CN117791436A - An automatic device for stripping multi-core control cables and a stripping method thereof - Google Patents

An automatic device for stripping multi-core control cables and a stripping method thereof Download PDF

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Publication number
CN117791436A
CN117791436A CN202410002860.2A CN202410002860A CN117791436A CN 117791436 A CN117791436 A CN 117791436A CN 202410002860 A CN202410002860 A CN 202410002860A CN 117791436 A CN117791436 A CN 117791436A
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CN
China
Prior art keywords
clamping
assembly
wire feeding
cable
rotating
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Pending
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CN202410002860.2A
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Chinese (zh)
Inventor
杨剑
钱武
曾晓
李�权
江志文
陈卫
李俊乐
杨雄
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Hunan Power Transmission And Transformation Engineering Co ltd
State Grid Hunan Electric Power Co Ltd
State Grid Corp of China SGCC
Original Assignee
Hunan Power Transmission And Transformation Engineering Co ltd
State Grid Hunan Electric Power Co Ltd
State Grid Corp of China SGCC
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Application filed by Hunan Power Transmission And Transformation Engineering Co ltd, State Grid Hunan Electric Power Co Ltd, State Grid Corp of China SGCC filed Critical Hunan Power Transmission And Transformation Engineering Co ltd
Priority to CN202410002860.2A priority Critical patent/CN117791436A/en
Publication of CN117791436A publication Critical patent/CN117791436A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)

Abstract

The invention discloses an automatic device for stripping a multi-core control cable, which comprises a cutter rest assembly, a driving clamping rotating assembly and a driven clamping rotating assembly, wherein the two sides of the cutter rest assembly are coaxially connected; the active clamping rotating assembly comprises a rotating assembly, a clamping assembly and a wire feeding assembly, the clamping assembly clamps the control cable, the rotating assembly drives the tool rest assembly to rotate through a rotating structure of the rotating assembly, and the wire feeding assembly forwards sends the control cable in a clamped state; the driven clamping and rotating assembly is not provided with a rotating assembly compared with the driving clamping and rotating assembly; four groups of different tool holders are arranged on the tool rest assembly, and each tool holder is respectively provided with a tool for peeling the corresponding layer of the control cable. The automatic device replaces manual operation, reduces the operation labor intensity of constructors, and improves the operation efficiency; different tool holders are arranged for the outer surface layers of different materials, and the tool holders are sequentially peeled, so that the surface layers can be sequentially peeled to expose the internal control cable core wires.

Description

Automatic device for stripping multi-core control cable and stripping method thereof
Technical Field
The invention belongs to the technical field of mechanized construction in the power construction industry, and particularly relates to an automatic device for stripping a multi-core control cable and a stripping method thereof.
Background
At present, the secondary equipment of a built transformer station mostly adopts a multi-core control cable to be responsible for signal acquisition and transmission. The control cable structure is different from the current-carrying cable, and the control cable is formed by wrapping a plurality of control wires in the control cable by using a plurality of layers of skins made of different materials, wherein the skins can be divided into an insulating layer, an aluminum armor layer, an insulating layer and a shielding layer.
The traditional cable stripper has higher stripping efficiency on a current-carrying single-core cable, and the traditional stripper operation mode needs an operator to hold a device and realizes the stripping of the cable skin by means of continuous feeding and rotary cutting of a cutter. However, for a multi-core control cable with a complex structure, the conventional peeler has the following defects:
(1) The work environment and objects have limitations. The traditional stripper is mostly suitable for carrying cables on the overhead transmission line of the distribution network, and cannot be suitable for control cables of a transformer substation.
(2) The peeling mode is single. The cable type and specification of different structures have no strong adaptability, and the outer layers of various different materials cannot be peeled off in a single peeling operation mode.
(3) Too large to accommodate in-situ environments. The environment of a transformer substation under construction is complex, the available space in front of a secondary equipment cabinet is narrow, the road surface jolts, and part of large-scale devices cannot perform operation.
(4) The peeling process cannot meet the requirements. The traditional peeling mode has the defect of damaging the inner core, and the efficiency is greatly reduced along with the increase of the peeling length, so that the peeling effect cannot meet the construction process requirements of the transformer substation.
Disclosure of Invention
The invention mainly aims to provide an automatic device for stripping multi-core control cables, which can adapt to cable types with different structures, and a stripping method thereof.
