CN117681934A - A turnover mechanism for cable reels - Google Patents
A turnover mechanism for cable reels Download PDFInfo
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- CN117681934A CN117681934A CN202311539414.7A CN202311539414A CN117681934A CN 117681934 A CN117681934 A CN 117681934A CN 202311539414 A CN202311539414 A CN 202311539414A CN 117681934 A CN117681934 A CN 117681934A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B1/00—Hand carts having only one axis carrying one or more transport wheels; Equipment therefor
- B62B1/02—Hand carts having only one axis carrying one or more transport wheels; Equipment therefor in which the wheel axis is disposed between the load and the handles
- B62B1/04—Hand carts having only one axis carrying one or more transport wheels; Equipment therefor in which the wheel axis is disposed between the load and the handles involving parts being adjustable, collapsible, attachable, detachable, or convertible
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B5/00—Accessories or details specially adapted for hand carts
- B62B5/0006—Bumpers; Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B2202/00—Indexing codes relating to type or characteristics of transported articles
- B62B2202/02—Cylindrically-shaped articles, e.g. drums, barrels, flasks
- B62B2202/025—Reels, e.g. for filamentary or sheet material
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- Combustion & Propulsion (AREA)
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Abstract
本发明涉及电缆卷盘周转技术领域,尤其涉及一种用于电缆卷盘的周转机构,包括移动架,所述移动架的上端面固定安装有推动架,所述移动架的内部且靠近两侧处滑动插装有两个延长板,两个所述延长板的后端固定安装有支撑架,所述支撑架与延长板以及推动架上共同设置有调节支撑机构,所述固定架的两侧分别开设有滑槽,两个所述滑槽的内侧分别设置有缓冲停止机构。本发明中设置的调节支撑机构可有效根据不同卷盘的直径与长度的不同,而对其进行调整安装,从而有利于后续卷盘稳定的转运,装置中设置的缓冲停止结构,可有效对卷盘进行及时的缓冲停止操作,同时避免了现有机构对卷盘停止过快、过急的情况。
The invention relates to the technical field of cable reel turnover, and in particular to a turnover mechanism for cable reels, which includes a moving frame. A push frame is fixedly installed on the upper end surface of the moving frame. The moving frame is located inside and close to both sides. Two extension plates are slidably inserted at the two extension plates, and support frames are fixedly installed at the rear ends of the two extension plates. The support frames, the extension plates and the push frame are jointly provided with an adjustment support mechanism. Both sides of the fixed frame A chute is provided respectively, and a buffer stop mechanism is provided inside the two chute respectively. The adjustment support mechanism provided in the present invention can effectively adjust and install different reels according to their different diameters and lengths, thereby facilitating the stable transfer of subsequent reels. The buffer stop structure provided in the device can effectively adjust the reels. The reel can be buffered and stopped in a timely manner, while avoiding the situation where the existing mechanism stops the reel too quickly or too hastily.
Description
技术领域Technical field
本发明涉及电缆卷盘周转技术领域,尤其涉及一种用于电缆卷盘的周转机构。The present invention relates to the technical field of cable reel turnover, and in particular to a turnover mechanism for a cable reel.
背景技术Background technique
电缆卷盘的作用主要是在电力工程、通信工程和建筑工程中储存和传输电缆。电缆卷盘可以轻松方便地移动和运输电缆,避免了工人走来走去拿电缆的情况,节约了工作时间,提高了工作效率;同时,电缆卷盘可以整齐地卷绕电缆,避免了电缆在运输过程中受到磨损、挤压等情况,从而保护了电缆的完好。The main function of cable reels is to store and transmit cables in power engineering, communication engineering and construction engineering. Cable reels can move and transport cables easily and conveniently, avoiding the situation of workers walking around to pick up cables, saving working time and improving work efficiency; at the same time, cable reels can neatly wind cables, avoiding the need for cables to be The cable is protected from wear, extrusion, etc. during transportation.
现有的周转机构在对电缆卷盘进行转运时,无法根据不同电缆卷盘的直径与长度的不同而进行适当的调整固定,同时,电缆卷盘通过周转机构到底目的地后,进行维修时,需要将电缆放线至合适的使用长度后,再通过人工辅助将其停止,或使用现有的机构对其进行停止,人工辅助停止可能会存在停止效率较低,速度较慢的情况,而现有的机构中一般会直接、迅速的对其进行停止,没有给可能距离电缆卷盘较远的拉线人员留下缓冲的时间,从而极易造成电缆两端拉伤的情况。When the existing turnover mechanism transfers the cable reel, it cannot be properly adjusted and fixed according to the different diameters and lengths of different cable reels. At the same time, after the cable reel passes through the turnover mechanism and reaches its destination, when it is repaired, It is necessary to pay off the cable to a suitable length and then stop it with manual assistance, or use the existing mechanism to stop it. Manual-assisted stopping may have lower stopping efficiency and slower speed, but now Some organizations will generally stop it directly and quickly, leaving no buffer time for the cable pullers who may be far away from the cable reel, which can easily cause strain on both ends of the cable.
