CN117679884A - An exhaust gas purification system and method for air pollution control - Google Patents
An exhaust gas purification system and method for air pollution control Download PDFInfo
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- CN117679884A CN117679884A CN202410019137.5A CN202410019137A CN117679884A CN 117679884 A CN117679884 A CN 117679884A CN 202410019137 A CN202410019137 A CN 202410019137A CN 117679884 A CN117679884 A CN 117679884A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/10—Combinations of devices covered by groups B01D45/00, B01D46/00 and B01D47/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8678—Removing components of undefined structure
- B01D53/8687—Organic components
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
- F23J15/022—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
- F23J15/022—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow
- F23J15/025—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow using filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
- F23J15/04—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material using washing fluids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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Abstract
Description
技术领域Technical field
本发明涉及废气净化技术领域,具体涉及一种用于大气污染治理的废气净化系统及方法。The present invention relates to the technical field of exhaust gas purification, and in particular to an exhaust gas purification system and method for air pollution control.
背景技术Background technique
近年来的空气污染日趋严重,而工业污染又是导致大气污染的主要原因之一,为了有效治理工业污染,采取了以下措施:(1)优化工艺,采用低污染、高效的工艺技术和设备,减少生产过程中的污染物排放;(2)源头减排,加强企业环保管理,实施清洁生产,从源头上减少污染物排放;(3)设施建设,建设废水处理、废气处理等环保设施,对污染物进行深度处理;Air pollution has become increasingly serious in recent years, and industrial pollution is one of the main causes of air pollution. In order to effectively control industrial pollution, the following measures have been taken: (1) Optimize the process and adopt low-pollution, efficient process technology and equipment. Reduce pollutant emissions during the production process; (2) Source reduction, strengthen corporate environmental management, implement cleaner production, and reduce pollutant emissions from the source; (3) Facility construction, build wastewater treatment, waste gas treatment and other environmental protection facilities, and Pollutants undergo advanced treatment;
在工业生产过程中,锅炉燃烧排放的废气中含有大量的粉尘及其他有害气体,若直接排放,会对大气环境造成极大的伤害,而通过建设废气处理等环保设施的方式,即排放的废气受到过滤、吸附、吸收、燃烧、生物处理、冷凝、光催化及等离子体处理等方式进行净化,其中一些废气净化设备虽能够达到较佳的废气净化效果,但因其造价昂贵、运行成本过高基本不适用小型工厂使用,且锅炉不完全燃烧排放的废气中含有大量的焦炭颗粒,若不加以回收,则造成资源的浪费,且对于一些有机废气,其中含有的有害气体、溶剂类工业废气则需要采取燃烧法净化处理,与其他常规的粉尘类废气的净化方式不同,需要另外增设进行净化处理,设备庞大、结构复杂,不同废气的净化转换不便;In the process of industrial production, the exhaust gas emitted by boiler combustion contains a large amount of dust and other harmful gases. If it is directly emitted, it will cause great harm to the atmospheric environment. By building environmental protection facilities such as exhaust gas treatment, the exhaust gas emitted It is purified by filtration, adsorption, absorption, combustion, biological treatment, condensation, photocatalysis and plasma treatment. Although some of the exhaust gas purification equipment can achieve better exhaust gas purification effects, they are expensive and have high operating costs. It is basically not suitable for use in small factories, and the exhaust gas emitted by incomplete combustion of the boiler contains a large amount of coke particles. If not recycled, it will cause a waste of resources, and for some organic waste gases, the harmful gases and solvent industrial waste gases contained in them are Combustion purification treatment is required, which is different from other conventional dust waste gas purification methods. Additional purification treatment is required. The equipment is large and complex in structure, and the purification and conversion of different waste gases is inconvenient;
为此本申请提出了一种用于大气污染治理的废气净化系统及方法,用于解决工厂排放废气现存的问题。To this end, this application proposes an exhaust gas purification system and method for air pollution control to solve the existing problem of exhaust gas emissions from factories.
发明内容Contents of the invention
本发明的目的在于提供一种用于大气污染治理的废气净化系统及方法,用于解决背景技术所提出的技术缺陷。The object of the present invention is to provide an exhaust gas purification system and method for air pollution control, so as to solve the technical defects proposed by the background technology.
