CN117840304A - A casting punching equipment - Google Patents
A casting punching equipment Download PDFInfo
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- CN117840304A CN117840304A CN202211620365.5A CN202211620365A CN117840304A CN 117840304 A CN117840304 A CN 117840304A CN 202211620365 A CN202211620365 A CN 202211620365A CN 117840304 A CN117840304 A CN 117840304A
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- Prior art keywords
- module
- punching
- data
- casting
- dust collection
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Cutting Devices (AREA)
Abstract
The invention discloses casting punching equipment, which comprises an underframe and a control board, wherein an operation table is arranged on the underframe, a punching module is arranged on one side of the operation table, a sliding rail is arranged below the punching module, the back surface of the control board is hinged with one side of the operation table, a dust collection assembly is arranged on the underframe, an air cylinder is arranged on the right side of the sliding rail, a push rod is fixed at the output end of the punching module, an upper punching head is fixedly connected to the bottom surface of the push rod, a lower punching head is arranged below the upper punching head, a sliding seat is connected to the inner part of the sliding rail in a sliding manner, a casting is placed on the upper surface of the sliding seat, the casting is positioned below the upper punching head, a cleaning assembly is arranged on the left side of the top surface of the sliding rail, and the dust collection assembly comprises a scrap box, a dust collector and a dust collection pipe.
Description
Technical Field
The invention relates to the technical field of stamping, in particular to casting punching equipment.
Background
The casting is a metal molding object obtained by various casting methods, namely, smelted liquid metal is poured into a casting mould prepared in advance by pouring, injection, suction or other casting methods, after cooling and subsequent processing means such as polishing, the obtained object with a certain shape, size and performance is assembled by needed devices after the casting is processed, and a punching process is needed to be carried out on the surface of the casting before the assembly is carried out, so that the assembly is convenient.
Disclosure of Invention
The invention aims to provide casting punching equipment, so as to solve the problems in the prior art.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a foundry goods equipment of punching a hole, includes chassis and control panel, be provided with the operation panel on the chassis, one side of operation panel is provided with the module of punching a hole, the below of module of punching a hole is provided with the slide rail, the control panel back articulates with one side of operation panel mutually, the chassis is provided with dust absorption subassembly, the slide rail right side is provided with the cylinder, the output of module of punching a hole is fixed with the push rod, push rod bottom surface fixedly connected with goes up the punching head, the below of going up the punching head is provided with down the punching head, the inside sliding connection of slide rail has the sliding seat, the foundry goods has been placed to the upper surface of sliding seat, the foundry goods is located punching head below, the top surface left side of slide rail is provided with clean subassembly, dust absorption subassembly includes sweeps case, dust catcher and dust absorption pipe, sweeps case and dust catcher inside piping connection, dust absorption pipe one end is connected with the dust catcher, the dust absorption pipe other end is connected with the sliding seat inside, a set of dust absorption mouth has been seted up towards one side of punching head down, the inside of sliding seat has set of dust absorption mouth, the inside the sliding seat has the signal sensor to pierce through the air duct, a set of sliding seat is close to one side of the output, a sliding seat is fixed to the control panel.
The invention further discloses that the output end of the air cylinder is fixedly connected with a piston rod, and the left end of the piston rod is right opposite to the lower end of the right side of the sliding seat.
The invention further discloses that the middle outer surface of the punching module is fixedly provided with the cover shell through bolts, the inside of the cover shell is provided with the clamping assembly, the clamping assembly comprises a group of second push rods, the group of second push rods are respectively fixed on the opposite side surfaces of the inside of the cover shell, the output end of each second push rod is fixedly provided with a pressing plate, the bottom surface of each pressing plate is provided with a cushion block, and the bottom surface of each cushion block is provided with anti-skid patterns.
The invention further discloses that the middle of the lower punching head is of a hollow structure, a chute is arranged below the lower punching head, and a through groove plate is arranged below the chute.
The invention further discloses that the bottom of the through groove plate is in a through groove shape, penetrates through the inside of the operation table and is communicated with the inside of the scrap box.
