CN117759791A - Socket-type multi-layer pipe with corrosion-resistant metal lining and manufacturing method thereof - Google Patents

Socket-type multi-layer pipe with corrosion-resistant metal lining and manufacturing method thereof Download PDF

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Publication number
CN117759791A
CN117759791A CN202311858954.1A CN202311858954A CN117759791A CN 117759791 A CN117759791 A CN 117759791A CN 202311858954 A CN202311858954 A CN 202311858954A CN 117759791 A CN117759791 A CN 117759791A
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pipe
tube
middle layer
lining ring
sealing gasket
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尹希伟
肖和飞
张新爱
罗安明
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Hunan Zhenhui Pipe Industry Co ltd
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Hunan Zhenhui Pipe Industry Co ltd
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Priority to CN202311858954.1A priority Critical patent/CN117759791A/en
Publication of CN117759791A publication Critical patent/CN117759791A/en
Priority to CN202411930442.6A priority patent/CN119353508B/en
Priority to CN202411930188.XA priority patent/CN119353507B/en
Priority to CN202423218726.0U priority patent/CN222392184U/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L25/00Construction or details of pipe joints not provided for in, or of interest apart from, groups F16L13/00 - F16L23/00
    • F16L25/10Sleeveless joints between two pipes, one being introduced into the other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L58/00Protection of pipes or pipe fittings against corrosion or incrustation
    • F16L58/02Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
    • F16L58/04Coatings characterised by the materials used
    • F16L58/08Coatings characterised by the materials used by metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/14Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/14Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
    • F16L9/147Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups comprising only layers of metal and plastics with or without reinforcement
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2113/00Details relating to the application field
    • G06F2113/14Pipes
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2119/00Details relating to the type or aim of the analysis or the optimisation
    • G06F2119/14Force analysis or force optimisation, e.g. static or dynamic forces

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Evolutionary Computation (AREA)
  • Geometry (AREA)
  • General Physics & Mathematics (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Joints With Sleeves (AREA)

Abstract

本发明公开了一种耐腐蚀金属内衬的承插式多层管材及其制造方法,属于管材技术领域,管材包括从内到外依次套接的内管、中间层和外管,承口部内壁设有阶梯或凹槽,外管包括依次连接的承口部、直管部和插口部,内管和外管至少一层为金属材料。制造方法包括如下步骤:S1:处理外管、制作内管和中间层;S2:将内管、中间层和外管依次从内到外设置;S3:将内管和中间层压紧在外管上;S4:复合;当中间层的材质为塑料或橡胶时,没有步骤S4。本发明不锈钢材质的内管作为内衬,避免外管锈蚀污染水质,中间层将内管和外管完全隔开,防止内管电化学腐蚀,管材端部设置衬环和密封垫,防止各层材料之间的粘合面端部与水接触污染水和内衬被冲走。

The invention discloses a corrosion-resistant metal-lined socket-type multi-layer pipe and a manufacturing method thereof. It belongs to the technical field of pipes. The pipe includes an inner pipe, an intermediate layer and an outer pipe that are connected in sequence from the inside to the outside. The inner wall is provided with steps or grooves, and the outer tube includes a socket portion, a straight tube portion, and a spigot portion connected in sequence. At least one layer of the inner tube and the outer tube is made of metal material. The manufacturing method includes the following steps: S1: processing the outer tube, making the inner tube and the middle layer; S2: arranging the inner tube, the middle layer and the outer tube in sequence from the inside to the outside; S3: pressing the inner tube and the middle layer onto the outer tube ;S4: Composite; When the material of the middle layer is plastic or rubber, there is no step S4. The inner pipe made of stainless steel in the present invention is used as the lining to prevent the outer pipe from rusting and polluting the water quality. The middle layer completely separates the inner pipe and the outer pipe to prevent electrochemical corrosion of the inner pipe. A lining ring and a sealing gasket are provided at the end of the pipe to prevent each layer from being corroded. The end of the bonding surface between the materials comes into contact with water, polluting the water and the lining is washed away.

Description

一种耐腐蚀金属内衬的承插式多层管材及其制造方法Corrosion-resistant metal-lined socket-type multi-layer pipe and manufacturing method thereof

技术领域Technical field

本发明属于管材技术领域,具体为一种耐腐蚀金属内衬的承插式多层管材及其制造方法。The invention belongs to the technical field of pipes, and is specifically a socket-type multi-layer pipe lined with corrosion-resistant metal and a manufacturing method thereof.

背景技术Background technique

复合管是广泛使用的管材,常用于液体输送管网系统中,一般为承插式结构,包括外层的金属管和内层的塑料管,即塑料管作为内衬,金属管的一端为插口端、另一端为承口端。安装时,多根复合管依次连接,一根复合管的插口端插入与其相邻的复合管的承口端。然而,塑料管内衬热膨胀系数和金属外管的膨胀系数区别较大,内管与外管因温度变化会产生一定大小的相互分离的内应力,会使内衬发生分层。另外,液体易从管端渗入,导致外管锈蚀污染输送的液体,以及导致各层端面发生剥离和分层,长期冲刷下设置将内层冲掉。Composite pipe is a widely used pipe material, often used in liquid transportation pipe network systems. It is generally a socket structure, including an outer metal pipe and an inner plastic pipe, that is, the plastic pipe serves as the lining, and one end of the metal pipe is a socket. One end and the other end are the socket ends. During installation, multiple composite pipes are connected in sequence, and the socket end of one composite pipe is inserted into the socket end of the adjacent composite pipe. However, the thermal expansion coefficient of the plastic pipe lining is very different from that of the metal outer pipe. Due to temperature changes, the inner pipe and the outer pipe will produce a certain amount of mutually separated internal stress, which will cause the lining to delaminate. In addition, liquid easily penetrates from the pipe end, causing corrosion of the outer pipe and contaminating the transported liquid, and causing peeling and delamination of the end surfaces of each layer, and the inner layer will be washed away under long-term erosion.

发明内容Contents of the invention

针对现有技术存在的上述问题,本发明的目的是提供一种耐腐蚀金属内衬的承插式多层管材及其制造方法,耐腐蚀金属材质的内管作为内衬,避免外管锈蚀污染水质,内衬厚度较小,提高了管道输水效率、降低运行能耗,中间层为绝缘材质的热熔胶或塑料或橡胶,将内管和外管完全隔开,防止外管和内管接触导致内管发生电化学腐蚀,同时杜绝了中间层使用普通液态胶水的缺点,中间层为热熔胶时,热熔胶将内外层粘固为一体,中间层为橡胶时,橡胶的弹性使金属外管与耐腐蚀金属内管形成相互弹性力,对金属管内壁密封性能好,管材端部设置耐腐蚀金属衬环和橡胶密封垫,防止各层材料之间的粘合面端部与水接触造成的水质污染和内衬被冲走。In view of the above-mentioned problems existing in the prior art, the purpose of the present invention is to provide a socket-type multi-layer pipe with a corrosion-resistant metal lining and a manufacturing method thereof. The inner pipe made of corrosion-resistant metal is used as the lining to avoid corrosion and contamination of the outer pipe. Water quality, the thickness of the lining is small, which improves the water transmission efficiency of the pipeline and reduces the operating energy consumption. The middle layer is made of insulating hot melt glue or plastic or rubber, which completely separates the inner pipe from the outer pipe and prevents the outer pipe from being separated from the inner pipe. Contact causes electrochemical corrosion of the inner tube, and at the same time eliminates the shortcomings of using ordinary liquid glue in the middle layer. When the middle layer is hot melt glue, the hot melt glue bonds the inner and outer layers together. When the middle layer is rubber, the elasticity of the rubber makes The metal outer pipe and the corrosion-resistant metal inner pipe form mutual elastic forces, which have good sealing performance on the inner wall of the metal pipe. The end of the pipe is equipped with a corrosion-resistant metal lining ring and a rubber sealing gasket to prevent the ends of the bonding surfaces between the layers of materials from contacting water. Water contamination caused by contact and lining washed away.

