CN117718126A - A mobile crushing and screening equipment - Google Patents
A mobile crushing and screening equipment Download PDFInfo
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- CN117718126A CN117718126A CN202311853199.8A CN202311853199A CN117718126A CN 117718126 A CN117718126 A CN 117718126A CN 202311853199 A CN202311853199 A CN 202311853199A CN 117718126 A CN117718126 A CN 117718126A
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Abstract
Description
技术领域Technical field
本发明属于煤矿筛分技术领域,具体的说是一种移动式破碎筛分设备。The invention belongs to the technical field of coal mine screening, and is specifically a mobile crushing and screening equipment.
背景技术Background technique
矿物是地下蕴藏的自然物质,矿物一般代指煤矿、矿产和铁矿等,其中煤矿被誉为黑色的金子,工业生产的食粮,虽然煤炭的价值大不如前,但煤炭依然是必不可少的能量来源之一。Minerals are natural substances contained underground. Minerals generally refer to coal mines, minerals, iron ores, etc. Coal mines are known as black gold and the food produced by industry. Although the value of coal is not as good as before, coal is still indispensable. One of the sources of energy.
在对煤矿开采时,通常会使用破碎筛分设备固定在矿洞中使用,用于对开采的煤矿破碎筛分,从而将开采的煤矿细化,便于煤矿后续各行业的加工使用。When mining coal mines, crushing and screening equipment is usually used fixed in the mine cave to crush and screen the mined coal, thereby refining the mined coal and facilitating the subsequent processing and use of the coal mine in various industries.
在对煤矿开采的过程中,使用破碎筛分设备对所开采的煤矿破碎和筛分,大多的矿用破碎筛分设备,通常安装在矿山上固定装配,但由于设备重量过于沉重,而并不会在单个位置持续开采,导致破碎筛分设备难以便于移动式开采矿物。In the process of coal mining, crushing and screening equipment is used to crush and screen the mined coal. Most of the mining crushing and screening equipment are usually installed in the mine for fixed assembly. However, due to the heavy weight of the equipment, it is not Mining will continue at a single location, making it difficult for crushing and screening equipment to facilitate mobile mining of minerals.
为此,本发明提供一种移动式破碎筛分设备。To this end, the present invention provides a mobile crushing and screening equipment.
发明内容Contents of the invention
为了弥补现有技术的不足,解决背景技术中所提出的至少一个技术问题。In order to make up for the shortcomings of the existing technology, at least one technical problem raised in the background art is solved.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种移动式破碎筛分设备,包括设备主底座;所述设备主底座上安装有加工运输机;所述设备主底座的外部且远离加工运输机处固接有破碎筛分箱;所述破碎筛分箱的外部固接有伺服电机;所述伺服电机的输出端固接有破碎辊,且破碎辊转动连接在破碎筛分箱的内部;所述破碎辊的外部固接有多个一号短杆;所述破碎筛分箱的内部且靠近破碎辊下方对称固接有一号导流块;所述破碎筛分箱的内部且位于破碎辊底部安装有输送机;所述破碎筛分箱的内部设置有筛分组件,筛分组件用于对煤矿筛分;所述破碎筛分箱的底端设置有移动机构,移动机构用于配合破碎筛分箱位置转移。The technical solution adopted by the present invention to solve the technical problem is: a mobile crushing and screening equipment according to the present invention, including a main base of the equipment; a processing transporter is installed on the main base of the equipment; the outside of the main base of the equipment And a crushing and screening box is fixedly connected away from the processing conveyor; a servo motor is fixedly connected to the outside of the crushing and screening box; a crushing roller is fixedly connected to the output end of the servo motor, and the crushing roller is rotationally connected to the crushing and screening box. inside; a plurality of No. 1 short rods are fixedly connected to the outside of the crushing roller; a No. 1 guide block is symmetrically fixed to the inside of the crushing and screening box and close to the bottom of the crushing roller; the inside of the crushing and screening box is A conveyor is installed at the bottom of the crushing roller; a screening assembly is provided inside the crushing and screening box, and the screening assembly is used for screening coal mines; a moving mechanism is provided at the bottom of the crushing and screening box, and the moving mechanism is In conjunction with the position transfer of the crushing and screening box.
优选的,所述移动机构包括移动架、拖车钩、转轴、车轮和支撑组件;所述移动架固接在破碎筛分箱的底端;所述移动架的外部固接有拖车钩;所述移动架的底端内部转动连接有转轴;所述转轴的两端均固接有车轮;所述支撑组件设置在移动架的底部,支撑组件用于对破碎筛分箱停放支撑。Preferably, the moving mechanism includes a moving frame, a trailer hook, a rotating shaft, wheels and a support assembly; the moving frame is fixed at the bottom end of the crushing and screening box; a trailer hook is fixed on the outside of the moving frame; A rotating shaft is rotatably connected to the bottom end of the mobile frame; wheels are fixedly connected to both ends of the rotating shaft; the support assembly is arranged at the bottom of the mobile frame, and the support assembly is used to park and support the crushing and screening box.
优选的,所述支撑组件包括液压缸、方形板和顶块;所述液压缸固接在移动架的底端,且液压缸设置有多个;所述方形板固接在液压缸的底端;多个所述顶块固接在方形板的底端。Preferably, the support assembly includes a hydraulic cylinder, a square plate and a top block; the hydraulic cylinder is fixed on the bottom end of the mobile frame, and there are multiple hydraulic cylinders; the square plate is fixed on the bottom end of the hydraulic cylinder. ; A plurality of the top blocks are fixed on the bottom end of the square plate.
