤维混凝土;3、高强螺栓;4、单侧面内凹套筒;5、紧固销钉;6、杆件;7、注浆孔;8、销钉槽口;9、锥头;10排气孔;11、注浆管;12、注浆管阀门;13、排气管;14、封堵螺栓。Numbers in the figure: 1. Hollow bolt ball; 2. Steel fiber concrete; 3. High-strength bolt; 4. Single-sided concave sleeve; 5. Fastening pin; 6. Rod; 7. Grouting hole; 8. Pin slot; 9. Cone head; 10 Exhaust hole; 11. Grouting pipe; 12. Grouting pipe valve; 13. Exhaust pipe; 14. Sealing bolt.
具体实施方式Detailed ways
为了能够更清楚的理解本发明,以下结合附图说明和实施例进行详细说明。需要注明的是,所给出的实施例仅为实现方式的一种,并不代表所有实施例,在不冲突的情况下,本申请的实施例及实施例中的特征可以互相组合。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的其他实施例,都属于本发明保护的范围。In order to understand the present invention more clearly, the following is a detailed description in conjunction with the accompanying drawings and embodiments. It should be noted that the given embodiment is only one kind of implementation method and does not represent all embodiments. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other. Based on the embodiments of the present invention, other embodiments obtained by ordinary technicians in this field without making creative work are all within the scope of protection of the present invention.
需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
在本发明中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
针对上述问题,本实施例公开了一种使实心螺栓球成为空心螺栓球内填钢纤维混凝土网架连接节点形式,用于解决背景技术部分提出的问题;本发明将螺栓连接与内部填充混凝土的空心螺栓球巧妙结合在一起,解决了实心螺栓球节点存在的问题、焊接节点以及空心螺栓球与螺栓连接的问题,充分利用空心螺栓球内的钢纤维混凝土,高空心螺栓球内部的钢纤维混凝土可以提供对螺栓的锚固力,解决了现有技术中为满足螺纹孔的强度要求,需要增大球壁厚度;同时在球受压时,为保证球壁受压稳定,也需增大球壁厚度,导致节点球材料用量增大,经济性能降低的问题,同时通过钢纤维混凝土提高了空心球的受压稳定承载力,降低球壁厚,减少材料用量。In view of the above problems, the present embodiment discloses a method of making a solid bolt ball become a hollow bolt ball filled with steel fiber concrete grid connection node form, which is used to solve the problems raised in the background technology part; the present invention cleverly combines the bolt connection with the hollow bolt ball filled with concrete, solves the problems existing in the solid bolt ball node, the welding node and the problem of the connection between the hollow bolt ball and the bolt, and makes full use of the steel fiber concrete in the hollow bolt ball. The steel fiber concrete inside the high hollow bolt ball can provide an anchoring force for the bolt, which solves the problem that in the prior art, the thickness of the ball wall needs to be increased to meet the strength requirements of the threaded hole; at the same time, when the ball is under pressure, in order to ensure the compressive stability of the ball wall, the thickness of the ball wall also needs to be increased, resulting in an increase in the amount of node ball material used and a decrease in economic performance. At the same time, the compressive stability bearing capacity of the hollow ball is improved by the steel fiber concrete, the ball wall thickness is reduced, and the amount of material used is reduced.