为了实现上述目的,本发明所采用的技术方案是:In order to achieve the above objects, the technical solutions adopted by the present invention are:

一种耐腐蚀金属内衬的承插式多层管材,包括从内到外依次套接的内管、中间层和外管,承口部内壁设有阶梯和/或凹槽,内管、中间层和外管粘接成所述管材或压紧构成所述管材,外管包括依次连接的承口部、直管部和插口部,内管和外管至少一层为金属材料。A corrosion-resistant metal-lined socket-type multi-layer pipe, including an inner pipe, an intermediate layer and an outer pipe that are connected in sequence from the inside to the outside. The inner wall of the socket is provided with steps and/or grooves. The inner pipe, the middle layer The layer and the outer pipe are bonded or compressed to form the pipe. The outer pipe includes a socket part, a straight pipe part and a spigot part connected in sequence. At least one layer of the inner pipe and the outer pipe is made of metal material.

作为上述技术方案的进一步改进:As a further improvement of the above technical solution:

优选的,外管的材质为金属材料。Preferably, the material of the outer tube is metal.

优选的,中间层的材质为非金属材料。Preferably, the material of the middle layer is non-metallic material.

更优选的,中间层的材质为热熔胶。More preferably, the material of the middle layer is hot melt adhesive.

更优选的,中间层的材质为塑料。More preferably, the material of the middle layer is plastic.

更优选的,中间层的材质为橡胶。More preferably, the material of the middle layer is rubber.

内管采用具有耐腐蚀功能的材料制成。The inner tube is made of corrosion-resistant material.

中间层的厚度不小于0.2mm,内管的厚度不小于0.1mm。The thickness of the middle layer is not less than 0.2mm, and the thickness of the inner tube is not less than 0.1mm.

在承口部一端,内管的端面、中间层的端面和直管部的端面三者平齐,在插口部一端,内管的端面、中间层的端面和插口部的端面三者平齐。At one end of the socket part, the end surface of the inner tube, the end surface of the middle layer and the end surface of the straight tube part are flush. At the end of the socket part, the end surface of the inner tube, the end surface of the middle layer and the end surface of the socket part are flush.

所述管材的每端都设有一个密封垫和一个衬环,在承口部一端,密封垫包覆直管部的端面、中间层的端面、内管的端面和内管一端的内壁,在插口部一端,密封垫包覆插口部的端面、中间层的端面、内管的端面和内管另一端的内壁,衬环将密封垫压紧,使用时,插口部一端的衬环和密封垫对插口部端面形成全密封,承口部一端的衬环和密封垫对直管部端面形成全密封。Each end of the pipe is provided with a sealing gasket and a lining ring. At one end of the socket, the sealing gasket covers the end face of the straight pipe part, the end face of the middle layer, the end face of the inner pipe and the inner wall of one end of the inner pipe. At one end of the socket part, the sealing gasket covers the end face of the socket part, the end face of the middle layer, the end face of the inner tube and the inner wall of the other end of the inner tube. The lining ring presses the sealing gasket tightly. When in use, the lining ring and sealing gasket at one end of the socket part A full seal is formed on the end face of the socket part, and the lining ring and sealing gasket at one end of the socket part are fully sealed on the end face of the straight pipe part.

密封垫包括密封垫压边和密封垫翻边,密封垫压边为圆筒状,密封垫翻边为圆环状,衬环包括衬环压边和衬环翻边,衬环压边和衬环翻边为一整体,衬环压边为圆筒状,衬环翻边为圆环状,衬环压边将密封垫压边压紧,衬环翻边将密封垫翻边压紧。The gasket includes a gasket press and a gasket flange. The gasket press is cylindrical and the gasket flange is annular. The lining ring includes a liner ring press and a lining flange. The liner ring press and the lining are The ring flange is a whole, the lining ring flange is cylindrical, and the lining ring flange is annular. The lining ring flange presses the sealing gasket tightly, and the lining ring flange flanges the sealing gasket tightly.

衬环压边的长度不小于20mm。The length of the edge of the lining ring shall not be less than 20mm.

一种耐腐蚀金属内衬的承插式多层管材的制造方法,用于制造所述的管材,包括如下步骤:A method of manufacturing a corrosion-resistant metal-lined socket-type multi-layer pipe, used to manufacture the pipe, including the following steps:

步骤S1:处理外管、制作内管和中间层;Step S1: Process the outer tube, make the inner tube and the middle layer;

步骤S2:将内管、中间层和外管依次从内到外设置;Step S2: Arrange the inner tube, middle layer and outer tube in sequence from inside to outside;

步骤S3:将内管和中间层压紧在外管上;Step S3: Press the inner tube and the middle layer tightly onto the outer tube;

步骤S4:复合;Step S4: compound;

当中间层的材质为塑料或橡胶时,没有步骤S4。When the material of the middle layer is plastic or rubber, there is no step S4.

所述制造方法还包括步骤S5:衬环,在所述管材每端各套入一个密封垫和衬环。The manufacturing method also includes step S5: lining rings, inserting a sealing gasket and lining rings at each end of the pipe.

当中间层为热熔胶或塑料时,在步骤S1中,可单独制作管状的中间层,在步骤S2中将中间层套在内管外后再整体套入外管内;或者先将粉末状热熔胶或塑料滚塑或喷塑在外管内壁上,再在步骤S2中将内管套入外管内;或者先将粉末状热熔胶或塑料滚塑或喷塑在内管外壁上,再在步骤S2中将内管套入外管内。When the middle layer is made of hot melt glue or plastic, in step S1, a tubular middle layer can be made separately, and in step S2, the middle layer can be put outside the inner tube and then put into the outer tube as a whole; or the powdery hot melt can be first Melt glue or plastic is rotomolded or spray-molded on the inner wall of the outer pipe, and then the inner pipe is inserted into the outer pipe in step S2; or powdered hot melt glue or plastic is rotomolded or spray-molded on the outer wall of the inner pipe first, and then In step S2, insert the inner tube into the outer tube.