The invention provides an automatic device for stripping a multi-core control cable, which comprises a tool rest assembly, a driving clamping rotating assembly and a driven clamping rotating assembly, wherein the two sides of the tool rest assembly are coaxially connected; the active clamping rotating assembly comprises a rotating assembly, a clamping assembly and a wire feeding assembly, the clamping assembly clamps the control cable, the rotating assembly drives the tool rest assembly to rotate through a rotating structure of the rotating assembly, and the wire feeding assembly forwards sends the control cable in a clamped state; the driven clamping and rotating assembly is not provided with a rotating assembly compared with the driving clamping and rotating assembly; four groups of different tool holders are arranged on the tool rest assembly, and each tool holder is respectively provided with a tool for peeling the corresponding layer of the control cable.
In one embodiment of the above device, the active clamping and rotating assembly further comprises a box body serving as a base, the rotating assembly comprises a rotating motor and a rotating gear pair driven by the rotating motor, the rotating motor is fixed outside the box body, and the rotating gear pair is located in the box body.
In one embodiment of the above device, the clamping assembly comprises a clamping motor, a clamping gear pair, a positive and negative screw rod, an upper clamping block, a lower clamping block and a guide rod; the right side of the box body is provided with a clamping motor, the clamping motor is connected with a clamping gear pair and a positive and negative screw rod, an upper clamping block and a lower clamping block are meshed on the positive and negative screw rod, and a guide rod is vertically inserted into the upper clamping block and the lower clamping block.
In one embodiment of the above apparatus, the wire feed assembly includes a wire feed wheel, a wire feed motor, and a wire feed gear pair; the wire feeding motor is connected with the wire feeding gear pair and meshed with the wire feeding wheel; and a group of wire feeding assemblies are respectively arranged on the upper clamping block and the lower clamping block.
In one embodiment of the above device, the tool holder assembly comprises a tool holder disc, a circular cutter holder, a radial cutter holder, an aluminum armor cutter holder, and a flexible cutter holder; the tool rest disc is a base and is connected with the rotary gear; the heads of the annular cutter seats are provided with annular cutter heads, and the heads of the two groups of radial cutter seats are provided with radial cutter heads; a prying shovel head and an induction wheel which feed obliquely are arranged in the aluminum armoring knife rest; the front cutter seat in the flexible cutter seat is the same as the annular cutter seat, and the difference is that the rear end of the flexible cutter seat is provided with a pressure spring.
In one embodiment of the above apparatus, the driven clamping and rotating assembly includes a fixed seat, a clamping assembly and a wire feeding assembly; the fixed seat is a base; the clamping assembly and the wire feeding assembly are identical in structure and function with the clamping assembly and the wire feeding assembly in the active clamping and rotating assembly.
In one embodiment of the above device, the driven clamping and rotating assembly is further provided with a driven tool rest disc, and the driven tool rest disc is arranged on the fixing seat.
In one embodiment of the above device, the case and the fixing base are fixedly connected with a control box for installing control components.
The method for peeling the control cable by using the automatic device provided by the invention comprises the following steps:
(1) Initializing the device, putting the cable to be stripped into the device, clamping the cable by the driving clamping rotating assembly and the driven clamping rotating assembly, recording the position, and starting the first insulating layer stripping operation;
(2) Starting the rotating assembly and driving the cutter rest disc to rotate, and simultaneously slowly feeding the circular cutting cutter head until the circular cutting cutter head touches the second aluminum armor layer of the cable, and stopping the circular cutting of the first insulating layer by the continuous rotation of the cutter rest disc;
(3) The annular cutter head is retracted, and the cutter rest disc stops rotating; feeding a radial cutter head and cutting into the insulating layer; then controlling the wire feeding wheels of the two assemblies to rotate in the same direction, and cutting the insulating layer of the cable from radial to the section end of the cable; then, the wire feeding wheels of the two assemblies are controlled to rotate reversely, so that the cable returns to the circular cutting position, and the radial transverse cutting of the first insulating layer is completed;
(4) At this time, the wire feeding wheels are respectively positioned at two sides of the annular tangential plane, the wire feeding wheel at one side is locked, the wire feeding wheel at the other side is started, and the insulating layer is separated from the cable by friction, so that the cutting and stripping of the first insulating layer are completed;
(5) The stripping operation of the second aluminum armor layer is carried out, the aluminum armor cutter seat is gradually fed, so that the prying shovel head approaches to the aluminum armor layer of the cable, meanwhile, the cutter frame disc is continuously rotated, and the prying shovel head prys the aluminum armor away gradually;
(6) The prying shovel head stops feeding along with the tearing and separation of the aluminum armor, but the cutter rest disc continues to rotate until the aluminum armor is completely shoveled and torn by the prying shovel head, the peeling operation of the second aluminum armor is completed, then the wire feeding wheels of the two assemblies are independently rotated, and the second aluminum armor is discharged out of the cable;
(7) Then stripping the third insulating layer by adopting the same stripping method as the first insulating layer;
(8) Finally, the fourth nylon and copper foil shielding layer stripping operation is carried out, the annular cutter head of the flexible cutter seat is fed until touching the nylon and copper foil shielding layer, and meanwhile, the cutter point part is kept not to be separated through the pressure spring; the knife tip gradually scrapes off the nylon and copper foil shielding layer along with the gradual rotation of the knife rest disc; and then the circular cutting tool bit is retracted to be matched with the wire feeding wheel of the two assemblies, so that the coating layer is completely stripped.