优选的,所述筛分组件包括一号滤网板、滤网架和二号滤网板;所述一号滤网板固接在破碎筛分箱的内部,一号滤网板位于破碎辊的下方位置,且一号滤网板倾斜设置。Preferably, the screening assembly includes a No. 1 filter plate, a filter frame and a No. 2 filter plate; the No. 1 filter plate is fixed inside the crushing and screening box, and the No. 1 filter plate is located on the crushing roller. The lower position, and the No. 1 filter plate is set at an angle.
优选的,所述破碎筛分箱的顶端固接有导料盒;所述导料盒的内部对称固接有二号导流块。Preferably, a guide box is fixedly connected to the top of the crushing and screening box; a No. 2 guide block is symmetrically fixed inside the guide box.
优选的,所述破碎筛分箱的顶部内壁对称固接有堵块,且堵块位于破碎辊的上方;两个所述堵块的外部固接有多个破碎块。Preferably, the top inner wall of the crushing and screening box is symmetrically fixed with blocking blocks, and the blocking blocks are located above the crushing roller; a plurality of crushing blocks are fixed on the outside of the two blocking blocks.
优选的,所述破碎筛分箱的内部固接有电缸,且电缸位于二号滤网板的上方;所述电缸的输出端固接有压板。Preferably, an electric cylinder is fixedly connected to the interior of the crushing and screening box, and the electric cylinder is located above the No. 2 filter plate; a pressure plate is fixedly connected to the output end of the electric cylinder.
优选的,所述压板的底端固接有二号短杆,且二号短杆设置有多个;多个所述二号短杆与二号滤网板的孔洞相对应。Preferably, a No. 2 short rod is fixedly connected to the bottom end of the pressure plate, and there are multiple No. 2 short rods; multiple No. 2 short rods correspond to the holes of the No. 2 filter plate.
优选的,所述压板的底端固接有螺纹杆;所述二号滤网板的顶端中部转动连接有螺纹套环;所述螺纹套环的外部固接有刮板;所述刮板的外部开设有刮槽;所述压板的底端开设有放置槽,且放置槽与刮板的形状相对应。Preferably, a threaded rod is fixed to the bottom end of the pressure plate; a threaded collar is rotatably connected to the top middle of the No. 2 filter plate; a scraper is fixed to the outside of the threaded collar; and a scraper is fixed to the outside of the threaded collar. A scraping groove is provided on the outside; a placing groove is formed on the bottom end of the pressure plate, and the placing groove corresponds to the shape of the scraping plate.
优选的,所述破碎辊的内部固接有多个敲击块;所述破碎辊的内部设置有多个撞击球。Preferably, a plurality of knocking blocks are fixed inside the crushing roller; a plurality of impact balls are provided inside the crushing roller.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明所述的一种移动式破碎筛分设备,通过设置的破碎筛分箱固定在移动架的顶端,依靠车辆对移动架牵引配合两个车轮移动,起到对煤矿移动式破碎筛分开采的作用,利用液压缸输出端带动方形板支撑在地面上,并配合多个顶块深入颗粒和块状物中,起到对破碎筛分设备支撑限位的作用,破碎辊配合一号短杆快速转动,能够对开采的煤矿破碎处理,利用一号滤网板和二号滤网板对破碎的煤过滤,便于后续对煤的加工,依靠导料盒配合二号导流块固定在破碎筛分箱的顶端,起到对煤矿导向破碎的作用。1. The mobile crushing and screening equipment of the present invention is fixed on the top of the mobile frame through the crushing and screening box, and relies on the vehicle to pull the mobile frame and move it with two wheels to play a role in the mobile crushing and screening of coal mines. The output end of the hydraulic cylinder is used to drive the square plate to be supported on the ground, and is used with multiple top blocks to penetrate deeply into the particles and blocks to play a supporting and limiting role in the crushing and screening equipment. The crushing roller cooperates with the No. 1 The short rod rotates quickly to crush the mined coal. The No. 1 filter plate and the No. 2 filter plate are used to filter the broken coal to facilitate subsequent coal processing. The guide box is fixed on the No. 2 guide block with the No. 2 guide block. The top of the crushing and screening box plays a role in guiding and crushing the coal mine.
2.本发明所述的一种移动式破碎筛分设备,通过设置的堵块配合破碎块固定在破碎辊的上方,能够对飞溅的煤块二次破碎,利用电缸的输出端带动压板下压,起到对二号滤网板上暂存的煤块挤压破碎的作用,利用多个二号短杆固定在压板的底端,多个二号短杆随着压板下压插入二号滤网板的孔洞中,减少二号滤网板孔洞中堵塞的煤,依靠螺纹杆与螺纹套环螺纹配合,能够带动刮板对二号滤网板表面的煤刮扫,提高二号滤网板的过滤效果,利用撞击球在破碎辊转动时对敲击块撞击,起到对破碎辊表面附着的煤震动清理的效果。2. The mobile crushing and screening equipment of the present invention can crush the splashed coal for a second time by using the blocking block and the crushing block fixed above the crushing roller, and the output end of the electric cylinder is used to drive the pressure plate down. Pressure plays the role of squeezing and crushing the coal temporarily stored on the No. 2 filter plate. Multiple No. 2 short rods are used to fix the bottom end of the pressure plate. Multiple No. 2 short rods are inserted into the No. 2 plate as the pressure plate is pressed down. In the holes of the filter plate, the coal blocked in the holes of the No. 2 filter plate is reduced. The threaded rod and the threaded collar thread cooperate to drive the scraper to scrape the coal on the surface of the No. 2 filter plate, improving the efficiency of the No. 2 filter. The filtering effect of the plate is to use the impact ball to impact the percussion block when the crushing roller rotates, which has the effect of vibrating and cleaning the coal attached to the surface of the crushing roller.
