CN117845381A - Efficient winding and fold-preventing twisting equipment and method for composite polyester yarns - Google Patents
Efficient winding and fold-preventing twisting equipment and method for composite polyester yarns Download PDFInfo
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- CN117845381A CN117845381A CN202410047585.6A CN202410047585A CN117845381A CN 117845381 A CN117845381 A CN 117845381A CN 202410047585 A CN202410047585 A CN 202410047585A CN 117845381 A CN117845381 A CN 117845381A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/02—Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/36—Package-shaping arrangements, e.g. building motions, e.g. control for the traversing stroke of ring rails; Stopping ring rails in a predetermined position
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/04—Guides for slivers, rovings, or yarns; Smoothing dies
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J7/00—Cleaning, e.g. removing dust, loose fibres, charred ends
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
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- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及纱线加工技术领域,具体为复合涤纶纱线的高效收卷防褶皱揉捻设备及方法。The invention relates to the technical field of yarn processing, in particular to a high-efficiency winding and wrinkle-proof twisting device and method for composite polyester yarn.
背景技术Background technique
揉捻是将植物纤维原料或经加工的纤维在水、糖液等处理剂作用下使其增加可塑性,再加热并施以机械力的过程。有利于提高混和效果、改善原料品质和减少纤维损伤,为混和纤维提供更多的表面积,利于纤维间的接触,在对纱线进行混合时,通常采用加捻的方式将多跟纱线混合,加捻完成后进行收卷,待后续加工使用。Twisting is the process of increasing the plasticity of plant fiber raw materials or processed fibers under the action of water, sugar solution and other treatment agents, and then heating and applying mechanical force. It is beneficial to improve the mixing effect, improve the quality of raw materials and reduce fiber damage, provide more surface area for mixed fibers, and facilitate contact between fibers. When mixing yarns, twisting is usually used to mix multiple yarns, and after twisting, they are rolled up for subsequent processing.
公开号为CN116163036A的中国专利公开了一种纱线复合丝的揉捻设备及操作方法,其背景技术中提出的问题为;在进行的对多根纱线进行复合时,多根纱线容易杂绕在一起,以至于复合产品卷绕不均匀的问题,并且在进行成品回收时,纱线容易聚集在收卷辊的一侧,同时牵引的过程中纱线存在一定的弯曲问题,而卷绕后容易造成被压褶的问题,影响后续的使用。A Chinese patent with publication number CN116163036A discloses a twisting device and an operating method for a yarn composite yarn. The problem raised in the background technology is that when multiple yarns are compounded, the multiple yarns are easily entangled together, resulting in uneven winding of the composite product, and when the finished product is recycled, the yarns are easily gathered on one side of the winding roller. At the same time, the yarns have certain bending problems during the traction process, and are easily wrinkled after winding, which affects subsequent use.
综合上述文件具有以下问题;The above documents have the following problems:
现有的纱线揉捻和加捻设备通常是分开加工,先将揉捻后的纱线等揉捻后再转移至加捻处进行加捻,降低加工效率,且在加捻的过程中产生的短绒等杂质,通常采用的处理方式是通过风机吸或吹,该方式只能对脱离纱线的杂质进行清理,而纱线表面的杂质无法很好的清理,存在一定的不足,为解决上述问题,提出复合涤纶纱线的高效收卷防褶皱揉捻设备及方法。Existing yarn twisting and twisting equipment usually processes separately. The twisted yarn is first twisted and then transferred to the twisting place for twisting, which reduces the processing efficiency. In addition, impurities such as short fibers generated in the twisting process are usually treated by suction or blowing with a fan. This method can only clean up the impurities that have separated from the yarn, but the impurities on the surface of the yarn cannot be cleaned well, which has certain shortcomings. In order to solve the above problems, an efficient winding and wrinkle-proof twisting device and method for composite polyester yarn are proposed.
发明内容Summary of the invention
为了克服上述现有技术的不足,本发明提供复合涤纶纱线的高效收卷防褶皱揉捻设备及方法,将纱线的揉捻和加捻设备集成化设计,提高纱线的加工效率,且在此过程中,提高对纱线表面短绒杂质的清理效果。In order to overcome the deficiencies of the above-mentioned prior art, the present invention provides a high-efficiency winding and wrinkle-proof twisting device and method for composite polyester yarn, which integrates the twisting and twisting equipment of the yarn to improve the processing efficiency of the yarn, and in the process, improves the cleaning effect of short lint impurities on the surface of the yarn.
为实现以上目的,本发明通过以下技术方案予以实现:复合涤纶纱线的高效收卷防褶皱揉捻设备,包括机体和固定设在机体顶部的工作台,还包括转动设置在工作台顶部用于改变纱线传输方向的牵引罗拉和设置在工作台顶部用于收卷纱线的收卷机构,工作台的顶部且位于牵引罗拉的底部设置有用于加捻纱线的加捻机构,加捻机构包括;To achieve the above objectives, the present invention is implemented through the following technical solutions: a highly efficient winding and wrinkle-proof twisting device for composite polyester yarn, comprising a machine body and a workbench fixedly arranged on the top of the machine body, and also comprising a traction roller rotatably arranged on the top of the workbench for changing the yarn transmission direction and a winding mechanism arranged on the top of the workbench for winding the yarn, a twisting mechanism for twisting the yarn is arranged on the top of the workbench and at the bottom of the traction roller, and the twisting mechanism comprises;
安装壳,固定设于工作台的顶部,安装壳的底部固定设有转动件,转动件的内壁转动设有加捻盘,加捻盘的顶部开设有环形阵列排布的加捻孔,安装壳的顶部设置有用于引导纱线穿过加捻孔的引导组件,所述引导组件包括;The mounting shell is fixedly mounted on the top of the workbench, a rotating member is fixedly mounted on the bottom of the mounting shell, a twisting disk is rotatably mounted on the inner wall of the rotating member, twisting holes arranged in a circular array are opened on the top of the twisting disk, and a guide assembly for guiding the yarn to pass through the twisting holes is arranged on the top of the mounting shell, and the guide assembly includes;
引导盘,固定设于安装壳的顶部,且位于牵引罗拉的底部,引导盘与加捻盘同轴设置,引导盘的顶部开设有环形阵列排布的引导孔,引导孔的内壁均设置有用于对纱线表面杂质进行清理的清理组件,清理组件包括;The guide disc is fixedly arranged on the top of the mounting shell and located at the bottom of the traction roller. The guide disc is coaxially arranged with the twisting disc. The top of the guide disc is provided with guide holes arranged in a circular array. The inner walls of the guide holes are provided with cleaning components for cleaning impurities on the surface of the yarn. The cleaning components include:
弹簧,呈环形阵列固定设于引导孔的内壁,弹簧远离引导孔的一端固定设有套管,纱线从套管的内壁穿过,用于使套管引导纱线的同时,在弹簧的作用下与纱线弹性接触,所述工作台的顶部设置有用于对清理组件清理的杂质进行收集的收集组件。The springs are fixed on the inner wall of the guide hole in a circular array, and a sleeve is fixed on one end of the spring away from the guide hole. The yarn passes through the inner wall of the sleeve. The sleeve is used to guide the yarn and elastically contact the yarn under the action of the spring. A collecting component is provided on the top of the workbench for collecting impurities cleaned by the cleaning component.