The cleaning assembly comprises a second support plate, the second support plate is fixed on a sliding seat through bolts, the front end of the second support plate is fixedly connected with a side plate, the upper end and the lower end of the side plate are fixedly connected with supporting plates, sliding grooves are formed in the upper surface and the lower surface of the supporting plates, sliding blocks are connected in the sliding grooves in a sliding mode, rollers are arranged between the sliding blocks, a layer of cleaning cloth is wrapped on the surface of each roller, and a pressure sensing spring is fixedly connected to one side surface of each sliding block.
The invention further discloses a punching control system, which comprises an operation module, a monitoring module and a processing module, wherein the operation module comprises a clamping module, a punching module, a pushing module and a dust collection module, the monitoring module comprises an air flow detection module, a roller detection module and a data acquisition module, the processing module comprises a scrap jump judgment module, a data adjustment module and an instruction recovery module, the operation module is used for controlling related components to carry out a punching process of castings and a corresponding scrap removal process, the monitoring module is used for carrying out scrap detection in the punching process so as to prevent external scrap from accumulating, the punching effect is reduced, and the processing module is in signal connection with the monitoring module and is used for receiving detection data, carrying out scrap jump degree judgment in the punching process and carrying out adjustment of the operation process according to the judgment data.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the dust collection control system, the airflow pressure sensor, the dust collection port, the dust collection channel and the dust collector are adopted, so that dust collection treatment on the jump scraps generated in the punching process is realized, meanwhile, under the action of the airflow pressure sensor, the jump scraps blocking condition inside the sliding seat is judged to obtain corresponding blocking grades, and corresponding treatment procedures are carried out according to the blocking grades, so that the blocking possibility of the dust collection channel is reduced, the dust collection assembly is enabled to effectively realize dust collection treatment on the jump scraps, and further, the possibility that the jump scraps adhere to the punch or the surface of a casting is reduced, and the punching quality of the casting is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of an operator station of the present invention;
FIG. 3 is an enlarged schematic view of area A of FIG. 2 in accordance with the present invention;
FIG. 4 is a schematic front view of the clamping assembly of the present invention;
FIG. 5 is a schematic rear view of the clamping assembly of the present invention;
FIG. 6 is a schematic view of a sliding seat in semi-section according to the present invention;
FIG. 7 is a schematic view of a cleaning assembly of the present invention;
FIG. 8 is a schematic diagram of signal connections of a punch control system;
in the figure: 1. a punching module; 2. an operation table; 3. a cylinder; 4. a housing; 5. a chassis; 6. a control board; 7. a dust collection pipe; 8. a first support plate; 9. a scrap box; 10. a dust collector; 11. a slide rail; 12. a push rod; 13. an upper punch; 14. a sliding seat; 15. a cleaning assembly; 16. a pressing plate; 17. a cushion block; 18. a first push rod; 19. a gas flow pressure sensor; 20. a second push rod; 21. a grooved plate; 22. a lower punch; 23. a chute; 24. a second support plate; 25. a roller; 26. a slide block; 27. a pressure-sensitive spring; 28. a side plate; 29. a support plate; 30. a dust collection port.
Detailed Description
The technical scheme of the present invention is further described in non-limiting detail below with reference to the preferred embodiments and the accompanying drawings. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, the present invention provides the following technical solutions: the utility model provides a foundry goods equipment of punching a hole, including chassis 5, the top of chassis 5 is fixed with operation panel 2, one side of operation panel 2 is provided with punching a hole module 1, the below of punching a hole module 1 is provided with slide rail 11, slide rail 11 bolt fastening is in the top surface of operation panel 2, one side of operation panel 2 is provided with control panel 6, the back of control panel 6 articulates there is first bull stick, the other end of first bull stick articulates there is the second bull stick, the other end of second bull stick articulates with one side of chassis 5, be provided with dust absorption subassembly in the chassis 5, slide rail 11's right side is provided with first extension board 8, first extension board 8 and operation panel 2 fixed connection, one side surface bolt fastening of slide rail 11 is provided with cylinder 3, the output fixedly connected with piston rod of cylinder 3, the inside pipe connection of cylinder 3 has the air delivery pump, the air delivery pump is not shown in the figure.