附图说明Description of the drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明煤矿开采机器的平面图;Figure 1 is a plan view of the coal mining machine of the present invention;
图2是本发明的立体图;Figure 2 is a perspective view of the present invention;
图3是本发明中破碎筛分箱的局部结构剖视图;Figure 3 is a partial structural cross-sectional view of the crushing and screening box in the present invention;
图4是本发明中压板的结构示意图;Figure 4 is a schematic structural diagram of the medium pressure plate of the present invention;
图5是本发明中刮板的结构示意图;Figure 5 is a schematic structural diagram of the scraper in the present invention;
图6是本发明中方形板的结构示意图;Figure 6 is a schematic structural diagram of the square plate in the present invention;
图7是本发明中破碎辊的局部结构剖视图。Figure 7 is a partial structural cross-sectional view of the crushing roller in the present invention.
图中:1、破碎筛分箱;11、伺服电机;12、破碎辊;13、一号短杆;14、一号导流块;15、输送机;2、一号滤网板;21、滤网架;22、二号滤网板;3、导料盒;31、二号导流块;4、堵块;41、破碎块;5、电缸;51、压板;6、二号短杆;7、螺纹杆;71、螺纹套环;72、刮板;73、放置槽;8、移动架;81、拖车钩;82、转轴;83、车轮;9、液压缸;91、方形板;92、顶块;93、敲击块;94、撞击球;101、设备主底座;102、加工运输机。In the picture: 1. Crushing and screening box; 11. Servo motor; 12. Crushing roller; 13. No. 1 short rod; 14. No. 1 guide block; 15. Conveyor; 2. No. 1 filter plate; 21. Filter frame; 22. No. 2 filter plate; 3. Material guide box; 31. No. 2 guide block; 4. Blocking block; 41. Crushing block; 5. Electric cylinder; 51. Pressure plate; 6. No. 2 short Rod; 7. Threaded rod; 71. Threaded collar; 72. Scraper; 73. Placement slot; 8. Moving frame; 81. Tow hook; 82. Rotating shaft; 83. Wheel; 9. Hydraulic cylinder; 91. Square plate ; 92. Top block; 93. Percussion block; 94. Impact ball; 101. Equipment main base; 102. Processing transport machine.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make it easy to understand the technical means, creative features, objectives and effects achieved by the present invention, the present invention will be further elaborated below in conjunction with specific implementation modes.
如图1至图3和图7所示,本发明实施例所述的一种移动式破碎筛分设备,包括设备主底座101;所述设备主底座101上安装有加工运输机102;所述设备主底座101的外部且远离加工运输机102处固接有破碎筛分箱1;所述破碎筛分箱1的外部固接有伺服电机11;所述伺服电机11的输出端固接有破碎辊12,且破碎辊12转动连接在破碎筛分箱1的内部;所述破碎辊12的外部固接有多个一号短杆13;所述破碎筛分箱1的内部且靠近破碎辊12下方对称固接有一号导流块14;所述破碎筛分箱1的内部且位于破碎辊12底部安装有输送机15;所述破碎筛分箱1的内部设置有筛分组件,筛分组件用于对煤矿筛分;所述破碎筛分箱1的底端设置有移动机构,移动机构用于配合破碎筛分箱1位置转移;在对煤矿开采时,设备主底座101作为整台煤矿开采机器的主架构,加工运输机102和破碎筛分箱1安装在设备主底座101的顶端,加工运输机102用于对料物输送,破碎筛分箱1则用于破碎筛分煤块,破碎筛分箱1是能够与整台煤矿开采机器拆卸的,首先将破碎筛分箱1固定在移动机构上,并且移动机构前方连接车辆牵引,将连接的破碎筛分设备送至需要开车的煤矿处,将开采的煤矿从破碎筛分箱1的顶端投入其内部,煤矿掉落于破碎辊12与一号导流块14之间,伺服电机11的输出端带动破碎辊12快速转动,破碎辊12外部的多个一号短杆13快速对一号导流块14上的煤矿击打破碎,破碎后的煤矿落至筛分组件上,由筛分组件对破碎的煤矿细致筛分,最终细煤炭落至输送机15上被输送出破碎筛分箱1的内部装车,随着煤矿的持续开采,开采位置的不断变化,车辆牵引破碎筛分设备持续位移,从而便于破碎筛分设备以移动的方式开采矿物。As shown in Figures 1 to 3 and 7, a mobile crushing and screening equipment according to the embodiment of the present invention includes a main base 101 of the equipment; a processing transporter 102 is installed on the main base 101 of the equipment; A crushing and screening box 1 is fixedly connected to the outside of the main base 101 and away from the processing conveyor 102; a servo motor 11 is fixed to the outside of the crushing and screening box 1; a crushing roller 12 is fixedly connected to the output end of the servo motor 11 , and the crushing roller 12 is rotatably connected to the inside of the crushing and screening box 1; a plurality of No. 1 short rods 13 are fixed to the outside of the crushing roller 12; the inside of the crushing and screening box 1 and close to the bottom of the crushing roller 12 are symmetrical The No. 1 diversion block 14 is fixedly connected; a conveyor 15 is installed inside the crushing and screening box 1 and at the bottom of the crushing roller 12; a screening assembly is provided inside the crushing and screening box 1, and the screening assembly is used for Screening of coal mines; the bottom end of the crushing and screening box 1 is provided with a moving mechanism, which is used to cooperate with the position transfer of the crushing and screening box 1; when mining coal mines, the main base 101 of the equipment serves as the base of the entire coal mining machine The main structure, processing conveyor 102 and crushing and screening box 1 are installed on the top of the main base 101 of the equipment. The processing conveyor 102 is used to transport materials, and the crushing and screening box 1 is used to crush and screen coal. The crushing and screening box 1 It can be disassembled from the entire coal mining machine. First, the crushing and screening box 1 is fixed on the moving mechanism, and the front of the moving mechanism is connected to the vehicle for traction. The connected crushing and screening equipment is sent to the coal mine that needs to be driven, and the mined Coal is thrown into the crushing and screening box 1 from the top, and the coal falls between the crushing roller 12 and the No. 1 guide block 14. The output end of the servo motor 11 drives the crushing roller 12 to rotate rapidly. The No. 1 short rod 13 quickly crushes the coal on the No. 1 diversion block 14. The crushed coal falls to the screening assembly. The screening assembly carefully screens the broken coal, and finally the fine coal falls to the conveyor. 15 is transported out of the internal loading of the crushing and screening box 1. As the coal mine continues to be mined and the mining location continues to change, the vehicle tows the crushing and screening equipment to continue to move, thereby facilitating the crushing and screening equipment to mine minerals in a mobile manner.
