Cleaning device and production process for large gear production
Technical Field
The invention relates to the technical field of cleaning devices, in particular to a cleaning device for large gear production and a production process.
Background
The manufacturing of the large gear requires a plurality of steps such as casting and blank making, normalizing, turning, gear hobbing and shaping, gear shaving, grinding, trimming and the like, and when the plurality of steps are performed, the surface of the large gear Cheng Chilun can be left with impurities such as oil stains, cutting scraps, dust and the like.
In the prior art, when large gears are produced and cleaned, a factory usually adopts a manual water spraying cleaning mode to clean the gears, so that the water flow cleans oil stains, chips and dust impurities on the surfaces of the large gears.
However, when a worker sprays water to clean the surface of the large gear, oil stains and chips are adhered to the tooth gaps of the large gear, so that the water spraying cleaning is difficult to thoroughly clean the oil stains and the chips in the tooth gaps of the large gear.
Therefore, a cleaning device and a production process for large gear production are needed to solve the problem that the conventional cleaning device for large gear production cannot effectively clean oil stains and scraps in tooth gaps, and can clean the oil stains and scraps in the tooth gaps.
Disclosure of Invention
The invention aims to provide a cleaning device and a production process for large gear production, which are used for solving the problem that the conventional cleaning device for large gear production, which is proposed in the background art, cannot effectively clean oil stains and scraps in tooth gaps, and can clean the oil stains and scraps in the tooth gaps.
The cleaning device for large gear production comprises a cleaning box, wherein supporting legs are fixedly arranged on the outer wall of the bottom of the cleaning box, a door plate is movably arranged on the outer wall of one side of the cleaning box, a cleaning mechanism is arranged in the cleaning box, a cleaning mechanism is arranged above the cleaning mechanism, a fixing mechanism is arranged below the cleaning mechanism, the cleaning mechanism comprises a rotating part and a reciprocating part, the rotating part is positioned in the cleaning box, the reciprocating part is positioned in the rotating part, the cleaning mechanism comprises an adjusting part and a connecting part, the adjusting part is positioned on one side of the rotating part, and the connecting part is positioned above the adjusting part.
Preferably, the rotating part comprises a motor fixedly mounted on the outer wall of the top of the cleaning box, the output end of the motor is fixedly connected with a rotating shaft, the lower end of the rotating shaft penetrates through the outer wall of the top of the cleaning box through rotation of a first bearing seat and extends into the cleaning box, connecting rods are fixedly connected to the outer walls of two sides of the rotating shaft respectively, a fixing frame is arranged in the cleaning box, a fixing column is fixedly connected to the outer wall of the top of the fixing frame, and the outer wall of the top of the fixing column is fixedly connected with the inner wall of the top of the cleaning box.
Preferably, two the end that keeps away from each other of fixed column all rotates through the second bearing frame and is connected with the rotation post, two the equal fixed mounting of rotation post outer wall has the gyro wheel, fixed frame inner wall is provided with the rotation groove, two gyro wheel outer wall and rotation groove inner wall roll connection, the equal fixedly connected with connecting plate of rotation post both sides outer wall, two connecting plate other end fixedly connected with fixed sleeve, the fixed sleeve outer wall slip has cup jointed the brush cover.
Preferably, the fixed sleeve inner wall slidable mounting has the movable rod, a plurality of connecting blocks of movable rod outer wall fixedly connected with, a plurality of the connecting block keeps away from movable rod one end outer wall and brush cover inner wall fixed connection, the fixed sleeve inner wall link up and is provided with a plurality of movable grooves, a plurality of the connecting block outer wall respectively with a plurality of movable groove inner wall sliding connection.
Preferably, the reciprocating part comprises a spring fixedly mounted on the inner wall of the bottom of the fixed sleeve, the upper end of the spring is fixedly connected with the outer wall of the bottom of the movable rod, the outer wall of the top of the movable rod is fixedly connected with a movable plate, the outer wall of the bottom of the rotary column is provided with a connecting groove, the outer wall of the roller is provided with a through groove, and the outer wall of the movable plate is in sliding connection with the inner wall of the connecting groove.
