CN117776436A - Reverse osmosis composite membrane rinsing liquid acid recovery system and recovery method thereof - Google Patents

Reverse osmosis composite membrane rinsing liquid acid recovery system and recovery method thereof Download PDF

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CN117776436A
CN117776436A CN202311777485.0A CN202311777485A CN117776436A CN 117776436 A CN117776436 A CN 117776436A CN 202311777485 A CN202311777485 A CN 202311777485A CN 117776436 A CN117776436 A CN 117776436A
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acid
nanofiltration membrane
resistant nanofiltration
membrane
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朱加生
于海燕
齐兰
杨才银
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Shaanxi Dingche Film Technology Co ltd
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Shaanxi Dingche Film Technology Co ltd
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Abstract

本发明公开了一种反渗透复合膜漂洗液酸回收系统及其回收方法,包括漂洗槽、精密过滤器、一级耐酸纳滤膜系统、二级耐酸纳滤膜系统与加药箱,所述漂洗槽与精密过滤器之间连接有漂洗液输送管,所述精密过滤器与一级耐酸纳滤膜系统之间连接有滤液管,一级耐酸纳滤膜系统与二级耐酸纳滤膜系统之间连接有一级产水管,二级耐酸纳滤膜系统与滤液管之间连接有二级浓水管,二级耐酸纳滤膜系统与加药箱之间连接有二级产水管。本发明所述的一种反渗透复合膜漂洗液酸回收系统及其回收方法,将酸性废水用耐酸膜预先进行分离,分离纯化后回用,不仅降低了生产成本,还减轻了污水处理的负荷,酸资源化利用,减少污染,提高生化系统处理能力。

The invention discloses a reverse osmosis composite membrane rinse liquid acid recovery system and a recovery method thereof, comprising a rinse tank, a precision filter, a primary acid-resistant nanofiltration membrane system, a secondary acid-resistant nanofiltration membrane system and a dosing box, a rinse liquid delivery pipe is connected between the rinse tank and the precision filter, a filtrate pipe is connected between the precision filter and the primary acid-resistant nanofiltration membrane system, a primary water production pipe is connected between the primary acid-resistant nanofiltration membrane system and the secondary acid-resistant nanofiltration membrane system, a secondary concentrated water pipe is connected between the secondary acid-resistant nanofiltration membrane system and the filtrate pipe, and a secondary water production pipe is connected between the secondary acid-resistant nanofiltration membrane system and the dosing box. The reverse osmosis composite membrane rinse liquid acid recovery system and a recovery method thereof of the invention separates acidic wastewater in advance with an acid-resistant membrane, and reuses it after separation and purification, which not only reduces production costs, but also reduces the load of sewage treatment, acid resource utilization, reduces pollution, and improves the processing capacity of the biochemical system.

Description

一种反渗透复合膜漂洗液酸回收系统及其回收方法A reverse osmosis composite membrane rinse liquid acid recovery system and its recovery method

技术领域Technical field

本发明涉及反渗透复合膜处理污水回收技术领域,特别涉及一种反渗透复合膜漂洗液酸回收系统及其回收方法。The invention relates to the technical field of wastewater recovery after treatment with a reverse osmosis composite membrane, and in particular to a reverse osmosis composite membrane rinsing liquid acid recovery system and a recovery method thereof.

背景技术Background technique

反渗透复合膜漂洗液酸回收系统是一种进行反渗透复合膜处理污水回收的关键设备,在反渗透复合膜生产过程、由于复合膜在反应过程会有未完全反应的单体及分解产物、为了保证复合膜的性能及稳定性复合膜在反应结束会经过一系列漂洗槽进行漂洗、而酸漂洗是大部分反渗透膜生产过程不可或缺的过程、漂洗后的酸性废水处理需要大量化学药剂、而且对生化处理有影响,随着全球城市化、工业化的飞速发展,现有淡水资源已无法满足社会、经济的发展需求,全球水资源匮乏问题备受关注,与传统方法相比,反渗透法具有无相变、占地面积小、成本较低、无二次污染等不可替代的优点,已被广泛用于制药、食品、饮料、酒类、化工、电子、半导体、环保等各个领域。The acid recovery system for rinsing liquid of reverse osmosis composite membrane is a key equipment for wastewater recovery of reverse osmosis composite membrane treatment. In the production process of reverse osmosis composite membrane, since the composite membrane will have incompletely reacted monomers and decomposition products during the reaction process, in order to ensure the performance and stability of the composite membrane, the composite membrane will be rinsed through a series of rinsing tanks at the end of the reaction. Acid rinsing is an indispensable process in most reverse osmosis membrane production processes. The treatment of acidic wastewater after rinsing requires a large amount of chemical agents and has an impact on biochemical treatment. With the rapid development of global urbanization and industrialization, the existing freshwater resources can no longer meet the needs of social and economic development. The global water shortage problem has attracted much attention. Compared with traditional methods, reverse osmosis has irreplaceable advantages such as no phase change, small footprint, low cost, and no secondary pollution. It has been widely used in pharmaceuticals, food, beverages, alcohol, chemicals, electronics, semiconductors, environmental protection and other fields.