如图1至图3和图6所示,所述移动机构包括移动架8、拖车钩81、转轴82、车轮83和支撑组件;所述移动架8固接在破碎筛分箱1的底端;所述移动架8的外部固接有拖车钩81;所述移动架8的底端内部转动连接有转轴82;所述转轴82的两端均固接有车轮83;所述支撑组件设置在移动架8的底部,支撑组件用于对破碎筛分箱1停放支撑;当对煤矿开采的过程中,将车辆的尾部与移动架8外部安装的拖车钩81相连接,转轴82支撑两个车轮83转动在移动架8底部,车辆拉拽牵引移动架8依靠车轮83转动移动,将破碎筛分设备送至煤矿开采处,由支撑组件将破碎筛分设备架起工作,从而实现对煤矿的移动式开采。As shown in Figures 1 to 3 and 6, the moving mechanism includes a moving frame 8, a tow hook 81, a rotating shaft 82, wheels 83 and a support assembly; the moving frame 8 is fixed on the bottom end of the crushing and screening box 1 ; A trailer hook 81 is fixedly connected to the outside of the mobile frame 8; a rotating shaft 82 is rotatably connected to the bottom end of the mobile frame 8; wheels 83 are fixedly connected to both ends of the rotating shaft 82; the support assembly is arranged on At the bottom of the mobile frame 8, the support assembly is used to park and support the crushing and screening box 1; during coal mining, the rear of the vehicle is connected to the trailer hook 81 installed outside the mobile frame 8, and the rotating shaft 82 supports the two wheels. 83 rotates at the bottom of the mobile frame 8. The vehicle pulls the mobile frame 8 and relies on the wheels 83 to rotate and move. The crushing and screening equipment is sent to the coal mine. The supporting components set up the crushing and screening equipment to work, thereby realizing the movement of the coal mine. style mining.
所述支撑组件包括液压缸9、方形板91和顶块92;所述液压缸9固接在移动架8的底端,且液压缸9设置有多个;所述方形板91固接在液压缸9的底端;多个所述顶块92固接在方形板91的底端;当对破碎筛分设备支撑限位时,在破碎筛分设备移动至煤矿开采位置后,利用液压缸9的输出端下伸,液压缸9能够设置两个或者四个,根据破碎筛分设备的实际重量而定,方形板91随着液压缸9的输出端下伸,将两个车轮83架空抬起,由于矿山地面存在较多的颗粒和块状物等,依靠顶块92接触地面支撑,深入颗粒和块状物中,从而起到对移动式破碎筛分设备支撑限位的作用。The support assembly includes a hydraulic cylinder 9, a square plate 91 and a top block 92; the hydraulic cylinder 9 is fixed on the bottom end of the mobile frame 8, and there are multiple hydraulic cylinders 9; the square plate 91 is fixed on the hydraulic The bottom end of the cylinder 9; a plurality of the top blocks 92 are fixed on the bottom end of the square plate 91; when the crushing and screening equipment is supported and limited, after the crushing and screening equipment moves to the coal mining position, the hydraulic cylinder 9 is used The output end of the hydraulic cylinder 9 extends downward, and two or four hydraulic cylinders 9 can be installed, depending on the actual weight of the crushing and screening equipment. The square plate 91 extends downward as the output end of the hydraulic cylinder 9 lifts the two wheels 83 overhead. Since there are many particles and lumps on the mine ground, the top block 92 relies on the top block 92 to contact the ground for support and penetrate deeply into the particles and lumps, thereby playing a role in supporting and limiting the mobile crushing and screening equipment.