The beneficial effects of the invention are as follows:
1. the automatic device replaces manual operation, reduces the operation labor intensity of constructors, and improves the operation efficiency;
2. different knife holders with pertinence are arranged for the outer surface layers of different materials, and the knife holders are sequentially peeled, so that the surface layers can be sequentially peeled to expose the internal control cable core wires;
3. the peeling length control is realized through the arranged wire feeding wheel; the stripped outer skin can be removed by the cooperation of the wire feeding wheel and the clamping assembly.
Drawings
FIG. 1 is a schematic diagram of an axial structure according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of the explosive structure of fig. 1.
Fig. 3 is a schematic diagram of an axial structure of the active clamp rotary assembly of fig. 1.
Fig. 4 is a schematic view of the backside axial structure of fig. 3.
Fig. 5 is a schematic side elevational view of the carriage assembly of fig. 1.
Fig. 6 is a schematic axial view of the tool post assembly of fig. 5.
Fig. 7 is a schematic illustration of an isometric construction of the driven clamp rotary assembly of fig. 1.
Fig. 8 is a schematic view of the backside axial structure of fig. 7.
Fig. 9 is a schematic diagram of an axial structure of the electronic control assembly of fig. 1.
Reference numerals:
1. actively clamping the rotating member; 11. a case; 12. a rotating assembly, 121, a rotating gear; 122. a rotating electric machine; 13. a clamping assembly; 131. clamping a motor; 132. clamping a gear pair; 133. a positive and negative screw rod; 134. an upper clamping block; 135. a lower clamping block; 136. a guide rod; 14. a wire feed assembly; 141. wire feeding wheels; 142. a wire feeding motor; 143. wire feeding gear pair;
2. a tool rest assembly; 21. a tool rest disc; 22. a circular cutter seat; 23. a radial tool apron; 24. an aluminum armoring tool apron; 25. prying the shovel head; 26. an induction wheel; 27. a flexible tool apron; 28. a pressure spring;
3. a driven clamping rotary member; 31. a fixing seat; 32. a driven tool rest disc; 33. a clamping assembly; 34. a wire feed assembly; 4. and an electric control assembly.
Detailed Description
The following description of the related art will be made apparent, and the embodiments described are not necessarily all embodiments, but some of the embodiments may be used in conjunction with the accompanying drawings of the embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, the automatic device for automatically peeling a multi-core control cable disclosed in this embodiment comprises a driving clamping rotating member 1, a tool rest assembly 2, a driven clamping rotating member 3 and an electric control assembly 4.
As shown in fig. 2, the driving clamping and rotating member 1 is similar in structure to the driven clamping and rotating member 3 as a main structure for clamping cables to be stripped. The tool rest assembly 2 is positioned between the driving clamping rotating member and the driven clamping rotating member; when the tool rest assembly rotates, the corresponding cable layer peeling operation is performed by feeding different tools. The electric control assembly 4 mainly supplies power to the device and controls the operation of the device.
As shown in fig. 3 and 4, the active clamping rotary member 1 comprises a housing 11, a rotary assembly 12, a clamping assembly 13 and a wire feeding assembly 14.