The punching module 1 can be composed of a pneumatic cylinder, an air pump or a hydraulic cylinder and a liquid pump, the output end of the punching module is fixedly connected with a push rod 12, the bottom surface of the push rod 12 is fixedly connected with an upper punching head 13, the inside of the sliding rail 11 is slidably connected with a sliding seat 14, a casting is placed on the upper surface of the sliding seat 14 and positioned below the upper punching head 13, the left end of a piston rod is right to the right lower end of the sliding seat 14, a cleaning assembly 15 is arranged on the left side of the top surface of the sliding rail 11, and the cleaning assembly 15 is used for carrying out a chip removing procedure of the sliding seat 14 on one side surface of a punching procedure.
The middle outer surface of the punching module 1 is fixedly provided with the housing 4 through bolts, the housing 4 can be made of transparent materials and used for shielding scraps from jumping out and causing injury to human bodies, the clamping assembly is arranged in the housing 4 and comprises a group of second push rods 20, the group of second push rods 20 are respectively fixed on the surface of one opposite side of the interior of the housing 4, the output end of each second push rod 20 is fixedly provided with a pressing plate 16, the bottom surface of each pressing plate 16 is connected with a cushion block 17 through an adhesive, the bottom surface of each cushion block 17 is provided with anti-skidding patterns, the bottom surface of each cushion block 17 is in contact with a casting, and a clamping procedure is carried out on the casting.
The lower punch 22 is arranged below the upper punch 13, the middle of the lower punch 22 is of a hollow structure, a supporting block is fixed below the lower punch 22, a chute 23 is fixedly connected below the supporting block, a through groove plate 21 is arranged below the chute 23, the bottom end of the lower punch 22 penetrates through the inside of the supporting block, and the bottom of the through groove plate 21 can be in a bottom sealing shape or a through groove shape.
The dust collection assembly comprises a scrap box 9, the bottom of the scrap box 9 is in sliding connection with the bottom of the underframe 5, a handle is arranged on one side of the scrap box 9, manual pulling is facilitated, a dust collection machine 10 is connected to one side pipeline of the scrap box 9, an external power supply is connected to the inside of the dust collection machine 10, a dust collection pipe 7 is connected to one side pipeline of the dust collection machine 10 outwards, the dust collection pipe 7 is made of telescopic materials, the other end of the dust collection pipe 7 is fixedly connected to the inside of a sliding seat 14, a group of dust collection openings 30 are formed in one side surface of the sliding seat 14, facing the lower punching head 22, of the sliding seat 14, a group of first push rods 18 are fixed on one side surface of the sliding seat 14, far away from the lower punching head 22, output ends of the first push rods 18 penetrate through the inside of the sliding seat 14, dust collection channels are formed in the inside of the sliding seat 14, the outer ends of the dust collection channels are communicated with the dust collection pipe 7, two sides of the dust collection channels are respectively connected with the dust collection openings 30 and the output ends of the first push rods 18, and the output ends of the first push rods 18 correspond to the setting positions of the dust collection openings 30 one by one.
The dust collection pipe 7 is fixedly provided with an airflow pressure sensor 19 at one end close to the sliding seat 14, and the airflow pressure sensor 19 can detect the airflow pressure generated by dust collection airflow in real time.
When the bottom of the through groove plate 21 is in a through groove shape, the through groove plate 21 penetrates through the inside of the operation table 2 and vertically leads to the inside of the scrap box 9, so that the scrap produced by punching can be conveniently and directly discharged into the inside of the scrap box 9.
