CN117716973A - Potted plant soilless culture substrate preparation device and application method thereof - Google Patents
Potted plant soilless culture substrate preparation device and application method thereof Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及盆栽植物无土栽培技术领域,尤其涉及一种盆栽植物无土栽培基质配制装置及其使用方法。The present invention relates to the technical field of soilless cultivation of potted plants, and in particular to a substrate preparation device for soilless cultivation of potted plants and a method of using the same.
背景技术Background technique
无土栽培是通过人工配制的培养液,供给植物矿物营养的需要。无土栽培是一种不用天然土壤而采用含有植物生长发育必需元素的营养液来提供营养,使植物正常完成整个生命周期的栽培技术。Soilless cultivation uses artificially prepared culture fluid to supply plants with their mineral nutritional needs. Soilless cultivation is a cultivation technology that does not use natural soil but uses nutrient solutions containing essential elements for plant growth and development to provide nutrients so that plants can complete their entire life cycle normally.
目前在对盆栽植物进行无土栽培时,需要对营养液进行调配,营养液在配制时会将有机肥投放至配制箱中,并通过配制箱对有机肥进行发酵处理,将有机肥与无机肥投入配制桶中,通过人工使用搅拌杆对有机肥与无机肥进行搅拌,使有机肥与无机肥形成营养液,而这种加工方式在使用时存在以下不足:因配制箱中未设置破碎组件,而采用将有机肥投入配制箱中进行发酵,因大量的有机肥堆积在配制箱中进行发酵处理导致外层与内层的发酵程度不一,这就需要操作员来回使用辅助工具对有机肥进行翻拌搅动,进而延长有机肥发酵所需时长;又因人工搅拌的搅拌力度是有限的,而有机肥与无机肥在混合过程时浓度较高,这就使操作员在搅拌时手臂易出现不适感,不仅加大操作员的工作强度,也使有机肥与无机肥难以全面混合。At present, when potted plants are cultivated without soil, the nutrient solution needs to be prepared. During the preparation of the nutrient solution, organic fertilizer will be put into the preparation box, and the organic fertilizer will be fermented through the preparation box, and the organic fertilizer and inorganic fertilizer will be mixed. Put it into the preparation bucket, and manually stir the organic fertilizer and inorganic fertilizer using a stirring rod so that the organic fertilizer and inorganic fertilizer form a nutrient solution. However, this processing method has the following shortcomings when used: because there is no crushing component in the preparation box, When the organic fertilizer is put into the preparation box for fermentation, a large amount of organic fertilizer is accumulated in the preparation box for fermentation treatment, resulting in different degrees of fermentation in the outer layer and the inner layer. This requires the operator to use auxiliary tools back and forth to ferment the organic fertilizer. Stir and stir, thereby extending the time required for organic fertilizer fermentation; and because the stirring strength of manual stirring is limited, and the concentration of organic fertilizer and inorganic fertilizer is high during the mixing process, the operator's arms are prone to discomfort when stirring. It not only increases the operator's work intensity, but also makes it difficult to fully mix organic fertilizer and inorganic fertilizer.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中在对营养液配制时未对有机肥进行破碎处理而直接进行发酵导致发酵时间延长的问题,而提出的一种盆栽植物无土栽培基质配制装置及其使用方法。The purpose of the present invention is to solve the problem in the prior art that the organic fertilizer is directly fermented without crushing when preparing the nutrient solution, resulting in prolonged fermentation time, and proposes a potted plant soilless cultivation substrate preparation device and its Instructions.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种盆栽植物无土栽培基质配制装置,包括开设有进料口、进水口的配制箱,且配制箱内放置有配制桶,所述配制箱内分别固定安装有固定板、固定辊、支撑板、电机一,且电机一输出端固定连接有转轴一,所述配制箱上转动安装有与转轴一传动连接的转轴二,所述转轴一和转轴二上一体连接有与固定辊相配合并对有机肥进行破碎的破碎辊,所述配制箱内销轴安装有与固定板相配合并对有机肥初步破碎的挤压板,所述配制箱上安装有用以对挤压板驱动的驱动组件;A soilless cultivation substrate preparation device for potted plants, which includes a preparation box with a feed inlet and a water inlet, and a preparation barrel is placed in the preparation box. A fixed plate, a fixed roller, and a support plate are respectively fixedly installed in the preparation box. , motor one, and the output end of the motor one is fixedly connected with the rotating shaft one, the preparation box is rotatably installed with the rotating shaft two that is transmission connected with the rotating shaft one, the rotating shaft one and the rotating shaft two are integrally connected with the fixed roller and are matched with the organic A crushing roller for crushing fertilizer, the pin shaft in the preparation box is equipped with an extrusion plate that matches the fixed plate and initially crushes the organic fertilizer, and the preparation box is equipped with a driving assembly for driving the extrusion plate;
所述支撑板上固定安装有相配合的烘干箱与密封盖,所述烘干箱内分别固定安装有支撑网、湿度检测头、控制器,所述密封盖上设有除菌箱,所述配制桶内放置有用以对有机肥施压的施压网板,所述支撑板上安装有用以对有机肥、无机肥进行搅拌的搅拌组件。A matching drying box and sealing cover are fixedly installed on the support plate. A support net, a humidity detection head, and a controller are fixedly installed in the drying box. A sterilization box is provided on the sealing cover. A pressure mesh plate for applying pressure to organic fertilizers is placed in the preparation barrel, and a stirring assembly for stirring organic fertilizers and inorganic fertilizers is installed on the support plate.
优选地,所述转轴一与转轴二水平设置于烘干箱上方位置,且转轴一与转轴二上分别固定安装有啮合连接的齿轮一与齿轮二。Preferably, the first and second rotating shafts are arranged horizontally above the drying box, and the first and second rotating shafts are respectively fixedly mounted with meshingly connected gears 1 and 2.