本发明的有益效果是:The beneficial effects of the present invention are:

(1)耐腐蚀金属材质的内管作为内衬,将外管与所述管内流通的液体完全隔离,有效阻止外管发生锈蚀,起到较好的防腐作用,提高了管材的使用寿命,避免外管的锈蚀污染水质,提高了液体输送性能。(1) The inner pipe made of corrosion-resistant metal is used as the lining to completely isolate the outer pipe from the liquid circulating in the pipe, effectively preventing the outer pipe from rusting, playing a good anti-corrosion role, extending the service life of the pipe, and preventing The corrosion of the outer pipe pollutes the water quality and improves the liquid transportation performance.

(2)耐腐蚀金属材质的内管作为内衬,与塑料管内衬相比,杜绝了复合时因内衬塑受热熔化产生的内表面褶皱、凹凸不平等缺陷,提高了所述管材内表面平整度,内衬厚度较小,提高了管道输水效率、降低运行能耗。(2) The inner pipe made of corrosion-resistant metal is used as the inner lining. Compared with the plastic pipe lining, it eliminates the inner surface wrinkles and uneven unevenness defects caused by the thermal melting of the lining plastic during compounding, and improves the inner surface of the pipe. The flatness and smaller lining thickness improve the efficiency of pipeline water delivery and reduce operating energy consumption.

(3)耐腐蚀金属材质的内管作为内衬,与塑料管内衬相比,管材可应用于输送高温液体介质。(3) The inner pipe made of corrosion-resistant metal is used as the lining. Compared with the plastic pipe lining, the pipe can be used to transport high-temperature liquid media.

(4)中间层为绝缘材质的热熔胶或塑料或橡胶,将内管和外管完全隔开,防止外管和内管接触导致内管发生电化学腐蚀,同时杜绝了中间层使用普通液态胶水流动造成的胶层不均,以及内衬耐腐蚀金属与外层金属管未粘结而直接接触发生电化学腐蚀,还克服了普通胶水易老化、绝缘性差等问题。(4) The middle layer is made of insulating hot melt adhesive, plastic or rubber, which completely separates the inner tube and the outer tube, preventing the outer tube from contacting the inner tube and causing electrochemical corrosion of the inner tube. At the same time, it eliminates the use of ordinary liquids in the middle layer. The glue layer is uneven due to the flow of glue, and the corrosion-resistant metal lining and the outer metal pipe are not bonded and are in direct contact with each other to cause electrochemical corrosion. It also overcomes the problems of ordinary glue that is easy to age and has poor insulation.

(5)中间层为热熔胶时,热熔胶将内外层粘固为一体,杜绝管道内负压造成内衬分层现象,中间层为橡胶时,橡胶的弹性使金属外管与耐腐蚀金属内管形成相互弹性力,对金属管内壁密封性能好,可防止液体与金属外管内壁接触造成管壁锈蚀。(5) When the middle layer is made of hot melt adhesive, the hot melt glue will bond the inner and outer layers into one body, preventing the negative pressure in the pipeline from causing delamination of the lining. When the middle layer is made of rubber, the elasticity of the rubber will make the metal outer pipe and corrosion-resistant The metal inner tube forms mutual elastic force and has good sealing performance on the inner wall of the metal tube, which can prevent the liquid from contacting the inner wall of the metal outer tube and causing corrosion of the tube wall.

(6)管材端部设置耐腐蚀金属衬环和橡胶密封垫,防止各层材料之间的粘合面端部与水接触,受水的张力发生剥离,防止金属外管内壁锈蚀剥离造成水质污染;衬环和密封垫对内管起固定作用,在密封失效,内衬完全分层的情况下,仍能保护内衬不受水流冲刷作用被冲走;衬环和密封垫的设置增强了管材端口的环刚度,插口不易变形,便于管材的安装,提高了密封垫和两管连接处密封圈的均匀密封效果,减少管道漏损。(6) Corrosion-resistant metal lining rings and rubber seals are installed at the ends of the pipes to prevent the ends of the bonding surfaces between the layers of materials from contacting water and peeling due to the tension of the water, and to prevent the inner wall of the metal outer pipe from being corroded and peeled off, causing water pollution. ; The lining ring and sealing gasket play a fixed role in the inner pipe. When the seal fails and the lining is completely delaminated, it can still protect the lining from being washed away by water flow; the setting of the lining ring and sealing gasket strengthens the pipe. The ring stiffness of the port makes the socket not easily deformed, which facilitates the installation of pipes, improves the uniform sealing effect of the gasket and the sealing ring at the connection of the two pipes, and reduces pipe leakage.

附图说明Description of the drawings

图1是本发明所述管材两端无密封垫和衬环时的结构示意图。Figure 1 is a schematic structural diagram of the pipe without sealing gaskets and lining rings at both ends of the present invention.

图2是本发明所述管材两端有密封垫和衬环时的结构示意图。Figure 2 is a schematic structural diagram of the pipe according to the present invention when there are sealing gaskets and lining rings at both ends.

图3是图2的B处放大示意图。FIG. 3 is an enlarged schematic diagram of B in FIG. 2 .

图4是图2的A处放大示意图。Figure 4 is an enlarged schematic diagram of point A in Figure 2 .

具体实施方式Detailed ways

以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.

为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For the convenience of description, spatially relative terms can be used here, such as "on...", "on...", "on the upper surface of...", "above", etc., to describe what is shown in the figure. The spatial relationship between one device or feature and other devices or features. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a feature in the figure is turned upside down, then one feature described as "above" or "on top of" other features or features would then be oriented "below" or "below" the other features or features. under other devices or structures". Thus, the exemplary term "over" may include both orientations "above" and "below." The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

一种耐腐蚀金属内衬的承插式多层管材,所述管材主要用于通水和腐蚀性液体。如图1和2所示,包括从内到外依次套接的内管2、中间层3和外管1。A corrosion-resistant metal-lined socket-type multi-layer pipe, which is mainly used for water and corrosive liquids. As shown in Figures 1 and 2, it includes an inner tube 2, an intermediate layer 3 and an outer tube 1 that are sleeved in sequence from the inside to the outside.

外管1的材质为金属,优选球墨铸铁或碳钢。外管1包括沿着其轴线方向依次连接的承口部11、直管部12和插口部13。三者一体铸造成型,或者直管部12和插口部13作为管身一体成型,所述管身和承口部11分别制造后焊接起来。直管部12和插口部13都为圆筒状,插口部13沿圆周方向设有倒角。直管部12的内径、外径、厚度分别和插口部13的内径、外径、厚度相等。The outer tube 1 is made of metal, preferably ductile iron or carbon steel. The outer tube 1 includes a socket portion 11, a straight tube portion 12 and a spigot portion 13 connected in sequence along its axial direction. The three are integrally cast, or the straight tube portion 12 and the spigot portion 13 are integrally formed as a pipe body, and the pipe body and the socket portion 11 are manufactured separately and then welded together. The straight tube portion 12 and the spigot portion 13 are both cylindrical, and the spigot portion 13 is chamfered along the circumferential direction. The inner diameter, outer diameter, and thickness of the straight tube portion 12 are equal to the inner diameter, outer diameter, and thickness of the spigot portion 13, respectively.