如图1至图3和图5所示,所述筛分组件包括一号滤网板2、滤网架21和二号滤网板22;所述一号滤网板2固接在破碎筛分箱1的内部,一号滤网板2位于破碎辊12的下方位置,且一号滤网板2倾斜设置;当煤矿被多个一号短杆13破碎后,破碎的煤块掉落于一号滤网板2上过滤,煤矿破碎后较细的煤炭会被一号滤网板2滤出,落至输送机15上输送装车,而落在一号滤网板2上过大的煤块,能够随一号滤网板2的倾斜坡度滚落至二号滤网板22上,滤网架21支撑二号滤网板22对下落的煤块暂存,起到对破碎的煤分拣筛分的作用。As shown in Figures 1 to 3 and 5, the screening assembly includes a No. 1 filter plate 2, a filter frame 21 and a No. 2 filter plate 22; the No. 1 filter plate 2 is fixedly connected to the crushing screen. Inside the sub-box 1, the No. 1 filter plate 2 is located below the crushing roller 12, and the No. 1 filter plate 2 is tilted; when the coal is broken by multiple No. 1 short rods 13, the broken coal blocks fall to It is filtered on the No. 1 filter plate 2. After the coal mine is crushed, the finer coal will be filtered out by the No. 1 filter plate 2 and fall to the conveyor 15 for transportation and loading. The oversized coal falling on the No. 1 filter plate 2 The coal can roll down to the No. 2 filter plate 22 along with the inclination of the No. 1 filter plate 2. The filter frame 21 supports the No. 2 filter plate 22 to temporarily store the falling coal, thereby protecting the broken coal. The role of sorting and screening.
如图1至图3所示,所述破碎筛分箱1的顶端固接有导料盒3;所述导料盒3的内部对称固接有二号导流块31;当煤矿开采后投入破碎筛分箱1的内部破碎筛分时,利用导料盒3固定在破碎筛分箱1的进料口处,扩大破碎筛分箱1进料口的进料口径,并配合两个二号导流块31对称固定在导料盒3的内壁,料物进入导料盒3的内部后,随着两个二号导流块31的斜坡导向落至破碎辊12的中部,能够被多个一号短杆13快速破碎,提高对开采煤矿的破碎效果,同时两个二号导流块31固定于破碎辊12的上方,能够对多个一号短杆13击碎飞溅的煤块遮挡,减少煤块飞溅而出的情况。As shown in Figures 1 to 3, the top of the crushing and screening box 1 is fixed with a guide box 3; the inside of the guide box 3 is symmetrically fixed with a No. 2 guide block 31; when the coal mine is put into operation When crushing and screening the interior of the crushing and screening box 1, use the guide box 3 to be fixed at the feed port of the crushing and screening box 1, expand the feed diameter of the feed port of the crushing and screening box 1, and cooperate with the two No. 2 The guide block 31 is symmetrically fixed on the inner wall of the guide box 3. After the material enters the inside of the guide box 3, it falls to the middle of the crushing roller 12 with the slope guidance of the two No. 2 guide blocks 31, and can be crushed by multiple The No. 1 short rod 13 breaks quickly to improve the crushing effect of coal mines. At the same time, the two No. 2 guide blocks 31 are fixed above the crushing roller 12, which can block the splashing coal blocks crushed by the multiple No. 1 short rods 13. Reduce coal splashing out.
所述破碎筛分箱1的顶部内壁对称固接有堵块4,且堵块4位于破碎辊12的上方;两个所述堵块4的外部固接有多个破碎块41;当对投入破碎筛分箱1内部的煤矿破碎时,煤矿落至破碎辊12的外部被一号短杆13击碎,由于破碎辊12的转速过快,从而导致破碎的煤矿容易飞溅,利用堵块4固定在破碎辊12的顶端两侧,减少煤块的飞溅,并配合多个破碎块41固定在堵块4的底端外部,飞溅的煤块撞击多个破碎块41,能够实现对飞溅的煤块二次破碎的作用,提高对煤炭的开采效果。The top inner wall of the crushing and screening box 1 is symmetrically fixed with blocking blocks 4, and the blocking blocks 4 are located above the crushing roller 12; a plurality of crushing blocks 41 are fixed on the outside of the two blocking blocks 4; when the input When the coal inside the crushing and screening box 1 is crushed, the coal falls to the outside of the crushing roller 12 and is crushed by the No. 1 short rod 13. Since the rotation speed of the crushing roller 12 is too fast, the broken coal is easy to splash, and the blocking block 4 is used to fix it. On both sides of the top of the crushing roller 12, the splash of coal is reduced, and multiple broken blocks 41 are fixed outside the bottom end of the blocking block 4. The splashed coal hits the multiple broken blocks 41, which can achieve the purpose of crushing the splashed coal. The function of secondary crushing improves the mining effect of coal.
如图1至图5所示,所述破碎筛分箱1的内部固接有电缸5,且电缸5位于二号滤网板22的上方;所述电缸5的输出端固接有压板51;当部分被一号滤网板2过滤而出的煤块落于二号滤网板22上暂存时,利用电缸5的输出端下伸,带动压板51对二号滤网板22上的煤块挤压破碎,从而实现对落于二号滤网板22上暂存的煤块破碎的作用。As shown in Figures 1 to 5, an electric cylinder 5 is fixedly connected to the interior of the crushing and screening box 1, and the electric cylinder 5 is located above the No. 2 filter plate 22; the output end of the electric cylinder 5 is fixedly connected to Pressing plate 51; when part of the coal filtered out by the No. 1 filter plate 2 falls on the No. 2 filter plate 22 for temporary storage, the output end of the electric cylinder 5 is extended downward to drive the pressure plate 51 to the No. 2 filter plate. The coal blocks on the No. 2 filter plate 22 are squeezed and broken, thereby achieving the crushing effect on the temporarily stored coal blocks falling on the No. 2 filter plate 22.