优选地,所述驱动组件包括固定安装于挤压板上的连接板,所述配制箱上转动安装有与转轴一、转轴二传动连接的转轴三与转轴四,所述转轴三与转轴四上固定安装有与连接板活动相抵的偏心轮。Preferably, the driving assembly includes a connecting plate fixedly mounted on the extrusion plate. The preparation box is rotatably mounted with rotating shafts three and four that are transmission-connected to the rotating shafts one and two. The rotating shafts three and four are rotatably mounted on the extrusion plate. An eccentric wheel that offsets the movement of the connecting plate is fixedly installed.
优选地,所述转轴三与转轴四水平设置,且转轴一与转轴三、转轴二与转轴四之间连接有传动带。Preferably, the third rotating shaft and the fourth rotating shaft are arranged horizontally, and a transmission belt is connected between the rotating shaft 1 and the rotating shaft 3, and the rotating shaft 2 and the rotating shaft 4.
优选地,所述烘干箱上设有可启闭的下料管,所述配制桶内一体连接有可启闭的出水管,且出水管内一体连接有滤网。Preferably, the drying box is provided with an openable and closable feeding pipe, the preparation barrel is integrally connected with an openable and closable water outlet pipe, and the water outlet pipe is integrally connected with a filter screen.
优选地,所述搅拌组件包括固定安装于支撑板上的电机二,所述电机二输出端固定连接有延伸至配制桶内的连接轴,且连接轴上销轴安装有周向分布的三个搅拌杆一,所述连接轴上滑动套设有滑套,且滑套与搅拌杆一之间连接有搅拌杆二,所述连接轴上固定安装有加固板,且加固板上固定安装有三个密封罩,所述密封罩内固定安装有伸缩杆,且伸缩杆输出端固定连接有连接头,所述连接头上固定安装有上升杆,且上升杆上滑动套设有滑块,所述滑块与连接头之间焊接有弹簧,所述滑块与搅拌杆一之间连接有搅拌杆三。Preferably, the stirring assembly includes a second motor fixedly mounted on a support plate. The output end of the second motor is fixedly connected to a connecting shaft extending into the preparation barrel, and three circumferentially distributed pins are installed on the connecting shaft. Stirring rod one, the sliding sleeve on the connecting shaft is equipped with a sliding sleeve, and the stirring rod two is connected between the sliding sleeve and the stirring rod one. A reinforcing plate is fixedly installed on the connecting shaft, and three reinforcement plates are fixedly installed on the reinforcing plate. Sealing cover, a telescopic rod is fixedly installed in the sealing cover, and the output end of the telescopic rod is fixedly connected to a connecting head, a rising rod is fixedly installed on the connecting head, and the sliding sleeve on the rising rod is provided with a slider, and the sliding A spring is welded between the block and the connecting head, and a stirring rod three is connected between the slide block and the stirring rod one.
优选地,所述连接轴竖直设置,且所述加固板、滑套、搅拌杆一自上而下设置。Preferably, the connecting shaft is arranged vertically, and the reinforcing plate, sliding sleeve, and stirring rod are arranged from top to bottom.
优选地,所述搅拌杆二的两端分别与滑套及搅拌杆一中端销轴连接,且所述弹簧竖直焊接。Preferably, the two ends of the stirring rod 2 are respectively connected to the sliding sleeve and the middle end pin of the stirring rod 1, and the spring is vertically welded.
优选地,所述搅拌杆三的两端分别与滑块及搅拌杆一销轴连接,且所述密封罩上开设有用以对搅拌杆三进行导向的导向长孔。Preferably, both ends of the stirring rod 3 are connected to the slide block and the stirring rod 1 pin respectively, and the sealing cover is provided with a long guide hole for guiding the stirring rod 3.
一种盆栽植物无土栽培基质配制装置及其使用方法,该方法包括以下步骤:A potted plant soilless cultivation substrate preparation device and its use method, the method includes the following steps:
步骤S1,将晾晒后的有机肥(有机肥包括700克生物粪便和300克农作物秸秆)投放至配所述制箱内;Step S1, put the dried organic fertilizer (organic fertilizer including 700 grams of biological manure and 300 grams of crop straw) into the preparation box;
步骤S2,所述电机一输出端带动转轴一转动,使转轴一通过啮合连接的齿轮一与齿轮二带动转轴二转动,同时转轴一通过传动带带动转轴三转动,转轴二通过另一条传动带带动转轴四转动,使转轴三与转轴四在旋转时带动偏心轮对连接板进行施压,使连接板带动挤压板以销轴点为支点进行偏转,挤压板在偏转时逐渐靠近固定板并对农作物秸秆、生物粪便进行初步破碎,转轴一与转轴二在旋转中相互配合并将农作物秸秆、生物粪便进行二次破碎,使粉碎后的农作物秸秆、生物粪便落至烘干箱内;Step S2, the first output end of the motor drives the rotating shaft 1 to rotate, so that the rotating shaft 1 drives the rotating shaft 2 to rotate through the meshing connected gear 1 and the gear 2. At the same time, the rotating shaft 1 drives the rotating shaft 3 to rotate through the transmission belt, and the rotating shaft 2 drives the rotating shaft 4 through another transmission belt. Rotate, so that the rotating shafts three and four drive the eccentric to exert pressure on the connecting plate when rotating, so that the connecting plate drives the extruding plate to deflect with the pin point as the fulcrum. The extruding plate gradually approaches the fixed plate during deflection and exerts pressure on the crops. The straw and biological manure are initially broken. The first and second shafts cooperate with each other during rotation to crush the crop straw and biological manure for a second time, so that the crushed crop straw and biological manure fall into the drying box;
步骤S3,当生物粪便与农作物秸秆在所述烘干箱内后会堆积在支撑网上,通过密封盖将烘干箱进行关闭;Step S3, when the biological manure and crop straw are accumulated on the support net in the drying box, the drying box is closed through the sealing cover;