进一步,所述加捻机构还包括;Furthermore, the twisting mechanism further comprises:
第一伺服电机,固定设于安装壳的底部,第一伺服电机的输出轴与加捻盘传动连接,用于带动加捻盘转动,从而对纱线进行加捻,安装壳的内壁转动设有相互啮合的齿轮,其中一个齿轮通过联轴器与第一伺服电机的输出轴固定连接,加捻盘的外壁且位于转动件的顶部固定套设有与另一齿轮啮合的齿圈。The first servo motor is fixedly arranged at the bottom of the mounting shell. The output shaft of the first servo motor is transmission-connected with the twisting disk to drive the twisting disk to rotate, thereby twisting the yarn. The inner wall of the mounting shell is provided with gears meshing with each other, one of which is fixedly connected to the output shaft of the first servo motor through a coupling. The outer wall of the twisting disk and the top fixed sleeve of the rotating part are provided with a gear ring meshing with another gear.
进一步,所述收集组件包括;Further, the collection component includes:
弧形导气板,固定设于工作台的顶部,且位于引导盘的背面,弧形导气板的内部设置有空腔,弧形导气板的凹面处开设有矩形阵列排布且与空腔连通的导气孔;The arc-shaped air guide plate is fixedly arranged on the top of the workbench and located on the back of the guide plate. A cavity is arranged inside the arc-shaped air guide plate. The concave surface of the arc-shaped air guide plate is provided with air guide holes arranged in a rectangular array and connected to the cavity.
吸风机,固定设于工作台的顶部,且位于弧形导气板的背面,吸风机的进气端固定设有延伸至弧形导气板空腔内的进气管,用于吸取清理组件清理的杂质,吸风机的排气端固定设有排气管。The suction fan is fixed on the top of the workbench and located on the back of the arc-shaped air guide plate. The air inlet end of the suction fan is fixedly provided with an air inlet pipe extending into the cavity of the arc-shaped air guide plate for sucking impurities cleaned by the cleaning component. The exhaust end of the suction fan is fixedly provided with an exhaust pipe.
进一步,所述收集组件还包括;Furthermore, the collection component also includes:
水箱,设置于机体的背面,用于储放水,所述排气管的排气端延伸至水箱内水的液面下,用于将吸风机吸取的气体排至水中过滤,水箱的顶部内壁且位于水的液面上固定设有延伸至引导盘正面的导气管,导气管的排气端固定设有喷嘴,用于将经水过滤的潮湿气体经喷嘴喷至引导盘底部。A water tank is arranged on the back of the machine body and is used to store water. The exhaust end of the exhaust pipe extends below the liquid level of the water in the water tank and is used to discharge the gas sucked by the suction fan into the water for filtration. An air guide pipe extending to the front of the guide plate is fixedly arranged on the top inner wall of the water tank and located above the liquid level of the water. A nozzle is fixedly arranged at the exhaust end of the air guide pipe for spraying the humid gas filtered by the water to the bottom of the guide plate through the nozzle.
进一步,所述收卷机构包括;Further, the winding mechanism comprises:
放置台,转动设置于工作台的顶部,放置台的顶部设置有用于固定纱线收卷筒的夹持组件;A placing table is rotatably arranged on the top of the workbench, and a clamping assembly for fixing the yarn winding drum is arranged on the top of the placing table;
导纱组件,设置于工作台的顶部,且与放置台联动设置,导纱组件包括;The yarn guide assembly is arranged on the top of the workbench and is linked with the placement table. The yarn guide assembly includes:
壳体,固定设于工作台的顶部,壳体的内壁套设有用于在壳体内竖直移动的活塞块,活塞块的侧壁固定设有延伸至壳体外的连接件,连接件位于壳体外的一侧固定设有导环,壳体靠近放置台的一侧开设有用于供连接件随活塞块竖直移动的通槽,活塞块的底部铰接有延伸至机体内的连接杆,连接杆位于机体内的一端套设有曲轴,机体的顶部内壁固定设有防护壳,防护壳的内部留有供曲轴转动的空间,机体和工作台的底部均开设有套设连接杆的安装孔。The shell is fixed on the top of the workbench, and the inner wall of the shell is sleeved with a piston block for vertical movement in the shell, and the side wall of the piston block is fixedly provided with a connecting piece extending outside the shell, and a guide ring is fixedly provided on the side of the connecting piece outside the shell, and a through groove for the connecting piece to move vertically with the piston block is provided on the side of the shell close to the placement table, and the bottom of the piston block is hinged with a connecting rod extending into the body, and one end of the connecting rod located in the body is sleeved with a crankshaft, and a protective shell is fixedly provided on the top inner wall of the body, and space for the crankshaft to rotate is reserved inside the protective shell, and mounting holes for sleeved connecting rods are provided at the bottom of the body and the workbench.
进一步,所述收卷机构还包括;Furthermore, the winding mechanism also includes:
第二伺服电机,固定设于防护壳内,第二伺服电机的输出轴通过联轴器与曲轴的一端固定连接,曲轴的另一端通过联轴器固定设有第一转杆,第一转杆与曲轴同轴设置,所述放置台的底部固定设有延伸至防护壳内的第二转杆,第二转杆和第一转杆通过锥齿轮传动连接,曲轴、第一转杆和第二转杆均与机体的顶部内壁转动连接。The second servo motor is fixed in the protective shell, the output shaft of the second servo motor is fixedly connected to one end of the crankshaft through a coupling, the other end of the crankshaft is fixedly provided with a first rotating rod through a coupling, the first rotating rod and the crankshaft are coaxially arranged, the bottom of the placing table is fixedly provided with a second rotating rod extending into the protective shell, the second rotating rod and the first rotating rod are connected through a bevel gear transmission, and the crankshaft, the first rotating rod and the second rotating rod are all rotatably connected to the top inner wall of the body.
进一步,所述夹持组件包括;Further, the clamping assembly comprises:
夹持筒,固定设于放置台的顶部,夹持筒的顶部转动连接有延伸至夹持筒内的螺纹杆,螺纹杆位于夹持筒内的一端侧壁螺纹连接有螺纹管,螺纹管的外壁固定设有环形阵列排布的第一锲型块;A clamping cylinder is fixedly arranged on the top of the placing table, the top of the clamping cylinder is rotatably connected with a threaded rod extending into the clamping cylinder, a side wall of one end of the threaded rod located in the clamping cylinder is threadedly connected with a threaded tube, and the outer wall of the threaded tube is fixedly provided with a first wedge-shaped block arranged in a circular array;
底座,固定设于夹持筒的内壁下端,底座的顶部滑动连接有呈环形阵列排布的第二锲型块,且与第一锲型块相适配,第一锲型块和第二锲型块相互靠近的一侧滑动连接,底座的底部套设有延伸至底座顶部的导杆,导杆的顶部与螺纹管的底部固定连接,用于对螺纹管的转动进行限位,夹持筒的外壁开设有套设第二锲型块的滑动通槽,第二锲型块的外侧呈弧形设计。The base is fixed on the lower end of the inner wall of the clamping cylinder. The top of the base is slidably connected with a second wedge block arranged in a circular array and adapted to the first wedge block. The first wedge block and the second wedge block are slidably connected on one side close to each other. The bottom of the base is sleeved with a guide rod extending to the top of the base. The top of the guide rod is fixedly connected to the bottom of the threaded tube for limiting the rotation of the threaded tube. The outer wall of the clamping cylinder is provided with a sliding groove for sleeve-mounting the second wedge block. The outer side of the second wedge block is designed in an arc shape.
