Device and method for crushing agglomerated liquor tank materials in yellow wine production
Technical Field
The invention relates to the field of yellow wine production, in particular to a device and a method for crushing a agglomerated wine groove material in yellow wine production.
Background
Yellow wine is one of the oldest wines in the world, and the quality of yeast starter determines the quality of the wine. The wine is derived from China, and only China, and is called as three ancient wines in the world together with beer and wine, glutinous rice is used in the south of yellow wine, millet and glutinous rice are used in the north of yellow wine, and the alcohol content is generally 14% -20%, so that the wine belongs to low-alcohol brewed wine.
Because yellow rice wine is in the production process, because inside raw materials are more, can have a lot of wine groove material in the production process in yellow rice wine, the condition that the caking can take place for wine groove material in yellow rice wine production process, current solution mode generally stirs yellow rice wine raw materials or uses stirring crushing apparatus to stir for manual incessant, prevents that the caking from taking place for wine groove material, and this kind of mode still has following defect:
1. in the stirring process, the wine tank materials in the yellow wine cannot be fully stirred due to the large wine brewing amount in the stirring process, so that certain caking conditions still exist in the wine tank materials in the yellow wine, the manual stirring and crushing mode is more labor-consuming and low in efficiency, the final quality of the yellow wine finished product can be influenced, the traditional mechanical crushing equipment adopts a rotating shaft to rotate for stirring and crushing, but the crushing range of the mode is limited, and the wine tank materials in the yellow wine cannot be fully stirred and crushed due to the large wine brewing amount;
2. when the production is accomplished, the inside wine groove material is generally placed and is made the automatic mode of deposiing of inside wine groove material carry out first step filtration, when deposiing accomplish the back, the rethread filter screen carries out the secondary to yellow wine raw materials to at the in-process that the secondary filter screen was filtered, because the wine groove material is granule pasty, cause the filter screen to take place to block up easily, cause the condition at filtration process terminal, this kind of mode makes the efficiency of whole course of working reduce.
Therefore, it is necessary to solve the above problems by inventing a device and a method for crushing a agglomerated wine tank material in yellow wine production.
Disclosure of Invention
The invention aims to provide a yellow wine production caking wine groove material crushing device and a crushing method thereof, wherein a first cutter head is driven to rotate by a first connecting shaft and slides along a toothed ring by a gear, so that a rotating shaft can drive a second cutter head to rotate, and yellow wine raw materials are subjected to rough filtration and fine filtration by rotating and filtering of two groups of rotary drums, so that the problems of poor crushing effect and low filtering efficiency in the prior art are solved.
In order to achieve the above object, the present invention provides the following technical solutions: a yellow rice wine production caking wine groove material reducing mechanism includes: the supporting leg is provided with a box body above the supporting leg, a bearing plate is arranged above the box body, a motor is fixedly connected above the bearing plate, the output end of the motor is connected with a first belt wheel, a first belt is connected to the first belt wheel, a second belt wheel is connected below the first belt wheel, a first connecting shaft is connected in the second belt wheel in a penetrating manner, a sealing bearing is connected in the inner wall of the box body in a penetrating manner, and the first connecting shaft is connected with the sealing bearing in a penetrating manner;
the first connecting shaft is fixedly connected with a third belt wheel, the third belt wheel is connected with a second belt, a fourth belt wheel is connected below the second belt wheel, a second connecting shaft is connected in the fourth belt wheel in a penetrating manner, the second connecting shaft is connected in the box in a penetrating manner, and a sealing bearing is arranged at the joint of the second connecting shaft and the box.
As a preferable scheme of the invention, a fifth belt wheel is fixedly connected to the first connecting shaft, a third belt is connected to the fifth belt wheel, one side of the third belt is connected with a sixth belt wheel, a third connecting shaft is connected in a penetrating manner in the sixth belt wheel, the third connecting shaft is connected in a penetrating manner in the box body, a sealing bearing is arranged at the joint of the third connecting shaft and the box body, and a group of connecting modes of the first connecting shaft and the third connecting shaft are symmetrically arranged at the second connecting shaft.
As a preferable scheme of the invention, a first cutterhead is fixedly connected to the first connecting shaft, a plurality of groups of first cutterheads are arranged on the first connecting shaft, the first cutterheads are arranged on the second connecting shaft and the third connecting shaft, connecting plates are fixedly connected to the first connecting shaft, four groups of connecting plates are symmetrically arranged on the first connecting shaft in an annular mode, the connecting plates are arranged on the second connecting shaft and the third connecting shaft, a rotating shaft is connected in the connecting plates in a penetrating mode, a second cutterhead is arranged on the rotating shaft, and a plurality of groups of second cutterheads are arranged on the rotating shaft.
