Hydrodynamic vortex type efficient dust removing device and working method
Technical Field
The invention relates to a high-efficiency dust removing device and a working method, in particular to a hydrodynamic vortex type high-efficiency dust removing device and a working method, and belongs to the technical field of dust removal.
Background
The fully-mechanized coal mining working face is one of the most main dust producing points in the coal mine, dust is produced in a large amount in the working process, and a large amount of dust is suspended in the air, so that the visibility of the working face is reduced, the normal tunneling of a roadway is greatly influenced, the physical health of operators is seriously endangered, and more than 85% of working sites of coal mine pneumoconiosis patients are in the rock tunneling working face according to statistics. In order to prevent and treat the harm of the flour dust in the tunneling working of the underground tunnel of the coal mine, the modes of spraying inside and outside the tunneling machine, injecting water into the coal bed, removing dust by a fan and the like are commonly adopted at present, but the dust prevention effect is not ideal due to the limitations of the modes. The system and the process for injecting water into the coal seam are complex, the water consumption is high, a large number of water injection holes are required to be constructed, the engineering quantity is high, and the cost is high; the spray nozzles for spraying the inside and the outside are easy to block because of directly spraying the working space, so that the dust settling efficiency is lower, and the utilization rate of the dust settling water is low; the dust removal fan sucks the air containing dust, and discharges clean air after the dust is filtered by the filter screen, so that the effective suction range is shorter, the dust collection rate is lower (namely, the residence time of the air in the box body is shorter), the equipment is too huge and heavy, the movement is very inconvenient, and the electric potential safety hazard exists. In addition, at present, a dust falling method is also provided, wherein an air curtain and a dust removing fan are used in combination, namely, dust generated by a tunneling working face is controlled to be within a certain range through the air curtain, and then dust collection treatment is carried out on dust in a closed area through the dust removing fan; the method is a dry dust falling method, besides the defects of the dust removal fan, the dust and gas concentration in the sealed area is relatively high, and once coal and rock are cut, sparks are generated to easily induce serious accidents such as coal dust and gas explosion.
Therefore, how to provide a new device and a method, which can effectively carry out dust removal operation on dust of a tunneling working face, is convenient to operate, saves water resources, is convenient to clean and maintain, and is one of the directions of research required by the industry.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides the hydrodynamic vortex type efficient dust removing device and the working method, which can effectively remove dust on a tunneling working face by combining the hydrodynamic vortex forming negative pressure dust removing and water body circulating spraying dust removing, and are convenient to operate, save water resources and clean and maintain.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: a water-driven vortex type efficient dust removing device comprises a dust removing box body, a first dust and mud removing device, a second dust and mud removing device, a centrifugal impeller pump, a first pipeline, a second pipeline, a third pipeline and a dust blocking plate;
a dust removal bin and a water spraying bin are arranged in the dust removal box body, and water is contained in the dust removal bin; the water spraying bin is arranged at the upper part of the dust removing bin, and a plurality of atomizing nozzles are uniformly arranged at the joint of the water spraying bin and the dust removing bin, so that water in the water spraying bin passes through the atomizing nozzles to form fog drops and enters the dust removing bin; the dust blocking plate is vertically arranged in the middle of the dust removing bin, the upper end and two sides of the dust blocking plate are fixedly connected with the inner wall of the dust removing bin, and a gap is reserved between the lower end of the dust blocking plate and the bottom of the dust removing bin; the dust removing box body is provided with an air suction port and an air exhaust port which are respectively and symmetrically arranged at two sides of the dust blocking plate;
one end of the third pipeline is arranged at the bottom of the dust removal bin and is communicated with the interior of the dust removal bin; the other end of the third pipeline is communicated with one end of the first pipeline and one end of the second pipeline through a three-way joint, and the other end of the first pipeline is arranged at the top of the water spraying bin and is communicated with the interior of the water spraying bin; the centrifugal impeller pump is arranged at the joint of the third pipeline and the dust removal bin, and the impeller of the centrifugal impeller pump is positioned in the dust removal bin; when the centrifugal impeller pump works, the impeller rotates to enable the water pump in the dust collection bin to be fed into the third pipeline, and the water enters the water spraying bin through the first pipeline, finally, the water forms mist through the atomizing nozzle to be dripped into the dust collection bin, and meanwhile, negative pressure is formed in the dust collection bin, so that the air suction port sucks dust outside the dust collection box body into the dust collection bin;
the first dust and mud cleaning device and the second dust and mud cleaning device are symmetrically arranged at the bottom of the dust removing bin at two sides of the third pipeline, and the first dust and mud cleaning device and the second dust and mud cleaning device are communicated with the dust removing bin; the first dust and mud cleaning device and the second dust and mud cleaning device are respectively provided with a first dust and mud cleaning opening and a second dust and mud cleaning opening which can be opened and closed, and are used for discharging and collecting the precipitated dust and mud;
the first dust and mud cleaning device and the second dust and mud cleaning device are respectively provided with a second control valve and a fifth control valve which are used for respectively controlling the communication state of the first dust and mud cleaning device and the second dust and mud cleaning device and the dust removal bin; the first pipeline is provided with a third control valve for controlling the communication state of the first pipeline; and a fourth control valve is arranged on the second pipeline and is used for controlling the communication state of the second pipeline.