进一步,所述工作台的顶部固定设有第一安装架,第一安装架靠近牵引罗拉的一侧固定设有第二安装架,且牵引罗拉与第二安装架转动连接,第一安装架的内侧两侧均转动设有传输罗拉,传输罗拉的传输高度与牵引罗拉的牵引传输高度一致,工作台的顶部且位于第一安装架的内侧固定设有用于储放处理剂的箱体,箱体的内壁转动设有用于在箱体内输送纱线的传输辊,传输辊呈三角状设置,第二安装架的内侧设置有用于烘干纱线的加热组件,加热组件包括;Furthermore, a first mounting frame is fixedly provided on the top of the workbench, a second mounting frame is fixedly provided on one side of the first mounting frame close to the traction roller, and the traction roller is rotatably connected to the second mounting frame, transmission rollers are rotatably provided on both sides of the inner side of the first mounting frame, and the transmission height of the transmission roller is consistent with the traction transmission height of the traction roller, a box for storing the treatment agent is fixedly provided on the top of the workbench and on the inner side of the first mounting frame, a transmission roller for conveying the yarn in the box is rotatably provided on the inner wall of the box, and the transmission roller is arranged in a triangular shape, and a heating component for drying the yarn is arranged on the inner side of the second mounting frame, and the heating component includes;
加热框体,固定与第二安装架的内侧,且加热框体的底部内壁呈倾斜状设置,加热框体的内部固定设有电加热盘管,加热框体的内腔与牵引罗拉和传输罗拉的传输高度水平;The heating frame is fixed to the inner side of the second mounting frame, and the bottom inner wall of the heating frame is arranged in an inclined shape. An electric heating coil is fixed inside the heating frame, and the inner cavity of the heating frame is level with the transmission height of the traction roller and the transmission roller;
导流板,固定设于加热框体靠近传输罗拉的一侧底部,且另一侧延伸至箱体内,导流板的顶部呈内凹形设计,且导流板呈倾斜状设计。The guide plate is fixedly arranged at the bottom of one side of the heating frame body close to the transmission roller, and the other side extends into the box body. The top of the guide plate is designed to be concave, and the guide plate is designed to be inclined.
复合涤纶纱线的高效收卷防褶皱揉捻设备的操作方法,采用复合涤纶纱线的高效收卷防褶皱揉捻设备,该方法包括以下步骤;The operating method of the high-efficiency winding and wrinkle-proof twisting device for composite polyester yarns adopts the high-efficiency winding and wrinkle-proof twisting device for composite polyester yarns, and the method comprises the following steps:
S1:在牵引罗拉的牵引下,使纱线经一侧的传输罗拉输送至箱体内,并经箱体内的传输辊使纱线与箱体内的处理剂接触浸入,进行揉捻,揉捻后,经另一侧的传输罗拉进入加热组件加热烘干,随即,经牵引罗拉将纱线向下传输;S1: Under the traction of the traction roller, the yarn is transported into the box through the transmission roller on one side, and the yarn is contacted and immersed in the treatment agent in the box through the transmission roller in the box, and is kneaded. After kneading, the yarn enters the heating component through the transmission roller on the other side for heating and drying, and then the yarn is transported downward through the traction roller;
S2:向下传输的纱线经清理组件和加捻机构缠绕在收卷机构上,在收卷机构的牵引下,并在引导组件的引导作用下使加捻机构对揉捻完成的纱线进行加捻,加捻后的纱线通过收卷机构进行收卷;S2: The yarn transmitted downward is wound on the winding mechanism through the cleaning component and the twisting mechanism. Under the traction of the winding mechanism and the guidance of the guide component, the twisting mechanism twists the twisted yarn, and the twisted yarn is wound through the winding mechanism;
S3:在加捻和收卷的过程中,通过收集组件对清理组件清理的杂质进行收集。S3: During the twisting and winding process, the impurities cleaned by the cleaning component are collected by the collecting component.
进一步,所述收卷机构的收卷速度小于牵引罗拉的牵引传输速度。Furthermore, the winding speed of the winding mechanism is lower than the traction transmission speed of the traction roller.
本发明提供了复合涤纶纱线的高效收卷防褶皱揉捻设备及方法。与现有技术相比具备以下有益效果:The present invention provides a highly efficient winding and wrinkle-proof twisting device and method for composite polyester yarn. Compared with the prior art, it has the following beneficial effects:
1、本发明通过将对纱线进行揉捻和加捻的设备集成在机台上,且通过牵引罗拉改变纱线的传输方向,并使收卷机构的收卷速度小于牵引罗拉的牵引传输速度,使纱线经牵引罗拉向下传输时,纱线在牵引罗拉和放置台这段相对自然下落,并通过引导组件的对纱线进行引导,使纱线在不影响牵引罗拉传输的同时穿过加捻组件的加捻孔,便于加捻机构对纱线进行加捻,从而在揉捻后对纱线进行加捻,提高加工效率,且在引导组件内设置清理组件,对纱线表面的短绒等杂质进行清理,便于后续纺织使用。1. The present invention integrates the equipment for kneading and twisting the yarn on the machine platform, changes the transmission direction of the yarn through the traction roller, and makes the winding speed of the winding mechanism lower than the traction transmission speed of the traction roller, so that when the yarn is transmitted downward through the traction roller, the yarn falls relatively naturally in the section between the traction roller and the placement table, and guides the yarn through the guide component so that the yarn passes through the twisting hole of the twisting component without affecting the transmission of the traction roller, which is convenient for the twisting mechanism to twist the yarn, thereby twisting the yarn after kneading, thereby improving the processing efficiency, and a cleaning component is arranged in the guide component to clean impurities such as short fluff on the surface of the yarn, which is convenient for subsequent textile use.
2、本发明通过导纱组件的导环上下往复移动,从而使收卷筒在转动时纱线均匀缠绕在收卷筒上,且对加捻后的纱线进行引导,有效减少褶皱,且通过使收卷纱线的收卷筒和导环同步移动,便于使纱线上下往复移动的速度与收卷速度协同,提高收卷效果的同时,有效防止产生褶皱。2. The present invention enables the guide ring of the yarn guide assembly to reciprocate up and down, so that the yarn is evenly wound on the winding drum when it rotates, and the twisted yarn is guided to effectively reduce wrinkles. By making the winding drum and the guide ring of the wound yarn move synchronously, the speed of the yarn's reciprocating up and down movement is coordinated with the winding speed, thereby improving the winding effect and effectively preventing the formation of wrinkles.
