CN117798878A - A ship shafting vibration testing device - Google Patents
A ship shafting vibration testing device Download PDFInfo
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- CN117798878A CN117798878A CN202311850721.7A CN202311850721A CN117798878A CN 117798878 A CN117798878 A CN 117798878A CN 202311850721 A CN202311850721 A CN 202311850721A CN 117798878 A CN117798878 A CN 117798878A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/10—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING, OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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Abstract
本发明提供一种船舶轴系振动测试装置,属于船舶轴系振动测试技术领域;包括:安装机构,所述安装机构的内部设置有两个支撑机构,两个所述支撑机构分别为第一支撑机构和第二支撑机构,所述第一支撑机构的侧面设置有安装板,所述安装机构包括安装底板,所述安装底板的上表面设置有滑槽,所述滑槽内部设置有螺纹杆,所述螺纹杆的一端穿过滑槽和安装底板。本发明可以使装置的安装与拆卸都更加便利,并可以使装置可以适应不同长度的船舶轴系固定工作,使船舶轴系的固定与支撑都更加方便。
The invention provides a ship shafting vibration testing device, belonging to the technical field of ship shafting vibration testing; including: an installation mechanism, the installation mechanism is provided with two support mechanisms inside, and the two support mechanisms are respectively first supports. mechanism and a second support mechanism. A mounting plate is provided on the side of the first support mechanism. The installation mechanism includes a mounting base plate. A chute is provided on the upper surface of the mounting base plate. A threaded rod is provided inside the chute. One end of the threaded rod passes through the chute and the mounting base plate. The invention can make the installation and disassembly of the device more convenient, and can make the device adaptable to the fixing work of ship shaft systems of different lengths, making the fixing and support of the ship shaft system more convenient.
Description
技术领域Technical field
本发明涉及船舶轴系振动测试技术领域,特别涉及一种船舶轴系振动测试装置。The invention relates to the technical field of ship shafting vibration testing, and in particular to a ship shafting vibration testing device.
背景技术Background technique
船舶轴系是船舶动力装置的重要组成部分,它是船舶主机与螺旋桨之间的传递部件。轴系振动会导致轴系、传动装置和主机的故障,直接影响船舶航行性能和安全性。对轴系振动信号进行精确测量和时域、频域、幅值分析,可为测量人员提供清晰明确的分析数据和图形,还可进行轴系故障诊断和性能分析,提高船舶轴系运行的安全性,轴系振动实时监测是一项最直接的检查、判断和评价轴系运行状况的手段。同时,通过大量的轴系振动测试,还可积累数据,不断完善原有的设计技术,进而指导新的轴系设计。The ship shaft system is an important part of the ship's power plant. It is the transmission component between the ship's main engine and the propeller. Shaft system vibration can cause failures in the shaft system, transmission device and main engine, directly affecting the ship's navigation performance and safety. Accurate measurement and time domain, frequency domain and amplitude analysis of the shaft system vibration signal can provide measurement personnel with clear and definite analysis data and graphics, and can also perform shaft system fault diagnosis and performance analysis to improve the safety of ship shaft system operation. Real-time monitoring of shaft system vibration is the most direct means of checking, judging and evaluating the operation status of the shaft system. At the same time, through a large number of shaft system vibration tests, data can be accumulated, the original design technology can be continuously improved, and then the new shaft system design can be guided.
在目前轴系振动测试领域中,测试方法是多种多样的,可大致分为机械式测试法,电测法和光学式测试法三类。其中电测法根据测试传感器与被测轴系接触与否,可将其分为接触测试法和非接触测试法两种。机械式测试法,因精度低,频率响应差,己较少使用;光学式测试法,因结构复杂,价格昂贵,难以广泛应用于实船测试。因此,从实用效果、测试精度和可靠性来看,非接触测试法相比于其它测试方法具有较大的优越性且应用最为广泛。In the current field of shaft system vibration testing, there are various testing methods, which can be roughly divided into three categories: mechanical testing methods, electrical testing methods and optical testing methods. Among them, the electrical measurement method can be divided into two types: contact testing method and non-contact testing method according to whether the test sensor is in contact with the measured shaft system. Mechanical testing methods are rarely used due to low accuracy and poor frequency response; optical testing methods are difficult to be widely used in real ship testing due to complex structures and high prices. Therefore, from the perspective of practical effect, testing accuracy and reliability, the non-contact testing method has greater advantages than other testing methods and is the most widely used.
且现有的船舶轴系振动测试装置,大多无法对对轴系加以支承固定,从而影响最终的测试结果,因此,本申请提供了一种船舶轴系振动测试装置来满足需求。Most of the existing ship shafting vibration testing devices are unable to support and fix the shafting, thus affecting the final test results. Therefore, this application provides a ship shafting vibration testing device to meet the needs.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种船舶轴系振动测试装置以解决现有的部分船舶轴系振动测试装置无法对对轴系加以支承固定,从而影响最终的测试结果的问题。The technical problem to be solved by the present invention is to provide a ship shafting vibration testing device to solve the problem that some existing ship shafting vibration testing devices cannot support and fix the shafting, thus affecting the final test results.
为解决上述技术问题,本发明提供如下技术方案:In order to solve the above technical problems, the present invention provides the following technical solutions:
一种船舶轴系振动测试装置,包括:安装机构,所述安装机构的内部设置有两个支撑机构,两个所述支撑机构分别为第一支撑机构和第二支撑机构,所述第一支撑机构的侧面设置有安装板。A ship shafting vibration testing device, including: an installation mechanism. Two support mechanisms are provided inside the installation mechanism. The two support mechanisms are respectively a first support mechanism and a second support mechanism. The first support A mounting plate is provided on the side of the mechanism.