本发明的目的可以通过以下技术方案实现:一种用于大气污染治理的废气净化系统,包括处理罐和喷淋罐,所述处理罐的顶部与喷淋罐底部相连接,所述处理罐的下端连接有进气罐,所述进气罐的一侧连接有进气管,所述进气管与废气排出端相连通,所述喷淋罐的顶部一侧安装有连接管,所述连接管的顶部安装有排气机构,所述排气机构直接与大气相连通;The object of the present invention can be achieved through the following technical solutions: an exhaust gas purification system for air pollution control, including a treatment tank and a spray tank. The top of the treatment tank is connected to the bottom of the spray tank. The top of the treatment tank is connected to the bottom of the spray tank. The lower end is connected to an air inlet tank. One side of the air inlet tank is connected to an air inlet pipe. The air inlet pipe is connected with the exhaust gas discharge end. A connecting pipe is installed on one side of the top of the spray tank. The connecting pipe is An exhaust mechanism is installed on the top, and the exhaust mechanism is directly connected to the atmosphere;
所述处理罐的内底端安装有滤筒,所述滤筒的上方设置有层叠分布的百叶环带,每个所述百叶环带的中部均开设有穿孔,所述喷淋罐的一侧安装有出水管,所述喷淋罐对应出水管上方的内壁安装有集水箱,所述喷淋罐对应出水管下方的内壁安装有导气罩,所述集水箱和导气罩中部之间共同连接有引流管,所述集水箱的顶部安装有集水环,所述喷淋罐的顶部安装有半圆弧状排列分布的喷淋管。A filter cartridge is installed at the inner bottom end of the treatment tank, and a stacked louver ring belt is provided above the filter cartridge. There are perforations in the middle of each louver ring belt. One side of the spray tank A water outlet pipe is installed, a water collecting box is installed on the inner wall of the spray tank corresponding to the water outlet pipe, and an air guide cover is installed on the inner wall of the spray tank corresponding to the water outlet pipe. The water collecting tank and the middle part of the air guide cover are connected together. A drainage pipe is connected, a water collection ring is installed on the top of the water collecting tank, and spray pipes arranged in a semicircular arc shape are installed on the top of the spray tank.
进一步设置为:所述集水箱的底部开设有均分的渗水孔,所述集水环、集水箱通过渗水孔与出水管相连通,所述喷淋管与集水环和引流管的间隙相对齐,所述引流管的顶部为锥筒状。It is further configured that: the bottom of the water collecting box is provided with evenly distributed water seepage holes, the water collecting ring and the water collecting box are connected with the water outlet pipe through the water seeping holes, and the spray pipe is opposite to the gap between the water collecting ring and the drainage pipe. The top of the drainage tube is cone-shaped.
进一步设置为:所述排气机构包括有安装架、出风筒、导流叶片,所述导流叶片呈圆周分布于出风筒内且顶部共同连接有封板,所述导流叶片的底部共同安装有密封环,所述密封环与出风筒内底侧壁相密封贴合,所述安装架卡设于出风筒外且上端设有驱动机构,所述驱动机构驱动导流叶片旋转。It is further configured that: the exhaust mechanism includes a mounting frame, an air outlet duct, and a guide blade. The guide blades are circumferentially distributed in the air outlet duct and are connected to a sealing plate at the top. The bottom of the guide blade A sealing ring is installed together, and the sealing ring is in sealing fit with the inner bottom side wall of the air outlet tube. The mounting bracket is clamped outside the air outlet tube and has a driving mechanism at the upper end. The driving mechanism drives the guide vane to rotate. .
进一步设置为:所述驱动机构包括有电机、皮带,所述电机设置于安装架的一侧,所述封板的上表面中部安装有转杆,所述电机的输出端和转杆之间共同套设有皮带,所述安装架对应皮带的外侧安装有防护罩,所述转杆与出风筒之间通过轴承相连接。It is further configured that: the driving mechanism includes a motor and a belt, the motor is arranged on one side of the mounting frame, a rotating rod is installed in the middle of the upper surface of the sealing plate, and the output end of the motor and the rotating rod are connected to each other. A belt is set on the sleeve, and a protective cover is installed on the outer side of the mounting frame corresponding to the belt. The rotating rod and the air outlet are connected through bearings.
进一步设置为:所述喷淋罐的顶部一侧安装有连接管口,所述连接管口上铰接有密封盖一,所述喷淋罐通过连接管口与连接管相连通,所述进气罐的底部横向插接有鼓风管,所述鼓风管延伸至进气罐内部的一端连接有集中管,所述集中管的上端外侧连接有回收管,所述回收管的外端延伸至进气罐外侧。It is further configured that: a connecting pipe is installed on one side of the top of the spray tank, a sealing cover is hinged on the connecting pipe, the spray tank is connected to the connecting pipe through the connecting pipe, and the air inlet tank A blast pipe is inserted transversely at the bottom of the air inlet tank. One end of the blast pipe extending to the inside of the air inlet tank is connected to a centralized pipe. The upper end of the centralized pipe is connected to a recovery pipe. The outer end of the recovery pipe extends to the inlet tank. Outside of the gas tank.
进一步设置为:所述进气罐的一侧设置有废气进口,所述进气罐通过废气进口安装有密封盖二,所述进气罐通过废气进口与进气管相连通,所述进气管远离废气进口的一端安装有罩体,所述罩体为锥形斗状。It is further configured that: one side of the air intake tank is provided with an exhaust gas inlet, the air intake tank is equipped with a sealing cover 2 through the exhaust gas inlet, the air intake tank is connected to the air intake pipe through the exhaust gas inlet, and the air intake pipe is away from A cover body is installed at one end of the exhaust gas inlet, and the cover body is in the shape of a conical bucket.
进一步设置为:还包括有出风管、出气管及催化剂罐,所述出风管的底部呈开口状并安装有滤芯,所述滤芯的上端连接有快拆板,所述出风管的上端安装有内套,所述出风管对应内套的上端外侧套接有封盖体;It is further configured to: also include an air outlet pipe, an air outlet pipe and a catalyst tank. The bottom of the air outlet pipe is open and is equipped with a filter element. The upper end of the filter element is connected with a quick release plate. The upper end of the air outlet pipe is An inner sleeve is installed, and a cover body is connected to the outer side of the upper end of the air outlet pipe corresponding to the inner sleeve;
所述出风管的一侧安装有气控阀,所述气控阀与出风管及催化剂罐相连通,所述气控阀的输出端延伸至出风管的内部并开设有通孔,所述出气管设置于出风管顶部的一侧。An air control valve is installed on one side of the air outlet pipe. The air control valve is connected with the air outlet pipe and the catalyst tank. The output end of the air control valve extends to the inside of the air outlet pipe and has a through hole. The air outlet pipe is arranged on one side of the top of the air outlet pipe.