The case 11 serves as a base. The rotary assembly 12 includes a rotary gear 121 mounted inside the housing and a corresponding drive gear. The rotary motor 122 is arranged on the outer side of the box body, and the rotary gear is driven to rotate by the rotary motor.
The clamping assembly 13 includes a clamping motor 131, a clamping gear pair 132, a positive and negative screw 133, an upper clamping block 134, a lower clamping block 135, and a guide bar 136. The right side of the box body 11 is fixedly provided with a clamping motor 131, the clamping motor is connected with a clamping gear pair 132 and a positive and negative screw rod 133, an upper clamping block 134 and a lower clamping block 135 are meshed on the positive and negative screw rod, and a guide rod 136 is vertically inserted into the upper clamping block and the lower clamping block. The front and back screw rods are driven to rotate through the clamping gear pair, so that the upper clamping block and the lower clamping block are controlled to translate up and down along the guide rod, and the cable is clamped or loosened.
Wire feed assembly 14 includes wire feed wheel 141, wire feed motor 142 and wire feed gear pair 143. Wire feed motor 142 is connected to wire feed gear pair 143 and is meshed with wire feed wheel 141; a set of wire feed assemblies are mounted to each of the upper and lower clamp blocks 134 and 135.
After the upper and lower clamping blocks clamp the cable, the wire feeding motor 142 can be started, the wire feeding wheel 141 is driven to rotate through the internal wire feeding gear pair 143, the clamped cable is pulled, and the corresponding cutter head is matched for targeted coating stripping operation.
As shown in fig. 5 and 6, the tool rest assembly 2 comprises a tool rest disc 21, a ring cutter seat 22, a radial tool rest 23, an aluminum sheathed tool rest 24, a prying shovel head 25, a sensing wheel 26, a flexible tool rest 27 and a pressure spring 28.
The holder disc 21 is a base, and is rotated by a rotation gear in the actively rotating clamping member 1.
According to the cutter holders shown in fig. 6, the cutter holders are respectively arranged to ensure that the cutter heads in the cutter holders do not interfere with each other when in feeding, and the transmission mode in each cutter holder uniformly adopts the output of the cutter adjusting motor on the spur gear and then transmits the output of the cutter adjusting motor to the screw rod for rotation, so that the cutter heads correspondingly arranged on the screw rod stretch out and draw back, the cutter head feeding function is achieved, the space is reduced, the feeding torque is also improved, and the main function requirement is met.
When the cable enters the mechanism and is clamped by the clamping blocks, the corresponding cutter head can be adopted to strip each coating.
The head of the annular cutter seat 22 is provided with an annular cutter head, and the head of the radial cutter seat 23 is provided with a radial cutter head.
The prying shovel head 25 and the induction wheel 26 which are arranged in the aluminum armor cutter seat 24 are in an oblique feeding mode, and the prying shovel head is obliquely inserted into the aluminum armor layer and then tears the aluminum armor layer when rotating.
The front blade seat of the flexible blade seat 27 is identical to the annular cutter seat 22, except that a compression spring 28 is added at the rear end of the flexible blade seat 27. When the cutter head in the cutter holder is fed into the nylon and copper foil shielding layer in the cable, the resistance received by the cutter head can be counteracted by the pressure spring, meanwhile, the cutter head part can not separate from the nylon and copper foil shielding layer, and along with the gradual rotation of the cutter head disc 21, the cutter head can gradually cut off the nylon and copper foil shielding layer, and the function of completely stripping the covering layer can be realized by matching with the wire feeding wheels in the driving clamping rotating member and the driven clamping rotating member.
As shown in fig. 7 and 8, the driven clamping and rotating member 3 includes a fixed base 31, a driven knife rest plate 32, a clamping assembly 33 and a wire feeding assembly 34.
The fixing base 31 serves as a base. The driven holder plate 32 is used to fix the respective holders on the cutterhead holder 21 from the other end and to keep a synchronous movement with the cutterhead holder 21.
The clamping assembly 33 and the wire feeding assembly 34 are identical in structure and function to the clamping assembly 13 and the wire feeding assembly 14 in the active clamping rotary member 1, and mainly have the function of clamping two ends of a cable put into the stripping device, so that the middle knife rest assembly 2 can be used for stripping the corresponding covering layer. Simultaneously, the purpose that the stripped covering layer is separated in time is achieved by synchronously rotating the wire feeding wheels in the two parts or rotating the wire feeding wheels in the single part.
