CN117867545A - A closed modular electrolytic cell and method for producing hydrogen by electrolyzing water - Google Patents
A closed modular electrolytic cell and method for producing hydrogen by electrolyzing water Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明属于电解水技术领域,具体涉及一种密闭式模块化电解水制氢用电解槽及方法。The invention belongs to the technical field of water electrolysis, and in particular relates to a closed modular electrolytic cell and method for producing hydrogen by water electrolysis.
背景技术Background technique
氢能,无论是作为能量载体,还是直接作为燃料,均将成为未来能源体系的一大支柱。电解水制氢是一种极为优越的能够直接获得高纯氢气的制氢技术。利用太阳能、风能等间歇能源发电,然后电解水制氢,生成可储运的氢能,被认为是解决当今环境污染问题的有效途径之一。Hydrogen energy, whether used as an energy carrier or directly as a fuel, will become a major pillar of the future energy system. Hydrogen production by water electrolysis is an extremely superior hydrogen production technology that can directly obtain high-purity hydrogen. Using intermittent energy such as solar energy and wind energy to generate electricity, and then electrolyzing water to produce hydrogen that can be stored and transported is considered to be one of the effective ways to solve today's environmental pollution problems.
碱性电解水制氢是一种较为方便的制取氢气的方法。在充满电解液的电解槽中通入直流电,水分子在电极上发生电解成氢气和氧气。但现有的电解水制氢技术仍存在着以下问题:首先,在工业电解水的应用中,所采用的电解水制氢设备常存在较难安装、不易移动及拆解等缺陷,加大了在工业中电解水制氢的成本,不利于实际电解应用。其次,在电解水制氢前,由于电解室内仍存在大量杂质气体,导致在电流生满后,对不合格的产物气体进行放空置换,耗费电能的同时降低了电解效率。最后,随着电解水制氢反应的进行,电解槽内的电解液会逐渐减少,同时随着环境温度的变化,电解水制氢反应并不能处于最适宜反应的温度区间,以上情况都影响着电解水制氢反应的过程。Alkaline water electrolysis is a relatively convenient method for producing hydrogen. Direct current is passed into an electrolyzer filled with electrolyte, and water molecules are electrolyzed into hydrogen and oxygen on the electrodes. However, the existing water electrolysis hydrogen production technology still has the following problems: First, in the application of industrial water electrolysis, the water electrolysis hydrogen production equipment used often has defects such as difficult installation, difficult to move and disassemble, which increases the cost of water electrolysis hydrogen production in industry and is not conducive to practical electrolysis applications. Secondly, before water electrolysis hydrogen production, due to the presence of a large amount of impurity gas in the electrolysis chamber, after the current is full, the unqualified product gas is vented and replaced, which consumes electricity and reduces the electrolysis efficiency. Finally, as the water electrolysis hydrogen production reaction proceeds, the electrolyte in the electrolyzer will gradually decrease. At the same time, as the ambient temperature changes, the water electrolysis hydrogen production reaction cannot be in the most suitable temperature range for the reaction. The above situations all affect the process of water electrolysis hydrogen production reaction.
发明内容Summary of the invention
为了克服上述技术缺陷,本发明提供了一种密闭式模块化电解水制氢用电解槽及方法,能够解决现有电解水设备的较难安装、不易移动及拆解,导致应用难度大的技术问题。In order to overcome the above technical defects, the present invention provides a closed modular electrolyzer and method for producing hydrogen by electrolysis of water, which can solve the technical problems that the existing water electrolysis equipment is difficult to install, move and disassemble, resulting in great difficulty in application.
为了达到上述目的,本发明采用如下技术内容:In order to achieve the above object, the present invention adopts the following technical contents:
一种密闭式模块化电解水制氢用电解槽,包括电解水制氢槽本体;A closed modular electrolytic cell for producing hydrogen by electrolysis of water, comprising a body of the electrolytic cell;
所述电解水制氢槽本体由多个电解室模块串联组成,所述电解室模块采用交替相连的多个阳极室和阴极室;The water electrolysis hydrogen production tank body is composed of a plurality of electrolysis chamber modules connected in series, and the electrolysis chamber modules use a plurality of anode chambers and cathode chambers connected alternately;
所述阳极室与所述阴极室之间通过离子交换膜相隔;The anode chamber and the cathode chamber are separated by an ion exchange membrane;
所述阳极室和所述阴极室分别与电解片组件相连;The anode chamber and the cathode chamber are respectively connected to the electrolytic sheet assembly;
所述阳极室和所述阴极室分别开设有进液孔和集气孔。The anode chamber and the cathode chamber are respectively provided with a liquid inlet hole and a gas collecting hole.
进一步地,所述阳极室与所述阴极室每个连接处均设置有成对的隔板,隔板上开设有真空气孔以及用于通过离子的离子孔;所述离子交换膜设置于两个隔板之间,与离子孔相配合实现离子交换;所述隔板上设置有一体球阀装置,用于开合真空气孔以实现各电解室模块之间的连通与隔绝;所述电解室模块连接有抽真空装置。Furthermore, each connection between the anode chamber and the cathode chamber is provided with a pair of partitions, and vacuum air holes and ion holes for passing ions are opened on the partitions; the ion exchange membrane is arranged between the two partitions, and cooperates with the ion holes to realize ion exchange; an integrated ball valve device is arranged on the partition, which is used to open and close the vacuum air holes to realize the connection and isolation between the electrolysis chamber modules; the electrolysis chamber module is connected to a vacuum pumping device.