进一步设置为:所述快拆板与出风管的内中端相搭接,所述快拆板的外缘侧安装有多个锁紧栓,所述锁紧栓贯穿快拆板与出风管相螺纹连接。It is further configured that: the quick-release plate overlaps the inner middle end of the air outlet pipe, and a plurality of locking bolts are installed on the outer edge side of the quick-release plate, and the locking bolts penetrate the quick-release plate and the air outlet. Pipe phase threaded connection.
一种用于大气污染治理的废气净化系统的工作方法,包括如下步骤:A working method of an exhaust gas purification system for air pollution control, including the following steps:
步骤一:将工厂的废气排放端口接入进气管的罩体上,且排气机构中的排气管是接入大气环境中的,净化过程中,废气由进气管首先进入进气罐内,此时每个回收管都是关闭的;Step 1: Connect the exhaust gas discharge port of the factory to the cover of the intake pipe, and the exhaust pipe in the exhaust mechanism is connected to the atmospheric environment. During the purification process, the exhaust gas first enters the intake tank from the intake pipe. At this time, each recovery pipe is closed;
步骤二:进入进气罐内的废气首先受到鼓风管的进风作用,废气被稀释并向上浮升,首先进入滤筒内,在受到滤筒的初步过滤后,废气中含有的粉尘吸附至滤筒上,进一步的废气继续攀升;Step 2: The exhaust gas entering the air inlet tank is first affected by the air intake effect of the blast pipe. The exhaust gas is diluted and floats upward. It first enters the filter cartridge. After being initially filtered by the filter cartridge, the dust contained in the exhaust gas is adsorbed to On the filter cartridge, further exhaust gas continues to climb;
步骤三:废气进入百叶环带中后,受到百叶环带的降速作用,废气中含有的焦炭颗粒被阻挡下来,并顺延掉落至底部的进气罐内,同时受到连续不断地废气进入,废气于百叶环带和进气罐之间流动并不断增加数量,直至单次的废气排放结束,焦炭颗粒沉降至进气罐内,由回收管连通抽吸设备完成收集;Step 3: After the exhaust gas enters the louver ring, it is slowed down by the louver ring. The coke particles contained in the exhaust gas are blocked and fall into the air intake tank at the bottom. At the same time, the exhaust gas is continuously introduced. The exhaust gas flows between the louver ring belt and the air inlet tank and continues to increase in quantity until the single exhaust gas emission is completed. The coke particles settle into the air inlet tank and are collected by the recovery pipe connected to the suction equipment;
步骤四:废气继续向上浮动,由导气罩、引流管充盈至喷淋罐顶部,此时喷淋管向下持续不断地喷淋并进入集水环内,将喷淋罐顶部的废气中含有的有害物质吸附并由集水环引导至集水箱中,继而聚集在集水箱和导气罩的间隙并通过出水管完成废水排出;Step 4: The exhaust gas continues to float upward, and is filled by the air guide cover and the drainage pipe to the top of the spray tank. At this time, the spray pipe continuously sprays downward and enters the water collection ring, and the exhaust gas at the top of the spray tank contains The harmful substances are adsorbed and guided to the water collecting tank by the water collecting ring, and then collected in the gap between the water collecting tank and the air guide cover, and the waste water is discharged through the water outlet pipe;
步骤五:净化完毕的排放气体受到顶部排放机构的抽风效果,出风筒将净化后的废气抽吸至排气管中直接完成于大气中的排放。Step 5: The purified exhaust gas is sucked by the top discharge mechanism, and the air outlet duct sucks the purified exhaust gas into the exhaust pipe to directly discharge it into the atmosphere.
