CN117732983A - A bending machine that facilitates Z-shaped bending of flat wires with holes - Google Patents
A bending machine that facilitates Z-shaped bending of flat wires with holes Download PDFInfo
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- CN117732983A CN117732983A CN202311854588.2A CN202311854588A CN117732983A CN 117732983 A CN117732983 A CN 117732983A CN 202311854588 A CN202311854588 A CN 202311854588A CN 117732983 A CN117732983 A CN 117732983A
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Abstract
Description
技术领域Technical field
本发明涉及扁线加工领域,具体为一种便于带孔后扁线Z字折弯的折弯机。The invention relates to the field of flat wire processing, specifically a bending machine that facilitates Z-shaped bending of flat wires with holes.
背景技术Background technique
扁线也称扁丝、压扁线、平角线材或超窄带材,指的是截面近似圆角矩形的异性金属丝,由于扁丝形似带状,有时也被称为超窄扁带,相比常见的圆丝,扁丝这种形态在散热性、焊接接触面积、抗疲劳度、硬度控制等方面都具有独特的优势,扁线在进行加工过程中,会根据扁线使用,对扁线表面进行开孔,之后再根据实际情况,对扁线的多角度的折弯,从而方便扁线的使用。Flat wire is also called flat wire, flat wire, rectangular wire or ultra-narrow strip. It refers to a heterogeneous metal wire with a rounded rectangular cross-section. Because the flat wire is shaped like a ribbon, it is sometimes also called an ultra-narrow flat strip. Compared with Common round wire and flat wire have unique advantages in terms of heat dissipation, welding contact area, fatigue resistance, hardness control, etc. During the processing of flat wires, the surface of the flat wire will be affected according to the use of the flat wire. Make holes, and then bend the flat wire at multiple angles according to the actual situation to facilitate the use of the flat wire.
但是,现有技术中会根据加工需要,对扁线进行不同直径的冲孔,为此在进行冲孔时,是会安装多组冲压结构,根据需求通过电机带动不同的冲压结构在扁线上方移动,将不同直径的冲压头移动到扁线上方,从而进行冲压,为此会导致冲压机构过于庞大,导致使用过程臃肿(需要往复移动带动冲压结构在扁线上方往复移动),且在冲压过程中,需要根据不同的冲压头选择合适的承接座,进行支撑,保证承接座的下料口与冲压头保持一致,从而减少扁线冲孔边缘的形变,但是冲压过程中,还会导致冲孔边缘有突出的毛刺,现有技术通过承接座进行支撑后,很难对毛刺进行处理,导致后续需要进一步的加工,增加了加工步骤与难度(特别是后续扁线折弯成多组形状后,更难进行毛刺处理)。However, in the existing technology, flat wires are punched with different diameters according to processing needs. For this reason, when punching, multiple sets of stamping structures are installed, and different stamping structures are driven by motors above the flat wires according to needs. Move, move the stamping heads of different diameters above the flat wire to perform stamping. This will cause the stamping mechanism to be too large, resulting in a bloated use process (reciprocating movement is required to drive the stamping structure to reciprocate above the flat wire), and during the stamping process , it is necessary to select a suitable socket according to different stamping heads and provide support to ensure that the discharge opening of the socket is consistent with the punching head, thereby reducing the deformation of the punching edge of the flat wire. However, during the stamping process, it will also cause punching There are protruding burrs on the edges. With the existing technology, it is difficult to process the burrs after being supported by the socket, resulting in the need for further processing, which increases the processing steps and difficulty (especially after the subsequent flat wires are bent into multiple sets of shapes, more difficult to deburr).
发明内容Contents of the invention
基于此,本发明的目的是提供一种便于带孔后扁线Z字折弯的折弯机,以解决的技术问题。Based on this, the purpose of the present invention is to provide a bending machine that facilitates Z-shaped bending of flat wires with holes to solve the technical problem.
为实现上述目的,本发明提供如下技术方案:一种便于带孔后扁线Z字折弯的折弯机,包括输料装置座,所述输料装置座的一侧连接有折弯加工桌,且折弯加工桌的侧壁安装有铜排立弯折弯头机构与铜排折Z型弯机构,所述输料装置座的内部放置有扁线,所述输料装置座的内部安装有冲压平台,所述冲压平台的顶端安装有转塔,所述转塔包括承载盘与转盘,所述转盘的上方设置有伺服电机,所述转盘分为上下两层,所述转盘上层安装有多组冲压模具,所述转盘的下层安装有多组与冲压模具相匹配活动托板,所述扁线穿过冲压模具与活动托板之间,所述冲压模具的底端开设有冲压头,且活动托板内部开设有与冲压头相匹配的空洞,所述冲压模具的外侧安装有连接弹簧,所述冲压模具通过连接弹簧与转盘活动连接,所述承载盘的内部安装有打磨电机,所述打磨电机与活动托板传动连接,所述冲压平台位于转塔的上方安装有冲孔增压缸,所述冲孔增压缸的输出端与冲压模具卡合传动,所述冲压平台位于转塔的一端安装有清理机构,所述清理机构的一侧开设有多组吸气管,且吸气管与活动托板对齐。In order to achieve the above object, the present invention provides the following technical solution: a bending machine that facilitates Z-shaped bending of flat wires with holes, including a feeding device seat, and a bending processing table is connected to one side of the feeding device seat. , and the side wall of the bending processing table is equipped with a copper row vertical bending elbow mechanism and a copper row Z-bending mechanism. A flat wire is placed inside the feeding device seat, and a flat wire is installed inside the feeding device seat. There is a stamping platform, and a turret is installed on the top of the stamping platform. The turret includes a bearing plate and a turntable. A servo motor is provided above the turntable. The turntable is divided into upper and lower layers. The upper layer of the turntable is equipped with a There are multiple sets of stamping dies. The lower layer of the turntable is equipped with multiple sets of movable pallets that match the stamping dies. The flat wire passes between the stamping dies and the movable pallets. The bottom end of the stamping die is provided with a stamping head. And there is a cavity inside the movable pallet that matches the stamping head. A connecting spring is installed on the outside of the stamping die. The stamping die is movably connected to the turntable through the connecting spring. A grinding motor is installed inside the bearing plate, so The grinding motor is drivingly connected to the movable pallet. The stamping platform is located above the turret and is equipped with a punching boosting cylinder. The output end of the punching boosting cylinder is engaged with the stamping die for transmission. The stamping platform is located on the turret. A cleaning mechanism is installed at one end of the tower. Multiple sets of suction pipes are provided on one side of the cleaning mechanism, and the suction pipes are aligned with the movable pallet.