所述压板51的底端固接有二号短杆6,且二号短杆6设置有多个;多个所述二号短杆6与二号滤网板22的孔洞相对应;当对二号滤网板22上的煤块破碎后,二号滤网板22对破碎的煤块过滤,而二号滤网板22长时间对煤过滤,部分煤容易附着在二号滤网板22的孔洞上和内部造成堵塞,利用压板51对二号滤网板22上的煤挤压破碎时,配合多个二号短杆6插入二号滤网板22的孔洞,对二号滤网板22的孔洞疏通,从而减少部分煤堵塞在二号滤网板22的孔洞处。The bottom end of the pressure plate 51 is fixed with the No. 2 short rod 6, and there are multiple No. 2 short rods 6; the plurality of the No. 2 short rods 6 correspond to the holes of the No. 2 filter plate 22; when facing After the coal on the No. 2 filter plate 22 is broken, the No. 2 filter plate 22 filters the broken coal, and the No. 2 filter plate 22 filters the coal for a long time, and part of the coal easily adheres to the No. 2 filter plate 22 When the coal on the No. 2 filter plate 22 is squeezed and broken by the pressure plate 51, insert a plurality of No. 2 short rods 6 into the holes of the No. 2 filter plate 22 to crush the coal on the No. 2 filter plate 22. The holes of No. 22 are dredged, thereby reducing the blockage of part of the coal in the holes of No. 2 filter plate 22.
所述压板51的底端固接有螺纹杆7;所述二号滤网板22的顶端中部转动连接有螺纹套环71;所述螺纹套环71的外部固接有刮板72;所述刮板72的外部开设有刮槽;所述压板51的底端开设有放置槽73,且放置槽73与刮板72的形状相对应;当对二号滤网板22上暂存的煤块挤压破碎时,压板51带动螺纹杆7同步下滑,螺纹杆7插入螺纹套环71的内部螺纹配合,随着螺纹杆7的不断下滑,螺纹套环71带动多个刮板72快速转动,多个刮板72配合刮槽对二号滤网板22表面上一次破碎的煤刮扫,从而提高对二号滤网板22上的煤过滤的效果,在压板51压在二号滤网板22上方时,刮板72能够收缩在放置槽73内。A threaded rod 7 is fixedly connected to the bottom end of the pressure plate 51; a threaded collar 71 is rotatably connected to the top middle of the second filter plate 22; a scraper 72 is fixedly connected to the outside of the threaded collar 71; A scraping groove is provided on the outside of the scraper 72; a placement groove 73 is provided at the bottom end of the pressure plate 51, and the placement groove 73 corresponds to the shape of the scraper 72; when the coal temporarily stored on the No. 2 filter plate 22 is During extrusion and crushing, the pressure plate 51 drives the threaded rod 7 to slide down synchronously, and the threaded rod 7 is inserted into the internal thread of the threaded collar 71 to fit. As the threaded rod 7 continues to slide down, the threaded collar 71 drives multiple scrapers 72 to rotate rapidly. A scraper 72 cooperates with the scraper groove to scrape the once-broken coal on the surface of the No. 2 filter plate 22, thereby improving the effect of filtering the coal on the No. 2 filter plate 22. When the pressure plate 51 presses against the No. 2 filter plate 22 When upward, the scraper 72 can be retracted in the placing groove 73 .
如图1至图3和图7所示,所述破碎辊12的内部固接有多个敲击块93;所述破碎辊12的内部设置有多个撞击球94;当破碎辊12配合多个一号短杆13快速转动破碎煤时,由于部分破碎的煤容易附着在破碎辊12的表面,煤长时间附着破碎辊12表面增大伺服电机11的负荷影响转速,利用多个撞击球94放置在破碎辊12内部,在破碎辊12快速转动时不断撞击多个敲击块93产生震动,震动使得破碎辊12表面的煤能够震落,从而减少煤在破碎辊12表面的附着。As shown in Figures 1 to 3 and 7, a plurality of knocking blocks 93 are fixed inside the crushing roller 12; a plurality of impact balls 94 are provided inside the crushing roller 12; when the crushing roller 12 cooperates with multiple When the No. 1 short rod 13 rotates rapidly to crush coal, because the partially crushed coal is easy to adhere to the surface of the crushing roller 12, coal adhering to the surface of the crushing roller 12 for a long time increases the load of the servo motor 11 and affects the rotation speed, using multiple impact balls 94 Placed inside the crushing roller 12, when the crushing roller 12 rotates rapidly, it continuously hits multiple knocking blocks 93 to generate vibrations. The vibration causes the coal on the surface of the crushing roller 12 to fall off, thereby reducing the adhesion of coal on the surface of the crushing roller 12.