本发明具备下述有益效果:The invention has the following beneficial effects:
1、本发明针对工厂排放废气中的粉尘及有害物质的净化过程,主要是通过自下而上的气体攀升依次完成滤筒吸附、百叶环带降尘以及喷淋去除有害物质,具体是:首先由处理罐底部的滤筒进行粉尘的吸附清除,继续攀升后受到百叶环带降尘,将废气中含有的焦炭颗粒过滤下来并掉落在进气罐底部,最后废气经过导气罩、引流管充盈至喷淋罐顶部,受到喷淋水幕的吸附,将有害物质完全去除排出,其目的是:集过滤吸附再结合焦炭颗粒的筛选再利用于一体的结构设计,实现了对工厂废气排放的有效净化,且能够通过一体化的结构完成多种废气的转换净化,结构紧凑;1. The present invention is aimed at the purification process of dust and harmful substances in factory exhaust gas. It mainly completes the filter cartridge adsorption, louver ring dust reduction and spraying to remove harmful substances through gas climbing from bottom to top. Specifically: firstly, The filter cartridge at the bottom of the treatment tank absorbs and removes dust. After continuing to rise, it is dust-reduced by the louver ring, filtering out the coke particles contained in the exhaust gas and falling to the bottom of the air intake tank. Finally, the exhaust gas is filled through the air guide hood and the drainage tube to The top of the spray tank is adsorbed by the spray water curtain to completely remove and discharge harmful substances. Its purpose is: a structural design that integrates filtration and adsorption, combined with the screening and reuse of coke particles, to achieve effective purification of factory waste gas emissions. , and can complete the conversion and purification of various waste gases through an integrated structure, with a compact structure;
2、本发明针对工厂排放废气中含有大量的有机废气时,通过在进气管的端部预设净化筒,具体的:废气通过出风管进入,首先受到滤芯的过滤作用,同步的催化剂罐由气控阀向出风管内鼓入催化剂,且高温排放的废气直接与催化剂接触反应,从而完成其中的有机废气的吸附去除,再通过出气管排入进气罐内,实现如上述的一系列废气净化操作,使工厂排放废气的净化更彻底。2. The present invention is aimed at when the factory exhaust gas contains a large amount of organic waste gas, by presetting a purification cylinder at the end of the air inlet pipe. Specifically: the exhaust gas enters through the air outlet pipe, and is first filtered by the filter element, and the synchronized catalyst tank is formed by The air control valve blows the catalyst into the air outlet pipe, and the high-temperature exhaust gas directly contacts and reacts with the catalyst to complete the adsorption and removal of the organic waste gas, and then discharges it into the air intake tank through the air outlet pipe to achieve a series of exhaust gases as mentioned above Purification operation makes the purification of factory exhaust gas more thorough.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1为本发明的整体结构立体图;Figure 1 is a perspective view of the overall structure of the present invention;
图2为本发明的处理罐的结构示意图;Figure 2 is a schematic structural diagram of the treatment tank of the present invention;
图3为本发明的处理罐的内部结构示意图;Figure 3 is a schematic diagram of the internal structure of the treatment tank of the present invention;
图4为本发明的处理罐内部结构的剖视示意图;Figure 4 is a schematic cross-sectional view of the internal structure of the treatment tank of the present invention;
图5为本发明的处理罐内部结构的结构示意图;Figure 5 is a schematic structural diagram of the internal structure of the treatment tank of the present invention;
图6为本发明的出风机构的结构示意图;Figure 6 is a schematic structural diagram of the air outlet mechanism of the present invention;
图7为本发明的出风机构的内部结构示意图;Figure 7 is a schematic diagram of the internal structure of the air outlet mechanism of the present invention;
图8为本发明的出风筒的结构示意图;Figure 8 is a schematic structural diagram of the air outlet tube of the present invention;
图9为本发明的实施例二的出风管结构示意图;Figure 9 is a schematic structural diagram of the air outlet duct according to Embodiment 2 of the present invention;
图10为本发明的实施例二的出风管的内部结构示意图。Figure 10 is a schematic diagram of the internal structure of the air outlet duct according to Embodiment 2 of the present invention.
图中:1、处理罐;In the picture: 1. Treatment tank;
2、喷淋罐;201、连接管口;202、密封盖一;203、喷淋管;2. Spray tank; 201. Connecting pipe mouth; 202. Sealing cover 1; 203. Spray pipe;
3、进气管;301、罩体;4、连接管;3. Air intake pipe; 301. Cover body; 4. Connecting pipe;
5、排气机构;501、安装架;502、电机;503、防护罩;504、出风筒;505、皮带;506、封板;507、转杆;508、导流叶片;509、密封环;5. Exhaust mechanism; 501. Mounting frame; 502. Motor; 503. Protective cover; 504. Air outlet; 505. Belt; 506. Sealing plate; 507. Rotary rod; 508. Guide vane; 509. Sealing ring ;
6、支撑腿;7、出水管;6. Supporting legs; 7. Water outlet pipe;
8、进气罐;801、密封盖二;802、回收管;803、鼓风管;804、集中管;8. Air intake tank; 801. Sealing cover 2; 802. Recovery pipe; 803. Blast pipe; 804. Centralized pipe;
901、集水箱;902、导气罩;903、滤筒;904、集水环;905、引流管;906、渗水孔;10、百叶环带;101、穿孔;901. Water collection tank; 902. Air guide cover; 903. Filter cartridge; 904. Water collecting ring; 905. Drainage pipe; 906. Seepage hole; 10. Louver ring; 101. Perforation;
11、出风管;12、封盖体;13、出气管;14、滤芯;15、催化剂罐;16、气控阀;17、内套;18、快拆板;19、锁紧栓。11. Air outlet pipe; 12. Cover body; 13. Air outlet pipe; 14. Filter element; 15. Catalyst tank; 16. Air control valve; 17. Inner sleeve; 18. Quick release plate; 19. Locking bolt.