作为本发明生产工艺的一种优选方案,其中:所述安装机构包括安装底板,所述安装底板的上表面设置有滑槽,所述滑槽内部设置有螺纹杆,所述螺纹杆的一端穿过滑槽和安装底板,并延伸至安装底板外部,所述螺纹杆位于安装底板外部的一端设置有转动电机,所述螺纹杆远离转动电机的一端与滑槽转动连接,所述螺纹杆表面设置有螺纹,所述螺纹杆两端的螺纹方向相反。As a preferred scheme of the production process of the present invention, wherein: the mounting mechanism includes a mounting base plate, a slide groove is provided on the upper surface of the mounting base plate, a threaded rod is provided inside the slide groove, one end of the threaded rod passes through the slide groove and the mounting base plate, and extends to the outside of the mounting base plate, a rotating motor is provided at one end of the threaded rod located outside the mounting base plate, the end of the threaded rod away from the rotating motor is rotatably connected to the slide groove, the surface of the threaded rod is provided with threads, and the threads at both ends of the threaded rod are in opposite directions.
作为本发明生产工艺的一种优选方案,其中:所述螺纹杆的表面螺纹套接有两个移动块,两个所述移动块的顶部分别设置有第一安装管与第二安装管,所述第一安装管与第二安装管内部均设置有若干个圆环,所述圆环之间设置有滑轨,所述滑轨内部设置有齿轮。As a preferred solution of the production process of the present invention, the surface of the threaded rod is threaded with two moving blocks, and the tops of the two moving blocks are respectively provided with a first installation pipe and a second installation pipe, so Several rings are provided inside each of the first installation pipe and the second installation pipe, slide rails are provided between the rings, and gears are provided inside the slide rails.
作为本发明生产工艺的一种优选方案,其中:所述第一安装管内部设置有支撑杆,所述支撑杆之间设置有驱动电机,所述第二安装管内部设置有侧板,所述侧板靠近第一安装管的一侧设置有转动板,所述转动板与侧板转动连接,所述第一安装管和第二安装管分别与两个移动块固定连接。As a preferred solution of the production process of the present invention, support rods are provided inside the first installation pipe, a driving motor is provided between the support rods, side plates are provided inside the second installation pipe, and a side plate is provided inside the second installation pipe. A rotating plate is provided on the side of the side plate close to the first installation pipe. The rotating plate is rotationally connected to the side plate. The first installation pipe and the second installation pipe are fixedly connected to the two moving blocks respectively.
作为本发明生产工艺的一种优选方案,其中:所述支撑机构包括支撑板,所述支撑板设置有两个,所述支撑板位于第一安装管内部,所述支撑板的顶部设置有顶部导环,所述支撑板的底部设置有底部导环,所述顶部导环与底部导环靠近安装板的一侧均设置有连接块,所述顶部导环与底部导环的连接块相互匹配,所述顶部导环连接块侧边的固定块内部设置有第一固定螺栓,所述第一固定螺栓穿过顶部导环连接块侧边的固定块和底部导环连接块侧边的固定块,且所述第一固定螺栓与底部导环连接块侧边的固定块螺纹连接。As a preferred solution of the production process of the present invention, the support mechanism includes a support plate, and there are two support plates. The support plate is located inside the first installation tube, and a top is provided on the top of the support plate. Guide ring, the bottom of the support plate is provided with a bottom guide ring, the top guide ring and the bottom guide ring are both provided with connection blocks on one side close to the installation plate, and the connection blocks of the top guide ring and the bottom guide ring match each other. , a first fixing bolt is provided inside the fixing block on the side of the top guide ring connecting block, and the first fixing bolt passes through the fixing block on the side of the top guide ring connecting block and the fixing block on the side of the bottom guide ring connecting block. , and the first fixing bolt is threadedly connected to the fixing block on the side of the bottom guide ring connection block.
作为本发明生产工艺的一种优选方案,其中:所述支撑板之间设置有支撑组件,所述支撑组件设置有两个,两个所述支撑组件沿支撑板竖向中轴线为对称轴对称设置。As a preferred solution of the production process of the present invention, a support assembly is provided between the support plates, and there are two support assemblies, and the two support assemblies are symmetrical along the vertical central axis of the support plate. set up.
作为本发明生产工艺的一种优选方案,其中:所述支撑组件包括侧边板,所述侧边板设置有两个,两个所述侧边板分别与两个支撑板之间设置有定位板,所述定位板与支撑板固定连接,所述侧边板的两侧均设置有固定块,所述固定块内部设置有第二固定螺栓,所述第二固定螺栓穿过定位块、定位板和支撑板,且所述第二固定螺栓与支撑板螺纹连接。As a preferred solution of the production process of the present invention, the support assembly includes two side plates, and there are positioning positions between the two side plates and the two support plates respectively. The positioning plate is fixedly connected to the support plate. Fixed blocks are provided on both sides of the side plate. A second fixing bolt is provided inside the fixing block. The second fixing bolt passes through the positioning block and the positioning block. plate and the support plate, and the second fixing bolt is threadedly connected to the support plate.
作为本发明生产工艺的一种优选方案,其中:所述侧边板之间设置有横梁,所述横梁的下方设置有夹持环,所述夹持环的内侧设置有第一夹持块与第二夹持块,所述第一夹持块靠近夹持环的一侧设置有导向杆,所述导向杆穿过夹持环并延伸至支撑板内部,且所述导向杆与夹持环和支撑板滑动连接,所述第一夹持块与夹持环之间的导向杆表面套接有弹簧。As a preferred solution of the production process of the present invention, a cross beam is arranged between the side plates, a clamping ring is arranged below the cross beam, a first clamping block and a second clamping block are arranged on the inner side of the clamping ring, a guide rod is arranged on the side of the first clamping block close to the clamping ring, the guide rod passes through the clamping ring and extends to the inside of the support plate, and the guide rod is slidably connected to the clamping ring and the support plate, and a spring is sleeved on the surface of the guide rod between the first clamping block and the clamping ring.