发明内容Contents of the invention
本发明的目的是为了解决背景技术中存在的缺点,而提出的一种用于电缆卷盘的周转机构。The purpose of the present invention is to propose a turnover mechanism for cable reels in order to solve the shortcomings existing in the background technology.
为达到以上目的,本发明采用的技术方案为:一种用于电缆卷盘的周转机构,包括移动架,所述移动架的上端面固定安装有推动架,所述移动架的内部且靠近两侧处滑动插装有两个延长板,两个所述延长板的后端固定安装有支撑架,所述支撑架与延长板以及推动架上共同设置有调节支撑机构,所述调节支撑机构包括支撑杆,所述支撑杆的外侧一端处转动设置有固定架,所述支撑杆的外表面滑动插装有卷盘,所述固定架设置在支撑杆的外侧并将卷盘一侧限位固定,所述固定架的两侧分别开设有滑槽,两个所述滑槽的内侧分别设置有缓冲停止机构,所述缓冲停止机构包括两个弧形缓冲杆与两个缓冲板,两个所述缓冲板活动设置在卷盘一侧转轮的镂空处。In order to achieve the above objects, the technical solution adopted by the present invention is: a turnover mechanism for a cable reel, including a moving frame, a push frame is fixedly installed on the upper end surface of the moving frame, and the inside of the moving frame is close to both sides. Two extension plates are slidably inserted on the side, and support frames are fixedly installed at the rear ends of the two extension plates. The support frames, the extension plates and the push frame are jointly provided with an adjustment support mechanism, and the adjustment support mechanism includes Support rod, the outer end of the support rod is rotated with a fixed frame, and the outer surface of the support rod is slidably inserted with a reel. The fixed bracket is arranged on the outer side of the support rod and limits and fixes one side of the reel. , There are chutes on both sides of the fixed frame respectively, and a buffer stop mechanism is provided on the inside of the two chutes respectively. The buffer stop mechanism includes two arc-shaped buffer rods and two buffer plates. The buffer plate is movably arranged in the hollow of the runner on one side of the reel.
优选的,所述调节支撑机构包括第一螺纹杆和两个限位环,所述第一螺纹杆的两端与推动架的内侧转动连接,所述第一螺纹杆的外表面套装有螺纹配合的滑动座,所述滑动座的一侧中间处固定安装有一个限位环,一个所述限位环的内侧固定连接支撑杆的外侧,所述支撑杆的一端固定连接滑动座的一侧,所述滑动座的内部且靠近两端处与推动架的外侧两端处滑动配合,所述第一螺纹杆的外表面且靠近底端处固定套装有第一齿轮。Preferably, the adjustment support mechanism includes a first threaded rod and two limiting rings. Both ends of the first threaded rod are rotationally connected to the inside of the push frame. The outer surface of the first threaded rod is covered with a threaded fit. The sliding seat has a limit ring fixedly installed in the middle of one side of the sliding seat, the inner side of the limit ring is fixedly connected to the outside of the support rod, and one end of the support rod is fixedly connected to one side of the sliding seat. The inside of the sliding seat and close to both ends are slidingly matched with the outer two ends of the push frame. The first gear is fixedly mounted on the outer surface of the first threaded rod and close to the bottom end.
优选的,所述第一齿轮的外延处啮合有第二齿轮,所述第二齿轮的内部固定连接第一电机的输出轴,所述第一电机的后端通过安装件固定安装在推动架的内侧处,两个所述延长板的上表面分别开设有多个固定孔且所述移动架的上表面且靠近一端两侧处分别也对应开设有两个固定孔,两个所述固定孔的内侧分别设置有螺纹配合的两个转动杆,所述支撑架的另一侧且靠近两端处固定安装有两个拉环。Preferably, the outer extension of the first gear is meshed with a second gear, the inside of the second gear is fixedly connected to the output shaft of the first motor, and the rear end of the first motor is fixedly mounted on the push frame through a mounting piece. On the inner side, a plurality of fixing holes are respectively provided on the upper surfaces of the two extension plates, and two corresponding fixing holes are also provided on both sides of the upper surface of the mobile frame near one end. The two fixing holes are Two threaded rotating rods are respectively provided on the inner side, and two pull rings are fixedly installed on the other side of the support frame and close to both ends.
优选的,所述支撑架的内部中间处开设有转动槽,所述转动槽的内侧固定安装有转动轴,所述转动轴的外表面与固定架的内部底端处滑动配合,另一个所述限位环的内侧与支撑杆的外表面且位于卷盘的一侧处螺纹配合,所述支撑杆的外表面且靠近一端处套装有螺纹配合的螺母,所述螺母设置在贴紧固定架的一侧处,所述移动架的内侧后端处转动安装有驱动轴,所述驱动轴的外表面且靠近两端处固定安装有两个车轮。Preferably, a rotation groove is provided in the middle of the interior of the support frame, and a rotation shaft is fixedly installed on the inside of the rotation groove. The outer surface of the rotation shaft is in sliding fit with the inner bottom end of the fixed frame, and the other said The inner side of the limit ring is threaded with the outer surface of the support rod and located on one side of the reel. The outer surface of the support rod and near one end is equipped with a threaded nut. The nut is arranged close to the fixing frame. On one side, a drive shaft is rotatably installed at the inner rear end of the mobile frame, and two wheels are fixedly installed on the outer surface of the drive shaft and close to both ends.
