Disclosure of Invention
The invention aims to provide a steel plate upper surface cleaning device, and aims to solve the problems that the existing steel plate upper surface cleaning device is overlarge in water consumption, high in circulating water treatment cost and unsuitable for treating rust such as pits.
In order to achieve the above purpose, the invention adopts the following technical scheme: provided is a steel plate upper surface cleaning device, comprising:
the head end straightening conveying assembly comprises a straightening support frame, a first lower conveying wheel and an upper straightening wheel, wherein the first lower conveying wheel is rotatably arranged on the straightening support frame, the upper straightening wheel is rotatably arranged on the straightening support frame and is positioned right above the first lower conveying wheel, and a steel plate is placed between the first lower conveying wheel and the upper straightening wheel and is conveyed along the tangential direction of the first lower conveying wheel;
the water receiving tank is arranged on the right side of the head end straightening and conveying assembly and is positioned below the steel plate;
the pit grinding assembly is erected on the front side and the rear side of the water receiving tank and comprises a grinding support frame, a second lower conveying wheel and an upper grinding wheel, the second lower conveying wheel is rotatably arranged between the front side wall and the rear side wall of the water receiving tank, the upper grinding wheel is rotatably arranged on the grinding support frame and is positioned right above the second lower conveying wheel, and a steel plate is placed on the second lower conveying wheel;
the surface polishing assembly is arranged on the right side of the pit grinding assembly and is erected on the front side and the rear side of the water receiving tank, the surface polishing assembly comprises a polishing support frame, a third lower conveying wheel and an upper polishing wheel, the third lower conveying wheel is rotatably arranged between the front side wall and the rear side wall of the water receiving tank, the upper polishing wheel is rotatably arranged on the polishing support frame and is positioned right above the third lower conveying wheel, and a steel plate is placed on the third lower conveying wheel; and
the water spraying assembly comprises a plurality of groups of water spraying pipes arranged above the steel plate, the water spraying pipes are perpendicular to the conveying direction of the steel plate, and a plurality of groups of water spraying nozzles facing the steel plate are arranged on the water spraying pipes.
In one possible implementation manner, a surface detection assembly is arranged between the straightening support frame and the water receiving tank, the surface detection assembly comprises a detection frame and distance sensors, the detection frame is arranged on the front side and the rear side of the steel plate, the distance sensors are arranged on the upper surface of the steel plate along a beam of the detection frame, and rust and pit conditions on the surface of the steel plate are detected and transmitted to the processor.
In one possible implementation manner, the grinding support frame includes a grinding side post, a grinding air cylinder and a grinding side plate, wherein a plurality of groups of the grinding side posts are respectively arranged on the front side and the rear side of the water receiving tank, the grinding air cylinder is arranged at the top end of the grinding side post, the grinding side plate is arranged at the top end of the grinding air cylinder on the same side, the upper grinding wheel is arranged between the two groups of the grinding side plates which are arranged front and rear, and the grinding air cylinder is connected with the processor.
In one possible implementation manner, the polishing support frame includes polishing side posts, polishing cylinders and polishing side plates, wherein multiple groups of polishing side posts are respectively arranged on the front side and the rear side of the water receiving tank, the polishing cylinders are arranged on the top ends of the polishing side posts, the polishing side plates are arranged on the top ends of the polishing cylinders on the same side in an erected mode, the upper polishing wheels are arranged between the polishing side plates arranged on the front side and the rear side of the two groups, and the polishing cylinders are connected with the processor.
In one possible implementation manner, the right side of the epidermis polishing component is provided with a water removal component, the water removal component comprises a water removal frame and water removal scrapers, the water removal frame is erected on the front side and the rear side of the water receiving tank, the upper end of the water removal scrapers is arranged on a cross beam of the water removal frame, and the lower end of the water removal scrapers is positioned on a steel plate.
In one possible implementation manner, a blowing pipe is further arranged on the cross beam of the dewatering frame, the blowing pipe is arranged on the right side of the dewatering scraping plate, and a blowing nozzle facing the steel plate is arranged on the blowing pipe.
In one possible implementation manner, the water outlet of the water receiving tank is connected with a sedimentation tank, a water outlet is arranged on the side wall of the sedimentation tank, the water outlet is arranged in the middle of the sedimentation tank, and a slag discharging port is arranged at the lower end of the sedimentation tank.
In one possible implementation manner, a slag scraping plate is arranged between the front inner wall and the rear inner wall of the sedimentation tank, the slag scraping plate is arranged on one side far away from the slag discharging port, a screw is arranged on the upper end face of the sedimentation tank, the screw is perpendicular to the slag scraping plate, a sliding groove is formed in the upper top wall of the sedimentation tank, a sliding block is arranged at the upper end of the slag scraping plate, and the sliding block penetrates through the sliding groove and is in threaded connection with the screw.