The cleaning assembly 15 comprises a second support plate 24, the second support plate 24 is fixed on the sliding seat 14 through bolts, the front end of the second support plate 24 is fixedly connected with a side plate 28, the upper end and the lower end of the side plate 28 are fixedly connected with a supporting plate 29, sliding grooves are formed in the upper surface and the lower surface of the supporting plate 29, sliding blocks 26 are slidably connected in the sliding grooves, rotating shafts are arranged between the sliding blocks 26, the connecting positions of the rotating shafts and the sliding blocks 26 are in bearing connection, idler wheels 25 are fixed on the outer surfaces of the rotating shafts, a layer of cleaning cloth is coated on the surfaces of the idler wheels 25, a chip removing process is carried out on the surfaces of the sliding seat 14 in the way, and pressure sensing springs 27 are fixedly connected on one side surfaces of the sliding blocks 26.
The casting punching equipment further comprises a punching control system, the punching control system is electrically connected with the control board 6, the punching control system comprises an operation module, a monitoring module and a processing module, the operation module comprises a clamping module, a punching module, a pushing module and a dust collection module, the monitoring module comprises an airflow detection module, a roller detection module and a data acquisition module, and the processing module comprises a scrap jump judging module, a data adjusting module and an instruction recovery module;
the operation module is used for controlling related components to perform a punching process of the castings and a corresponding scrap removing process, the monitoring module is used for detecting scraps in the punching process so as to prevent the accumulation of the scraps outside and reduce the punching effect, and the processing module is in signal connection with the monitoring module and is used for receiving detection data, judging the scrap jumping degree in the punching process and adjusting the operation process according to the judgment data;
the clamping module is in signal connection with the clamping assembly, the hole distance is set in advance at the control panel 6 manually, the up-down telescopic frequency of the second push rod 20 is controlled according to the hole distance, the second push rod 20 is in a stretching state and drives the pressing plate 16 and the cushion block 17 to position and clamp castings during punching, the punching module controls the operation of the punching module to be started and stopped and the punching speed, the pushing module is in signal connection with the air cylinder 3, the pushing procedure of the sliding seat 14 is carried out according to the set hole distance, the lower punching head 22 and the upper punching head 13 are aligned with the punching position before the punching procedure is carried out, the dust collection module is in signal connection with the dust collector 10 and is used for controlling the dust collector 10 to collect jump scraps generated in the punching procedure, the air flow detection module is in signal connection with the air flow pressure sensor 19 and is used for receiving pressure signals of air flow in real time and transmitting the pressure signals to the data collection module, the roller detection module is in signal connection with the pressure sensing spring 27 and is used for receiving pressure data received by the pressure sensing spring 27 and transmitting the data of the pressure signals to the data collection module, the data regulation module is in signal connection with the dust collection module and the first jump 18 and is used for carrying out the processing of the jump scraps, the instruction recovery module is used for monitoring detected in the data collection module, and the initial operation state is restored when the data is normally collected in the initial operation state.
The operation method of the punching control system is as follows:
s1: the casting is placed on the sliding seat 14 in advance, uniform punching is carried out on the same horizontal line on the surface of the casting, the hole pitch, the punching depth and the punching speed data are input at the control board 6, the operation module is started, the clamping module controls the second push rod 20 to position and clamp the casting, the initial position of the casting just aims the upper punch and the lower punch at the first punching position, and the punching module sets the punching speedPunching the lower casting while the dust suction module controls the start of the dust suction machine 10 to set the power +.>During operation, the jump scraps generated in the stamping process enter the dust collection pipe 7 through the dust collection port 30 and the dust collection channel, and then enter the waste scraps box 9 through the dust collector 10, so that the jump scraps are collected;
s2: when the punching module controls the upper punching head 13 to punch, punching waste on the casting enters the through groove plate 21 through the inside of the lower punching head 22, and if the bottom of the through groove plate 21 is in a through groove shape, the waste directly enters the inside of the scrap box 9;
s3: when the first punching process is finished, the clamping module controls the output end of the second push rod 20 to drive the pressing plate 16 to move upwards, the pushing module controls the output end of the air cylinder 3 to push the sliding seat 14 to move, the next punching position is made to move between the upper punching head 13 and the lower punching head 22, and the punching process is repeated to punch the castings.