Preferably, the push plate is slidably connected to the outer wall of one side of the movable plate, the outer wall of the push plate is slidably connected with the inner wall of the connecting groove and the inner wall of the through groove respectively, the outer walls of two sides of the push plate are fixedly connected with limiting blocks, the inner walls of two sides of the through groove are provided with limiting grooves, and the outer walls of the limiting blocks are slidably connected with the inner walls of the two movable grooves respectively.
Preferably, the adjusting part comprises two water spraying pipes positioned at two sides of the rotating shaft, the outer walls at two ends of each water spraying pipe are respectively connected with a connecting sleeve through a third bearing seat in a rotating mode, one side outer wall of each connecting sleeve is fixedly connected with one side outer wall of each connecting rod, the two water spraying pipes are mutually far away from the outer walls at the bottom of the ends, the two water spraying pipes are respectively fixedly connected with rotating blocks, and the outer walls of the rotating blocks are respectively connected with the outer walls of the four connecting plates in a sliding mode.
Preferably, the connecting part comprises two hoses, the lower ends of the two hoses are fixedly connected with the water inlets of the two water spraying pipes respectively, a circular plate is fixedly sleeved on the outer wall of the rotating shaft, a water outlet pipe is fixedly communicated with the outer wall of the bottom of the circular plate, and the water outlet end of the water outlet pipe is fixedly connected with the upper ends of the two hoses.
Preferably, the upper end of the water outlet pipe is fixedly connected with a water pump, the outer wall of the bottom surface of the water pump supporting seat is fixedly connected with the outer wall of the top of the circular plate, the outer wall of the top of the circular plate is fixedly provided with a water tank, and the water tank is fixedly connected with the water pump through a connecting pipe.
Preferably, the fixing mechanism comprises two electric push rods fixedly arranged on the inner wall of the bottom of the cleaning box, the outer walls of the tops of the two electric push rods are fixedly connected with a fixing structure, and the outer walls of the fixing structure are connected with cleaning gears.
A production process comprises the cleaning device for large gear production.
Compared with the prior art, the invention has the beneficial effects that:
According to the cleaning device and the production process for large gear production, the motor is started, the rotating shaft and the connecting rod are driven to rotate, the connecting rod drives the rotating column and the roller to rotate, the roller rolls on the inner wall of the rotating groove, the roller and the rotating column rotate, the pushing plate moves when the pushing plate contacts with the inner wall of the moving groove, the pushing plate moves to push the moving plate to move downwards, the moving rod is driven to move downwards to squeeze the spring, the moving plate drives the connecting block and the brush sleeve to move downwards, when the roller drives the pushing plate to be far away from the rotating groove, the spring pushes the moving rod, the connecting block, the moving plate, the pushing plate and the brush sleeve to restore to the original position, and therefore the brush sleeve can perform up-down reciprocating movement on the tooth gaps of the gear, and the up-down reciprocating movement direction is parallel to the tooth gaps, so that the brush sleeve can more effectively clean oil stains and scraps in the tooth gaps.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 shows the present invention a structural cross-section of the cleaning tank;
FIG. 3 is a schematic view of the upper right direction of the partial structure of the present invention;
FIG. 4 is a schematic view of a rotating part structure of the present invention;
FIG. 5 is a partial cross-sectional view of the present invention;
FIG. 6 is an exploded view of a partial structure of the present invention;
FIG. 7 is a schematic view of the partial structure of the present invention in the lower left direction;
fig. 8 is an enlarged view of fig. 7 at a in accordance with the present invention.
