CN117705002A - Light commercial vehicle diesel engine small size crankshaft recycling inspection fixture - Google Patents
Light commercial vehicle diesel engine small size crankshaft recycling inspection fixture Download PDFInfo
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- CN117705002A CN117705002A CN202410170828.5A CN202410170828A CN117705002A CN 117705002 A CN117705002 A CN 117705002A CN 202410170828 A CN202410170828 A CN 202410170828A CN 117705002 A CN117705002 A CN 117705002A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
- G01B11/2408—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures for measuring roundness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING, OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/001—Air generating units, e.g. movable or independent of drying enclosure
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/003—Measuring of motor parts
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M15/00—Testing of engines
- G01M15/02—Details or accessories of testing apparatus
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开了一种轻型商用车柴油发动机小尺寸曲轴回收检测夹具,包括洗尘箱,所述洗尘箱顶部固定安装有平台板,所述平台板顶部两侧均固定安装有调节组件,所述调节组件包括直线模组,所述直线模组内腔两侧之间通过轴承和转轴转动连接有调节丝杆。本发明中,转动座能够在上料后通过丝杆座的移动,能够调节曲轴杆体在轴向空间的相对深度,有利于在转动座转动时将定心夹持组件和曲轴杆体运送至不同行程位置,方便进行在行程空间内进行连续刷洗、除尘、干燥和检测,在单次上下工件时,完成曲轴杆体的回收检测,有效提高回收检测时处理效率,无需对曲轴杆体进行设备空间上的转换,提高连续处理能力。
The invention discloses a small-size crankshaft recovery and detection fixture for a light commercial vehicle diesel engine, which includes a dust washing box. A platform plate is fixedly installed on the top of the dust washing box. Adjustment assemblies are fixedly installed on both sides of the top of the platform plate. The adjustment components The assembly includes a linear module, and an adjusting screw is rotatably connected between both sides of the inner cavity of the linear module through a bearing and a rotating shaft. In the present invention, the rotating seat can move through the screw seat after loading, and can adjust the relative depth of the crankshaft rod body in the axial space, which is beneficial to transporting the centering clamping assembly and the crankshaft rod body to different strokes when the rotating seat rotates. The position is convenient for continuous brushing, dust removal, drying and inspection within the travel space. The recovery and inspection of the crankshaft rod body can be completed during a single loading and unloading of the workpiece, effectively improving the processing efficiency during recovery and inspection without the need to convert the crankshaft rod body in the equipment space. , improve continuous processing capabilities.
Description
技术领域Technical field
本发明属于曲杆回收技术领域,尤其涉及一种轻型商用车柴油发动机小尺寸曲轴回收检测夹具。The invention belongs to the technical field of crank rod recycling, and in particular relates to a small-size crankshaft recycling detection fixture for a light commercial vehicle diesel engine.
背景技术Background technique
柴油商用车一般作为运输车辆承载运输任务,轻型商用车因车型原因一般装配小尺寸曲轴的柴油发动机,在柴油发动机到达最大行驶里程或因维护不当等原因碎坏时,发动机曲杆能够进行拆除后经过检测修复来进行复用,减少对矿产资源的耗费。Diesel commercial vehicles are generally used as transport vehicles to carry transportation tasks. Light commercial vehicles are generally equipped with diesel engines with small crankshafts due to vehicle models. When the diesel engine reaches its maximum mileage or is broken due to improper maintenance, etc., the engine crank rod can be removed. After detection and repair, they can be reused to reduce the consumption of mineral resources.
中国专利文献CN114659434B公开了一种报废汽车发动机曲轴回收专用检测设备,属于节能环保技术领域,检测设备包括底座,底座顶部连接有控制箱和转动驱动组件;转动驱动组件驱动端连接有圆心调节式固定组件;圆心调节式固定组件包括支撑件、调节件、导向件和固定件,调节件调节发动机曲轴的连杆轴颈或者主轴颈的圆心轴线调节至与转动驱动组件驱动端圆心轴线重合;转动驱动组件顶部连接有高度调节组件;高度调节组件驱动端设有用于圆柱度检测的多点位检测组件;通过上述方式,该发明实现报废汽车回收的发动机曲轴主轴颈和连接轴径进行连续检测,但在实际使用时,仍存在一定的缺陷,如曲杆回收时,表面会粘附较多油污,且曲杆油孔往往也容易堵塞,油污粘附在曲杆表面容易影响到对曲轴的轴线测量观察,而清理油污往往需要将曲杆在清理设备与测量设备之间进行反复搬运上下料,影响到回收检测处理效率,因此,存在一定改进的空间。Chinese patent document CN114659434B discloses a special detection equipment for the recycling of scrapped automobile engine crankshafts, which belongs to the field of energy saving and environmental protection technology. The detection equipment includes a base. The top of the base is connected with a control box and a rotation drive assembly; the driving end of the rotation drive assembly is connected with a center-adjustable fixed Component; the center-adjustable fixed assembly includes a support piece, an adjusting piece, a guide piece and a fixing piece. The adjusting piece adjusts the connecting rod journal of the engine crankshaft or the center axis of the main journal to coincide with the center axis of the driving end of the rotational drive assembly; the rotational drive A height adjustment component is connected to the top of the component; the driving end of the height adjustment component is provided with a multi-point detection component for cylindricity detection; through the above method, the invention realizes continuous detection of the main journal and connecting shaft diameter of the engine crankshaft recovered from scrapped vehicles, but In actual use, there are still certain defects. For example, when the crank rod is recycled, a lot of oil will adhere to the surface, and the oil hole of the crank rod is often easily blocked. The oil dirt adhering to the surface of the crank rod can easily affect the axis measurement of the crankshaft. It is observed that cleaning oil stains often requires repeated loading and unloading of the curved rod between the cleaning equipment and the measuring equipment, which affects the efficiency of recycling, detection and processing. Therefore, there is some room for improvement.