工作过程:在对煤矿开采时,设备主底座101作为整台煤矿开采机器的主架构,加工运输机102和破碎筛分箱1安装在设备主底座101的顶端,加工运输机102用于对料物输送,破碎筛分箱1则用于破碎筛分煤块,破碎筛分箱1是能够与整台煤矿开采机器拆卸的,首先将破碎筛分箱1固定在移动机构上,并且移动机构前方连接车辆牵引,将连接的破碎筛分设备送至需要开车的煤矿处,将开采的煤矿从破碎筛分箱1的顶端投入其内部,煤矿掉落于破碎辊12与一号导流块14之间,伺服电机11的输出端带动破碎辊12快速转动,破碎辊12外部的多个一号短杆13快速对一号导流块14上的煤矿击打破碎,破碎后的煤矿落至筛分组件上,由筛分组件对破碎的煤矿细致筛分,最终细煤炭落至输送机15上被输送出破碎筛分箱1的内部装车,随着煤矿的持续开采,开采位置的不断变化,车辆牵引破碎筛分设备持续位移,从而便于破碎筛分设备以移动的方式开采矿物;当对煤矿开采的过程中,将车辆的尾部与移动架8外部安装的拖车钩81相连接,转轴82支撑两个车轮83转动在移动架8底部,车辆拉拽牵引移动架8依靠车轮83转动移动,将破碎筛分设备送至煤矿开采处,由支撑组件将破碎筛分设备架起工作,从而实现对煤矿的移动式开采;当对破碎筛分设备支撑限位时,在破碎筛分设备移动至煤矿开采位置后,利用液压缸9的输出端下伸,液压缸9能够设置两个或者四个,根据破碎筛分设备的实际重量而定,方形板91随着液压缸9的输出端下伸,将两个车轮83架空抬起,由于矿山地面存在较多的颗粒和块状物等,依靠顶块92接触地面支撑,深入颗粒和块状物中,从而起到对移动式破碎筛分设备支撑限位的作用;Working process: When mining coal, the main base 101 of the equipment serves as the main structure of the entire coal mining machine. The processing conveyor 102 and the crushing and screening box 1 are installed on the top of the main base 101 of the equipment. The processing conveyor 102 is used to transport materials. , the crushing and screening box 1 is used to crush and screen coal. The crushing and screening box 1 can be disassembled from the entire coal mining machine. First, the crushing and screening box 1 is fixed on the moving mechanism, and the front of the moving mechanism is connected to the vehicle. Traction, send the connected crushing and screening equipment to the coal mine that needs to be driven, and put the mined coal into the interior of the crushing and screening box 1 from the top, and the coal will fall between the crushing roller 12 and the No. 1 diversion block 14. The output end of the servo motor 11 drives the crushing roller 12 to rotate rapidly. Multiple No. 1 short rods 13 outside the crushing roller 12 quickly crush the coal on the No. 1 diversion block 14. The crushed coal falls onto the screening assembly. , the broken coal is carefully screened by the screening assembly, and finally the fine coal falls on the conveyor 15 and is transported out of the crushing and screening box 1 for loading. With the continuous mining of the coal mine, the mining location continues to change, and the vehicle traction The crushing and screening equipment continues to move, thereby facilitating the crushing and screening equipment to mine minerals in a mobile manner; when mining coal, the rear of the vehicle is connected to the trailer hook 81 installed outside the mobile frame 8, and the rotating shaft 82 supports two The wheels 83 rotate at the bottom of the mobile frame 8, and the vehicle pulls and pulls the mobile frame 8 to rotate and move by the wheels 83, sending the crushing and screening equipment to the coal mining place, and the supporting components set up the crushing and screening equipment to work, thereby realizing the control of the coal mine. Mobile mining; when the crushing and screening equipment is supported and limited, after the crushing and screening equipment moves to the coal mining position, the output end of the hydraulic cylinder 9 is used to extend downward. Two or four hydraulic cylinders 9 can be set, depending on the crushing Depends on the actual weight of the screening equipment, the square plate 91 extends downward with the output end of the hydraulic cylinder 9, and lifts the two wheels 83 overhead. Since there are many particles and lumps on the mine ground, the top block 92 is required. It contacts the ground support and penetrates deep into the particles and blocks, thereby playing a role in supporting and limiting the mobile crushing and screening equipment;
当煤矿被多个一号短杆13破碎后,破碎的煤块掉落于一号滤网板2上过滤,煤矿破碎后较细的煤炭会被一号滤网板2滤出,落至输送机15上输送装车,而落在一号滤网板2上过大的煤块,能够随一号滤网板2的倾斜坡度滚落至二号滤网板22上,滤网架21支撑二号滤网板22对下落的煤块暂存,起到对破碎的煤分拣筛分的作用;When the coal mine is broken by multiple No. 1 short rods 13, the broken coal blocks fall on the No. 1 filter plate 2 for filtering. After the coal mine is broken, the finer coal will be filtered out by the No. 1 filter plate 2 and fall to the conveyor. The coal that is too large and falls on the No. 1 filter plate 2 can roll down to the No. 2 filter plate 22 along with the slope of the No. 1 filter plate 2 and is supported by the filter frame 21 The No. 2 filter plate 22 temporarily stores the falling coal and plays a role in sorting and screening the broken coal;