进一步地,所述一体球阀装置包括多个依次相连的球阀组件;所述球阀组件包括传动轮盘和球阀;所述传动轮盘底部与球阀固定相连,每两个传动轮盘之间通过传动杆活动连接;所述传动轮盘上连接有传动把手。Furthermore, the integrated ball valve device includes a plurality of ball valve assemblies connected in sequence; the ball valve assembly includes a transmission wheel and a ball valve; the bottom of the transmission wheel is fixedly connected to the ball valve, and every two transmission wheels are movably connected via a transmission rod; a transmission handle is connected to the transmission wheel.
进一步地,所述电解室模块上连接有控温系统;所述控温系统包括插设于电解室模块中的温度传感器和电加热管。Furthermore, the electrolysis chamber module is connected to a temperature control system; the temperature control system includes a temperature sensor and an electric heating tube inserted in the electrolysis chamber module.
进一步地,所述电解室模块连通有自动给液系统和集气系统。Furthermore, the electrolysis chamber module is connected to an automatic liquid supply system and a gas collection system.
进一步地,所述自动给液系统包括插设于电解室模块内部的电容式液位计以及与进液孔相连通的给液阀。Furthermore, the automatic liquid supply system includes a capacitive liquid level meter inserted inside the electrolysis chamber module and a liquid supply valve connected to the liquid inlet hole.
进一步地,所述集气系统包括阳极室集气管道和阴极室集气管道,每条阳极室集气管道和阴极室集气管道与对应的集气孔连通。Furthermore, the gas collection system includes an anode chamber gas collection pipeline and a cathode chamber gas collection pipeline, and each of the anode chamber gas collection pipeline and the cathode chamber gas collection pipeline is connected to the corresponding gas collection hole.
进一步地,阳极室集气管道和阴极室集气管道的末端均连接有除水组件;所述除水组件包括空心旋转接头以及设置于空心旋转接头内部的石棉网;所述空心旋转接头的入口与所述阳极室集气管道或所述阴极室集气管道连通,出口连接有三通阀;所述三通阀与气体缓冲罐相连。Furthermore, the ends of the anode chamber gas collecting pipeline and the cathode chamber gas collecting pipeline are both connected to a dewatering assembly; the dewatering assembly includes a hollow rotary joint and an asbestos net arranged inside the hollow rotary joint; the inlet of the hollow rotary joint is connected to the anode chamber gas collecting pipeline or the cathode chamber gas collecting pipeline, and the outlet is connected to a three-way valve; the three-way valve is connected to the gas buffer tank.
一种密闭式模块化电解水制氢用电解槽的工作方法,基于上述密闭式模块化电解水制氢用电解槽,包括:A method for operating a closed modular electrolyzer for producing hydrogen by electrolysis of water, based on the above-mentioned closed modular electrolyzer for producing hydrogen by electrolysis of water, comprising:
将多个阳极室和阴极室交替连接组装成多个电解室模块;将电解片组件分别与每个阳极室和阴极室相连接;利用进液孔向阳极室和阴极室供给水;利用电解片组件对水进行电解;利用集气孔收集产物气体。Multiple anode chambers and cathode chambers are alternately connected to assemble multiple electrolytic chamber modules; the electrolytic sheet assembly is respectively connected to each anode chamber and cathode chamber; water is supplied to the anode chamber and cathode chamber via the liquid inlet hole; the water is electrolyzed using the electrolytic sheet assembly; and the product gas is collected using the gas collecting hole.
进一步地,在对水进行电解之前,采用一体球阀装置将各电解室模块连通,利用抽真空装置对电解室模块进行抽真空处理。Furthermore, before electrolyzing water, an integrated ball valve device is used to connect the electrolysis chamber modules, and a vacuum device is used to evacuate the electrolysis chamber modules.
相比现有技术,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明提供了一种密闭式模块化电解水制氢用电解槽,本电解槽包括由多个电解室模块串联组成的电解水制氢槽本体,电解室模块采用交替相连的多个阳极室和阴极室;阳极室和阴极室之间通过离子交换膜隔开,并且均连接了用于电解水的电解片组件,阳极室和阴极室均开设了进液孔和集气孔,通过模块化的设计,将各个电解室设置为预制化的单独分区,使得本电解槽能够应对相对复杂的实际工业生产环境。相比传统的一体化电解槽,本槽体的设置更加灵活,能够根据实际生产需求自由组合搭配;本电解槽结构和原理简单,不仅拆装、移动方便,实用性强,而且还能够节约生产成本,提高产物气体的纯度,具有良好的推广应用价值。The present invention provides a closed modular electrolyzer for producing hydrogen by electrolysis of water, the electrolyzer comprises a body of a hydrogen production cell for electrolysis of water composed of a plurality of electrolysis chamber modules connected in series, the electrolysis chamber modules adopt a plurality of anode chambers and cathode chambers connected alternately; the anode chamber and the cathode chamber are separated by an ion exchange membrane, and both are connected to an electrolysis sheet assembly for electrolysis of water, the anode chamber and the cathode chamber are provided with a liquid inlet and a gas collecting hole, and each electrolysis chamber is set as a prefabricated separate partition through a modular design, so that the electrolyzer can cope with a relatively complex actual industrial production environment. Compared with the traditional integrated electrolyzer, the setting of the cell body is more flexible, and can be freely combined and matched according to actual production needs; the structure and principle of the electrolyzer are simple, not only is it easy to disassemble and move, and it is highly practical, but it can also save production costs and improve the purity of the product gas, and has good promotion and application value.