3、本发明通过清理组件使纱线的不断加捻过程中,与套管的内壁摩擦,从而将纱线表面的短绒等杂质清理掉,且通过弹簧使对套管进行弹性支撑,给纱线和套筒留有一定的缓冲空间,避免损伤纱线,提高清理效果,并通过收集组件对清理掉落的杂质进行收集和过滤,且采用通入水中的方式进行过滤,便于过滤的同时对过滤后的气体进行加湿,将过滤后的加湿气体排至引导盘附近,加湿气体与加捻的纱线接触,减少短绒等杂质的产生,提高加捻效果的同时有效减少褶皱,且加湿的气体传输至引导盘附近后再通过吸风机吸取,以此循环,避免较多的加湿气体滞留在引导盘附近而导致纱线潮湿,提高实际使用效果。3. The present invention uses a cleaning component to make the yarn rub against the inner wall of the sleeve during the continuous twisting process, thereby cleaning out impurities such as short fibers on the surface of the yarn, and uses a spring to elastically support the sleeve, leaving a certain buffer space for the yarn and the sleeve to avoid damaging the yarn and improve the cleaning effect. The impurities that have been cleaned and dropped are collected and filtered by a collecting component, and the filtration is carried out by passing it into water, which facilitates the filtration and humidifies the filtered gas at the same time, and discharges the filtered humidified gas to the vicinity of the guide disk. The humidified gas contacts the twisted yarn to reduce the generation of impurities such as short fibers, improves the twisting effect, and effectively reduces wrinkles. The humidified gas is transmitted to the vicinity of the guide disk and then sucked by a suction fan for circulation, thereby avoiding more humidified gas from being retained near the guide disk and causing the yarn to become wet, thereby improving the actual use effect.
4、本发明通过使传输辊呈三角状设计,使纱线在箱体内沿多个方向传输,从而使纱线的底部和顶部与传输辊接触挤压,便于箱体内的处理剂等浸入纱线内,提高揉捻效果。4. The present invention makes the transmission roller triangular in shape, so that the yarn is transmitted in multiple directions in the box, so that the bottom and top of the yarn are in contact and squeezed with the transmission roller, which makes it easier for the treatment agent in the box to penetrate into the yarn and improve the twisting effect.
5、本发明通过加热组件对纱线进行烘干,且纱线在经传输罗拉进入加热框体内时,经传输罗拉可对纱线在传输的过程中进行挤压,使纱线内的部分处理剂挤出,提高后续烘干的效率,并且挤出的处理剂和加热框体内加热流出的处理剂经导流板再次流至箱体内,避免造成处理剂的浪费。5. The present invention dries the yarn through a heating component, and when the yarn enters the heating frame through the transmission roller, the transmission roller can squeeze the yarn during the transmission process, so that part of the treatment agent in the yarn is squeezed out, thereby improving the efficiency of subsequent drying, and the extruded treatment agent and the treatment agent heated and flowing out of the heating frame flow into the box again through the guide plate, avoiding waste of the treatment agent.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明适用于复合涤纶纱线的高效收卷防褶皱揉捻设备的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a high-efficiency winding and wrinkle-proof twisting device for composite polyester yarns according to the present invention;
图2为本发明的机体结构示意图;FIG2 is a schematic diagram of the structure of the machine body of the present invention;
图3为本发明的收卷机构、引导组件、清理组件、收集组件和加捻机构结构示意图;FIG3 is a schematic diagram of the structures of the winding mechanism, the guiding assembly, the cleaning assembly, the collecting assembly and the twisting mechanism of the present invention;
图4为本发明的加捻机构、清理组件和引导组件结构示意图;FIG4 is a schematic diagram of the twisting mechanism, cleaning assembly and guiding assembly of the present invention;
图5为本发明的加捻机构结构示意图;Fig. 5 is a schematic diagram of the twisting mechanism structure of the present invention;
图6为本发明的引导组件和清理组件结构示意图;FIG6 is a schematic diagram of the structure of the guide assembly and the cleaning assembly of the present invention;
图7为本发明的收卷机构结构示意图;FIG7 is a schematic structural diagram of a winding mechanism of the present invention;
图8为本发明的导纱组件结构示意图;Fig. 8 is a schematic diagram of the structure of a yarn guide assembly of the present invention;
图9为本发明的夹持组件结构示意图;FIG9 is a schematic diagram of the structure of the clamping assembly of the present invention;
图10为本发明的收集组件结构示意图;FIG10 is a schematic diagram of the structure of a collection assembly of the present invention;
图11为本发明的加热组件、传输罗拉、牵引罗拉、第一安装架、第二安装架和箱体结构示意图;FIG11 is a schematic diagram of the heating assembly, the transmission roller, the traction roller, the first mounting frame, the second mounting frame and the box structure of the present invention;
图12为本发明的箱体和加热框体剖视结构示意图。FIG. 12 is a schematic diagram of the cross-sectional structure of the box body and the heating frame body of the present invention.
上述附图中涉及的附图标记:1、机体;2、工作台;3、收卷机构;4、收集组件;5、加捻机构;6、引导组件;7、清理组件;8、牵引罗拉;9、第二安装架;10、加热组件;11、传输罗拉;12、箱体;13、第一安装架;14、传输辊;The reference numerals involved in the above drawings are: 1, machine body; 2, workbench; 3, winding mechanism; 4, collecting assembly; 5, twisting mechanism; 6, guiding assembly; 7, cleaning assembly; 8, traction roller; 9, second mounting frame; 10, heating assembly; 11, transmission roller; 12, box; 13, first mounting frame; 14, transmission roller;
31、放置台;32、夹持组件;33、导纱组件;34、第二伺服电机;35、第一转杆;36、第二转杆;31. Placement table; 32. Clamping assembly; 33. Yarn guide assembly; 34. Second servo motor; 35. First rotating rod; 36. Second rotating rod;
321、螺纹杆;322、第一锲型块;323、第二锲型块;324、底座;325、导杆;326、夹持筒;321, threaded rod; 322, first wedge block; 323, second wedge block; 324, base; 325, guide rod; 326, clamping tube;
331、连接杆;332、曲轴;333、壳体;334、导环;335、连接件;336、活塞块;331, connecting rod; 332, crankshaft; 333, housing; 334, guide ring; 335, connecting piece; 336, piston block;
41、水箱;42、导气管;43、排气管;44、吸风机;45、进气管;46、弧形导气板;47、喷嘴;41. water tank; 42. air guide pipe; 43. exhaust pipe; 44. suction fan; 45. air intake pipe; 46. arc-shaped air guide plate; 47. nozzle;
51、第一伺服电机;52、安装壳;53、加捻孔;54、加捻盘;55、转动件;51. first servo motor; 52. mounting housing; 53. twisting hole; 54. twisting disk; 55. rotating member;
61、引导盘; 62、引导孔;61. guide plate; 62. guide hole;
71、套管; 72、弹簧;71. casing; 72. spring;
1001、加热框体;1003、电加热盘管;1004、导流板。1001. Heating frame; 1003. Electric heating coil; 1004. Guide plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例一;请参阅图1、图2、图11和图12,复合涤纶纱线的高效收卷防褶皱揉捻设备,包括机体1和固定设在机体1顶部的工作台2,还包括转动设置在工作台2顶部用于改变纱线传输方向的牵引罗拉8和设置在工作台2顶部用于收卷纱线的收卷机构3,工作台2的顶部且位于牵引罗拉8的底部设置有用于加捻纱线的加捻机构5,工作台2的顶部固定设有第一安装架13,第一安装架13靠近牵引罗拉8的一侧固定设有第二安装架9,且牵引罗拉8与第二安装架9转动连接,第一安装架13的内侧两侧均转动设有传输罗拉11,传输罗拉11的传输高度与牵引罗拉8的牵引传输高度一致,工作台2的顶部且位于第一安装架13的内侧固定设有用于储放处理剂的箱体12,箱体12的内壁转动设有用于在箱体12内输送纱线的传输辊14,传输辊14呈三角状设置,第二安装架9的内侧设置有用于烘干纱线的加热组件10。Embodiment 1; please refer to Figures 1, 2, 11 and 12, a high-efficiency winding and wrinkle-proof twisting device for composite polyester yarn, including a machine body 1 and a workbench 2 fixedly arranged on the top of the machine body 1, and also including a traction roller 8 rotatably arranged on the top of the workbench 2 for changing the yarn transmission direction and a winding mechanism 3 arranged on the top of the workbench 2 for winding the yarn, a twisting mechanism 5 for twisting the yarn is arranged on the top of the workbench 2 and located at the bottom of the traction roller 8, a first mounting frame 13 is fixedly arranged on the top of the workbench 2, and the first mounting frame 13 is close to one side of the traction roller 8. A second mounting frame 9 is fixedly provided, and the traction roller 8 is rotatably connected to the second mounting frame 9. Transmission rollers 11 are rotatably provided on both sides of the inner side of the first mounting frame 13. The transmission height of the transmission roller 11 is consistent with the traction transmission height of the traction roller 8. A box 12 for storing the treatment agent is fixedly provided on the top of the workbench 2 and located on the inner side of the first mounting frame 13. A transmission roller 14 for conveying the yarn in the box 12 is rotatably provided on the inner wall of the box 12. The transmission roller 14 is arranged in a triangular shape. A heating component 10 for drying the yarn is arranged on the inner side of the second mounting frame 9.