发明内容Contents of the invention
本发明的目的在于:为了解决曲杆回收时油污较多影响测量且清理不便的问题,而提出的一种轻型商用车柴油发动机小尺寸曲轴回收检测夹具。The purpose of the present invention is to propose a small-size crankshaft recovery detection fixture for a light commercial vehicle diesel engine in order to solve the problem of excessive oil contamination affecting measurement and inconvenient cleaning during the recovery of the crank rod.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种轻型商用车柴油发动机小尺寸曲轴回收检测夹具,包括洗尘箱,所述洗尘箱顶部固定安装有平台板,所述平台板顶部两侧均固定安装有调节组件,所述调节组件包括直线模组,所述直线模组内腔两侧之间通过轴承和转轴转动连接有调节丝杆,所述调节丝杆外侧壁螺纹连接有丝杆座,所述丝杆座一侧设有可转动的转动座,所述转动座一侧滑动安装有用于限位曲轴杆体的定心夹持组件,用于通过转动座调节定心夹持组件一侧曲轴杆体的位置,所述平台板顶部一侧固定安装有送料组件,所述平台板顶部另一侧固定安装有吹扫组件,且送料组件和吹扫组件均位于定心夹持组件的转动行程的两侧,且两侧直线模组顶部之间固定连接有激光测量组件,所述激光测量组件位于曲轴杆体顶部。A small-size crankshaft recovery and detection fixture for a light commercial vehicle diesel engine, including a dust washing box. A platform plate is fixedly installed on the top of the dust washing box. Adjustment assemblies are fixedly installed on both sides of the top of the platform plate. The adjustment assembly includes a linear mold. Set, the two sides of the inner cavity of the linear module are connected with an adjusting screw through a bearing and a rotating shaft. The outer wall of the adjusting screw is threadedly connected to a screw seat. One side of the screw seat is provided with a rotatable screw. The rotating seat has a centering clamping component for limiting the crankshaft rod body slidingly installed on one side of the rotating seat, which is used to adjust the position of the crankshaft rod body on one side of the centering clamping assembly through the rotating seat, and the top side of the platform plate is fixed A feeding component is installed, and a purging component is fixedly installed on the other side of the top of the platform plate, and the feeding component and the purging component are located on both sides of the rotation stroke of the centering clamping component, and between the tops of the linear modules on both sides A laser measurement component is fixedly connected, and the laser measurement component is located on the top of the crankshaft rod body.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述转动座后侧固定安装有轴体,且轴体通过轴承转动连接在丝杆座一侧,且轴体外侧壁卡接有从动齿轮,所述从动齿轮一侧啮合有主动齿轮,所述主动齿轮一侧固定安装有驱动电机,且驱动电机固定安装在丝杆座内腔。A shaft body is fixedly installed on the rear side of the rotating seat, and the shaft body is rotationally connected to one side of the screw seat through a bearing, and a driven gear is engaged with the outer wall of the shaft body, and a driving gear is engaged with one side of the driven gear. A driving motor is fixedly installed on one side of the driving gear, and the driving motor is fixedly installed in the inner cavity of the screw seat.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述转动座内腔固定连接有电动推杆,所述电动推杆伸缩部一端与定心夹持组件一侧固定连接。An electric push rod is fixedly connected to the inner cavity of the rotating seat, and one end of the telescopic part of the electric push rod is fixedly connected to one side of the centering clamping assembly.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述定心夹持组件包括夹持座,所述夹持座滑动连接在转动座内腔,所述夹持座一侧与电动推杆伸缩部一端固定连接,所述夹持座一侧固定安装有转动夹具套,所述夹具套内腔滑动连接有限位曲轴杆体用的夹持板。The centering clamp assembly includes a clamping seat, which is slidingly connected to the inner cavity of the rotating seat. One side of the clamping seat is fixedly connected to one end of the telescopic part of the electric push rod. One side of the clamping seat is fixed. A rotating clamp sleeve is installed, and the inner cavity of the clamp sleeve is slidably connected to a clamping plate for limiting the crankshaft rod body.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述定心夹持组件包括夹持座,所述夹持座滑动连接在转动座内腔,所述夹持座一侧与电动推杆伸缩部一端固定连接,所述夹持座一侧固定安装有转动夹具套,所述夹具套内腔滑动连接有限位曲轴杆体用的夹持板。The centering clamp assembly includes a clamping seat, which is slidingly connected to the inner cavity of the rotating seat. One side of the clamping seat is fixedly connected to one end of the telescopic part of the electric push rod. One side of the clamping seat is fixed. A rotating clamp sleeve is installed, and the inner cavity of the clamp sleeve is slidably connected to a clamping plate for limiting the crankshaft rod body.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述送料组件包括送料架,所述送料架位于平台板上料侧,用于承接待上料的曲轴杆体,所述送料架底部固定连接有滑板,所述滑板底部滑动连接有固定座,所述固定座固定连接在平台板顶部,所述滑板顶部两侧均开设有滑槽,所述滑槽内滑动连接有滑块,且滑块顶部与滑板底部固定连接。The feeding assembly includes a feeding frame. The feeding frame is located on the feeding side of the platform plate and is used to receive the crankshaft rod body to be fed. A sliding plate is fixedly connected to the bottom of the feeding frame, and a fixed seat is slidingly connected to the bottom of the sliding plate. The fixed base is fixedly connected to the top of the platform plate, and chute is provided on both sides of the top of the slider. A slider is slidably connected in the chute, and the top of the slider is fixedly connected to the bottom of the slider.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述滑板一侧两端均嵌设有滑套,且滑套内滑动连接有滑杆,所述滑杆一端固定连接有拉杆,所述滑杆另一端固定连接有固定块,所述固定块固定连接在滑槽内腔末端一侧,所述滑杆外侧壁套设有第一弹簧,所述第一弹簧两端分别与拉杆和滑板一侧对应位置固定连接。Both ends of one side of the sliding plate are embedded with sliding sleeves, and a sliding rod is slidably connected in the sliding sleeve. One end of the sliding rod is fixedly connected to a pull rod, and the other end of the sliding rod is fixedly connected to a fixed block. The fixed block The first spring is fixedly connected to the end of the inner cavity of the chute. The outer wall of the sliding rod is covered with a first spring. Both ends of the first spring are fixedly connected to the corresponding positions of the pull rod and one side of the slide plate.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述滑板顶部两侧均固定连接有防滑抵接块,所述防滑抵接块横截面形状为三角形。Anti-skid abutment blocks are fixedly connected to both sides of the top of the skateboard, and the cross-sectional shape of the anti-skid abutment block is triangular.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述洗尘箱内腔转动连接有两个相对的刷洗辊,所述刷洗辊内腔固定连接有驱动辊,所述驱动辊两端均转动连接有承载网座,且承载网座滑动连接在洗尘箱内腔,且承载网座内腔两侧均固定连接有连接块,所述连接块顶部固定连接有伸缩杆,所述伸缩杆顶端通过支撑块固定连接在洗尘箱内腔侧壁顶部,所述伸缩杆外侧壁套设有第二弹簧,所述第二弹簧两端的分别与伸缩杆外部和连接块一侧固定连接,所述激光测量组件底部两侧均固定连接有刮水垫。The inner cavity of the dust washing box is rotatably connected with two opposite brushing rollers. The inner cavity of the brushing roller is fixedly connected with a driving roller. Both ends of the driving roller are rotationally connected with a load-bearing network base, and the load-bearing network base is slidingly connected to the dust washing box. The inner cavity of the box, and both sides of the inner cavity of the load-bearing network base are fixedly connected with connecting blocks. The top of the connecting block is fixedly connected with a telescopic rod. The top of the telescopic rod is fixedly connected to the top of the side wall of the inner cavity of the dust washing box through a support block. A second spring is set on the outer wall of the telescopic rod. Both ends of the second spring are fixedly connected to the outside of the telescopic rod and one side of the connecting block. Wiper pads are fixedly connected to both sides of the bottom of the laser measurement component.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述吹扫组件包括吹扫风机,所述吹扫风机固定安装在平台板顶部,所述吹扫风机一侧出风口连通有吹扫箍,所述吹扫箍内腔连通有吹扫管,所述吹扫管一侧连通有多个吹扫喷嘴。The purge assembly includes a purge fan, which is fixedly installed on the top of the platform plate. The air outlet on one side of the purge fan is connected to a purge hoop, and the inner cavity of the purge hoop is connected to a purge pipe. A plurality of purge nozzles are connected to one side of the purge pipe.