步骤S4,通过所述除菌箱将除菌液排放至有机肥上,通过控制器使有机肥在烘干箱内45℃密封存放24h-72h;Step S4, discharge the sterilization liquid onto the organic fertilizer through the sterilization box, and use the controller to seal and store the organic fertilizer at 45°C in the drying box for 24h-72h;
步骤S5,通过控制器使有机肥在所述烘干箱内55℃密封存放48h-72h,当有机肥发酵完成后,将密封盖开启,并对支撑网上的有机肥进行翻拌通风,湿度检测头能够对有机肥的湿度进行检测;Step S5, use the controller to seal and store the organic fertilizer at 55°C for 48h-72h in the drying box. When the fermentation of the organic fertilizer is completed, open the sealing cover, stir and ventilate the organic fertilizer on the support net, and detect the humidity. The head can detect the humidity of organic fertilizer;
步骤S6,通过所述进水口将2升水排放至配制桶内,并3000克的无机肥投入配制桶内(无机肥包括碳酸氢铵、硫酸铵、钙镁磷肥、草木灰),并在配制桶内投放杀菌剂,使杀菌剂能够对无机肥中的病原菌、虫卵进行杀菌;Step S6, discharge 2 liters of water into the preparation barrel through the water inlet, and put 3000 grams of inorganic fertilizer into the preparation barrel (inorganic fertilizer includes ammonium bicarbonate, ammonium sulfate, calcium magnesium phosphate fertilizer, and plant ash), and put it in the preparation barrel. Put in fungicides so that the fungicides can sterilize pathogenic bacteria and insect eggs in inorganic fertilizers;
步骤S7,将所述下料管进行开启,使有机肥中的发酵液会通过下料管进入配制桶5中;Step S7, open the feeding pipe so that the fermentation liquid in the organic fertilizer will enter the preparation barrel 5 through the feeding pipe;
步骤S8,所述电机二输出端带动连接轴转动,使连接轴在旋转时使搅拌杆一在离心力的作用下以销轴点为支点进行偏转,使搅拌杆一在偏转与旋转时牵引搅拌杆二进行偏转与旋转,搅拌杆二在偏转与旋转时带动滑套在连接轴上转动与滑动,使搅拌杆一与搅拌杆二在偏转与旋转时能够对有机肥和无机肥进行混合,搅拌杆一在偏转时产生的位置差牵引搅拌杆三在密封罩内偏转并带动滑块下移,弹簧受力;Step S8, the second output end of the motor drives the connecting shaft to rotate, so that when the connecting shaft rotates, the stirring rod 1 deflects with the pin point as the fulcrum under the action of centrifugal force, so that the stirring rod 1 pulls the stirring rod when deflecting and rotating. The second stirring rod deflects and rotates. When the stirring rod 2 deflects and rotates, it drives the sliding sleeve to rotate and slide on the connecting shaft, so that the mixing rod 1 and the stirring rod 2 can mix organic fertilizer and inorganic fertilizer when deflecting and rotating. The stirring rod 1. The position difference generated during deflection pulls the stirring rod 3 to deflect in the sealing cover and drives the slider to move downward, and the spring is stressed;
步骤S9,所述伸缩杆输出端间歇伸缩使连接头带动上升杆与滑块上移,滑块在上移时牵引搅拌杆三进行偏转,使搅拌杆三在偏转时能够对搅拌杆一的偏转角度进行牵引,使搅拌杆一与搅拌杆二在配制桶内旋转与偏转的同时对有机肥和无机肥进行充分混合,将两个施压网板放置在配制桶内,使施压网板能够使固态肥浸泡在液体肥中;Step S9: The output end of the telescopic rod telescopes intermittently so that the connector drives the rising rod and the slider to move upward. When the slider moves upward, it pulls the mixing rod three to deflect, so that the mixing rod three can deflect the mixing rod one when deflected. Pull it at an angle, so that the mixing rod one and the mixing rod two can fully mix the organic fertilizer and the inorganic fertilizer while rotating and deflecting in the preparation barrel. Place the two pressure mesh plates in the preparation bucket so that the pressure mesh plate can Soak solid fertilizer in liquid fertilizer;
步骤S10,当有机肥与无机肥在所述配制桶内形成营养液时,通过将出水管将营养液进行排放,营养液在排放时滤网能够对肥料残渣进行截留;Step S10, when the organic fertilizer and inorganic fertilizer form a nutrient solution in the preparation barrel, the nutrient solution is discharged through the outlet pipe, and the filter screen can intercept the fertilizer residue when the nutrient solution is discharged;
步骤S11,操作员对营养液的浓度进行检测,并在1000克水中投放2-3克营养液,对营养液进行稀释,使营养液能够对盆栽植物进行灌溉栽培。In step S11, the operator detects the concentration of the nutrient solution and puts 2-3 grams of nutrient solution into 1000 grams of water to dilute the nutrient solution so that the nutrient solution can irrigate and cultivate potted plants.
与现有技术相比,本发明具备以下优点:Compared with the existing technology, the present invention has the following advantages:
1、本发明通过电机一的驱动使挤压板在偏转时与固定板相互配合并对有机肥进行初步破碎,再通过两个破碎辊在旋转过程中对有机肥进行碾压,固定辊与两个破碎辊配合时能够将有机肥全面碾压破碎,进而使有机肥在配制箱内全面破碎,进而减少发酵所需时长。1. In the present invention, the extrusion plate cooperates with the fixed plate when deflected through the driving of the motor one, and the organic fertilizer is initially crushed, and then the organic fertilizer is crushed by the two crushing rollers during the rotation, and the fixed roller and the two crushing rollers are used to crush the organic fertilizer. When the two crushing rollers are combined, the organic fertilizer can be completely crushed and crushed, so that the organic fertilizer can be completely crushed in the preparation box, thus reducing the time required for fermentation.