实施例一:Embodiment 1:
结合附图1-图5,本实施例公开的内填钢纤维混凝土空心螺栓球网架连接节点,包括空心螺栓球1、钢纤维混凝土2、M30高强螺栓3、杆件6,所述空心螺栓球1上开设有多个螺纹孔、一个注浆孔7和一个排气孔10,所述M30高强螺栓2螺纹端穿过杆件6的锥头孔,通过转动辅助件将高强螺栓3拧入空心螺栓球1的第一内螺纹孔,使杆件与空心螺栓球紧固的螺纹连接,所述钢纤维混凝土2通过注浆孔7注入空心螺栓球1,并将钢纤维混凝土养护至使用强度;注浆管11与排气管13端板带有外螺纹,拧紧在空心螺栓球上的注浆孔7和排气孔10,注浆管11上带有开关阀门,排气管13出口高度超出球面最高处不小于球半径;通过注浆管11在空心螺栓球内通过注浆孔填充有钢纤维混凝土,混凝土从排气管溢出后停止注浆,并关闭注浆管阀门。In conjunction with Figures 1 to 5, the steel fiber concrete filled hollow bolt ball grid connection node disclosed in this embodiment includes a hollow bolt ball 1, steel fiber concrete 2, M30 high-strength bolts 3, and a rod 6. The hollow bolt ball 1 is provided with a plurality of threaded holes, a grouting hole 7, and an exhaust hole 10. The threaded end of the M30 high-strength bolt 2 passes through the cone head hole of the rod 6. The high-strength bolt 3 is screwed into the first internal threaded hole of the hollow bolt ball 1 by rotating the auxiliary part, so that the rod and the hollow bolt ball are fastened by a threaded connection. The steel fiber concrete 2 is injected into the hollow bolt ball 1 through the grouting hole 7, and the steel fiber concrete is cured to the service strength; the grouting pipe 11 and the exhaust pipe 13 end plates are provided with external threads, which are tightened on the grouting hole 7 and the exhaust hole 10 on the hollow bolt ball, and the grouting pipe 11 is provided with a switch valve, and the outlet height of the exhaust pipe 13 exceeds the highest point of the spherical surface by no less than the radius of the ball; the steel fiber concrete is filled in the hollow bolt ball through the grouting hole through the grouting pipe 11, and the grouting is stopped after the concrete overflows from the exhaust pipe, and the grouting pipe valve is closed.
本发明提出的空心螺栓球节点相对于现有技术中公开的实心螺栓球节点减小了结构的用钢量,能够节约经济成本;同时本发明的空心螺栓球节点内填的钢纤维混凝土与同体积的钢材相比重量更低,有利于做大体积的螺栓球;同时利用钢纤维混凝土的韧性、抗裂性等优点,能够提高空心螺栓球的承载力和刚度。高空心螺栓球内部的钢纤维混凝土不但提供对螺栓的锚固力,同时提高空心球的受压稳定承载力,降低球壁厚,减少材料用量。The hollow bolt ball node proposed by the present invention reduces the amount of steel used in the structure compared to the solid bolt ball node disclosed in the prior art, which can save economic costs; at the same time, the steel fiber concrete filled in the hollow bolt ball node of the present invention is lighter than the steel of the same volume, which is conducive to making a large volume of bolt balls; at the same time, the toughness and crack resistance of steel fiber concrete are utilized to improve the bearing capacity and rigidity of the hollow bolt ball. The steel fiber concrete inside the high hollow bolt ball not only provides anchoring force for the bolt, but also improves the compressive stable bearing capacity of the hollow ball, reduces the ball wall thickness, and reduces the amount of material used.
具体的,如图3所示,本实施例中的空心螺栓球1由两个一定厚度的空心半球焊接而成,在空心螺栓球1内填充有钢纤维混凝土2。Specifically, as shown in FIG. 3 , the hollow bolt ball 1 in this embodiment is formed by welding two hollow hemispheres of a certain thickness, and the hollow bolt ball 1 is filled with steel fiber concrete 2 .