In the figure, 1, a cleaning box, 101, supporting legs, 102, a door plate, 2, a cleaning mechanism, 201, a motor, 202, a rotating shaft, 203, a connecting rod, 204, a fixed frame, 205, a fixed column, 206, a rotating column, 207, a roller, 208, a connecting plate, 209, a fixed sleeve, 210, a brush sleeve, 211, a connecting block, 212, a moving rod, 213, a spring, 214, a moving plate, 215, a push plate, 216, a limiting block, 217, a rotating groove, 3, a cleaning mechanism, 301, a water spraying pipe, 302, a connecting sleeve, 303, a rotating block, 304, a hose, 305, a circular plate, 306, a water outlet pipe, 307, a water pump, 308, a water tank, 309, a connecting pipe, 4, a fixing mechanism, 401, an electric push rod, 402, a fixing structure, 403 and a cleaning gear.
Description of the embodiments
In order to make the objects, technical solutions, and advantages of the present invention more apparent, the embodiments of the present invention will be further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are some, but not all, embodiments of the present invention, are intended to be illustrative only and not limiting of the embodiments of the present invention, and that all other embodiments obtained by persons of ordinary skill in the art without making any inventive effort are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," "horizontal," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "a," an, "" the first, "" the second, "" the third, "" the fourth, "" the fifth, "and the sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
For purposes of brevity and description, the principles of the embodiments are described primarily by reference to examples. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments. It will be apparent, however, to one of ordinary skill in the art that the embodiments may be practiced without limitation to these specific details. In some instances, well-known methods and structures have not been described in detail so as not to unnecessarily obscure the embodiments. In addition, all embodiments may be used in combination with each other.
Examples
Referring to fig. 1 to 8, the present invention provides a technical solution: A cleaning device for large gear production comprises a cleaning tank 1, wherein a supporting leg 101 is fixedly arranged on the outer wall of the bottom of the cleaning tank 1, a door plate 102 is movably arranged on the outer wall of one side of the cleaning tank 1, a cleaning mechanism 2 is arranged inside the cleaning tank 1, a cleaning mechanism 3 is arranged above the cleaning mechanism 2, a fixing mechanism 4 is arranged below the cleaning mechanism 3, the cleaning mechanism 2 comprises a rotating part and a reciprocating part, the rotating part is positioned inside the cleaning tank 1, the rotating part comprises a motor 201 fixedly arranged on the outer wall of the top of the cleaning tank 1, the output end of the motor 201 is fixedly connected with a rotating shaft 202, the lower end of the rotating shaft 202 is rotatably connected with a connecting rod 203 through a first bearing seat, a fixed frame 204 is arranged inside the cleaning tank 1, the outer wall of the top of the fixed frame 204 is fixedly connected with a fixed column 205, the outer wall of the top of the fixed column 205 is fixedly connected with the inner wall of the cleaning tank 1 through a second bearing seat, two rotating columns 206 are rotatably connected with a rotating column 206, two rotating columns 206 are fixedly arranged on the inner wall of the rotating column 206, two outer walls of the rotating column are movably connected with a plurality of connecting rods 209, two outer walls of the connecting rods 209 are movably connected with the outer walls of the connecting rods 209, and the two outer walls of the connecting rods are movably connected with the outer walls of the connecting rods 209 are movably and the two outer walls of the connecting rods 209 are connected with the outer walls of the connecting rods 209. The outer walls of the connecting blocks 211 are respectively in sliding connection with the inner walls of the plurality of movable grooves, the reciprocating part is positioned in the rotating part, the reciprocating part comprises a spring 213 fixedly installed on the inner wall of the bottom of the fixed sleeve 209, the upper end of the spring 213 is fixedly connected with the outer wall of the bottom of the movable rod 212, the outer wall of the top of the movable rod 212 is fixedly connected with a movable plate 214, the outer wall of the bottom of the rotary column 206 is provided with a connecting groove, the outer wall of the roller 207 is provided with a through groove, the outer wall of the movable plate 214 is in sliding connection with the inner wall of the connecting groove, one side of the outer wall of the movable plate 214 is in sliding connection with a push plate 215, the outer wall of the push plate 215 is respectively in sliding connection with the inner wall of the connecting groove and the inner wall of the through groove, two side of the push plate 215 are fixedly connected with limiting blocks 216, the inner walls of the two limiting blocks 216 are respectively in sliding connection with the inner walls of the two movable grooves.