承口部11内表面设有阶梯或凹槽。两根所述管材相连时,一根管材的插口部13插入相邻管材的承口部11并通过密封圈密封。本实施例中,承口部11沿着从远离直管部12的一端朝靠近直管部12的一端依次设有第一阶梯111和第二阶梯112。第一阶梯111的内壁为圆柱壁面。第二阶梯112的内壁为圆台的外侧面,即从第一阶梯111朝着直管部12的方向,第二阶梯112的内径逐渐增大,相当于一个喇叭口。较佳的,第二阶梯112的最大内径小于第一阶梯111的内径。第二阶梯112的最小内径大于直管部12的内径。如此,直管部12靠近第二阶梯112的一端形成第三阶梯。第二阶梯112的内壁喇叭口的设置是为了给与其连接的相邻的管材提供一个偏转角度,即允许一根管材的中心线和与其连接的相邻的管材的中心线处于相交状态,而不是重合状态,这是为了允许一定的安装误差,便于实际的操作。The inner surface of the socket portion 11 is provided with steps or grooves. When two pipes are connected, the socket portion 13 of one pipe is inserted into the socket portion 11 of the adjacent pipe and sealed by a sealing ring. In this embodiment, the socket portion 11 is provided with a first step 111 and a second step 112 in sequence from the end far away from the straight tube portion 12 to the end close to the straight tube portion 12 . The inner wall of the first step 111 is a cylindrical wall. The inner wall of the second step 112 is the outer surface of the truncated cone, that is, the inner diameter of the second step 112 gradually increases from the first step 111 toward the straight tube portion 12 , which is equivalent to a bell mouth. Preferably, the maximum inner diameter of the second step 112 is smaller than the inner diameter of the first step 111 . The minimum inner diameter of the second step 112 is larger than the inner diameter of the straight tube portion 12 . In this way, one end of the straight tube portion 12 close to the second step 112 forms a third step. The inner wall bell mouth of the second step 112 is provided to provide a deflection angle for the adjacent pipes connected to it, that is, to allow the center line of one pipe to intersect with the center line of the adjacent pipes connected to it, instead of Coincidence state, this is to allow a certain installation error and facilitate actual operation.

内管2采用具有耐腐蚀功能的金属材料制成,包括但不限于不锈钢、钛,优选不锈钢,内管2为圆筒状。The inner tube 2 is made of metal materials with corrosion resistance, including but not limited to stainless steel, titanium, preferably stainless steel, and is cylindrical.

中间层3的材质为非金属,优选热熔胶或塑料或橡胶。当中间层3的材质为热熔胶时,热熔胶具有粘接性能,内管2和外管1通过中间层3粘接在一起;当中间层3的材质为塑料或橡胶时,塑料或橡胶不具有粘接性能,内管2将中间层3压紧在外管1内壁。The material of the middle layer 3 is non-metal, preferably hot melt adhesive, plastic or rubber. When the material of the middle layer 3 is hot melt adhesive, the hot melt adhesive has bonding properties, and the inner tube 2 and the outer tube 1 are bonded together through the middle layer 3; when the material of the middle layer 3 is plastic or rubber, the plastic or Rubber does not have adhesive properties, and the inner tube 2 presses the middle layer 3 against the inner wall of the outer tube 1.

内管2的长度、中间层3的长度和所述管身(直管部12和插口部13)的长度三者相等。在承口部11一端,内管2的端部、中间层3的端部和直管部12的端部三者平齐;在插口部13一端,内管2的端部、中间层3的端部和插口部13的端部三者平齐。The length of the inner tube 2, the length of the middle layer 3 and the length of the tube body (straight tube part 12 and socket part 13) are equal to each other. At one end of the socket portion 11, the end of the inner tube 2, the end of the middle layer 3 and the end of the straight tube portion 12 are flush; at one end of the socket portion 13, the end of the inner tube 2, the end of the middle layer 3 The end portion and the end portion of the socket portion 13 are flush with each other.

中间层3的厚度不小于0.2mm,内管2的厚度不小于0.1mm。The thickness of the middle layer 3 is not less than 0.2mm, and the thickness of the inner tube 2 is not less than 0.1mm.

内管2的主要功能是防腐,厚度不宜大,通过大量焊接试验表明,在光纤激光焊接工艺条件下,不锈钢板在最小0.1mm的壁厚下,可获得焊接强度高、变形量小的焊缝。综合考虑焊接工艺设备的复杂性、投入成本,以及中间层3因热膨胀系数大,在低温下收缩,与外管1产生相互分离的内应力,需要发挥内管2对中间层3的支撑作用,抵消外管1与中间层3的内应力,较佳的内管2的厚度为0.1mm-2mm。The main function of the inner tube 2 is anti-corrosion, and the thickness should not be large. A large number of welding tests have shown that under the conditions of fiber laser welding process, stainless steel plates can obtain welds with high welding strength and small deformation at a minimum wall thickness of 0.1mm. . Considering the complexity of the welding process equipment, investment cost, and the fact that the middle layer 3 shrinks at low temperatures due to its large thermal expansion coefficient, causing internal stress that is separated from the outer tube 1, it is necessary to exert the supporting role of the inner tube 2 on the middle layer 3. To offset the internal stress between the outer tube 1 and the middle layer 3, the preferred thickness of the inner tube 2 is 0.1mm-2mm.

中间层3材质为热熔胶时作为粘合层,在复合时当外管1内壁粗糙度较大时,中间层受热熔融填满外管1内壁的凹坑,中间层3厚度太小的话,在局部粗糙度大的区域易产生粘合差的情况。同时中间层3还作为绝缘层,需要一定的厚度使外管1和内管2之间产生绝缘效果,电火花试验和剥离强度试验表明,在中间层3厚度达到0.2mm以上时,可稳定获得性能较好的剥离强度和绝缘性。较佳的为0.2mm-2mm。When the material of the middle layer 3 is hot melt adhesive, it serves as an adhesive layer. When the inner wall of the outer tube 1 is relatively rough during compounding, the middle layer will be heated and melted to fill the pits on the inner wall of the outer tube 1. If the thickness of the middle layer 3 is too small, Poor adhesion is likely to occur in areas with large local roughness. At the same time, the middle layer 3 also serves as an insulating layer, which requires a certain thickness to produce an insulation effect between the outer tube 1 and the inner tube 2. The electric spark test and the peel strength test show that when the thickness of the middle layer 3 reaches more than 0.2mm, it can be stably obtained. Excellent peel strength and insulation properties. The preferred one is 0.2mm-2mm.

与标准《内衬不锈钢复合钢管(CJ/T 192-2017)》要求的内衬不锈钢厚度相比,中间层3采用热熔胶时,内衬不锈钢厚度更薄、成本更低。外管1内径相同的情况下,所述管材的内径更大、输送效率更高。Compared with the stainless steel lining thickness required by the standard "Stainless Steel Lined Composite Steel Pipe (CJ/T 192-2017)", when the middle layer 3 uses hot melt adhesive, the stainless steel lining thickness is thinner and the cost is lower. When the inner diameter of the outer pipe 1 is the same, the inner diameter of the pipe is larger and the transportation efficiency is higher.