S4: in the punching process, the airflow detection module detects the airflow pressure in the dust collection pipe 7 through the airflow pressure sensor 19 and transmits pressure data to the data acquisition module, and the scrap jump judging module judges whether a blockage situation occurs in the dust collection channel through the change of the airflow in the dust collection pipe 7;
s5: when the punching process on one side of the casting is finished, the pushing module controls the piston rod of the air cylinder 3 to continuously push the sliding seat 14 to move leftwards, when the sliding seat 14 moves and passes through the cleaning assembly 15, the cleaning assembly 15 cleans scraps adhered to the side wall of the sliding seat 14, meanwhile, in the cleaning process, the roller detection module acquires pressure data detected by the pressure sensing spring 27 and transmits the pressure data to the scraps jumping judgment module through the data acquisition module, and the scraps jumping judgment module judges the quantity of adhered scraps on the surface of the sliding seat 14 through the pressure data of the pressure sensing spring 27;
s6: the data adjusting module acquires the blocking condition data in the dust collection channel and the sweeps adhering quantity data on the surface of the sliding seat 14, so that relevant punching instructions are executed to reduce the influence of the sweeps in the punching process on the processing quality of the workpiece;
s7: when the air flow detection module and the roller detection module detect that the pressure data are recovered to be normal, the execution instruction of the data adjustment module is stopped, and the initial punching process data are recovered.
The specific detection steps of S4 are as follows:
s41: when the cleaner 10 is at a set powerWhen the first punching process is not performed, the dust collection process is normally performed in the dust collection channel, and the air flow detection module acquires the internal air flow pressure value +.>The air flow detection module marks the air flow pressure value detected in real time as +.>And establishes the air flow ratio coefficient +.>,Manually preset by the scrap jump judging moduleIs the normal dust-collecting pressure range value in the dust-collecting channel, wherein +.>And->As a default limit, manually settable and modifiable at the control panel 6;
s42: when the dust suction opening 30 or the dust suction passage is partially blocked or is under negative pressure, the air pressure will exceed the normal dust suction pressure range, and the air flow detection module obtains the air flow ratio in real time during punchingAnd transmits it to the scrap-skipping judging module, the scrap-skipping judging module pair +.>Classifying air flow blocking conditions;
s43: specifically classified as whenOr->In the case of the above, the level I clogging degree is setOr->Setting a class II blockage degree, wherein the blockage condition in the dust collection channel represented by the class II blockage degree is more serious than the class I blockage degree;
s44: and after the scrap jump judging module acquires the blockage grade data, the blockage grade data is transmitted to the data adjusting module.
The specific detection steps of S5 are as follows:
s51: during punching, part of the scraps will adhere to the side wall of the sliding seat 14, when the roller 25 on the cleaning assembly 15 rotates and uses the cleaning cloth to clean the scraps on the side wall of the sliding seat 14, the side wall of the sliding seat 14 applies a thrust force to the roller 25 towards the side plate 28 when the roller 25 rotates, and the roller 25 drives the sliding block 26 to slide towards the side plate 28 under the action of the thrust force, when the scraps do not adhere to the side wall of the sliding seat 14, the pressures applied by the two groups of pressure sensing springs 27 are averaged and recorded as initial extrusion pressure values;
S52: when the punching process on one side of the casting is finished, the pushing module controls the sliding seat 14 to increase the pressure value received by the pressure sensing springs 27 when the scraps adhered to the side wall of the sliding seat 14 pass through the cleaning assembly, and the roller detection module takes the maximum pressure value received by the two groups of pressure sensing springs 27 as a real-time extrusion pressure value in the rotating cleaning process of the rollers 25, and records as;
S53: the data acquisition module acquires an initial extrusion pressure valueAnd real-time extrusion pressure value->And transmits the waste scraps to a scrap-skipping judging module, and the scrap-skipping judging module judges the quantity of the adhered scraps on the surface of the sliding seat 14 according to the ratio of the waste scraps to the sliding seatThe ratio of the two is->,Wherein->;
S54: when data judgment is performed, preset is performedWhen the pressure-sensitive spring 27 bears a pressure value which is 2 times that of the initial extrusion force, the range of the normal adhesion scrap-jumping amount of the side wall of the sliding seat 14 is identified as the I-level adhesion degree; when->Grade II adhesion degree; wherein->For default values, modifications may be made, and in addition, the cleaning cloth is manually chipped or replaced after each cleaning of the cleaning assembly 15 to prevent subsequent detection of the side wall of the slide 14.