通过采用上述技术方案,能够通过转盘带动不同的冲压模具移动到冲孔增压缸下方,从而对扁线进行不同规格的冲孔,冲孔后能够通过转动的活动托板对扁线的冲孔进行打磨,减少冲孔的毛刺,且冲孔后通过清理机构产生的负压能够对清理的废屑进行收集。By adopting the above technical solution, different stamping dies can be driven by the turntable to move under the punching booster cylinder, so that the flat wire can be punched with different specifications. After punching, the flat wire can be punched by the rotating movable pallet. Grinding is performed to reduce punching burrs, and the negative pressure generated by the cleaning mechanism after punching can collect the cleaned waste.
本发明进一步设置为,所述冲压平台的外侧安装有控制面板,且冲压平台靠近铜排折Z型弯机构的一侧安装有裁切机构,所述扁线穿过裁切机构,所述裁切机构包括切割气缸、切割刀头、限位架,扁线位于切割刀头与限位架之间。The present invention is further configured that a control panel is installed on the outside of the stamping platform, and a cutting mechanism is installed on the side of the stamping platform close to the Z-bend mechanism for folding copper strips, and the flat wire passes through the cutting mechanism, and the cutting mechanism The cutting mechanism includes a cutting cylinder, a cutting head, and a limit frame. The flat wire is located between the cutting head and the limit frame.
通过采用上述技术方案,能够通过裁切机构对加工后的扁线进行切断,方便扁线加工。By adopting the above technical solution, the processed flat wire can be cut by the cutting mechanism, which facilitates flat wire processing.
本发明进一步设置为,所述转塔固定在冲压平台的上方,所述承载盘的顶端位于转盘的一侧安装有缓冲垫板,所述缓冲垫板的底端开设有安装吊架,所述打磨电机安装在安装吊架的内部,所述缓冲垫板与转盘位于扁线的下方对扁线进行支撑。The present invention is further configured such that the turret is fixed above the stamping platform, the top of the bearing plate is installed with a buffer pad on one side of the turntable, and the bottom end of the buffer pad is provided with a mounting hanger, and the The grinding motor is installed inside the installation hanger, and the buffer pad and the turntable are located below the flat wire to support the flat wire.
通过采用上述技术方案,能够减少冲孔过程中转盘受到的冲击力,从而减少转盘的形变,提高冲孔效率。By adopting the above technical solution, the impact force on the turntable during the punching process can be reduced, thereby reducing the deformation of the turntable and improving the punching efficiency.
本发明进一步设置为,每组所述冲压模具内部的冲压头规格皆不相同,且与每组冲压模具相匹配的活动托板内部空洞规格与其最近冲压头相匹配。所述冲压头对扁线进行冲孔,产生的废料通过活动托板内部空洞排出。The present invention is further configured that the specifications of the punching heads inside each group of stamping dies are different, and the specifications of the internal cavity of the movable pallet matching each group of stamping dies match the nearest stamping head. The punching head punches the flat wire, and the generated waste is discharged through the internal cavity of the movable pallet.
通过采用上述技术方案,方便对扁线进行不同规格的冲孔加工。By adopting the above technical solution, it is convenient to punch flat wires with different specifications.
本发明进一步设置为,所述冲孔增压缸的外侧安装有固定架,所述伺服电机固定在固定架的底端,所述伺服电机的输出端与转盘固定连接,所述伺服电机带动转盘进行转动。The invention is further configured that a fixed frame is installed on the outside of the punching boosting cylinder, the servo motor is fixed on the bottom end of the fixed frame, the output end of the servo motor is fixedly connected to the turntable, and the servo motor drives the turntable. Make a turn.
通过采用上述技术方案,能够方便对伺服电机进行固定限位。By adopting the above technical solution, the servo motor can be conveniently fixed and limited.
本发明进一步设置为,所述冲孔增压缸的输出端开设有凹槽,所述冲孔增压缸输出端位于凹槽的上方安装有电磁铁,每组所述冲压模具的顶端皆开设有限位槽,且限位槽的内部活动连接有磁环,当冲压模具移动到冲孔增压缸输出端下方时,电磁铁产生的磁性吸引磁环移动到凹槽内,且磁环的下半部分还位于限位槽内部,所述冲压模具的顶端环绕磁环还开设有多组滚珠。The invention is further configured such that a groove is provided at the output end of the punching boosting cylinder, an electromagnet is installed at the output end of the punching boosting cylinder above the groove, and the top of each group of stamping dies is provided with a groove. There is a limit groove, and a magnetic ring is movable connected inside the limit groove. When the stamping die moves below the output end of the punching booster cylinder, the magnetism generated by the electromagnet attracts the magnetic ring to move into the groove, and the lower part of the magnetic ring The half part is also located inside the limiting groove, and the top of the stamping die is also provided with multiple sets of balls around the magnetic ring.