优选地,本发明中,为了解决在电解水制氢前,由于电解室内仍存在大量杂质气体的问题,电解室模块上连接了抽真空装置,采用隔板与离子交换膜的配合,实现离子交换,并且在隔板上配合设置了一体球阀装置,能够实现一次开启全部球阀,简化联通各个电解室的操作,进而实现在电解水反应开始前,通过抽真空装置排出密闭电解室内的杂质气体;保证了电解水制氢生产过程的安全性,提高了制备得到氢气产物的纯度。Preferably, in the present invention, in order to solve the problem that a large amount of impurity gas still exists in the electrolysis chamber before hydrogen production by electrolysis of water, a vacuum pumping device is connected to the electrolysis chamber module, and ion exchange is realized by the cooperation of a partition and an ion exchange membrane, and an integrated ball valve device is arranged on the partition, so that all ball valves can be opened at one time, simplifying the operation of connecting various electrolysis chambers, and then before the electrolysis reaction of water starts, the impurity gas in the closed electrolysis chamber is discharged by the vacuum pumping device; the safety of the production process of hydrogen production by electrolysis of water is ensured, and the purity of the prepared hydrogen product is improved.
优选地,本发明中,为了解决电解槽内的电解液会逐渐减少,同时随着环境温度的变化,电解水制氢反应并不能处于最适宜反应的温度区间的问题,电解室模块连接了控温系统以及自动给液系统;控温系统能够监测电解室温度,并根据预设适宜温度实时调节电解室模块内的温度,保证了电解效率;通过自动给液系统能够控制电解槽的电解液面,并自动控制供给水的流量,进而能够更加精确地操控反应过程,提高反应过程的可监测性。Preferably, in the present invention, in order to solve the problem that the electrolyte in the electrolytic cell will gradually decrease and the hydrogen production reaction by electrolysis of water cannot be in the most suitable temperature range for the reaction as the ambient temperature changes, the electrolytic chamber module is connected to a temperature control system and an automatic liquid supply system; the temperature control system can monitor the temperature of the electrolytic chamber and adjust the temperature in the electrolytic chamber module in real time according to the preset suitable temperature, thereby ensuring the electrolysis efficiency; the automatic liquid supply system can control the electrolyte level of the electrolytic cell and automatically control the flow rate of the supplied water, thereby being able to more accurately control the reaction process and improve the monitorability of the reaction process.
优选地,本发明中,电解室模块还连接了由阳极室集气管道和阴极室集气管道组成的集气系统,用于收集电解后的产物气体;此外,为了提高气体的纯度,在阳极室集气管道和阴极室集气管道的末端连接了除水组件,空心旋转接头内部的石棉网能够吸收反应过程中由于温度较高而产生的水蒸气;在电流生满后,对不合格的产物气体进行放空置换,经分析合格后,可进行集气,此时,三通阀自动将产物气体送进气体缓冲罐,保证了产物气体收集的纯度。Preferably, in the present invention, the electrolysis chamber module is also connected to a gas collection system consisting of an anode chamber gas collection pipeline and a cathode chamber gas collection pipeline, which is used to collect the product gas after electrolysis; in addition, in order to improve the purity of the gas, a dehydration component is connected to the ends of the anode chamber gas collection pipeline and the cathode chamber gas collection pipeline, and the asbestos mesh inside the hollow rotary joint can absorb water vapor generated due to the high temperature during the reaction process; after the current is fully generated, the unqualified product gas is vented and replaced, and after analysis and qualification, gas collection can be carried out. At this time, the three-way valve automatically sends the product gas into the gas buffer tank to ensure the purity of the product gas collection.
本发明还提供了一种密闭式模块化电解水制氢用电解槽的工作方法,基于上述密闭式模块化电解水制氢用电解槽,采用本方法能够解决现有电解水制氢设备常存在较难安装、不易移动及拆解的问题,采用本方法能够根据实际生产需求自由组合,方便拆装和使用,节约了占地空间和生产成本,易于工业生产。The present invention also provides a working method of a closed modular electrolyzer for producing hydrogen by electrolysis of water. Based on the above-mentioned closed modular electrolyzer for producing hydrogen by electrolysis of water, the method can solve the problems that the existing water electrolysis hydrogen production equipment is often difficult to install, move and disassemble. The method can be freely combined according to actual production needs, convenient for disassembly and use, saving space and production costs, and easy for industrial production.
优选地,本发明中,在对水进行电解之前,采用一体球阀装置将各电解室模块连通,利用抽真空装置对电解室模块进行抽真空处理,能够有效除去电解室内的氧气及其他杂质气体,保证电解水制氢生产过程的安全性,提高制备得到氢气的纯度。Preferably, in the present invention, before electrolyzing water, an integrated ball valve device is used to connect the electrolysis chamber modules, and a vacuum pumping device is used to evacuate the electrolysis chamber modules, which can effectively remove oxygen and other impurity gases in the electrolysis chamber, ensure the safety of the hydrogen production process by electrolyzing water, and improve the purity of the prepared hydrogen.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例提供的一种密闭式模块化电解水制氢用电解槽的结构示意图;FIG1 is a schematic structural diagram of a closed modular electrolytic cell for producing hydrogen by electrolysis of water provided in an embodiment of the present invention;
图2为图1的正视图;Fig. 2 is a front view of Fig. 1;
图3为图1的俯视图;FIG3 is a top view of FIG1 ;
图4为图1的侧视图;FIG4 is a side view of FIG1 ;
图5为本发明实施例提供的一种密闭式模块化电解水制氢用电解槽在离子交换膜处的剖面图;FIG5 is a cross-sectional view of an ion exchange membrane of a closed modular electrolytic cell for producing hydrogen by electrolysis of water provided by an embodiment of the present invention;
图6为本发明实施例提供的一种密闭式模块化电解水制氢用电解槽的一体球阀装置示意图;FIG6 is a schematic diagram of an integrated ball valve device of a closed modular electrolytic cell for producing hydrogen by electrolysis of water provided by an embodiment of the present invention;
图7为本发明实施例提供的一种密闭式模块化电解水制氢用电解槽的模块化电解室的结构爆炸图;FIG7 is a structural exploded view of a modular electrolysis chamber of a closed modular electrolytic cell for producing hydrogen by electrolysis of water provided by an embodiment of the present invention;
图8为本发明实施例提供的一种密闭式模块化电解水制氢用电解槽的除水组件的结构爆炸图。FIG8 is a structural explosion diagram of a water removal component of a closed modular electrolytic cell for producing hydrogen by electrolysis of water provided in an embodiment of the present invention.
