CN117663745A - Continuous working type sintering furnace with low heat loss exhaust structure - Google Patents

Continuous working type sintering furnace with low heat loss exhaust structure Download PDF

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Publication number
CN117663745A
CN117663745A CN202311629502.6A CN202311629502A CN117663745A CN 117663745 A CN117663745 A CN 117663745A CN 202311629502 A CN202311629502 A CN 202311629502A CN 117663745 A CN117663745 A CN 117663745A
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China
Prior art keywords
box
exhaust
dust
double
heat exchange
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CN202311629502.6A
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Chinese (zh)
Inventor
黄波
丁正和
刘东来
万意
张雷达
何军
张建耀
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Shanghai Nican Vacuum Technology Co ltd
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Shanghai Nican Vacuum Technology Co ltd
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Priority to CN202311629502.6A priority Critical patent/CN117663745A/en
Publication of CN117663745A publication Critical patent/CN117663745A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/02Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
    • F27B9/028Multi-chamber type furnaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66Regeneration of the filtering material or filter elements inside the filter
    • B01D46/68Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
    • B01D46/681Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements by scrapers, brushes or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/12Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity with special arrangements for preheating or cooling the charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/10Arrangements for using waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/20Arrangements for treatment or cleaning of waste gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F13/00Arrangements for modifying heat-transfer, e.g. increasing, decreasing
    • F28F13/06Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
    • F28F13/12Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by creating turbulence, e.g. by stirring, by increasing the force of circulation
    • F28F13/125Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media by creating turbulence, e.g. by stirring, by increasing the force of circulation by stirring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/12Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity with special arrangements for preheating or cooling the charge
    • F27B2009/124Cooling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

The invention discloses a continuous working type sintering furnace with a low heat loss exhaust structure, belongs to the technical field of sintering furnaces, and is used for solving the problem that a large amount of heat contained in gas and dust exhausted by the sintering furnace during exhaust is not fully utilized; the device comprises a cleaning mechanism, a dust cleaning mechanism and a waste heat exchange mechanism; the filter screen can filter the dust that produces when exhausting, the dust that the attached dust on the filter screen can clear up the dust on filter screen surface through clean mechanism after filtering, in the dust can album dirt awl after the clearance, then when clean mechanism carries out the downward cleaning to the filter screen, can make the roof top move trapezoidal dust collecting plate and slide downwards in the spout, make the dust that falls in album dirt awl enter into in the double-deck heat exchange box, heat the inside water of double-deck cavity, the vapor that forms is discharged to the exhaust bin by the outlet duct, is discharged to preheating zone department through exhaust duct again by the exhaust bin and carries out preheating treatment to the material, the loss of the energy has been reduced.

Description

一种具有低热损排气结构的持续工作型烧结炉A continuous working sintering furnace with low heat loss exhaust structure

技术领域Technical field

本发明属于烧结炉技术领域,具体涉及一种具有低热损排气结构的持续工作型烧结炉。The invention belongs to the technical field of sintering furnaces, and specifically relates to a continuously working sintering furnace with a low heat loss exhaust structure.

背景技术Background technique

连续性烧结炉是指压坯以一定的速度通过炉子的预热段、高温段及冷却段的炉膛,这种炉子具有生产量大、产品质量均匀、热效率高、操作方便、筑炉材料和发热元件费用低且寿命长、峰值电力小、烧结费用节省等优点。Continuous sintering furnace refers to a furnace in which the compacts pass through the preheating section, high temperature section and cooling section of the furnace at a certain speed. This kind of furnace has the characteristics of large production volume, uniform product quality, high thermal efficiency, easy operation, furnace construction materials and heat generation. It has the advantages of low component cost, long life, small peak power, and saving in sintering costs.

现有的连续性烧结炉在排气时,多为直接将气体经过过滤后排入到外界,但排入外界的气体中,气体也含有大量的热量,直接进行排放会导致热源没有能够充分得到利用,同时在对排气中灰尘进行过滤后,由于灰尘中也含有大量的热源,灰尘的直接排出也会造成热源的损耗,为此我们提出一种具有低热损排气结构的持续工作型烧结炉。When exhausting existing continuous sintering furnaces, most of the gases are directly discharged to the outside after filtering. However, the gas discharged to the outside also contains a large amount of heat. Direct discharge will cause the heat source to be insufficiently obtained. At the same time, after filtering the dust in the exhaust, since the dust also contains a large amount of heat source, the direct discharge of the dust will also cause the loss of the heat source. For this reason, we propose a continuous-working sintering system with a low heat loss exhaust structure. furnace.

发明内容Contents of the invention

本发明的目的在于提供一种具有低热损排气结构的持续工作型烧结炉,以解决上述背景技术中提出的问题。The object of the present invention is to provide a continuously operating sintering furnace with a low heat loss exhaust structure to solve the problems raised in the above background technology.