当前,市面上反渗透膜大都是芳香聚酰胺结构复合膜,在聚砜基膜表面通过间苯二胺和均苯三甲酰氯界面缩合反应得到功能层,反应过程会有没有反应完全的单体残留及其分解产物需要在界面聚合反应完成后进行脱除、同时由于对膜性能的调控需要一系列加药漂洗,其中酸漂洗就是其中一个重要过程、因而会产生大量的酸性废水、由于酸性废水酸性较强PH在1-1.5之间、同时含有机溶剂及芳胺化合物、不但需要消耗大量药剂来中和酸性,而且还会降低生化系统的生物活性,从而降低生化系统降解有机物的能力,处理效率低成本大;现有技术直接将漂洗酸性废水排入污水处理系统在调节池进行中和然后进行生化处理、由于废液中有大量酸性物质需要碱性药剂进行中和、同时含有机溶剂及芳胺化合物、会降低生物活性,从而降低生化系统降解有机物的能力、必须稀释到一定浓度才能进行生化处理,为此,我们提出一种反渗透复合膜漂洗液酸回收系统及其回收方法。At present, most of the reverse osmosis membranes on the market are aromatic polyamide structure composite membranes. The functional layer is obtained on the surface of the polysulfone-based membrane through the interfacial condensation reaction of m-phenylenediamine and trimesoyl chloride. In the reaction process, there will be residual monomers that have not reacted completely and their decomposition products that need to be removed after the completion of the interfacial polymerization reaction. At the same time, due to the regulation of membrane performance, a series of rinsing with chemicals is required, among which acid rinsing is one of the important processes, thus generating a large amount of acidic wastewater. Since the acidic wastewater is highly acidic with a pH between 1-1.5 and contains organic solvents and aromatic amine compounds, it not only requires a large amount of reagents to neutralize the acid, but also requires a large amount of reagents to neutralize the acid. and acidity, and will also reduce the biological activity of the biochemical system, thereby reducing the ability of the biochemical system to degrade organic matter, and the treatment efficiency is high and the cost is low; the existing technology directly discharges the rinse acid wastewater into the sewage treatment system for neutralization in the regulating tank and then performs biochemical treatment. Since there are a large number of acidic substances in the waste liquid that need to be neutralized by alkaline agents, and it also contains organic solvents and aromatic amine compounds, it will reduce biological activity, thereby reducing the ability of the biochemical system to degrade organic matter. It must be diluted to a certain concentration before biochemical treatment can be carried out. For this reason, we propose a reverse osmosis composite membrane rinse liquid acid recovery system and its recovery method.

发明内容Contents of the invention

解决的技术问题:针对现有技术的不足,本发明提供了一种反渗透复合膜漂洗液酸回收系统及其回收方法,将酸性废水用耐酸膜预先进行分离,分离纯化后回用,不仅降低了生产成本,还减轻了污水处理的负荷,酸资源化利用,减少污染,提高生化系统处理能力,可以有效解决背景技术中的问题。Technical problem solved: In view of the shortcomings of the existing technology, the present invention provides a reverse osmosis composite membrane rinse liquid acid recovery system and its recovery method. The acidic wastewater is pre-separated with an acid-resistant membrane and reused after separation and purification, which not only reduces It reduces the production cost, reduces the load of sewage treatment, utilizes acid resources, reduces pollution, improves the processing capacity of the biochemical system, and can effectively solve the problems in the background technology.

技术方案:为实现上述目的,本发明采取的技术方案为:一种反渗透复合膜漂洗液酸回收系统,包括漂洗槽、精密过滤器、一级耐酸纳滤膜系统、二级耐酸纳滤膜系统与加药箱,所述漂洗槽与精密过滤器之间连接有漂洗液输送管,所述精密过滤器与一级耐酸纳滤膜系统之间连接有滤液管,所述一级耐酸纳滤膜系统与二级耐酸纳滤膜系统之间连接有一级产水管,所述二级耐酸纳滤膜系统与滤液管之间连接有二级浓水管,所述二级耐酸纳滤膜系统与加药箱之间连接有二级产水管,所述加药箱连接漂洗槽的位置,所述精密过滤器输出杂质到杂质收集箱,所述一级耐酸纳滤膜系统上连接有有机物缓存罐。Technical solution: In order to achieve the above purpose, the technical solution adopted by the present invention is: a reverse osmosis composite membrane rinse liquid acid recovery system, including a rinse tank, a precision filter, a first-level acid-resistant nanofiltration membrane system, and a second-level acid-resistant nanofiltration membrane. System and dosing box, a rinsing liquid delivery pipe is connected between the rinsing tank and the precision filter, a filtrate pipe is connected between the precision filter and the first-level acid-resistant nanofiltration membrane system, and the first-level acid-resistant nanofiltration membrane system A primary water production pipe is connected between the membrane system and the secondary acid-resistant nanofiltration membrane system. A secondary concentrated water pipe is connected between the secondary acid-resistant nanofiltration membrane system and the filtrate pipe. The secondary acid-resistant nanofiltration membrane system is connected to the adding water pipe. A secondary water production pipe is connected between the medicine boxes, the medicine adding box is connected to the position of the rinsing tank, the precision filter outputs impurities to an impurity collection box, and an organic matter buffer tank is connected to the first-level acid-resistant nanofiltration membrane system.