In one possible implementation, the drain port connects to the spout.
In one possible implementation manner, a tail end straightening conveying assembly is arranged on the right side of the water receiving tank, and the tail end straightening conveying assembly is structurally consistent with the head end straightening conveying assembly.
The steel plate upper surface cleaning device provided by the invention has the beneficial effects that:
compared with the prior art, be provided with head end alignment conveying component, the water receiving tank, the pit grinding component, epidermis polishing component and water spray subassembly, head end alignment conveying component includes the alignment support frame, first lower delivery wheel and go up the alignment wheel, the steel sheet is placed between first lower delivery wheel and last alignment wheel, first lower delivery wheel rotates, drive the steel sheet and move forward, the water receiving tank sets up on the right side of head end alignment conveying component, the pit grinding component includes the grinding support frame, second lower delivery wheel and last grinding wheel, the grinding support frame sets up both sides around the water receiving tank, the second is the delivery wheel rotates and sets up between the water receiving tank inner wall, go up the grinding wheel rotation setting on the grinding support frame, the second is the delivery wheel and is carried out the transportation of steel sheet, go up the grinding wheel rotation and carry out the grinding of steel sheet surface pit, the polishing of steel sheet, the third is the polishing wheel rotation sets up between the water receiving tank inner wall, the oxidation skin, the water spray pipe has been removed to the oxidation skin, the water spray pipe has been removed, the cost is low, the water spray pipe has been removed, the water spray, the cost is low, the water spray, the cost is reduced, the water spray pipe is cooled down, the water spray, the cost is reduced, the polishing surface is polished, the water is cooled down, the surface is polished, and has the water is polished.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1 to 3, a specific embodiment of a cleaning device for an upper surface of a steel plate provided by the present invention is described, which includes a head-end straightening and conveying assembly, a water receiving tank 7, a pit grinding assembly, a surface polishing assembly and a water spraying assembly, wherein the head-end straightening and conveying assembly includes a straightening support frame 2, a first lower conveying wheel 3 and an upper straightening wheel 4, the first lower conveying wheel 3 is rotatably arranged on the straightening support frame 2, the upper straightening wheel 4 is rotatably arranged on the straightening support frame 2 and is located right above the first lower conveying wheel 3, and the steel plate 1 is placed between the first lower conveying wheel 3 and the upper straightening wheel 4 and is transported along a tangential direction of the first lower conveying wheel 3; the water receiving tank 7 is arranged on the right side of the head end straightening conveying assembly and is positioned below the steel plate 1; the pit grinding assembly is erected on the front side and the rear side of the water receiving tank 7 and comprises a grinding support frame, a second lower conveying wheel 11 and an upper grinding wheel 12, wherein the second lower conveying wheel 11 is rotatably arranged between the front side wall and the rear side wall of the water receiving tank 7, the upper grinding wheel 12 is rotatably arranged on the grinding support frame and is positioned right above the second lower conveying wheel 11, and the steel plate 1 is placed on the second lower conveying wheel 11; the surface polishing component is arranged on the right side of the pit grinding component and is erected on the front side and the rear side of the water receiving tank 7, and comprises a polishing support frame, a third lower conveying wheel 16 and an upper polishing wheel 17, wherein the third lower conveying wheel 16 is rotatably arranged between the front side wall and the rear side wall of the water receiving tank 7, the upper polishing wheel 17 is rotatably arranged on the polishing support frame and is positioned right above the third lower conveying wheel 16, and the steel plate 1 is placed on the third lower conveying wheel 16; the water spraying assembly comprises a plurality of groups of water spraying pipes 19 arranged above the steel plate 1, the water spraying pipes 19 are perpendicular to the conveying direction of the steel plate 1, and a plurality of groups of water spraying nozzles 20 facing the steel plate 1 are arranged on the water spraying pipes 19.