作为本发明生产工艺的一种优选方案,其中:所述第二夹持块的顶部设置有转动杆,所述转动杆的顶端穿过夹持环,所述转动杆的顶端设置有转动块,所述第二夹持块与夹持环之间的转动杆表面套接有另一所述弹簧,所述转动杆与夹持环螺纹连接,所述转动杆与夹持环顶部转动连接,所述夹持环内侧设置有待测轴系部件。As a preferred solution of the production process of the present invention, wherein: a rotating rod is provided on the top of the second clamping block, the top of the rotating rod passes through the clamping ring, and a rotating block is provided on the top of the rotating rod, The surface of the rotating rod between the second clamping block and the clamping ring is sleeved with another spring, the rotating rod is threadedly connected to the clamping ring, and the rotating rod is rotationally connected to the top of the clamping ring, so The shaft system components to be measured are arranged inside the clamping ring.
作为本发明生产工艺的一种优选方案,其中:所述横梁的中心位置设有第一横向传感器,所述支撑板的顶部设置有第二横向振动传感器和纵向振动传感器,所述在待测轴系部件的轴表面上用于感受并传递待测轴系部件的扭转振动的扭振传感件,扭振传感件包括编码器,所述编码器的输出端连接信号采集仪,所述信号采集仪连接信号采集电脑,所述扭振传感件和第一横向传感器的探头均与齿轮的顶部中心对正设置,第二横向振动传感器的探头与齿轮的侧面中心对正设置,纵向振动传感器的探头分别与齿轮的两侧端面对正设置。As a preferred solution of the production process of the present invention, a first transverse sensor is provided at the center of the cross beam, a second transverse vibration sensor and a longitudinal vibration sensor are provided at the top of the support plate, and the axis to be measured is A torsional vibration sensor on the shaft surface of the system component is used to sense and transmit the torsional vibration of the axis system component to be measured. The torsional vibration sensor component includes an encoder. The output end of the encoder is connected to a signal collector. The signal The acquisition instrument is connected to the signal acquisition computer. The torsional vibration sensor and the probe of the first transverse sensor are both aligned with the top center of the gear. The probe of the second transverse vibration sensor is aligned with the side center of the gear. The longitudinal vibration sensor The probes are arranged facing each other on both sides of the gear.
本发明与现有技术相比,至少具有如下有益效果:Compared with the prior art, the present invention at least has the following beneficial effects:
上述方案中In the above plan
一、通过将顶部导环底部的连接块与底部导环的连接块进行匹配连接,然后将连接块侧边的固定块进行匹配连接,并将第一固定螺栓穿过固定块,使顶部导环与底部导环进行连接,使顶部导环与底部导环对支撑板进行卡接,然后将侧边板侧边的定位块与定位板进行匹配连接,并通过第二固定螺栓进行固定,对支撑组件进行安装,然后将顶部导环与底部导环与圆环之间的导环进行匹配连接,使顶部导环与底部导环可以在滑轨之间进行转动,使装置的安装与拆卸都更加便利,提升装置的实用性;First, by matching and connecting the connection block at the bottom of the top guide ring with the connection block of the bottom guide ring, and then matching and connecting the fixing block on the side of the connection block, and passing the first fixing bolt through the fixing block, the top guide ring is connected to the bottom guide ring, and the top guide ring and the bottom guide ring are clamped to the support plate, and then the positioning block on the side of the side plate is matched and connected with the positioning plate, and fixed by the second fixing bolt, the support assembly is installed, and then the top guide ring is matched and connected with the guide ring between the bottom guide ring and the circular ring, so that the top guide ring and the bottom guide ring can be rotated between the slide rails, making the installation and disassembly of the device more convenient, and improving the practicality of the device;
二、通过将船舶轴系穿过夹持环,使船舶轴系的侧边与第一夹持块与第二夹持块进行接触,并挤压第一夹持块和第二夹持块,使第一夹持块挤压弹簧,使导向杆在侧边板内部进行滑动,然后旋转转动块,使转动块带动转动杆进行转动,由于转动杆与横梁螺纹连接,转动杆与第二夹持块顶部转动连接,故转动杆在转动的过程中可以带动第二夹持块进行移动,使第二夹持块与船舶轴系顶部进行接触,使船舶轴系被固定在夹持环之间,然后通过驱动电机带动安装板进行转动,从而使安装板带动支撑机构进行转动,使顶部导环与底部导环在滑轨内部进行转动,使船舶轴系的固定更加便利;2. By passing the ship shafting through the clamping ring, the sides of the ship's shafting are in contact with the first and second clamping blocks, and the first and second clamping blocks are squeezed, Make the first clamping block squeeze the spring, causing the guide rod to slide inside the side plate, and then rotate the rotating block to drive the rotating rod to rotate. Since the rotating rod is threadedly connected to the cross beam, the rotating rod is connected to the second clamping block. The top of the block is rotationally connected, so the rotating rod can drive the second clamping block to move during the rotation, so that the second clamping block comes into contact with the top of the ship's shaft system, so that the ship's shaft system is fixed between the clamping rings. Then the driving motor drives the mounting plate to rotate, so that the mounting plate drives the support mechanism to rotate, causing the top guide ring and the bottom guide ring to rotate inside the slide rail, making the fixing of the ship shaft system more convenient;
三、通过转动电机带动螺纹杆进行转动,由于螺纹杆与移动块螺纹连接,且螺纹杆的一端与滑槽内部转动连接,故螺纹杆在转动的过程中可以带动移动块进行横向移动,且由于螺纹杆的两端螺纹方向相反,移动块在螺纹杆转动的过程中会相互靠近,故可以使移动块顶部的第一安装管和第二安装管进行相互靠近,使装置可以适应不同长度的船舶轴系固定工作。3. The threaded rod is driven by the rotating motor to rotate. Since the threaded rod is threadedly connected to the moving block, and one end of the threaded rod is rotationally connected to the inside of the chute, the threaded rod can drive the moving block to move laterally during the rotation, and because The thread directions at both ends of the threaded rod are opposite, and the moving blocks will approach each other during the rotation of the threaded rod. Therefore, the first installation tube and the second installation tube on the top of the moving block can be brought closer to each other, so that the device can adapt to ships of different lengths. Shaft fixing work.