2、本发明通过电机二的驱动使搅拌杆一、搅拌杆二、搅拌杆三在旋转与偏转时能够对配制桶内的有机肥、无机肥进行搅拌,再通过伸缩杆输出端的伸缩可使搅拌杆一、搅拌杆二、搅拌杆三在配制桶的搅拌角度进行牵引,通过在配制桶内放置施压网板能够将固定化肥浸泡在液态化肥中,使配制桶内的有机肥和无机肥能够全面进行混合。2. In the present invention, the stirring rods one, two, and three are driven by the motor two to stir the organic fertilizer and inorganic fertilizer in the preparation barrel when rotating and deflecting, and then the output end of the telescopic rod can be stretched to stir. Rod one, stirring rod two, and stirring rod three are pulled at the mixing angle of the preparation barrel. By placing a pressure mesh plate in the preparation barrel, the fixed fertilizer can be soaked in the liquid fertilizer, so that the organic fertilizer and inorganic fertilizer in the preparation barrel can Mix thoroughly.
综上所述,本发明通过电机一的驱动使挤压板在偏转时与固定板相互配合并对有机肥进行初步破碎,再通过两个破碎辊在旋转过程中对有机肥进行碾压,固定辊与两个破碎辊配合时能够将有机肥全面碾压破碎,进而减少发酵所需时长;通过电机二的驱动使搅拌杆一、搅拌杆二、搅拌杆三在旋转与偏转时能够对配制桶内的有机肥、无机肥进行搅拌,再通过伸缩杆输出端的伸缩可使搅拌杆一、搅拌杆二、搅拌杆三在配制桶的搅拌角度进行牵引,通过在配制桶内放置施压网板能够将固定化肥浸泡在液态化肥中,使配制桶内的有机肥和无机肥能够全面进行混合。To sum up, in the present invention, the extrusion plate cooperates with the fixed plate when deflected through the driving of the motor one to preliminary crush the organic fertilizer, and then the organic fertilizer is crushed and fixed by two crushing rollers during the rotation process. When the roller cooperates with the two crushing rollers, the organic fertilizer can be completely crushed and crushed, thereby reducing the time required for fermentation; through the driving of the motor two, the stirring rod one, the stirring rod two, and the stirring rod three can rotate and deflect the mixing barrel. The organic fertilizers and inorganic fertilizers in the mixing barrel are stirred, and then through the expansion and contraction of the telescopic rod output end, the mixing rods one, two and three can be pulled at the mixing angle of the preparation barrel. By placing a pressure mesh plate in the preparation barrel, Soak the fixed fertilizer in the liquid fertilizer so that the organic fertilizer and inorganic fertilizer in the preparation barrel can be fully mixed.
附图说明Description of the drawings
图1为本发明提出的一种盆栽植物无土栽培基质配制装置的结构示意图;Figure 1 is a schematic structural diagram of a soilless cultivation substrate preparation device for potted plants proposed by the present invention;
图2为本发明提出的一种盆栽植物无土栽培基质配制装置的侧视图;Figure 2 is a side view of a soilless cultivation substrate preparation device for potted plants proposed by the present invention;
图3为本发明提出的一种盆栽植物无土栽培基质配制装置的配制桶剖视图;Figure 3 is a cross-sectional view of the preparation barrel of a potted plant soilless cultivation substrate preparation device proposed by the present invention;
图4为本发明提出的一种盆栽植物无土栽培基质配制装置的剖视图;Figure 4 is a cross-sectional view of a soilless cultivation substrate preparation device for potted plants proposed by the present invention;
图5为本发明提出的一种盆栽植物无土栽培基质配制装置的固定板俯视图;Figure 5 is a top view of the fixed plate of a potted plant soilless cultivation matrix preparation device proposed by the present invention;
图6为本发明提出的一种盆栽植物无土栽培基质配制装置的烘干箱俯视图;Figure 6 is a top view of the drying box of a potted plant soilless cultivation substrate preparation device proposed by the present invention;
图7为本发明提出的一种盆栽植物无土栽培基质配制装置的配制桶俯视图;Figure 7 is a top view of the preparation barrel of a potted plant soilless cultivation substrate preparation device proposed by the present invention;
图8为本发明提出的一种盆栽植物无土栽培基质配制装置法的施压网板示意图。Fig. 8 is a schematic diagram of the pressure mesh plate of a potted plant soilless cultivation substrate preparation device method proposed by the present invention.
图中:1、配制箱;2、固定板;3、固定辊;4、支撑板;5、配制桶;6、电机一;7、转轴一;8、转轴二;9、齿轮一;10、齿轮二;11、破碎辊;12、转轴三;13、转轴四;14、传动带;15、偏心轮;16、挤压板;17、连接板;18、烘干箱;19、支撑网;20、湿度检测头;21、除菌箱;22、电机二;23、出水管;24、滤网;25、连接轴;26、搅拌杆一;27、滑套;28、搅拌杆二;29、加固板;30、密封罩;31、伸缩杆;32、连接头;33、上升杆;34、滑块;35、弹簧;36、搅拌杆三;37、施压网板。In the picture: 1. Preparation box; 2. Fixed plate; 3. Fixed roller; 4. Support plate; 5. Preparation barrel; 6. Motor one; 7. Rotating shaft one; 8. Rotating shaft two; 9. Gear one; 10. Gear two; 11. Crushing roller; 12. Rotating shaft three; 13. Rotating shaft four; 14. Transmission belt; 15. Eccentric wheel; 16. Extrusion plate; 17. Connecting plate; 18. Drying box; 19. Support net; 20 , Humidity detection head; 21. Sterilization box; 22. Motor two; 23. Water outlet pipe; 24. Filter; 25. Connecting shaft; 26. Stirring rod one; 27. Sliding sleeve; 28. Stirring rod two; 29. Reinforcement plate; 30. Sealing cover; 31. Telescopic rod; 32. Connector; 33. Rising rod; 34. Slider; 35. Spring; 36. Stirring rod three; 37. Pressure mesh plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments.