综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, due to the adoption of the above technical solutions, the beneficial effects of the present invention are:
1、本发明中,当需要进行回收检测时,回收的曲轴杆体能够通过卡入定心夹持组件后,通过丝杆座移动下降调节一侧转动座的相对转动行程,同时驱动电机能够带动转动座围绕轴体转动,转动座转动后限位的曲轴杆体能够转入底部洗尘箱内,此时洗尘箱内的两个刷洗辊能够转动对曲轴杆体进行刷洗,洗尘箱内超声波清洗器能够通过超声波振动配合刷洗去除曲轴杆体表面以及机油孔内堵塞的油污,减少油污在检测时带来的影响,转动座能够在上料后通过丝杆座的移动,能够调节曲轴杆体在轴向空间的相对深度,有利于在转动座转动时将定心夹持组件和曲轴杆体运送至不同行程位置,方便进行在行程空间内进行连续刷洗、除尘、干燥和检测,在单次上下工件时,完成曲轴杆体的回收检测,有效提高回收检测时处理效率,无需对曲轴杆体进行设备空间上的转换,提高连续处理能力。1. In the present invention, when recycling detection is required, the recycled crankshaft rod body can be inserted into the centering clamp assembly and then moved down by the screw seat to adjust the relative rotation stroke of the rotating seat on one side. At the same time, the driving motor can drive the rotating seat. Rotate around the shaft body, and the crankshaft rod body that is limited after the rotation of the rotating seat can be transferred into the bottom dust washing box. At this time, the two brushing rollers in the dust washing box can rotate to scrub the crankshaft rod body. The ultrasonic cleaner in the dust washing box can use ultrasonic vibration. In conjunction with brushing, the oil stain blocked on the surface of the crankshaft rod body and in the oil hole is removed to reduce the impact of oil stains during inspection. The rotating seat can move through the screw seat after loading, and can adjust the relative depth of the crankshaft rod body in the axial space. It is beneficial to transport the centering clamping assembly and the crankshaft rod body to different stroke positions when the rotating seat rotates, which facilitates continuous brushing, dust removal, drying and inspection in the stroke space, and the recovery of the crankshaft rod body can be completed during a single loading and unloading of the workpiece. Detection can effectively improve the processing efficiency during recycling detection, without the need to convert the crankshaft rod body in the equipment space, and improve the continuous processing capacity.
本发明中,通过设计的定心夹持组件,当对曲轴杆体上料时,转动座移动至平台板上料一侧时,在曲轴杆体落位后,通过气路控制伸缩气缸伸长,伸缩气缸伸长能够带动底部气缸杆带动底部夹持板在夹持套内向下移动,两侧夹持板相互靠近能够对曲轴杆体两端轴体进行夹持,在夹持板移动时,夹持板两侧的挤压块能够通过对曲轴杆体两侧进行挤压限位归中,能够在夹持过程中对曲轴杆体进行中心定位,提高上下料过程中的定位稳定性。In the present invention, through the designed centering clamping assembly, when loading the crankshaft rod body, when the rotating seat moves to the loading side of the platform plate, after the crankshaft rod body is in position, the telescopic cylinder is controlled to extend and contract through the air path. The extension of the cylinder can drive the bottom cylinder rod to drive the bottom clamping plate to move downward in the clamping sleeve. The clamping plates on both sides are close to each other and can clamp the shaft bodies at both ends of the crankshaft rod body. When the clamping plate moves, the clamping plate The extrusion blocks on both sides can be centered by squeezing both sides of the crankshaft rod body, which can center the crankshaft rod body during the clamping process and improve the positioning stability during loading and unloading.
本发明中,通过设计的送料组件,在准备对曲轴杆体进行上料定位时,通过将曲轴杆体置于送料架顶部,通过人工或机器臂推动送料架带动底部滑块在固定座顶部滑槽内滑动,送料架移动能够带动顶部曲轴杆体移动并靠近转动座,在打开夹具套后,能够将曲轴杆体夹起放入一侧送料架内,从而能够实现在曲轴杆体上料前的预支撑,提高上料便携性。In the present invention, through the designed feeding assembly, when preparing to load and position the crankshaft rod body, the crankshaft rod body is placed on the top of the feeding rack, and the feeding rack is pushed manually or by a machine arm to drive the bottom slider in the chute at the top of the fixed seat. Sliding, the movement of the feeding frame can drive the top crankshaft rod body to move and approach the rotating seat. After opening the clamp cover, the crankshaft rod body can be clamped and placed into the feeding frame on one side, thereby achieving pre-support before the crankshaft rod body is loaded, improving Loading portability.
本发明中,当曲轴杆体通过转动座转入洗尘箱后,驱动辊带动刷洗辊转动后能够对转入的曲轴杆体表面进行刷洗,曲轴杆体在转动行程过度挤压刷洗辊时,刷洗辊能够通过伸缩杆伸长向下移动,通过伸缩杆伸长带动承载网座以及驱动辊和刷洗辊进行位移,适应不同转动直径的刷洗处理需要,丝杆座移动能够带动转动座自轴体轴心位置移动,能够扩大或缩小转动座一侧定心夹持组件的最大转动半径,进一步匹配对不同型号曲轴杆体的测试、除污和干燥的处理,当转动座在清理后能够通过转动向上提升,并且在转动座转动至横向时,夹持的曲轴杆体能够位于吹扫管一侧,此时吹扫风机能够通过向吹扫管内鼓气并通过吹扫喷嘴喷出,并且喷出的吹扫喷嘴能够对曲轴杆体表面粘附的清洗液进行吹扫去除,避免粘附的水液影响到顶部激光测量组件的测量精度。In the present invention, when the crankshaft rod body is transferred into the dust washing box through the rotating seat, the driving roller drives the brushing roller to rotate and can scrub the surface of the transferred crankshaft rod body. When the crankshaft rod body excessively squeezes the brushing roller during the rotation stroke, the brushing roller can pass through The telescopic rod extends and moves downward, and the extension of the telescopic rod drives the load-bearing grid seat, drive roller and brushing roller to move to meet the needs of brushing treatment with different rotation diameters. The movement of the screw seat can drive the rotating seat to move from the axis position of the shaft body. , can expand or reduce the maximum rotation radius of the centering clamping assembly on one side of the rotating seat, further matching the testing, decontamination and drying of different types of crankshaft rod bodies. When the rotating seat is cleaned, it can be lifted upward by rotation, and in When the rotating seat rotates to the transverse direction, the clamped crankshaft rod body can be located on one side of the purge pipe. At this time, the purge fan can blow air into the purge pipe and spray it through the purge nozzle, and the purge nozzle can spray air on the purge pipe. The cleaning fluid adhered to the surface of the crankshaft rod body is purged and removed to prevent the adhered water liquid from affecting the measurement accuracy of the top laser measurement component.