As shown in fig. 9, the electronic control unit 4 includes a control box, a circuit board, and a battery.
The control box is a base, is fixed on the box body of the driving clamping rotating member 1, and is connected with the fixed seat of the driven clamping rotating member 3, so that four parts in the peeling device are connected in series to form a whole.
The electric control assembly 4 is mainly used for supplying electric power to each motor in the device and controlling the movement of parts in the device.
A group of self-adaptive clamping and pulling mechanisms are respectively arranged in the driving clamping rotary member 1 and the driven clamping rotary frame 3. The mechanism can adaptively clamp cables with different wire diameters; meanwhile, when the cable is clamped, the wire feeding wheel is recorded as a stripping initial position by the stripping device.
The wire feeding wheels in the driving clamping rotating member and the driven clamping rotating member are controlled to rotate in the same direction, so that the cable can pass left and right in the stripping device; the wire feeding wheels in the driving clamping rotating member and the driven clamping rotating member are controlled to rotate in opposite directions, so that the whole peeling device can be kept still, and the cut covering layer is pulled to be separated from the current cable. When the outer layer is removed, the cable is pulled back to the initial stripping position by the wire feeding wheels in the two parts, and the next stripping operation is carried out, so that the process is repeated until the nylon and copper foil shielding layers are stripped, and the outer layer stripping of the whole control cable is completed.
The single control cable is internally wrapped with a plurality of control core wires, and the control cable is centripetally and sequentially divided into an insulating layer, an aluminum armor layer, an insulating layer, a nylon and copper platinum shielding layer and a plurality of control core wires which are internally wrapped.
When the automatic device is used for peeling the control cable, the automatic device comprises the following steps:
1. initializing the device, opening an upper clamping block and a lower clamping block in a driving clamping rotating member and a driven clamping rotating member through a clamping motor, putting a cable in the clamping rotating member, and determining stripping length; when the cable is put into the middle position of the upper clamping block and the lower clamping block, the clamping motor rotates to drive the upper clamping block and the lower clamping block to be closed, the cable is clamped, the position is recorded, and the first insulating layer stripping operation is started.
2. After the cable is clamped, the rotating motor is started to drive the tool rest assembly to rotate along with the rotating gear, and meanwhile, the tool adjusting motor in the circular cutting tool rest rotates, so that the tool rest is slowly fed in the process of rotating around the cable until the cutter touches the second aluminum armor layer of the cable, the double tool tips touch the metal piece to form a loop, namely, the feeding is stopped, the position is maintained, the circular cutting of the first insulating layer is continuously completed through rotating around the cable.
3. After the annular cutting operation of the insulating layer is completed, the annular cutter heads are retracted, the rotating disc stops rotating, at the moment, two groups of radial cutter heads on the radial direction of the feeding cable cut into the insulating layer, metal pieces are sensed in the same sensing mode, then the feeding is stopped, then the wire feeding wheels in the driving and driven clamping rotating members contacted with the cable are controlled to rotate in the same direction, the insulating layer of the cable is cut to the section end of the cable from the radial direction of the cable, and then the wire feeding wheels in the driving and driven clamping rotating members are controlled to rotate reversely, so that the cable returns to the annular cutting position.
4. At this time, the insulating layer is completely cut around and cut off radially, the wire feeding wheels in the driving and driven clamping rotary members are respectively positioned at two sides of the annular tangential surface, the wire feeding wheel at one side which is not cut off radially is locked, the wire feeding wheel at one side which is completed radially is started, the insulating layer at one side which is completed circumferentially cut off and cut off radially is separated from the cable by friction force between the wire feeding wheel and the insulating layer of the cable, and the cutting off and discharging of the insulating layer are completed.
5. The operation of stripping of next layer aluminium armor is carried out, feed motor in the aluminium armor blade holder is started, make sled shovel head be close to the aluminium armor on the cable, start rotating electrical machines simultaneously, make the knife rest dish rotate along with rotatory tooth, when sled shovel head contact aluminium armor, aluminium armor can be pressed to the induction wheel at rear, continue to feed sled shovel head and progressively extrude aluminium armor, and along with rotating, sled shovel head can imbed in the gap of aluminium armor, then in lasting rotating, sled shovel head progressively prizes aluminium armor, because the centre gripping position of cable is close to aluminium armor sled origin, hide aluminium armor in it can not be pulled open.