作为本申请一种优选的技术方案,所述漂洗槽的输出端通过漂洗液输送管与精密过滤器的输入端贯通连接,所述精密过滤器的输出端通过滤液管与一级耐酸纳滤膜系统的输入端贯通连接,所述一级耐酸纳滤膜系统的输出端通过一级产水管与二级耐酸纳滤膜系统的输入端贯通连接,所述二级耐酸纳滤膜系统的输出端通过二级产水管与加药箱的输入端贯通连接,所述加药箱的输出端与漂洗槽的输入端贯通连接。As a preferred technical solution of the present application, the output end of the rinsing tank is connected to the input end of the precision filter through a rinsing liquid delivery pipe, and the output end of the precision filter is connected to the first-level acid-resistant nanofiltration membrane through a filtrate pipe. The input end of the system is connected through, the output end of the first-level acid-resistant nanofiltration membrane system is connected through the first-level water production pipe and the input end of the second-level acid-resistant nanofiltration membrane system, and the output end of the second-level acid-resistant nanofiltration membrane system The secondary water production pipe is connected to the input end of the dosing box, and the output end of the dosing box is connected to the input end of the rinsing tank.

作为本申请一种优选的技术方案,所述漂洗槽的内部上下位置分别安装有若干组下输膜辊与上输膜辊,所述上输膜辊位于下输膜辊上方,所述漂洗槽的上端进料部设置有进膜辊,所述进膜辊、下输膜辊和上输膜辊之间活动有复合膜。As a preferred technical solution of the present application, several sets of lower film feeding rollers and upper film feeding rollers are respectively installed at the upper and lower positions inside the rinsing tank. The upper film feeding roller is located above the lower film feeding roller. The rinsing tank The upper feeding part is provided with a film feeding roller, and a composite film moves between the film feeding roller, the lower film feeding roller and the upper film feeding roller.

作为本申请一种优选的技术方案,所述复合膜从进膜辊的位置进入且在若干组下输膜辊与上输膜辊之间进行输送活动。As a preferred technical solution of the present application, the composite film enters from the position of the film feeding roller and performs transportation activities between several sets of lower film feeding rollers and upper film feeding rollers.

作为本申请一种优选的技术方案,所述漂洗槽的内壁从上到下的位置依次安装有上液位监测器、中液位监测器与下液位监测器。As a preferred technical solution of the present application, an upper liquid level monitor, a middle liquid level monitor and a lower liquid level monitor are installed in sequence from top to bottom on the inner wall of the rinsing tank.

作为本申请一种优选的技术方案,所述加药箱的顶部安装有驱动机,所述驱动机的底部活动设置有搅拌轴,所述搅拌轴上定位有连接器,所述连接器上定位有搅拌器,所述搅拌轴中部外壁定位有连接架,所述连接架的端部安装有清洁架,所述清洁架的外侧安装有清洁刷,所述加药箱的内壁安装有液位传感器。As a preferred technical solution of the present application, a driving machine is installed on the top of the dosing box, a stirring shaft is movably arranged at the bottom of the driving machine, a connector is positioned on the stirring shaft, an agitator is positioned on the connector, a connecting frame is positioned on the middle outer wall of the stirring shaft, a cleaning frame is installed on the end of the connecting frame, a cleaning brush is installed on the outer side of the cleaning frame, and a liquid level sensor is installed on the inner wall of the dosing box.

作为本申请一种优选的技术方案,所述驱动机驱动搅拌轴并带动连接架与搅拌器旋转活动,所述连接架带动清洁架与清洁刷进行活动,所述清洁刷接触加药箱内壁的位置。As a preferred technical solution of the present application, the driving machine drives the stirring shaft and drives the connecting frame and the stirrer to rotate, and the connecting frame drives the cleaning frame and the cleaning brush to move, and the cleaning brush contacts the inner wall of the medicine adding box.

一种反渗透复合膜漂洗液酸回收方法,包括以下操作步骤:A reverse osmosis composite membrane rinse liquid acid recovery method includes the following steps:

S1:将复合膜漂洗槽酸性漂洗液经过5-10um精密过滤器进行初滤去除制膜过程产生的一些碎片与颗粒物等机械杂质;S1: Pass the acidic rinse solution of the composite membrane rinse tank through a 5-10um precision filter for primary filtration to remove some mechanical impurities such as debris and particulate matter generated during the membrane production process;

S2:经过滤后的酸性废水进入一级耐酸纳滤膜系统,去除大部分有机物;S2: The filtered acidic wastewater enters the first-level acid-resistant nanofiltration membrane system to remove most organic matter;

S3:一级产水进入二级耐酸纳滤膜系统二次除有机物,二级浓水返回一级;S3: The first-level produced water enters the second-level acid-resistant nanofiltration membrane system to remove organic matter for a second time, and the second-level concentrated water returns to the first-level;

S4:二级产水进入加药箱进行浓度调节;S4: The secondary produced water enters the dosing box for concentration adjustment;

S5:浓度调节至使用浓度进入复合膜漂洗槽进行循环使用。S5: The concentration is adjusted to the use concentration and enters the composite membrane rinsing tank for recycling.