参照图1-图8,一种盆栽植物无土栽培基质配制装置,包括开设有进料口、进水口的配制箱1,且配制箱1内放置有配制桶5,配制箱1内分别固定安装有固定板2、固定辊3、支撑板4、电机一6,且电机一6输出端固定连接有转轴一7;Referring to Figures 1 to 8, a potted plant soilless cultivation substrate preparation device includes a preparation box 1 with a feed inlet and a water inlet, and a preparation barrel 5 is placed in the preparation box 1, and is fixedly installed in the preparation box 1. There is a fixed plate 2, a fixed roller 3, a supporting plate 4, and a motor 6, and the output end of the motor 6 is fixedly connected to a rotating shaft 7;
配制箱1上转动安装有与转轴一7传动连接的转轴二8,转轴一7与转轴二8水平设置于烘干箱18上方位置,且转轴一7与转轴二8上分别固定安装有啮合连接的齿轮一9与齿轮二10,齿轮一9与齿轮二10采用的是同齿数的直齿轮,使转轴一7与转轴二8能够同速反向转动,转轴一7与转轴二8在转动时带动两个破碎辊11能够对初步晾干的有机肥进行碾压破碎;The preparation box 1 is rotatably installed with a rotating shaft 2 8 that is connected to the rotating shaft 7 Gear one 9 and gear two 10, gear one 9 and gear two 10 use spur gears with the same number of teeth, so that the rotating shaft one 7 and the rotating shaft two 8 can rotate at the same speed and in the opposite direction. When the rotating shaft one 7 and the rotating shaft two 8 rotate, The two crushing rollers 11 are driven to crush and crush the initially dried organic fertilizer;
转轴一7和转轴二8上一体连接有与固定辊3相配合并对有机肥进行破碎的破碎辊11,配制箱1内销轴安装有与固定板2相配合并对有机肥初步破碎的挤压板16,两个破碎辊11在旋转时能够使有机肥能够落至破碎辊11与固定辊3之间,使破碎辊11在旋转时能够将有机肥进行碾压破碎;The first rotating shaft 7 and the second rotating shaft 8 are integrally connected with a crushing roller 11 that matches the fixed roller 3 and crushes the organic fertilizer. The pin in the preparation box 1 is equipped with a squeeze plate 16 that matches the fixed plate 2 and initially crushes the organic fertilizer. , when the two crushing rollers 11 rotate, the organic fertilizer can fall between the crushing roller 11 and the fixed roller 3, so that the crushing roller 11 can crush and crush the organic fertilizer when rotating;
配制箱1上安装有用以对挤压板16驱动的驱动组件;The preparation box 1 is equipped with a driving assembly for driving the extrusion plate 16;
驱动组件包括固定安装于挤压板16上的连接板17,配制箱1上转动安装有与转轴一7、转轴二8传动连接的转轴三12与转轴四13,转轴三12与转轴四13上固定安装有与连接板17活动相抵的偏心轮15,通过偏心轮15对连接板17进行间歇施压,使挤压板16在偏转时以销轴点为支点进行偏转并逐渐靠近固定板2,使挤压板16与固定板2之间的夹角逐渐变小进而可对有机肥进行初步破碎,使有机肥在发酵时能够快速发酵;The driving assembly includes a connecting plate 17 fixedly installed on the extrusion plate 16. The preparation box 1 is rotatably installed with a rotating shaft three 12 and a rotating shaft four 13 that are transmission connected to the rotating shaft one 7 and the rotating shaft two 8. The rotating shaft three 12 and the rotating shaft four 13 are mounted on An eccentric wheel 15 is fixedly installed to offset the movement of the connecting plate 17. The connecting plate 17 is intermittently pressed by the eccentric wheel 15, so that the squeeze plate 16 deflects with the pin point as the fulcrum when deflecting and gradually approaches the fixed plate 2. The angle between the extrusion plate 16 and the fixed plate 2 is gradually reduced, so that the organic fertilizer can be preliminarily broken, so that the organic fertilizer can be fermented quickly during fermentation;
转轴三12与转轴四13水平设置,且转轴一7与转轴三12、转轴二8与转轴四13之间连接有传动带14,传动带14采用的是同步带,同步带具有结构紧凑且不易打滑的优点,使转轴一7与转轴三12、转轴二8与转轴四13之间能够同速转动;The third shaft 12 and the fourth shaft 13 are arranged horizontally, and a transmission belt 14 is connected between the first shaft 7 and the third shaft 12, and between the second shaft 8 and the fourth shaft 13. The transmission belt 14 adopts a synchronous belt, which has a compact structure and is not easy to slip. The advantage is that the first rotating shaft 7 and the rotating shaft three 12, the second rotating shaft 8 and the rotating shaft four 13 can rotate at the same speed;
支撑板4上固定安装有相配合的烘干箱18与密封盖,烘干箱18内分别固定安装有支撑网19、湿度检测头20、控制器,通过烘干箱18对破碎后的有机肥进行发酵处理,可快速提升有机肥发酵的效率,烘干箱18上设有可启闭的下料管,配制桶5内一体连接有可启闭的出水管23,且出水管23内一体连接有滤网24,滤网24能够对固体肥渣进行拦截;A matching drying box 18 and a sealing cover are fixedly installed on the support plate 4. A support network 19, a humidity detection head 20, and a controller are respectively fixedly installed in the drying box 18. The crushed organic fertilizer is processed through the drying box 18. Fermentation treatment can quickly improve the efficiency of organic fertilizer fermentation. The drying box 18 is provided with an openable and closable feeding pipe. The preparation barrel 5 is integrally connected with an openable and closable outlet pipe 23, and the outlet pipe 23 is integrally connected. There is a filter screen 24, which can intercept solid fertilizer residue;