具体实施方式Detailed ways
下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例一Embodiment 1
针对锅炉燃烧废气中含有的大量焦炭颗粒无法回收造成的资源浪费,为此提出了如下的技术方案:In view of the waste of resources caused by the inability to recover a large number of coke particles contained in boiler combustion exhaust gas, the following technical solutions are proposed:
参照图1~5,本实施例中一种用于大气污染治理的废气净化系统,包括处理罐1和喷淋罐2,处理罐1的顶部与喷淋罐2底部相连接,处理罐1的下端连接有进气罐8,进气罐8的一侧连接有进气管3,进气管3与废气排出端相连通,喷淋罐2的顶部一侧安装有连接管4,连接管4的顶部安装有排气机构5,排气机构5直接与大气相连通;Referring to Figures 1 to 5, an exhaust gas purification system for air pollution control in this embodiment includes a treatment tank 1 and a spray tank 2. The top of the treatment tank 1 is connected to the bottom of the spray tank 2. The top of the treatment tank 1 is connected to the bottom of the spray tank 2. The lower end is connected to an air inlet tank 8. One side of the air inlet tank 8 is connected to an air inlet pipe 3. The air inlet pipe 3 is connected with the exhaust gas discharge end. A connecting pipe 4 is installed on the top side of the spray tank 2. The top of the connecting pipe 4 An exhaust mechanism 5 is installed, and the exhaust mechanism 5 is directly connected to the atmosphere;
处理罐1的内底端安装有滤筒903,滤筒903的上方设置有层叠分布的百叶环带10,每个百叶环带10的中部均开设有穿孔101,喷淋罐2的一侧安装有出水管7,喷淋罐2对应出水管7上方的内壁安装有集水箱901,喷淋罐2对应出水管7下方的内壁安装有导气罩902,集水箱901和导气罩902中部之间共同连接有引流管905,集水箱901的顶部安装有集水环904,喷淋罐2的顶部安装有半圆弧状排列分布的喷淋管203。A filter cartridge 903 is installed at the inner bottom of the treatment tank 1. A stacked louver ring belt 10 is provided above the filter cartridge 903. A perforation 101 is provided in the middle of each louver ring belt 10. The spray tank 2 is installed on one side. There is a water outlet pipe 7. A water collection tank 901 is installed on the inner wall above the water outlet pipe 7 of the spray tank 2. An air guide cover 902 is installed on the inner wall of the spray tank 2 below the water outlet pipe 7. Between the water collection tank 901 and the air guide cover 902, there is a water outlet pipe 7. A drainage pipe 905 is commonly connected between them, a water collection ring 904 is installed on the top of the water collection tank 901, and a semicircular arc-shaped array of spray pipes 203 is installed on the top of the spray tank 2.
集水箱901的底部开设有均分的渗水孔906,集水环904、集水箱901通过渗水孔906与出水管7相连通,喷淋管203与集水环904和引流管905的间隙相对齐,引流管905的顶部为锥筒状;The bottom of the water collection tank 901 is provided with evenly spaced seepage holes 906. The water collection ring 904 and the water collection tank 901 are connected to the water outlet pipe 7 through the water seepage holes 906. The spray pipe 203 is aligned with the gap between the water collection ring 904 and the drainage pipe 905. , the top of the drainage tube 905 is cone-shaped;
基本原理:以附图1-图5进行说明,将工厂的废气排放端口接入进气管3的罩体301上,且排气机构5中的排气管是接入大气环境中的,净化过程中,废气由进气管3首先进入进气罐8内,此时每个回收管802都是关闭的;进入进气罐8内的废气首先受到鼓风管803的进风作用,废气被稀释并向上浮升,首先进入滤筒903内,在受到滤筒903的初步过滤后,废气中含有的粉尘吸附至滤筒903上,进一步的废气继续攀升;废气进入百叶环带10中后,受到百叶环带10的降速作用,废气中含有的焦炭颗粒被阻挡下来,并顺延掉落至底部的进气罐8内,同时受到连续不断地废气进入,废气于百叶环带10和进气罐8之间流动并不断增加数量,直至单次的废气排放结束,焦炭颗粒沉降至进气罐8内,由回收管802连通抽吸设备完成收集;Basic principle: Use Figures 1 to 5 to illustrate. The exhaust gas discharge port of the factory is connected to the cover 301 of the air intake pipe 3, and the exhaust pipe in the exhaust mechanism 5 is connected to the atmospheric environment. The purification process , the exhaust gas first enters the air inlet tank 8 from the air inlet pipe 3. At this time, each recovery pipe 802 is closed; the exhaust gas entering the air inlet tank 8 is first affected by the air inlet of the blast pipe 803, and the exhaust gas is diluted and Floating upward, it first enters the filter cartridge 903. After being initially filtered by the filter cartridge 903, the dust contained in the exhaust gas is adsorbed to the filter cartridge 903, and further exhaust gas continues to rise; after the exhaust gas enters the louver ring belt 10, it is filtered by the louver Due to the deceleration effect of the annular belt 10, the coke particles contained in the exhaust gas are blocked and dropped into the air inlet tank 8 at the bottom. At the same time, the exhaust gas is continuously entered. flow between them and continue to increase in quantity until the single exhaust gas emission ends, the coke particles settle into the air inlet tank 8, and are connected to the suction equipment by the recovery pipe 802 to complete collection;