进一步的,如图5所示,上述的转动辅助件包括单侧面内凹套筒4和紧固销钉5,单侧面内凹套筒4的一侧沿径向开设有限位孔,所述高强螺栓3侧壁上沿轴向开设有销钉槽口8,单侧面内凹套筒4设在高强螺栓3螺纹端外壁,紧固销钉5穿设在限位孔中,紧固销钉5靠近高强螺栓3的一端延伸至销钉槽口8中,紧固销钉5与销钉槽口8滑动接触且连接,使得单侧面内凹套筒4与高强螺栓3连接在一起,形成一个整体。Furthermore, as shown in Figure 5, the above-mentioned rotation auxiliary part includes a single-sided recessed sleeve 4 and a fastening pin 5. A limiting hole is radially opened on one side of the single-sided recessed sleeve 4, and a pin slot 8 is axially opened on the side wall of the high-strength bolt 3. The single-sided recessed sleeve 4 is arranged on the outer wall of the threaded end of the high-strength bolt 3, and the fastening pin 5 is passed through the limiting hole. One end of the fastening pin 5 close to the high-strength bolt 3 extends into the pin slot 8, and the fastening pin 5 is in sliding contact and connection with the pin slot 8, so that the single-sided recessed sleeve 4 is connected to the high-strength bolt 3 to form a whole.
本发明设置转动辅助件的原因主要是为了方便将高强螺栓拧入空心螺栓球,本实施例中的空心螺栓球1由两个一定厚度的空心半球焊接而成,即在安装在高强螺栓3之前,空心螺栓球1已经成了一个封闭球体,因此,无法在封闭球体内部拧螺母来固定高强螺栓3,为了解决该问题,本发明采用单侧面内凹套筒4作为转动辅助件,实现高强螺栓3在空心螺栓球1上的拧紧。The main reason for setting a rotation auxiliary part in the present invention is to facilitate screwing the high-strength bolt into the hollow bolt ball. The hollow bolt ball 1 in this embodiment is welded by two hollow hemispheres of a certain thickness, that is, before being installed on the high-strength bolt 3, the hollow bolt ball 1 has become a closed sphere. Therefore, it is impossible to screw a nut inside the closed sphere to fix the high-strength bolt 3. In order to solve this problem, the present invention adopts a single-sided concave sleeve 4 as a rotation auxiliary part to achieve the tightening of the high-strength bolt 3 on the hollow bolt ball 1.
进一步的,所述单侧凹面套筒4的凹面一侧紧贴所述空心螺栓球,并将套筒孔与空心螺栓球上的螺纹孔对齐;所述单侧面内凹套筒的凹面曲率与空心螺栓球球壁外侧曲率相等,使单侧面内凹套筒与空心螺栓球紧密贴合,减小应力集中。Furthermore, the concave side of the single-sided concave sleeve 4 is tightly against the hollow bolt ball, and the sleeve hole is aligned with the threaded hole on the hollow bolt ball; the concave curvature of the single-sided concave sleeve is equal to the outer curvature of the hollow bolt ball wall, so that the single-sided concave sleeve fits tightly against the hollow bolt ball, reducing stress concentration.
具体的,空心螺栓球1上的螺纹孔根据实际工程中杆件的数量在空心螺栓球的非焊接部位开设。Specifically, the threaded holes on the hollow bolt ball 1 are opened at the non-welding position of the hollow bolt ball according to the number of rods in the actual project.
作为进一步的技术方案,所述的空心半球的厚度根据工程需要取相应的厚度,具体例如:空心螺栓球的厚度≥1.1倍的高强螺栓直径,这么设计的目的主要是为了保证两者之间具有足够的连接强度,且空心螺栓球的材质不低于Q355B钢材。As a further technical solution, the thickness of the hollow hemisphere is taken according to the engineering needs. For example, the thickness of the hollow bolt ball is ≥ 1.1 times the diameter of the high-strength bolt. The purpose of this design is mainly to ensure that there is sufficient connection strength between the two, and the material of the hollow bolt ball is not lower than Q355B steel.
作为进一步的技术方案,所述空心螺栓球由相应半径的模具冲压而成,并将两个半球焊接而成,具体焊接方式不受限制。As a further technical solution, the hollow bolt ball is punched out by a mold of corresponding radius, and two hemispheres are welded together, and the specific welding method is not limited.