在具体实施时,在牵引罗拉8的牵引下,使纱线经一侧的传输罗拉11输送至箱体12内,并经箱体12内的传输辊14使纱线与箱体12内的处理剂接触浸入,进行揉捻,通过传输辊14呈三角状设计,使纱线在箱体12内沿多个方向传输,从而使纱线的底部和顶部与传输辊14接触挤压,便于箱体12内的处理剂等浸入纱线内,提高揉捻效果。During specific implementation, under the traction of the traction roller 8, the yarn is transported to the box 12 through the transmission roller 11 on one side, and the yarn is contacted and immersed in the treatment agent in the box 12 through the transmission roller 14 in the box 12 for kneading. The transmission roller 14 is designed to be triangular, so that the yarn is transmitted in multiple directions in the box 12, so that the bottom and top of the yarn are contacted and squeezed with the transmission roller 14, which facilitates the treatment agent in the box 12 to be immersed in the yarn, thereby improving the kneading effect.
请参阅图12,加热组件10包括;Please refer to FIG. 12 , the heating assembly 10 includes;
加热框体1001,固定与第二安装架9的内侧,且加热框体1001的底部内壁呈倾斜状设置,加热框体1001的内部固定设有电加热盘管1003,加热框体1001的内腔与牵引罗拉8和传输罗拉11的传输高度水平;The heating frame 1001 is fixed to the inner side of the second mounting frame 9, and the bottom inner wall of the heating frame 1001 is arranged in an inclined shape. The electric heating coil 1003 is fixed inside the heating frame 1001, and the inner cavity of the heating frame 1001 is level with the transmission height of the traction roller 8 and the transmission roller 11;
导流板1004,固定设于加热框体1001靠近传输罗拉11的一侧底部,且另一侧延伸至箱体12内,导流板1004的顶部呈内凹形设计,且导流板1004呈倾斜状设计。The guide plate 1004 is fixedly arranged at the bottom of one side of the heating frame 1001 close to the transmission roller 11, and the other side extends into the box body 12. The top of the guide plate 1004 is designed to be concave, and the guide plate 1004 is designed to be inclined.
在具体实施时,纱线经传输罗拉11传输至加热框体1001内,通过电加热丝进行加热烘干,即完成揉捻,纱线在经传输罗拉11进入加热框体1001内时,经传输罗拉11可对纱线在传输的过程中进行挤压,使纱线内的部分处理剂挤出,提高后续烘干的效率,且挤出的处理剂和加热框体1001内加热流出的处理剂经导流板1004再次流至箱体12内,避免造成处理剂的浪费。In a specific implementation, the yarn is transmitted to the heating frame 1001 via the transmission roller 11, and is heated and dried by the electric heating wire, i.e., the twisting is completed. When the yarn enters the heating frame 1001 via the transmission roller 11, the transmission roller 11 can squeeze the yarn during the transmission process, so that part of the treatment agent in the yarn is squeezed out, thereby improving the efficiency of subsequent drying, and the extruded treatment agent and the treatment agent heated and flowing out of the heating frame 1001 flow back to the box 12 via the guide plate 1004, thereby avoiding waste of the treatment agent.
请参阅图3、图4和图6,引导组件6包括;Please refer to Figures 3, 4 and 6, the guide assembly 6 includes;
引导盘61,固定设于安装壳52的顶部,且位于牵引罗拉8的底部,引导盘61与加捻盘54同轴设置,引导盘61的顶部开设有环形阵列排布的引导孔62,引导孔62的内壁均设置有用于对纱线表面杂质进行清理的清理组件7。The guide disk 61 is fixed on the top of the mounting shell 52 and is located at the bottom of the traction roller 8. The guide disk 61 is coaxially arranged with the twisting disk 54. The top of the guide disk 61 is provided with guide holes 62 arranged in a circular array. The inner walls of the guide holes 62 are provided with cleaning components 7 for cleaning impurities on the surface of the yarn.
在具体实施时,通过牵引罗拉8将纱线向下传输,并使收卷速度小于牵引罗拉8的传输速度,使纱线在牵引罗拉8和放置台31这段相对自然下落,便于在揉捻后通过加捻机构5对纱线进行加捻,从而使纱线揉捻后即对纱线进行加捻并收卷,提高加工效率,且通过将纱线穿过引导盘61内的清理组件7,便于将纱线分开穿过加捻盘54内的加捻孔53内,便于后续进行加捻,In specific implementation, the yarn is transmitted downward by the traction roller 8, and the winding speed is made lower than the transmission speed of the traction roller 8, so that the yarn falls relatively naturally in the section between the traction roller 8 and the placement table 31, which is convenient for twisting the yarn through the twisting mechanism 5 after kneading, so that the yarn is twisted and wound after kneading, thereby improving the processing efficiency, and by passing the yarn through the cleaning component 7 in the guide disk 61, it is convenient to separate the yarn and pass it through the twisting hole 53 in the twisting disk 54, so as to facilitate subsequent twisting.
请参阅图3、图4和图5,加捻机构5包括;Please refer to Figures 3, 4 and 5, the twisting mechanism 5 includes;
安装壳52,固定设于工作台2的顶部,安装壳52的底部固定设有转动件55,转动件55的内壁转动设有加捻盘54,加捻盘54的顶部开设有环形阵列排布的加捻孔53,安装壳52的顶部设置有用于引导纱线穿过加捻孔53的引导组件6。The mounting shell 52 is fixed on the top of the workbench 2, and a rotating member 55 is fixedly provided at the bottom of the mounting shell 52. A twisting disk 54 is rotatably provided on the inner wall of the rotating member 55. The top of the twisting disk 54 is provided with twisting holes 53 arranged in a circular array, and a guiding component 6 for guiding the yarn to pass through the twisting holes 53 is provided on the top of the mounting shell 52.