废气继续向上浮动,由导气罩902、引流管905充盈至喷淋罐2顶部,此时喷淋管203向下持续不断地喷淋并进入集水环904内,将喷淋罐2顶部的废气中含有的有害物质吸附并由集水环904引导至集水箱901中,继而聚集在集水箱901和导气罩902的间隙并通过出水管7完成废水排出;净化完毕的排放气体受到顶部排放机构5的抽风效果,出风筒508将净化后的废气抽吸至排气管中直接完成于大气中的排放;The exhaust gas continues to float upward and is filled by the air guide cover 902 and the drainage pipe 905 to the top of the spray tank 2. At this time, the spray pipe 203 continuously sprays downward and enters the water collection ring 904, and the top of the spray tank 2 is The harmful substances contained in the exhaust gas are adsorbed and guided to the water collecting tank 901 by the water collecting ring 904, and then gathered in the gap between the water collecting tank 901 and the air guide cover 902, and complete the waste water discharge through the water outlet pipe 7; the purified exhaust gas is discharged from the top Due to the ventilation effect of the mechanism 5, the air outlet tube 508 sucks the purified exhaust gas into the exhaust pipe to directly discharge it into the atmosphere;
喷淋罐2的顶部一侧安装有连接管口201,连接管口201上铰接有密封盖一202,喷淋罐2通过连接管口201与连接管4相连通,进气罐8的底部横向插接有鼓风管803,鼓风管803延伸至进气罐8内部的一端连接有集中管804,集中管804的上端外侧连接有回收管802,回收管802的外端延伸至进气罐8外侧;A connecting nozzle 201 is installed on one side of the top of the spray tank 2, and a sealing cover 202 is hinged on the connecting nozzle 201. The spray tank 2 is connected to the connecting pipe 4 through the connecting nozzle 201, and the bottom of the air inlet tank 8 is horizontally connected. A blast pipe 803 is inserted. One end of the blast pipe 803 extending to the inside of the air intake tank 8 is connected to a centralized pipe 804. The upper end of the centralized pipe 804 is connected to a recovery pipe 802. The outer end of the recovery pipe 802 extends to the air intake tank. 8 lateral;
进气罐8的一侧设置有废气进口,进气罐8通过废气进口安装有密封盖二801,进气罐8通过废气进口与进气管3相连通,进气管3远离废气进口的一端安装有罩体301,罩体301为锥形斗状;An exhaust gas inlet is provided on one side of the air intake tank 8. A sealing cover 801 is installed on the air intake tank 8 through the exhaust gas inlet. The air intake tank 8 is connected with the air intake pipe 3 through the exhaust gas inlet. The end of the air intake pipe 3 away from the exhaust gas inlet is equipped with a sealing cover 801. Cover body 301, the cover body 301 is in the shape of a conical bucket;
此处需要说明的是:当进气罐8底部沉积较多的焦炭颗粒后,且废气净化流程结束后,此时开启回收管802,回收管802与抽吸设备连通完成内部的焦炭颗粒的聚集回收,从而实现对工厂排放废气中的焦炭颗粒的集中回收,避免焦炭颗粒直接排放造成的资源浪费;What needs to be explained here is: when more coke particles are deposited at the bottom of the air inlet tank 8 and the exhaust gas purification process is completed, the recovery pipe 802 is opened at this time, and the recovery pipe 802 is connected with the suction equipment to complete the accumulation of internal coke particles. Recycling, thereby achieving centralized recovery of coke particles in factory exhaust gas, and avoiding resource waste caused by direct emission of coke particles;
为此增设的百叶环带10能够使处于处理罐1和进气罐8内的焦炭颗粒不断地上下循环,与不断排入的废气中含有的焦炭颗粒不断聚合导致聚集颗粒越来越大,当停止废气排入时,停止翻动,并沉积在进气罐8底部,最后由抽吸设备完成回收。The added louver belt 10 can continuously circulate the coke particles in the treatment tank 1 and the air inlet tank 8 up and down, and continuously aggregate with the coke particles contained in the continuously discharged exhaust gas, causing the aggregated particles to become larger and larger. When the waste gas is stopped being discharged, it stops turning and is deposited at the bottom of the air inlet tank 8, and is finally recovered by the suction equipment.
实施例二Embodiment 2
本实施例是对实施例一中结构进行结构优化:排气机构5包括有安装架501、出风筒504、导流叶片508,导流叶片508呈圆周分布于出风筒504内且顶部共同连接有封板506,导流叶片508的底部共同安装有密封环509,密封环509与出风筒504内底侧壁相密封贴合,安装架501卡设于出风筒504外且上端设有驱动机构,驱动机构驱动导流叶片508旋转;This embodiment is a structural optimization of the structure in Embodiment 1: the exhaust mechanism 5 includes a mounting frame 501, an air outlet 504, and guide vanes 508. The guide vanes 508 are circumferentially distributed in the air outlet 504 and have a common top. The sealing plate 506 is connected, and a sealing ring 509 is installed at the bottom of the guide blade 508. The sealing ring 509 is in sealing fit with the inner bottom side wall of the air outlet 504. The mounting bracket 501 is clamped outside the air outlet 504 and has an upper end. There is a driving mechanism, which drives the guide vane 508 to rotate;
驱动机构包括有电机502、皮带505,电机502设置于安装架501的一侧,封板506的上表面中部安装有转杆507,电机502的输出端和转杆507之间共同套设有皮带505,安装架501对应皮带505的外侧安装有防护罩503,转杆507与出风筒504之间通过轴承相连接。The driving mechanism includes a motor 502 and a belt 505. The motor 502 is arranged on one side of the mounting frame 501. A rotating rod 507 is installed in the middle of the upper surface of the sealing plate 506. A belt is set between the output end of the motor 502 and the rotating rod 507. 505, the mounting bracket 501 is equipped with a protective cover 503 corresponding to the outside of the belt 505, and the rotating rod 507 and the air outlet tube 504 are connected through bearings.