有益效果:与现有技术相比,本发明提供了一种反渗透复合膜漂洗液酸回收系统及其回收方法,具备以下有益效果:该一种反渗透复合膜漂洗液酸回收系统及其回收方法,将酸性废水用耐酸膜预先进行分离,分离纯化后回用,不仅降低了生产成本,还减轻了污水处理的负荷,酸资源化利用,减少污染,提高生化系统处理能力,将复合膜漂洗槽酸性漂洗液经过5-10um精密过滤器进行初滤去除制膜过程产生的一些碎片与颗粒物等机械杂质;经过滤后的酸性废水进入一级耐酸纳滤膜系统,去除大部分有机物;一级产水进入二级耐酸纳滤膜系统二次除有机物,二级浓水返回一级;二级产水进入加药箱进行浓度调节;浓度调节至使用浓度进入复合膜漂洗槽进行循环使用,整个反渗透复合膜漂洗液酸回收系统结构简单,操作方便,使用的效果相对于传统方式更好。Beneficial effects: Compared with the prior art, the present invention provides a reverse osmosis composite membrane rinse liquid acid recovery system and its recovery method, which has the following beneficial effects: This reverse osmosis composite membrane rinse liquid acid recovery system and its recovery The method is to pre-separate acidic wastewater with an acid-resistant membrane and reuse it after separation and purification. This not only reduces production costs, but also reduces the load of sewage treatment, utilizes acid resources, reduces pollution, improves the processing capacity of the biochemical system, and rinses the composite membrane. The acidic rinse liquid of the tank is initially filtered through a 5-10um precision filter to remove some mechanical impurities such as debris and particulate matter produced during the membrane production process; the filtered acidic wastewater enters the first-level acid-resistant nanofiltration membrane system to remove most organic matter; the first-level The produced water enters the secondary acid-resistant nanofiltration membrane system for secondary organic matter removal, and the secondary concentrated water returns to the primary level; the secondary produced water enters the dosing tank for concentration adjustment; the concentration is adjusted to the use concentration and enters the composite membrane rinse tank for recycling. The reverse osmosis composite membrane rinse liquid acid recovery system has a simple structure, is easy to operate, and has better results than traditional methods.

附图说明Description of the drawings

图1为本发明一种反渗透复合膜漂洗液酸回收系统及其回收方法的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a reverse osmosis composite membrane rinse liquid acid recovery system and a recovery method thereof according to the present invention.

图2为本发明一种反渗透复合膜漂洗液酸回收系统及其回收方法中耐酸纳滤膜系统的结构示意图。FIG. 2 is a schematic structural diagram of an acid-resistant nanofiltration membrane system in a reverse osmosis composite membrane rinse liquid acid recovery system and a recovery method thereof according to the present invention.

图3为本发明一种反渗透复合膜漂洗液酸回收系统及其回收方法中漂洗槽的结构示意图。Figure 3 is a schematic structural diagram of a rinse tank in a reverse osmosis composite membrane rinse liquid acid recovery system and its recovery method according to the present invention.

图4为本发明一种反渗透复合膜漂洗液酸回收系统及其回收方法中加药箱的结构示意图。Figure 4 is a schematic structural diagram of a chemical dosing box in a reverse osmosis composite membrane rinse liquid acid recovery system and its recovery method according to the present invention.

图中:1、漂洗槽;2、复合膜;3、进膜辊;4、漂洗液输送管;5、杂质收集箱;6、精密过滤器;7、滤液管;8、有机物缓存罐;9、一级耐酸纳滤膜系统;10、一级产水管;11、二级浓水管;12、二级耐酸纳滤膜系统;13、二级产水管;14、加药箱;15、上液位监测器;16、中液位监测器;17、下液位监测器;18、搅拌轴;19、下输膜辊;20、搅拌器;21、连接器;22、清洁架;23、上输膜辊;24、驱动机;25、液位传感器;26、清洁刷;27、连接架。In the figure: 1. rinsing tank; 2. composite membrane; 3. membrane feed roller; 4. rinsing liquid delivery pipe; 5. impurity collection box; 6. precision filter; 7. filtrate tube; 8. organic matter buffer tank; 9. primary acid-resistant nanofiltration membrane system; 10. primary water production pipe; 11. secondary concentrated water pipe; 12. secondary acid-resistant nanofiltration membrane system; 13. secondary water production pipe; 14. dosing box; 15. upper liquid level monitor; 16. middle liquid level monitor; 17. lower liquid level monitor; 18. stirring shaft; 19. lower film transport roller; 20. stirrer; 21. connector; 22. cleaning rack; 23. upper film transport roller; 24. driving machine; 25. liquid level sensor; 26. cleaning brush; 27. connecting rack.

具体实施方式Detailed ways

下面将结合附图和具体实施方式对本发明的技术方案进行清楚、完整地描述,但是本领域技术人员将会理解,下列所描述的实施例是本发明一部分实施例,而不是全部的实施例,仅用于说明本发明,而不应视为限制本发明的范围。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and specific implementation modes. However, those skilled in the art will understand that the following described embodiments are some of the embodiments of the present invention, rather than all of them. They are only used to illustrate the invention and should not be construed as limiting the scope of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention. If the specific conditions are not specified in the examples, the conditions should be carried out according to the conventional conditions or the conditions recommended by the manufacturer. If the manufacturer of the reagents or instruments used is not indicated, they are all conventional products that can be purchased commercially.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