加捻机构5还包括;The twisting mechanism 5 also includes:
第一伺服电机51,固定设于安装壳52的底部,第一伺服电机51的输出轴与加捻盘54传动连接,用于带动加捻盘54转动,从而对纱线进行加捻,安装壳52的内壁转动设有相互啮合的齿轮,其中一个齿轮通过联轴器与第一伺服电机51的输出轴固定连接,加捻盘54的外壁且位于转动件55的顶部固定套设有与另一齿轮啮合的齿圈。The first servo motor 51 is fixedly arranged at the bottom of the mounting shell 52, and the output shaft of the first servo motor 51 is transmission-connected with the twisting disk 54, so as to drive the twisting disk 54 to rotate, so as to twist the yarn. The inner wall of the mounting shell 52 is provided with gears meshing with each other, one of which is fixedly connected with the output shaft of the first servo motor 51 through a coupling, and the outer wall of the twisting disk 54 and the top of the rotating member 55 are fixedly provided with a gear ring meshing with another gear.
在具体实施时,启动第一伺服电机51,第一伺服电机51的输出轴通过齿轮带动齿圈和加捻盘54转动,从而使加捻孔53内的多跟纱线进行加捻。In a specific implementation, the first servo motor 51 is started, and the output shaft of the first servo motor 51 drives the gear ring and the twisting disk 54 to rotate through the gear, so that the multiple yarns in the twisting hole 53 are twisted.
请参阅图3、图7和图8,收卷机构3包括;Please refer to Figures 3, 7 and 8, the winding mechanism 3 includes:
放置台31,转动设置于工作台2的顶部,放置台31的顶部设置有用于固定纱线收卷筒的夹持组件32;A placing table 31 is rotatably disposed on the top of the workbench 2, and a clamping assembly 32 for fixing the yarn winding drum is disposed on the top of the placing table 31;
导纱组件33,设置于工作台2的顶部,且与放置台31联动设置,导纱组件33包括;The yarn guide assembly 33 is arranged on the top of the workbench 2 and is arranged in linkage with the placement table 31. The yarn guide assembly 33 includes:
壳体333,固定设于工作台2的顶部,壳体333的内壁套设有用于在壳体333内竖直移动的活塞块336,活塞块336的侧壁固定设有延伸至壳体333外的连接件335,连接件335位于壳体333外的一侧固定设有导环334,壳体333靠近放置台31的一侧开设有用于供连接件335随活塞块336竖直移动的通槽,活塞块336的底部铰接有延伸至机体1内的连接杆331,连接杆331位于机体1内的一端套设有曲轴332,机体1的顶部内壁固定设有防护壳,防护壳的内部留有供曲轴332转动的空间,机体1和工作台2的底部均开设有套设连接杆331的安装孔。The shell 333 is fixed on the top of the workbench 2. The inner wall of the shell 333 is sleeved with a piston block 336 for vertical movement in the shell 333. The side wall of the piston block 336 is fixedly provided with a connecting piece 335 extending to the outside of the shell 333. A guide ring 334 is fixedly provided on the side of the connecting piece 335 located outside the shell 333. A through groove for the connecting piece 335 to move vertically with the piston block 336 is provided on the side of the shell 333 close to the placement table 31. A connecting rod 331 extending into the body 1 is hinged at the bottom of the piston block 336. A crankshaft 332 is sleeved on one end of the connecting rod 331 located in the body 1. A protective shell is fixedly provided on the top inner wall of the body 1. A space for the crankshaft 332 to rotate is reserved inside the protective shell. Mounting holes for sleeved connecting rod 331 are provided at the bottom of the body 1 and the workbench 2.
收卷机构3还包括;The winding mechanism 3 also includes:
第二伺服电机34,固定设于防护壳内,第二伺服电机34的输出轴通过联轴器与曲轴332的一端固定连接,曲轴332的另一端通过联轴器固定设有第一转杆35,第一转杆35与曲轴332同轴设置,放置台31的底部固定设有延伸至防护壳内的第二转杆36,第二转杆36和第一转杆35通过锥齿轮传动连接,曲轴332、第一转杆35和第二转杆36均与机体1的顶部内壁转动连接。The second servo motor 34 is fixed in the protective shell, and the output shaft of the second servo motor 34 is fixedly connected to one end of the crankshaft 332 through a coupling. The other end of the crankshaft 332 is fixedly provided with a first rotating rod 35 through a coupling. The first rotating rod 35 is coaxially arranged with the crankshaft 332. The bottom of the placement table 31 is fixedly provided with a second rotating rod 36 extending into the protective shell. The second rotating rod 36 and the first rotating rod 35 are connected by bevel gear transmission. The crankshaft 332, the first rotating rod 35 and the second rotating rod 36 are all rotatably connected to the top inner wall of the body 1.
请参阅图9,夹持组件32包括;Please refer to FIG. 9 , the clamping assembly 32 includes;
夹持筒326,固定设于放置台31的顶部,夹持筒326的顶部转动连接有延伸至夹持筒326内的螺纹杆321,螺纹杆321位于夹持筒326内的一端侧壁螺纹连接有螺纹管,螺纹管的外壁固定设有环形阵列排布的第一锲型块322;The clamping cylinder 326 is fixedly arranged on the top of the placing platform 31. The top of the clamping cylinder 326 is rotatably connected with a threaded rod 321 extending into the clamping cylinder 326. The side wall of one end of the threaded rod 321 located in the clamping cylinder 326 is threadedly connected with a threaded tube. The outer wall of the threaded tube is fixedly provided with a first wedge block 322 arranged in a circular array.
底座324,固定设于夹持筒326的内壁下端,底座324的顶部滑动连接有呈环形阵列排布的第二锲型块323,且与第一锲型块322相适配,第一锲型块322和第二锲型块323相互靠近的一侧滑动连接,底座324的底部套设有延伸至底座324顶部的导杆325,导杆325的顶部与螺纹管的底部固定连接,用于对螺纹管的转动进行限位,夹持筒326的外壁开设有套设第二锲型块323的滑动通槽,第二锲型块323的外侧呈弧形设计。The base 324 is fixed on the lower end of the inner wall of the clamping tube 326. The top of the base 324 is slidably connected with the second wedge blocks 323 arranged in a circular array and adapted to the first wedge blocks 322. The first wedge blocks 322 and the second wedge blocks 323 are slidably connected on the side close to each other. The bottom of the base 324 is sleeved with a guide rod 325 extending to the top of the base 324. The top of the guide rod 325 is fixedly connected to the bottom of the threaded tube for limiting the rotation of the threaded tube. The outer wall of the clamping tube 326 is provided with a sliding groove for sleeve-mounting the second wedge block 323. The outer side of the second wedge block 323 is designed in an arc shape.
在具体实施时,将收卷纱线的收卷筒套设在夹持筒326的外壁,随即,转动螺纹杆321,螺纹杆321带动螺纹管和第一锲型块322在导杆325的限位下移动,从而挤压第二锲型块323向夹持筒326外移动,从而从收卷筒的内壁对其进行固定,固定完成收卷筒后,将纱线缠绕在收卷筒上,随即启动第二伺服电机34,第二伺服电机34的输出轴通过联轴器带动曲轴332转动,曲轴332转动的同时带动活塞块336沿壳体333的内壁往复移动,从而带动连接件335和导环334往复移动,从而使收卷筒在转动时纱线均匀缠绕在收卷筒上,且对加捻后的纱线进行引导,有效减少褶皱。In the specific implementation, the winding drum for winding the yarn is sleeved on the outer wall of the clamping cylinder 326, and then the threaded rod 321 is rotated, and the threaded rod 321 drives the threaded tube and the first wedge block 322 to move under the limit of the guide rod 325, thereby squeezing the second wedge block 323 to move outside the clamping cylinder 326, thereby fixing it from the inner wall of the winding drum. After the winding drum is fixed, the yarn is wound on the winding drum, and then the second servo motor 34 is started. The output shaft of the second servo motor 34 drives the crankshaft 332 to rotate through the coupling. When the crankshaft 332 rotates, it drives the piston block 336 to reciprocate along the inner wall of the shell 333, thereby driving the connecting piece 335 and the guide ring 334 to reciprocate, so that the yarn is evenly wound on the winding drum when the winding drum rotates, and the twisted yarn is guided to effectively reduce wrinkles.