附图说明Description of the drawings
图1为本发明提出的一种轻型商用车柴油发动机小尺寸曲轴回收检测夹具的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of a small-size crankshaft recovery and detection fixture for a light commercial vehicle diesel engine proposed by the present invention;
图2为本发明提出的一种轻型商用车柴油发动机小尺寸曲轴回收检测夹具的横向结构示意图;Figure 2 is a schematic diagram of the transverse structure of a small-size crankshaft recovery detection fixture for a light commercial vehicle diesel engine proposed by the present invention;
图3为本发明的图2中A部分放大的结构示意图;Figure 3 is an enlarged structural schematic diagram of part A in Figure 2 of the present invention;
图4为本发明提出的一种轻型商用车柴油发动机小尺寸曲轴回收检测夹具的侧向俯视结构示意图;Figure 4 is a schematic side view structural diagram of a small-sized crankshaft recovery and detection fixture for a light commercial vehicle diesel engine proposed by the present invention;
图5为本发明的图4中的B部分放大的结构示意图;Figure 5 is an enlarged structural schematic diagram of part B in Figure 4 of the present invention;
图6为本发明提出的一种轻型商用车柴油发动机小尺寸曲轴回收检测夹具的调节组件拆分结构示意图;Figure 6 is a schematic diagram of the disassembled structure of the adjustment component of a small-sized crankshaft recovery detection fixture for a light commercial vehicle diesel engine proposed by the present invention;
图7为本发明提出的一种轻型商用车柴油发动机小尺寸曲轴回收检测夹具的侧视结构示意图;Figure 7 is a schematic side structural view of a small-sized crankshaft recovery and detection fixture for a light commercial vehicle diesel engine proposed by the present invention;
图8为本发明的图7中C部分放大的示意图;Figure 8 is an enlarged schematic diagram of part C in Figure 7 of the present invention;
图9为本发明提出的一种轻型商用车柴油发动机小尺寸曲轴回收检测夹具的爆炸拆分结构示意图;Figure 9 is a schematic diagram of the exploded disassembly structure of a small-sized crankshaft recovery and detection fixture for a light commercial vehicle diesel engine proposed by the present invention;
图10为本发明提出的一种轻型商用车柴油发动机小尺寸曲轴回收检测夹具的侧视结构示意图;Figure 10 is a schematic side structural view of a small-sized crankshaft recovery and detection fixture for a light commercial vehicle diesel engine proposed by the present invention;
图11为本发明提出的一种轻型商用车柴油发动机小尺寸曲轴回收检测夹具的未上料状态结构示意图。Figure 11 is a schematic structural diagram of a small-sized crankshaft recovery and detection fixture for a light commercial vehicle diesel engine proposed by the present invention in an unloaded state.
图例说明:illustration:
1、洗尘箱;2、平台板;3、调节组件;301、直线模组;302、调节丝杆;303、丝杆座;304、主动齿轮;305、从动齿轮;306、转动座;307、电动推杆;4、送料组件;401、送料架;402、防滑抵接块;403、滑板;404、固定座;405、拉杆;406、第一弹簧;407、滑槽;408、滑杆;409、固定块;5、曲轴杆体;6、定心夹持组件;601、夹持座;602、夹具套;603、安装板;604、伸缩气缸;605、夹持板;606、挤压块;607、锁扣;7、激光测量组件;8、刮水垫;9、吹扫组件;901、吹扫风机;902、吹扫箍;903、吹扫管;904、吹扫喷嘴;10、刷洗辊;11、驱动辊;12、伸缩杆;13、第二弹簧;14、连接块;15、支撑块。1. Dust washing box; 2. Platform plate; 3. Adjustment component; 301. Linear module; 302. Adjustment screw; 303. Screw seat; 304. Driving gear; 305. Driven gear; 306. Rotating seat; 307 , Electric push rod; 4. Feeding component; 401. Feeding frame; 402. Anti-slip contact block; 403. Slide plate; 404. Fixing seat; 405. Pull rod; 406. First spring; 407. Chute; 408. Slide rod ; 409. Fixed block; 5. Crankshaft rod body; 6. Centering clamping component; 601. Clamping seat; 602. Clamp set; 603. Installation plate; 604. Telescopic cylinder; 605. Clamping plate; 606. Extrusion Block; 607, lock; 7, laser measurement component; 8, wiper pad; 9, purge component; 901, purge fan; 902, purge hoop; 903, purge tube; 904, purge nozzle; 10 , brushing roller; 11. driving roller; 12. telescopic rod; 13. second spring; 14. connecting block; 15. supporting block.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-11,本发明提供一种技术方案:一种轻型商用车柴油发动机小尺寸曲轴回收检测夹具,包括洗尘箱1,且洗尘箱1内设有超声波清洗器,洗尘箱1顶部固定安装有平台板2,平台板2顶部两侧均固定安装有调节组件3,调节组件3包括直线模组301,直线模组301内腔两侧之间通过轴承和转轴转动连接有调节丝杆302,调节丝杆302外侧壁螺纹连接有丝杆座303,丝杆座303一侧设有可转动的转动座306,转动座306一侧滑动安装有用于限位曲轴杆体5的定心夹持组件6,用于通过转动座306调节定心夹持组件6一侧曲轴杆体5的位置,平台板2顶部一侧固定安装有送料组件4,平台板2顶部另一侧固定安装有吹扫组件9,且送料组件4和吹扫组件9均位于定心夹持组件6的转动行程的两侧,且两侧直线模组301顶部之间固定连接有激光测量组件7,激光测量组件7位于曲轴杆体5顶部,转动座306后侧固定安装有轴体,且轴体通过轴承转动连接在丝杆座303一侧,且轴体外侧壁卡接有从动齿轮305,从动齿轮305一侧啮合有主动齿轮304,主动齿轮304一侧固定安装有驱动电机,且驱动电机固定安装在丝杆座303内腔,转动座306内腔固定连接有电动推杆307,电动推杆307伸缩部一端与定心夹持组件6一侧固定连接。Please refer to Figures 1-11. The present invention provides a technical solution: a small-sized crankshaft recovery detection fixture for a light commercial vehicle diesel engine, including a dust washing box 1, and an ultrasonic cleaner is provided in the dust washing box 1, and the top of the dust washing box 1 is fixed A platform plate 2 is installed, and an adjustment assembly 3 is fixedly installed on both sides of the top of the platform plate 2. The adjustment assembly 3 includes a linear module 301, and an adjustment screw 302 is connected between both sides of the inner cavity of the linear module 301 through bearings and rotating shafts. , the outer wall of the adjusting screw 302 is threadedly connected to a screw seat 303. One side of the screw seat 303 is provided with a rotatable rotating seat 306. One side of the rotating seat 306 is slidably installed with a centering clamping assembly for limiting the crankshaft rod body 5. 6. It is used to adjust the position of the crankshaft rod 5 on one side of the centering clamping assembly 6 through the rotating seat 306. The feeding assembly 4 is fixedly installed on one side of the top of the platform plate 2, and the purge assembly 9 is fixedly installed on the other side of the top of the platform plate 2. , and the feeding component 4 and the purging component 9 are located on both sides of the rotation stroke of the centering clamping component 6, and a laser measurement component 7 is fixedly connected between the tops of the linear modules 301 on both sides, and the laser measurement component 7 is located on the crankshaft rod body 5. At the top, the shaft body is fixedly installed on the rear side of the rotating seat 306, and the shaft body is rotationally connected to the side of the screw seat 303 through the bearing, and the driven gear 305 is engaged with the outer wall of the shaft body, and the driven gear 305 is engaged with one side of the shaft body. The driving gear 304 has a driving motor fixedly installed on one side of the driving gear 304, and the driving motor is fixedly installed in the inner cavity of the screw seat 303. The inner cavity of the rotating base 306 is fixedly connected with an electric push rod 307, and one end of the telescopic part of the electric push rod 307 is connected to the fixed position. One side of the core clamping component 6 is fixedly connected.