如图1-4所示,一种反渗透复合膜漂洗液酸回收系统,包括漂洗槽1、精密过滤器6、一级耐酸纳滤膜系统9、二级耐酸纳滤膜系统12与加药箱14,漂洗槽1与精密过滤器6之间连接有漂洗液输送管4,精密过滤器6与一级耐酸纳滤膜系统9之间连接有滤液管7,一级耐酸纳滤膜系统9与二级耐酸纳滤膜系统12之间连接有一级产水管10,二级耐酸纳滤膜系统12与滤液管7之间连接有二级浓水管11,二级耐酸纳滤膜系统12与加药箱14之间连接有二级产水管13,加药箱14连接漂洗槽1的位置,精密过滤器6输出杂质到杂质收集箱5,一级耐酸纳滤膜系统9上连接有有机物缓存罐8,将酸性废水用耐酸膜预先进行分离,分离纯化后回用,不仅降低了生产成本,还减轻了污水处理的负荷,酸资源化利用,减少污染,提高生化系统处理能力。As shown in Figure 1-4, a reverse osmosis composite membrane rinse liquid acid recovery system includes a rinse tank 1, a precision filter 6, a first-level acid-resistant nanofiltration membrane system 9, a second-level acid-resistant nanofiltration membrane system 12 and dosing Box 14, a rinse liquid delivery pipe 4 is connected between the rinsing tank 1 and the precision filter 6, a filtrate pipe 7 is connected between the precision filter 6 and the first-level acid-resistant nanofiltration membrane system 9, and the first-level acid-resistant nanofiltration membrane system 9 A primary water production pipe 10 is connected to the secondary acid-resistant nanofiltration membrane system 12. A secondary concentrated water pipe 11 is connected between the secondary acid-resistant nanofiltration membrane system 12 and the filtrate pipe 7. The secondary acid-resistant nanofiltration membrane system 12 is connected to the processing A secondary water production pipe 13 is connected between the medicine boxes 14. The medicine dosing box 14 is connected to the position of the rinsing tank 1. The precision filter 6 outputs impurities to the impurity collection box 5. The first-level acid-resistant nanofiltration membrane system 9 is connected to an organic matter buffer tank. 8. Separate the acidic wastewater in advance with an acid-resistant membrane, and reuse it after separation and purification. This not only reduces production costs, but also reduces the load of sewage treatment, utilizes acid resources, reduces pollution, and improves the processing capacity of the biochemical system.

进一步的,漂洗槽1的输出端通过漂洗液输送管4与精密过滤器6的输入端贯通连接,精密过滤器6的输出端通过滤液管7与一级耐酸纳滤膜系统9的输入端贯通连接,一级耐酸纳滤膜系统9的输出端通过一级产水管10与二级耐酸纳滤膜系统12的输入端贯通连接,二级耐酸纳滤膜系统12的输出端通过二级产水管13与加药箱14的输入端贯通连接,加药箱14的输出端与漂洗槽1的输入端贯通连接。Furthermore, the output end of the rinsing tank 1 is connected to the input end of the precision filter 6 through the rinsing liquid delivery pipe 4, the output end of the precision filter 6 is connected to the input end of the first-level acid-resistant nanofiltration membrane system 9 through the filtrate pipe 7, the output end of the first-level acid-resistant nanofiltration membrane system 9 is connected to the input end of the second-level acid-resistant nanofiltration membrane system 12 through the first-level water production pipe 10, the output end of the second-level acid-resistant nanofiltration membrane system 12 is connected to the input end of the drug dosing box 14 through the second-level water production pipe 13, and the output end of the drug dosing box 14 is connected to the input end of the rinsing tank 1.

进一步的,漂洗槽1的内部上下位置分别安装有若干组下输膜辊19与上输膜辊23,上输膜辊23位于下输膜辊19上方,漂洗槽1的上端进料部设置有进膜辊3,进膜辊3、下输膜辊19和上输膜辊23之间活动有复合膜2。Furthermore, several groups of lower film transport rollers 19 and upper film transport rollers 23 are respectively installed at the upper and lower positions inside the rinsing tank 1. The upper film transport roller 23 is located above the lower film transport roller 19. The upper end feeding part of the rinsing tank 1 is provided with a film feed roller 3. A composite film 2 moves between the film feed roller 3, the lower film transport roller 19 and the upper film transport roller 23.

进一步的,复合膜2从进膜辊3的位置进入且在若干组下输膜辊19与上输膜辊23之间进行输送活动。Furthermore, the composite film 2 enters from the film feed roller 3 and is transported between several groups of lower film transport rollers 19 and upper film transport rollers 23 .

进一步的,漂洗槽1的内壁从上到下的位置依次安装有上液位监测器15、中液位监测器16与下液位监测器17。Furthermore, an upper liquid level monitor 15 , a middle liquid level monitor 16 and a lower liquid level monitor 17 are installed in sequence from top to bottom on the inner wall of the rinsing tank 1 .

进一步的,加药箱14的顶部安装有驱动机24,驱动机24的底部活动设置有搅拌轴18,搅拌轴18上定位有连接器21,连接器21上定位有搅拌器20,搅拌轴18中部外壁定位有连接架27,连接架27的端部安装有清洁架22,清洁架22的外侧安装有清洁刷26,加药箱14的内壁安装有液位传感器25。Further, a driver 24 is installed on the top of the dosing box 14, and a stirring shaft 18 is movable at the bottom of the driver 24. A connector 21 is positioned on the stirring shaft 18, and a stirrer 20 is positioned on the connector 21. The stirring shaft 18 A connecting frame 27 is positioned on the middle outer wall. A cleaning frame 22 is installed at the end of the connecting frame 27. A cleaning brush 26 is installed on the outside of the cleaning frame 22. A liquid level sensor 25 is installed on the inner wall of the dosing box 14.

进一步的,驱动机24驱动搅拌轴18并带动连接架27与搅拌器20旋转活动,连接架27带动清洁架22与清洁刷26进行活动,清洁刷26接触加药箱14内壁的位置。Further, the driver 24 drives the stirring shaft 18 and drives the connecting frame 27 and the agitator 20 to rotate. The connecting frame 27 drives the cleaning frame 22 and the cleaning brush 26 to move. The cleaning brush 26 contacts the inner wall of the dosing box 14 .