密封盖上设有除菌箱21,配制桶5内放置有用以对有机肥施压的施压网板37,通过除菌箱21能够对有机肥进行除菌,且通过设置施压网板37,使施压网板37能够将固体肥施压浸泡在液体肥中,补充说明,通过除菌箱21将除菌液排放至有机肥上,通过控制器使有机肥在烘干箱18内45℃密封存放24h-72h,通过控制器使有机肥在烘干箱18内55℃密封存放48h-72h,当有机肥发酵完成后,将密封盖开启,并对支撑网19上的有机肥进行翻拌通风,湿度检测头20能够对有机肥的湿度进行检测,支撑板4上安装有用以对有机肥、无机肥进行搅拌的搅拌组件;The sealing cover is provided with a sterilization box 21, and a pressure screen plate 37 for applying pressure to the organic fertilizer is placed in the preparation barrel 5. The organic fertilizer can be sterilized through the sterilization box 21, and the pressure screen plate 37 is provided , so that the pressure screen plate 37 can pressurize the solid fertilizer and immerse it in the liquid fertilizer. It is supplementary that the sterilization liquid is discharged to the organic fertilizer through the sterilization box 21, and the organic fertilizer is allowed to 45 in the drying box 18 through the controller. ℃ sealed storage for 24h-72h, the organic fertilizer is sealed and stored at 55℃ in the drying box 18 for 48h-72h through the controller. When the organic fertilizer fermentation is completed, the sealing cover is opened, and the organic fertilizer on the support net 19 is turned over. Mixing and ventilation, the humidity detection head 20 can detect the humidity of organic fertilizer, and the support plate 4 is equipped with a stirring component for stirring organic fertilizer and inorganic fertilizer;
搅拌组件包括固定安装于支撑板4上的电机二22,电机二22输出端固定连接有延伸至配制桶5内的连接轴25,且连接轴25上销轴安装有周向分布的三个搅拌杆一26,连接轴25上滑动套设有滑套27,且滑套27与搅拌杆一26之间连接有搅拌杆二28,通过电机二22的驱动使连接轴25在旋转时产生的离心力使搅拌杆一26在旋转与偏转时能够对营养液进行搅拌;The stirring assembly includes a second motor 22 fixedly installed on the support plate 4. The output end of the second motor 22 is fixedly connected to a connecting shaft 25 that extends into the preparation barrel 5, and the connecting shaft 25 is equipped with three circumferentially distributed stirring pins. Rod one 26, the sliding sleeve on the connecting shaft 25 is provided with a sliding sleeve 27, and a stirring rod two 28 is connected between the sliding sleeve 27 and the stirring rod one 26. The centrifugal force generated by the connecting shaft 25 when rotating is driven by the motor two 22. The stirring rod 26 can stir the nutrient solution when rotating and deflecting;
连接轴25上固定安装有加固板29,连接轴25竖直设置,且加固板29、滑套27、搅拌杆一26自上而下设置,且加固板29上固定安装有三个密封罩30,搅拌杆一26在旋转与偏转时能够牵引搅拌杆二28在配制桶5内同步运行;A reinforcing plate 29 is fixedly installed on the connecting shaft 25. The connecting shaft 25 is arranged vertically, and the reinforcing plate 29, the sliding sleeve 27, and the stirring rod 26 are arranged from top to bottom, and three sealing covers 30 are fixedly installed on the reinforcing plate 29. When the stirring rod 26 rotates and deflects, it can pull the stirring rod 28 to run synchronously in the preparation barrel 5;
密封罩30内固定安装有伸缩杆31,且伸缩杆31输出端固定连接有连接头32,连接头32上固定安装有上升杆33,且上升杆33上滑动套设有滑块34,滑块34与连接头32之间焊接有弹簧35,搅拌杆二28的两端分别与滑套27及搅拌杆一26中端销轴连接,且弹簧35竖直焊接,通过伸缩杆31输出端的伸缩可对搅拌杆三36进行牵引,使搅拌杆三36能够牵引搅拌杆一26调整搅拌角度;A telescopic rod 31 is fixedly installed in the sealing cover 30, and the output end of the telescopic rod 31 is fixedly connected to a connecting head 32. A rising rod 33 is fixedly installed on the connecting head 32, and a sliding block 34 is provided on the sliding sleeve of the rising rod 33. The sliding block A spring 35 is welded between 34 and the connector 32. The two ends of the stirring rod 28 are respectively connected to the sliding sleeve 27 and the middle end pin of the stirring rod 26, and the spring 35 is welded vertically. Pull the mixing rod three 36 so that the mixing rod three 36 can pull the mixing rod one 26 to adjust the mixing angle;
滑块34与搅拌杆一26之间连接有搅拌杆三36,搅拌杆三36的两端分别与滑块34及搅拌杆一26销轴连接,且密封罩30上开设有用以对搅拌杆三36进行导向的导向长孔;A stirring rod three 36 is connected between the slide block 34 and the stirring rod one 26. The two ends of the stirring rod three 36 are connected with the pin shafts of the slide block 34 and the stirring rod one 26 respectively, and the sealing cover 30 is provided with a hole for the stirring rod three. 36 guide long hole for guidance;
通过搅拌杆一26、搅拌杆二28、搅拌杆三36在旋转与偏转时能够对营养液进行全面搅拌,可避免手动搅拌导致营养液混合不均,从而使浓度较高的营养液能够实现全面混合;The stirring rod one 26, the stirring rod two 28, and the stirring rod three 36 can fully stir the nutrient solution when rotating and deflecting, which can avoid uneven mixing of the nutrient solution caused by manual stirring, so that the nutrient solution with a higher concentration can be fully mixed. mix;
需要说明的是,电机一6、烘干箱18、湿度检测头20、控制器、除菌箱21、电机二22、伸缩杆31采用具体的型号规格需根据该装置的实际规格等进行选型确定,具体选型计算方法采用本领域现有技术,故不赘述。It should be noted that the specific models and specifications of motor one 6, drying box 18, humidity detection head 20, controller, sterilization box 21, motor two 22, and telescopic rod 31 need to be selected according to the actual specifications of the device. It is determined that the specific selection calculation method adopts the existing technology in this field, so no details will be given.