附图标记:Reference numerals:
电解水制氢槽本体1、电解片组件2、自动给液系统3、控温系统4、电解室模块5、阳极室6、阴极室7、阳极片8、阴极片9、阳极室集气管道10、阴极室集气管道11、除水组件12、进液孔13、集气孔14、离子交换膜15、送气孔16、保压阀17、三通阀18、一体球阀装置19、真空阀20、集气系统21;Electrolysis water hydrogen production tank body 1, electrolytic sheet assembly 2, automatic liquid feeding system 3, temperature control system 4, electrolytic chamber module 5, anode chamber 6, cathode chamber 7, anode sheet 8, cathode sheet 9, anode chamber gas collecting pipeline 10, cathode chamber gas collecting pipeline 11, water removal assembly 12, liquid inlet 13, gas collecting hole 14, ion exchange membrane 15, gas supply hole 16, pressure maintaining valve 17, three-way valve 18, integrated ball valve device 19, vacuum valve 20, gas collecting system 21;
电容式液位计301、给液阀302、温度传感器401、电加热管402、隔板501、固定螺栓502、空心旋转接头1201、石棉网1202、传动把手1901、传动轮盘1902、传动杆1903、球阀1904、螺栓1905。Capacitive liquid level meter 301, liquid supply valve 302, temperature sensor 401, electric heating tube 402, partition 501, fixing bolt 502, hollow rotary joint 1201, asbestos net 1202, transmission handle 1901, transmission wheel 1902, transmission rod 1903, ball valve 1904, bolt 1905.
具体实施方式Detailed ways
为了使本发明所解决的技术问题,技术方案及有益效果更加清楚明白,以下具体实施例,对本发明进行进一步的详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail in the following specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition and explanation in the subsequent drawings.
在本发明实施例的描述中,需要说明的是,若出现术语“上”、“下”、“水平”、“内”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present invention, it should be noted that if the terms "upper", "lower", "horizontal", "inner", etc. indicate an orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is usually placed when in use, it is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
此外,若出现术语“水平”,并不表示要求部件绝对水平,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, if the term "horizontal" appears, it does not mean that the component must be absolutely horizontal, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", which does not mean that the structure must be completely horizontal, but can be slightly tilted.
在本发明实施例的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the embodiments of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
下面结合附图对本发明做进一步详细描述:The present invention is further described in detail below in conjunction with the accompanying drawings:
实施例Example
结合背景技术中提到的,现有的电解水制氢技术仍存在着以下问题:首先,在工业电解水的应用中,所采用的电解水制氢设备常存在较难安装、不易移动及拆解等缺陷,加大了在工业中电解水制氢的成本,不利于实际电解应用。其次,在电解水制氢前,由于电解室内仍存在大量杂质气体,导致在电流生满后,对不合格的产物气体进行放空置换,耗费电能的同时降低了电解效率。最后,随着电解水制氢反应的进行,电解槽内的电解液会逐渐减少,同时随着环境温度的变化,电解水制氢反应并不能处于最适宜反应的温度区间,以上情况都影响着电解水制氢反应的过程。In conjunction with what is mentioned in the background technology, the existing electrolysis of water to produce hydrogen technology still has the following problems: First, in the application of industrial electrolysis of water, the electrolysis of water to produce hydrogen equipment used often has defects such as difficult installation, difficult to move and disassemble, which increases the cost of electrolysis of water to produce hydrogen in industry, which is not conducive to practical electrolysis applications. Secondly, before electrolysis of water to produce hydrogen, due to the presence of a large amount of impurity gases in the electrolysis chamber, after the current is full, the unqualified product gas is vented and replaced, which consumes electric energy and reduces the electrolysis efficiency. Finally, as the electrolysis of water to produce hydrogen reaction proceeds, the electrolyte in the electrolyzer will gradually decrease, and as the ambient temperature changes, the electrolysis of water to produce hydrogen reaction cannot be in the most suitable temperature range for reaction, and the above situations all affect the process of electrolysis of water to produce hydrogen reaction.