附图说明Description of drawings
并入本文中并且构成说明书的部分的附图示出了本公开的实施例,并且与说明书一起进一步用来对本公开的原理进行解释,并且使相关领域技术人员能够实施和使用本公开。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and, together with the description, further serve to explain the principles of the disclosure and enable any person skilled in the relevant art to make and use the disclosure.
图1为船舶轴系振动测试装置立体结构示意图;Figure 1 is a schematic diagram of the three-dimensional structure of the ship shafting vibration testing device;
图2为船舶轴系振动测试装置的内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the ship shafting vibration testing device;
图3为船舶轴系振动测试装置中安装机构的结构示意图;Figure 3 is a schematic structural diagram of the installation mechanism in the ship shafting vibration testing device;
图4为船舶轴系振动测试装置中第一支撑机构的结构示意图一;FIG4 is a structural schematic diagram 1 of the first supporting mechanism in the ship shafting vibration testing device;
图5为船舶轴系振动测试装置中第一支撑机构的结构示意图二;Figure 5 is a schematic diagram 2 of the structure of the first support mechanism in the ship shafting vibration testing device;
图6为船舶轴系振动测试装置中第二支撑机构的结构示意图;Figure 6 is a schematic structural diagram of the second support mechanism in the ship shafting vibration testing device;
图7为图5中A处放大图。FIG. 7 is an enlarged view of point A in FIG. 5 .
[附图标记][reference mark]
1、安装机构;11、安装底板;12、转动电机;13、第一安装管;14、第二安装管;15、驱动电机;16、支撑杆;17、滑槽;18、螺纹杆;19、移动块;110、圆环;111、滑轨;112、侧板;113、转动板;2、支撑机构;21、支撑板;22、顶部导环;23、底部导环;24、连接块;25、固定块;26、第一固定螺栓;27、支撑组件;271、侧边板;272、横梁;273、第一夹持块;274、第二夹持块;275、转动杆;276、转动块;277、导向杆;278、弹簧;279、夹持环;2710、定位块;2711、第二固定螺栓;3、安装板。1. Installation mechanism; 11. Installation base plate; 12. Rotating motor; 13. First installation tube; 14. Second installation tube; 15. Driving motor; 16. Support rod; 17. Chute; 18. Threaded rod; 19 , moving block; 110, ring; 111, slide rail; 112, side plate; 113, rotating plate; 2, support mechanism; 21, support plate; 22, top guide ring; 23, bottom guide ring; 24, connecting block ; 25. Fixed block; 26. First fixing bolt; 27. Support component; 271. Side plate; 272. Cross beam; 273. First clamping block; 274. Second clamping block; 275. Rotating rod; 276 , rotating block; 277, guide rod; 278, spring; 279, clamping ring; 2710, positioning block; 2711, second fixing bolt; 3, mounting plate.
如图所示,为了能明确实现本发明的实施例的结构,在图中标注了特定的结构和器件,但这仅为示意需要,并非意图将本发明限定在该特定结构、器件和环境中,根据具体需要,本领域的普通技术人员可以将这些器件和环境进行调整或者修改,所进行的调整或者修改仍然包括在后附的权利要求的范围中。As shown in the figures, in order to clearly realize the structure of the embodiments of the present invention, specific structures and devices are marked in the figures, but this is only for illustration and is not intended to limit the present invention to the specific structures, devices and environments. , according to specific needs, those of ordinary skill in the art can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the appended claims.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明提供的一种船舶轴系振动测试装置进行详细描述。同时在这里做以说明的是,为了使实施例更加详尽,下面的实施例为最佳、优选实施例,对于一些公知技术本领域技术人员也可采用其他替代方式而进行实施;而且附图部分仅是为了更具体的描述实施例,而并不旨在对本发明进行具体的限定。A ship shafting vibration testing device provided by the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. For some well-known technologies, those skilled in the art can also adopt other alternative ways to implement them; and the drawings It is only for the purpose of describing the embodiments more specifically, and is not intended to specifically limit the present invention.
需要指出的是,在说明书中提到“一个实施例”、“实施例”、“示例性实施例”、“一些实施例”等指示所述的实施例可以包括特定特征、结构或特性,但未必每个实施例都包括该特定特征、结构或特性。另外,在结合实施例描述特定特征、结构或特性时,结合其它实施例(无论是否明确描述)实现这种特征、结构或特性应在相关领域技术人员的知识范围内。It should be noted that references in the specification to "one embodiment", "an embodiment", "exemplary embodiments", "some embodiments", etc. indicate that the described embodiments may include specific features, structures or characteristics, but Not every embodiment may include a particular feature, structure or characteristic. Additionally, when a particular feature, structure or characteristic is described in connection with an embodiment, it should be within the knowledge of a person skilled in the relevant art to implement such feature, structure or characteristic in conjunction with other embodiments (whether explicitly described or not).