实施方式具体为:通过设计的调节组件3,当需要进行回收检测时,回收的曲轴杆体5能够通过卡入定心夹持组件6后,能够通过丝杆座303移动下降调节一侧转动座306的相对转动行程,同时驱动电机输出轴转动能够带动主动齿轮304转动,主动齿轮304转动带动从动齿轮305转动,从动齿轮305转动能够带动转动座306围绕轴体转动,转动座306转动后限位的曲轴杆体5能够转入底部洗尘箱1内,此时洗尘箱1内的两个刷洗辊10能够转动对曲轴杆体5进行刷洗,并且洗尘箱1内超声波清洗器能够通过超声波振动配合刷洗去除曲轴杆体5表面以及机油孔内堵塞的油污,从而能够减少油污在检测时带来的影响,并且通过设计的转动座306,转动座306能够在上料后,通过丝杆座303的移动,调节曲轴杆体5在轴向空间的相对深度,有利于在转动座306转动时将定心夹持组件6和曲轴杆体5运送至不同行程位置,方便进行在行程空间内进行连续刷洗、除尘、干燥和检测,在单次上下工件时,完成曲轴杆体5的回收检测,从而能够有效提高回收检测时处理效率,无需对曲轴杆体5进行设备空间上的转换,提高连续处理能力,近一步的,能够有效提高回收检测效率,同时通过集成的刷洗、干燥以及测量设备,减少设备占用空间,满足规模化布置处理需要提高同时处理能力。The implementation is specifically as follows: through the designed adjustment component 3, when recycling detection is required, the recycled crankshaft rod 5 can be inserted into the centering clamping component 6, and then can be moved and lowered through the screw seat 303 to adjust one side of the rotating seat 306. Relative rotation stroke, the rotation of the output shaft of the driving motor can drive the driving gear 304 to rotate at the same time. The rotation of the driving gear 304 drives the driven gear 305 to rotate. The rotation of the driven gear 305 can drive the rotating base 306 to rotate around the shaft body. The rotating base 306 is limited after rotation. The crankshaft rod body 5 can be transferred into the bottom dust washing box 1. At this time, the two brushing rollers 10 in the dust washing box 1 can rotate to brush the crankshaft rod body 5, and the ultrasonic cleaner in the dust washing box 1 can remove the crankshaft through ultrasonic vibration and scrubbing. The oil contamination blocked on the surface of the rod body 5 and in the oil hole can reduce the impact of the oil contamination during detection, and through the designed rotating seat 306, the rotating seat 306 can adjust the crankshaft through the movement of the screw seat 303 after loading. The relative depth of the rod body 5 in the axial space is conducive to transporting the centering clamping assembly 6 and the crankshaft rod body 5 to different travel positions when the rotating seat 306 rotates, which facilitates continuous brushing, dust removal, drying and inspection in the travel space. , the recovery and inspection of the crankshaft rod body 5 is completed during a single loading and unloading of the workpiece, thereby effectively improving the processing efficiency during recovery and inspection. There is no need to convert the crankshaft rod body 5 in the equipment space, thereby improving the continuous processing capacity. In a further step, it can effectively improve the Recover detection efficiency, and at the same time reduce the space occupied by the equipment through integrated brushing, drying and measuring equipment, and meet the needs of large-scale layout and processing to improve simultaneous processing capabilities.
请参阅图4-6,定心夹持组件6包括夹持座601,夹持座601滑动连接在转动座306内腔,夹持座601一侧与电动推杆307伸缩部一端固定连接,夹持座601一侧固定安装有转动夹具套602,夹具套602内腔滑动连接有限位曲轴杆体5用的夹持板605,夹持板605两侧均固定连接有挤压块606,夹持板605顶部固定连接有伸缩气缸604,伸缩气缸604顶端固定连接有安装板603,且夹具套602包括两个相对转动的夹持部,且夹持部之间通过锁扣607可拆卸连接,安装板603底部两侧均固定连接在对应位置的夹具套602顶部。Please refer to Figure 4-6. The centering clamping assembly 6 includes a clamping seat 601. The clamping seat 601 is slidingly connected to the inner cavity of the rotating seat 306. One side of the clamping seat 601 is fixedly connected to one end of the telescopic part of the electric push rod 307. A rotating clamp sleeve 602 is fixedly installed on one side of the holder 601. The inner cavity of the clamp sleeve 602 is slidingly connected to a clamping plate 605 for the limited crankshaft rod body 5. An extrusion block 606 is fixedly connected to both sides of the clamping plate 605. The clamping plate A telescopic cylinder 604 is fixedly connected to the top of 605, and a mounting plate 603 is fixedly connected to the top of the telescopic cylinder 604. The clamp set 602 includes two relatively rotating clamping parts, and the clamping parts are detachably connected through a lock 607. The mounting plate Both sides of the bottom of 603 are fixedly connected to the top of the clamp sleeve 602 at corresponding positions.
实施方式具体为:通过设计的定心夹持组件6,当对曲轴杆体5上料时,转动座306移动至平台板2上料一侧时,人工或机械臂通过拉开夹具套602一侧锁扣607后,将曲轴杆体5卡入两侧夹具套602的夹持部之间,其中,夹持部可选用弧形部或矩形部,并且在曲轴杆体5落位后,能够通过气路控制伸缩气缸604伸长,伸缩气缸604伸长能够带动底部气缸杆带动底部夹持板605在夹持套内向下移动,两侧夹持板605相互靠近能够对曲轴杆体5两端轴体进行夹持,并且,在夹持板605移动时,夹持板605两侧的挤压块606能够通过对曲轴杆体5两侧进行挤压限位归中,从而能够在夹持过程中对曲轴杆体5进行中心定位,从而能够提高上下料过程中的定位稳定性。The specific implementation method is: through the designed centering clamping assembly 6, when the crankshaft rod body 5 is loaded, the rotating seat 306 moves to the loading side of the platform plate 2, and the manual or mechanical arm pulls open the clamp sleeve 602 side. After locking 607, clamp the crankshaft rod body 5 between the clamping parts of the clamp sleeves 602 on both sides. The clamping part can be an arc-shaped part or a rectangular part, and after the crankshaft rod body 5 is in place, it can pass through the air path. Control the extension of the telescopic cylinder 604. The extension of the telescopic cylinder 604 can drive the bottom cylinder rod to drive the bottom clamping plate 605 to move downward in the clamping sleeve. The clamping plates 605 on both sides are close to each other and can clamp the two ends of the crankshaft rod body 5. Moreover, when the clamping plate 605 moves, the extrusion blocks 606 on both sides of the clamping plate 605 can squeeze and center the crankshaft rod body 5 on both sides, so that the crankshaft rod body 5 can be clamped during the clamping process. Perform central positioning to improve positioning stability during loading and unloading.