The specific adjustment instruction of S6 is as follows:
s61: during the whole row punching process of the casting surface, if the data adjusting module obtains the result of the I-level blocking degree, the data adjusting module indicates that partial blocking condition occurs inside, the data adjusting module transmits a rate increasing instruction to the dust collecting module, the output power of the dust collector 10 is increased, the output power increasing value can be preset by manpower at the control panel 6, and then the air flow in the dust collecting channel is increased, wherein in S41The range is unchanged, and the internal air flow pressure value acquired by the air flow detection module is +.>The value of the air flow pressure detected in real time is recorded as +.>,Is a multiple of the output of the cleaner 10, thereby not affecting the subsequent detection of the air flow ratio coefficient, when +.>When the normal dust suction pressure range value is restored, the instruction restoring module restores the power of the dust suction machine 10 to +.>Thereby realizing the current-saving effect;
s62: when the whole row punching process of the surface of the casting is performed, if the data adjusting module obtains the result of the II-level blocking degree, the data adjusting module indicates that the internal blocking is serious, the data adjusting module controls the first push rod 18 to start, the output end of the first push rod 18 stretches out and dredges the dust collection opening and the dust collection channel, although part of the jump scraps are withdrawn from the dust collection opening, the internal dredging speed of the dust collection channel is accelerated, and when the data adjusting module is used for controlling the first push rod 18 to startWhen the normal dust collection pressure range value is restored, the first push rod 18 is restored to the initial state;
s63: when the whole row punching process is finished and the cleaning assembly 15 performs the cleaning process, the initially set punching speed is not modified when the data adjusting module obtains the I-level adhesion degree, and the initially set punching speed is maintained when the subsequent castings are punched;
s64: when the whole row of punching process is finished and the cleaning assembly 15 is finished and the data adjusting module obtains the grade II adhesion degree, the generated scrap jumping amount is higher, the punching speed is reduced in the whole punching process, and then the scrap jumping amount is reduced.
The first push rod 18 and the second push rod 20 are electric push plates and are externally connected with a power supply to ensure the normal operation of the mechanism.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Finally, it should be pointed out that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting. Although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified or some technical features may be equivalently replaced, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. Foundry goods equipment of punching a hole, including chassis (5) and control panel (6), be provided with operation panel (2) on chassis (5), one side of operation panel (2) is provided with punching a hole module (1), the below of punching a hole module (1) is provided with slide rail (11), the control panel (6) back articulates with one side of operation panel (2), its characterized in that mutually: the utility model discloses a dust collection device, including chassis (5), slide rail (11), dust collection assembly, dust collection tube (18) and a set of dust collection tube (18) is connected with the inside of slide seat (14), the foundry goods has been placed to the upper surface of slide seat (14), the foundry goods is located last punch head (13) below, the top surface left side of slide rail (11) is provided with clean subassembly (15), dust collection assembly includes sweeps case (9), dust catcher (10) and dust catcher (7), sweeps case (9) and dust catcher (10) inside piping connection, dust catcher (7) one end is connected with dust catcher (10), the other end of dust catcher (7) is connected with slide seat (14) inside, slide seat (14) is set up towards one side of lower punch (22) on the upper surface, a set of dust collection tube (14) is connected with dust catcher (14) inside piping connection, a set of dust catcher (14) is connected with dust catcher (18) outside the dust catcher (10) through the inside of push rod (18), the control board (6) is in signal connection with a punching control system, and an airflow pressure sensor (19) is fixedly arranged at one end of the dust collection pipe (7) close to the sliding seat (14).