优选的,所述缓冲停止机构包括两个第二螺纹杆,两个所述第二螺纹杆的两端分别与两个滑槽的内侧转动连接,两个所述第二螺纹杆的外表面且靠近底端处固定套装有第三齿轮所述第三齿轮的外延处啮合有第四齿轮,两个所述第四齿轮内部固定连接第二电机的输出轴,两个所述第二电机的两侧分别通过两组固定件固定安装在固定架的两侧处。Preferably, the buffer stop mechanism includes two second threaded rods, the two ends of the two second threaded rods are respectively rotatably connected to the insides of the two chute, and the outer surfaces of the two second threaded rods are A third gear is fixedly mounted near the bottom end, and a fourth gear is engaged with the outer extension of the third gear. The two fourth gears are internally fixedly connected to the output shaft of the second motor, and both sides of the two second motors are fixedly connected. The two sides are fixedly installed on both sides of the fixing frame through two sets of fixing pieces.
优选的,所述第二螺纹杆的外表面套装有螺纹配合的一组移动块,一组所述移动块的底端与滑槽的内侧滑动配合,一组所述移动块的内侧固定连接弧形缓冲杆的两端,所述弧形缓冲杆的外表面且靠近中间处滑动套装有滑动架,所述滑动架的内部固定安装有伸缩缸,所述伸缩缸的伸缩端固定连接支撑座的下表面,所述支撑座的上表面通过连接座固定安装有第三电机。Preferably, the outer surface of the second threaded rod is covered with a set of moving blocks that are threaded. The bottom ends of the moving blocks are in sliding fit with the inside of the chute. The inner sides of the moving blocks are fixedly connected to the arc. At both ends of the arc-shaped buffer rod, a sliding frame is slidably mounted on the outer surface of the arc-shaped buffer rod and close to the middle. A telescopic cylinder is fixedly installed inside the sliding frame, and the telescopic end of the telescopic cylinder is fixedly connected to the support base. On the lower surface, the third motor is fixedly installed on the upper surface of the support base through the connecting base.
优选的,所述第三电机的输出轴固定连接缓冲板的底端,所述支撑座一侧固定连接安装架的一端,所述安装架的外侧与滑动架的内部上端处滑动配合,所述缓冲板的上端面固定安装有缓冲垫,所述弧形缓冲杆的外表面套装有两个弹簧,两个所述弹簧分别设置在滑动架的外侧与一组移动块的内侧处。Preferably, the output shaft of the third motor is fixedly connected to the bottom end of the buffer plate, one side of the support seat is fixedly connected to one end of the mounting bracket, and the outer side of the mounting bracket is in sliding fit with the inner upper end of the sliding frame, and the A buffer pad is fixedly installed on the upper end surface of the buffer plate, and two springs are mounted on the outer surface of the arc-shaped buffer rod. The two springs are respectively arranged on the outside of the sliding frame and the inside of a set of moving blocks.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明中根据不同卷盘的直径与长度的不同,适当启动第一电机,第一电机带动第一螺纹杆转动,使得滑动座带动支撑杆向上移动至合适位置后,再拉动支撑架一侧设置的两个拉环,将支撑架另一侧安装的两个延长板从移动架内侧拉出至合适位置后,再转动两个转动杆,使得转动杆向下移动至插入延长板上表面开设多个固定孔中某个对应处,之后,再将卷盘内侧插装至支撑杆上,使得卷盘一侧靠近支撑杆外表面且靠近一端处固定套装的一个限位环一侧,之后,再将另一个限位环转动安装在靠近卷盘的另一侧处,再将固定架转动至与支撑架垂直,并使得固定架内侧穿过支撑杆的一端,最后,再使用螺母将固定架一侧锁紧固定在支撑杆外侧处,从而有利于后续卷盘稳定的转运。1. In the present invention, according to the different diameters and lengths of different reels, the first motor is started appropriately, and the first motor drives the first threaded rod to rotate, so that the sliding seat drives the support rod to move upward to a suitable position, and then the support frame is pulled. With the two pull rings provided on the side of the support frame, pull the two extension plates installed on the other side of the support frame from the inside of the mobile frame to the appropriate position, and then turn the two rotating rods so that the rotating rods move downward to the upper surface of the extension plate. Open a corresponding position among the multiple fixing holes, and then insert the inside of the reel onto the support rod so that one side of the reel is close to the outer surface of the support rod and close to one side of the limit ring of the fixed set at one end, and then , then rotate and install another limit ring on the other side close to the reel, then rotate the fixed frame to be perpendicular to the support frame, and make the inside of the fixed frame pass through one end of the support rod, and finally, use a nut to fix it One side of the frame is locked and fixed on the outside of the support rod, which facilitates stable transfer of subsequent reels.