外管1内径为100-300mm,内衬为不锈钢,且不锈钢厚度0.5-0.9mm时,此时内衬不锈钢与外管1的结合强度达不到标准《内衬不锈钢复合钢管(CJ/T 192-2017)》的要求,使用时,复合处容易发生剥离,内衬容易被液体冲走。When the inner diameter of the outer pipe 1 is 100-300mm, the lining is stainless steel, and the thickness of the stainless steel is 0.5-0.9mm, the bonding strength of the stainless steel lining and the outer pipe 1 does not meet the standard "Stainless Steel Lined Composite Steel Pipe (CJ/T 192) -2017)》Requirements, when used, the composite area is prone to peeling, and the lining is easily washed away by liquid.

内衬剥离强度测试(本测试采用外管内径为100-300mm、内衬不锈钢厚度0.1mm-0.3mm)结论如下:Lining peel strength test (this test uses an outer tube inner diameter of 100-300mm and a stainless steel lining thickness of 0.1mm-0.3mm) and the conclusions are as follows:

当金属外管1内壁表面除锈等级达到Sa2.5级,表面粗糙度为Ra12.5~Ra25时,中间层3的厚度不小于0.2mm时,此时热熔胶和外管的剥离强度可稳定达到70N/cm以上;热熔胶和内衬的剥离强度可稳定达到50N/cm以上;When the rust removal level of the inner wall surface of the metal outer pipe 1 reaches Sa2.5 level, the surface roughness is Ra12.5~Ra25, and the thickness of the middle layer 3 is not less than 0.2mm, the peeling strength of the hot melt adhesive and the outer pipe can be The peel strength of hot melt adhesive and lining can stably reach above 70N/cm; the peel strength of hot melt adhesive and lining can stably reach above 50N/cm;

当金属外管1内壁表面除锈等级达到Sa2.5级,表面粗糙度为Ra25~Ra50时,中间层3的厚度为0.2mm以上时,此时热熔胶和外管的剥离强度可稳定达到120N/cm以上;热熔胶和内衬的剥离强度可稳定达到50N/cm以上;When the rust removal level of the inner wall surface of the metal outer pipe 1 reaches Sa2.5 level, the surface roughness is Ra25~Ra50, and the thickness of the middle layer 3 is more than 0.2mm, the peeling strength of the hot melt adhesive and the outer pipe can stably reach Above 120N/cm; the peel strength of hot melt adhesive and lining can stably reach above 50N/cm;

当金属外管1内壁表面除锈等级达到Sa2.5级,表面粗糙度大于Ra50时,中间层3的厚度0.2mm以上时,此时热熔胶和外管的剥离强度可稳定达到150N/cm以上;热熔胶和内衬的剥离强度可稳定达到50N/cm以上。When the rust removal level of the inner wall surface of the metal outer pipe 1 reaches Sa2.5 level, the surface roughness is greater than Ra50, and the thickness of the middle layer 3 is more than 0.2mm, the peeling strength of the hot melt adhesive and the outer pipe can stably reach 150N/cm. Above; the peel strength of hot melt adhesive and lining can stably reach above 50N/cm.

根据水力计算,现有的液体输送管道中,液体横向冲刷力最大为1.15MPa,本方案的热熔胶和内衬的剥离强度能达到50N/cm,对应的结合强度为5MPa,即本方案的管材可承受的液体横向冲刷力为5MPa。According to hydraulic calculations, in existing liquid transportation pipelines, the maximum lateral flushing force of liquid is 1.15MPa. The peeling strength of the hot melt adhesive and lining of this solution can reach 50N/cm, and the corresponding bonding strength is 5MPa, which is the The horizontal scouring force of liquid that the pipe can withstand is 5MPa.

中间层3为热熔胶时,中间层3的厚度优选0.2mm~0.5mm,中间层3的厚度大于0.5mm时,剥离强度基本不变。When the middle layer 3 is made of hot melt adhesive, the thickness of the middle layer 3 is preferably 0.2 mm to 0.5 mm. When the thickness of the middle layer 3 is greater than 0.5 mm, the peel strength is basically unchanged.

所述管材的插口部13一端设有一个衬环5和一个密封垫4、承口部11一端也设有一个衬环5和一个密封垫4。衬环5为耐腐蚀金属材质,优选不锈钢,密封垫4为橡胶材质。插口部13一端的密封垫4用于包覆和压紧所述管材的插口部13一端的端面和内壁,衬环5压紧在密封垫4上。承口部11一端的密封垫4用于包覆和压紧所述管材的靠近承口部11一端的直管部12的端面和内壁,衬环5压紧在密封垫4上。The socket portion 13 of the pipe is provided with a lining ring 5 and a sealing gasket 4 at one end, and the socket portion 11 is also provided with a lining ring 5 and a sealing gasket 4 at one end. The backing ring 5 is made of corrosion-resistant metal, preferably stainless steel, and the sealing gasket 4 is made of rubber. The sealing gasket 4 at one end of the socket portion 13 is used to cover and compress the end surface and inner wall of the socket portion 13 of the pipe, and the lining ring 5 is pressed against the sealing gasket 4 . The sealing gasket 4 at one end of the socket 11 is used to cover and compress the end surface and inner wall of the straight pipe portion 12 close to one end of the socket 11 of the pipe, and the lining ring 5 is pressed against the sealing gasket 4 .

如图3和4所示,密封垫4包括密封垫压边41和密封垫翻边42,密封垫压边41和密封垫翻边42一体连接,密封垫压边41可视为厚度较薄的圆筒状,密封垫翻边42为圆环状。密封垫翻边42的内径和密封垫压边41的内径相等,密封垫翻边42的外径大于密封垫压边41的外径。密封垫压边41和密封垫翻边42共中心线。As shown in Figures 3 and 4, the gasket 4 includes a gasket flange 41 and a gasket flange 42. The gasket flange 41 and the gasket flange 42 are integrally connected. The gasket flange 41 can be regarded as thinner. It is cylindrical, and the sealing gasket flange 42 is annular. The inner diameter of the gasket flange 42 is equal to the inner diameter of the sealing flange 41 , and the outer diameter of the gasket flange 42 is larger than the outer diameter of the sealing flange 41 . The gasket pressing edge 41 and the gasket flange 42 share a center line.

衬环5结构和密封垫4结构相似,衬环5包括一体连接的衬环压边51和衬环翻边52,衬环压边51可视为厚度较薄的圆筒状,衬环翻边52为圆环状。衬环翻边52的内径和衬环压边51的内径相等,衬环翻边52的外径大于衬环压边51的外径。衬环压边51和衬环翻边52共中心线。The structure of the lining ring 5 is similar to that of the sealing gasket 4. The lining ring 5 includes an integrally connected lining ring flange 51 and a lining ring flange 52. The lining ring flange 51 can be regarded as a thin cylinder, and the lining ring flange 52 is circular. The inner diameter of the lining ring flange 52 is equal to the inner diameter of the lining ring flange 51 , and the outer diameter of the lining ring flange 52 is larger than the outer diameter of the lining ring flange 51 . The backing ring flange 51 and the backing ring flange 52 share a center line.