2. A casting punching apparatus according to claim 1, wherein: the output end of the air cylinder (3) is fixedly connected with a piston rod, and the left end of the piston rod is right opposite to the lower end of the right side of the sliding seat (14).
3. A casting punching apparatus according to claim 1, wherein: the novel anti-skid punching device is characterized in that a housing (4) is fixed on the middle outer surface of the punching module (1) through bolts, a clamping assembly is arranged in the housing (4), the clamping assembly comprises a group of second push rods (20), the group of second push rods (20) are respectively fixed on one side surface opposite to the interior of the housing (4), a pressing plate (16) is fixed at the output end of the second push rods (20), a cushion block (17) is arranged on the bottom surface of the pressing plate (16), and anti-skid patterns are arranged on the bottom surface of the cushion block (17).
4. A casting punching apparatus according to claim 3, wherein: the middle of the lower stamping head (22) is of a hollow structure, a chute (23) is arranged below the lower stamping head (22), and a through groove plate (21) is arranged below the chute (23).
5. A casting punching apparatus according to claim 4, wherein: the bottom of the through groove plate (21) is in a through groove shape, penetrates through the inside of the operation table (2) and is led into the inside of the scrap box (9).
6. A casting punching apparatus according to claim 1 or 5, characterized in that: clean subassembly (15) are including second extension board (24), second extension board (24) bolt fastening is on sliding seat (14), the front end fixedly connected with curb plate (28) of second extension board (24), the equal fixedly connected with backup pad (29) of upper and lower end of curb plate (28), the spout has all been seted up to the upper and lower face of backup pad (29), the equal sliding connection in inside of spout has slider (26), be provided with gyro wheel (25) between slider (26), the surperficial cladding one deck cleaning cloth of gyro wheel (25), fixedly connected with pressure sensing spring (27) on the surface of one side of slider (26).
7. A casting punching apparatus according to claim 6, wherein: the punching control system comprises an operation module, a monitoring module and a processing module, wherein the operation module comprises a clamping module, a punching module, a pushing module and a dust collection module, the monitoring module comprises an airflow detection module, a roller detection module and a data acquisition module, the processing module comprises a scrap jump judging module, a data adjusting module and an instruction recovery module, the operation module is used for controlling related components to carry out a punching process of a casting and a corresponding scrap removal process, the monitoring module is used for carrying out scrap detection in the punching process so as to prevent external scrap accumulation, the punching effect is reduced, and the processing module is in signal connection with the monitoring module and is used for receiving detection data, carrying out scrap jump degree judgment in the punching process and carrying out adjustment of the operation process according to judgment data.
8. A casting punching apparatus according to claim 7, wherein: the operation method of the punching control system is as follows:
s1: the casting is placed on a sliding seat (14) in advance, relevant data is input at a control board (6), an operation module is started, a clamping module is used for positioning and clamping the casting, and a punching module is used for setting the punching speedPunching the lower casting while the dust collection module controls the dust collector (10) to set the power +.>Operating;
s2: when the punching module controls the upper punching head (13) to punch, punching waste on the casting enters the through groove plate (21) through the inside of the lower punching head (22) and directly enters the inside of the scrap box (9);
s3: when the first punching process is finished, the clamping module controls the pressing plate (16) to move upwards, the output end of the pushing module controls the air cylinder (3) to push the sliding seat (14) to move, and the next punching position is enabled to move between the upper punching head (13) and the lower punching head (22) to punch the castings;
s4: in the punching process, the airflow detection module detects the airflow pressure in the dust collection pipe (7) through the airflow pressure sensor (19), transmits pressure data to the data acquisition module, and the scrap jump judgment module judges whether the blockage situation occurs in the dust collection channel through the change of the airflow in the dust collection pipe (7) and classifies the blockage degree;
s5: when the punching process on one side of the casting is finished, the pushing module moves the sliding seat (14) and passes through the cleaning component (15), the cleaning component (15) cleans scraps adhered to the side wall of the sliding seat (14), meanwhile, in the cleaning process, the roller detection module acquires pressure data detected by the pressure sensing spring (27) and transmits the pressure data to the scraps jumping judgment module through the data acquisition module, and the scraps jumping judgment module judges the quantity of the scraps adhered to the surface of the sliding seat (14) through the pressure data of the pressure sensing spring (27) and classifies the adhesion degree;
s6: the data adjusting module acquires blocking condition data in the dust collection channel and scrap adhering quantity data on the surface of the sliding seat (14), so that relevant punching instructions are executed to reduce the influence of scrap jumping in the punching process on the processing quality of castings;
s7: when the air flow detection module and the roller detection module detect that the pressure data are recovered to be normal, the execution instruction of the data adjustment module is stopped, and the initial punching process data are recovered.