Compared with the prior art, the steel plate upper surface cleaning device provided by the invention is provided with a head end straightening conveying component, a water receiving tank 7, a pit grinding component, a surface polishing component and a water spraying component, wherein the head end straightening conveying component comprises a straightening supporting frame 2, a first lower conveying wheel 3 and an upper straightening wheel 4, the steel plate 1 is placed between the first lower conveying wheel 3 and the upper straightening wheel 4, the first lower conveying wheel 3 rotates to drive the steel plate 1 to move forwards, the water receiving tank 7 is arranged on the right side of the head end straightening conveying component, the pit grinding component comprises a grinding supporting frame, a second lower conveying wheel 11 and an upper grinding wheel 12, the grinding supporting frame is arranged on the front side and the rear side of the water receiving tank 7, the second lower conveying wheel 11 is rotatably arranged between the inner walls of the water receiving tank 7, the upper grinding wheel 12 is rotatably arranged on the grinding supporting frame, the second lower conveying wheel 11 is used for conveying the steel plate 1, the upper grinding wheel 12 is rotatably arranged on the upper grinding supporting frame, the surface polishing wheel 16 and the upper grinding wheel 17 is rotatably arranged on the polishing wheel, the upper grinding wheel 16 is rotatably arranged on the polishing inner walls of the water receiving tank 7, the upper grinding wheel 17 is rotatably arranged on the water spraying pipe, the water spraying pipe is rotatably arranged on the water spraying pipe is rotatably, the surface of the water spraying pipe is rotatably arranged on the surface of the water spraying pipe is rotatably, and the surface of the water spraying pipe is coated on the surface of the steel plate 1, and the surface of the water spraying pipe is reduced, and the surface of the water spraying pipe is coated with water spraying material is coated with water, and the water is sprayed on the surface, and is cooled.
Specifically, please refer to fig. 1-3, including a head-end straightening conveying assembly, a water receiving tank 7, a pit grinding assembly, a skin polishing assembly and a water spraying assembly, the head-end straightening conveying assembly includes a straightening supporting frame 2, a first lower conveying wheel 3 and an upper straightening wheel 4, the first lower conveying wheel 3 and the upper straightening wheel 4 are all arranged between the straightening supporting frame 2, the first lower conveying wheel 3 and the upper straightening wheel 4 are correspondingly arranged up and down and are perpendicular to the conveying direction of the steel plate 1, the steel plate 1 is positioned between the first lower conveying wheel 3 and the upper straightening wheel 4, the first lower conveying wheel 3 and the upper straightening wheel 4 synchronously rotate through motor control to straighten and transport the steel plate 1, the water receiving tank 7 is arranged below the steel plate 1 and is positioned on the right side of the head-end straightening conveying assembly, the pit grinding assembly includes a grinding supporting frame, a second lower conveying wheel 11 and an upper grinding wheel 12, the grinding supporting frame is arranged above the water receiving tank 7, the upper grinding wheel 12 is arranged above the steel plate 1 and is arranged on a grinding support frame, the second lower conveying wheel 11 is arranged below the steel plate 1 and is arranged between the front side wall and the rear side wall of the water receiving tank 7, the second lower conveying wheel 11 and the upper grinding wheel 12 synchronously rotate under the control of a motor, the second lower conveying wheel 11 conveys the steel plate 1, the upper grinding wheel 12 rotates to grind pits on the surface of the steel plate 1, the surface polishing component is arranged on the right side of the pit grinding component and comprises a polishing support frame, a third lower conveying wheel 16 and an upper polishing wheel 17, the polishing support frame is arranged above the water receiving tank 7, the upper polishing is arranged above the steel plate 1 and is arranged on the polishing support frame, the third lower conveying wheel 16 is arranged below the steel plate 1 and is arranged between the front side wall and the rear side wall of the water receiving tank 7, the third lower conveying wheel 16 and the upper polishing wheel 17 synchronously rotate under the control of the motor, the third is conveyer wheel 16 down carries steel sheet 1, goes up the throwing aureola 17 and rotates and carry out the removal of steel sheet 1 surface rust, oxide skin, and the water spray subassembly includes multiunit spray pipe 19, and spray pipe 19 sets up in steel sheet 1 top, and perpendicular to steel sheet 1's direction of delivery sets up, carries out the water spray cooling to grinding department, the polishing department of steel sheet 1, and dashes the sweeps on steel sheet 1 surface into water receiving pond 7, and spray pipe 19 uses low-pressure water as the water source, and the water consumption is low, can carry out the removal of pit, rust, oxide skin simultaneously, has reduced processing cost, has practiced thrift the water resource.
As a specific embodiment of the device for cleaning the upper surface of the steel plate provided by the invention, referring to fig. 1 and 2, a surface detection assembly is arranged between the straightening support frame 2 and the water receiving tank 7, the surface detection assembly comprises a detection frame 5 and distance sensors 6, the detection frame 5 is arranged on the front side and the rear side of the steel plate 1, the distance sensors 6 are arranged on the upper surface of the steel plate 1 along a beam of the detection frame 5, and rust and pitting conditions of the surface of the steel plate 1 are detected and transmitted to a processor 18.