本实施例中,衬环压边51的长度H不小于20mm。In this embodiment, the length H of the backing ring retaining edge 51 is not less than 20 mm.

图4所示视图中,密封垫翻边42的上端面不超出衬环翻边52的上端面。In the view shown in FIG. 4 , the upper end surface of the gasket flange 42 does not exceed the upper end surface of the backing ring flange 52 .

在承口部11一端,密封垫4的密封垫压边41的外表面贴合内管2的内表面,密封垫压边41的内表面贴合衬环5的外表面。密封垫翻边42的一面贴合内管2端面、中间层3端面和直管部12端面,密封垫翻边42的另一面贴合衬环5。衬环5的衬环压边51贴合和压紧密封垫压边41,衬环翻边52贴合和压紧密封垫翻边42。At one end of the socket portion 11 , the outer surface of the sealing edge 41 of the gasket 4 is in contact with the inner surface of the inner tube 2 , and the inner surface of the sealing edge 41 is in contact with the outer surface of the lining ring 5 . One side of the gasket flange 42 fits the end surface of the inner tube 2 , the middle layer 3 , and the straight tube portion 12 , and the other side of the gasket flange 42 fits the bushing ring 5 . The lining ring flange 51 of the lining ring 5 fits and compresses the sealing gasket flange 41 , and the lining ring flange 52 fits and compresses the sealing gasket flange 42 .

在插口部13一端,密封垫4的密封垫压边41的外表面贴合内管2的内表面,密封垫压边41的内表面贴合衬环5的外表面。密封垫翻边42的一面贴合内管2端面、中间层3端面和插口部13端面,密封垫翻边42的另一面贴合衬环5。衬环5的衬环压边51贴合和压紧密封垫压边41,衬环翻边52贴合和压紧密封垫翻边42。At one end of the socket portion 13 , the outer surface of the sealing edge 41 of the sealing gasket 4 is in contact with the inner surface of the inner tube 2 , and the inner surface of the sealing edge 41 is in contact with the outer surface of the bushing ring 5 . One side of the gasket flange 42 fits the end surface of the inner tube 2 , the middle layer 3 and the socket portion 13 , and the other side of the gasket flange 42 fits the bushing ring 5 . The lining ring flange 51 of the lining ring 5 fits and compresses the sealing gasket flange 41 , and the lining ring flange 52 fits and compresses the sealing gasket flange 42 .

一种耐腐蚀金属内衬的承插式多层管材的制造方法,用于制造所述管材,包括如下步骤:A method for manufacturing corrosion-resistant metal-lined socket-type multi-layer pipes, which is used to manufacture the pipes, including the following steps:

步骤S1:处理外管1内壁和外壁、制作内管2、制作衬环5。Step S1: Process the inner and outer walls of the outer tube 1, make the inner tube 2, and make the lining ring 5.

本步骤中,处理外管1内壁和外壁的方法为先对外管1内壁进行打磨,再对内壁和外壁进行喷砂或抛丸。利用内磨机对金属材质的外管1内壁打磨,将管内壁打磨平整,去除表面氧化皮、浮渣和锈迹等。或者,将外管1内壁打磨平整后,利用激光清洗机清洗管内壁,深度去除管内壁氧化皮和锈迹。喷砂或抛丸时,去除内外壁灰尘、氧化皮、锈迹,管内外壁喷砂成磨砂面。In this step, the method for processing the inner and outer walls of the outer pipe 1 is to first polish the inner wall of the outer pipe 1 and then sandblast or shot blast the inner and outer walls. Use an internal grinder to grind the inner wall of the metal outer pipe 1 to smooth the inner wall of the pipe and remove surface oxide scale, scum, rust, etc. Alternatively, after polishing the inner wall of the outer pipe 1 smooth, use a laser cleaning machine to clean the inner wall of the pipe to deeply remove the oxide scale and rust on the inner wall of the pipe. During sandblasting or shot blasting, dust, oxide scale, and rust on the inner and outer walls are removed, and the inner and outer walls of the pipe are sandblasted to form a frosted surface.

制作内管2包括如下步骤:Making inner tube 2 includes the following steps:

步骤S11:将不锈钢片加工成环形或说厚度很薄的圆筒形,完成卷圆。本步骤中,通过卷圆机进行卷圆。Step S11: Process the stainless steel sheet into a ring shape or a thin cylindrical shape, and complete the rolling. In this step, the rounding is performed by a rounding machine.

步骤S12:将完成卷圆的不锈钢片裁剪下来后焊接为圆筒形,得到内管2的管胚。本步骤中,如果步骤S11得到的是单个卷圆,则利用氩弧焊机或激光焊机进行直缝焊接,焊缝从内管2的一端延伸至另一端。如果步骤S11得到的是多个呈螺旋状连接的卷圆,则利用螺旋缝焊接机将多个呈螺旋状连接的卷圆依次焊接起来形成一个厚度很薄的圆筒形。Step S12: Cut the rolled stainless steel sheet and weld it into a cylindrical shape to obtain the tube blank of the inner tube 2. In this step, if what is obtained in step S11 is a single rolled circle, use an argon arc welding machine or a laser welding machine to perform straight seam welding, and the welding seam extends from one end of the inner tube 2 to the other end. If what is obtained in step S11 is a plurality of spirally connected rolled circles, a spiral seam welding machine is used to weld the plurality of spirally connected rolled circles in sequence to form a thin cylindrical shape.

较佳的,步骤S12得到的不锈钢圆管的长度大于最终加工完成的所述管材的内管2的长度。具体的,步骤S12得到的不锈钢圆管的长度大于直管部12的长度和插口部13的长度之和。Preferably, the length of the stainless steel round pipe obtained in step S12 is greater than the length of the inner pipe 2 of the finally processed pipe. Specifically, the length of the stainless steel round tube obtained in step S12 is greater than the sum of the length of the straight tube portion 12 and the length of the socket portion 13 .

制作衬环5时,可在步骤S12得到的不锈钢圆管上裁下两段作为衬环5管胚。或者单独制作衬环5,衬环5的制作方法如下:When making the backing ring 5, two sections can be cut from the stainless steel round tube obtained in step S12 as the backing ring 5 tube blanks. Or make the backing ring 5 separately. The making method of the backing ring 5 is as follows:

步骤S11’:利用翻边卷圆机将不锈钢片加工成带翻边的卷圆,即加工成带有衬环压边51和衬环翻边52的结构。本步骤中,通过卷圆机进行卷圆。Step S11’: Use a flanging and rolling machine to process the stainless steel sheet into a rolled circle with flanges, that is, process it into a structure with a lining ring flange 51 and a lining ring flanging 52. In this step, the rounding is performed by a rounding machine.

步骤S12’:利用氩弧焊机或激光焊机将步骤S11’得到的卷圆切口焊接,形成衬环5形状。Step S12': Use an argon arc welding machine or a laser welding machine to weld the rounded notch obtained in step S11' to form the shape of the backing ring 5.