通常,可以至少部分从上下文中的使用来理解术语。例如,至少部分取决于上下文,本文中使用的术语“一个或多个”可以用于描述单数意义的任何特征、结构或特性,或者可以用于描述复数意义的特征、结构或特性的组合。另外,术语“基于”可以被理解为不一定旨在传达一组排他性的因素,而是可以替代地,至少部分地取决于上下文,允许存在不一定明确描述的其他因素。Often, a term can be understood, at least in part, from its usage in context. For example, the term "one or more" as used herein may be used to describe any feature, structure or characteristic in the singular, or may be used to describe a combination of features, structures or characteristics in the plural, depending at least in part on context. Additionally, the term "based on" may be understood as not necessarily intended to convey an exclusive set of factors, but may instead, depending at least in part on context, allow for the presence of other factors that are not necessarily explicitly described.
可以理解的是,本公开中的“在……上”、“在……之上”和“在……上方”的含义应当以最宽方式被解读,以使得“在……上”不仅表示“直接在”某物“上”而且还包括在某物“上”且其间有居间特征或层的含义,并且“在……之上”或“在……上方”不仅表示“在”某物“之上”或“上方”的含义,而且还可以包括其“在”某物“之上”或“上方”且其间没有居间特征或层的含义。It will be understood that the meanings of “on,” “on,” and “over” in this disclosure should be interpreted in the broadest manner, such that “on” not only means "Directly on" something but also "on" something with intervening features or layers in between, and "on" or "over" not only means "on" something "on" or "above" and may also include the meaning of "on" or "above" something without intervening features or layers.
此外,诸如“在…之下”、“在…下方”、“下部”、“在…之上”、“上部”等空间相关术语在本文中为了描述方便可以用于描述一个元件或特征与另一个或多个元件或特征的关系,如在附图中示出的。空间相关术语旨在涵盖除了在附图所描绘的取向之外的在设备使用或操作中的不同取向。设备可以以另外的方式被定向,并且本文中使用的空间相关描述词可以类似地被相应解释。In addition, spatially relative terms such as “under,” “below,” “lower,” “above,” “upper,” and the like may be used herein to describe the relationship between one element or feature and another for convenience of description. The relationship of one or more elements or features as illustrated in the drawings. The spatially relative terms are intended to cover different orientations in use or operation of the device in addition to the orientation depicted in the figures. The device may be otherwise oriented and the spatially relative descriptors used herein interpreted accordingly.
如图1和图2所示的,本发明的实施例提供一种船舶轴系振动测试装置,包括:安装机构1,所述安装机构1的内部设置有两个支撑机构2,两个所述支撑机构2分别为第一支撑机构2和第二支撑机构2,所述第一支撑机构2的侧面设置有安装板3。As shown in Figures 1 and 2, an embodiment of the present invention provides a ship shafting vibration testing device, which includes: an installation mechanism 1. Two support mechanisms 2 are provided inside the installation mechanism 1. The support mechanisms 2 are respectively a first support mechanism 2 and a second support mechanism 2. A mounting plate 3 is provided on the side of the first support mechanism 2.
如图1-图3所示的,所述安装机构1包括安装底板11,所述安装底板11的上表面设置有滑槽17,所述滑槽17内部设置有螺纹杆18,所述螺纹杆18的一端穿过滑槽17和安装底板11,并延伸至安装底板11外部,所述螺纹杆18位于安装底板11外部的一端设置有转动电机12,所述螺纹杆18远离转动电机12的一端与滑槽17转动连接,所述螺纹杆18表面设置有螺纹,所述螺纹杆18两端的螺纹方向相反,所述螺纹杆18的表面螺纹套接有两个移动块19,两个所述移动块19的顶部分别设置有第一安装管13与第二安装管14,所述第一安装管13与第二安装管14内部均设置有若干个圆环110,所述圆环110之间设置有滑轨111,所述滑轨111内部设置有齿轮,所述第一安装管13内部设置有支撑杆16,所述支撑杆16之间设置有驱动电机15,所述驱动电机15的输出轴与安装板3固定连接,所述安装板3位于两个支撑板21之间,所述安装板3与支撑板21固定连接,所述第二安装管14内部设置有侧板112,所述侧板112靠近第一安装管13的一侧设置有转动板113,所述转动板113与侧板112转动连接,所述第一安装管13和第二安装管14分别与两个移动块19固定连接,通过转动电机12带动螺纹杆18进行转动,由于螺纹杆18与移动块19螺纹连接,且螺纹杆18的一端与滑槽17内部转动连接,故螺纹杆18在转动的过程中可以带动移动块19进行横向移动,且由于螺纹杆18的两端螺纹方向相反,移动块19在螺纹杆18转动的过程中会相互靠近,故可以使移动块19顶部的第一安装管13和第二安装管14进行相互靠近,使装置可以适应不同长度的船舶轴系固定工作。As shown in Figures 1 to 3, the installation mechanism 1 includes a mounting bottom plate 11. A chute 17 is provided on the upper surface of the mounting bottom plate 11. A threaded rod 18 is provided inside the chute 17. The threaded rod One end of 18 passes through the chute 17 and the mounting bottom plate 11, and extends to the outside of the mounting bottom plate 11. The end of the threaded rod 18 located outside the mounting bottom plate 11 is provided with a rotating motor 12, and the end of the threaded rod 18 is away from the rotating motor 12. Rotally connected to the chute 17, the threaded rod 18 is provided with threads on its surface, and the thread directions at both ends of the threaded rod 18 are opposite. The surface of the threaded rod 18 is threaded with two moving blocks 19, and the two moving blocks 19 are threaded. The top of the block 19 is provided with a first installation pipe 13 and a second installation pipe 14 respectively. A plurality of rings 110 are provided inside the first installation pipe 13 and the second installation pipe 14. Between the rings 110 There is a slide rail 111, a gear is provided inside the slide rail 111, a support rod 16 is provided inside the first installation tube 13, a driving motor 15 is provided between the support rods 16, and the output shaft of the driving motor 15 It is fixedly connected to the mounting plate 3. The mounting plate 3 is located between the two support plates 21. The mounting plate 3 is fixedly connected to the support plate 21. The second mounting tube 14 is provided with a side plate 112 inside. A rotating plate 113 is provided on the side of the plate 112 close to the first installation pipe 13. The rotating plate 113 is rotationally connected to the side plate 112. The first installation pipe 13 and the second installation pipe 14 are respectively fixed to the two moving blocks 19. connection, the threaded rod 18 is driven to rotate by rotating the motor 12. Since the threaded rod 18 is threadedly connected to the moving block 19, and one end of the threaded rod 18 is rotationally connected to the inside of the chute 17, the threaded rod 18 can drive the movement during the rotation. The block 19 moves laterally, and since the thread directions at both ends of the threaded rod 18 are opposite, the moving blocks 19 will approach each other during the rotation of the threaded rod 18, so the first installation tube 13 and the second installation tube 13 at the top of the moving block 19 can be The tubes 14 are brought close to each other so that the device can be adapted to the fixing work of ship shafting of different lengths.