通过采用上述技术方案,能够方便将冲孔增压缸与冲压模具进行连接,避免冲压过程中冲压模具发生偏移。By adopting the above technical solution, the punching boosting cylinder and the stamping die can be easily connected to avoid the stamping die from being offset during the stamping process.
本发明进一步设置为,所述冲压模具位于转盘上层下方外侧开设有突出环,所述突出环的顶端连接有连接弹簧,所述冲压模具通过连接弹簧与转盘活动连接。The present invention is further configured that the stamping die is provided with a protruding ring on the outside below the upper layer of the turntable, and the top end of the protruding ring is connected with a connecting spring, and the stamping die is movably connected to the turntable through the connecting spring.
通过采用上述技术方案,能够方便冲压模具上下移动,并在冲压结束后回位。By adopting the above technical solution, the stamping die can be moved up and down conveniently and returned to the position after stamping is completed.
本发明进一步设置为,所述活动托板的外侧开设有从动齿,所述打磨电机的输出端连接有主动齿,所述活动托板通过从动齿与打磨电机传动连接,所述活动托板的顶端开设有撑环,活动托板通过撑环与转盘的下层限位卡合,所述活动托板的内壁开设有多组导出槽,且导出槽的顶端延伸至撑环的顶端中间位置,与空洞接通,导出槽的底端延伸至活动托板的外壁,并与吸气管对齐。The present invention is further configured such that driven teeth are provided on the outside of the movable supporting plate, driving teeth are connected to the output end of the grinding motor, and the movable supporting plate is drivingly connected to the grinding motor through the driven teeth. The top of the plate is provided with a support ring, and the movable support plate is engaged with the lower limit of the turntable through the support ring. The inner wall of the movable support plate is provided with multiple sets of lead-out grooves, and the top of the lead-out groove extends to the middle position of the top of the support ring. , connected to the cavity, the bottom end of the outlet groove extends to the outer wall of the movable support plate, and is aligned with the suction pipe.
通过采用上述技术方案,能够方便活动托板转动,从而对冲压后的扁线进行打磨,且打磨过程中,能够使打磨产生的废屑通过排出槽排出,且随着活动托板的转动,通过离心力能够更加方便的将废屑排出,提高了排出效果。By adopting the above technical solution, the movable pallet can be rotated conveniently to polish the stamped flat wire, and during the grinding process, the waste chips generated by the grinding can be discharged through the discharge groove, and as the movable pallet rotates, the flat wire can be polished through Centrifugal force can discharge waste chips more conveniently, improving the discharge effect.
本发明进一步设置为,所述冲压平台的顶端开设有支撑垫环,且支撑垫环延伸至转塔的内部与转盘底端贴合,所述支撑垫环的两端皆开设有延伸板,当转盘转动时延伸板收入在支撑垫环内部,当进行冲孔中,延伸板展开环绕活动托板设置。The present invention is further configured that a support washer is provided at the top of the stamping platform, and the support washer extends to the inside of the turret to fit with the bottom end of the turntable, and extension plates are provided at both ends of the support washer. When the turntable rotates, the extension plate is retracted inside the support pad ring. When punching is performed, the extension plate is unfolded and arranged around the movable support plate.
通过采用上述技术方案,能够减少对转盘冲孔时的冲击力,提高转盘的稳定性,且通过延伸板能够对打磨过程中产生的废屑进行收集。By adopting the above technical solution, the impact force when punching the turntable can be reduced, the stability of the turntable can be improved, and the waste chips generated during the grinding process can be collected through the extension plate.
本发明进一步设置为,所述清理机构的内部安装有风机以及过滤滤芯,所述过滤滤芯的顶端开设有延伸至清理机构外侧的把手,且过滤滤芯位于风机与吸气管之间,所述吸气管的端部为斜面,在活动托板进行转动时,吸气管不阻碍活动托板转动。The present invention is further configured that a fan and a filter element are installed inside the cleaning mechanism, a handle extending to the outside of the cleaning mechanism is provided at the top of the filter element, and the filter element is located between the fan and the suction pipe. The end of the air pipe is a bevel. When the movable support plate rotates, the suction pipe does not hinder the rotation of the movable support plate.
通过采用上述技术方案,能够方便对废屑进行回收,且回收过程中,通过过滤滤芯对废屑进行收集,方便回收。By adopting the above technical solution, the waste chips can be easily recycled, and during the recycling process, the waste chips are collected through the filter element to facilitate recycling.
综上所述,本发明主要具有以下有益效果:To sum up, the present invention mainly has the following beneficial effects:
1、本发明通过设置的转塔、冲压模具以及多组活动托板,有效减少冲孔增压缸数量的同时,能够对扁线进行不同直径的冲孔,且通过转盘结构对冲压头进行更换,方便后续的维护以及冲压头的更换,在冲孔前能够通过方便的将冲压模具与冲孔增压孔连接,提高了冲孔的稳定性,且冲孔过程中,通过活动托板能够有效的对扁线冲孔的边缘位置进行支撑限位,从而有效减少冲孔过程中扁线冲孔边缘的变形,提高了冲孔的效果。1. The present invention effectively reduces the number of punching and boosting cylinders by setting up a turret, a stamping die, and multiple sets of movable pallets. It can punch flat wires with different diameters, and the punching head can be replaced through a turntable structure. , which facilitates subsequent maintenance and replacement of the punching head. Before punching, the stamping die can be easily connected to the punching pressurization hole, which improves the stability of punching. During the punching process, the movable support plate can effectively The edge position of the flat wire punching is supported and limited, thereby effectively reducing the deformation of the flat wire punching edge during the punching process and improving the punching effect.
