CN117825105A - Drilling fluid intelligent sampling device - Google Patents

Drilling fluid intelligent sampling device Download PDF

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Publication number
CN117825105A
CN117825105A CN202311845858.3A CN202311845858A CN117825105A CN 117825105 A CN117825105 A CN 117825105A CN 202311845858 A CN202311845858 A CN 202311845858A CN 117825105 A CN117825105 A CN 117825105A
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sampling
device body
drilling fluid
pump
integrated
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Inventor
田伟志
陈玉成
董飞
汪湖滨
孟祥文
宋明会
田士伟
郑丽君
关松
徐海人
杨建军
杨承禹
张天啸
代翔
刘中华
张硕
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China National Petroleum Corp
CNPC Great Wall Drilling Co
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China National Petroleum Corp
CNPC Great Wall Drilling Co
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Priority to CN202311845858.3A priority Critical patent/CN117825105A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/10Devices for withdrawing samples in the liquid or fluent state
    • G01N1/14Suction devices, e.g. pumps; Ejector devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/10Devices for withdrawing samples in the liquid or fluent state
    • G01N1/14Suction devices, e.g. pumps; Ejector devices
    • G01N2001/1418Depression, aspiration

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

本发明公开了一种钻井液智能取样装置,包括装置主体、循环取样组件以及钻井液恒流量抽吸系统;钻井液恒流量抽吸系统分为自动取样控制系统和取样泵;取样泵与自动取样控制系统的控制器连接以通过该控制器控制开关和流速控制;所述取样泵设置有延伸至所述装置主体外部的取样管组件;该取样装置还包括综合录井仪;综合录井仪与所述自动取样控制系统通讯。本发明的装置具有取样时间精准、取样质量可靠、操作便捷等优点,在节省大量人力资源的基础上,极大推动了录井作业自动化、实时化的发展进程。

The present invention discloses an intelligent drilling fluid sampling device, comprising a device body, a circulating sampling component and a drilling fluid constant flow suction system; the drilling fluid constant flow suction system is divided into an automatic sampling control system and a sampling pump; the sampling pump is connected to a controller of the automatic sampling control system to control the switch and flow rate control through the controller; the sampling pump is provided with a sampling tube component extending to the outside of the device body; the sampling device also includes an integrated logging instrument; the integrated logging instrument communicates with the automatic sampling control system. The device of the present invention has the advantages of accurate sampling time, reliable sampling quality, and convenient operation. On the basis of saving a large amount of human resources, it has greatly promoted the development process of automation and real-time logging operations.

Description

钻井液智能取样装置Drilling fluid intelligent sampling device

技术领域Technical Field

本发明涉及油气勘探技术领域,尤其涉及一种钻井液智能取样装置。The invention relates to the technical field of oil and gas exploration, and in particular to an intelligent drilling fluid sampling device.

背景技术Background technique

在钻井工作现成,技术人员需要定时收集钻井液样品,分析钻井液的各项数据,以便调整钻进方式,由于钻井液本身构成复杂、取样的实时性要求高,取样频率随钻井进程要求变化大、对取得样品的质量和数量要求严苛,目前市场上少量的液体取样设备仅用于清水或单一纯净介质,尚没有适合于物理及化学成分复杂的钻井液用的取样装置,还没有一款能满足钻井液自动取样要求的设备。钻井现场技术人员仍旧依赖于人工计算搜集钻井液的时间,并人工取得钻井液样品,在钻井技术飞速发展的时代,人工取样显然满足不了钻井施工工艺的需要,特别是在快钻的情况下,人工取样的速率远远跟不上钻井生产速率的需求,会延误钻井作业;尤其是遇到风霜雨雪天气时,还容易发生取样人员跌倒造成样品倾洒、人员受伤等现象,不仅样品质量和数量难以保证,还遗留下了安全隐患。During the drilling work, technicians need to collect drilling fluid samples regularly and analyze various data of drilling fluid in order to adjust the drilling method. Due to the complex composition of drilling fluid itself, the real-time sampling requirements are high, the sampling frequency varies greatly with the drilling process, and the quality and quantity of the samples are strictly required. At present, a small number of liquid sampling equipment on the market is only used for clean water or a single pure medium. There is no sampling device suitable for drilling fluid with complex physical and chemical components, and there is no equipment that can meet the requirements of automatic sampling of drilling fluid. Drilling site technicians still rely on manual calculation of the time to collect drilling fluid and manually obtain drilling fluid samples. In the era of rapid development of drilling technology, manual sampling obviously cannot meet the needs of drilling construction technology, especially in the case of fast drilling. The rate of manual sampling is far behind the demand of drilling production rate, which will delay drilling operations; especially in windy, frost, rain and snowy weather, it is easy for sampling personnel to fall and cause sample spillage and personnel injuries. Not only is the quality and quantity of samples difficult to guarantee, but also safety hazards are left behind.

为了改变钻井液自动取样技术的落后现状,寻求一种破解钻井液取样装置落后的方法,是一项艰巨而紧迫的任务。In order to change the backward status of drilling fluid automatic sampling technology, it is an arduous and urgent task to seek a method to solve the backwardness of drilling fluid sampling equipment.

因此,基于上述技术问题,本领域的技术人员亟需研发一种钻井液智能取样装置。Therefore, based on the above technical problems, technicians in this field urgently need to develop an intelligent drilling fluid sampling device.