作为进一步的技术方案,所述注浆孔7的孔径应大于钢纤维混凝土骨料的粒径,使得钢纤维混凝土骨料可以顺利进入到空心螺栓球内。As a further technical solution, the diameter of the grouting hole 7 should be larger than the particle size of the steel fiber concrete aggregate, so that the steel fiber concrete aggregate can smoothly enter the hollow bolt ball.
作为进一步的技术方案,在排气孔安装排气管,排气管出口高度超出球面最高位置As a further technical solution, an exhaust pipe is installed at the exhaust hole, and the outlet height of the exhaust pipe exceeds the highest position of the spherical surface.
进一步的,本实施例还提供了一种内填钢纤维混凝土空心螺栓球网架节点的制作方法,包括以下步骤:Furthermore, this embodiment also provides a method for manufacturing a hollow bolt ball grid node filled with steel fiber concrete, comprising the following steps:
S1、用相应半径的冲压模具冲压制成两个空心半球;S1. Use a stamping die with corresponding radius to punch out two hollow hemispheres;
S2、将两个空心半球对齐焊接成空心螺栓球,并将焊缝打磨平整;S2. Align and weld the two hollow hemispheres into a hollow bolt ball, and grind the weld to make it smooth;
S3、在空心螺栓球上的非焊接部位钻取螺纹孔、注浆孔、排气孔;S3. Drill threaded holes, grouting holes, and exhaust holes at non-welding locations on the hollow bolt ball;
S4、将高强螺栓的螺纹端依次穿过杆件、套筒孔和空心螺栓球的螺纹孔,转动单侧凹面套筒,使杆件和空心螺栓球连接在一起,且高强螺栓的端头部分延伸至空心螺栓球内部一段;S4. Pass the threaded end of the high-strength bolt through the rod, the sleeve hole and the threaded hole of the hollow bolt ball in sequence, and rotate the single-sided concave sleeve to connect the rod and the hollow bolt ball together, and the end portion of the high-strength bolt extends to a section inside the hollow bolt ball;
S5、在注浆孔、排气孔各自安装注浆管、排气管,通过注浆管注入钢纤维混凝土;待混凝土从排气管溢出后后关闭注浆管阀门;S5. Install a grouting pipe and an exhaust pipe at the grouting hole and the exhaust hole respectively, and inject steel fiber concrete through the grouting pipe; close the grouting pipe valve after the concrete overflows from the exhaust pipe;
S6、混凝土初凝后,拆除注浆管和排气管,并在注浆孔和排气孔内拧入封闭螺栓。S6. After the initial setting of the concrete, remove the grouting pipe and the exhaust pipe, and screw the closing bolts into the grouting holes and the exhaust holes.
上述制作方法中,先将杆件的高强螺栓3插入到空心螺栓球中,且高强螺栓3的端头部分延伸至空心螺栓球内部一段,然后再注入钢纤维混凝土,这样实施的好处是,可以通过钢纤维混凝土进一步固定高强螺栓3在空心螺栓球中的位置,加强两者之间的连接,进而使得杆件与空心螺栓球牢固连接。In the above manufacturing method, the high-strength bolt 3 of the rod is first inserted into the hollow bolt ball, and the end portion of the high-strength bolt 3 extends to a section inside the hollow bolt ball, and then steel fiber concrete is injected. The advantage of this implementation is that the position of the high-strength bolt 3 in the hollow bolt ball can be further fixed by the steel fiber concrete, and the connection between the two can be strengthened, thereby making the rod and the hollow bolt ball firmly connected.
实施例二:Embodiment 2:
本实施例公开的内填钢纤维混凝土空心螺栓球网架连接节点结构与实施例一完全相同,不同点在于制作方法上有所不同,具体如下:The hollow bolt ball grid connection node structure filled with steel fiber concrete disclosed in this embodiment is exactly the same as that in the first embodiment, except that the manufacturing method is different, as follows:
S1、用钻床在空心螺栓球上根据实际需要钻取一定大小的注浆孔和排气孔;S1. Use a drilling machine to drill grouting holes and exhaust holes of a certain size on the hollow bolt ball according to actual needs;
S2、安装注浆管、排气管。通过注浆管住入钢纤维混凝土。待混凝土从排气管溢出后后关闭注浆管阀门。S2. Install the grouting pipe and exhaust pipe. Inject steel fiber concrete through the grouting pipe. After the concrete overflows from the exhaust pipe, close the grouting pipe valve.