如图2、图4、图5、图6、图7所示的,所述支撑机构2包括支撑板21,所述支撑板21设置有两个,所述支撑板21位于第一安装管13内部,所述支撑板21的顶部设置有顶部导环22,所述支撑板21的底部设置有底部导环23,所述顶部导环22与底部导环23靠近安装板3的一侧均设置有连接块24,所述顶部导环22与底部导环23的连接块24相互匹配,所述顶部导环22连接块24侧边的固定块25内部设置有第一固定螺栓26,所述第一固定螺栓26穿过顶部导环22连接块24侧边的固定块25和底部导环23连接块24侧边的固定块25,且所述第一固定螺栓26与底部导环23连接块24侧边的固定块25螺纹连接,所述支撑板21之间设置有支撑组件27,所述支撑组件27设置有两个,两个所述支撑组件27沿支撑板21竖向中轴线为对称轴对称设置,通过将顶部导环22底部的连接块24与底部导环23的连接块24进行匹配连接,然后将连接块24侧边的固定块25进行匹配连接,并将第一固定螺栓26穿过固定块25,使顶部导环22与底部导环23进行连接,使顶部导环22与底部导环23对支撑板21进行卡接,然后将侧边板271侧边的定位块2710与定位板进行匹配连接,并通过第二固定螺栓2711进行固定,对支撑组件27进行安装,然后将顶部导环22与底部导环23与圆环110之间的导环进行匹配连接,使顶部导环22与底部导环23可以在滑轨111之间进行转动,使装置的安装与拆卸都更加便利,提升装置的实用性。As shown in Figures 2, 4, 5, 6, and 7, the support mechanism 2 includes two support plates 21, and the support plates 21 are located on the first installation tube 13. Inside, the top of the support plate 21 is provided with a top guide ring 22, and the bottom of the support plate 21 is provided with a bottom guide ring 23. The top guide ring 22 and the bottom guide ring 23 are both provided on the side close to the mounting plate 3. There is a connecting block 24. The connecting block 24 of the top guide ring 22 and the bottom guide ring 23 match each other. The first fixing bolt 26 is provided inside the fixing block 25 on the side of the connecting block 24 of the top guide ring 22. A fixing bolt 26 passes through the fixing block 25 on the side of the top guide ring 22 connecting block 24 and the fixing block 25 on the side of the bottom guide ring 23 connecting block 24, and the first fixing bolt 26 and the bottom guide ring 23 connecting block 24 The side fixing blocks 25 are threaded, and a support assembly 27 is provided between the support plates 21. There are two support assemblies 27, and the two support assemblies 27 are symmetrical along the vertical central axis of the support plate 21. Set symmetrically, by matching and connecting the connecting block 24 at the bottom of the top guide ring 22 with the connecting block 24 of the bottom guide ring 23, then matching and connecting the fixing blocks 25 on the side of the connecting block 24, and passing the first fixing bolt 26 through Through the fixing block 25, connect the top guide ring 22 and the bottom guide ring 23, so that the top guide ring 22 and the bottom guide ring 23 engage the support plate 21, and then connect the positioning block 2710 on the side of the side plate 271 with the positioning block 2710. The plates are matched and connected and fixed by the second fixing bolt 2711, the support assembly 27 is installed, and then the top guide ring 22, the bottom guide ring 23 and the guide ring 110 are matched and connected, so that the top guide ring 22 and the bottom guide ring 23 can rotate between the slide rails 111, making the installation and disassembly of the device more convenient and improving the practicality of the device.