发明内容Summary of the invention

本发明的目的是提供一种钻井液智能取样装置,利用气动隔膜泵作为取样设备结合了自动取样控制组件和综合录井仪进行多个取样瓶的顺次取样操作,控制精度高;利用多层过滤组件进行钻井液的过滤以保证取样的纯度。The purpose of the present invention is to provide an intelligent sampling device for drilling fluid, which uses a pneumatic diaphragm pump as a sampling device and combines an automatic sampling control component and an integrated logging instrument to perform sequential sampling operations of multiple sampling bottles with high control accuracy; and uses a multi-layer filtering component to filter the drilling fluid to ensure the purity of the sampling.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

本发明的一种钻井液智能取样装置,该取样装置包括:A drilling fluid intelligent sampling device of the present invention comprises:

装置主体,所述装置主体内部为取样作业空间;A device body, wherein the interior of the device body is a sampling operation space;

集成于所述装置主体的取样作业空间内的循环取样组件,所述循环取样组件具有多个顺次排列的取样瓶;以及A circulating sampling assembly integrated in the sampling operation space of the device body, the circulating sampling assembly having a plurality of sampling bottles arranged in sequence; and

集成于所述装置主体内部、并位于所述装置主体上部的钻井液恒流量抽吸系统;A drilling fluid constant flow suction system integrated inside the device body and located on the upper part of the device body;

所述钻井液恒流量抽吸系统分为:The drilling fluid constant flow suction system is divided into:

自动取样控制系统和取样泵,所述取样泵选用气动隔膜泵;Automatic sampling control system and sampling pump, wherein the sampling pump is a pneumatic diaphragm pump;

所述取样泵与所述自动取样控制系统的控制器连接以通过该控制器控制开关和流速控制;The sampling pump is connected to the controller of the automatic sampling control system so as to control the switch and flow rate through the controller;

所述取样泵设置有延伸至所述装置主体外部的取样管组件,且所述取样管组件的进液端位于泥浆槽内,且所述取样管组件的进液端设置有过滤组件,所述泥浆槽内的钻井液经过所述过滤组件过滤后由取样泵的取样管组件抽入装置主体内并分别输送至对应的取样瓶内;The sampling pump is provided with a sampling tube assembly extending to the outside of the device body, and the liquid inlet end of the sampling tube assembly is located in the mud tank, and the liquid inlet end of the sampling tube assembly is provided with a filter assembly, and the drilling fluid in the mud tank is filtered by the filter assembly and then drawn into the device body by the sampling tube assembly of the sampling pump and transported to the corresponding sampling bottles respectively;

该取样装置还包括:The sampling device also includes:

综合录井仪;Integrated mud logging instrument;

所述综合录井仪与所述自动取样控制系统通讯。The integrated logging instrument communicates with the automatic sampling control system.

进一步的,所述装置主体被配置为矩形箱体结构,且所述装置主体的一侧或两侧设置有把手;Furthermore, the device body is configured as a rectangular box structure, and a handle is provided on one side or both sides of the device body;

所述装置主体的底部设置有行走轮。The bottom of the device body is provided with walking wheels.

进一步的,装置主体的内部的上部设置有控制箱;Furthermore, a control box is provided at the upper part of the interior of the device body;

所述控制箱内部一侧集成有自动取样控制系统,另一侧通过泵座集成有所述取样泵;An automatic sampling control system is integrated on one side of the control box, and the sampling pump is integrated on the other side through a pump seat;

所述控制箱开设有贯穿的出液管孔,所述取样泵的输出端连接有出液管,且所述出液管的输出端靠近所述循环取样组件的其中一个取样瓶的上端;The control box is provided with a liquid outlet hole, the output end of the sampling pump is connected to the liquid outlet pipe, and the output end of the liquid outlet pipe is close to the upper end of one of the sampling bottles of the circulation sampling assembly;

所述控制箱开设有穿过所述取样泵的取样管的取样管孔,且所述装置主体的底部开设有取样管孔,所述取样泵的取样管依次穿过两个所述取样管孔并朝向所述装置主体的外部延伸。The control box is provided with a sampling tube hole for passing the sampling tube of the sampling pump, and the bottom of the device body is provided with a sampling tube hole. The sampling tube of the sampling pump passes through the two sampling tube holes in sequence and extends toward the outside of the device body.

进一步的,所述循环取样组件包括:Further, the circulating sampling component comprises:

布置于所述装置主体内部的底部的驱动电机;以及a drive motor disposed at the bottom of the device body; and

与所述驱动电机的输出端连接的取样盘,所述取样盘被配置为圆盘结构,且所述取样盘的靠近周向间隔布置有多个所述取样瓶,所述驱动电机驱动所述取样盘转动以控制取样瓶依次经过所述取样泵的出液管的正下方;A sampling disc connected to the output end of the driving motor, the sampling disc is configured as a disc structure, and a plurality of the sampling bottles are arranged at intervals near the circumference of the sampling disc, and the driving motor drives the sampling disc to rotate to control the sampling bottles to pass directly under the liquid outlet pipe of the sampling pump in sequence;

所述装置主体的正面具有开门,开门打开能够暴露内部的所述循环取样装置。The front of the device body is provided with a door, and the door can be opened to expose the internal circulation sampling device.

进一步的,所述装置主体内设置有环形框,所述取样盘位于所述环形框的内框,且所述环形框的内径大于所述取样盘的外径至少5mm;Furthermore, an annular frame is provided in the main body of the device, the sampling disk is located in the inner frame of the annular frame, and the inner diameter of the annular frame is at least 5 mm greater than the outer diameter of the sampling disk;

所述环形框靠近正对所述出液管的位置设置有红外传感器,所述红外传感器与所述自动取样控制系统通讯,且所述红外传感器检测有其正前方有取样瓶时,通过所述自动取样控制系统控制驱动电机停止工作。The annular frame is provided with an infrared sensor near the position facing the liquid outlet pipe. The infrared sensor communicates with the automatic sampling control system. When the infrared sensor detects that there is a sampling bottle in front of it, the automatic sampling control system controls the driving motor to stop working.

进一步的,所述取样盘上均布设置有12个取样瓶,所述取样瓶采用容积为300ml的瓶体;Furthermore, 12 sampling bottles are evenly arranged on the sampling plate, and the sampling bottles have a bottle body with a volume of 300 ml;

所述取样瓶单瓶取样时长为0.2s-3276s,增量为0.2s。The sampling time of a single sampling bottle is 0.2s-3276s, with an increment of 0.2s.