Specifically, please refer to fig. 1 and 2, the surface detection assembly is disposed between the straightening supporting frame 2 and the water receiving tank 7, the surface detection assembly includes a detection frame 5 and a distance sensor 6, the detection frame 5 is erected above the steel plate 1 and is located on the front and rear sides of the steel plate 1, the distance sensor 6 is distributed on the cross beam of the detection frame 5, that is, along the direction perpendicular to the conveying direction of the steel plate 1, the distance sensor 6 measures the distance to the surface of the steel plate 1 in real time, the distance increasing position is a pit, the distance decreasing position is surface rust, and the distance sensor 6 transmits the height change to the processor 18 to analyze the surface condition of the steel plate 1.
As a specific embodiment of the device for cleaning the upper surface of a steel plate provided by the invention, referring to fig. 1 and 2, a grinding support frame comprises grinding side posts 8, grinding air cylinders 9 and grinding side plates 10, wherein a plurality of groups of grinding side posts 8 are respectively arranged on the front side and the rear side of a water receiving tank 7, the grinding air cylinders 9 are arranged on the top ends of the grinding side posts 8, the grinding side plates 10 are erected on the top ends of the grinding air cylinders 9 on the same side, an upper grinding wheel 12 is arranged between the two groups of grinding side plates 10 arranged front and rear, and the grinding air cylinders 9 are connected with a processor 18.
Specifically, referring to fig. 1 and 2, the grinding support frame includes four sets of grinding jambs 8, grinding cylinders 9 and grinding side plates 10, the grinding jambs 8 are respectively disposed on front and rear sides of the water receiving tank 7, a set of grinding cylinders 9 is respectively disposed at top ends of each set of grinding jambs, the grinding side plates 10 are erected at top ends of the grinding cylinders 9 on the same side, the grinding side plates 10 on the front and rear sides of the water receiving tank 7 are oppositely disposed, the upper grinding wheel 12 is rotatably disposed between the two sets of grinding side plates 10, the processor 18 is connected with the grinding cylinders 9, and the processor 18 controls lifting of the grinding cylinders 9 according to thickness of the steel plate 1 and positions of pits on the surface of the steel plate 1 measured by the distance sensor 6 to grind positions of the pits.
As a specific embodiment of the device for cleaning the upper surface of a steel plate provided by the invention, referring to fig. 1 and 2, a polishing support frame comprises polishing side posts 13, polishing air cylinders 14 and polishing side plates 15, wherein a plurality of groups of polishing side posts 13 are respectively arranged on the front side and the rear side of a water receiving tank 7, the polishing air cylinders 14 are arranged on the top ends of the polishing side posts 13, the polishing side plates 15 are arranged on the top ends of the polishing air cylinders 14 on the same side, an upper polishing wheel 17 is arranged between the two groups of polishing side plates 15 arranged front and rear, and the polishing air cylinders 14 are connected with a processor 18.
Specifically, referring to fig. 1 and 2, the polishing support frame includes polishing side posts 13, polishing cylinders 14 and polishing side plates 15, the polishing side posts 13 are provided with four groups, which are respectively disposed on the front and rear sides of the water receiving tank 7, a group of polishing cylinders 14 are respectively disposed on the top ends of each group of polishing side posts, the polishing side plates 15 are erected on the top ends of the polishing cylinders 14 on the same side, the polishing side plates 15 on the front and rear sides of the water receiving tank 7 are oppositely disposed, an upper polishing wheel 17 is rotatably disposed between the two groups of polishing side plates 15, a processor 18 is connected with the polishing cylinders 14, and the processor 18 controls the lifting of the polishing cylinders 14 according to the thickness of the steel plate 1 and the positions of rust and oxide scale on the surface of the steel plate 1 measured by the distance sensor 6 to polish the positions of the rust and the oxide scale.
As a specific embodiment of the cleaning device for the upper surface of the steel plate provided by the invention, referring to fig. 1 and 2, a water removing assembly is arranged on the right side of a skin polishing assembly, the water removing assembly comprises a water removing frame 21 and water removing scrapers 22, the water removing frame 21 is erected on the front side and the rear side of the water receiving tank 7, the upper ends of the water removing scrapers 22 are arranged on a cross beam of the water removing frame 21, and the lower ends of the water removing scrapers 22 are positioned on the steel plate 1.