2、本发明通过设置的转塔、冲压模具、活动托板以及清理机构,能够在对扁线进行加工时,通过打磨电机带动活动托板转动,从而对扁线冲孔的边缘毛刺进行打磨清理,且清理后,会通过活动托板内的导出槽将废屑排出,随后通过清理机构对废屑进行回收,从而避免废屑对扁线造成不必要的磨损,提高了清理的效果。2. Through the turret, stamping die, movable pallet and cleaning mechanism provided in the present invention, when processing the flat wire, the grinding motor can drive the movable pallet to rotate, thereby polishing and cleaning the edge burrs of the punched flat wire. , and after cleaning, the waste chips will be discharged through the outlet groove in the movable pallet, and then the waste chips will be recycled through the cleaning mechanism, thereby avoiding unnecessary wear and tear on the flat wire caused by the waste chips and improving the cleaning effect.
3、本发明能够在进行冲孔的过程中,通过支撑垫环能够对转盘进行限位,从而减少冲孔过程中转盘的形变,且通过支撑垫环对打磨时的活动托板进行密封,从而有效减少打磨过程中废屑的四溅,提高了废屑回收的效果。3. The present invention can limit the position of the turntable through the support gasket during the punching process, thereby reducing the deformation of the turntable during the punching process, and seal the movable pallet during polishing through the support gasket, thereby It effectively reduces the scattering of waste chips during the grinding process and improves the effect of waste recycling.
附图说明Description of drawings
图1为本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2为本发明的转盘冲孔机构安装位置示意图;Figure 2 is a schematic diagram of the installation position of the turntable punching mechanism of the present invention;
图3为本发明的转盘冲孔机构与扁线安装示意图;Figure 3 is a schematic diagram of the installation of the turntable punching mechanism and the flat wire of the present invention;
图4为本发明的转盘冲孔机构结构示意图;Figure 4 is a schematic structural diagram of the turntable punching mechanism of the present invention;
图5为本发明的转盘冲孔机构爆炸结构示意图;Figure 5 is a schematic diagram of the exploded structure of the turntable punching mechanism of the present invention;
图6为本发明的冲孔增压缸剖面结构示意图;Figure 6 is a schematic cross-sectional structural diagram of the punching boosting cylinder of the present invention;
图7为本发明的转盘冲孔剖面结构示意图;Figure 7 is a schematic structural diagram of the turntable punching section of the present invention;
图8为本发明图7中A处局部放大结构示意图;Figure 8 is a schematic diagram of the partially enlarged structure of position A in Figure 7 of the present invention;
图9为本发明的缓冲垫板结构示意图;Figure 9 is a schematic structural diagram of the buffer pad of the present invention;
图10为本发明的清理机构与活动托板结构示意图;Figure 10 is a schematic structural diagram of the cleaning mechanism and movable pallet of the present invention;
图11为本发明的活动托板剖面结构示意图。Figure 11 is a schematic cross-sectional structural diagram of the movable pallet of the present invention.
图中:1、输料装置座;2、折弯加工桌;201、控制面板;202、冲压平台;203、裁切机构;3、铜排立弯折弯头机构;4、铜排折Z型弯机构;5、转塔;501、承载盘;502、转盘;503、伺服电机;504、缓冲垫板;505、安装吊架;506、打磨电机;5061、主动齿;507、支撑垫环;508、延伸板;6、冲孔增压缸;601、固定架;602、电磁铁;7、冲压模具;701、冲压头;702、磁环;703、限位槽;704、突出环;705、连接弹簧;706、滚珠;8、活动托板;801、从动齿;802、导出槽;803、撑环;9、清理机构;901、过滤滤芯;902、吸气管;10、扁线。In the picture: 1. Feeding device seat; 2. Bending processing table; 201. Control panel; 202. Stamping platform; 203. Cutting mechanism; 3. Copper row vertical bending elbow mechanism; 4. Copper row folding Z Bending mechanism; 5. Turret; 501. Bearing plate; 502. Turntable; 503. Servo motor; 504. Buffer plate; 505. Installation hanger; 506. Grinding motor; 5061. Driving gear; 507. Support backing ring ; 508. Extension plate; 6. Punching booster cylinder; 601. Fixed frame; 602. Electromagnet; 7. Stamping die; 701. Stamping head; 702. Magnetic ring; 703. Limiting groove; 704. Protruding ring; 705. Connecting spring; 706. Ball; 8. Movable support plate; 801. Driven tooth; 802. Lead-out groove; 803. Support ring; 9. Cleaning mechanism; 901. Filter element; 902. Suction pipe; 10. Flat Wire.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and cannot be understood as limiting the present invention.
下面根据本发明的整体结构,对其实施例进行说明。The embodiments of the present invention will be described below based on the overall structure of the present invention.