6. Along with the aluminium armour is torn the separation, the induction wheel is rotated to aluminium armour with the knife rest dish and is broken away from the position after, does not have the metalwork between induction wheel and the sled shovel head, and the return circuit of both components is broken off, and sled shovel head stops feeding, but knife rest dish continues to rotate, until aluminium armour layer is completely by sled shovel head shovel tearing, accomplishes the operation of peeling off of second aluminium armour layer, then same control initiative and follow-up clamp wire feeding wheel in the rotating member independently rotate, discharges the cable with second aluminium armour layer.
7. And then stripping the third insulating layer by adopting the method which is the same as the stripping mode of the first insulating layer.
8. Finally, the fourth nylon and copper foil shielding layer stripping operation is performed, at the moment, the motor in the front cutter holder in the flexible cutter holder is controlled to run, when the annular cutter head is fed to touch the nylon and copper foil shielding layer, the supporting force of the cutter head, which is applied by a cable, is counteracted by a pressure spring at the rear end of the flexible cutter holder to the majority, but at the same time, the cutter head part is kept not to be separated from the layer, and the cutter head can gradually scrape the nylon and copper foil shielding layer along with the gradual rotation of the cutter holder disc; when the layer is scraped, the cutter head is not contacted with the metal piece any more, and the loop is disconnected; at the moment, the annular cutter head is controlled to retract, and then the annular cutter head is matched with a wire feeding wheel in the driving and driven clamping rotating component to realize the complete coating stripping function.
The automatic device has the advantages that:
1. the automatic device replaces manual operation, reduces the operation labor intensity of constructors, and improves the operation efficiency;
2. different knife holders with pertinence are arranged for the outer surface layers of different materials, and the knife holders are sequentially peeled, so that the surface layers can be sequentially peeled to expose the internal control cable core wires;
3. the peeling length control is realized through the arranged wire feeding wheel; the stripped outer skin can be removed by the cooperation of the wire feeding wheel and the clamping assembly.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and it is not intended to limit the present invention, but it is to be understood that the present invention is not limited to the above-described embodiment, and modifications may be made to the technical solutions described in the above-described embodiments or equivalents may be substituted for some of the technical features thereof by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1.一种用于多芯控制电缆剥皮的自动装置,其特征在于:它包括刀架总成及其两侧共轴线连接的主动夹紧旋转总成和从动夹紧旋转总成;1. An automatic device for stripping multi-core control cables, characterized in that: it includes a tool holder assembly and an active clamping rotating assembly and a driven clamping rotating assembly that are coaxially connected on both sides; 主动夹紧旋转总成包括旋转组件、夹紧组件和送线组件,夹紧组件将控制电缆夹持,旋转组件通过其旋转结构带动刀架总成旋转,送线组件将控制电缆在夹持的状态下向前送出;The active clamping rotating assembly includes a rotating component, a clamping component and a wire feeding component. The clamping component will control the clamping of the cable. The rotating component drives the tool holder assembly to rotate through its rotating structure. The wire feeding component will control the clamping of the cable. Send forward in the state; 从动夹紧旋转总成相比主动夹紧旋转总成不设置旋转组件;Compared with the active clamping rotating assembly, the driven clamping rotating assembly does not have a rotating component; 刀架总成上设置有四组不同的刀座,各刀座分别配置刀具用于对控制电缆相应层的剥皮作业。The tool holder assembly is provided with four different sets of tool holders, and each tool holder is equipped with a tool for stripping the corresponding layer of the control cable. 