2、本发明中启动两个第二电机,两个第二电机分别带动两个第三齿轮转动,两个第三齿轮再带动外延处啮合的两个第四齿轮转动,两个第四齿轮再带动两个第二螺纹杆转动,两个第二螺纹杆再带动两组移动块与两组移动块上设置的两个缓冲板分别移动至卷盘一侧转盘内部镂空处的合适位置后,当电缆放线至合适长度后,启动两个伸缩缸,两个伸缩缸分别带动两个支撑座与支撑座上的机构向前移动,同时,启动两个第三电机,两个第三电机分别带动两个缓冲板转动,使得缓冲板一端安装的缓冲垫分别根据卷盘转动放线方向,而适当贴紧卷盘一侧转盘内部的镂空处内壁上,同时缓冲板后侧设置的滑动架设置在弧形缓冲杆上,而弧形缓冲杆上且位于滑动架两侧处设置的两个弹簧,可有效在缓冲板停止卷盘转动的同时对其进行一定的缓冲操作,给电缆一端的拉线人员留下一定缓冲的时间,避免造成电缆绷紧拉伤的情况。2. In the present invention, two second motors are started, and the two second motors respectively drive the two third gears to rotate, and the two third gears drive the two fourth gears meshed at the extension to rotate, and the two fourth gears then rotate. The two second threaded rods are driven to rotate, and the two second threaded rods then drive the two sets of moving blocks and the two buffer plates provided on the two sets of moving blocks to move to the appropriate position in the hollow inside the turntable on one side of the reel. After the cable is paid out to a suitable length, the two telescopic cylinders are started, and the two telescopic cylinders drive the two support bases and the mechanism on the support base to move forward respectively. At the same time, the two third motors are started, and the two third motors respectively drive the The two buffer plates rotate so that the buffer pads installed on one end of the buffer plates are properly attached to the inner wall of the hollow inside the turntable on one side of the reel according to the reel rotation direction. At the same time, the sliding frame provided on the rear side of the buffer plates is set on The two springs on the arc-shaped buffer bar and located on both sides of the sliding frame can effectively perform a certain buffering operation on the buffer plate when it stops the rotation of the reel, providing a safe environment for the cable puller at one end of the cable. Leave a certain amount of buffering time to avoid straining the cable.
3、基于上述本发明中设置的调节支撑机构可有效根据不同卷盘的直径与长度的不同,而对其进行调整安装,从而有利于后续卷盘稳定的转运,装置中设置的缓冲停止结构,可有效对卷盘进行及时的缓冲停止操作,同时避免了现有机构对卷盘停止过快、过急的情况。3. Based on the above-mentioned adjustment support mechanism provided in the present invention, the adjustment and installation of different reels can be effectively adjusted according to the different diameters and lengths of the reels, thereby facilitating the stable transfer of subsequent reels. The buffer stop structure provided in the device, It can effectively buffer and stop the reel in a timely manner, and at the same time avoid the situation where the existing mechanism stops the reel too fast or too hastily.
附图说明Description of the drawings
图1为本发明一种用于电缆卷盘的周转机构示意图;Figure 1 is a schematic diagram of a turnover mechanism for a cable reel according to the present invention;
图2为本发明一种用于电缆卷盘的周转机构中主要机构的结构示意图;Figure 2 is a schematic structural diagram of the main mechanism of a turnover mechanism for cable reels according to the present invention;
图3为本发一种用于电缆卷盘的周转机构中调节支撑机构的结构示意图;Figure 3 is a schematic structural diagram of an adjusting support mechanism in a turnover mechanism for a cable reel according to the present invention;
图4为本发明一种用于电缆卷盘的周转机构中卷盘与固定架处的结构示意图;Figure 4 is a schematic structural diagram of the reel and the fixing frame in a turnover mechanism for cable reels according to the present invention;
图5为本发明一种用于电缆卷盘的周转机构中固定处的结构示意图;Figure 5 is a schematic structural diagram of a fixing point in a turnover mechanism for a cable reel according to the present invention;
图6为本发明一种用于电缆卷盘的周转机构中缓冲停止机构的结构示意图;Figure 6 is a schematic structural diagram of a buffer stop mechanism in a turnover mechanism for a cable reel according to the present invention;
图7为本发明一种用于电缆卷盘的周转机构中缓冲停止机构部分的结构示意图。Fig. 7 is a schematic structural diagram of the buffer stop mechanism part of a turnover mechanism for a cable reel according to the present invention.