Specifically, the motor 201 is turned on, the rotating shaft 202 and the connecting rod 203 are driven to rotate, the connecting rod 203 drives the rotating column 206 and the roller 207 to rotate, the roller 207 rolls on the inner wall of the rotating groove 217, then the roller 207 and the rotating column 206 rotate at the same time in revolution, the rotating column 206 drives the connecting plate 208 and the fixed sleeve 209 to rotate at the same time, the fixed sleeve 209 drives the brush sleeve 210, the connecting block 211 and the moving rod 212 to rotate at the same time to brush the surface of the cleaning gear 403, at the moment, when the push plate 215 contacts with the inner wall of the moving groove 217, the push plate 217 moves to push the moving plate 214 to move downwards, the moving plate 214 drives the moving rod 212 to move downwards to squeeze the spring 213, and when the roller 207 drives the push plate 215 to be far away from the rotating groove 217, the spring 213 pushes the moving rod 212, the connecting block 211, the moving plate 214, the push plate 215 and the brush sleeve 210 to restore to be in place, and then the brush sleeve 210 rotates to clean the gaps of the cleaning gear 403, and the directions of up and down reciprocating movement are parallel to the gaps of the cleaning gear 403, so that the gaps of the brush sleeve 210 can effectively clean the gaps between the gaps of the gear and the gaps of the gear can be cleaned effectively, and the gaps of the existing device can be cleaned, and the gaps of the device can not clean up.
Examples
Referring to fig. 1to 8, in order to achieve the above-mentioned first embodiment, the cleaning mechanism 3 includes an adjusting portion and a connecting portion, the adjusting portion is located at one side of the rotating portion, the adjusting portion includes two water spraying pipes 301 located at two sides of the rotating shaft 202, two outer walls of two ends of the two water spraying pipes 301 are respectively and rotatably connected with a connecting sleeve 302 through a third bearing seat, one outer wall of one side of the connecting sleeve 302 is fixedly connected with one outer wall of the connecting rod 203, two outer walls of the two water spraying pipes 301 far away from each other are respectively and fixedly connected with a rotating block 303, two outer walls of the two rotating blocks 303 are respectively and slidably connected with outer walls of four connecting plates 208, the connecting portion is located above the adjusting portion, the connecting portion includes two hoses 304, lower ends of the two hoses 304 are respectively and fixedly connected with water inlets of the two water spraying pipes 301, a circular plate 305 is fixedly sleeved on the outer wall of the rotating shaft 202, a water outlet pipe 306 is fixedly connected with the upper ends of the two hoses 304, the upper ends of the water outlet pipe 306 are fixedly connected with a water pump 307, the outer wall of the bottom surface of the water pump 307 is fixedly connected with the top outer wall of the circular plate 305, the water tank 308 is fixedly connected with the water pump 307 through the connecting pipe 309.
Specifically, by opening the water pump 307, the water pump 307 extracts liquid from the water tank 308 through the connecting pipe 309, the liquid is conveyed to the spray pipe 301 through the water outlet pipe 306 and the hose 304, and the rotating shaft 202 rotates and drives the spray pipe 301 to rotate simultaneously, so that the spray pipe 301 rotates and sprays liquid to the cleaning gear 403 simultaneously, the liquid is more uniformly sprayed to the cleaning gear 403, and the roller 207 drives the rotating column 206 and the connecting plate 208 to rotate simultaneously, the connecting plate 208 pushes the rotating block 303, so that the rotating block 303 drives the spray pipe 301 to rotate by a certain angle and then to restore to the original position, and then the spray pipe 301 swings back and forth reciprocally, thereby further improving the uniformity of spraying liquid to the cleaning gear 403 and improving the cleaning quality to the cleaning gear.