为了实现以上问题,本实施例提供了一种密闭式模块化电解水制氢用电解槽,本电解槽具有模块化、易于工业生产、控制电解室连通性以实现一体真空化操作和自动控制电解水制氢反应液位和反应温度的特点。本电解槽包括密闭式模块化电解水制氢槽本体、控制电解液位的自动给液系统和控制反应温度的控温系统。每两个相邻的电解室模块内设有离子交换膜将电解水制氢槽分为间隔的阴极室和阳极室,各室使用开有均匀孔洞的一对隔板与螺栓固定;各阴极室和阳极室上方分别连通集气管道,用于在两侧集中收集气体;各电解室的下方设有进、出液孔与自动给液系统相连;此外,各室设有能够组装的一体球阀装置,可在反应开始前连通各室以方便形成真空环境;为保证整体电解槽的密闭性,安放阴阳电极片的夹持构件采用密封处理。因此,本发明可以在根据工况需求自由组装电解槽,提高工业生产中的灵活性,同时通过自动给液系统和控温系统能够监测电解水制氢反应过程中的相关参数,使得电解水制氢过程能够顺利进行。In order to solve the above problems, the present embodiment provides a closed modular electrolytic cell for hydrogen production by water electrolysis, which has the characteristics of modularization, easy industrial production, controlling the connectivity of the electrolytic chamber to realize integrated vacuum operation and automatically controlling the liquid level and reaction temperature of the hydrogen production reaction by water electrolysis. The electrolytic cell includes a closed modular electrolytic hydrogen production cell body, an automatic liquid supply system for controlling the electrolyte level, and a temperature control system for controlling the reaction temperature. An ion exchange membrane is provided in each of two adjacent electrolytic chamber modules to divide the water electrolysis hydrogen production cell into a cathode chamber and an anode chamber separated by a gap, and each chamber is fixed with a pair of partitions with uniform holes and bolts; each cathode chamber and anode chamber are connected to a gas collection pipeline above each cathode chamber and anode chamber, respectively, for collecting gas on both sides; each electrolytic chamber is provided with an inlet and outlet hole at the bottom thereof, which is connected to the automatic liquid supply system; in addition, each chamber is provided with an integrated ball valve device that can be assembled, which can connect each chamber before the reaction starts to facilitate the formation of a vacuum environment; in order to ensure the airtightness of the overall electrolytic cell, the clamping member for placing the positive and negative electrode sheets is sealed. Therefore, the present invention can freely assemble the electrolytic cell according to the working conditions, thereby improving the flexibility in industrial production. At the same time, the automatic liquid feeding system and the temperature control system can monitor the relevant parameters in the process of hydrogen production by electrolysis of water, so that the process of hydrogen production by electrolysis of water can proceed smoothly.
下面结合附图,对本实施例的具体结构详细说明:The specific structure of this embodiment is described in detail below in conjunction with the accompanying drawings:
如图1和图2所示,本实施例提供了一种密闭式模块化电解水制氢用电解槽:As shown in FIG. 1 and FIG. 2 , this embodiment provides a closed modular electrolytic cell for producing hydrogen by electrolysis of water:
包括电解水制氢槽本体1、电解片组件2以及外部控制系统,其中外部控制系统包括自动给液系统3和控温系统4。The invention comprises a water electrolysis hydrogen production tank body 1, an electrolytic sheet assembly 2 and an external control system, wherein the external control system comprises an automatic liquid supply system 3 and a temperature control system 4.
具体的,电解水制氢槽本体1为模块化设计,每个电解室模块5中包含有离子交换膜15,将整体电解水制氢槽本体1分割为交替的阴极室7和阳极室6,阴极室7和阳极室6上分别接通有集气孔14和进液孔13。Specifically, the water electrolysis hydrogen production tank body 1 is modularly designed, and each electrolysis chamber module 5 includes an ion exchange membrane 15, which divides the entire water electrolysis hydrogen production tank body 1 into alternating cathode chambers 7 and anode chambers 6, and the cathode chambers 7 and the anode chambers 6 are respectively connected to gas collecting holes 14 and liquid inlet holes 13.
其中,集气孔14所连接的集气管道分为阴极室集气管道11和阳极室集气管道10,两管道分开集气;进液孔14连接由各室所配备的液位监测系统与自动给液阀组成的自动给液系统3。在一对开有均匀孔洞的隔板501、离子交换膜15、固定螺栓502之中设有能够组装的一体球阀装置19,起到联通各电解室的作用。The gas collecting pipes connected to the gas collecting holes 14 are divided into the cathode chamber gas collecting pipe 11 and the anode chamber gas collecting pipe 10, and the two pipes collect gas separately; the liquid inlet hole 14 is connected to the automatic liquid supply system 3 composed of the liquid level monitoring system and the automatic liquid supply valve equipped in each chamber. An integrated ball valve device 19 that can be assembled is provided between a pair of partitions 501 with uniform holes, the ion exchange membrane 15, and the fixing bolts 502, which plays the role of connecting the electrolytic chambers.
如图1至图4所示,电解水制氢槽本体1为全密闭模块化设计,如图5所示,每相邻两个单独的电解室模块5以两块隔板501和夹持在其中的离子交换膜15通过左右两侧各五个固定螺栓502相连,同时,使用橡胶密封以保证整体装置的气密性。As shown in Figures 1 to 4, the body 1 of the water electrolysis hydrogen production cell is a fully enclosed modular design. As shown in Figure 5, each two adjacent separate electrolytic chamber modules 5 are connected by two partitions 501 and the ion exchange membrane 15 clamped therein through five fixing bolts 502 on the left and right sides. At the same time, rubber seals are used to ensure the airtightness of the entire device.
具体如图2和图7所示,本实施例中,电解片组件2包括多个阴极片9和多个阳极片8,每个电解室模块5包含一个电解片组件2,其中的阴极片9和阳极片8的上端均通过夹持结构,被夹持安装在顶部可活动封口的下端。当可活动封口封盖在电解水制氢槽本体1上端时,阴极片9竖直插设在阴极电解室7内部,阳极片8竖直插设在阳极电解室6内部。As shown in Figures 2 and 7, in this embodiment, the electrolytic sheet assembly 2 includes a plurality of cathode sheets 9 and a plurality of anode sheets 8, and each electrolytic chamber module 5 includes an electrolytic sheet assembly 2, wherein the upper ends of the cathode sheets 9 and the anode sheets 8 are clamped and installed at the lower end of the top movable seal through a clamping structure. When the movable seal is sealed on the upper end of the electrolytic water hydrogen production tank body 1, the cathode sheet 9 is vertically inserted into the cathode electrolytic chamber 7, and the anode sheet 8 is vertically inserted into the anode electrolytic chamber 6.