Further, a centrifugal fan is arranged at the exhaust port and used for enhancing the negative pressure in the dust removal bin. The centrifugal fan is arranged to enhance the negative pressure in the dust removal bin through the exhaust port to the internal exhaust of the dust removal bin, so that the suction range and flow of surrounding dust-containing air can be enlarged, and the current environment can be better dedusted and purified.
Further, a guide pipe is arranged in the dust removal bin, one end of the guide pipe is connected with the exhaust port, and the other end of the guide pipe is provided with a dust blocking screen for preventing dust entering the dust removal bin from being discharged from the exhaust port. Therefore, the dust removal and purification effect on the current environment can be ensured.
Further, the included angle between the guide pipe and the side wall of the dust removal bin is 30-60 degrees. The angle range can reduce the possibility of dust entering as much as possible while ensuring exhaust.
Further, the dust removing device also comprises a water adding port which is arranged at the top of the dust removing box body and is communicated with the water spraying bin and used for supplementing water to the water spraying bin and the dust removing bin; the water filling port is provided with a first control valve for controlling the communication state of the water filling port. This setting is convenient to moisturizing in the dust removal storehouse.
The working method of the hydrodynamic vortex type efficient dust removing device comprises the following specific steps:
A. preparation before dust removal: keeping the second to fourth control valves in a closed state, opening the first control valve, injecting clean water into the water spraying bin through the water adding port, enabling the water to enter the dust removing bin through each atomizing nozzle, stopping injection until the liquid level of the water in the dust removing bin reaches the lower end of the dust blocking plate, and closing the first control valve;
B. dust removal work: opening a third control valve and starting a centrifugal impeller pump, wherein the impeller rotates to drive water in the dust removal bin to form a hydrodynamic vortex, and the water pump is led into a third pipeline, negative pressure is formed in the dust removal bin at the moment, so that dust-containing air around the dust removal box body enters the dust removal bin from the air suction port under the action of the negative pressure, and the sucked dust-containing air flow is blocked by a dust plate to prevent the dust from flowing downwards to contact with the water, so that the water adsorbs the dust; meanwhile, water entering the third pipeline is conveyed to the water spraying bin through the three-way joint and the first pipeline, and finally the water forms fog drops through the atomizing nozzle to enter the dust removing bin, the fog drops can adsorb dust particles suspended in the dust removing bin and settle into the water together with the dust particles, and the gas after dust removal is discharged out of the dust removing box body through the gas outlet, so that the circulation is continued, and the efficient dust removing process is realized;
C. dust and mud cleaning and water body recovery: after the dust removal work is finished, the third control valve is closed, the centrifugal impeller pump is stopped, the second control valve and the fifth control valve are opened, dust contained in the dust removal bin respectively enters the first dust and mud cleaning device and the second dust and mud cleaning device, after the dust removal bin is kept stand for a period of time, dust and mud formed by the dust are deposited to the bottoms of the first dust and mud cleaning device and the second dust and mud cleaning device, the first dust and mud cleaning port and the second dust and mud cleaning port are opened to discharge and collect the deposited dust and mud, and the water body is recovered; and after the completion, opening a third control valve and a fourth control valve to ensure that the residual water in the dust removal bin is discharged and recovered through a third pipeline and a second pipeline, and discharging and recovering the residual water in the first pipeline through the second pipeline.
Compared with the prior art, the invention adopts a mode of combining the dust removal box body, the first dust and mud removing device, the second dust and mud removing device, the centrifugal impeller pump, the first pipeline, the second pipeline, the third pipeline and the dust blocking plate, and has the following advantages:
1. the centrifugal impeller pump is fully utilized to stir the water-driven vortex of the impeller in the dust removal bin, so that the water pump is sent into the third pipeline, negative pressure is formed in the dust removal bin, and air carrying dust enters the dust removal bin and contacts with water of the water-driven vortex, thereby realizing dust removal; meanwhile, pumped water enters a water spraying bin through a first pipeline and passes through an atomization nozzle to form fog drops, the fog drops fall from the top of the dust removing bin, dust particles suspended in the dust removing bin can be adsorbed by the fog drops and are settled into water together with the fog drops, so that rapid settlement of dust in air is realized, water for spraying comes from water in the dust removing bin, water recycling is realized, and water resources are saved; therefore, the dust removal operation can be effectively carried out on dust on the tunneling working face by combining the negative pressure dust removal and the water body circulation spray dust removal through the water-driven vortex.