2.如权利要求1所述的用于多芯控制电缆剥皮的自动装置,其特征在于:所述主动夹紧旋转总成还包括作为基座的箱体,所述旋转组件包括旋转电机及其驱动的旋转齿轮副,旋转电机固定于箱体外,旋转齿轮副位于箱体内。2. The automatic device for stripping multi-core control cables according to claim 1, characterized in that: the active clamping rotating assembly further includes a box as a base, and the rotating assembly includes a rotating motor and its The driven rotating gear pair, the rotating motor is fixed outside the box, and the rotating gear pair is located inside the box. 3.如权利要求2所述的用于多芯控制电缆剥皮的自动装置,其特征在于:所述夹紧组件包括夹紧电机、夹紧齿轮副、正反丝杆、上夹块、下夹块和导杆;所述箱体右侧设置夹紧电机,夹紧电机连接夹紧齿轮副和正反丝杆,上夹块与下夹块啮合于正反丝杆上,导杆竖直插接于上夹块与下夹块中。3. The automatic device for multi-core control cable stripping according to claim 2, characterized in that: the clamping assembly includes a clamping motor, a clamping gear pair, a forward and reverse screw rod, an upper clamp block, and a lower clamp. block and guide rod; a clamping motor is set on the right side of the box, and the clamping motor is connected to the clamping gear pair and the forward and reverse screw rods. The upper clamping block and the lower clamping block engage with the forward and reverse screw rods, and the guide rod is inserted vertically. Connected to the upper and lower clamping blocks. 4.如权利要求3所述的用于多芯控制电缆剥皮的自动装置,其特征在于:所述送线组件包括送线轮、送线电机和送线齿轮副;送线电机连接送线齿轮副并与送线轮啮合;所述上夹块与所述下夹块内分别安装有一组送线组件。4. The automatic device for multi-core control cable stripping according to claim 3, characterized in that: the wire feeding assembly includes a wire feeding wheel, a wire feeding motor and a wire feeding gear pair; the wire feeding motor is connected to the wire feeding gear The pair is meshed with the wire feeding wheel; a set of wire feeding assemblies are respectively installed in the upper clamping block and the lower clamping block. 5.如权利要求2所述的用于多芯控制电缆剥皮的自动装置,其特征在于:所述刀架总成包括刀架盘、环切刀座、径向刀座、铝铠刀座和柔性刀座;5. The automatic device for stripping multi-core control cables as claimed in claim 2, characterized in that: the tool holder assembly includes a tool holder disk, a circumferential cutter holder, a radial knife holder, an aluminum armored knife holder and Flexible tool holder; 刀架盘为基座,与所述旋转齿轮连接;环切刀座的头部安装环切刀头,两组径向刀座的头部安装径向刀头;铝铠刀座中安装斜向进给的撬铲头和感应轮;柔性刀座中前刀座与环切刀座相同,其不同之处在于柔性刀座的后端设置压簧。The tool holder disk is a base and is connected to the rotating gear; the head of the circumferential cutting tool holder is equipped with a circumferential cutting head, and the heads of the two sets of radial tool holders are equipped with radial cutter heads; the aluminum armored tool holder is installed with an oblique cutting head. The feeding pry head and induction wheel; the front knife holder in the flexible knife holder is the same as the circumferential cutting knife holder, but the difference is that the rear end of the flexible knife holder is provided with a compression spring. 6.如权利要求4所述的用于多芯控制电缆剥皮的自动装置,其特征在于:所述从动夹紧旋转总成包括固定座、夹紧组件和送线组件;6. The automatic device for multi-core control cable stripping according to claim 4, characterized in that: the driven clamping rotating assembly includes a fixed seat, a clamping assembly and a wire feeding assembly; 固定座为基座;夹紧组件和送线组件与所述主动夹紧旋转总成中的夹紧组件和送线组件结构和功能相同。The fixed seat is a base; the clamping assembly and the wire feeding assembly have the same structure and function as the clamping assembly and the wire feeding assembly in the active clamping rotating assembly. 7.如权利要求6所述的用于多芯控制电缆剥皮的自动装置,其特征在于:所述从动夹紧旋转总成上还设置有从动刀架盘,从动刀架盘设于所述固定座上。7. The automatic device for stripping multi-core control cables according to claim 6, characterized in that: the driven clamping rotating assembly is also provided with a driven tool holder disk, and the driven tool holder disk is located on on the fixed base. 8.如权利要求6所述的用于多芯控制电缆剥皮的自动装置,其特征在于:所述箱体和所述固定座上固定连接有用于安装控制元器件的控制盒。8. The automatic device for stripping multi-core control cables according to claim 6, characterized in that: a control box for installing control components is fixedly connected to the box and the fixing base. 9.