9. A casting punching apparatus according to claim 8, wherein: the specific steps of the S4 are as follows:
s41: the airflow detection module establishes an airflow ratio coefficientManually presetting a normal dust collection pressure range value in a dust collection channel;
s42: in the punching process, the airflow detection module acquires airflow ratio coefficients in real timeAnd transmits it to the scrap-skipping judging module, the scrap-skipping judging module pair +.>And grading the air flow blocking condition, and transmitting the blocking degree grade data to the data adjusting module after the dancing judging module acquires the blocking degree grade data.
10. A casting punching apparatus according to claim 8, wherein: the specific steps of the S5 are as follows:
s51: when no scraps jump is generated on the side surface of the sliding seat (14), the average value of the pressures born by the two groups of pressure sensing springs (27) is recorded and is recorded as an initial extrusion pressure value;
S52: when one side of the casting isWhen the punching process is finished, the roller detection module takes the maximum pressure value received by the two groups of pressure sensing springs (27) as a real-time extrusion pressure value in the rotating cleaning process of the roller (25), and records the maximum pressure value as;
S53: the data acquisition module acquires an initial extrusion pressure valueAnd real-time extrusion pressure value->Transmitting the waste scraps to a scrap-skipping judging module, and judging the quantity of the adhered waste scraps on the surface of the sliding seat (14) by the scrap-skipping judging module according to the ratio of the two, wherein the ratio of the two is ∈10>;
S54: when the chip jump judging module judges the data, the chip jump judging module judges the data according toThe values were graded for adhesion.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211620365.5A CN117840304A (en) | 2022-12-16 | 2022-12-16 | A casting punching equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211620365.5A CN117840304A (en) | 2022-12-16 | 2022-12-16 | A casting punching equipment |
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| CN117840304A true CN117840304A (en) | 2024-04-09 |
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| CN202211620365.5A Pending CN117840304A (en) | 2022-12-16 | 2022-12-16 | A casting punching equipment |
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| CN104014636A (en) * | 2014-06-05 | 2014-09-03 | 昆山电子羽电业制品有限公司 | Material-jump-preventing device for small holes |
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| CN215237139U (en) * | 2020-12-31 | 2021-12-21 | 济宁鑫宏工矿机械设备股份有限公司 | Punching machine with cleaning function |
| CN215817251U (en) * | 2021-08-31 | 2022-02-11 | 辽宁华熙电力有限公司 | Auxiliary conveying pulley for power cable erection |
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2022
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104014636A (en) * | 2014-06-05 | 2014-09-03 | 昆山电子羽电业制品有限公司 | Material-jump-preventing device for small holes |
| CN205660041U (en) * | 2016-06-01 | 2016-10-26 | 象山福德图机械有限公司 | Five gold plate spare punching device |
| CN213701411U (en) * | 2020-09-09 | 2021-07-16 | 港丽智能装备(山东)有限公司 | Aluminum alloy plate processing is with shape of preapring for an unfavorable turn of events pressure silk device |
| CN215237139U (en) * | 2020-12-31 | 2021-12-21 | 济宁鑫宏工矿机械设备股份有限公司 | Punching machine with cleaning function |
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Application publication date: 20240409 |