进一步的,所述取样管分为钢管和软管两部分;Furthermore, the sampling tube is divided into two parts: a steel tube and a hose;

所述钢管连接于所述取样泵的进液端,且所述钢管端部由所述装置主体的底部的取样管孔延伸至所述装置主体的外部,所述钢管的端部安装有管接头;The steel pipe is connected to the liquid inlet end of the sampling pump, and the end of the steel pipe extends from the sampling pipe hole at the bottom of the device body to the outside of the device body, and a pipe joint is installed at the end of the steel pipe;

所述软管通过管接头与所述钢管连接,且所述软管的另一端通过管接头与所述过滤组件连接。The hose is connected to the steel pipe through a pipe joint, and the other end of the hose is connected to the filter assembly through a pipe joint.

进一步的,所述钢管靠近所述取样泵一端连通有支路,所述支路延伸至所述装置主体的外部并设置有一管接头;Furthermore, one end of the steel pipe close to the sampling pump is connected to a branch, and the branch extends to the outside of the device body and is provided with a pipe joint;

所述支路被配置为反冲洗管路,所述支路通过管接头与外部水泵连通以对所述取样管和所述过滤组件进行反冲洗。The branch line is configured as a backwashing line, and the branch line is connected to an external water pump through a pipe joint to backwash the sampling tube and the filter assembly.

进一步的,所述过滤组件包括:Furthermore, the filtering component comprises:

过滤筒,所述过滤筒的底部为具有多个进液孔的孔板;以及A filter cartridge, the bottom of which is a perforated plate having a plurality of liquid inlet holes; and

集成于所述过滤筒内的多层过滤网;A multi-layer filter screen integrated into the filter cartridge;

所述过滤网分为:The filter screen is divided into:

集成于所述过滤筒内部的下部的双层过滤网、以及集成于所述过滤筒内部的上部的单层过滤网;A double-layer filter screen integrated in the lower part of the filter cartridge, and a single-layer filter screen integrated in the upper part of the filter cartridge;

所述过滤筒沿其轴向设置有接管,且所述接管的上端延伸至所述过滤筒的外部、并通过管接头与所述软管连接;The filter cartridge is provided with a connecting pipe along its axial direction, and the upper end of the connecting pipe extends to the outside of the filter cartridge and is connected to the hose through a pipe joint;

所述双层过滤网和所述单层过滤网之间的空间为抽吸空间,所述接管的下端延伸至所述抽吸空间内。The space between the double-layer filter screen and the single-layer filter screen is a suction space, and the lower end of the connecting pipe extends into the suction space.

进一步的,所述取样盘和所述装置本体的底部均开设有多个排液孔,多余钻井液由任一所述排液孔排出。Furthermore, the bottom of the sampling plate and the bottom of the device body are both provided with a plurality of drainage holes, and the excess drilling fluid is discharged from any of the drainage holes.

在上述技术方案中,本发明提供的一种钻井液智能取样装置,具有以下有益效果:In the above technical solution, the present invention provides an intelligent drilling fluid sampling device, which has the following beneficial effects:

本发明的智能取样装置在改进结构的同时,结合了电子技术与计算机技术的相互融通,利用远程控制软件与综合录井仪之间双向通讯机理控制,实现取样装置启停、指令下达系统与综合录井仪之间高度集成,完成钻井液定时、定量采集,并达到实时可控的效果。The intelligent sampling device of the present invention not only improves the structure, but also combines the mutual integration of electronic technology and computer technology, and utilizes the two-way communication mechanism between the remote control software and the integrated logging instrument for control, thereby realizing the start and stop of the sampling device, and a high degree of integration between the command issuing system and the integrated logging instrument, completing the timed and quantitative collection of drilling fluid, and achieving a real-time controllable effect.

本发明的装置具有取样时间精准、取样质量可靠、操作便捷等优点,在节省大量人力资源的基础上,极大推动了录井作业自动化、实时化的发展进程。The device of the present invention has the advantages of accurate sampling time, reliable sampling quality, convenient operation, etc., and greatly promotes the development of automation and real-time logging operations on the basis of saving a large amount of human resources.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

图1为本发明实施例提供的一种钻井液智能取样装置的结构示意图;FIG1 is a schematic diagram of the structure of an intelligent drilling fluid sampling device provided by an embodiment of the present invention;

图2为本发明实施例提供的一种钻井液智能取样装置的循环取样组件的结构示意图;FIG2 is a schematic structural diagram of a circulating sampling assembly of a drilling fluid intelligent sampling device provided by an embodiment of the present invention;

图3为本发明实施例提供的一种钻井液智能取样装置的过滤组件的结构示意图;FIG3 is a schematic structural diagram of a filter assembly of a drilling fluid intelligent sampling device provided by an embodiment of the present invention;

图4为本发明实施例提供的一种钻井液智能取样装置的电控箱与取样装置的接线图。FIG. 4 is a wiring diagram of an electric control box and a sampling device of an intelligent drilling fluid sampling device provided by an embodiment of the present invention.

附图标记说明:Description of reference numerals:

1、装置主体;2、钻井液恒流量抽吸系统;3、循环取样组件;4、综合录井仪;5、过滤组件;6、泥浆槽;1. Device body; 2. Drilling fluid constant flow suction system; 3. Circulation sampling assembly; 4. Integrated logging instrument; 5. Filter assembly; 6. Mud tank;

101、把手;101. handle;

201、取样泵;202、自动取样控制系统;203、出液管;204、钢管;205、软管;206、反冲洗管路;201, sampling pump; 202, automatic sampling control system; 203, liquid outlet pipe; 204, steel pipe; 205, hose; 206, backwash pipeline;

301、取样盘;302、环形框;303、取样瓶;304、驱动电机;305、红外传感器;301, sampling plate; 302, ring frame; 303, sampling bottle; 304, driving motor; 305, infrared sensor;

501、过滤筒;502、接管;503、双层过滤网;504、单层过滤网。501, filter cartridge; 502, connecting pipe; 503, double-layer filter screen; 504, single-layer filter screen.