本实施例中,外部控制系统包括自动给水系统3以及控温系统4。In this embodiment, the external control system includes an automatic water supply system 3 and a temperature control system 4 .
自动给液系统3为每个电解室模块5均设置了电解液位监测装置与给液阀电路相连,形成具有自动控制功能的给液系统。The automatic liquid supply system 3 is provided with an electrolyte level monitoring device for each electrolytic chamber module 5, which is connected to the liquid supply valve circuit to form a liquid supply system with automatic control function.
其中,电解液位监测组件包括电容式液位计301,电容液位计301具有结构简单、分辨率高、可非接触测量的特点,能够在碱性环境下进行电解槽的液位监测。The electrolyte level monitoring component includes a capacitive level meter 301. The capacitive level meter 301 has the characteristics of simple structure, high resolution, and non-contact measurement, and can monitor the liquid level of the electrolytic cell in an alkaline environment.
自动给液系统3还包括给液阀302,给液阀302为电动阀门水阀,当各电解室内的液位随着反应的进行下降到临界线时,电容式液位计301获取传感信号并输入到给水阀302,给水阀控制水位上升至反应液位即停止,实现电解水制氢用电解槽内液位的自动控制。The automatic liquid supply system 3 also includes a liquid supply valve 302, which is an electric valve water valve. When the liquid level in each electrolysis chamber drops to the critical line as the reaction proceeds, the capacitive liquid level meter 301 obtains the sensor signal and inputs it to the water supply valve 302. The water supply valve controls the water level to rise to the reaction liquid level and then stops, thereby realizing automatic control of the liquid level in the electrolytic cell for electrolyzing water to produce hydrogen.
本实施例中,电解水制氢用电解槽的适宜的电解温度为60℃~80℃;通过控温系统4进行自动调节;其中,控温系统4分为温度监测组件和加热组件。In this embodiment, the suitable electrolysis temperature of the electrolytic cell for producing hydrogen by electrolysis of water is 60° C. to 80° C., which is automatically adjusted by the temperature control system 4 , wherein the temperature control system 4 is divided into a temperature monitoring component and a heating component.
如图2所示,其中,温度检测组件为温度传感器401,将电解槽内电解液的温度转换为电阻值,经过集成放大器的放大、比较后,将电解液的温度信号输出为控制信号传递给加热组件。As shown in FIG. 2 , the temperature detection component is a temperature sensor 401, which converts the temperature of the electrolyte in the electrolytic cell into a resistance value, and after amplification and comparison by an integrated amplifier, outputs the temperature signal of the electrolyte as a control signal to be transmitted to the heating component.
加热组件为电加热管402,通过温度传感器401有效地控制电加热管402的平均加热功率,使电解槽内的电解液保持恒温,最后通过高精度的温控将温度显示出来。The heating component is an electric heating tube 402. The average heating power of the electric heating tube 402 is effectively controlled by the temperature sensor 401, so that the electrolyte in the electrolytic cell is kept at a constant temperature, and finally the temperature is displayed through high-precision temperature control.
本实施例中,如图1、图2和图3所示,在每个电解室模块5侧方设置送气孔16和保压阀17,以便在电解水制氢反应前对电解室内的气氛环境进行调控。In this embodiment, as shown in FIG. 1 , FIG. 2 and FIG. 3 , an air supply hole 16 and a pressure-maintaining valve 17 are provided on the side of each electrolysis chamber module 5 so as to regulate the atmosphere in the electrolysis chamber before the hydrogen production reaction by electrolysis of water.
如图5、图6和图7所示,在开有均匀孔洞的一对隔板501、离子交换膜15、固定螺栓502之间设置了能够组装的一体球阀装置19,起到联通各电解室的作用,解决了在电解水制氢前,由于电解室内仍存在大量杂质气体的问题,电解室模块5上通过真空阀20连接了抽真空装置,采用隔板501与离子交换膜15的配合,实现离子交换,并且在隔板501上配合设置了一体球阀装置19,能够实现一次开启全部球阀,简化联通各个电解室的操作,进而实现在电解水反应开始前,通过抽真空装置排出密闭电解室内的杂质气体;保证了电解水制氢生产过程的安全性,提高了制备得到氢气产物的纯度。As shown in Figures 5, 6 and 7, an integrated ball valve device 19 that can be assembled is provided between a pair of partitions 501 with uniform holes, the ion exchange membrane 15, and the fixing bolts 502, which serves to connect the electrolysis chambers and solves the problem that a large amount of impurity gas still exists in the electrolysis chamber before hydrogen production by electrolysis of water. The electrolysis chamber module 5 is connected to a vacuum pump through a vacuum valve 20, and ion exchange is achieved by the cooperation of the partition 501 and the ion exchange membrane 15. In addition, an integrated ball valve device 19 is provided on the partition 501, which can open all the ball valves at one time, simplifying the operation of connecting the various electrolysis chambers, and then before the electrolysis reaction of water starts, the impurity gas in the closed electrolysis chamber is discharged through the vacuum pump; the safety of the hydrogen production process by electrolysis of water is ensured, and the purity of the prepared hydrogen product is improved.