一种反渗透复合膜漂洗液酸回收方法,包括以下操作步骤:A method for recovering acid from a reverse osmosis composite membrane rinse solution comprises the following steps:

S1:将复合膜漂洗槽酸性漂洗液经过5-10um精密过滤器进行初滤去除制膜过程产生的一些碎片与颗粒物等机械杂质;S1: Pass the acidic rinse solution of the composite membrane rinse tank through a 5-10um precision filter for primary filtration to remove some mechanical impurities such as debris and particulate matter generated during the membrane production process;

S2:经过滤后的酸性废水进入一级耐酸纳滤膜系统,去除大部分有机物;S2: The filtered acidic wastewater enters the first-level acid-resistant nanofiltration membrane system to remove most organic matter;

S3:一级产水进入二级耐酸纳滤膜系统二次除有机物,二级浓水返回一级;S3: The first-level produced water enters the second-level acid-resistant nanofiltration membrane system to remove organic matter for a second time, and the second-level concentrated water returns to the first-level;

S4:二级产水进入加药箱进行浓度调节;S4: The secondary produced water enters the dosing box for concentration adjustment;

S5:浓度调节至使用浓度进入复合膜漂洗槽进行循环使用。S5: Adjust the concentration to the usage concentration and enter the composite membrane rinse tank for recycling.

实施例1:Embodiment 1:

1、将复合膜漂洗槽酸性漂洗液PH=1.37、电导率40500us/cm、有机物含量655mg/l、经过5um精密过滤器进行初滤去除制膜过程产生的一些碎片、颗粒物等机械杂质;1. The acidic rinse solution in the composite membrane rinse tank has a pH of 1.37, a conductivity of 40500 us/cm, and an organic matter content of 655 mg/l. It is initially filtered through a 5um precision filter to remove some debris, particles and other mechanical impurities generated during the membrane production process;

2、经过滤后的酸性废水进入一级耐酸纳滤膜系统、15bar操作压力、温度25.9℃、进行一级分离一级浓水有机物含量741mg/l、电导率42700us/cm、PH=1.42,产水有机物含量83mg/L、电导率34800us/cm、PH=1.3、从上述数据可得一级对有机物脱除率87.33%;2. The filtered acidic wastewater enters the first-level acid-resistant nanofiltration membrane system, operating pressure is 15 bar, temperature is 25.9°C, and is subjected to first-level separation. The organic matter content of the first-level concentrated water is 741mg/l, the conductivity is 42700us/cm, and the pH=1.42. The product The water organic matter content is 83mg/L, the conductivity is 34800us/cm, and PH=1.3. From the above data, it can be obtained that the first-level organic matter removal rate is 87.33%;

3、以一级产水为进水进入二级耐酸纳滤膜系统二次除有机物二级浓水返回一级,二级进水水质较一级进水干净很多故同等条件下对有机脱除率高于一级、一级产水有机物物透过率为12.67%、在经过二级处理按87.33%脱除率计算产水中有机物还有1.6%,有机物含量很低以直接进行回用;3. The primary produced water is used as the influent water to enter the secondary acid-resistant nanofiltration membrane system for secondary organic removal. The secondary concentrated water returns to the primary. The secondary influent water quality is much cleaner than the primary influent water. Therefore, under the same conditions, the organic removal rate is higher than that of the primary. The organic permeability of the primary produced water is 12.67%. After the secondary treatment, the organic matter in the produced water is calculated at a removal rate of 87.33%, and the organic matter content is still 1.6%. The organic content is very low and can be directly reused;

4、二级产水进入加药箱进行浓度调节;4. The secondary produced water enters the dosing box for concentration adjustment;

5、浓度调节至使用浓度进入复合膜漂洗槽进行循环使用。5. Adjust the concentration to the usage concentration and enter the composite membrane rinse tank for recycling.

工作原理:本发明包括漂洗槽1、复合膜2、进膜辊3、漂洗液输送管4、杂质收集箱5、精密过滤器6、滤液管7、有机物缓存罐8、一级耐酸纳滤膜系统9、一级产水管10、二级浓水管11、二级耐酸纳滤膜系统12、二级产水管13、加药箱14、上液位监测器15、中液位监测器16、下液位监测器17、搅拌轴18、下输膜辊19、搅拌器20、连接器21、清洁架22、上输膜辊23、驱动机24、液位传感器25、清洁刷26与连接架27,将酸性废水用耐酸膜预先进行分离,分离纯化后回用,不仅降低了生产成本,还减轻了污水处理的负荷,酸资源化利用,减少污染,提高生化系统处理能力,将复合膜漂洗槽酸性漂洗液经过5-10um精密过滤器进行初滤去除制膜过程产生的一些碎片与颗粒物等机械杂质;经过滤后的酸性废水进入一级耐酸纳滤膜系统,去除大部分有机物;一级产水进入二级耐酸纳滤膜系统二次除有机物,二级浓水返回一级;二级产水进入加药箱进行浓度调节;浓度调节至使用浓度进入复合膜漂洗槽进行循环使用。Working principle: The invention includes a rinsing tank 1, a composite membrane 2, a film feed roller 3, a rinsing liquid delivery pipe 4, an impurity collection box 5, a precision filter 6, a filtrate pipe 7, an organic matter buffer tank 8, and a first-level acid-resistant nanofiltration membrane. System 9, primary water production pipe 10, secondary concentrated water pipe 11, secondary acid-resistant nanofiltration membrane system 12, secondary water production pipe 13, dosing box 14, upper liquid level monitor 15, middle liquid level monitor 16, lower Liquid level monitor 17, stirring shaft 18, lower film conveying roller 19, agitator 20, connector 21, cleaning frame 22, upper film conveying roller 23, driver 24, liquid level sensor 25, cleaning brush 26 and connecting frame 27 , the acidic wastewater is pre-separated with an acid-resistant membrane, and reused after separation and purification, which not only reduces production costs, but also reduces the load of sewage treatment, utilizes acid resources, reduces pollution, improves the processing capacity of the biochemical system, and uses the composite membrane rinse tank The acidic rinse liquid is initially filtered through a 5-10um precision filter to remove some mechanical impurities such as debris and particulate matter produced during the membrane production process; the filtered acidic wastewater enters the first-level acid-resistant nanofiltration membrane system to remove most organic matter; the first-level product The water enters the secondary acid-resistant nanofiltration membrane system to remove organic matter for a second time, and the secondary concentrated water returns to the primary level; the secondary produced water enters the dosing tank for concentration adjustment; the concentration is adjusted to the use concentration and enters the composite membrane rinse tank for recycling.