图中:1、移动架;2、推动架;3、支撑架;4、延长板;5、支撑杆;6、固定架;7、卷盘;8、滑槽;9、弧形缓冲杆;10、缓冲板;11、第一螺纹杆;12、滑动座;13、限位环;14、第一齿轮;15、第二齿轮;16、第一电机;17、固定孔;18、转动杆;19、转动槽;20、转动轴;21、螺母;22、第二螺纹杆;23、第三齿轮;24、第四齿轮;25、第二电机;26、滑动架;27、伸缩缸;28、支撑座;29、缓冲垫;30、连接座;31、第三电机;32、安装架;33、弹簧;34、移动块;35、驱动轴;36、车轮。In the picture: 1. Mobile frame; 2. Pushing frame; 3. Support frame; 4. Extension plate; 5. Support rod; 6. Fixed frame; 7. Reel; 8. Chute; 9. Arc buffer rod; 10. Buffer plate; 11. First threaded rod; 12. Sliding seat; 13. Limit ring; 14. First gear; 15. Second gear; 16. First motor; 17. Fixed hole; 18. Rotating rod ; 19. Rotating groove; 20. Rotating shaft; 21. Nut; 22. Second threaded rod; 23. Third gear; 24. Fourth gear; 25. Second motor; 26. Sliding frame; 27. Telescopic cylinder; 28. Support seat; 29. Cushion pad; 30. Connecting seat; 31. Third motor; 32. Mounting frame; 33. Spring; 34. Moving block; 35. Drive shaft; 36. Wheel.
具体实施方式Detailed ways
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description is provided to disclose the invention to enable those skilled in the art to practice the invention. The preferred embodiments in the following description are only examples, and other obvious modifications may occur to those skilled in the art.
如图1-图3所示的一种用于电缆卷盘的周转机构,包括移动架1,移动架1的上端面固定安装有推动架2,移动架1的内部且靠近两侧处滑动插装有两个延长板4,两个延长板4的后端固定安装有支撑架3,支撑架3与延长板4以及推动架2上共同设置有调节支撑机构,调节支撑机构包括支撑杆5,支撑杆5的外侧一端处转动设置有固定架6,支撑杆5的外表面滑动插装有卷盘7,固定架6设置在支撑杆5的外侧并将卷盘7一侧限位固定,调节支撑机构包括第一螺纹杆11和两个限位环13,第一螺纹杆11的两端与推动架2的内侧转动连接,第一螺纹杆11的外表面套装有螺纹配合的滑动座12,滑动座12的一侧中间处固定安装有一个限位环13,一个限位环13的内侧固定连接支撑杆5的外侧,支撑杆5的一端固定连接滑动座12的一侧,滑动座12的内部且靠近两端处与推动架2的外侧两端处滑动配合,第一螺纹杆11的外表面且靠近底端处固定套装有第一齿轮14,第一齿轮14的外延处啮合有第二齿轮15,第二齿轮15的内部固定连接第一电机16的输出轴,第一电机16的后端通过安装件固定安装在推动架2的内侧处。适当启动第一电机16,第一电机16带动第一螺纹杆11转动,使得滑动座12带动支撑杆5向上移动至合适位置。As shown in Figures 1 to 3, a turnover mechanism for cable reels includes a movable frame 1. A push frame 2 is fixedly installed on the upper end surface of the movable frame 1. A sliding insert is inserted inside the movable frame 1 and close to both sides. Two extension plates 4 are installed, and a support frame 3 is fixedly installed at the rear end of the two extension plates 4. The support frame 3, the extension plate 4 and the push frame 2 are jointly provided with an adjustment support mechanism. The adjustment support mechanism includes a support rod 5. The outer end of the support rod 5 is rotated with a fixed frame 6, and the outer surface of the support rod 5 is slidably inserted with a reel 7. The fixed bracket 6 is arranged on the outer side of the support rod 5 and limits and fixes one side of the reel 7, and the adjustment The support mechanism includes a first threaded rod 11 and two limiting rings 13. Both ends of the first threaded rod 11 are rotationally connected to the inside of the push frame 2. The outer surface of the first threaded rod 11 is covered with a threaded sliding seat 12. A limit ring 13 is fixedly installed in the middle of one side of the sliding seat 12. The inside of the limit ring 13 is fixedly connected to the outside of the support rod 5. One end of the support rod 5 is fixedly connected to one side of the sliding seat 12. The sliding seat 12 The interior and close to both ends are in sliding fit with the outer ends of the push frame 2. A first gear 14 is fixedly mounted on the outer surface of the first threaded rod 11 and close to the bottom, and a second gear 14 is engaged with the extension of the first gear 14. The inside of the gear 15 and the second gear 15 are fixedly connected to the output shaft of the first motor 16, and the rear end of the first motor 16 is fixedly mounted on the inside of the push frame 2 through a mounting piece. When the first motor 16 is properly started, the first motor 16 drives the first threaded rod 11 to rotate, so that the sliding seat 12 drives the support rod 5 to move upward to a suitable position.