如图2、图4、图5、图7所示的,所述支撑组件27包括侧边板271,所述侧边板271设置有两个,两个所述侧边板271分别与两个支撑板21之间设置有定位板,所述定位板与支撑板21固定连接,所述侧边板271的两侧均设置有固定块25,所述固定块25内部设置有第二固定螺栓2711,所述第二固定螺栓2711穿过定位块2710、定位板和支撑板21,且所述第二固定螺栓2711与支撑板21螺纹连接,所述侧边板271之间设置有横梁272,所述横梁272的下方设置有夹持环279,所述夹持环279的内侧设置有第一夹持块273与第二夹持块274,所述第一夹持块273靠近夹持环279的一侧设置有导向杆277,所述导向杆277穿过夹持环279并延伸至支撑板21内部,且所述导向杆277与夹持环279和支撑板21滑动连接,所述第一夹持块273与夹持环279之间的导向杆277表面套接有弹簧278,所述第二夹持块274的顶部设置有转动杆275,所述转动杆275的顶端穿过夹持环279,所述转动杆275的顶端设置有转动块276,所述第二夹持块274与夹持环279之间的转动杆275表面套接有另一所述弹簧278,所述转动杆275与夹持环279螺纹连接,所述转动杆275与夹持环279顶部转动连接,所述夹持环279内侧设置有待测轴系部件,所述横梁272的中心位置设有第一横向传感器,所述支撑板21的顶部设置有第二横向振动传感器和纵向振动传感器,所述在待测轴系部件的轴表面上用于感受并传递待测轴系部件的扭转振动的扭振传感件,扭振传感件包括编码器,所述编码器的输出端连接信号采集仪,所述信号采集仪连接信号采集电脑,所述扭振传感件和第一横向传感器的探头均与齿轮的顶部中心对正设置,第二横向振动传感器的探头与齿轮的侧面中心对正设置,纵向振动传感器的探头分别与齿轮的两侧端面对正设置,通过将船舶轴系穿过夹持环279,使船舶轴系的侧边与第一夹持块273与第二夹持块274进行接触,并挤压第一夹持块273和第二夹持块274,使第一夹持块273挤压弹簧278,使导向杆277在侧边板271内部进行滑动,然后旋转转动块276,使转动块276带动转动杆275进行转动,由于转动杆275与横梁272螺纹连接,转动杆275与第二夹持块274顶部转动连接,故转动杆275在转动的过程中可以带动第二夹持块274进行移动,使第二夹持块274与船舶轴系顶部进行接触,使船舶轴系被固定在夹持环279之间,然后通过驱动电机15带动安装板3进行转动,从而使安装板3带动支撑机构2进行转动,使顶部导环22与底部导环23在滑轨111内部进行转动,使船舶轴系的固定更加便利。As shown in Figures 2, 4, 5, and 7, the support assembly 27 includes two side plates 271, and the two side plates 271 are respectively connected with the two side plates 271. Positioning plates are provided between the support plates 21, and the positioning plates are fixedly connected to the support plates 21. Fixed blocks 25 are provided on both sides of the side plates 271, and second fixing bolts 2711 are provided inside the fixed blocks 25. , the second fixing bolt 2711 passes through the positioning block 2710, the positioning plate and the support plate 21, and the second fixing bolt 2711 is threadedly connected to the support plate 21, and a cross beam 272 is provided between the side plates 271, so A clamping ring 279 is provided below the cross beam 272. A first clamping block 273 and a second clamping block 274 are arranged inside the clamping ring 279. The first clamping block 273 is close to the clamping ring 279. A guide rod 277 is provided on one side. The guide rod 277 passes through the clamping ring 279 and extends to the inside of the support plate 21. The guide rod 277 is slidingly connected with the clamping ring 279 and the support plate 21. The first clamp The surface of the guide rod 277 between the holding block 273 and the clamping ring 279 is sleeved with a spring 278. The top of the second clamping block 274 is provided with a rotating rod 275, and the top of the rotating rod 275 passes through the clamping ring 279. , a rotating block 276 is provided at the top of the rotating rod 275. The surface of the rotating rod 275 between the second clamping block 274 and the clamping ring 279 is sleeved with another spring 278. The rotating rod 275 and The clamping ring 279 is threaded, and the rotating rod 275 is rotationally connected to the top of the clamping ring 279. The shaft system component to be measured is provided inside the clamping ring 279, and a first transverse sensor is provided at the center of the cross beam 272. The top of the support plate 21 is provided with a second transverse vibration sensor and a longitudinal vibration sensor. The torsional vibration sensor is used to sense and transmit the torsional vibration of the shaft system component to be measured on the shaft surface of the shaft system component to be measured. , the torsional vibration sensing component includes an encoder, the output end of the encoder is connected to a signal collector, the signal collector is connected to a signal collection computer, the torsional vibration sensing component and the probe of the first transverse sensor are both connected to the gear The top center is aligned, the probe of the second transverse vibration sensor is aligned with the side center of the gear, the probes of the longitudinal vibration sensor are aligned with both sides of the gear, and the ship shaft system is passed through the clamping ring 279 , make the side of the ship shaft system come into contact with the first clamping block 273 and the second clamping block 274, and squeeze the first clamping block 273 and the second clamping block 274, so that the first clamping block 273 squeezes Press the spring 278 to make the guide rod 277 slide inside the side plate 271, and then rotate the rotating block 276 so that the rotating block 276 drives the rotating rod 275 to rotate. Since the rotating rod 275 is threadedly connected to the cross beam 272, the rotating rod 275 is connected to the second The top of the clamping block 274 is rotationally connected, so the rotating rod 275 can drive the second clamping block 274 to move during the rotation, so that the second clamping block 274 comes into contact with the top of the ship shaft system, so that the ship shaft system is fixed on between the clamping rings 279, and then the driving motor 15 drives the mounting plate 3 to rotate, so that the mounting plate 3 drives the support mechanism 2 to rotate, so that the top guide ring 22 and the bottom guide ring 23 rotate inside the slide rail 111, so that The fixing of ship shafting is more convenient.