请参阅图7-8,送料组件4包括送料架401,送料架401位于平台板2上料侧,用于承接待上料的曲轴杆体5,送料架401底部固定连接有滑板403,滑板403底部滑动连接有固定座404,固定座404固定连接在平台板2顶部,滑板403顶部两侧均开设有滑槽407,滑槽407内滑动连接有滑块,且滑块顶部与滑板403底部固定连接,滑板403一侧两端均嵌设有滑套,且滑套内滑动连接有滑杆408,滑杆408一端固定连接有拉杆405,滑杆408另一端固定连接有固定块409,固定块409固定连接在滑槽407内腔末端一侧,滑杆408外侧壁套设有第一弹簧406,第一弹簧406两端分别与拉杆405和滑板403一侧对应位置固定连接,滑板403顶部两侧均固定连接有防滑抵接块402,防滑抵接块402横截面形状为三角形。Please refer to Figure 7-8. The feeding assembly 4 includes a feeding frame 401. The feeding frame 401 is located on the loading side of the platform plate 2 and is used to receive the crankshaft rod body 5 to be loaded. A sliding plate 403 is fixedly connected to the bottom of the feeding frame 401. The bottom of the sliding plate 403 is A fixed base 404 is slidably connected, and the fixed base 404 is fixedly connected to the top of the platform plate 2. There are chute 407 on both sides of the top of the slide plate 403. A slide block is slidably connected in the chute 407, and the top of the slide block is fixedly connected to the bottom of the slide plate 403. , sliding sleeves are embedded at both ends of one side of the slide plate 403, and a sliding rod 408 is slidably connected in the sliding sleeve. One end of the sliding rod 408 is fixedly connected with a pull rod 405, and the other end of the sliding rod 408 is fixedly connected with a fixed block 409, and the fixed block 409 Fixedly connected to the end side of the inner cavity of the chute 407, the outer wall of the sliding rod 408 is covered with a first spring 406. Both ends of the first spring 406 are fixedly connected to the corresponding positions of the pull rod 405 and one side of the sliding plate 403. The two sides of the top of the sliding plate 403 They are all fixedly connected with anti-skid abutment blocks 402, and the cross-sectional shape of the anti-skid abutment blocks 402 is triangular.
实施方式具体为:通过设计的送料组件4,在准备对曲轴杆体5进行上料定位时,能够通过将曲轴杆体5置于送料架401顶部,送料架401顶部两侧能够通过防滑抵接块402对曲轴杆体5凸出部进行抵接支撑,并且在上料时,能够通过人工或机器臂推动送料架401带动底部滑块在固定座404顶部滑槽407内滑动,送料架401移动能够带动顶部曲轴杆体5移动并靠近转动座306,在打开夹具套602后,能够将曲轴杆体5夹起放入一侧送料架401内,从而能够实现在曲轴杆体5上料前的预支撑,提高上料便携性,并且送料架401通过滑板403移动时能够在滑杆408外移动,并且滑板403移动时能够通过滑套挤压一侧第一弹簧406,第一弹簧406能够利用自身拉力减少滑板403移动的晃动,并且能够在取消对送料架401的压持后,通过第一弹簧406的自身弹力带动滑板403复位,满足下次处理需要。The specific implementation method is: through the designed feeding assembly 4, when preparing to load and position the crankshaft rod body 5, the crankshaft rod body 5 can be placed on the top of the feeding rack 401, and the two sides of the top of the feeding rack 401 can pass through the anti-slip abutment blocks 402. The protruding part of the crankshaft rod body 5 is abutted and supported, and when loading, the feeding rack 401 can be pushed manually or by a machine arm to drive the bottom slider to slide in the top chute 407 of the fixed seat 404. The movement of the feeding rack 401 can drive the top The crankshaft rod body 5 moves and is close to the rotating seat 306. After opening the clamp cover 602, the crankshaft rod body 5 can be clamped and placed into one side of the feeding rack 401, thereby achieving pre-support before loading the crankshaft rod body 5 and improving the loading process. Portability, and the feeding rack 401 can move outside the sliding rod 408 when moving through the sliding plate 403, and when the sliding plate 403 moves, it can squeeze the first spring 406 on one side through the sliding sleeve, and the first spring 406 can use its own pulling force to reduce the movement of the sliding plate 403 without shaking, and after canceling the pressure on the feeding frame 401, the elastic force of the first spring 406 can drive the sliding plate 403 to return to meet the next processing needs.
请参阅图4-5和图9,洗尘箱1内腔转动连接有两个相对的刷洗辊10,刷洗辊10内腔固定连接有驱动辊11,驱动辊11两端均转动连接有承载网座,且承载网座滑动连接在洗尘箱1内腔,且承载网座内腔两侧均固定连接有连接块14,连接块14顶部固定连接有伸缩杆12,伸缩杆12顶端通过支撑块15固定连接在洗尘箱1内腔侧壁顶部,伸缩杆12外侧壁套设有第二弹簧13,第二弹簧13两端的分别与伸缩杆12外部和连接块14一侧固定连接,激光测量组件7底部两侧均固定连接有刮水垫8,吹扫组件9包括吹扫风机901,吹扫风机901固定安装在平台板2顶部,吹扫风机901一侧出风口连通有吹扫箍902,吹扫箍902内腔连通有吹扫管903,吹扫管903一侧连通有多个吹扫喷嘴904。Please refer to Figure 4-5 and Figure 9. The inner cavity of the dust washing box 1 is rotatably connected with two opposite brushing rollers 10. The inner cavity of the brushing roller 10 is fixedly connected with a driving roller 11. Both ends of the driving roller 11 are rotatably connected with carrying grid bases. , and the load-bearing network base is slidingly connected to the inner cavity of the dust washing box 1, and both sides of the inner cavity of the load-bearing network base are fixedly connected with connecting blocks 14. The top of the connecting block 14 is fixedly connected with a telescopic rod 12, and the top of the telescopic rod 12 is fixed by a support block 15 Connected to the top of the side wall of the inner cavity of the dust washing box 1, the outer wall of the telescopic rod 12 is covered with a second spring 13. Both ends of the second spring 13 are fixedly connected to the outside of the telescopic rod 12 and one side of the connecting block 14. The bottom of the laser measurement assembly 7 Wiper pads 8 are fixedly connected to both sides. The purge assembly 9 includes a purge fan 901. The purge fan 901 is fixedly installed on the top of the platform plate 2. The air outlet on one side of the purge fan 901 is connected to a purge hoop 902. A purge pipe 903 is connected to the inner cavity of the hoop 902, and a plurality of purge nozzles 904 are connected to one side of the purge pipe 903.