一种便于带孔后扁线Z字折弯的折弯机,如图1至图10所示,包括输料装置座1,输料装置座1的一侧连接有折弯加工桌2,且折弯加工桌2的侧壁安装有铜排立弯折弯头机构3与铜排折Z型弯机构4,输料装置座1的内部放置有扁线10,能够带动扁线10在折弯机内部移动,输料装置座1的内部安装有冲压平台202,冲压平台202的顶端安装有转塔5,冲压平台202位于转塔5的上方安装有冲孔增压缸6,转塔5包括承载盘501与转盘502,转盘502的上方设置有伺服电机503,冲孔增压缸6的外侧安装有固定架601,伺服电机503固定在固定架601的底端,伺服电机503的输出端与转盘502固定连接,伺服电机503带动转盘502进行转动,转盘502分为上下两层,转盘502上层安装有多组冲压模具7,冲孔增压缸6的输出端与冲压模具7卡合传动,转盘502的下层安装有多组与冲压模具7相匹配的活动托板8,扁线10穿过冲压模具7与活动托板8之间,冲压模具7的底端开设有冲压头701,且活动托板8内部开设有与冲压头701相匹配的空洞,冲孔增压缸6的输出端开设有凹槽,冲孔增压缸6输出端位于凹槽的上方安装有电磁铁602,每组冲压模具7的顶端皆开设有限位槽703,且限位槽703的内部活动连接有磁环702,当冲压模具7移动到冲孔增压缸6输出端下方时,电磁铁602产生的磁性吸引磁环702移动到凹槽内,且磁环702的下半部分还位于限位槽703内部,从而对冲压模具7进行水平位置的限位,冲压模具7的顶端环绕磁环702还开设有多组滚珠706,冲压模具7位于转盘502上层下方外侧开设有突出环704,突出环704的顶端连接有连接弹簧705,冲压模具7通过连接弹簧705与转盘502活动连接,此时启动冲孔增压缸6,其输出端向下移动挤压冲压模具7向下移动,使得冲压头701对扁线10进行冲孔。A bending machine that facilitates Z-shaped bending of flat wires with holes, as shown in Figures 1 to 10, includes a feeding device seat 1, and a bending processing table 2 is connected to one side of the feeding device seat 1, and A copper row vertical bending elbow mechanism 3 and a copper row Z-bending mechanism 4 are installed on the side wall of the bending processing table 2. A flat wire 10 is placed inside the feeding device seat 1, which can drive the flat wire 10 during bending. The machine moves internally. A stamping platform 202 is installed inside the conveyor base 1. A turret 5 is installed on the top of the stamping platform 202. The stamping platform 202 is located above the turret 5 and a punching boosting cylinder 6 is installed. The turret 5 includes The bearing plate 501 and the turntable 502 are provided with a servo motor 503 above the turntable 502. A fixed frame 601 is installed on the outside of the punching boosting cylinder 6. The servo motor 503 is fixed at the bottom of the fixed frame 601. The output end of the servo motor 503 is connected to The turntable 502 is fixedly connected, and the servo motor 503 drives the turntable 502 to rotate. The turntable 502 is divided into upper and lower layers. Multiple sets of stamping dies 7 are installed on the upper layer of the turntable 502. The output end of the punching booster cylinder 6 is engaged with the stamping dies 7 for transmission. The lower layer of the turntable 502 is equipped with multiple sets of movable pallets 8 that match the stamping die 7. The flat wire 10 passes between the stamping die 7 and the movable pallets 8. A stamping head 701 is provided at the bottom of the stamping die 7 and is movable. A cavity matching the punching head 701 is provided inside the supporting plate 8. A groove is provided at the output end of the punching boosting cylinder 6. An electromagnet 602 is installed at the output end of the punching boosting cylinder 6 above the groove. Each group The top of the stamping die 7 is provided with a limiting groove 703, and a magnetic ring 702 is movably connected inside the limiting groove 703. When the stamping die 7 moves below the output end of the punching booster cylinder 6, the magnetic attraction generated by the electromagnet 602 The magnetic ring 702 moves into the groove, and the lower half of the magnetic ring 702 is still located inside the limiting groove 703, thereby limiting the horizontal position of the stamping die 7. The top of the stamping die 7 surrounds the magnetic ring 702 and has multiple openings. The balls 706 are assembled, and the stamping die 7 is provided with a protruding ring 704 on the outside below the upper layer of the turntable 502. The top of the protruding ring 704 is connected with a connecting spring 705. The stamping die 7 is movably connected to the turntable 502 through the connecting spring 705. At this time, punching and pressurization are started. The output end of the cylinder 6 moves downward to squeeze the stamping die 7 to move downward, so that the punching head 701 punches the flat wire 10 .