As a preferable scheme of the invention, a seventh belt wheel is arranged on one side of the rotating shaft, a fourth belt is connected to the seventh belt wheel, an eighth belt wheel is connected below the fourth belt, a rotating seat is connected in the eighth belt wheel in a penetrating manner, and the rotating seat is fixedly connected with the connecting plate.
As a preferable scheme of the invention, one side of the rotating seat is fixedly connected with a gear, the lower part of the gear is in meshing connection with a toothed ring, the inner wall of the box body is fixedly connected with a fixed cylinder, the outer side of the fixed cylinder is fixedly connected with the toothed ring, and a first connecting shaft is connected in the fixed cylinder in a penetrating manner.
As a preferable scheme of the invention, one side of the box body is connected with a first pipeline in a penetrating way, one side of the first pipeline is connected with a water pump, one side of the box body is provided with a filter box, one side of the filter box is provided with a bearing table, and the upper part of the bearing table is fixedly connected with the water pump.
As a preferable scheme of the invention, a second pipeline is connected above the water pump in a penetrating way, a first water outlet is arranged above the inner wall of the filter tank, the first water outlet is connected with the second pipeline in a penetrating way, a rotary drum is arranged below the first water outlet, the upper part of the rotary drum is connected on the inner wall of the filter tank in a rotating way, a waterproof motor is arranged on the inner wall of the filter tank, the output end of the waterproof motor is fixedly connected with the lower part of the rotary drum, the rotary drum is obliquely arranged in the filter tank, two groups of rotary drums are arranged in the filter tank up and down, and the sizes of connecting holes formed on the two groups of rotary drums are different.
As a preferable scheme of the invention, connecting holes are formed above the inner wall of the rotary drum, a plurality of groups of connecting holes are formed on the inner wall of the rotary drum in a ring shape, an annular plate is arranged on the inner wall of the rotary drum and positioned at the lowest part of the connecting holes, a first funnel is arranged below the rotary drum, the size of the first funnel completely covers the connecting holes formed in the rotary drum, the first funnel penetrates through a fixing plate, and the fixing plate is fixedly connected with the inner wall of the filter box.
As a preferable scheme of the invention, a second water outlet is arranged below the fixed plate and is in through connection with the first funnel, another group of rotary drums are arranged below the second water outlet, a second funnel is arranged below the rotary drums, and the second funnel is in through connection with the inner wall of the filter box.
A method for crushing a yellow wine production caking wine groove material comprises the following steps of:
step one: the yellow wine raw material is placed in the box body, in the production process, the motor drives the first belt wheel to rotate and drives the second belt wheel to rotate through the first belt, so that the first connecting shaft rotates and drives the connecting plate to integrally rotate, the gear moves and rotates along the toothed ring, the gear drives the rotating seat to rotate, meanwhile, the rotating seat drives the eighth belt wheel to rotate and drives the seventh belt wheel to rotate through the fourth belt, the seventh belt wheel drives the rotating shaft to rotate, the rotating shaft drives the second cutter disc to rotate, raw materials in the box body are crushed, and the situation that the wine groove materials agglomerate in the processing process is prevented;
step two: the yellow rice wine raw materials in the box body are conveyed into the rotary drum in the filter box through the first pipeline, the waterproof motor drives the rotary drum to rotate at the moment, the yellow rice wine raw materials fall into the first funnel through the connecting hole in the rotary drum, the wine groove materials in the yellow rice wine raw materials are filtered in the rotary drum at the moment, the connecting hole is prevented from being blocked through rotation of the rotary drum, the wine groove materials can fall into the second funnel and are discharged out of the filter box, and the wine groove materials in the yellow rice wine raw materials can be subjected to layered filtration through the arrangement of the two groups of rotary drums.
In the technical scheme, compared with the prior art, the invention has the following technical effects and advantages:
1. the first cutter head is driven to rotate through the first connecting shaft for crushing, meanwhile, the connecting plate drives the gear to slide along the toothed ring, the rotating seat drives the eighth belt pulley to rotate and the fourth belt drives the seventh belt pulley to rotate, so that the rotating shaft drives the second cutter head to independently rotate;
2. the yellow wine raw material is conveyed into the rotating rotary drum through the water pump, the wine groove materials inside the yellow wine raw material are filtered through the connecting holes, the yellow wine raw material is subjected to coarse filtration and fine filtration through the two groups of rotary drums, and the connecting holes are blocked by the wine groove materials in the filtering process due to the rotation of the rotary drum, so that the wine groove material separation efficiency inside the yellow wine raw material is improved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic top view of the case of the present invention;
FIG. 3 is a schematic side view of the case of the present invention;
FIG. 4 is a schematic diagram of a layout structure of a connecting plate according to the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 1A according to the present invention;
FIG. 6 is an enlarged schematic view of the structure of FIG. 2B according to the present invention;
fig. 7 is an enlarged schematic view of the structure of fig. 1C according to the present invention.