具体实施方式Detailed ways

为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合附图对本发明作进一步的详细介绍。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

参见图1至图4所示;See Figures 1 to 4;

本实施例公开了一种钻井液智能取样装置,该取样装置包括:This embodiment discloses a drilling fluid intelligent sampling device, which includes:

装置主体1,装置主体1内部为取样作业空间;The device body 1, the interior of the device body 1 is a sampling operation space;

集成于装置主体1的取样作业空间内的循环取样组件3,循环取样组件3具有多个顺次排列的取样瓶303;以及A circulating sampling assembly 3 integrated in the sampling operation space of the device body 1, wherein the circulating sampling assembly 3 has a plurality of sampling bottles 303 arranged in sequence; and

集成于装置主体1内部、并位于装置主体1上部的钻井液恒流量抽吸系统2;A drilling fluid constant flow suction system 2 integrated inside the device body 1 and located on the upper part of the device body 1;

钻井液恒流量抽吸系统2分为:The drilling fluid constant flow suction system 2 is divided into:

自动取样控制系统202和取样泵201,取样泵201选用气动隔膜泵;Automatic sampling control system 202 and sampling pump 201, the sampling pump 201 is a pneumatic diaphragm pump;

取样泵201与自动取样控制系统202的控制器连接以通过该控制器控制开关和流速控制;The sampling pump 201 is connected to the controller of the automatic sampling control system 202 so as to control the switch and flow rate control through the controller;

取样泵201设置有延伸至装置主体1外部的取样管组件,且取样管组件的进液端位于泥浆槽6内,且取样管组件的进液端设置有过滤组件5,泥浆槽6内的钻井液经过过滤组件过滤后由取样泵201的取样管组件抽入装置主体1内并分别输送至对应的取样瓶303内;The sampling pump 201 is provided with a sampling tube assembly extending to the outside of the device body 1, and the liquid inlet end of the sampling tube assembly is located in the mud tank 6, and the liquid inlet end of the sampling tube assembly is provided with a filter assembly 5. The drilling fluid in the mud tank 6 is filtered by the filter assembly and then drawn into the device body 1 by the sampling tube assembly of the sampling pump 201 and transported to the corresponding sampling bottles 303 respectively.

该取样装置还包括:The sampling device also includes:

综合录井仪4;Integrated logging instrument 4;

综合录井仪4与自动取样控制系统202通讯。The integrated logging instrument 4 communicates with the automatic sampling control system 202 .

具体的,本实施例公开了一种智能取样装置,主要用以对钻井液进行智能取样,达到了实时、精准、质量可靠的要求。本实施例的装置主要包括装置主体1、与装置主体1内部的控制元件通讯的综合录井仪4;另外,本实施例的装置内部设置了循环取样组件3,通过循环取样组件3的取样盘301的转动带动其上的取样瓶303依次经过取样泵201的出液管出口,依次进行单瓶采样,并在装置主体1的自动取样控制系统202内设定好程序以定时定量地向对应的取样瓶303内输送抽吸上来的钻井液。另外,为了保证钻井液抽吸上来的质量,本实施例的取样泵201的进液端设置了过滤组件5,通过多层过滤网实现泥浆内颗粒物质的过滤,避免堵塞取样管,提高取样泵201的使用寿命。Specifically, the present embodiment discloses an intelligent sampling device, which is mainly used for intelligent sampling of drilling fluid, and meets the requirements of real-time, accurate and reliable quality. The device of the present embodiment mainly includes a device body 1, and a comprehensive logging instrument 4 that communicates with the control element inside the device body 1; in addition, a circulating sampling component 3 is arranged inside the device of the present embodiment, and the sampling bottle 303 on the sampling disk 301 of the circulating sampling component 3 is driven to pass through the outlet of the liquid outlet of the sampling pump 201 in sequence through the rotation of the sampling disk 301, and single-bottle sampling is performed in sequence, and a program is set in the automatic sampling control system 202 of the device body 1 to deliver the sucked drilling fluid to the corresponding sampling bottle 303 in a timely and quantitative manner. In addition, in order to ensure the quality of the sucked drilling fluid, a filter component 5 is arranged at the liquid inlet end of the sampling pump 201 of the present embodiment, and the particulate matter in the mud is filtered through a multi-layer filter screen to avoid clogging the sampling tube and improve the service life of the sampling pump 201.

本实施例的取样泵201采用气动隔膜泵,选择隔膜泵主要因为具有以下优点不需灌引水,吸程最大高达7m,扬程最大达70m;低剪切性能,通过性能好,可抽送带颗粒、粘稠的液体;可调节功能,扬程、流量、可通过气源压力来调节;防爆特征,可在易燃、易爆场所使用;可以浸没在介质中工作;可干吸、可空转;结构简单、易损件少,安装、维修方便。The sampling pump 201 of this embodiment adopts a pneumatic diaphragm pump. The diaphragm pump is selected mainly because it has the following advantages: no water filling is required, the maximum suction range is up to 7m, and the maximum head is up to 70m; low shear performance, good passing performance, and can pump particulate and viscous liquids; adjustable function, the head and flow rate can be adjusted by the air source pressure; explosion-proof feature, can be used in flammable and explosive places; can be immersed in the medium to work; can be dry-primed and can run idly; simple structure, few wearing parts, easy installation and maintenance.

优选的,本实施例的装置主体1被配置为矩形箱体结构,且装置主体1的一侧或两侧设置有把手101;Preferably, the device body 1 of this embodiment is configured as a rectangular box structure, and a handle 101 is provided on one side or both sides of the device body 1;

装置主体1的底部设置有行走轮。The bottom of the device body 1 is provided with running wheels.