上述一种盆栽植物无土栽培基质配制装置的操作方式可通过以下步骤阐述其功能原理:The operation mode of the above-mentioned soilless cultivation substrate preparation device for potted plants can be explained through the following steps:
步骤S1,将晾晒后的有机肥(有机肥包括700克生物粪便和300克农作物秸秆)投放至配制箱1内;Step S1, put the dried organic fertilizer (organic fertilizer including 700 grams of biological manure and 300 grams of crop straw) into the preparation box 1;
步骤S2,电机一6输出端带动转轴一7转动,使转轴一7通过啮合连接的齿轮一9与齿轮二10带动转轴二8转动,同时转轴一7通过传动带14带动转轴三12转动,转轴二8通过另一条传动带14带动转轴四13转动,使转轴三12与转轴四13在旋转时带动偏心轮15对连接板17进行施压,使连接板17带动挤压板16以销轴点为支点进行偏转,挤压板16在偏转时逐渐靠近固定板2并对农作物秸秆、生物粪便进行初步破碎,转轴一7与转轴二8在旋转中相互配合并将农作物秸秆、生物粪便进行二次破碎,使粉碎后的农作物秸秆、生物粪便落至烘干箱18内;Step S2, the output end of motor one 6 drives the rotating shaft one 7 to rotate, so that the rotating shaft one 7 drives the rotating shaft two 8 to rotate through the gear one 9 and the gear two 10 that are meshed. At the same time, the rotating shaft one 7 drives the rotating shaft three 12 to rotate through the transmission belt 14, and the rotating shaft two 8 Another transmission belt 14 drives the rotating shaft 13 to rotate, so that the rotating shaft 12 and the rotating shaft 4 13 drive the eccentric 15 to pressurize the connecting plate 17 when they rotate, so that the connecting plate 17 drives the extrusion plate 16 with the pin point as the fulcrum. Deflection is carried out, and the extrusion plate 16 gradually approaches the fixed plate 2 during deflection and performs preliminary crushing of crop straw and biological feces. The first rotating shaft 7 and the second rotating shaft 8 cooperate with each other during rotation and perform secondary crushing of crop straw and biological feces. Let the crushed crop straw and biological manure fall into the drying box 18;
步骤S3,当生物粪便与农作物秸秆在烘干箱18内后会堆积在支撑网19上,通过密封盖将烘干箱18进行关闭;Step S3, when the biological manure and crop straw are in the drying box 18, they will be accumulated on the support net 19, and the drying box 18 is closed through the sealing cover;
步骤S4,通过除菌箱21将除菌液排放至有机肥上,通过控制器使有机肥在烘干箱18内45℃密封存放24h-72h;Step S4, discharge the sterilization liquid onto the organic fertilizer through the sterilization box 21, and use the controller to seal and store the organic fertilizer at 45°C in the drying box 18 for 24h-72h;
步骤S5,通过控制器使有机肥在烘干箱18内55℃密封存放48h-72h,当有机肥发酵完成后,将密封盖开启,并对支撑网19上的有机肥进行翻拌通风,湿度检测头20能够对有机肥的湿度进行检测;Step S5, use the controller to seal and store the organic fertilizer at 55°C for 48h-72h in the drying box 18. After the fermentation of the organic fertilizer is completed, open the sealing cover, and stir and ventilate the organic fertilizer on the support net 19. The humidity The detection head 20 can detect the humidity of organic fertilizer;
步骤S6,通过进水口将2升水排放至配制桶5内,并3000克的无机肥投入配制桶5内(无机肥包括碳酸氢铵、硫酸铵、钙镁磷肥、草木灰),并在配制桶5内投放杀菌剂,使杀菌剂能够对无机肥中的病原菌、虫卵进行杀菌;Step S6, discharge 2 liters of water into the preparation barrel 5 through the water inlet, and put 3000 grams of inorganic fertilizer into the preparation barrel 5 (the inorganic fertilizer includes ammonium bicarbonate, ammonium sulfate, calcium magnesium phosphate fertilizer, and plant ash), and put it in the preparation barrel 5 Put fungicides inside so that the fungicides can sterilize pathogenic bacteria and insect eggs in the inorganic fertilizer;
步骤S7,将下料管进行开启,使有机肥中的发酵液会通过下料管进入配制桶5中;Step S7, open the feeding pipe so that the fermentation liquid in the organic fertilizer will enter the preparation barrel 5 through the feeding pipe;
步骤S8,电机二22输出端带动连接轴25转动,使连接轴25在旋转时使搅拌杆一26在离心力的作用下以销轴点为支点进行偏转,使搅拌杆一26在偏转与旋转时牵引搅拌杆二28进行偏转与旋转,搅拌杆二28在偏转与旋转时带动滑套27在连接轴25上转动与滑动,使搅拌杆一26与搅拌杆二28在偏转与旋转时能够对有机肥和无机肥进行混合,搅拌杆一26在偏转时产生的位置差牵引搅拌杆三36在密封罩30内偏转并带动滑块34下移,弹簧35受力;Step S8, the output end of the second motor 22 drives the connecting shaft 25 to rotate, so that when the connecting shaft 25 rotates, the stirring rod 26 deflects with the pin point as the fulcrum under the action of centrifugal force, so that the stirring rod 26 deflects and rotates. The stirring rod two 28 is pulled to deflect and rotate. When the stirring rod 28 deflects and rotates, it drives the sliding sleeve 27 to rotate and slide on the connecting shaft 25, so that the stirring rod one 26 and the stirring rod two 28 can deflect and rotate the organic matter. Fertilizer and inorganic fertilizer are mixed. The position difference caused by the deflection of stirring rod one 26 pulls stirring rod three 36 to deflect in the sealing cover 30 and drives the slider 34 to move downward, and the spring 35 is stressed;