Reference numerals illustrate:
1. support legs; 2. a case; 3. sealing the bearing; 4. a carrying plate; 5. a motor; 6. a first pulley; 7. a first belt; 8. a second pulley; 9. a first connecting shaft; 10. a third pulley; 11. a second belt; 12. a fourth pulley; 13. a second connecting shaft; 14. a fifth pulley; 15. a third belt; 16. a sixth pulley; 17. a third connecting shaft; 18. a first cutterhead; 19. a connecting plate; 20. a rotation shaft; 21. the second cutterhead; 22. a seventh pulley; 23. a fourth belt; 24. an eighth pulley; 25. a rotating seat; 26. a gear; 27. a toothed ring; 28. a fixed cylinder; 29. a first pipe; 30. a water pump; 31. a carrying platform; 32. a filter box; 33. a second pipe; 34. a first water outlet; 35. a rotating drum; 36. a waterproof motor; 37. a connection hole; 38. an annular plate; 39. a first funnel; 40. a fixing plate; 41. a second water outlet; 42. and a second funnel.
Detailed Description
In order to make the technical scheme of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.
The invention provides a device for crushing a yellow wine production caking wine groove material, which is shown in figures 1-7, and comprises the following components: the supporting leg 1, install box 2 above the supporting leg 1, install loading board 4 above the box 2, loading board 4 top fixedly connected with motor 5, motor 5 output is connected with first band pulley 6, is connected with first belt 7 on the first band pulley 6, is connected with second band pulley 8 below the first belt 7, the interior through connection of second band pulley 8 has first connecting axle 9, the interior wall through connection of box 2 has sealed bearing 3, first connecting axle 9 and sealed bearing 3 through connection;
the first connecting shaft 9 is fixedly connected with a third belt pulley 10, the third belt pulley 10 is connected with a second belt 11, a fourth belt pulley 12 is connected below the second belt 11, a second connecting shaft 13 is connected in the fourth belt pulley 12 in a penetrating manner, the second connecting shaft 13 is connected in the box body 2 in a penetrating manner, and a sealing bearing 3 is arranged at the joint of the second connecting shaft 13 and the box body 2.
In the above structure, the first belt wheel 6 can be driven to rotate by the starting motor 5 and the second belt wheel 8 can be driven to rotate by the first belt 7, so that the first connecting shaft 9 rotates and simultaneously drives the third belt wheel 10 to rotate and the fourth belt wheel 12 to rotate and drives the second connecting shaft 13 to rotate by the second belt 11, and the tightness of the box body 2 is ensured by the action of the sealing bearing 3.
As shown in fig. 2-6, a fifth belt pulley 14 is fixedly connected to the first connecting shaft 9, a third belt 15 is connected to the fifth belt pulley 14, one side of the third belt 15 is connected to a sixth belt pulley 16, a third connecting shaft 17 is connected in a penetrating manner in the sixth belt pulley 16, the third connecting shaft 17 is connected in the box body 2 in a penetrating manner, a sealing bearing 3 is installed at the joint of the third connecting shaft 17 and the box body 2, a group of connecting modes of the first connecting shaft 9 and the third connecting shaft 17 are symmetrically arranged at the second connecting shaft 13.
In the above structure, the first connecting shaft 9 drives the fifth belt pulley 14 to rotate, the fifth belt pulley 14 drives the sixth belt pulley 16 to rotate and drives the third connecting shaft 17 to rotate through the third belt 15, and the second connecting shafts 13 can drive a group of symmetrically arranged second connecting shafts 13 to rotate through the same structure.
As shown in fig. 2-6, a first cutterhead 18 is fixedly connected to the first connecting shaft 9, a plurality of groups of first cutterheads 18 are installed on the first connecting shaft 9, the first cutterhead 18 is installed on the second connecting shaft 13 and the third connecting shaft 17, a connecting plate 19 is fixedly connected to the first connecting shaft 9, four groups of connecting plates 19 are installed on the first connecting shaft 9 in an annular symmetrical mode, the connecting plates 19 are installed on the second connecting shaft 13 and the third connecting shaft 17, a rotating shaft 20 is connected in the connecting plates 19 in a penetrating manner, a second cutterhead 21 is installed on the rotating shaft 20, and a plurality of groups of second cutterheads 21 are installed on the rotating shaft 20.