Specifically, please refer to fig. 1, fig. 2, the dewatering subassembly sets up on the right side of epidermis polishing subassembly for get rid of the ponding on steel sheet 1 surface, the dewatering subassembly includes dewatering frame 21 and dewatering scraper blade 22, the crossbeam setting of dewatering frame 21 is in the top of steel sheet 1, and the stand of dewatering frame 21 is located the front and back both sides of water receiving pond 7, dewatering scraper blade 22 sets up along the crossbeam length direction of dewatering frame 21, dewatering scraper blade 22's lower extreme is located steel sheet 1, dewatering scraper blade 22 is the silica gel material, the ponding on the steel sheet 1 of scraping of being convenient for.
As a specific embodiment of the cleaning device for the upper surface of the steel plate provided by the invention, referring to fig. 1 and 2, a blowing pipe 23 is further arranged on a cross beam of the dewatering frame 21, the blowing pipe 23 is arranged on the right side of the dewatering scraper 22, and a blowing nozzle 24 facing the steel plate 1 is arranged on the blowing pipe 23.
Specifically, referring to fig. 1 and 2, a blowing pipe 23 is disposed on the right side of the dewatering scraper 22, and a blowing nozzle 24 is disposed on the blowing pipe 23 for further removing residual moisture on the steel plate 1.
As a specific embodiment of the cleaning device for the upper surface of the steel plate provided by the invention, referring to fig. 1 and 3, a water outlet of the water receiving tank 7 is connected with a sedimentation tank 25, a water outlet 26 is arranged on the side wall of the sedimentation tank 25, the water outlet 26 is arranged in the middle of the sedimentation tank 25, and a slag discharge port 27 is arranged at the lower end of the sedimentation tank 25.
Specifically, please refer to fig. 1 and 3, the water outlet of the water receiving tank 7 is connected with a sedimentation tank 25, accumulated water in the water receiving tank 7 is discharged into the sedimentation tank 25, accumulated water is precipitated in the sedimentation tank 25, waste scraps in accumulated water are deposited at the bottom of the sedimentation tank 25, a water outlet 26 of the sedimentation tank 25 is arranged in the middle of the sedimentation tank 25, a valve is arranged at the water outlet 26 so as to facilitate the discharge of clear water after precipitation, and waste scraps are prevented from being discharged from the water outlet 26, a slag discharge port 27 is arranged at the lower end of the sedimentation tank 25, and a valve is arranged at the slag discharge port 27 so as to facilitate the discharge of waste scraps after precipitation.
As a specific embodiment of the cleaning device for the upper surface of the steel plate provided by the invention, referring to fig. 3, a slag scraping plate 31 is arranged between the front and rear inner walls of the sedimentation tank 25, the slag scraping plate 31 is arranged at one side far away from the slag discharging port 27, a screw rod 28 is arranged on the upper end surface of the sedimentation tank 25, the screw rod 28 is vertically arranged with the slag scraping plate 31, a sliding groove 30 is arranged on the upper top wall of the sedimentation tank 25, a sliding block 29 is arranged at the upper end of the slag scraping plate 31, and the sliding block 29 penetrates through the sliding groove 30 and is in threaded connection with the screw rod 28.
Specifically, referring to fig. 3, a scraper 31 is disposed between front and rear inner walls of the sedimentation tank 25 and is disposed far from the slag discharge port 27, a screw 28 is disposed on an upper end surface of the sedimentation tank 25 and is disposed along a left-right direction of the sedimentation tank 25, a sliding groove 30 is disposed on an upper top wall of the sedimentation tank 25, the sliding groove 30 is disposed along the left-right direction of the sedimentation tank 25, a slider 29 is disposed at an upper end of the scraper 31, the slider 29 is slidably disposed in the sliding groove 30, the slider 29 penetrates out from an upper top wall of the sedimentation tank 25 and is in threaded connection with the screw 28, the screw 28 is rotated to control movement of the scraper 31, and waste scraps deposited at the bottom are conveniently pushed into the slag discharge port 27.
As a specific embodiment of the cleaning device for the upper surface of the steel plate provided by the invention, referring to fig. 1, a water outlet 26 is connected to the water spraying pipe 19.
Specifically, referring to fig. 1, the water outlet 26 is connected to the water spraying pipe 19, so as to facilitate recycling of water resources.
As a specific embodiment of the cleaning device for the upper surface of the steel plate provided by the invention, referring to fig. 1 and 2, a tail end straightening and conveying assembly 32 is arranged on the right side of the water receiving tank 7, and the tail end straightening and conveying assembly 32 is consistent with the head end straightening and conveying assembly in structure.
Specifically, referring to fig. 1 and 2, the tail end straightening conveying assembly 32 is disposed on the right side of the water receiving tank 7, and the tail end straightening conveying assembly 32 is consistent with the head end straightening conveying assembly in structure, and is used for conveying and straightening the steel plate 1.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.