为实现上述目的,本发明提供如下技术方案:一种具有低热损排气结构的持续工作型烧结炉,包括烧结炉本体,烧结炉本体上端设有预热区、烧结区、降温区,所述预热区与烧结区之间以及烧结区与降温区之间设有隔热区,所述烧结区与降温区的上表面均设置有排气机构,所述排气机构包括排气箱,所述排气箱的内部左侧设有卡合机构、所述排气箱的内部中间设有清洁机构,所述排气箱的内底壁设有灰尘清理机构,所述排气箱的下端设有余热转换机构,所述烧结区与降温区的上表面的排气机构通过气管与预热区相连接,所述清洁机构包括驱动箱,所述驱动箱的内部设有螺纹杆,所述排气箱的上表面设有第一伺服电机,且第一伺服电机的输出端与螺纹杆相连接,所述螺纹杆的圆周表面螺纹连接有移动杆,所述移动杆的侧面设有刮板,所述移动杆的下表面设有顶板,所述灰尘清理机构包括集尘锥,所述集尘锥位于排气箱51的内底壁,且处于过滤网地对灰尘过滤的一侧下端,所述集尘锥的下表面设有连接板,所述连接板的中部设有滑槽,所述滑槽的内底面设有弹簧,所述弹簧远离滑槽的内底面的一端设有梯形集尘板,所述梯形集尘板的形状为正梯形形状,并且梯形集尘板与滑槽为滑动连接关系,所述余热换热机构包括双层换热箱,所述双层换热箱的内部设有搅拌杆,所述双层换热箱后侧内表面设有套管,且套管与搅拌杆转动连接,所述搅拌杆的起始端延伸处套管连接有从动锥形齿轮,所述从动锥形齿轮的圆周表面啮合连接有主动锥形齿轮,所述主动锥形齿轮的上表面中部设有转动杆,所述转动杆的圆周表面转动连接有转动座,且转动座设置在排气箱的下表面,所述转动杆通过转动座与螺纹杆的下端相连接。In order to achieve the above object, the present invention provides the following technical solution: a continuous working sintering furnace with a low heat loss exhaust structure, including a sintering furnace body, and the upper end of the sintering furnace body is provided with a preheating zone, a sintering zone, and a cooling zone. A heat insulation zone is provided between the preheating zone and the sintering zone and between the sintering zone and the cooling zone. An exhaust mechanism is provided on the upper surfaces of the sintering zone and the cooling zone. The exhaust mechanism includes an exhaust box. The exhaust box is provided with an engaging mechanism on the left side inside, a cleaning mechanism is provided in the middle of the exhaust box, a dust cleaning mechanism is provided on the inner bottom wall of the exhaust box, and a dust cleaning mechanism is provided at the lower end of the exhaust box. There is a waste heat conversion mechanism, the exhaust mechanism on the upper surface of the sintering zone and the cooling zone is connected to the preheating zone through a gas pipe, the cleaning mechanism includes a drive box, and a threaded rod is provided inside the drive box. The upper surface of the air box is provided with a first servo motor, and the output end of the first servo motor is connected to a threaded rod. The circumferential surface of the threaded rod is threadedly connected to a moving rod, and the side of the moving rod is provided with a scraper. The lower surface of the moving rod is provided with a top plate, and the dust cleaning mechanism includes a dust collecting cone. The dust collecting cone is located on the inner bottom wall of the exhaust box 51 and is located at the lower end of the side where the filter screen filters dust, so The lower surface of the dust collecting cone is provided with a connecting plate, the middle part of the connecting plate is provided with a chute, the inner bottom surface of the chute is provided with a spring, and one end of the spring away from the inner bottom surface of the chute is provided with a trapezoidal dust collector. The trapezoidal dust collecting plate is in a positive trapezoidal shape, and the trapezoidal dust collecting plate is in a sliding connection with the chute. The waste heat exchange mechanism includes a double-layer heat exchange box, and the inside of the double-layer heat exchange box A stirring rod is provided, and a casing is provided on the inner surface of the rear side of the double-layer heat exchange box, and the casing is rotationally connected to the stirring rod. The casing is connected to a driven bevel gear at the extension of the starting end of the stirring rod, so The circumferential surface of the driven bevel gear is meshed with a driving bevel gear, a rotating rod is provided in the middle of the upper surface of the driving bevel gear, a rotating base is rotationally connected to the circumferential surface of the rotating rod, and the rotating base is arranged on On the lower surface of the exhaust box, the rotating rod is connected to the lower end of the threaded rod through the rotating seat.

优选的,所述排气箱的侧面通过气管连接有抽风机,所述排气箱的下表面四角处设有支撑架,所述支撑架设置在烧结区的上表面,所述排气箱的外表面铰接有门板。Preferably, an exhaust fan is connected to the side of the exhaust box through a trachea, support frames are provided at the four corners of the lower surface of the exhaust box, and the support frames are arranged on the upper surface of the sintering area. A door panel is hinged on the outer surface.