一种利用权利要求1-8之一所述自动装置对控制电缆进行剥皮的方法,包括以下步骤:9. A method for stripping control cables using the automatic device according to one of claims 1 to 8, comprising the following steps: (1)将装置初始化,将待剥电缆放入装置中,使主动夹紧旋转总成和从动夹紧旋转总成将电缆夹紧,同时记录该位置,开始第一层绝缘层剥除作业;(1) Initialize the device, put the cable to be stripped into the device, let the active clamping rotating assembly and the driven clamping rotating assembly clamp the cable, record the position at the same time, and start stripping the first layer of insulation ; (2)启动旋转组件并带动刀架盘旋转,同时缓慢进给环切刀头,直至其触碰到电缆第二层铝铠层后停止,刀架盘继续旋转,完成第一层绝缘层的环切;(2) Start the rotating assembly and drive the tool holder to rotate, while slowly feeding the cutting head until it touches the second layer of aluminum armor of the cable and stops. The tool holder continues to rotate to complete the cutting of the first layer of insulation; (3)环切刀头收回,刀架盘停止转动;此时进给径向刀头,切入绝缘层;而后控制上述两总成的送线轮同向转动,将电缆的绝缘层从径向断切至电缆断面端;再而控制上述两总成的送线轮反转,使电缆回到环切位置,完成第一层绝缘层的径向横切;(3) The ring cutting head is retracted and the knife holder plate stops rotating; at this time, the radial cutting head is fed to cut into the insulation layer; and then the wire feeding wheels of the above two assemblies are controlled to rotate in the same direction to remove the insulation layer of the cable from the radial direction. Cut to the cross-section end of the cable; then control the reverse rotation of the wire feeding wheels of the above two assemblies to return the cable to the circumferential cutting position to complete the radial cross-cutting of the first layer of insulation; (4)此时上述两者的送线轮分别位于环切面两侧,锁死一侧送线轮,启动另一侧的送线轮,通过摩擦使绝缘层脱离电缆,完成第一层绝缘层的断切剥除;(4) At this time, the above two wire feeding wheels are located on both sides of the ring section. Lock the wire feeding wheel on one side, start the wire feeding wheel on the other side, and make the insulation layer separate from the cable through friction, completing the first layer of insulation layer. cutting and stripping; (5)进行第二层铝铠装层的剥除作业,逐步进给铝铠刀座,使撬铲头向电缆的铝铠层靠近,同时持续转动刀架盘,撬铲头逐步将铝铠撬开;(5) Carry out the stripping operation of the second aluminum armor layer, gradually feed the aluminum armor knife holder, and bring the pry shovel head closer to the aluminum armor layer of the cable. At the same time, continue to rotate the knife holder disk, and the pry shovel head gradually removes the aluminum armor. pry open; (6)随着铝铠被撕裂分离,撬铲头停止进给,但刀架盘继续旋转至铝铠层完全被撬铲头铲起撕裂,完成第二层铝铠层的剥断作业,而后同样使上述两总成的送线轮独立转动,将第二层铝铠层排出电缆;(6) As the aluminum armor is torn and separated, the pry head stops feeding, but the tool holder plate continues to rotate until the aluminum armor layer is completely picked up and torn by the pry head, completing the peeling operation of the second layer of aluminum armor. , and then also make the wire feeding wheels of the above two assemblies rotate independently to discharge the cable from the second layer of aluminum armor; (7)再采用与第一层绝缘层相同的剥除方法进行第三绝缘层的剥除作业;(7) Then use the same stripping method as the first layer of insulation to strip the third insulation layer; (8)最后到第四层尼龙与铜箔屏蔽层剥除作业,进给柔性刀座的环切刀头至触碰到尼龙与铜箔屏蔽层,同时通过压簧保持刀尖部分不脱离;随着刀架盘逐步转动,刀尖将该尼龙与铜箔屏蔽层逐步刮断;再收回环切刀头,配合上述两总成的送线轮,实现该覆盖层全部剥除。(8) Finally, to the fourth layer of nylon and copper foil shielding layer stripping operation, the circumferential cutting head of the flexible knife holder is fed until it touches the nylon and copper foil shielding layer, while the compression spring is used to keep the tip part of the knife from breaking away; As the knife holder disk gradually rotates, the knife tip gradually scrapes off the nylon and copper foil shielding layer; then the ring cutting knife head is retracted, and the wire feeding wheels of the above two assemblies are used to completely peel off the covering layer.
CN202410002860.2A 2024-01-02 2024-01-02 An automatic device for stripping multi-core control cables and a stripping method thereof Pending CN117791436A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118970749A (en) * 2024-10-15 2024-11-15 信丰康华电子有限公司 A stripping machine suitable for wires of different thicknesses

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118970749A (en) * 2024-10-15 2024-11-15 信丰康华电子有限公司 A stripping machine suitable for wires of different thicknesses

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