需要说明的是,在本文中,诸如第一和第二(一号、二号)等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second (No. 1, No. 2), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or sequence between such entities or operations. Furthermore, the terms "comprises," "comprises," or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment. Without further limitation, an element defined by the statement "comprises a..." does not exclude the presence of additional identical elements in a process, method, article, or apparatus that includes the stated element.

以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. The present invention will also have other aspects without departing from the spirit and scope of the present invention. Various changes and modifications are possible, which fall within the scope of the claimed invention.

Claims (8)

1.一种反渗透复合膜漂洗液酸回收系统,包括漂洗槽(1)、精密过滤器(6)、一级耐酸纳滤膜系统(9)、二级耐酸纳滤膜系统(12)与加药箱(14),其特征在于:所述漂洗槽(1)与精密过滤器(6)之间连接有漂洗液输送管(4),所述精密过滤器(6)与一级耐酸纳滤膜系统(9)之间连接有滤液管(7),所述一级耐酸纳滤膜系统(9)与二级耐酸纳滤膜系统(12)之间连接有一级产水管(10),所述二级耐酸纳滤膜系统(12)与滤液管(7)之间连接有二级浓水管(11),所述二级耐酸纳滤膜系统(12)与加药箱(14)之间连接有二级产水管(13),所述加药箱(14)连接漂洗槽(1)的位置,所述精密过滤器(6)输出杂质到杂质收集箱(5),所述一级耐酸纳滤膜系统(9)上连接有有机物缓存罐(8)。1. A reverse osmosis composite membrane rinse liquid acid recovery system, including a rinse tank (1), a precision filter (6), a first-level acid-resistant nanofiltration membrane system (9), a second-level acid-resistant nanofiltration membrane system (12) and Dosing box (14), characterized in that: a rinsing liquid delivery pipe (4) is connected between the rinsing tank (1) and a precision filter (6), and the precision filter (6) is connected to a first-level acid-resistant sodium A filtrate pipe (7) is connected between the filter membrane system (9), and a first-level water production pipe (10) is connected between the first-level acid-resistant nanofiltration membrane system (9) and the second-level acid-resistant nanofiltration membrane system (12). A secondary concentrated water pipe (11) is connected between the secondary acid-resistant nanofiltration membrane system (12) and the filtrate pipe (7), and between the secondary acid-resistant nanofiltration membrane system (12) and the dosing tank (14) There is a secondary water production pipe (13) connected in between, the dosing box (14) is connected to the position of the rinsing tank (1), the precision filter (6) outputs impurities to the impurity collection box (5), the first-level The acid-resistant nanofiltration membrane system (9) is connected with an organic matter buffer tank (8). 2.根据权利要求1所述的一种反渗透复合膜漂洗液酸回收系统,其特征在于:所述漂洗槽(1)的输出端通过漂洗液输送管(4)与精密过滤器(6)的输入端贯通连接,所述精密过滤器(6)的输出端通过滤液管(7)与一级耐酸纳滤膜系统(9)的输入端贯通连接,所述一级耐酸纳滤膜系统(9)的输出端通过一级产水管(10)与二级耐酸纳滤膜系统(12)的输入端贯通连接,所述二级耐酸纳滤膜系统(12)的输出端通过二级产水管(13)与加药箱(14)的输入端贯通连接,所述加药箱(14)的输出端与漂洗槽(1)的输入端贯通连接。2. A reverse osmosis composite membrane rinse liquid acid recovery system according to claim 1, characterized in that: the output end of the rinse tank (1) passes through a rinse liquid delivery pipe (4) and a precision filter (6) The input end of the precision filter (6) is connected through the filtrate pipe (7) with the input end of the first-level acid-resistant nanofiltration membrane system (9). The first-level acid-resistant nanofiltration membrane system (9) The output end of 9) is connected through the primary water production pipe (10) to the input end of the secondary acid-resistant nanofiltration membrane system (12), and the output end of the secondary acid-resistant nanofiltration membrane system (12) passes through the secondary water production pipe. (13) is connected throughly with the input end of the chemical dosing box (14), and the output end of the chemical dosing box (14) is connected throughly with the input end of the rinsing tank (1). 3.根据权利要求1所述的一种反渗透复合膜漂洗液酸回收系统,其特征在于:所述漂洗槽(1)的内部上下位置分别安装有若干组下输膜辊(19)与上输膜辊(23),所述上输膜辊(23)位于下输膜辊(19)上方,所述漂洗槽(1)的上端进料部设置有进膜辊(3),所述进膜辊(3)、下输膜辊(19)和上输膜辊(23)之间活动有复合膜(2)。