具体的,如图6所示,一体球阀装置19由传动把手1901、传动轮盘1902、传动杆1903、球阀1904和螺栓1905组成;传动轮盘1902底部与球阀1904固定相连,每两个传动轮盘1902之间通过传动杆1903活动连接;传动轮盘1902上连接有传动把手1901,能够实现一次开启全部球阀1904,简化联通各个电解室的操作;进而实现在电解水反应开始前通过抽真空装置排出密闭电解室内的杂质气体。Specifically, as shown in Figure 6, the integrated ball valve device 19 consists of a transmission handle 1901, a transmission wheel 1902, a transmission rod 1903, a ball valve 1904 and a bolt 1905; the bottom of the transmission wheel 1902 is fixedly connected to the ball valve 1904, and every two transmission wheels 1902 are movably connected through a transmission rod 1903; the transmission handle 1901 is connected to the transmission wheel 1902, which can realize opening all the ball valves 1904 at one time, simplifying the operation of connecting various electrolysis chambers; thereby realizing the discharge of impurity gases in the closed electrolysis chamber through a vacuum device before the start of the water electrolysis reaction.
本实施例中,如图4所示,集气系统21分为阴极室集气管道11和阳极室集气管道10;各管道分别集中收集反应过程中各电解室生成的氢气和氧气。在阴极室集气管道11和阳极室集气管道10的末尾处设置可拆卸的除水组件12,用于对产物气体进行除水;其中,如图8所示,可拆卸的除水组件12与主集气管道(各条阳极室集气管道10汇集在一起的管道以及各条阴极室集气管道11汇集在一起的管道)通过空心旋转接头1201连接。具体的,除水组件12内部放置有由石棉网1202支撑的棉絮状结构生石灰,用于吸收反应过程中,由于温度较高而产生的水蒸气。进一步,在除水组件12后端设置三通阀18,在电流生满后,对不合格的产物气体进行放空置换,经分析合格后,可进行集气,此时三通阀18自动将产物气体送进气体缓冲罐。In this embodiment, as shown in FIG4 , the gas collection system 21 is divided into a cathode chamber gas collection pipeline 11 and an anode chamber gas collection pipeline 10; each pipeline collects hydrogen and oxygen generated by each electrolytic chamber during the reaction. A detachable dehydration assembly 12 is provided at the end of the cathode chamber gas collection pipeline 11 and the anode chamber gas collection pipeline 10 for dehydrating the product gas; wherein, as shown in FIG8 , the detachable dehydration assembly 12 is connected to the main gas collection pipeline (the pipeline where each anode chamber gas collection pipeline 10 is collected together and the pipeline where each cathode chamber gas collection pipeline 11 is collected together) through a hollow rotary joint 1201. Specifically, a cotton-like structure quicklime supported by an asbestos net 1202 is placed inside the dehydration assembly 12 to absorb water vapor generated during the reaction due to high temperature. Further, a three-way valve 18 is provided at the rear end of the dehydration assembly 12. After the current is full, the unqualified product gas is vented and replaced. After being analyzed as qualified, gas collection can be performed. At this time, the three-way valve 18 automatically sends the product gas into the gas buffer tank.
如图2所示,本实施例提供的自动给液系统3和控温系统4仅为示意图,每个电解室均配有自动给液系统3和控温系统4。As shown in FIG. 2 , the automatic liquid feeding system 3 and the temperature control system 4 provided in this embodiment are only schematic diagrams, and each electrolysis chamber is equipped with an automatic liquid feeding system 3 and a temperature control system 4 .
本实施例还提供了一种密闭式模块化电解水制氢用电解槽的工作方法,具体步骤如下:This embodiment also provides a method for operating a closed modular electrolytic cell for producing hydrogen by electrolysis of water, and the specific steps are as follows:
当对本实施例进行安装时,应当保证模块化电解槽组装完成,将反应所使用的阴极和阳极安装在电解片组件2上,开始对电解水制氢用电解槽进行密闭性测试,应使用0.4MPa氮气对系统进行密封测试。When installing this embodiment, the modular electrolyzer should be assembled, the cathode and anode used in the reaction should be installed on the electrolytic sheet assembly 2, and the electrolyzer for hydrogen production by electrolysis of water should be tested for tightness. 0.4MPa nitrogen should be used to test the system for sealing.
在监测时,采用肥皂水对构件连接处与设备连接口进行测试,保证其密封性良好。During monitoring, use soapy water to test component joints and equipment connections to ensure good sealing.
当本实施例使用时,首先采用一体球阀装置19对各室进行联通,以便于对其电解室进行抽真空处理,除去电解室内的氧气及其他杂质气体。在真空处理过程中,将给液阀302关闭,开启与电解室模块相连的真空阀20,使用保压阀17进行真空处理。在反应进行的过程中,开启自动给液系统3与控温系统4,实时监测反应过程中的液面与温度变化并对其进行调控,保证电解水制氢反应的顺利进行。在电流生满后,通过除水组件12对产物气体进行除水处理,对不合格的产物气体进行放空置换,经分析合格后,可进行集气,此时,三通阀18自动将产物气体送进气体缓冲罐。When this embodiment is used, the integrated ball valve device 19 is first used to connect each chamber, so as to facilitate the vacuum treatment of the electrolysis chamber and remove the oxygen and other impurity gases in the electrolysis chamber. During the vacuum treatment process, the liquid supply valve 302 is closed, the vacuum valve 20 connected to the electrolysis chamber module is opened, and the pressure-maintaining valve 17 is used for vacuum treatment. During the reaction, the automatic liquid supply system 3 and the temperature control system 4 are turned on, and the liquid level and temperature changes during the reaction are monitored in real time and regulated to ensure the smooth progress of the electrolysis of water to produce hydrogen. After the current is full, the product gas is dehydrated by the dehydration component 12, and the unqualified product gas is vented and replaced. After qualified analysis, gas collection can be carried out. At this time, the three-way valve 18 automatically sends the product gas into the gas buffer tank.