优选的,本实施例的装置主体1的内部的上部设置有控制箱;Preferably, a control box is provided at the upper part of the interior of the device body 1 of this embodiment;

控制箱内部一侧集成有自动取样控制系统202,另一侧通过泵座集成有取样泵201;An automatic sampling control system 202 is integrated on one side of the control box, and a sampling pump 201 is integrated on the other side through a pump seat;

控制箱开设有贯穿的出液管孔,取样泵201的输出端连接有出液管203,且出液管203的输出端靠近循环取样组件3的其中一个取样瓶303的上端;The control box is provided with a liquid outlet hole, the output end of the sampling pump 201 is connected to the liquid outlet pipe 203, and the output end of the liquid outlet pipe 203 is close to the upper end of one of the sampling bottles 303 of the circulation sampling assembly 3;

控制箱开设有穿过取样泵201的取样管的取样管孔,且装置主体1的底部开设有取样管孔,取样泵201的取样管依次穿过两个取样管孔并朝向装置主体1的外部延伸。The control box is provided with a sampling tube hole for passing the sampling tube of the sampling pump 201 , and the bottom of the device body 1 is provided with a sampling tube hole. The sampling tube of the sampling pump 201 passes through the two sampling tube holes in sequence and extends toward the outside of the device body 1 .

作为拓展的实施方式,本实施例的出液管203可以设计为分体式结构,即位于装置主体1内部的部分为第一出液管,其中,第一出液管下端部分由出液管孔延伸至装置主体1的外部,并设置有管接头,例如法兰,而出液管203还包括位于装置主体1外部的第二出液管,两根管通过管接头连接,而第二出液管的设计目的是为了针对不同的取样瓶303的规格来选择合适长度的第二出液管,从而调整整个出液管203的长度,以达到设备共用。As an extended implementation method, the liquid outlet pipe 203 of this embodiment can be designed as a split structure, that is, the part located inside the device body 1 is the first liquid outlet pipe, wherein the lower end part of the first liquid outlet pipe extends from the liquid outlet pipe hole to the outside of the device body 1, and is provided with a pipe joint, such as a flange, and the liquid outlet pipe 203 also includes a second liquid outlet pipe located outside the device body 1, and the two pipes are connected by a pipe joint, and the design purpose of the second liquid outlet pipe is to select a second liquid outlet pipe of appropriate length according to the specifications of different sampling bottles 303, thereby adjusting the length of the entire liquid outlet pipe 203 to achieve equipment sharing.

优选的,本实施例的循环取样组件3包括:Preferably, the circulating sampling assembly 3 of this embodiment includes:

布置于装置主体1内部的底部的驱动电机304;以及A drive motor 304 disposed at the bottom of the device body 1; and

与驱动电机304的输出端连接的取样盘301,取样盘301被配置为圆盘结构,且取样盘301的靠近周向间隔布置有多个取样瓶303,驱动电机304驱动取样盘301转动以控制取样瓶303依次经过取样泵201的出液管203的正下方;A sampling disc 301 connected to the output end of the driving motor 304, the sampling disc 301 is configured as a disc structure, and a plurality of sampling bottles 303 are arranged at intervals near the circumference of the sampling disc 301, and the driving motor 304 drives the sampling disc 301 to rotate to control the sampling bottles 303 to pass directly under the liquid outlet pipe 203 of the sampling pump 201 in sequence;

装置主体1的正面具有开门,开门打开能够暴露内部的循环取样组件3。The front of the device body 1 is provided with a door, and the internal circulation sampling assembly 3 can be exposed when the door is opened.

另外,本实施例的装置主体1内设置有环形框302,取样盘301位于环形框302的内框,且环形框302的内径大于取样盘301的外径至少5mm;In addition, a ring frame 302 is provided in the device body 1 of this embodiment, and the sampling disk 301 is located in the inner frame of the ring frame 302, and the inner diameter of the ring frame 302 is at least 5 mm greater than the outer diameter of the sampling disk 301;

环形框302靠近正对出液管203的位置设置有红外传感器305,红外传感器305与自动取样控制系统202通讯,且红外传感器305检测有其正前方有取样瓶303时,通过自动取样控制系统202控制驱动电机304停止工作。An infrared sensor 305 is provided near the position of the annular frame 302 facing the liquid outlet pipe 203. The infrared sensor 305 communicates with the automatic sampling control system 202. When the infrared sensor 305 detects that there is a sampling bottle 303 in front of it, the automatic sampling control system 202 controls the driving motor 304 to stop working.

本实施例进一步限定了循环取样组件3的结构,其通过驱动电机304驱动取样盘301转动,而根据取样盘301上设置的取样瓶303的数量,在程序中设定驱动电机304每次带动取样盘301旋转的角度,例如12个取样瓶303,当一个取样瓶303取样完成后,利用驱动电机304驱动取样盘301旋转30°,让下一个取样瓶303进入到取样工位。而本实施例的环形框302设置于取样盘301的外圈,为了能够进一步确保取样盘301旋转的精度,以便与控制器配合实现对驱动电机304的控制,本实施例的环形框302集成了一个红外传感器305,利用红外传感器305检测对应的取样瓶303是否到达取样工位,当达到时,就像控制器发送信息以控制驱动电机304停止。This embodiment further defines the structure of the cyclic sampling assembly 3, which drives the sampling plate 301 to rotate through the driving motor 304, and according to the number of sampling bottles 303 set on the sampling plate 301, the driving motor 304 is set in the program to drive the sampling plate 301 to rotate at an angle each time, for example, 12 sampling bottles 303, when a sampling bottle 303 is sampled, the driving motor 304 is used to drive the sampling plate 301 to rotate 30°, so that the next sampling bottle 303 enters the sampling station. The annular frame 302 of this embodiment is set on the outer ring of the sampling plate 301, in order to further ensure the accuracy of the rotation of the sampling plate 301, so as to cooperate with the controller to realize the control of the driving motor 304, the annular frame 302 of this embodiment integrates an infrared sensor 305, and the infrared sensor 305 is used to detect whether the corresponding sampling bottle 303 has reached the sampling station. When it reaches the sampling station, the controller sends information to control the driving motor 304 to stop.