2. According to the dust blocking plate, when the negative pressure is formed by the water-driven vortex in the dust removing bin, dust-containing air entering from the air suction port is blocked and guided by the dust blocking plate, so that the dust-containing air flows to the water-driven vortex along the dust blocking plate and contacts with water, dust in the air is adsorbed by the water, the air dust removing work is completed, the air after dust removal and purification passes through a gap between the dust blocking plate and the bottom of the dust removing bin and is finally discharged through the air outlet, the time of the dust-containing air in the dust removing box body can be prolonged, the dust is removed, and the purification effect of the discharged air is finally ensured.
3. According to the first dust and mud cleaning device and the second dust and mud cleaning device, after the dust removal work is finished, the water containing the dust and mud in the dust removal bin can enter the first dust and mud cleaning device and the second dust and mud cleaning device, after standing, the dust and mud and the water body are respectively recovered, and the recovered water body can be reused in the subsequent dust removal work through purification and filtration. Therefore, the device is convenient to clean and maintain, convenient to operate, capable of saving water resources and wide in practicability in different scenes.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
In the figure: 1. a dust removal box; 2. an air suction port; 3. an atomizing nozzle; 4. a first control valve; 5. a water inlet; 6. a first pipeline; 7. a centrifugal fan; 8. a guide tube; 9. dust-blocking screen; 10. a second control valve; 11. a first dust and mud cleaning device; 12. a first dust-cleaning mud port; 13. a third control valve; 14. a fourth control valve; 15. a second pipeline; 16. a three-way joint; 17. a third pipeline; 18. a centrifugal impeller pump; 19. an impeller; 20. a fifth control valve; 21. a second dust and mud cleaning device; 22. a second dust-cleaning mud port; 23. dust-blocking plate.
Detailed Description
The present invention will be further described below.
As shown in fig. 1, a water-driven vortex type efficient dust removing device comprises a dust removing box body 1, a first dust and mud removing device 11, a second dust and mud removing device 21, a centrifugal impeller pump 18, a first pipeline 6, a second pipeline 15, a third pipeline 17 and a dust blocking plate 23;
a dust removing bin and a water spraying bin are arranged in the dust removing box body 1, and water is contained in the dust removing bin; the water spraying bin is arranged at the upper part of the dust removing bin, and a plurality of atomizing nozzles 3 are uniformly arranged at the joint of the water spraying bin and the dust removing bin, so that water in the water spraying bin passes through the atomizing nozzles to form fog drops and enters the dust removing bin; the dust blocking plate 23 is vertically arranged in the middle of the dust removal bin, the upper end and two sides of the dust blocking plate 23 are fixedly connected with the inner wall of the dust removal bin, and a gap is reserved between the lower end of the dust blocking plate 23 and the bottom of the dust removal bin; the dust removing box body 1 is provided with an air suction port 2 and an air exhaust port, and the air suction port 2 and the air exhaust port are respectively symmetrically arranged at two sides of the dust blocking plate 23; the dust removing device also comprises a water adding port 5, wherein the water adding port 5 is arranged at the top of the dust removing box body 1 and is communicated with the water spraying bin and used for supplementing water into the water spraying bin and the dust removing bin; the water filling port 5 is provided with a first control valve 4 for controlling the communication state of the water filling port 5. This setting is convenient to moisturizing in the dust removal storehouse.
One end of the third pipeline 17 is arranged at the bottom of the dust removal bin and is communicated with the interior of the dust removal bin; the other end of the third pipeline 17 is communicated with one end of the first pipeline 6 and one end of the second pipeline 15 through a three-way joint 16, and the other end of the first pipeline 6 is arranged at the top of the water spraying bin and is communicated with the interior of the water spraying bin; the centrifugal impeller pump 18 is arranged at the joint of the third pipeline 17 and the dust removal bin, and the impeller 19 of the centrifugal impeller pump is positioned in the dust removal bin; when the centrifugal impeller pump 18 works, the impeller 19 rotates to enable the water pump in the dust removing bin to be sent into the third pipeline 17, and enter the water spraying bin through the first pipeline 6, finally, water forms mist drops through the atomizing nozzle to return into the dust removing bin, and meanwhile, negative pressure is formed in the dust removing bin, so that the air suction port 2 sucks dust outside the dust removing box body 1 into the dust removing bin;
the first dust and mud cleaning device 11 and the second dust and mud cleaning device 21 are symmetrically arranged at the bottoms of the dust removal bins at two sides of the third pipeline 17, and the first dust and mud cleaning device 11 and the second dust and mud cleaning device 21 are communicated with the dust removal bins; the first dust and mud cleaning device 11 and the second dust and mud cleaning device 21 are respectively provided with a first dust and mud cleaning port 12 and a second dust and mud cleaning port 22 which can be opened and closed and are used for discharging and collecting the precipitated dust and mud;
the first dust and mud cleaning device 11 and the second dust and mud cleaning device 21 are respectively provided with a second control valve 10 and a fifth control valve 20 for respectively controlling the communication state of the first dust and mud cleaning device 10 and the second dust and mud cleaning device 20 and the dust removal bin; the first pipeline 6 is provided with a third control valve 13 for controlling the communication state of the first pipeline 6; the second pipeline 15 is provided with a fourth control valve 14 for controlling the communication state of the second pipeline 15.