Examples
Referring to fig. 1 to 8, for implementation, the fixing mechanism 4 includes two electric pushers 401 fixedly mounted on the inner wall of the bottom of the cleaning tank 1, a fixing structure 402 is fixedly connected to the outer wall of the top of the two electric pushers 401, and a cleaning gear 403 is connected to the outer wall of the fixing structure 402.
Specifically, through the electric putter 401 and the fixed knot who sets up constructs, can fix the back to wasing the gear 403, adjust the height of wasing the gear 403 for wash the gear 403 and adjust to the height that is fit for wasing, be convenient for clear up the oil stain and the piece on wasing the gear 403 surface. The problem that the conventional cleaning device for large gear production cannot effectively clean oil stains and scraps in the tooth gaps can be further solved through the device, and the oil stains and scraps in the tooth gaps can be cleaned.
A production process comprises the cleaning device for large gear production.
The working principle and the use flow of the invention are that the door plate 102 is opened, the cleaning gear 403 is fixed on the fixed structure 402, the electric push rod 401 is opened, the fixed structure 402 and the cleaning gear 403 are driven to move to a proper height, the door plate 102 is closed, the motor 201 and the water pump 307 are opened, the motor 201 drives the rotating shaft 202 and the connecting rod 203 to rotate, the connecting rod 203 drives the rotating column 206 and the roller 207 to rotate, the roller 207 rolls on the inner wall of the rotating groove 217, the roller 207 and the rotating column 206 rotate while revolving, the rotating column 206 drives the connecting plate 208 and the fixed sleeve 209 rotate while rotating, the fixed sleeve 209 drives the brush sleeve 210, the connecting block 211 and the moving rod 212 rotate while simultaneously brushing the surface of the cleaning gear 403, at the moment, when the push plate 215 contacts with the inner wall of the moving groove 217, the push plate 215 moves while pushing the moving plate 214 moves downward, the moving plate 214 drives the moving rod 212 to move downward to squeeze the spring 213, the moving plate 214 drives the connecting block 211 and the brush sleeve 210 to move downward, when the roller 207 drives the push plate 215 to move away from the rotating groove 217, the spring 213 pushes the moving rod 212, the connecting block 211, the moving plate 214, the moving plate 215 and the brush sleeve 210 to rotate while the connecting plate 208 and the rotating, the connecting plate 403 rotate, the brush 403 rotates the cleaning gear 403 and the water pump 301 rotates the water outlet pipe 301 and the water outlet pipe 301 to be more evenly, the water outlet pipe 301 is simultaneously, the water-like, the water outlet pipe 301 is cleaned and the water outlet pipe 301 is simultaneously and the water-like, the water outlet pipe is cleaned and the water channel is simultaneously and the water channel is cleaned, and the water channel is simultaneously and reciprocally and the water-washed, and the water channel 301 is simultaneously, and the water channel is simultaneously washed and the water channel and the water and washed by the water and the water, at the water and cleaner and has and a water. And when the roller 207 drives the rotating column 206 and the connecting plate 208 to rotate, the connecting plate 208 pushes the rotating block 303, so that the rotating block 303 drives the spray pipe 301 to rotate for a certain angle and then to restore to the original position, and then the spray pipe 301 swings back and forth to further improve the uniformity of spraying liquid to the cleaning gear 403 and improve the cleaning quality of the cleaning gear.
While the foregoing describes illustrative embodiments of the present application so that those skilled in the art may understand the present application, the present application is not limited to the specific embodiments, and all applications and creations utilizing the inventive concepts are within the scope of the present application as long as the modifications are within the spirit and scope of the present application as defined and defined in the appended claims to those skilled in the art.