优选的,本实施例的取样盘301上均布设置有12个取样瓶303,取样瓶303采用容积为300ml的瓶体;Preferably, 12 sampling bottles 303 are evenly arranged on the sampling plate 301 of this embodiment, and the sampling bottles 303 have a bottle body with a volume of 300 ml;

取样瓶303单瓶取样时长为0.2s-3276s,增量为0.2s。The sampling time of sampling bottle 303 is 0.2s-3276s, with an increment of 0.2s.

优选的,本实施例的取样管分为钢管204和软管205两部分;Preferably, the sampling tube of this embodiment is divided into two parts: a steel tube 204 and a hose 205;

钢管204连接于取样泵201的进液端,且钢管204端部由装置主体1的底部的取样管孔延伸至装置主体1的外部,钢管204的端部安装有管接头;The steel pipe 204 is connected to the liquid inlet end of the sampling pump 201, and the end of the steel pipe 204 extends from the sampling pipe hole at the bottom of the device body 1 to the outside of the device body 1, and a pipe joint is installed at the end of the steel pipe 204;

软管205通过管接头与钢管204连接,且软管205的另一端通过管接头与过滤组件5连接。The hose 205 is connected to the steel pipe 204 through a pipe joint, and the other end of the hose 205 is connected to the filter assembly 5 through a pipe joint.

本实施例公开的取样管为分体式结构,其主要包括位于装置主体1内部的钢管204,以及位于装置主体1外部的软管205;设计了可以拆卸更换的软管205的目的是为了能够根据泥浆槽6的位置而调整更换软管205,同时,还可以便于后期维护,软管205的成本低于钢管204,且易采购更换,所以这样设计可以降低作业成本。The sampling tube disclosed in this embodiment is a split structure, which mainly includes a steel pipe 204 located inside the device body 1, and a hose 205 located outside the device body 1; the purpose of designing the detachable and replaceable hose 205 is to be able to adjust and replace the hose 205 according to the position of the mud tank 6, and at the same time, it can also facilitate later maintenance. The cost of the hose 205 is lower than that of the steel pipe 204, and it is easy to purchase and replace, so this design can reduce operating costs.

优选的,本实施例的钢管204靠近取样泵201一端连通有支路,支路延伸至装置主体1的外部并设置有一管接头;Preferably, the steel pipe 204 of this embodiment is connected to a branch at one end close to the sampling pump 201, and the branch extends to the outside of the device body 1 and is provided with a pipe joint;

支路被配置为反冲洗管路206,支路通过管接头与外部水泵连通以对取样管和过滤组件5进行反冲洗。The branch line is configured as a backwash line 206 , and the branch line is connected to an external water pump through a pipe joint to backwash the sampling tube and the filter assembly 5 .

反冲洗的设计可以进一步降低作业成本,有效冲洗掉取样管内泥浆杂质。The backwash design can further reduce operating costs and effectively flush out mud impurities in the sampling tube.

本实施例为了提高取样质量,采用了多层过滤网结构,具体为:In order to improve the sampling quality, this embodiment adopts a multi-layer filter screen structure, specifically:

本实施例的过滤组件5包括:The filter assembly 5 of this embodiment includes:

过滤筒501,过滤筒501的底部为具有多个进液孔的孔板;以及A filter cartridge 501, the bottom of which is a perforated plate having a plurality of liquid inlet holes; and

集成于过滤筒501内的多层过滤网;A multi-layer filter integrated into the filter cartridge 501;

过滤网分为:Filters are divided into:

集成于过滤筒501内部的下部的双层过滤网503、以及集成于过滤筒501内部的上部的单层过滤网504;A double-layer filter screen 503 integrated in the lower part of the filter cartridge 501, and a single-layer filter screen 504 integrated in the upper part of the filter cartridge 501;

过滤筒501沿其轴向设置有接管502,且接管502的上端延伸至过滤筒501的外部、并通过管接头与软管205连接;The filter cartridge 501 is provided with a connecting pipe 502 along its axial direction, and the upper end of the connecting pipe 502 extends to the outside of the filter cartridge 501 and is connected to the hose 205 through a pipe joint;

双层过滤网503和单层过滤网504之间的空间为抽吸空间,接管502的下端延伸至抽吸空间内。The space between the double-layer filter screen 503 and the single-layer filter screen 504 is a suction space, and the lower end of the connecting pipe 502 extends into the suction space.

优选的,本实施例的取样盘301和装置本体1的底部均开设有多个排液孔,多余钻井液由任一排液孔排出。Preferably, the sampling plate 301 and the bottom of the device body 1 of this embodiment are both provided with a plurality of drainage holes, and the excess drilling fluid is discharged from any drainage hole.

在上述技术方案中,本发明提供的一种钻井液智能取样装置,具有以下有益效果:In the above technical solution, the present invention provides an intelligent drilling fluid sampling device, which has the following beneficial effects:

本发明的智能取样装置在改进结构的同时,结合了电子技术与计算机技术的相互融通,利用远程控制软件与综合录井仪之间双向通讯机理控制,实现取样装置启停、指令下达系统与综合录井仪之间高度集成,完成钻井液定时、定量采集,并达到实时可控的效果。The intelligent sampling device of the present invention not only improves the structure, but also combines the mutual integration of electronic technology and computer technology, and utilizes the two-way communication mechanism between the remote control software and the integrated logging instrument for control, thereby realizing the start and stop of the sampling device, and a high degree of integration between the command issuing system and the integrated logging instrument, completing the timed and quantitative collection of drilling fluid, and achieving a real-time controllable effect.

本发明的装置具有取样时间精准、取样质量可靠、操作便捷等优点,在节省大量人力资源的基础上,极大推动了录井作业自动化、实时化的发展进程。The device of the present invention has the advantages of accurate sampling time, reliable sampling quality, convenient operation, etc., and greatly promotes the development of automation and real-time logging operations on the basis of saving a large amount of human resources.