In the above structure, when the first connecting shaft 9 drives the first cutterhead 18 to rotate for crushing, the first connecting shaft 9 can drive the rotating shaft 20 on the connecting plate 19 to integrally rotate, so that the second cutterhead 21 on the rotating shaft 20 can rotate for crushing, thereby improving the crushing efficiency.
As shown in fig. 4 and 6, a seventh belt pulley 22 is installed on one side of the rotating shaft 20, a fourth belt 23 is connected to the seventh belt pulley 22, an eighth belt pulley 24 is connected to the lower portion of the fourth belt pulley 23, a rotating seat 25 is connected to the eighth belt pulley 24 in a penetrating manner, and the rotating seat 25 is fixedly connected to the connecting plate 19.
In the above structure, the rotating seat 25 may drive the eighth pulley 24 to rotate and drive the seventh pulley 22 to rotate through the fourth belt 23, so that the rotating shaft 20 rotates independently.
As shown in fig. 4 and 6, a gear 26 is fixedly connected to one side of the rotating seat 25, a toothed ring 27 is engaged under the gear 26, a fixed cylinder 28 is fixedly connected to the inner wall of the box 2, the outer side of the fixed cylinder 28 is fixedly connected with the toothed ring 27, and a first connecting shaft 9 is connected in the fixed cylinder 28 in a penetrating manner.
In the above structure, when the connecting plate 19 rotates, the gear 26 is driven to rotate along the toothed ring 27, so that the rotating seat 25 integrally rotates to power the eighth pulley 24.
As shown in fig. 1, a first pipe 29 is connected to one side of the casing 2 in a penetrating manner, a water pump 30 is connected to one side of the first pipe 29, a filter box 32 is provided to one side of the casing 2, a carrying table 31 is mounted to one side of the filter box 32, and a top of the carrying table 31 is fixedly connected to the water pump 30.
In the above configuration, the water pump 30 can be configured to convey the yellow wine raw material in the case 2 through the first pipe 29.
As shown in fig. 1, a second pipeline 33 is connected above the water pump 30 in a penetrating manner, a first water outlet 34 is arranged above the inner wall of the filter tank 32, the first water outlet 34 is connected with the second pipeline 33 in a penetrating manner, a rotary drum 35 is arranged below the first water outlet 34, the upper side of the rotary drum 35 is connected on the inner wall of the filter tank 32 in a rotating manner, a waterproof motor 36 is arranged on the inner wall of the filter tank 32, the output end of the waterproof motor 36 is fixedly connected with the lower side of the rotary drum 35, the rotary drum 35 is obliquely arranged in the filter tank 32, two groups of rotary drums 35 are arranged in the filter tank 32 up and down, and the connecting holes 37 formed in the two groups of rotary drums 35 are different in size.
In the above structure, the water pump 30 delivers yellow rice wine raw material into the first water outlet 34 through the second pipe 33 and drops into the drum 35, and the drum 35 can be rotated by starting the waterproof motor 36, so that the connection hole 37 is prevented from being blocked during the filtration process.
As shown in fig. 1 and 7, a plurality of groups of connecting holes 37 are formed above the inner wall of the rotary drum 35, the connecting holes 37 are formed on the inner wall of the rotary drum 35 in a ring shape, a ring plate 38 is mounted on the inner wall of the rotary drum 35 and positioned at the lowest part of the connecting holes 37, a first funnel 39 is arranged below the rotary drum 35, the size of the first funnel 39 completely covers the connecting holes 37 formed in the rotary drum 35, the first funnel 39 penetrates through a fixing plate 40, and the fixing plate 40 is fixedly connected with the inner wall of the filter box 32.
In the above-mentioned structure, can filter the first funnel 39 of below with yellow rice wine through connecting hole 37 in, the wine groove material can be through rotary drum 35 rotation whereabouts simultaneously to because the effect of annular plate 38, place the great rotary drum 35 that washes out of yellow rice wine velocity of flow, and the slope installation of annular plate 38 does not influence the whereabouts of wine groove material.
As shown in fig. 1, a second water outlet 41 is installed below the fixing plate 40, the second water outlet 41 is in through connection with the first funnel 39, another group of rotary drums 35 are arranged below the second water outlet 41, a second funnel 42 is arranged below the rotary drums 35, and the second funnel 42 is in through connection with the inner wall of the filter box 32.