承载盘501的内部安装有打磨电机506,活动托板8的外侧开设有从动齿801,打磨电机506的输出端连接有主动齿5061,活动托板8通过从动齿801与打磨电机506传动连接,活动托板8的顶端开设有撑环803,活动托板8通过撑环803与转盘502的下层限位卡合,活动托板8的内壁开设有多组导出槽802,且导出槽802的顶端延伸至撑环803的顶端中间位置,与空洞接通,导出槽802的底端延伸至活动托板8的外壁,冲压平台202的顶端开设有支撑垫环507,且支撑垫环507延伸至转塔5的内部与转盘502底端贴合,支撑垫环507的两端皆开设有延伸板508,当转盘502转动时延伸板508收入在支撑垫环507内部,当进行冲孔中,延伸板508展开环绕活动托板8设置,冲压平台202位于转塔5的一端安装有清理机构9,清理机构9的一侧开设有多组吸气管902,且吸气管902与活动托板8对齐,冲下来的废料穿过活动托板8的空洞下落到冲压平台202的下方,旋转的活动托板8通过顶端打磨块对扁线10底端的冲孔突出的毛刺进行打磨清理,通过导出槽802将打磨产生的废屑排出,启动清理机构9,清理机构9内的风机产生负压通过吸气管902到达活动托板8周围,对导出槽802排出的废屑进行吸附收集,通过过滤滤芯901对废屑进行过滤收集,减少对加工环境的污染,提高了加工效果。A grinding motor 506 is installed inside the bearing plate 501. A driven tooth 801 is provided on the outside of the movable pallet 8. The output end of the grinding motor 506 is connected to a driving tooth 5061. The movable pallet 8 is driven by the driven tooth 801 and the grinding motor 506. connection, the top of the movable pallet 8 is provided with a support ring 803, the movable pallet 8 is engaged with the lower limit of the turntable 502 through the support ring 803, the inner wall of the movable pallet 8 is provided with multiple sets of lead-out grooves 802, and the lead-out grooves 802 The top end of the support ring 803 extends to the middle position of the top end of the support ring 803 and is connected to the cavity. The bottom end of the lead-out groove 802 extends to the outer wall of the movable support plate 8. A support pad ring 507 is provided at the top of the stamping platform 202, and the support pad ring 507 extends When the inside of the turret 5 is in contact with the bottom end of the turntable 502, extension plates 508 are provided at both ends of the support ring 507. When the turntable 502 rotates, the extension plates 508 are retracted inside the support ring 507. When punching, The extension plate 508 is unfolded and arranged around the movable pallet 8. The stamping platform 202 is located at one end of the turret 5 and is equipped with a cleaning mechanism 9. A plurality of sets of suction pipes 902 are provided on one side of the cleaning mechanism 9, and the suction pipes 902 are connected to the movable pallet. 8 is aligned, the punched waste passes through the cavity of the movable pallet 8 and falls to the bottom of the stamping platform 202. The rotating movable pallet 8 uses the top grinding block to grind and clean the protruding burrs of the punch holes at the bottom of the flat wire 10, and then exports The groove 802 discharges the waste chips generated by grinding, and the cleaning mechanism 9 is started. The fan in the cleaning mechanism 9 generates negative pressure and reaches the surroundings of the movable pallet 8 through the suction pipe 902. The waste chips discharged from the lead-out groove 802 are adsorbed and collected, and filtered The filter element 901 filters and collects waste chips, reducing pollution to the processing environment and improving the processing effect.
请参阅图1与图2,冲压平台202的外侧安装有控制面板201,且冲压平台202靠近铜排折Z型弯机构4的一侧安装有裁切机构203,扁线10穿过裁切机构203,裁切机构203包括切割气缸、切割刀头、限位架,扁线10位于切割刀头与限位架之间,能够方便对冲孔后的扁线10进行折弯,且在折弯后,通过裁切机构203对扁线10进行截断。Please refer to Figure 1 and Figure 2. A control panel 201 is installed on the outside of the stamping platform 202, and a cutting mechanism 203 is installed on the side of the stamping platform 202 close to the copper strip Z-bending mechanism 4. The flat wire 10 passes through the cutting mechanism. 203. The cutting mechanism 203 includes a cutting cylinder, a cutting head, and a limit frame. The flat wire 10 is located between the cutting head and the limit frame, which can facilitate the bending of the punched flat wire 10, and after bending , the flat wire 10 is cut off by the cutting mechanism 203 .
请参阅图7与图8,转塔5固定在冲压平台202的上方,承载盘501的顶端位于转盘502的一侧安装有缓冲垫板504,缓冲垫板504的底端开设有安装吊架505,打磨电机506安装在安装吊架505的内部,缓冲垫板504与转盘502位于扁线10的下方对扁线10进行支撑,能够在扁线10进行冲孔过程中,通过缓冲垫板504对扁线10进行辅助支撑,减少对转盘502的冲击。Please refer to Figures 7 and 8. The turret 5 is fixed above the stamping platform 202. The top of the bearing plate 501 is located on one side of the turntable 502, and a buffer pad 504 is installed. The bottom end of the buffer pad 504 is provided with a mounting hanger 505. , the grinding motor 506 is installed inside the installation hanger 505. The buffer pad 504 and the turntable 502 are located below the flat wire 10 to support the flat wire 10. During the punching process of the flat wire 10, the buffer pad 504 can be used to The flat wire 10 provides auxiliary support to reduce the impact on the turntable 502.
请参阅图5与图7,每组冲压模具7内部的冲压头701规格皆不相同,且与每组冲压模具7相匹配的活动托板8内部空洞规格与其最近冲压头701相匹配。冲压头701对扁线10进行冲孔,产生的废料通过活动托板8内部空洞排出,能够方便对扁线10进行不同规格的冲孔加工,提高加工范围。Please refer to Figures 5 and 7. The specifications of the punching heads 701 inside each group of stamping dies 7 are different, and the internal cavity specifications of the movable pallet 8 matching each group of stamping dies 7 match the nearest stamping head 701. The punching head 701 punches the flat wire 10, and the generated waste is discharged through the internal cavity of the movable supporting plate 8, which can facilitate the punching process of the flat wire 10 with different specifications and increase the processing range.