步骤S9,伸缩杆31输出端间歇伸缩使连接头32带动上升杆33与滑块34上移,滑块34在上移时牵引搅拌杆三36进行偏转,使搅拌杆三36在偏转时能够对搅拌杆一26的偏转角度进行牵引,使搅拌杆一26与搅拌杆二28在配制桶5内旋转与偏转的同时对有机肥和无机肥进行充分混合,将两个施压网板37放置在配制桶5内,使施压网板37能够使固态肥浸泡在液体肥中;Step S9, the output end of the telescopic rod 31 telescopes intermittently so that the connector 32 drives the rising rod 33 and the slider 34 to move upward. When the slider 34 moves upward, it pulls the mixing rod 36 to deflect, so that the mixing rod 36 can deflect when deflected. The deflection angle of the stirring rod one 26 is pulled, so that the stirring rod one 26 and the stirring rod two 28 are rotated and deflected in the preparation barrel 5 to fully mix the organic fertilizer and the inorganic fertilizer, and the two pressure mesh plates 37 are placed on In the preparation barrel 5, the pressure mesh plate 37 can soak the solid fertilizer in the liquid fertilizer;
步骤S10,当有机肥与无机肥在配制桶5内形成营养液时,通过将出水管23将营养液进行排放,营养液在排放时滤网24能够对固态肥料残渣进行截留;Step S10, when the organic fertilizer and inorganic fertilizer form a nutrient solution in the preparation barrel 5, the nutrient solution is discharged through the outlet pipe 23. When the nutrient solution is discharged, the filter 24 can intercept the solid fertilizer residue;
步骤S11,操作员对营养液的浓度进行检测,并在1000克水中投放2-3克营养液,对营养液进行稀释,使营养液能够对盆栽植物进行灌溉栽培。In step S11, the operator detects the concentration of the nutrient solution and puts 2-3 grams of nutrient solution into 1000 grams of water to dilute the nutrient solution so that the nutrient solution can irrigate and cultivate potted plants.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.
Claims (10)
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| CN202410017791.2A CN117716973A (en) | 2024-01-05 | 2024-01-05 | Potted plant soilless culture substrate preparation device and application method thereof |
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| CN212942706U (en) * | 2020-06-19 | 2021-04-13 | 山东蔚蓝生物科技有限公司 | A feed additive processing integrated equipment |
| CN216245225U (en) * | 2021-11-28 | 2022-04-08 | 江苏博宏环保设备有限公司 | A drying and dehumidifying device with sterilization function |
| WO2022143847A1 (en) * | 2020-12-31 | 2022-07-07 | 湖北聚海环境科技有限公司 | Device for preparing energy-saving material by combining dehydrated phosphogypsum and industrial slag, and use method |
| CN216935751U (en) * | 2021-12-23 | 2022-07-12 | 蒙牛乳业(清远)有限公司 | Stirring device for dairy production and processing |
| CN216964198U (en) * | 2022-01-19 | 2022-07-15 | 淄博兴工机械有限公司 | Stirring leaf adjustable nimble type agitator |
| WO2023051670A1 (en) * | 2021-09-30 | 2023-04-06 | 天津智汇新材料有限公司 | High-activity desulfurization powder preparation system |
| CN116496112A (en) * | 2023-03-27 | 2023-07-28 | 河南华东工控技术有限公司 | Integrated treatment device and method for kitchen waste treatment |
| CN219816354U (en) * | 2022-12-30 | 2023-10-13 | 合肥市公路桥梁工程有限责任公司 | Abandoned concrete grinding device |
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2024
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| CN212942706U (en) * | 2020-06-19 | 2021-04-13 | 山东蔚蓝生物科技有限公司 | A feed additive processing integrated equipment |
| WO2022143847A1 (en) * | 2020-12-31 | 2022-07-07 | 湖北聚海环境科技有限公司 | Device for preparing energy-saving material by combining dehydrated phosphogypsum and industrial slag, and use method |
| WO2023051670A1 (en) * | 2021-09-30 | 2023-04-06 | 天津智汇新材料有限公司 | High-activity desulfurization powder preparation system |
| CN216245225U (en) * | 2021-11-28 | 2022-04-08 | 江苏博宏环保设备有限公司 | A drying and dehumidifying device with sterilization function |
| CN216935751U (en) * | 2021-12-23 | 2022-07-12 | 蒙牛乳业(清远)有限公司 | Stirring device for dairy production and processing |
| CN216964198U (en) * | 2022-01-19 | 2022-07-15 | 淄博兴工机械有限公司 | Stirring leaf adjustable nimble type agitator |
| CN219816354U (en) * | 2022-12-30 | 2023-10-13 | 合肥市公路桥梁工程有限责任公司 | Abandoned concrete grinding device |
| CN116496112A (en) * | 2023-03-27 | 2023-07-28 | 河南华东工控技术有限公司 | Integrated treatment device and method for kitchen waste treatment |
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