本实施例提供了一种密闭式模块化电解水制氢用电解槽,至少具有如下有益效果:This embodiment provides a closed modular electrolyzer for producing hydrogen by electrolysis of water, which has at least the following beneficial effects:
第一,本电解槽采用模块化设计,各个电解室为预制化的单独分区,通过螺栓进行结合与固定,能够应对相对复杂的实际工业生产环境,相比传统的一体化电解槽,本槽体的设置更加灵活,节约了生产成本。First, the electrolytic cell adopts a modular design, and each electrolytic chamber is a prefabricated separate partition, which is combined and fixed by bolts. It can cope with relatively complex actual industrial production environments. Compared with traditional integrated electrolytic cells, the setting of the cell body is more flexible and saves production costs.
第二,本电解槽采用密闭式的电解槽设计,在开始电解水制氢作业前,对槽内采用一体球阀装置对各室进行联通,以便于对其电解室进行抽真空处理,除去电解室内的氧气及其他杂质气体,保证电解水制氢生产过程的安全性,提高制备得到氢气的纯度;同时由于其密闭式的设计,可以保证电解槽内的封闭性,防止外界气体进入电解水系统。Second, the electrolyzer adopts a closed electrolyzer design. Before starting the electrolysis of water to produce hydrogen operation, an integrated ball valve device is used to connect the chambers in the tank to facilitate vacuuming of the electrolysis chamber to remove oxygen and other impurity gases in the electrolysis chamber, thereby ensuring the safety of the electrolysis of water to produce hydrogen production process and improving the purity of the prepared hydrogen. At the same time, due to its closed design, the electrolysis cell can be sealed to prevent external gases from entering the water electrolysis system.
第三,在电解水制氢的电解过程中,采用自动给液系统和控温系统以控制电解的液位和温度,通过自动给液系统控制电解槽的电解液面,通过控温系统控制电解水制氢过程的反应温度处于合适的温度区间,进而能够更加精确地操控反应过程,提高反应过程的可监测性。Third, in the electrolysis process of hydrogen production by electrolysis of water, an automatic liquid supply system and a temperature control system are used to control the liquid level and temperature of the electrolysis. The automatic liquid supply system controls the electrolyte level of the electrolytic cell, and the temperature control system controls the reaction temperature of the hydrogen production process by electrolysis of water to be within a suitable temperature range. This enables more precise control of the reaction process and improves the monitorability of the reaction process.
综上,本发明提供了一种密闭式模块化电解水制氢用电解槽及方法,相比现有电解水设备,具有如下优势:In summary, the present invention provides a closed modular electrolytic cell and method for producing hydrogen by electrolyzing water, which has the following advantages over existing water electrolysis equipment:
本电解槽包括由多个电解室模块串联组成的电解水制氢槽本体,电解室模块采用交替相连的多个阳极室和阴极室;阳极室和阴极室之间通过离子交换膜隔开,并且均连接了用于电解水的电解片组件,阳极室和阴极室均开设了进液孔和集气孔,通过模块化的设计,将各个电解室设置为预制化的单独分区,使得本电解槽能够应对相对复杂的实际工业生产环境。相比传统的一体化电解槽,本槽体的设置更加灵活,能够根据实际生产需求自由组合搭配;本电解槽结构和原理简单,不仅拆装、移动方便,实用性强,而且还能够节约生产成本,提高产物气体的纯度,具有良好的推广应用价值。The electrolyzer includes a water electrolysis hydrogen production tank body composed of a plurality of electrolysis chamber modules connected in series. The electrolysis chamber modules use a plurality of anode chambers and cathode chambers connected alternately. The anode chamber and the cathode chamber are separated by an ion exchange membrane, and are both connected to an electrolysis sheet assembly for electrolyzing water. The anode chamber and the cathode chamber are both provided with a liquid inlet and a gas collecting hole. Through a modular design, each electrolysis chamber is set as a prefabricated separate partition, so that the electrolyzer can cope with a relatively complex actual industrial production environment. Compared with the traditional integrated electrolyzer, the setting of the tank body is more flexible and can be freely combined and matched according to actual production needs. The structure and principle of the electrolyzer are simple, not only is it easy to disassemble and move, and it is highly practical, but it can also save production costs and improve the purity of the product gas, and has good promotion and application value.
上述实施例仅仅是能够实现本发明技术方案的实施方式之一,本发明所要求保护的范围并不仅仅受本实施例的限制,还包括在本发明所公开的技术范围内,任何熟悉本技术领域的技术人员所容易想到的变化、替换及其他实施方式。The above embodiment is only one of the implementation methods that can realize the technical solution of the present invention. The scope of protection claimed by the present invention is not limited only to this embodiment, but also includes changes, replacements and other implementation methods that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed by the present invention.
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| CN120400880A (en) * | 2025-04-27 | 2025-08-01 | 六盘山实验室 | A modular electrolyzer |
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| CN120026343A (en) * | 2025-02-24 | 2025-05-23 | 六盘山实验室 | A quick-detachable array-modular alkaline electrolyzer |
| CN120400880A (en) * | 2025-04-27 | 2025-08-01 | 六盘山实验室 | A modular electrolyzer |
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