请参阅图7与图10,清理机构9的内部安装有风机以及过滤滤芯901,过滤滤芯901的顶端开设有延伸至清理机构9外侧的把手,且过滤滤芯901位于风机与吸气管902之间,吸气管902的端部为斜面,在活动托板8进行转动时,吸气管902不阻碍活动托板8转动,能够方便的对打磨之后的废屑进行收集,并通过过滤滤芯901对废屑进行收集。Please refer to Figures 7 and 10. A fan and a filter element 901 are installed inside the cleaning mechanism 9. The top of the filter element 901 is provided with a handle extending to the outside of the cleaning mechanism 9, and the filter element 901 is located between the fan and the suction pipe 902. , the end of the suction pipe 902 is a bevel. When the movable support plate 8 rotates, the suction pipe 902 does not hinder the rotation of the movable support plate 8, and can conveniently collect the waste chips after grinding and pass them through the filter element 901. Waste scraps are collected.
在对扁线10进行加工时,首先通过输料装置座1对扁线10进行校直,运输辊将扁线10输送到转塔5内,此时根据需要冲孔的大小,选择合适的冲压头701,此时接通伺服电机503电源,伺服电机503带动转盘502转动,带动转盘502上的冲压模具7以及与之相匹配的活动托板8同步转动,直至合适的冲压头701移动到扁线10上方时,启动电磁铁602产生与磁环702相互吸引的磁力,在磁力的作用下,磁环702位于限位槽703以及冲孔增压缸6底端开槽之间,从而对冲压模具7进行水平位置的限位,避免冲压过程中冲压模具7发生偏移,与此同时活动托板8也随之转动到打磨电机506的附近,通过外侧从动齿801与打磨电机506的主动齿5061啮合,打开延伸板508将活动托板8下方进行遮挡(延伸板508的驱动可以通过电机、气缸等进行驱动),随后启动打磨电机506,通过主动齿5061带动活动托板8在扁线10的下方进行转动,随后需要对扁线10进行冲孔,此时启动冲孔增压缸6,其输出端向下移动挤压冲压模具7向下移动,使得冲压头701对扁线10进行冲孔,冲孔过程中通过支撑垫环507对转盘502进行限位支撑,减少转盘502的形变,并通过缓冲垫板504对扁线10也进行部分的支撑,减少直接作用在转盘502上的冲击力,从而提高了转盘502的使用寿命,冲下来的废料穿过活动托板8的空洞下落到冲压平台202的下方,旋转的活动托板8通过顶端打磨块(图中没有画出,具体形状需要根据冲孔情况确定,一般为磨砂片)对扁线10底端的冲孔突出的毛刺进行打磨清理,通过导出槽802将打磨产生的废屑排出,启动清理机构9,清理机构9内的风机产生负压通过吸气管902到达活动托板8周围,对导出槽802排出的废屑进行吸附收集(此时支撑垫环507以及延伸板508环绕在活动托板8下方外侧,从而对外界的气流以及废屑进行隔离限位,避免废屑四溅),通过过滤滤芯901对废屑进行过滤收集,减少对加工环境的污染,提高了加工效果;When processing the flat wire 10, first straighten the flat wire 10 through the conveying device seat 1, and the transport roller transports the flat wire 10 into the turret 5. At this time, according to the size of the required punching hole, select the appropriate punching Head 701. At this time, the servo motor 503 is powered on. The servo motor 503 drives the turntable 502 to rotate, driving the stamping die 7 on the turntable 502 and the matching movable pallet 8 to rotate synchronously until the appropriate stamping head 701 moves to the flat surface. When the line 10 is above, the starting electromagnet 602 generates a magnetic force that attracts the magnetic ring 702. Under the action of the magnetic force, the magnetic ring 702 is located between the limiting groove 703 and the bottom slot of the punching booster cylinder 6, thus pressurizing the punching force. The mold 7 is horizontally limited to prevent the stamping mold 7 from deflecting during the stamping process. At the same time, the movable pallet 8 also rotates to the vicinity of the grinding motor 506. Through the outer driven teeth 801 and the active force of the grinding motor 506, The teeth 5061 engage, open the extension plate 508 to block the bottom of the movable pallet 8 (the extension plate 508 can be driven by a motor, a cylinder, etc.), then start the grinding motor 506, and drive the movable pallet 8 on the flat line through the driving teeth 5061 10 is rotated below, and then the flat wire 10 needs to be punched. At this time, the punching booster cylinder 6 is started, and its output end moves downward to squeeze the stamping die 7 to move downward, so that the punching head 701 punches the flat wire 10. During the punching process, the turntable 502 is limitedly supported by the support ring 507 to reduce the deformation of the turntable 502, and the flat wire 10 is also partially supported by the buffer pad 504 to reduce the direct impact on the turntable 502. The impact force thereby improves the service life of the turntable 502. The punched waste passes through the cavity of the movable pallet 8 and falls to the bottom of the stamping platform 202. The rotating movable pallet 8 passes through the top grinding block (not shown in the figure, the details The shape needs to be determined according to the punching situation, usually a frosted sheet) is used to grind and clean the protruding burrs of the punched hole at the bottom of the flat wire 10, discharge the waste generated by grinding through the lead-out groove 802, start the cleaning mechanism 9, and the cleaning mechanism 9 The negative pressure generated by the fan reaches the surroundings of the movable pallet 8 through the suction pipe 902, and adsorbs and collects the waste chips discharged from the outlet slot 802 (at this time, the support ring 507 and the extension plate 508 surround the outside of the movable pallet 8, thereby protecting the external environment from the outside world. The air flow and waste chips are isolated and limited to avoid waste chips flying around), and the waste chips are filtered and collected through the filter element 901, which reduces the pollution to the processing environment and improves the processing effect;