结构优点:以图6-图8来说需要说明的是:电机502通过皮带505带动导流叶片508旋转,导流叶片508不断旋转使得净化后的气体沿着排气管快速排出,提升整个废气净化过程中的气体流动速率,进而提升净化效率;Structural advantages: Taking Figures 6 to 8 as examples, it should be noted that the motor 502 drives the guide vanes 508 to rotate through the belt 505. The guide vanes 508 continue to rotate so that the purified gas is quickly discharged along the exhaust pipe, improving the entire exhaust gas. The gas flow rate during the purification process, thereby improving the purification efficiency;
再次需要说明的是:该排气机构5还能增设一个进气端,即向排气机构5的气体输出段排入空气,再次完成排出空气的稀释,从而使得排出气体更为符合排放标准,不对大气环境造成污染。It should be noted again that the exhaust mechanism 5 can also add an air inlet end, that is, air is discharged into the gas output section of the exhaust mechanism 5 to complete the dilution of the exhaust air again, thereby making the exhaust gas more in line with the emission standards. Does not cause pollution to the atmospheric environment.
还包括有出风管11、出气管13及催化剂罐15,出风管11的底部呈开口状并安装有滤芯14,滤芯14的上端连接有快拆板18,出风管11的上端安装有内套17,出风管11对应内套17的上端外侧套接有封盖体12;It also includes an air outlet pipe 11, an air outlet pipe 13 and a catalyst tank 15. The bottom of the air outlet pipe 11 is open and is equipped with a filter element 14. The upper end of the filter element 14 is connected with a quick release plate 18, and the upper end of the air outlet pipe 11 is equipped with a The inner sleeve 17 has a cover body 12 connected to the outer side of the upper end of the air outlet pipe 11 corresponding to the inner sleeve 17;
出风管11的一侧安装有气控阀16,气控阀16与出风管11及催化剂罐15相连通,气控阀16的输出端延伸至出风管11的内部并开设有通孔,出气管13设置于出风管11顶部的一侧;An air control valve 16 is installed on one side of the air outlet pipe 11. The air control valve 16 is connected with the air outlet pipe 11 and the catalyst tank 15. The output end of the air control valve 16 extends to the inside of the air outlet pipe 11 and has a through hole. , the air outlet pipe 13 is arranged on one side of the top of the air outlet pipe 11;
快拆板18与出风管11的内中端相搭接,快拆板18的外缘侧安装有多个锁紧栓19,锁紧栓19贯穿快拆板18与出风管11相螺纹连接;The quick-release plate 18 overlaps the inner middle end of the air outlet duct 11. A plurality of locking bolts 19 are installed on the outer edge of the quick-release plate 18. The locking bolts 19 penetrate the threads of the quick-release plate 18 and the air outlet duct 11. connect;
以图9-图10进行说明:针对工厂排放废气中含有大量的有机废气时,通过在进气管的端部预设净化筒,具体的:废气通过出风管11进入,首先受到滤芯14的过滤作用,同步的催化剂罐15由气控阀16向出风管11内鼓入催化剂,且高温排放的废气直接与催化剂接触反应(或者另外提供高温,以保证催化剂与废气充分反应),从而完成其中的有机废气的吸附去除,再通过出气管13排入进气罐8内,实现如上述的一系列废气净化操作,使工厂排放废气的净化更彻底。Use Figures 9 and 10 to illustrate: When the factory exhaust gas contains a large amount of organic waste gas, a purification tube is preset at the end of the air inlet pipe. Specifically: the waste gas enters through the air outlet pipe 11 and is first filtered by the filter element 14 Function, the synchronized catalyst tank 15 blows catalyst into the air outlet pipe 11 through the air control valve 16, and the high-temperature exhaust gas directly contacts and reacts with the catalyst (or additionally provides high temperature to ensure that the catalyst and the exhaust gas fully react), thereby completing the process The organic waste gas is adsorbed and removed, and then discharged into the air inlet tank 8 through the air outlet pipe 13 to realize a series of waste gas purification operations as mentioned above, so that the factory exhaust gas can be purified more thoroughly.
实施例三Embodiment 3
本实施例结合到实施例一和实施例二的技术内容,提供一种用于大气污染治理的废气净化系统的工作方法。This embodiment is combined with the technical content of Embodiment 1 and Embodiment 2 to provide a working method of an exhaust gas purification system for air pollution control.