As an improvement of the invention, the centrifugal fan 7 is arranged at the exhaust port and is used for enhancing the negative pressure in the dust removal bin. The centrifugal fan 7 is arranged to enhance the negative pressure in the dust removal bin through the exhaust port to the internal exhaust of the dust removal bin, so that the suction range and flow of surrounding dust-containing air can be enlarged, and the current environment can be better dedusted and purified.
As another improvement of the invention, a guide pipe 8 is arranged in the dust removal bin, one end of the guide pipe 8 is connected with the air outlet, and the other end of the guide pipe is provided with a dust blocking screen 9 for preventing dust entering the dust removal bin from being discharged from the air outlet. Thus, the dust removal and purification effect on the current environment can be ensured; the included angle between the guide pipe 8 and the side wall of the dust removal bin is 30-60 degrees. The angle range can reduce the possibility of dust entering as much as possible while ensuring exhaust.
The working method of the hydrodynamic vortex type efficient dust removing device comprises the following specific steps:
A. preparation before dust removal: keeping the second to fourth control valves in a closed state, opening the first control valve 4, injecting clean water into the water spraying bin through the water adding port 5, enabling the water to enter the dust removing bin through each atomizing nozzle 3, stopping injection until the liquid level of the water in the dust removing bin reaches the lower end of the dust blocking plate 23, and closing the first control valve 4; the dust-blocking plate 23 is used for preventing dust-containing air entering through the air inlet 2 from being discharged through the air outlet when the dust-containing air is not contacted with water; the liquid surface is contacted with the lower end of the dust-blocking plate 23, and when the follow-up hydrodynamic vortex is formed, the sucked dust-containing air is contacted with water as much as possible through the diversion of the dust-blocking plate 23, so that dust is adsorbed by the water, and then discharged through the exhaust port, thereby ensuring the dust removal effect.
B. Dust removal work: the third control valve 13 is opened, the centrifugal impeller pump 18 is started, at the moment, the impeller 19 rotates to drive water in the dust removal bin to form a hydrodynamic vortex, the water is pumped into the third pipeline 17, at the moment, negative pressure is formed in the dust removal bin, and then dust-containing air around the dust removal box body 1 enters the dust removal bin from the air suction port 2 under the action of the negative pressure, and the sucked dust-containing air flow is blocked by the dust blocking plate 23 to contact with the water in a downward flow manner, so that the water adsorbs the dust; meanwhile, water entering the third pipeline 17 is conveyed to the water spraying bin through the three-way joint 16 and the first pipeline 6, and finally the water forms fog drops through the atomizing nozzle 3 to enter the dust removing bin, the fog drops can adsorb dust particles suspended in the dust removing bin and settle into the water together with the dust particles, and the gas after dust removal is discharged out of the dust removing box body 1 through the gas outlet, so that the continuous circulation is realized, and the efficient dust removing process is realized;
C. dust and mud cleaning and water body recovery: after the dust removal work is finished, the third control valve 13 is closed, the centrifugal impeller pump 18 is stopped, the second control valve 10 and the fifth control valve 20 are opened, dust contained in the dust removal bin respectively enters the first dust and mud cleaning device 11 and the second dust and mud cleaning device 21, after standing for a period of time, the dust and mud formed by the dust is deposited to the bottoms of the first dust and mud cleaning device 11 and the second dust and mud cleaning device 21 respectively, the first dust and mud cleaning port 12 and the second dust and mud cleaning port 22 are opened to discharge and collect the deposited dust and mud, and the water body is recovered; after the completion, the third control valve 13 and the fourth control valve 14 are opened, so that the residual water in the dedusting bin is discharged and recovered through the third pipeline 17 and the second pipeline 15, and the residual water in the first pipeline 6 is discharged and recovered through the second pipeline 15. The recovered water body can be reused in the subsequent dust removal work through purification and filtration.
The foregoing is only a preferred embodiment of the invention, it being noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present invention, and such modifications and adaptations are intended to be comprehended within the scope of the invention.