两个延长板4的上表面分别开设有多个固定孔17且移动架1的上表面且靠近一端两侧处分别也对应开设有两个固定孔17,两个固定孔17的内侧分别设置有螺纹配合的两个转动杆18,支撑架3的另一侧且靠近两端处固定安装有两个拉环,拉动支撑架3一侧设置的两个拉环,将支撑架3另一侧安装的两个延长板4从移动架1内侧拉出至合适位置后,再转动两个转动杆18,使得转动杆18向下移动至插入延长板4上表面开设多个固定孔17中某个对应处。A plurality of fixing holes 17 are respectively provided on the upper surfaces of the two extension plates 4, and two corresponding fixing holes 17 are also provided on both sides of the upper surface of the mobile frame 1 near one end. The inner sides of the two fixing holes 17 are respectively provided with a plurality of fixing holes 17. The two rotating rods 18 are threaded together, and two pull rings are fixedly installed on the other side of the support frame 3 and near both ends. Pull the two pull rings provided on one side of the support frame 3 to install the other side of the support frame 3 After the two extension plates 4 are pulled out from the inside of the mobile frame 1 to a suitable position, the two rotating rods 18 are then rotated so that the rotating rods 18 move downward and are inserted into a corresponding one of the multiple fixing holes 17 provided on the upper surface of the extending plate 4 at.
支撑架3的内部中间处开设有转动槽19,转动槽19的内侧固定安装有转动轴20,转动轴20的外表面与固定架6的内部底端处滑动配合,另一个所述限位环13的内侧与支撑杆5的外表面且位于卷盘7的一侧处螺纹配合,支撑杆5的外表面且靠近一端处套装有螺纹配合的螺母21,螺母21设置在贴紧固定架6的一侧处,移动架1的内侧后端处转动安装有驱动轴35,驱动轴35的外表面且靠近两端处固定安装有两个车轮36。向下按动推动架2,使得推动架2带动移动架1与移动架1一侧设置的机构与卷盘7转动至支撑架3底端远离地面处,再通过推动推动架2将卷盘7转运至维修点。There is a rotation groove 19 in the middle of the support frame 3. A rotation shaft 20 is fixedly installed on the inside of the rotation groove 19. The outer surface of the rotation shaft 20 is in sliding fit with the inner bottom end of the fixed frame 6. The other limiting ring is The inner side of 13 is threaded with the outer surface of the support rod 5 and located on one side of the reel 7. The outer surface of the support rod 5 and close to one end is equipped with a threaded nut 21. The nut 21 is arranged close to the fixing frame 6. On one side, a drive shaft 35 is rotatably installed at the inner rear end of the mobile frame 1, and two wheels 36 are fixedly installed on the outer surface of the drive shaft 35 and close to both ends. Press the push frame 2 downward, so that the push frame 2 drives the moving frame 1 and the mechanism and reel 7 provided on one side of the moving frame 1 to rotate to the bottom of the support frame 3 away from the ground, and then push the push frame 2 to move the reel 7 Transfer to repair point.
如图4-图7所示的,固定架6的两侧分别开设有滑槽8,两个滑槽8的内侧分别设置有缓冲停止机构,缓冲停止机构包括两个弧形缓冲杆9与两个缓冲板10,两个缓冲板10活动设置在卷盘7一侧转轮的镂空处,缓冲停止机构包括两个第二螺纹杆22,两个第二螺纹杆22的两端分别与两个滑槽8的内侧转动连接,两个第二螺纹杆22的外表面且靠近底端处固定套装有第三齿轮23第三齿轮23的外延处啮合有第四齿轮24,两个第四齿轮24内部固定连接第二电机25的输出轴,两个第二电机25的两侧分别通过两组固定件固定安装在固定架6的两侧处,第二螺纹杆22的外表面套装有螺纹配合的一组移动块34,一组移动块34的底端与滑槽8的内侧滑动配合,一组移动块34的内侧固定连接弧形缓冲杆9的两端,启动两个第二电机25,两个第二电机25分别带动两个第三齿轮23转动,两个第三齿轮23再带动外延处啮合的两个第四齿轮24转动,两个第四齿轮24再带动两个第二螺纹杆22转动,两个第二螺纹杆22再带动两组移动块34与两组移动块34上设置的两个缓冲板10分别移动至卷盘7一侧转盘内部镂空处的合适位置。As shown in Figures 4 to 7, chute 8 is provided on both sides of the fixed frame 6, and a buffer stop mechanism is provided on the inside of the two chute 8. The buffer stop mechanism includes two arc-shaped buffer rods 9 and two The two buffer plates 10 are movably arranged in the hollow of the runner on one side of the reel 7. The buffer stop mechanism includes two second threaded rods 22. The two ends of the two second threaded rods 22 are respectively connected with two The inside of the chute 8 is rotatably connected, and a third gear 23 is fixedly mounted on the outer surface of the two second threaded rods 22 and close to the bottom end, and a fourth gear 24 is engaged with the outer extension of the third gear 23. The two fourth gears 24 The output shaft of the second motor 25 is internally fixedly connected. Both sides of the two second motors 25 are fixedly installed on both sides of the fixing frame 6 through two sets of fixing pieces. The outer surface of the second threaded rod 22 is covered with a threaded fitting. A set of moving blocks 34, the bottom end of the set of moving blocks 34 is slidingly matched with the inside of the chute 8, the inside of the set of moving blocks 34 is fixedly connected to both ends of the arc-shaped buffer rod 9, and the two second motors 25 are started. The two second motors 25 respectively drive the two third gears 23 to rotate. The two third gears 23 then drive the two fourth gears 24 meshed at the outer extension to rotate. The two fourth gears 24 then drive the two second threaded rods 22 Rotating, the two second threaded rods 22 then drive the two groups of moving blocks 34 and the two buffer plates 10 provided on the two groups of moving blocks 34 to move to appropriate positions in the hollow inside the turntable on one side of the reel 7 respectively.