In the above structure, when the rotary drum 35 rotates, the wine groove materials can be downwards conveyed into the second funnel 42 and conveyed to the outside of the filter box 32, and the yellow wine in the first funnel 39 can be conveyed into the other rotary drum 35 below through the second water outlet 41, and the apertures of the connecting holes 37 of the two rotary drums 35 are different, so that the yellow wine can be subjected to rough filtration and fine filtration, and the filtration quality of the yellow wine is ensured.
A method for crushing a yellow wine production caking wine groove material comprises the above device for crushing the yellow wine production caking wine groove material, and the treatment steps are as follows:
step one: yellow wine raw materials are put into the box body 2, in the production process, the motor 5 drives the first belt pulley 6 to rotate and drives the second belt pulley 8 to rotate through the first belt 7, the first connecting shaft 9 rotates and drives the connecting plate 19 to integrally rotate, the gear 26 moves and rotates along the toothed ring 27, the gear 26 drives the rotating seat 25 to rotate, meanwhile, the rotating seat 25 drives the eighth belt pulley 24 to rotate and drives the seventh belt pulley 22 to rotate through the fourth belt 23, the seventh belt pulley 22 drives the rotating shaft 20 to rotate, the rotating shaft 20 drives the second cutter disc 21 to rotate, raw materials in the box body 2 are crushed, and the phenomenon that wine groove materials agglomerate in the processing process is prevented;
step two: the yellow rice wine raw material in the box body 2 is conveyed into the rotary drum 35 in the filter box 32 by the water pump 30 through the first pipeline 29, the rotary drum 35 is driven by the waterproof motor 36 to rotate at the moment, the yellow rice wine raw material falls into the first funnel 39 through the connecting hole 37 in the rotary drum 35, the wine groove material in the yellow rice wine raw material is filtered in the rotary drum 35 at the moment and is prevented from being blocked by the rotation of the rotary drum 35, the wine groove material can fall into the second funnel 42 and is discharged out of the filter box 32, and the wine groove material in the yellow rice wine raw material can be subjected to layered filtration through the arrangement of the two groups of rotary drums 35.
Embodiments of the present invention are shown in fig. 1-7: the yellow wine raw material is conveyed into the box body 2, at the moment, the motor 5 is started, the motor 5 drives the first belt wheel 6 to rotate and drives the second belt wheel 8 to rotate through the first belt 7, the second belt wheel 8 drives the first connecting shaft 9 to rotate, the first connecting shaft 9 drives the third belt wheel 10 to rotate and drives the fourth belt wheel 12 to rotate through the second belt 11, the fourth belt wheel 12 drives the second connecting shaft 13 to rotate, the first connecting shaft 9 drives the fifth belt wheel 14 and drives the sixth belt wheel 16 to rotate through the third belt 15, the sixth belt wheel 16 drives the third connecting shaft 17 to rotate, the second connecting shaft 13 drives a group of second connecting shafts 13 which are symmetrically arranged to rotate through the mode, the first connecting shaft 9 drives the first cutter disc 18 to crush, and simultaneously drives the connecting plate 19 to integrally rotate, the connecting plate 19 drives the rotating shaft 20 to integrally rotate, at the moment, the connecting plate 19 drives the gear 26 above the rotating seat 25 to rotate along the surface of the toothed ring 27, the rotating seat 25 drives the eighth belt wheel 24 to rotate and drives the seventh belt wheel 22 through the fourth belt 23 to rotate, the seventh belt wheel 22 drives the seventh belt wheel 22 to independently rotate, and the rotating shaft 20 is fully crushed by the yellow wine, and the yellow wine inside the rotating shaft 20 can be crushed;
2. after the processing is completed, the water pump 30 is started to convey yellow wine raw materials into the first water outlet 34 through the first pipeline 29 and the second pipeline 33 and fall into the rotary drum 35, at the moment, the waterproof motor 36 is started to drive the rotary drum 35 to rotate, so that the yellow wine raw materials can fall into the first funnel 39 from the connecting hole 37, at the moment, part of the wine groove materials in the yellow wine raw materials can be filtered and remain in the rotary drum 35, the residual wine groove materials can fall into the second funnel 42 through the rotation of the rotary drum 35 and finally are conveyed to the outside of the filter box 32, at the moment, the yellow wine raw materials filtered in the first step are conveyed into the second water outlet 41 through the second funnel 42 and finally fall into the other rotary drum 35, the aperture of the connecting hole 37 in the rotary drum 35 is smaller than that above, so that the wine groove materials in the yellow wine raw materials can be filtered for the second time, and the condition that the connecting hole 37 is blocked in the filtering process is prevented through the continuous rotation of the rotary drum 35.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.