步骤S13’:将密封垫4套在步骤S12’得到的衬环5外壁上。Step S13': Put the sealing gasket 4 on the outer wall of the lining ring 5 obtained in step S12'.

步骤S2:将内管2、中间层3和外管1依次从内到外设置。Step S2: Arrange the inner tube 2, the middle layer 3 and the outer tube 1 in sequence from the inside to the outside.

本步骤中,当中间层3的材质为热熔胶或塑料时,可以通过以下三种方式完成步骤S2:In this step, when the material of the middle layer 3 is hot melt glue or plastic, step S2 can be completed in the following three ways:

第一种方式如下:The first way is as follows:

首先,将热熔胶或塑料通过挤出成型、真空定径、牵引、切割制作成型为圆管状。可采用现有技术中的挤出机、真空箱、牵引机、切割机分别进行挤出成型、真空定径、牵引、切割。所述挤出成型为现有技术,在此不再赘述。First, the hot melt glue or plastic is formed into a round tube through extrusion molding, vacuum sizing, traction, and cutting. Extruders, vacuum boxes, traction machines, and cutting machines in the existing technology can be used to perform extrusion molding, vacuum sizing, traction, and cutting respectively. The extrusion molding is an existing technology and will not be described in detail here.

然后,将获得的成型的中间层3套接在内管2的外壁上。本步骤中,可通过人工或套管机进行套管。Then, the obtained formed intermediate layer 3 is sleeved on the outer wall of the inner tube 2 . In this step, casing can be performed manually or with a casing machine.

最后,将套在一起的中间层3和内管2整体套入外管1中,同理,本步骤中,可通过人工或穿管机完成穿管。Finally, the intermediate layer 3 and the inner tube 2 that are sheathed together are inserted into the outer tube 1 as a whole. Similarly, in this step, the tube threading can be completed manually or with a tube threading machine.

第二种方式如下:The second way is as follows:

首先,外管1内壁加热后,利用滚涂机或涂塑机将粉末状热熔胶或塑料滚塑或喷塑在外管1的直管部12内壁和插口部13内壁上。滚塑或喷塑的厚度大于0.2mm。First, after the inner wall of the outer tube 1 is heated, the powdered hot melt adhesive or plastic is rotomolded or spray-molded on the inner wall of the straight tube portion 12 and the inner wall of the socket portion 13 of the outer tube 1 using a roller coating machine or a plastic coating machine. The thickness of rotational molding or spray molding is greater than 0.2mm.

然后,再将内管2套入内壁上设有中间层3的外管1内。Then, the inner tube 2 is inserted into the outer tube 1 with the intermediate layer 3 on the inner wall.

第三种方式如下:The third way is as follows:

首先,将内管2外壁加热后,利用滚涂机或涂塑机将粉末状热熔胶或塑料滚塑或喷塑在不锈钢材质的内管2外壁上。滚塑或喷塑的厚度大于0.2mm。然后,将外壁上设有中间层3的内管2套入外管1内。First, after heating the outer wall of the inner tube 2, use a roller coating machine or a plastic coating machine to roll or spray powder hot melt adhesive or plastic on the outer wall of the stainless steel inner tube 2. The thickness of rotational molding or spray molding is greater than 0.2mm. Then, the inner tube 2 with the intermediate layer 3 on the outer wall is inserted into the outer tube 1 .

当中间层3的材质为橡胶时,先将橡胶板卷在内管2外壁上,再利用胶粘剂对橡胶拼缝进行粘结,然后再将套接有橡胶的内管2套入外管1内。或者将橡胶管套在内管2外壁上再整体套入外管1内。橡胶的长度要足够覆盖直管部12内壁和插口部13内壁。When the material of the middle layer 3 is rubber, first roll the rubber plate on the outer wall of the inner tube 2, then use adhesive to bond the rubber joints, and then insert the rubber-covered inner tube 2 into the outer tube 1 . Or put the rubber tube on the outer wall of the inner tube 2 and then insert it into the outer tube 1 as a whole. The length of the rubber should be enough to cover the inner wall of the straight tube part 12 and the inner wall of the socket part 13.

步骤S3:将内管2和中间层3压紧在外管1上。Step S3: Press the inner tube 2 and the middle layer 3 onto the outer tube 1.

可通过旋压成型或者液压成型完成本步骤。旋压成型时,利用管材旋压机将内管2旋压成型,使内管2、中间层3、外管1依次贴紧。液压成型时,将穿入外管1的不锈钢材质的内管2的两端密封,管内注水加压,使内管2、中间层3、外管1依次贴紧。This step can be accomplished by spin forming or hydroforming. During spin forming, a pipe spinning machine is used to spin the inner tube 2 so that the inner tube 2, the middle layer 3, and the outer tube 1 are in close contact with each other in sequence. During hydroforming, both ends of the stainless steel inner tube 2 that penetrates the outer tube 1 are sealed, and water is injected into the tube to pressurize the inner tube 2, the middle layer 3, and the outer tube 1 in order.

步骤S4:复合。Step S4: Compound.

本步骤中,通过中频感应器或者加热炉对管材进行加热,热熔胶熔化,冷却后将外管1和内管2粘固为一体。In this step, the pipe is heated by an intermediate frequency inductor or a heating furnace, the hot melt glue melts, and after cooling, the outer pipe 1 and the inner pipe 2 are bonded together.

当中间层3的材质为塑料和橡胶时,没有步骤S4。When the material of the middle layer 3 is plastic or rubber, there is no step S4.

步骤S5:衬环。Step S5: Lining ring.

本步骤中,首先,人工将套有密封垫4的两个衬环5分别放入管材两端。然后,利用扩径机对衬环5扩径,使衬环5将密封垫4压紧在管材内壁和端面上。In this step, first, manually place two lining rings 5 covered with sealing gaskets 4 into both ends of the pipe. Then, use an expanding machine to expand the diameter of the lining ring 5 so that the lining ring 5 presses the sealing gasket 4 against the inner wall and end face of the pipe.

如果衬环5管胚是在步骤S12得到的不锈钢圆管上裁下的两段,则本步骤中,将带密封垫4的衬环5套入管端后,还要进行翻边,形成衬环翻边52。If the lining ring 5 embryo is two sections cut from the stainless steel round pipe obtained in step S12, then in this step, after the lining ring 5 with the sealing gasket 4 is inserted into the pipe end, flanging is required to form the lining ring. Flange 52.

完成上述步骤后,修除多余毛边,对管材外壁喷漆或涂塑或其他方式进行外防腐处理。After completing the above steps, remove excess burrs, and spray paint or plastic coat the outer wall of the pipe or perform external anti-corrosion treatment in other ways.

最后有必要在此说明的是:以上实施例只用于对本发明的技术方案作进一步详细地说明,不能理解为对本发明保护范围的限制,本领域的技术人员根据本发明的上述内容作出的一些非本质的改进和调整均属于本发明的保护范围。Finally, it is necessary to explain here that the above examples are only used to further explain the technical solution of the present invention in detail and cannot be understood as limiting the protection scope of the present invention. Those skilled in the art will make some decisions based on the above content of the present invention. Non-essential improvements and adjustments belong to the protection scope of the present invention.