实施方式具体为:当曲轴杆体5通过转动座306转入洗尘箱1后,两侧驱动辊11能够通过接触式开关感应或始终处于工作状态,驱动辊11转动能够带动外部刷洗辊10转动,驱动辊11通过无刷电机转动或端部位置设置驱动电机进行转动,两侧驱动辊11之间可通过皮带或齿轮进行传动转动,驱动辊11带动刷洗辊10转动后能够对转入的曲轴杆体5表面进行刷洗,同时,通过设计的伸缩杆12和第二弹簧13,当曲轴杆体5发生尺寸变化时,曲轴杆体5在转动行程过度挤压刷洗辊10时,刷洗辊10能够通过伸缩杆12伸长向下移动,从而能够通过伸缩杆12伸长带动承载网座以及驱动辊11和刷洗辊10进行位移,从而能够适应不同转动直径的刷洗处理需要,并且通过配合直线模组301,丝杆座303移动能够带动转动座306自轴体轴心位置移动,从而能够扩大或缩小转动座306一侧定心夹持组件6的最大转动半径,从而能够进一步匹配对不同型号曲轴杆体5的测试、除污和干燥的处理;The specific implementation mode is as follows: when the crankshaft rod body 5 is transferred into the dust washing box 1 through the rotating seat 306, the driving rollers 11 on both sides can be sensed by the contact switch or are always in the working state. The rotation of the driving roller 11 can drive the external brushing roller 10 to rotate. The roller 11 is rotated by a brushless motor or a drive motor set at the end position. The drive rollers 11 on both sides can be driven and rotated by a belt or gear. The drive roller 11 drives the brushing roller 10 to rotate and can clean the crankshaft rod body 5 that is turned in. The surface is brushed. At the same time, through the designed telescopic rod 12 and the second spring 13, when the crankshaft rod body 5 changes in size and the crankshaft rod body 5 excessively squeezes the brushing roller 10 during the rotation stroke, the brushing roller 10 can extend through the telescopic rod 12. long downward movement, so that the extension of the telescopic rod 12 can drive the load-bearing network base, the drive roller 11 and the brushing roller 10 to move, thereby being able to adapt to the brushing processing needs of different rotation diameters, and by cooperating with the linear module 301, the screw seat The movement of 303 can drive the rotating base 306 to move from the axis position of the shaft body, thereby expanding or reducing the maximum rotation radius of the centering clamping assembly 6 on one side of the rotating base 306, thereby further matching the testing and removal of different types of crankshaft rod bodies 5 Soil and drying treatment;
并且通过设计的吹扫组件9,当转动座306在清理后能够通过转动向上提升,并且在转动座306转动至横向时,夹持的曲轴杆体5能够位于吹扫管903一侧,此时吹扫风机901能够通过向吹扫管903内鼓气并通过吹扫喷嘴904喷出,并且喷出的吹扫喷嘴904能够对曲轴杆体5表面粘附的清洗液进行吹扫去除,从而能够避免粘附的水液影响到顶部激光测量组件7的测量精度,从而能够提高对曲轴杆体5的回收检测处理能力,并且在曲轴杆体5转动后,能够与刮水垫8相接触进一步刮去相应的水液,保证除水处理效果。And through the designed purge assembly 9, when the rotating seat 306 can be rotated and lifted upward after cleaning, and when the rotating seat 306 is rotated to the transverse direction, the clamped crankshaft rod 5 can be located on the side of the purge pipe 903, and at this time the blower The sweeper 901 can blow air into the purge pipe 903 and spray it through the purge nozzle 904, and the sprayed purge nozzle 904 can purge and remove the cleaning fluid adhered to the surface of the crankshaft rod body 5, thereby avoiding adhesion. The attached water affects the measurement accuracy of the top laser measurement component 7, thereby improving the recycling, detection and processing capabilities of the crankshaft rod body 5, and after the crankshaft rod body 5 rotates, it can contact the wiper pad 8 to further scrape off the corresponding water. liquid to ensure the water removal treatment effect.
工作原理:使用时,当需要进行回收检测时,回收的曲轴杆体5能够通过卡入定心夹持组件6后,通过丝杆座303移动下降调节一侧转动座306的相对转动行程,同时驱动电机输出轴转动能够带动主动齿轮304转动,主动齿轮304转动带动从动齿轮305转动,从动齿轮305转动能够带动转动座306围绕轴体转动,转动座306转动后限位的曲轴杆体5能够转入底部洗尘箱1内,此时洗尘箱1内的两个刷洗辊10能够转动对曲轴杆体5进行刷洗,并且洗尘箱1内超声波清洗器能够通过超声波振动配合刷洗去除曲轴杆体5表面以及机油孔内堵塞的油污;Working principle: During use, when recycling testing is required, the recycled crankshaft rod body 5 can be clamped into the centering clamping assembly 6 and move down through the screw seat 303 to adjust the relative rotation stroke of the one-side rotating seat 306 while driving the motor. The rotation of the output shaft can drive the driving gear 304 to rotate. The rotation of the driving gear 304 drives the driven gear 305 to rotate. The rotation of the driven gear 305 can drive the rotating base 306 to rotate around the shaft body. After the rotating base 306 rotates, the limiting crankshaft rod 5 can be rotated. In the bottom dust washing box 1, at this time, the two brushing rollers 10 in the dust washing box 1 can rotate to scrub the crankshaft rod body 5, and the ultrasonic cleaner in the dust washing box 1 can remove the surface of the crankshaft rod body 5 and the inside of the oil hole through ultrasonic vibration and scrubbing. clogged oil;
转动座306能够在上料后,通过丝杆座303的移动,调节曲轴杆体5在轴向空间的相对深度,在转动座306转动时将定心夹持组件6和曲轴杆体5运送至不同行程位置,方便进行在行程空间内进行连续刷洗、除尘、干燥和检测,在单次上下工件时,完成曲轴杆体5的回收检测;The rotating seat 306 can adjust the relative depth of the crankshaft rod body 5 in the axial space through the movement of the screw seat 303 after loading. When the rotating seat 306 rotates, the centering clamping assembly 6 and the crankshaft rod body 5 can be transported to different strokes. The position is convenient for continuous brushing, dust removal, drying and inspection in the travel space, and the recovery and inspection of the crankshaft rod body 5 can be completed during a single loading and unloading of the workpiece;
当对曲轴杆体5上料时,转动座306移动至平台板2上料一侧时,人工或机械臂通过拉开夹具套602一侧锁扣607后,将曲轴杆体5卡入两侧夹具套602的夹持部之间,在曲轴杆体5落位后,能够通过气路控制伸缩气缸604伸长,伸缩气缸604伸长能够带动底部气缸杆带动底部夹持板605在夹持套内向下移动,两侧夹持板605相互靠近能够对曲轴杆体5两端轴体进行夹持,在夹持板605移动时,夹持板605两侧的挤压块606能够通过对曲轴杆体5两侧进行挤压限位归中,进行中心定位;When loading the crankshaft rod body 5, when the rotating seat 306 moves to the loading side of the platform plate 2, the manual or mechanical arm pulls the lock 607 on one side of the clamp sleeve 602 and snaps the crankshaft rod body 5 into the clamp sleeves on both sides. Between the clamping parts of 602, after the crankshaft rod body 5 is in place, the expansion of the telescopic cylinder 604 can be controlled through the air path. The expansion of the telescopic cylinder 604 can drive the bottom cylinder rod to drive the bottom clamping plate 605 to move downward in the clamping sleeve. , the clamping plates 605 on both sides are close to each other and can clamp the shaft bodies at both ends of the crankshaft rod body 5. When the clamping plates 605 move, the extrusion blocks 606 on both sides of the clamping plate 605 can clamp the crankshaft rod body 5 on both sides. The extrusion limit is returned to the center for center positioning;