第二伺服电机34带动曲轴332转动时,通过联轴器带动第一转杆35转动,由于第一转杆35和曲轴332同轴设置,保证其转动的稳定性,第一转杆35通过锥齿轮带动第二转杆36和放置台31转动,从而带动夹持组件32和收卷筒转动,便于对纱线进行收卷,通过使收卷筒和导环334同步移动,便于使纱线上下往复移动的速度与收卷速度协同,提高收卷效果的同时,有效防止产生褶皱。When the second servo motor 34 drives the crankshaft 332 to rotate, it drives the first rotating rod 35 to rotate through the coupling. Since the first rotating rod 35 and the crankshaft 332 are coaxially arranged, the stability of their rotation is guaranteed. The first rotating rod 35 drives the second rotating rod 36 and the placement table 31 to rotate through the bevel gear, thereby driving the clamping assembly 32 and the winding drum to rotate, which is convenient for winding up the yarn. By making the winding drum and the guide ring 334 move synchronously, the speed of the yarn reciprocating up and down is coordinated with the winding speed, which improves the winding effect and effectively prevents the formation of wrinkles.
实施例二;请参阅图4和图6,本实施例相比于实施例一的区别技术方案在于,清理组件7包括;Embodiment 2: Please refer to FIG. 4 and FIG. 6 . The difference between this embodiment and the embodiment 1 is that the cleaning component 7 includes:
弹簧72,呈环形阵列固定设于引导孔62的内壁,弹簧72远离引导孔62的一端固定设有套管71,纱线从套管71的内壁穿过,用于使套管71引导纱线的同时,在弹簧72的作用下与纱线弹性接触,工作台2的顶部设置有用于对清理组件7清理的杂质进行收集的收集组件4。The spring 72 is fixedly arranged in a circular array on the inner wall of the guide hole 62. A sleeve 71 is fixedly arranged at one end of the spring 72 away from the guide hole 62. The yarn passes through the inner wall of the sleeve 71. The sleeve 71 is used to guide the yarn while elastically contacting the yarn under the action of the spring 72. A collecting component 4 is provided on the top of the workbench 2 for collecting impurities cleaned by the cleaning component 7.
在具体实施时,由于加捻组件在加捻的过程中使纱线混合,从而使纱线在引导盘61内与套管71的内壁接触,从而在纱线的不断加捻过程中,与套管71的内壁摩擦,从而将纱线表面的短绒等杂质清理掉,且通过弹簧72使对套管71进行弹性支撑,给纱线和套筒留有一定的缓冲空间,避免损伤纱线,提高清理效果。In specific implementation, since the twisting component mixes the yarn during the twisting process, the yarn contacts the inner wall of the sleeve 71 in the guide disk 61, and then rubs against the inner wall of the sleeve 71 during the continuous twisting of the yarn, thereby cleaning away impurities such as short fluff on the surface of the yarn. The sleeve 71 is elastically supported by the spring 72, leaving a certain buffer space for the yarn and the sleeve to avoid damage to the yarn and improve the cleaning effect.
请参阅图10,收集组件4包括;Please refer to Figure 10, the collecting component 4 includes;
弧形导气板46,固定设于工作台2的顶部,且位于引导盘61的背面,弧形导气板46的内部设置有空腔,弧形导气板46的凹面处开设有矩形阵列排布且与空腔连通的导气孔;The arc-shaped air guide plate 46 is fixedly arranged on the top of the workbench 2 and is located on the back of the guide plate 61. A cavity is arranged inside the arc-shaped air guide plate 46. The concave surface of the arc-shaped air guide plate 46 is provided with air guide holes arranged in a rectangular array and connected to the cavity.
吸风机44,固定设于工作台2的顶部,且位于弧形导气板46的背面,吸风机44的进气端固定设有延伸至弧形导气板46空腔内的进气管45,用于吸取清理组件7清理的杂质,吸风机44的排气端固定设有排气管43。The suction fan 44 is fixedly arranged on the top of the workbench 2 and is located on the back side of the arc-shaped air guide plate 46. The air inlet end of the suction fan 44 is fixedly provided with an air inlet pipe 45 extending into the cavity of the arc-shaped air guide plate 46 for sucking impurities cleaned by the cleaning component 7. The exhaust end of the suction fan 44 is fixedly provided with an exhaust pipe 43.
收集组件4还包括;The collection component 4 also includes:
水箱41,设置于机体1的背面,用于储放水,排气管43的排气端延伸至水箱41内水的液面下,用于将吸风机44吸取的气体排至水中过滤,水箱41的顶部内壁且位于水的液面上固定设有延伸至引导盘61正面的导气管42,导气管42的排气端固定设有喷嘴47,用于将经水过滤的潮湿气体经喷嘴47喷至引导盘61底部。The water tank 41 is arranged on the back side of the machine body 1 for storing water. The exhaust end of the exhaust pipe 43 extends below the liquid level of the water in the water tank 41 for discharging the gas sucked by the suction fan 44 into the water for filtration. An air guide pipe 42 extending to the front side of the guide plate 61 is fixedly arranged on the top inner wall of the water tank 41 and located above the liquid level of the water. A nozzle 47 is fixedly arranged at the exhaust end of the air guide pipe 42 for spraying the humid gas filtered by the water to the bottom of the guide plate 61 through the nozzle 47.
在具体实施时,启动吸风机44,通过吸风机44的进气端产生吸力,将清理组件7清理的杂质经弧形导气板46和进气管45吸入吸风机44内,并经吸风机44的排气端和排气管43排至水箱41内,由于排气管43的排气端延伸至水箱41内水的液面下,从而通过水对气体中的杂质进行过滤,且由于气体持续进入箱体12内,使气体经导气管42和喷嘴47排至引导盘61附近,由于气体与水接触,从而导致气体具有一定的湿度,从而使加湿气体与加捻的纱线接触,减少短绒等杂质的产生,提高加捻效果的同时有效减少褶皱,且加湿的气体传输至引导盘61附近后再通过吸风机44吸取,以此循环,避免较多的加湿气体滞留在引导盘61附近而导致纱线潮湿,提高实际使用效果。During the specific implementation, the suction fan 44 is started, and suction is generated through the air inlet end of the suction fan 44, so that the impurities cleaned by the cleaning component 7 are sucked into the suction fan 44 through the arc-shaped air guide plate 46 and the air inlet pipe 45, and discharged into the water tank 41 through the exhaust end of the suction fan 44 and the exhaust pipe 43. Since the exhaust end of the exhaust pipe 43 extends below the liquid level of the water in the water tank 41, the impurities in the gas are filtered by the water, and since the gas continues to enter the box body 12, the gas is discharged to the vicinity of the guide plate 61 through the air guide pipe 42 and the nozzle 47. Since the gas contacts with the water, the gas has a certain humidity, so that the humidified gas contacts with the twisted yarn, reducing the generation of impurities such as short fluff, improving the twisting effect and effectively reducing wrinkles, and the humidified gas is transmitted to the vicinity of the guide plate 61 and then sucked by the suction fan 44, so as to circulate, thereby avoiding more humidified gas from being retained near the guide plate 61 and causing the yarn to wet, thereby improving the actual use effect.