Claims (15)

1. The utility model provides a socket joint formula multilayer tubular product of corrosion-resistant metal lining, its characterized in that, including inner tube (2), intermediate level (3) and outer tube (1) that cup joint in proper order from inside to outside, bellmouth portion (11) inner wall is equipped with ladder and/or recess, and inner tube (2), intermediate level (3) and outer tube (1) bond into tubular product or compress tightly and constitute tubular product, outer tube (1) are including bellmouth portion (11), straight tube portion (12) and socket portion (13) that connect gradually, and at least one deck of inner tube (2) and outer tube (1) is metal material.
2. The multilayer tubing of claim 1, wherein: the outer tube (1) is made of metal material.
3. The multilayer tubing of claim 2, wherein: the material of the middle layer (3) is a nonmetallic material.
4. A multilayer pipe according to claim 3, characterized in that: the material of the middle layer (3) is hot melt adhesive.
5. A multilayer pipe according to claim 3, characterized in that: the middle layer (3) is made of plastic.
6. A multilayer pipe according to claim 3, characterized in that: the material of the middle layer (3) is rubber.
7. The multilayer pipe according to any one of claims 4 to 6, characterized in that: the inner tube (2) is made of a material with a corrosion resistance function.
8. The multilayer pipe according to any one of claims 4 to 6, characterized in that: the thickness of the middle layer (3) is not less than 0.2mm, and the thickness of the inner tube (2) is not less than 0.1mm.
9. The multilayer tubing of claim 1, wherein: at one end of the bell mouth part (11), the end face of the inner tube (2), the end face of the middle layer (3) and the end face of the straight tube part (12) are flush, and at one end of the socket part (13), the end face of the inner tube (2), the end face of the middle layer (3) and the end face of the socket part (13) are flush.
10. The multilayer pipe according to any one of claims 4 to 6, characterized in that: each end of the pipe is provided with a sealing gasket (4) and a lining ring (5), one end of the socket part (11), the sealing gasket (4) is used for wrapping the end face of the straight pipe part (12), the end face of the middle layer (3), the end face of the inner pipe (2) and the inner wall of one end of the inner pipe (2), the sealing gasket (4) is used for wrapping the end face of the socket part (13), the end face of the middle layer (3), the end face of the inner pipe (2) and the inner wall of the other end of the inner pipe (2), the lining ring (5) is used for tightly pressing the sealing gasket (4), when the pipe is used, the lining ring (5) and the sealing gasket (4) at one end of the socket part (13) form full sealing to the end face of the socket part (13), and the lining ring (5) and the sealing gasket (4) at one end of the socket part (11) form full sealing to the end face of the straight pipe part (12).
11. The multilayer tubing of claim 10, wherein: the sealing gasket (4) comprises a sealing gasket pressing edge (41) and a sealing gasket flanging (42), the sealing gasket pressing edge (41) is cylindrical, the sealing gasket flanging (42) is annular, the lining ring (5) comprises a lining ring pressing edge (51) and a lining ring flanging (52), the lining ring pressing edge (51) and the lining ring flanging (52) are integral, the lining ring pressing edge (51) is cylindrical, the lining ring flanging (52) is annular, the lining ring pressing edge (51) presses the sealing gasket pressing edge (41), and the lining ring flanging (52) presses the sealing gasket flanging (42).
12. The multilayer tubing of claim 11, wherein: the length of the lining ring blank (51) is not less than 20mm.
13. A method for manufacturing a corrosion-resistant metal lined socket multi-layer pipe, for manufacturing a pipe according to any one of claims 4 to 6, characterized in that: the method comprises the following steps:
step S1: treating the outer tube (1), manufacturing the inner tube (2) and the middle layer (3);
step S2: the inner tube (2), the middle layer (3) and the outer tube (1) are sequentially arranged from inside to outside;
step S3: pressing the inner tube (2) and the middle layer (3) on the outer tube (1);
step S4: compounding;
when the material of the intermediate layer (3) is plastic or rubber, the step S4 is not provided.
14. The manufacturing method according to claim 13, characterized in that: the manufacturing method further includes step S5: the lining ring is sleeved with a sealing gasket (4) and a lining ring (5) at each end of the pipe.
15. The manufacturing method according to claim 13, characterized in that: when the intermediate layer (3) is hot melt adhesive or plastic, in the step S1, the tubular intermediate layer (3) can be independently manufactured, and in the step S2, the intermediate layer (3) is sleeved outside the inner pipe (2) and then integrally sleeved into the outer pipe (1); or firstly, powdered hot melt adhesive or plastic is rotationally molded or sprayed on the inner wall of the outer tube (1), and then the inner tube (2) is sleeved into the outer tube (1) in the step S2; or firstly, powdered hot melt adhesive or plastic is rotationally molded or sprayed on the outer wall of the inner tube (2), and then the inner tube (2) is sleeved into the outer tube (1) in the step S2.
CN202311858954.1A 2023-12-30 2023-12-30 Socket-type multi-layer pipe with corrosion-resistant metal lining and manufacturing method thereof Pending CN117759791A (en)

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CN202411930442.6A CN119353508B (en) 2023-12-30 2024-12-26 A kind of multi-layered socket-and-spigot pipe with corrosion-resistant metal lining and its manufacturing method
CN202411930188.XA CN119353507B (en) 2023-12-30 2024-12-26 A kind of multi-layered socket-and-spigot pipe with corrosion-resistant metal lining
CN202423218726.0U CN222392184U (en) 2023-12-30 2024-12-26 A kind of multi-layer pipe with socket-and-spigot type and corrosion-resistant metal lining

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CN119358173A (en) * 2024-12-26 2025-01-24 湖南振辉管业有限公司 A design method for the thickness of composite spigots and single-layer spigots of spigot-and-socket pipes
CN119358172A (en) * 2024-12-26 2025-01-24 湖南振辉管业有限公司 A design method for composite spigot and composite socket thickness of spigot-and-socket pipe

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CN119353501A (en) * 2024-12-26 2025-01-24 湖南振辉管业有限公司 A socket-and-spigot type multilayer pipe and a design method for the thickness of its socket and spigot
CN119358173A (en) * 2024-12-26 2025-01-24 湖南振辉管业有限公司 A design method for the thickness of composite spigots and single-layer spigots of spigot-and-socket pipes
CN119358172A (en) * 2024-12-26 2025-01-24 湖南振辉管业有限公司 A design method for composite spigot and composite socket thickness of spigot-and-socket pipe
CN119358172B (en) * 2024-12-26 2025-03-18 湖南振辉管业有限公司 A design method for composite spigot and composite socket thickness of spigot-and-socket pipe
CN119353501B (en) * 2024-12-26 2025-04-15 湖南振辉管业有限公司 A socket-and-spigot type multilayer pipe and a design method for the thickness of its socket and spigot

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