弧形缓冲杆9的外表面且靠近中间处滑动套装有滑动架26,滑动架26的内部固定安装有伸缩缸27,伸缩缸27的伸缩端固定连接支撑座28的下表面,支撑座28的上表面通过连接座30固定安装有第三电机31,第三电机31的输出轴固定连接缓冲板10的底端,支撑座28一侧固定连接安装架32的一端,安装架32的外侧与滑动架26的内部上端处滑动配合,缓冲板10的上端面固定安装有缓冲垫29,弧形缓冲杆9的外表面套装有两个弹簧33,两个弹簧33分别设置在滑动架26的外侧与一组移动块34的内侧处。当电缆放线至合适长度后,启动两个伸缩缸27,两个伸缩缸27分别带动两个支撑座28与支撑座28上的机构向前移动,同时,启动两个第三电机31,两个第三电机31分别带动两个缓冲板10转动,使得缓冲板10一端安装的缓冲垫29分别根据卷盘7转动放线方向,而适当贴紧卷盘7一侧转盘内部的镂空处内壁上,同时缓冲板10后侧设置的滑动架26设置在弧形缓冲杆9上,而弧形缓冲杆9上且位于滑动架26两侧处设置的两个弹簧33,可有效在缓冲板10停止卷盘7转动的同时对其进行一定的缓冲操作,给电缆一端的拉线人员留下一定缓冲的时间,避免造成电缆两端绷紧拉伤的情况。A sliding frame 26 is installed on the outer surface of the arc-shaped buffer rod 9 and close to the middle of the sliding sleeve. A telescopic cylinder 27 is fixedly installed inside the sliding frame 26. The telescopic end of the telescopic cylinder 27 is fixedly connected to the lower surface of the support base 28. The support base 28 is The third motor 31 is fixedly installed on the upper surface through the connecting base 30. The output shaft of the third motor 31 is fixedly connected to the bottom end of the buffer plate 10. One side of the support base 28 is fixedly connected to one end of the mounting frame 32. The outside of the mounting frame 32 is connected to the sliding The inner upper end of the frame 26 is slidably fitted. The upper end surface of the buffer plate 10 is fixedly installed with a buffer pad 29. The outer surface of the arc-shaped buffer rod 9 is equipped with two springs 33. The two springs 33 are respectively arranged on the outside of the sliding frame 26 and A set of moving blocks 34 are located on the inside. When the cable is paid out to a suitable length, the two telescopic cylinders 27 are started. The two telescopic cylinders 27 drive the two support bases 28 and the mechanisms on the support base 28 to move forward. At the same time, the two third motors 31 are started. A third motor 31 drives the two buffer plates 10 to rotate respectively, so that the buffer pad 29 installed at one end of the buffer plate 10 is appropriately attached to the inner wall of the hollow inside the turntable on one side of the reel 7 according to the rotation and pay-off direction of the reel 7. , at the same time, the sliding frame 26 provided on the rear side of the buffer plate 10 is arranged on the arc-shaped buffer rod 9, and the two springs 33 provided on the arc-shaped buffer rod 9 and located on both sides of the sliding frame 26 can effectively stop the buffer plate 10 The reel 7 performs a certain buffering operation while rotating, leaving a certain amount of buffering time for the person pulling the cable at one end to avoid tension and strain at both ends of the cable.