复合涤纶纱线的高效收卷防褶皱揉捻设备的操作方法,采用复合涤纶纱线的高效收卷防褶皱揉捻设备,该方法包括以下步骤;The operating method of the high-efficiency winding and wrinkle-proof twisting device for composite polyester yarns adopts the high-efficiency winding and wrinkle-proof twisting device for composite polyester yarns, and the method comprises the following steps:
S1:在牵引罗拉8的牵引下,使纱线经一侧的传输罗拉11输送至箱体12内,并经箱体12内的传输辊14使纱线与箱体12内的处理剂接触浸入,进行揉捻,通过传输辊14呈三角状设计,使纱线在箱体12内沿多个方向传输,从而使纱线的底部和顶部与传输辊14接触挤压,便于箱体12内的处理剂等浸入纱线内,提高揉捻效果,揉捻后,经另一侧的传输罗拉11进入加热组件10的加热框体1001内,并通过电加热丝进行加热烘干,即完成揉捻,纱线在经传输罗拉11进入加热框体1001内时,经传输罗拉11可对纱线在传输的过程中进行挤压,使纱线内的部分处理剂挤出,提高后续烘干的效率,且挤出的处理剂和加热框体1001内加热流出的处理剂经导流板1004再次流至箱体12内,避免造成处理剂的浪费,随即,经牵引罗拉8将纱线向下传输,通过牵引罗拉8改变纱线的传输方向,便于后续进行加捻;S1: Under the traction of the traction roller 8, the yarn is transported to the box 12 through the transmission roller 11 on one side, and the yarn is contacted and immersed in the treatment agent in the box 12 through the transmission roller 14 in the box 12 for kneading. The transmission roller 14 is designed in a triangular shape, so that the yarn is transmitted in multiple directions in the box 12, so that the bottom and top of the yarn are contacted and squeezed with the transmission roller 14, which is convenient for the treatment agent in the box 12 to be immersed in the yarn, thereby improving the kneading effect. After kneading, the yarn enters the heating frame 1001 of the heating component 10 through the transmission roller 11 on the other side, and The yarn is heated and dried by the electric heating wire, that is, the twisting is completed. When the yarn enters the heating frame 1001 through the transmission roller 11, the transmission roller 11 can squeeze the yarn during the transmission process, so that part of the treatment agent in the yarn is squeezed out, thereby improving the efficiency of subsequent drying, and the extruded treatment agent and the treatment agent heated and flowing out of the heating frame 1001 flow into the box 12 again through the guide plate 1004, thereby avoiding the waste of the treatment agent. Then, the yarn is transmitted downward through the traction roller 8, and the transmission direction of the yarn is changed by the traction roller 8, which is convenient for subsequent twisting;
S2:向下传输的纱线经清理组件7和加捻机构5缠绕在收卷机构3上,在收卷机构3的牵引下,并在引导组件6的引导作用下使加捻机构5对揉捻完成的纱线进行加捻,加捻后的纱线通过收卷机构3进行收卷,将收卷纱线的收卷筒通过夹持组件32固定在夹持筒326的外壁,将经牵引罗拉8向下传输的纱线经套管71内、加捻孔53和导环334并缠绕在收卷筒上,通过引导组件6对纱线进行引导,便于牵引罗拉8传输的同时,便于加捻机构5进行加捻,且由于加捻机构5在加捻时,使纱线聚集,方便引导组件6内的清理组件7对纱线表面的杂质进行清理,在收卷过程中,通过使导纱组件33与固定纱线收卷筒的夹持组件32和放置台31同步运动,便于根据收卷的速度对导纱的速度协同,有效减少纱线收卷时的褶皱;S2: The yarn transmitted downward is wound on the winding mechanism 3 through the cleaning component 7 and the twisting mechanism 5. Under the traction of the winding mechanism 3 and the guiding action of the guide component 6, the twisting mechanism 5 twists the twisted yarn, and the twisted yarn is wound through the winding mechanism 3. The winding drum of the wound yarn is fixed to the outer wall of the clamping drum 326 through the clamping component 32. The yarn transmitted downward through the traction roller 8 is passed through the sleeve 71, the twisting hole 53 and the guide ring 334 and wound on the winding drum. The yarn is guided by the guide component 6, which is convenient for the traction roller 8 to transmit and the twisting mechanism 5 to twist. Since the twisting mechanism 5 gathers the yarn when twisting, it is convenient for the cleaning component 7 in the guide component 6 to clean the impurities on the surface of the yarn. During the winding process, the yarn guide component 33 is synchronized with the clamping component 32 and the placement table 31 for fixing the yarn winding drum, so that the speed of the yarn guide is coordinated according to the winding speed, which effectively reduces the wrinkles when the yarn is wound.
S3:在加捻和收卷的过程中,通过收集组件4对清理组件7清理的杂质进行收集,将收集的杂质经水过滤后再经导气管42排出,由于吸风机44吸取的气体与接触后较为潮湿,将潮湿气体经喷嘴47输送至引导盘61附近,有效减少加捻过程中的短绒等杂质,并且潮湿气体经吸风机44再次吸取,避免大量潮湿气体滞留在引导盘61附近,避免造成纱线过于潮湿,便于实际使用。S3: During the twisting and winding process, the impurities cleaned by the cleaning component 7 are collected by the collecting component 4, and the collected impurities are filtered with water and then discharged through the air guide duct 42. Since the gas sucked by the suction fan 44 is relatively humid after contact with the yarn, the humid gas is transported to the vicinity of the guide disk 61 through the nozzle 47, which effectively reduces impurities such as short fibers in the twisting process, and the humid gas is sucked again by the suction fan 44 to avoid a large amount of humid gas from being retained near the guide disk 61, thereby avoiding causing the yarn to be too wet, which is convenient for practical use.
收卷机构3的收卷速度小于牵引罗拉8的牵引传输速度,使纱线经牵引罗拉8向下传输时,纱线在牵引罗拉8和放置台31这段相对自然下落,便于加捻机构5对纱线进行加捻。The winding speed of the winding mechanism 3 is lower than the traction transmission speed of the traction roller 8, so that when the yarn is transmitted downward through the traction roller 8, the yarn falls relatively naturally between the traction roller 8 and the placement table 31, which is convenient for the twisting mechanism 5 to twist the yarn.
本发明的第一伺服电机51、第二伺服电机34和吸风机44等电子器件均通过导线与外接电源和控制器连接,以便于实际控制使用。The electronic components such as the first servo motor 51, the second servo motor 34 and the suction fan 44 of the present invention are all connected to an external power source and a controller through wires to facilitate actual control and use.
同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119859866A (en) * | 2025-03-25 | 2025-04-22 | 福建金源纺织有限公司 | Adjustable device of spinning frame draft multiple |
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| CN218344886U (en) * | 2022-07-13 | 2023-01-20 | 合肥海佳化工有限公司 | Preparation device of polytetrafluoroethylene sealing material |
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| CN119859866A (en) * | 2025-03-25 | 2025-04-22 | 福建金源纺织有限公司 | Adjustable device of spinning frame draft multiple |
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Application publication date: 20240409 |