方案效果如下:The effect of the plan is as follows:
步骤一:将工厂的废气排放端口接入进气管3的罩体301上,且排气机构5中的排气管是接入大气环境中的,净化过程中,废气由进气管3首先进入进气罐8内,此时每个回收管802都是关闭的;Step 1: Connect the exhaust gas discharge port of the factory to the cover 301 of the intake pipe 3, and the exhaust pipe in the exhaust mechanism 5 is connected to the atmospheric environment. During the purification process, the exhaust gas first enters the intake pipe 3. In the gas tank 8, each recovery pipe 802 is closed at this time;
步骤二:进入进气罐8内的废气首先受到鼓风管803的进风作用,废气被稀释并向上浮升,首先进入滤筒903内,在受到滤筒903的初步过滤后,废气中含有的粉尘吸附至滤筒903上,进一步的废气继续攀升;Step 2: The exhaust gas entering the air intake tank 8 is first affected by the air inlet of the blast pipe 803. The exhaust gas is diluted and floats upward. It first enters the filter cartridge 903. After being initially filtered by the filter cartridge 903, the exhaust gas contains The dust is adsorbed to the filter cartridge 903, and further exhaust gas continues to rise;
步骤三:废气进入百叶环带10中后,受到百叶环带10的降速作用,废气中含有的焦炭颗粒被阻挡下来,并顺延掉落至底部的进气罐8内,同时受到连续不断地废气进入,废气于百叶环带10和进气罐8之间流动并不断增加数量,直至单次的废气排放结束,焦炭颗粒沉降至进气罐8内,由回收管802连通抽吸设备完成收集;Step 3: After the exhaust gas enters the louver ring belt 10, it is subject to the deceleration effect of the louver ring belt 10. The coke particles contained in the exhaust gas are blocked and fall into the air intake tank 8 at the bottom. At the same time, they are continuously subjected to The exhaust gas enters, and the exhaust gas flows between the louver ring 10 and the air inlet tank 8 and continues to increase in quantity until the single exhaust gas emission ends. The coke particles settle into the air inlet tank 8 and are connected to the suction equipment by the recovery pipe 802 to complete collection. ;
步骤四:废气继续向上浮动,由导气罩902、引流管905充盈至喷淋罐2顶部,此时喷淋管203向下持续不断地喷淋并进入集水环904内,将喷淋罐2顶部的废气中含有的有害物质吸附并由集水环904引导至集水箱901中,继而聚集在集水箱901和导气罩902的间隙并通过出水管7完成废水排出;Step 4: The exhaust gas continues to float upward, and is filled by the air guide cover 902 and the drainage pipe 905 to the top of the spray tank 2. At this time, the spray pipe 203 continuously sprays downward and enters the water collecting ring 904, and the spray tank 2. The harmful substances contained in the exhaust gas at the top are adsorbed and guided to the water collecting tank 901 by the water collecting ring 904, and then collected in the gap between the water collecting tank 901 and the air guide cover 902, and the waste water is discharged through the water outlet pipe 7;
步骤五:净化完毕的排放气体受到顶部排放机构5的抽风效果,出风筒508将净化后的废气抽吸至排气管中直接完成于大气中的排放。Step 5: The purified exhaust gas is subjected to the exhaust effect of the top discharge mechanism 5, and the air outlet tube 508 sucks the purified exhaust gas into the exhaust pipe to directly discharge it into the atmosphere.
综上所述:针对工厂排放废气中的粉尘及有害物质的净化过程,主要是通过自下而上的气体攀升依次完成滤筒吸附、百叶环带降尘以及喷淋去除有害物质,集过滤吸附再结合焦炭颗粒的筛选再利用于一体的结构设计,实现了对工厂废气排放的有效净化,且能够通过一体化的结构完成多种废气的转换净化,结构紧凑;再由增设的有机废气特殊处理结构完成有机废气的吸附去除,使工厂排放废气的净化更彻底。To sum up: the purification process of dust and harmful substances in factory exhaust gas mainly involves the completion of filter cartridge adsorption, louver ring dust reduction and spray removal of harmful substances through the bottom-up gas climb. The structural design combines the screening and reuse of coke particles to achieve effective purification of factory waste gas emissions, and can complete the conversion and purification of various waste gases through the integrated structure, with a compact structure; and the additional special treatment structure for organic waste gases Complete the adsorption and removal of organic waste gas, making the purification of factory waste gas more thorough.
以上内容仅仅是对本发明结构所做的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above contents are only examples and descriptions of the structure of the present invention. Those skilled in the art may make various modifications or additions to the described specific embodiments or substitute them in similar ways, as long as they do not deviate from the structure of the invention. or beyond the scope defined by the claims, shall belong to the protection scope of the present invention.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "example," "specific example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the invention. in an embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为的具体实施方式。显然,根据本说明书的内容,可做很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only intended to help illustrate the invention. The preferred embodiments do not describe all details, nor do they limit the invention to specific implementations. Obviously, many modifications and variations are possible in light of the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the present invention. The invention is limited only by the claims and their full scope and equivalents.
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| CN118949632A (en) * | 2024-07-19 | 2024-11-15 | 中国船舶集团有限公司第七一九研究所 | A harmful gas removal device for the environmental control system of a super-deep saturation chamber |
| CN119123426A (en) * | 2024-10-21 | 2024-12-13 | 西安热工研究院有限公司 | A pollutant emission control system and method for power generation by burning coal sludge |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118949632A (en) * | 2024-07-19 | 2024-11-15 | 中国船舶集团有限公司第七一九研究所 | A harmful gas removal device for the environmental control system of a super-deep saturation chamber |
| CN119123426A (en) * | 2024-10-21 | 2024-12-13 | 西安热工研究院有限公司 | A pollutant emission control system and method for power generation by burning coal sludge |
| CN119123426B (en) * | 2024-10-21 | 2025-10-17 | 西安热工研究院有限公司 | System and method for controlling emission of coal slime doped power generation pollutants |
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