本发明提供的技术方案,先通过设置将顶部导环22底部的连接块24与底部导环23的连接块24进行匹配连接,然后将连接块24侧边的固定块25进行匹配连接,并将第一固定螺栓26穿过固定块25,使顶部导环22与底部导环23进行连接,使顶部导环22与底部导环23对支撑板21进行卡接,然后将侧边板271侧边的定位块2710与定位板进行匹配连接,并通过第二固定螺栓2711进行固定,对支撑组件27进行安装,然后将顶部导环22与底部导环23与圆环110之间的导环进行匹配连接,使顶部导环22与底部导环23可以在滑轨111之间进行转动,然后通过转动电机12带动螺纹杆18进行转动,由于螺纹杆18与移动块19螺纹连接,且螺纹杆18的一端与滑槽17内部转动连接,故螺纹杆18在转动的过程中可以带动移动块19进行横向移动,且由于螺纹杆18的两端螺纹方向相反,移动块19在螺纹杆18转动的过程中会相互靠近,故可以使移动块19顶部的第一安装管13和第二安装管14进行相互靠近,使装置可以适应不同长度的船舶轴系固定工作,然后通过将船舶轴系穿过夹持环279,使船舶轴系的侧边与第一夹持块273与第二夹持块274进行接触,并挤压第一夹持块273和第二夹持块274,使第一夹持块273挤压弹簧278,使导向杆277在侧边板271内部进行滑动,然后旋转转动块276,使转动块276带动转动杆275进行转动,由于转动杆275与横梁272螺纹连接,转动杆275与第二夹持块274顶部转动连接,故转动杆275在转动的过程中可以带动第二夹持块274进行移动,使第二夹持块274与船舶轴系顶部进行接触,使船舶轴系被固定在夹持环279之间,然后通过驱动电机15带动安装板3进行转动,从而使安装板3带动支撑机构2进行转动,使顶部导环22与底部导环23在滑轨111内部进行转动,然后通过设置的扭振传感件、编码器、信号采集仪、信号采集电脑、第一横向传感器、第二横向振动传感器、纵向振动传感器对待测轴系部件进行检测即可。The technical solution provided by the present invention is to first match and connect the connecting block 24 at the bottom of the top guide ring 22 with the connecting block 24 of the bottom guide ring 23, and then match and connect the fixed blocks 25 on the side of the connecting block 24, and The first fixing bolt 26 passes through the fixing block 25 to connect the top guide ring 22 and the bottom guide ring 23, so that the top guide ring 22 and the bottom guide ring 23 engage the support plate 21, and then the side plate 271 is The positioning block 2710 is matched with the positioning plate and fixed by the second fixing bolt 2711. The support assembly 27 is installed, and then the top guide ring 22, the bottom guide ring 23 and the guide ring between the ring 110 are matched. connection, so that the top guide ring 22 and the bottom guide ring 23 can rotate between the slide rails 111, and then the rotating motor 12 drives the threaded rod 18 to rotate. Since the threaded rod 18 is threadedly connected to the moving block 19, and the threaded rod 18 One end is rotatably connected to the inside of the chute 17, so the threaded rod 18 can drive the moving block 19 to move laterally during the rotation. And since the thread directions at both ends of the threaded rod 18 are opposite, the moving block 19 can move during the rotation of the threaded rod 18. will be close to each other, so the first installation pipe 13 and the second installation pipe 14 on the top of the moving block 19 can be brought close to each other, so that the device can adapt to the fixing work of ship shafting of different lengths, and then the ship shafting is passed through the clamping The ring 279 makes the side of the ship shaft system come into contact with the first clamping block 273 and the second clamping block 274, and squeezes the first clamping block 273 and the second clamping block 274, so that the first clamping block 273 squeezes the spring 278 to make the guide rod 277 slide inside the side plate 271, and then rotates the rotating block 276 so that the rotating block 276 drives the rotating rod 275 to rotate. Since the rotating rod 275 is threadedly connected to the cross beam 272, the rotating rod 275 is connected with the cross beam 272. The top of the second clamping block 274 is rotationally connected, so the rotating rod 275 can drive the second clamping block 274 to move during the rotation, so that the second clamping block 274 comes into contact with the top of the ship's shafting system, so that the ship's shafting system is moved. It is fixed between the clamping rings 279, and then the driving motor 15 drives the mounting plate 3 to rotate, so that the mounting plate 3 drives the support mechanism 2 to rotate, so that the top guide ring 22 and the bottom guide ring 23 rotate inside the slide rail 111 , and then use the set torsional vibration sensing components, encoders, signal collectors, signal collection computers, first transverse sensors, second transverse vibration sensors, and longitudinal vibration sensors to detect the shaft system components to be measured.
本发明涵盖任何在本发明的精髓和范围上做的替代、修改、等效方法以及方案。为了使公众对本发明有彻底的了解,在以下本发明优选实施例中详细说明了具体的细节,而对本领域技术人员来说没有这些细节的描述也可以完全理解本发明。另外,为了避免对本发明的实质造成不必要的混淆,并没有详细说明众所周知的方法、过程、流程、元件和电路等。The present invention covers any alternatives, modifications, equivalent methods and solutions within the spirit and scope of the invention. In order to provide the public with a thorough understanding of the present invention, specific details are described in the following preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, well-known methods, processes, flows, components, circuits, etc. have not been described in detail in order to avoid unnecessary confusion.
本领域普通技术人员可以理解实现上述实施例方法中的全部或部分步骤是可以通过程序来指令相关的硬件来完成,该程序可以存储于计算机可读取存储介质中,如:ROM/RAM、磁碟、光盘等。Those of ordinary skill in the art can understand that all or part of the steps in implementing the methods of the above embodiments can be completed by instructing relevant hardware through a program. The program can be stored in a computer-readable storage medium, such as: ROM/RAM, magnetic Discs, compact discs, etc.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be made. regarded as the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311850721.7A CN117798878A (en) | 2023-12-29 | 2023-12-29 | A ship shafting vibration testing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311850721.7A CN117798878A (en) | 2023-12-29 | 2023-12-29 | A ship shafting vibration testing device |
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| CN117798878A true CN117798878A (en) | 2024-04-02 |
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| CN202311850721.7A Withdrawn CN117798878A (en) | 2023-12-29 | 2023-12-29 | A ship shafting vibration testing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119958861A (en) * | 2025-02-25 | 2025-05-09 | 北京恒鼎义和节能科技有限公司 | A water storage unit shaft system vibration collection device |
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2023
- 2023-12-29 CN CN202311850721.7A patent/CN117798878A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119958861A (en) * | 2025-02-25 | 2025-05-09 | 北京恒鼎义和节能科技有限公司 | A water storage unit shaft system vibration collection device |
| CN119958861B (en) * | 2025-02-25 | 2025-07-18 | 北京恒鼎义和节能科技有限公司 | A water storage unit shaft system vibration collection device |
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Application publication date: 20240402 |