当煤矿开采后投入破碎筛分箱1的内部破碎筛分时,利用导料盒3固定在破碎筛分箱1的进料口处,扩大破碎筛分箱1进料口的进料口径,并配合两个二号导流块31对称固定在导料盒3的内壁,料物进入导料盒3的内部后,随着两个二号导流块31的斜坡导向落至破碎辊12的中部,能够被多个一号短杆13快速破碎,提高对开采煤矿的破碎效果,同时两个二号导流块31固定于破碎辊12的上方,能够对多个一号短杆13击碎飞溅的煤块遮挡,减少煤块飞溅而出的情况;When the coal mine is put into the internal crushing and screening of the crushing and screening box 1, the guide box 3 is fixed at the feed port of the crushing and screening box 1 to expand the feed diameter of the feed port of the crushing and screening box 1, and The two No. 2 guide blocks 31 are symmetrically fixed on the inner wall of the guide box 3. After the material enters the inside of the guide box 3, it falls to the middle of the crushing roller 12 along the slope guidance of the two No. 2 guide blocks 31. , can be quickly broken by multiple No. 1 short rods 13, improving the crushing effect of mining coal. At the same time, two No. 2 guide blocks 31 are fixed above the crushing roller 12, and can crush multiple No. 1 short rods 13. The coal blocks are blocked to reduce the coal splashing out;
当对投入破碎筛分箱1内部的煤矿破碎时,煤矿落至破碎辊12的外部被一号短杆13击碎,由于破碎辊12的转速过快,从而导致破碎的煤矿容易飞溅,利用堵块4固定在破碎辊12的顶端两侧,减少煤块的飞溅,并配合多个破碎块41固定在堵块4的底端外部,飞溅的煤块撞击多个破碎块41,能够实现对飞溅的煤块二次破碎的作用,提高对煤炭的开采效果;When the coal that is put into the crushing and screening box 1 is crushed, the coal falls to the outside of the crushing roller 12 and is crushed by the No. 1 short rod 13. Since the rotation speed of the crushing roller 12 is too fast, the crushed coal is easy to splash, and the blockage is used. The blocks 4 are fixed on both sides of the top of the crushing roller 12 to reduce the splashing of coal blocks, and are fixed on the outside of the bottom end of the blocking block 4 with multiple broken blocks 41. The splashed coal blocks hit the multiple broken blocks 41, which can achieve splash control. The secondary crushing effect of coal blocks improves the coal mining effect;
当部分被一号滤网板2过滤而出的煤块落于二号滤网板22上暂存时,利用电缸5的输出端下伸,带动压板51对二号滤网板22上的煤块挤压破碎,从而实现对落于二号滤网板22上暂存的煤块破碎的作用;当对二号滤网板22上的煤块破碎后,二号滤网板22对破碎的煤块过滤,而二号滤网板22长时间对煤过滤,部分煤容易附着在二号滤网板22的孔洞上和内部造成堵塞,利用压板51对二号滤网板22上的煤挤压破碎时,配合多个二号短杆6插入二号滤网板22的孔洞,对二号滤网板22的孔洞疏通,从而减少部分煤堵塞在二号滤网板22的孔洞处;When part of the coal filtered out by the No. 1 filter plate 2 falls on the No. 2 filter plate 22 and is temporarily stored, the output end of the electric cylinder 5 is extended downward to drive the pressure plate 51 to press the pressure plate 51 against the No. 2 filter plate 22. The coal blocks are squeezed and broken, thereby crushing the temporarily stored coal blocks falling on the No. 2 filter screen plate 22; when the coal blocks on the No. 2 filter screen plate 22 are crushed, the No. 2 filter screen plate 22 will The coal is filtered, and the No. 2 filter plate 22 filters the coal for a long time. Part of the coal is easy to adhere to the holes of the No. 2 filter plate 22 and cause blockage inside. The pressure plate 51 is used to filter the coal on the No. 2 filter plate 22. During extrusion and crushing, a plurality of No. 2 short rods 6 are inserted into the holes of the No. 2 filter plate 22 to clear the holes of the No. 2 filter plate 22, thereby reducing partial coal blockage in the holes of the No. 2 filter plate 22;
当对二号滤网板22上暂存的煤块挤压破碎时,压板51带动螺纹杆7同步下滑,螺纹杆7插入螺纹套环71的内部螺纹配合,随着螺纹杆7的不断下滑,螺纹套环71带动多个刮板72快速转动,多个刮板72配合刮槽对二号滤网板22表面上一次破碎的煤刮扫,从而提高对二号滤网板22上的煤过滤的效果,在压板51压在二号滤网板22上方时,刮板72能够收缩在放置槽73内;When the coal temporarily stored on the No. 2 filter plate 22 is squeezed and broken, the pressure plate 51 drives the threaded rod 7 to slide down simultaneously. The threaded rod 7 is inserted into the internal thread of the threaded collar 71 to fit. As the threaded rod 7 continues to slide down, The threaded collar 71 drives multiple scrapers 72 to rotate rapidly, and the multiple scrapers 72 cooperate with the scraping grooves to scrape the once-broken coal on the surface of the No. 2 filter plate 22, thereby improving the filtration of coal on the No. 2 filter plate 22. The effect is that when the pressing plate 51 is pressed above the No. 2 filter plate 22, the scraper 72 can be contracted in the placing groove 73;
当破碎辊12配合多个一号短杆13快速转动破碎煤时,由于部分破碎的煤容易附着在破碎辊12的表面,煤长时间附着破碎辊12表面增大伺服电机11的负荷影响转速,利用多个撞击球94放置在破碎辊12内部,在破碎辊12快速转动时不断撞击多个敲击块93产生震动,震动使得破碎辊12表面的煤能够震落,从而减少煤在破碎辊12表面的附着。When the crushing roller 12 cooperates with multiple No. 1 short rods 13 to rapidly rotate to crush coal, because the partially crushed coal is easy to adhere to the surface of the crushing roller 12, the coal attached to the surface of the crushing roller 12 for a long time increases the load of the servo motor 11 and affects the rotation speed. Multiple impact balls 94 are placed inside the crushing roller 12, and when the crushing roller 12 rotates rapidly, they continuously hit multiple knocking blocks 93 to generate vibrations. The vibration causes the coal on the surface of the crushing roller 12 to fall off, thereby reducing the amount of coal in the crushing roller 12. Surface attachment.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have other aspects. Various changes and modifications are possible, which fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
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