以上只通过说明的方式描述了本发明的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本发明权利要求保护范围的限制。The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that, for those skilled in the art, the described embodiments can be modified in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims (10)

1.钻井液智能取样装置,其特征在于,该取样装置包括:1. An intelligent sampling device for drilling fluid, characterized in that the sampling device comprises: 装置主体(1),所述装置主体(1)内部为取样作业空间;A device body (1), wherein the interior of the device body (1) is a sampling operation space; 集成于所述装置主体(1)的取样作业空间内的循环取样组件(3),所述循环取样组件(3)具有多个顺次排列的取样瓶(303);以及A circulating sampling assembly (3) integrated in the sampling operation space of the device body (1), wherein the circulating sampling assembly (3) comprises a plurality of sampling bottles (303) arranged in sequence; and 集成于所述装置主体(1)内部、并位于所述装置主体(1)上部的钻井液恒流量抽吸系统(2);A drilling fluid constant flow suction system (2) integrated inside the device body (1) and located above the device body (1); 所述钻井液恒流量抽吸系统(2)分为:The drilling fluid constant flow suction system (2) is divided into: 自动取样控制系统(202)和取样泵(201),所述取样泵(201)选用气动隔膜泵;An automatic sampling control system (202) and a sampling pump (201), wherein the sampling pump (201) is a pneumatic diaphragm pump; 所述取样泵(201)与所述自动取样控制系统(202)的控制器连接以通过该控制器控制开关和流速控制;The sampling pump (201) is connected to the controller of the automatic sampling control system (202) so as to control the switch and flow rate through the controller; 所述取样泵(201)设置有延伸至所述装置主体(1)外部的取样管组件,且所述取样管组件的进液端位于泥浆槽(6)内,且所述取样管组件的进液端设置有过滤组件(5),所述泥浆槽(6)内的钻井液经过所述过滤组件(5)过滤后由取样泵(201)的取样管组件抽入装置主体(1)内并分别输送至对应的取样瓶(303)内;The sampling pump (201) is provided with a sampling tube assembly extending to the outside of the device body (1), and the liquid inlet end of the sampling tube assembly is located in the mud tank (6), and the liquid inlet end of the sampling tube assembly is provided with a filter assembly (5). The drilling fluid in the mud tank (6) is filtered by the filter assembly (5) and then drawn into the device body (1) by the sampling tube assembly of the sampling pump (201) and transported to the corresponding sampling bottles (303) respectively. 该取样装置还包括:The sampling device also includes: 综合录井仪(4);Integrated logging instrument (4); 所述综合录井仪(4)与所述自动取样控制系统(202)通讯。The integrated logging instrument (4) communicates with the automatic sampling control system (202). 2.根据权利要求1所述的钻井液智能取样装置,其特征在于,所述装置主体(1)被配置为矩形箱体结构,且所述装置主体(1)的一侧或两侧设置有把手(101);2. The drilling fluid intelligent sampling device according to claim 1, characterized in that the device body (1) is configured as a rectangular box structure, and a handle (101) is provided on one side or both sides of the device body (1); 所述装置主体(1)的底部设置有行走轮。The bottom of the device body (1) is provided with running wheels. 3.根据权利要求1所述的钻井液智能取样装置,其特征在于,装置主体(1)的内部的上部设置有控制箱;3. The drilling fluid intelligent sampling device according to claim 1, characterized in that a control box is provided at the upper part of the interior of the device body (1); 所述控制箱内部一侧集成有自动取样控制系统(202),另一侧通过泵座集成有所述取样泵(201);An automatic sampling control system (202) is integrated on one side of the control box, and a sampling pump (201) is integrated on the other side via a pump seat; 所述控制箱开设有贯穿的出液管孔,所述取样泵(201)的输出端连接有出液管(203),且所述出液管(203)的输出端靠近所述循环取样组件(3)的其中一个取样瓶(303)的上端;The control box is provided with a liquid outlet hole extending therethrough, the output end of the sampling pump (201) is connected to a liquid outlet pipe (203), and the output end of the liquid outlet pipe (203) is close to the upper end of one of the sampling bottles (303) of the circulating sampling assembly (3); 所述控制箱开设有穿过所述取样泵(201)的取样管的取样管孔,且所述装置主体(1)的底部开设有取样管孔,所述取样泵(201)的取样管依次穿过两个所述取样管孔并朝向所述装置主体(1)的外部延伸。The control box is provided with a sampling tube hole for passing the sampling tube of the sampling pump (201), and the bottom of the device body (1) is provided with a sampling tube hole, and the sampling tube of the sampling pump (201) passes through the two sampling tube holes in sequence and extends toward the outside of the device body (1). 4.根据权利要求3所述的钻井液智能取样装置,其特征在于,所述循环取样组件(3)包括:4. The drilling fluid intelligent sampling device according to claim 3, characterized in that the circulating sampling component (3) comprises: 布置于所述装置主体(1)内部的底部的驱动电机(304);以及a driving motor (304) arranged at the bottom of the device body (1); and 与所述驱动电机(304)的输出端连接的取样盘(301),所述取样盘(301)被配置为圆盘结构,且所述取样盘(301)的靠近周向间隔布置有多个所述取样瓶(303),所述驱动电机(304)驱动所述取样盘(301)转动以控制取样瓶(303)依次经过所述取样泵(201)的出液管(203)的正下方;A sampling disc (301) connected to the output end of the driving motor (304), the sampling disc (301) being configured as a disc structure, and a plurality of the sampling bottles (303) being arranged at intervals in the circumferential direction of the sampling disc (301), the driving motor (304) driving the sampling disc (301) to rotate so as to control the sampling bottles (303) to sequentially pass directly below the liquid outlet pipe (203) of the sampling pump (201); 所述装置主体(1)的正面具有开门,开门打开能够暴露内部的所述循环取样组件(3)。