使用过程中,根据不同卷盘7的直径与长度的不同,适当启动第一电机16,第一电机16带动第一螺纹杆11转动,使得滑动座12带动支撑杆5向上移动至合适位置后,再拉动支撑架3一侧设置的两个拉环,将支撑架3另一侧安装的两个延长板4从移动架1内侧拉出至合适位置后,再转动两个转动杆18,使得转动杆18向下移动至插入延长板4上表面开设多个固定孔17中某个对应处,之后,再将卷盘7内侧插装至支撑杆5上,使得卷盘7一侧靠近支撑杆5外表面且靠近一端处固定套装的一个限位环13一侧,之后,再将另一个限位环13转动安装在靠近卷盘7的另一侧处,再将固定架6转动至与支撑架3垂直,并使得固定架6内侧穿过支撑杆5的一端,最后,再使用螺母21将固定架6一侧锁紧固定在支撑杆5外侧处,由于卷盘7两侧设置的限位环13分别与卷盘7两侧存在一定距离,从而方便后续工人对卷盘7上的电缆进行放线维修使用操作,向下按动推动架2,使得推动架2带动移动架1与移动架1一侧设置的机构与卷盘7转动至支撑架3底端远离地面处,再通过推动推动架2将卷盘7转运至维修点;During use, according to the different diameters and lengths of the reels 7, the first motor 16 is started appropriately. The first motor 16 drives the first threaded rod 11 to rotate, so that the sliding seat 12 drives the support rod 5 to move upward to a suitable position. Then pull the two pull rings provided on one side of the support frame 3, pull out the two extension plates 4 installed on the other side of the support frame 3 from the inside of the mobile frame 1 to the appropriate position, and then rotate the two rotating rods 18 to make the rotation The rod 18 moves downward until it is inserted into a corresponding position in the plurality of fixing holes 17 on the upper surface of the extension plate 4. After that, the inside of the reel 7 is inserted into the support rod 5 so that one side of the reel 7 is close to the support rod 5. One side of the limiting ring 13 of the fixed set is on the outer surface and close to one end. After that, the other limiting ring 13 is rotated and installed on the other side close to the reel 7, and then the fixing frame 6 is rotated to be in contact with the support frame. 3 vertically, and make the inner side of the fixing frame 6 pass through one end of the support rod 5. Finally, use the nut 21 to lock and fix one side of the fixing frame 6 to the outside of the support rod 5. Due to the limit rings provided on both sides of the reel 7 13 are respectively at a certain distance from both sides of the reel 7, so as to facilitate subsequent workers to perform unwinding and maintenance operations on the cables on the reel 7. Press the push frame 2 downward so that the push frame 2 drives the mobile frame 1 and the mobile frame 1 The mechanism installed on one side and the reel 7 rotate until the bottom end of the support frame 3 is away from the ground, and then the reel 7 is transferred to the maintenance point by pushing the push frame 2;
同时启动两个第二电机25,两个第二电机25分别带动两个第三齿轮23转动,两个第三齿轮23再带动外延处啮合的两个第四齿轮24转动,两个第四齿轮24再带动两个第二螺纹杆22转动,两个第二螺纹杆22再带动两组移动块34与两组移动块34上设置的两个缓冲板10分别移动至卷盘7一侧转盘内部镂空处的合适位置后,当电缆放线至合适长度后,启动两个伸缩缸27,两个伸缩缸27分别带动两个支撑座28与支撑座28上的机构向前移动,同时,启动两个第三电机31,两个第三电机31分别带动两个缓冲板10转动,使得缓冲板10一端安装的缓冲垫29分别根据卷盘7转动放线方向,而适当贴紧卷盘7一侧转盘内部的镂空处内壁上,同时缓冲板10后侧设置的滑动架26设置在弧形缓冲杆9上,而弧形缓冲杆9上且位于滑动架26两侧处设置的两个弹簧33,可有效在缓冲板10停止卷盘7转动的同时对其进行一定的缓冲操作,给电缆一端的拉线人员留下一定缓冲的时间,避免造成电缆两端绷紧拉伤的情况。The two second motors 25 are started at the same time. The two second motors 25 drive the two third gears 23 to rotate respectively. The two third gears 23 then drive the two fourth gears 24 meshed at the outer extension to rotate. The two fourth gears 24 then drives the two second threaded rods 22 to rotate, and the two second threaded rods 22 then drive the two groups of moving blocks 34 and the two buffer plates 10 provided on the two groups of moving blocks 34 to move to the inside of the turntable on one side of the reel 7 respectively. After the appropriate position of the hollow part is reached, when the cable is paid out to the appropriate length, the two telescopic cylinders 27 are started. The two telescopic cylinders 27 drive the two support bases 28 and the mechanisms on the support base 28 to move forward. At the same time, the two telescopic cylinders 27 are started. The two third motors 31 respectively drive the two buffer plates 10 to rotate, so that the buffer pads 29 installed at one end of the buffer plates 10 are appropriately close to one side of the reel 7 according to the rotation and pay-off direction of the reel 7. On the inner wall of the hollow inside the turntable, the sliding frame 26 provided on the rear side of the buffer plate 10 is provided on the arc-shaped buffer rod 9, and the two springs 33 provided on the arc-shaped buffer rod 9 and located on both sides of the sliding frame 26, The buffer plate 10 can effectively perform a certain buffering operation while stopping the rotation of the reel 7, leaving a certain amount of buffering time for the cable puller at one end of the cable to avoid tension and strain at both ends of the cable.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求的保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and descriptions is only the principle of the present invention. The present invention may also have various modifications without departing from the spirit and scope of the present invention. changes and improvements that fall within the scope of the claimed invention. The scope of protection required for the present invention is defined by the appended claims and their equivalents.
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| CN118017102B (en) * | 2024-04-08 | 2024-06-07 | 上海昭帆智能科技有限公司 | Battery film laying machine |
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Application publication date: 20240312 |