S3、混凝土初凝后,拆除注浆管和排气管,并在注浆孔和排气孔内拧入封闭螺栓。S3. After the initial setting of the concrete, remove the grouting pipe and the exhaust pipe, and screw the closing bolts into the grouting holes and the exhaust holes.
S4、使用钻床在内填钢纤维混凝空心螺栓球中钻取设定数量的通孔;S4, using a drilling machine to drill a set number of through holes in the steel fiber-filled concrete hollow bolt ball;
S5、将带有销钉槽口的高强螺栓从杆件的锥头孔穿出;S5. Pass the high-strength bolt with the pin notch through the cone head hole of the rod;
S6、将单侧凹面套筒的非凹面从高强螺栓的螺纹端穿入,并将单侧凹面套筒的限位孔与高强螺栓上的销钉槽口对齐,插入紧固销钉连接,后将高强螺栓的螺纹端插入空心螺栓球上的第一内螺纹孔,并转动单侧凹面套筒,通过紧固销钉带动高强螺栓转动,逐渐拧入空心螺栓球中,实现杆件和空心螺栓球的安装。S6. Insert the non-concave surface of the single-sided concave sleeve from the threaded end of the high-strength bolt, align the limit hole of the single-sided concave sleeve with the pin slot on the high-strength bolt, insert the fastening pin to connect, and then insert the threaded end of the high-strength bolt into the first internal threaded hole on the hollow bolt ball, and rotate the single-sided concave sleeve to drive the high-strength bolt to rotate through the fastening pin, and gradually screw it into the hollow bolt ball to achieve the installation of the rod and the hollow bolt ball.
通过上述方法制作的空心螺栓球网架连接节点,与本实施例1制作的空心螺栓球网架连接节点相比,牢固度比较低,但是相较于实施1可以避免现场注浆,在工厂注浆预制完成后运输至施工现场进行安装,可以提高工程的施工效率和装配化水平。The hollow bolt ball grid connection node produced by the above method is less firm than the hollow bolt ball grid connection node produced in Example 1, but compared with Implementation 1, on-site grouting can be avoided. After the grouting prefabrication is completed in the factory, it is transported to the construction site for installation, which can improve the construction efficiency and assembly level of the project.
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly/indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
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| CN118029529A (en) * | 2024-03-04 | 2024-05-14 | 山东大学 | Hollow multi-bolt ball grid connection node and installation method |
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| CN117005538A (en) * | 2023-09-22 | 2023-11-07 | 山东大学 | Reverse hollow bolt ball grid connection nodes and application method |
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| CN211714241U (en) * | 2020-01-09 | 2020-10-20 | 沈阳建筑大学 | Assembled rigid-shell concrete anti-seismic ball joint device |
| CN114108810A (en) * | 2021-11-29 | 2022-03-01 | 扬州大学 | Composite enhanced steel sleeve joint for assembling FRP pipe truss and installation method |
| CN117005538A (en) * | 2023-09-22 | 2023-11-07 | 山东大学 | Reverse hollow bolt ball grid connection nodes and application method |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118029529A (en) * | 2024-03-04 | 2024-05-14 | 山东大学 | Hollow multi-bolt ball grid connection node and installation method |
| CN118029529B (en) * | 2024-03-04 | 2025-04-11 | 山东大学 | Hollow multi-bolt ball grid connection node and installation method |
| CN118029530A (en) * | 2024-04-15 | 2024-05-14 | 中国电建集团西北勘测设计研究院有限公司 | Corrosion-resistant bolt ball joint and construction method |
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| CN117868317B (en) | 2025-02-11 |
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