3. A reverse osmosis composite membrane rinsing liquid acid recovery system according to claim 1, characterized in that: a plurality of groups of lower membrane transport rollers (19) and upper membrane transport rollers (23) are respectively installed at upper and lower positions inside the rinsing tank (1), and the upper membrane transport roller (23) is located above the lower membrane transport roller (19); a membrane feed roller (3) is provided at the upper feeding part of the rinsing tank (1), and a composite membrane (2) is movable between the membrane feed roller (3), the lower membrane transport roller (19) and the upper membrane transport roller (23). 4.根据权利要求3所述的一种反渗透复合膜漂洗液酸回收系统,其特征在于:所述复合膜(2)从进膜辊(3)的位置进入且在若干组下输膜辊(19)与上输膜辊(23)之间进行输送活动。4. A reverse osmosis composite membrane rinse liquid acid recovery system according to claim 3, characterized in that: the composite membrane (2) enters from the position of the film feeding roller (3) and is transported under several groups of film feeding rollers. The conveying activity is carried out between (19) and the upper film conveying roller (23). 5.根据权利要求1所述的一种反渗透复合膜漂洗液酸回收系统,其特征在于:所述漂洗槽(1)的内壁从上到下的位置依次安装有上液位监测器(15)、中液位监测器(16)与下液位监测器(17)。5. A reverse osmosis composite membrane rinse liquid acid recovery system according to claim 1, characterized in that: upper liquid level monitors (15) are installed on the inner wall of the rinse tank (1) from top to bottom. ), middle liquid level monitor (16) and lower liquid level monitor (17). 6.根据权利要求1所述的一种反渗透复合膜漂洗液酸回收系统,其特征在于:所述加药箱(14)的顶部安装有驱动机(24),所述驱动机(24)的底部活动设置有搅拌轴(18),所述搅拌轴(18)上定位有连接器(21),所述连接器(21)上定位有搅拌器(20),所述搅拌轴(18)中部外壁定位有连接架(27),所述连接架(27)的端部安装有清洁架(22),所述清洁架(22)的外侧安装有清洁刷(26),所述加药箱(14)的内壁安装有液位传感器(25)。6. A reverse osmosis composite membrane rinse liquid acid recovery system according to claim 1, characterized in that: a driver (24) is installed on the top of the dosing box (14), and the driver (24) A stirring shaft (18) is movable at the bottom of the stirring shaft (18). A connector (21) is positioned on the stirring shaft (18). A stirrer (20) is positioned on the connector (21). The stirring shaft (18) A connecting frame (27) is positioned on the outer wall of the middle part. A cleaning frame (22) is installed at the end of the connecting frame (27). A cleaning brush (26) is installed on the outside of the cleaning frame (22). The dosing box A liquid level sensor (25) is installed on the inner wall of (14). 7.根据权利要求6所述的一种反渗透复合膜漂洗液酸回收系统,其特征在于:所述驱动机(24)驱动搅拌轴(18)并带动连接架(27)与搅拌器(20)旋转活动,所述连接架(27)带动清洁架(22)与清洁刷(26)进行活动,所述清洁刷(26)接触加药箱(14)内壁的位置。7. A reverse osmosis composite membrane rinse liquid acid recovery system according to claim 6, characterized in that: the driver (24) drives the stirring shaft (18) and drives the connecting frame (27) and the stirrer (20) ) rotates, and the connecting frame (27) drives the cleaning frame (22) and the cleaning brush (26) to move, and the cleaning brush (26) contacts the inner wall of the dosing box (14). 8.一种反渗透复合膜漂洗液酸回收方法,其特征在于:包括以下操作步骤:8. A reverse osmosis composite membrane rinse liquid acid recovery method, characterized by: including the following steps: S1:将复合膜漂洗槽酸性漂洗液经过5-10um精密过滤器进行初滤去除制膜过程产生的一些碎片与颗粒物等机械杂质;S1: Pass the acidic rinse solution of the composite membrane rinse tank through a 5-10um precision filter for primary filtration to remove some mechanical impurities such as debris and particulate matter generated during the membrane production process; S2:经过滤后的酸性废水进入一级耐酸纳滤膜系统,去除大部分有机物;S2: The filtered acidic wastewater enters the first-level acid-resistant nanofiltration membrane system to remove most organic matter; S3:一级产水进入二级耐酸纳滤膜系统二次除有机物,二级浓水返回一级;S3: The primary produced water enters the secondary acid-resistant nanofiltration membrane system for secondary organic removal, and the secondary concentrated water returns to the primary; S4:二级产水进入加药箱进行浓度调节;S4: The secondary produced water enters the dosing box for concentration adjustment; S5:浓度调节至使用浓度进入复合膜漂洗槽进行循环使用。S5: Adjust the concentration to the usage concentration and enter the composite membrane rinse tank for recycling.
CN202311777485.0A 2023-12-22 2023-12-22 Reverse osmosis composite membrane rinsing liquid acid recovery system and recovery method thereof Pending CN117776436A (en)

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