冲孔结束后,如果需要对后续冲孔大小进行调整,则此时反向启动电磁铁602,使得电磁铁602产生与磁环702相斥的磁力,将磁环702压入到限位槽703内,解除冲压模具7与冲孔增压缸6的连接,随后启动伺服电机603带动转盘502转动,将其他规格的冲压模具7移动到冲孔增压缸6的下方,从而方便对扁线10进行不同规格的冲孔;After punching is completed, if the subsequent punching size needs to be adjusted, the electromagnet 602 is started in reverse at this time, so that the electromagnet 602 generates a magnetic force that repels the magnetic ring 702, and presses the magnetic ring 702 into the limiting groove 703. Within, the connection between the stamping die 7 and the punching boosting cylinder 6 is released, and then the servo motor 603 is started to drive the turntable 502 to rotate, and the stamping dies 7 of other specifications are moved below the punching boosting cylinder 6 to facilitate the flat wire 10 Perform punching of different specifications;
冲孔加工完毕后,启动冲孔增压缸6将冲压头701从扁线10内的冲孔中移出,启动输料装置座1带动扁线10移动,扁线10移动到穿过切割刀组后达到折弯位置,根据折弯需求,通过铜排立弯折弯头机构3以及铜排折Z型弯机构4对扁线10进行折弯变形(折弯的同时,通过冲孔结构对扁线10进行冲孔,从而提高了加工效率),折弯后,启动裁切机构203的气缸,带动切割刀组将扁线10截断,完成扁线10的加工。After the punching process is completed, start the punching booster cylinder 6 to move the punching head 701 out of the punching hole in the flat wire 10, start the feeding device seat 1 to drive the flat wire 10 to move, and the flat wire 10 moves to pass through the cutting knife group After reaching the bending position, according to the bending requirements, the flat wire 10 is bent and deformed through the copper row vertical bending elbow mechanism 3 and the copper row bending Z-bending mechanism 4 (while bending, the flat wire 10 is bent through the punching structure. The wire 10 is punched, thus improving the processing efficiency). After bending, the cylinder of the cutting mechanism 203 is started to drive the cutting knife group to cut off the flat wire 10 to complete the processing of the flat wire 10.
尽管已经示出和描述了本发明的实施例,但本具体实施例仅仅是对本发明的解释,其并不是对发明的限制,描述的具体特征、结构、材料或者特点可以在任何一个或多个实施例或示例中以合适的方式结合,本领域技术人员在阅读完本说明书后可在不脱离本发明的原理和宗旨的情况下,可以根据需要对实施例做出没有创造性贡献的修改、替换和变型等,但只要在本发明的权利要求范围内都受到专利法的保护。Although embodiments of the invention have been shown and described, these specific embodiments are merely illustrative of the invention and are not intended to limit the invention. The specific features, structures, materials or characteristics described may be used in any one or more The embodiments or examples are combined in a suitable manner. After reading this description, those skilled in the art can make modifications and substitutions to the embodiments as needed without inventive contribution without departing from the principles and purposes of the present invention. and modifications, etc., as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311854588.2A CN117732983B (en) | 2023-12-29 | 2023-12-29 | Bending machine convenient for Z-shaped bending of rectangular wire with holes |
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| CN202311854588.2A CN117732983B (en) | 2023-12-29 | 2023-12-29 | Bending machine convenient for Z-shaped bending of rectangular wire with holes |
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| CN117732983A true CN117732983A (en) | 2024-03-22 |
| CN117732983B CN117732983B (en) | 2025-08-12 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20150032092A (en) * | 2013-09-17 | 2015-03-25 | 가부시키가이샤 야마모토 스이아츠 고교쇼 | Tube system bending machine |
| CN107127231A (en) * | 2017-06-05 | 2017-09-05 | 肇庆市端州区麒诺机械科技有限公司 | Pipeline bender |
| CN212917390U (en) * | 2020-07-31 | 2021-04-09 | 深圳市凝创机械设备有限公司 | Z-shaped flat wire bending forming mechanism |
| CN218134259U (en) * | 2022-09-14 | 2022-12-27 | 深圳市凝创机械设备有限公司 | Flat wire turret punching and bending forming device |
| CN218693087U (en) * | 2022-11-18 | 2023-03-24 | 深圳市凝创机械设备有限公司 | Straight-line punching and bending machine for flat wires |
| CN116329417A (en) * | 2023-04-15 | 2023-06-27 | 昆山沃尔福智能科技有限公司 | A zigzag bending mechanism for thin film keyboard lead wire |
-
2023
- 2023-12-29 CN CN202311854588.2A patent/CN117732983B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20150032092A (en) * | 2013-09-17 | 2015-03-25 | 가부시키가이샤 야마모토 스이아츠 고교쇼 | Tube system bending machine |
| CN107127231A (en) * | 2017-06-05 | 2017-09-05 | 肇庆市端州区麒诺机械科技有限公司 | Pipeline bender |
| CN212917390U (en) * | 2020-07-31 | 2021-04-09 | 深圳市凝创机械设备有限公司 | Z-shaped flat wire bending forming mechanism |
| CN218134259U (en) * | 2022-09-14 | 2022-12-27 | 深圳市凝创机械设备有限公司 | Flat wire turret punching and bending forming device |
| CN218693087U (en) * | 2022-11-18 | 2023-03-24 | 深圳市凝创机械设备有限公司 | Straight-line punching and bending machine for flat wires |
| CN116329417A (en) * | 2023-04-15 | 2023-06-27 | 昆山沃尔福智能科技有限公司 | A zigzag bending mechanism for thin film keyboard lead wire |
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|---|---|
| CN117732983B (en) | 2025-08-12 |
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