在准备对曲轴杆体5进行上料定位时,通过将曲轴杆体5置于送料架401顶部,送料架401顶部两侧能够通过防滑抵接块402对曲轴杆体5凸出部进行抵接支撑,并且在上料时,通过人工或机器臂推动送料架401带动底部滑块在固定座404顶部滑槽407内滑动,送料架401移动能够带动顶部曲轴杆体5移动并靠近转动座306,在打开夹具套602后,能够将曲轴杆体5夹起放入一侧送料架401内,在曲轴杆体5上料前的预支撑;When preparing to load and position the crankshaft rod body 5, by placing the crankshaft rod body 5 on the top of the feeding rack 401, both sides of the top of the feeding rack 401 can contact and support the protruding portion of the crankshaft rod body 5 through the anti-skid abutment blocks 402, and When loading materials, the feeding rack 401 is pushed manually or by a machine arm to drive the bottom slider to slide in the top chute 407 of the fixed seat 404. The movement of the feeding rack 401 can drive the top crankshaft rod body 5 to move and approach the rotating seat 306. After opening the clamp cover After 602, the crankshaft rod body 5 can be clamped and placed into one side of the feeding rack 401 for pre-support before loading the crankshaft rod body 5;
当曲轴杆体5通过转动座306转入洗尘箱1后,两侧驱动辊11能够通过接触式开关感应或始终处于工作状态,驱动辊11转动能够带动外部刷洗辊10转动,驱动辊11通过无刷电机转动或端部位置设置驱动电机进行转动,两侧驱动辊11之间可通过皮带或齿轮进行传动转动,驱动辊11带动刷洗辊10转动后能够对转入的曲轴杆体5表面进行刷洗,同时,当曲轴杆体5发生尺寸变化时,曲轴杆体5在转动行程过度挤压刷洗辊10时,刷洗辊10能够通过伸缩杆12伸长向下移动,通过伸缩杆12伸长带动承载网座以及驱动辊11和刷洗辊10进行位移,能够适应不同转动直径的刷洗处理需要,丝杆座303移动能够带动转动座306自轴体轴心位置移动,扩大或缩小转动座306一侧定心夹持组件6的最大转动半径,匹配对不同型号曲轴杆体5的测试、除污和干燥的处理;When the crankshaft rod body 5 is transferred into the dust washing box 1 through the rotating seat 306, the driving rollers 11 on both sides can be sensed by the contact switch or are always in the working state. The rotation of the driving roller 11 can drive the external brushing roller 10 to rotate. The driving roller 11 passes through the brushless The motor rotates or the end position is set to drive the motor to rotate. The driving rollers 11 on both sides can be driven and rotated through belts or gears. The driving roller 11 drives the brushing roller 10 to rotate, so that the surface of the crankshaft rod body 5 can be brushed. At the same time, , when the crankshaft rod body 5 changes in size, and the crankshaft rod body 5 excessively squeezes the brushing roller 10 during the rotation stroke, the brushing roller 10 can move downward through the extension of the telescopic rod 12, and the extension of the telescopic rod 12 drives the load-bearing network base and the drive The displacement of the roller 11 and the brushing roller 10 can adapt to the brushing processing needs of different rotation diameters. The movement of the screw seat 303 can drive the rotating seat 306 to move from the axis position of the shaft body, and the centering and clamping assembly on one side of the rotating seat 306 can be expanded or reduced. The maximum rotation radius of 6 matches the testing, decontamination and drying of different types of crankshaft rod bodies 5;
当转动座306在清理后能够通过转动向上提升,并且在转动座306转动至横向时,夹持的曲轴杆体5能够位于吹扫管903一侧,此时吹扫风机901能够通过向吹扫管903内鼓气并通过吹扫喷嘴904喷出,并且喷出的吹扫喷嘴904能够对曲轴杆体5表面粘附的清洗液进行吹扫去除,避免粘附的水液影响到顶部激光测量组件7的测量精度。When the rotating base 306 can be lifted upward after cleaning, and when the rotating base 306 is rotated to the horizontal direction, the clamped crankshaft rod 5 can be located on the side of the purge pipe 903. At this time, the purging fan 901 can pass to the purge pipe. Air is blown inside 903 and ejected through the purge nozzle 904, and the ejected purge nozzle 904 can purge and remove the cleaning liquid adhered to the surface of the crankshaft rod body 5 to prevent the adhered water liquid from affecting the top laser measurement component 7 measurement accuracy.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, implement the technical solutions of the present invention. Equivalent substitutions or changes of the inventive concept thereof shall be included in the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202410170828.5A CN117705002B (en) | 2024-02-06 | 2024-02-06 | Small-size crankshaft recycling detection clamp for diesel engine of light commercial vehicle |
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| CN202410170828.5A CN117705002B (en) | 2024-02-06 | 2024-02-06 | Small-size crankshaft recycling detection clamp for diesel engine of light commercial vehicle |
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Cited By (2)
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| CN118681840A (en) * | 2024-08-29 | 2024-09-24 | 江苏凯普特动力机械股份有限公司 | A diesel generator crankshaft cleaning equipment |
| CN119573612A (en) * | 2025-02-07 | 2025-03-07 | 潍坊天润曲轴有限公司 | An adjustable support and detection device for crankshaft detection |
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|---|---|
| CN117705002B (en) | 2024-04-16 |
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Effective date of registration: 20241224 Address after: No. 1808, Building 12, Jinfudi Garden South Area, Jun'an Road, Guandu District, Kunming District, Kunming City, Yunnan Province 650214 Patentee after: Yunnan Jiaojian Zhike Motor Vehicle Appraisal and Evaluation Co.,Ltd. Country or region after: China Address before: Room 14, 1st Floor, Building 16, No. 19-7, Section 2, Lushan Avenue, Wan'an Street, Tianfu New District, Chengdu City, Sichuan Province, 610200 Patentee before: Chengdu Xiashang Motor Vehicle Appraisal and Evaluation Co.,Ltd. Country or region before: China |