The front of the device body (1) is provided with a door, and the door can be opened to expose the internal circulation sampling component (3). 5.根据权利要求4所述的钻井液智能取样装置,其特征在于,所述装置主体(1)内设置有环形框(302),所述取样盘(301)位于所述环形框(302)的内框,且所述环形框(302)的内径大于所述取样盘(301)的外径至少5mm;5. The drilling fluid intelligent sampling device according to claim 4, characterized in that an annular frame (302) is provided inside the device body (1), the sampling plate (301) is located inside the annular frame (302), and the inner diameter of the annular frame (302) is at least 5 mm greater than the outer diameter of the sampling plate (301); 所述环形框(302)靠近正对所述出液管(203)的位置设置有红外传感器(305),所述红外传感器(305)与所述自动取样控制系统(202)通讯,且所述红外传感器(305)检测有其正前方有取样瓶(303)时,通过所述自动取样控制系统(202)控制驱动电机(304)停止工作。The annular frame (302) is provided with an infrared sensor (305) near a position directly opposite to the liquid outlet pipe (203). The infrared sensor (305) communicates with the automatic sampling control system (202). When the infrared sensor (305) detects that there is a sampling bottle (303) directly in front of it, the automatic sampling control system (202) controls the driving motor (304) to stop working. 6.根据权利要求5所述的钻井液智能取样装置,其特征在于,所述取样盘(301)上均布设置有12个取样瓶(303),所述取样瓶(303)采用容积为300ml的瓶体;6. The drilling fluid intelligent sampling device according to claim 5, characterized in that 12 sampling bottles (303) are evenly arranged on the sampling plate (301), and the sampling bottles (303) have a bottle body with a volume of 300 ml; 所述取样瓶(303)单瓶取样时长为0.2s-3276s,增量为0.2s。The sampling time of a single bottle of the sampling bottle (303) is 0.2s-3276s, with an increment of 0.2s. 7.根据权利要求3所述的钻井液智能取样装置,其特征在于,所述取样管分为钢管(204)和软管(205)两部分;7. The drilling fluid intelligent sampling device according to claim 3, characterized in that the sampling tube is divided into two parts: a steel tube (204) and a hose (205); 所述钢管(204)连接于所述取样泵(201)的进液端,且所述钢管(204)端部由所述装置主体(1)的底部的取样管孔延伸至所述装置主体(1)的外部,所述钢管(204)的端部安装有管接头;The steel pipe (204) is connected to the liquid inlet end of the sampling pump (201), and the end of the steel pipe (204) extends from the sampling pipe hole at the bottom of the device body (1) to the outside of the device body (1), and a pipe joint is installed at the end of the steel pipe (204); 所述软管(205)通过管接头与所述钢管(204)连接,且所述软管(205)的另一端通过管接头与所述过滤组件(5)连接。The hose (205) is connected to the steel pipe (204) via a pipe joint, and the other end of the hose (205) is connected to the filter assembly (5) via a pipe joint. 8.根据权利要求7所述的钻井液智能取样装置,其特征在于,所述钢管(204)靠近所述取样泵(201)一端连通有支路,所述支路延伸至所述装置主体的外部并设置有一管接头;8. The drilling fluid intelligent sampling device according to claim 7, characterized in that one end of the steel pipe (204) close to the sampling pump (201) is connected to a branch, and the branch extends to the outside of the device body and is provided with a pipe joint; 所述支路被配置为反冲洗管路(206),所述支路通过管接头与外部水泵连通以对所述取样管和所述过滤组件(5)进行反冲洗。The branch line is configured as a backwashing pipeline (206), and the branch line is connected to an external water pump through a pipe joint to backwash the sampling tube and the filter assembly (5). 9.根据权利要求7所述的钻井液智能取样装置,其特征在于,所述过滤组件(5)包括:9. The drilling fluid intelligent sampling device according to claim 7, characterized in that the filtering component (5) comprises: 过滤筒(501),所述过滤筒(501)的底部为具有多个进液孔的孔板;以及A filter cartridge (501), wherein the bottom of the filter cartridge (501) is a perforated plate having a plurality of liquid inlet holes; and 集成于所述过滤筒(501)内的多层过滤网;A multi-layer filter screen integrated into the filter cartridge (501); 所述过滤网分为:The filter screen is divided into: 集成于所述过滤筒(501)内部的下部的双层过滤网(503)、以及集成于所述过滤筒(501)内部的上部的单层过滤网(504);A double-layer filter screen (503) integrated in the lower part of the filter cartridge (501), and a single-layer filter screen (504) integrated in the upper part of the filter cartridge (501); 所述过滤筒(501)沿其轴向设置有接管(502),且所述接管(502)的上端延伸至所述过滤筒(501)的外部、并通过管接头与所述软管(205)连接;The filter cartridge (501) is provided with a connecting pipe (502) along its axial direction, and the upper end of the connecting pipe (502) extends to the outside of the filter cartridge (501) and is connected to the hose (205) via a pipe joint; 所述双层过滤网(503)和所述单层过滤网(504)之间的空间为抽吸空间,所述接管(502)的下端延伸至所述抽吸空间内。The space between the double-layer filter screen (503) and the single-layer filter screen (504) is a suction space, and the lower end of the connecting pipe (502) extends into the suction space. 10.根据权利要求4所述的钻井液智能取样装置,其特征在于,所述取样盘(301)和所述装置本体(1)的底部均开设有多个排液孔,多余钻井液由任一所述排液孔排出。10. The intelligent drilling fluid sampling device according to claim 4, characterized in that the sampling plate (301) and the bottom of the device body (1) are both provided with a plurality of drainage holes, and excess drilling fluid is discharged from any of the drainage holes.
CN202311845858.3A 2023-12-28 2023-12-28 Drilling fluid intelligent sampling device Pending CN117825105A (en)

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CN2583678Y (en) * 2002-12-07 2003-10-29 胜利石油管理局地质录井公司 Well drilling slurry on line sampler
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