优选的,所述双层换热箱设置在排气箱的下表面,所述双层换热箱为双层结构,且双层的空腔内排入有水,所述双层换热箱的下端设有排灰口,所述双层换热箱的侧面设有输液管,所述双层换热箱与输液管对称的侧面设有出气管,所述出气管远离双层换热箱的一端与排气箱相连接,且处于过滤网对气体过滤后的一侧。Preferably, the double-layer heat exchange box is arranged on the lower surface of the exhaust box. The double-layer heat exchange box has a double-layer structure, and water is discharged into the double-layer cavity. The double-layer heat exchange box The lower end of the double-layer heat exchange box is provided with an ash discharge port, the side of the double-layer heat exchange box is provided with an infusion pipe, and the side of the double-layer heat exchange box and the infusion pipe is symmetrical with an air outlet pipe, and the air outlet pipe is away from the double-layer heat exchange box. One end is connected to the exhaust box and is on the side where the gas is filtered by the filter.

优选的,所述隔热区包括隔热箱,所述隔热箱的侧面设有第二伺服电机,所述隔热箱的侧面设有传动带进出口。Preferably, the heat insulation area includes a heat insulation box, a second servo motor is provided on the side of the heat insulation box, and a transmission belt inlet and outlet are provided on the side of the heat insulation box.

优选的,所述隔热箱的内部侧面设有铰接板,所述铰接板的中部设有转动光杆,所述转动光杆的圆周表面设有转动块,所述转动块的侧面设有隔热板。Preferably, the inner side of the heat insulation box is provided with a hinge plate, the middle part of the hinge plate is provided with a rotating polished rod, the circumferential surface of the rotating polished rod is provided with a rotating block, and the side of the rotating block is provided with a heat insulation plate. .

优选的,所述卡合机构包括过滤网,所述过滤网的上下表面均卡合有夹板,所述排气箱的表面设有螺纹座,所述螺纹座的内部螺纹连接有定位螺栓,所述过滤网的上下表面均设有螺孔,且螺孔与定位螺栓为螺纹连接关系。Preferably, the engaging mechanism includes a filter screen, the upper and lower surfaces of the filter screen are engaged with clamping plates, the surface of the exhaust box is provided with a threaded seat, and the interior of the threaded seat is threadedly connected with positioning bolts, so The upper and lower surfaces of the filter are provided with screw holes, and the screw holes are in a threaded connection with the positioning bolts.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

(1)、该一种具有低热损排气结构的持续工作型烧结炉,预热区与烧结区以及烧结区与降温区之间均设有隔热区,用于防止气体的交换,导致烧结区内部的温度分散,不便于进行烧结工作,同时当烧结区以及降温区需要进行高温气体的排气时,可通过排气机构进行排气,即通过抽风机将其内部的热气排入到排气箱内,再从排气箱内通过气管排入到预热区内,进行热气能源的重复利用。(1) This is a continuously working sintering furnace with a low heat loss exhaust structure. There are heat insulation areas between the preheating zone and the sintering zone as well as the sintering zone and the cooling zone to prevent gas exchange and cause sintering. The temperature inside the zone is dispersed, which is not convenient for sintering work. At the same time, when the high-temperature gas needs to be exhausted in the sintering zone and the cooling zone, the exhaust can be done through the exhaust mechanism, that is, the hot gas inside is discharged into the exhaust through the exhaust fan. In the air box, it is then discharged from the exhaust box into the preheating area through the air pipe to reuse the hot gas energy.

(2)、该一种具有低热损排气结构的持续工作型烧结炉,通过过滤网可对排气时产生的灰尘进行过滤,过滤后过滤网上附带的灰尘会通过清洁机构可对过滤网表面的灰尘进行清理,可降低过滤网的更换频率,同时保持其透气性,清理后的灰尘会集尘锥内,然后在清洁机构对过滤网进行向下清洁时,会使顶板顶动梯形集尘板在滑槽内向下滑动,打开集尘锥,使落在集尘锥内的灰尘进入到双层换热箱中,对其双层空腔内部的水进行加热,水进行加热后形成的水蒸气由出气管排入到排气箱出气的一端,最后再由排气箱经过排气管道排入到预热区处对物料进行预热处理,降低了能源的损耗。(2) This is a continuously working sintering furnace with a low heat loss exhaust structure. The dust generated during exhaust can be filtered through the filter. After filtering, the dust attached to the filter will pass through the cleaning mechanism to clean the surface of the filter. Cleaning the dust can reduce the frequency of filter replacement while maintaining its breathability. The cleaned dust will be collected in the dust cone, and then when the cleaning mechanism cleans the filter downwards, the top plate will be pushed up to collect the trapezoidal dust. The plate slides downward in the chute and opens the dust collecting cone, allowing the dust falling in the dust collecting cone to enter the double-layer heat exchange box, heating the water inside the double-layer cavity, and the water is heated to form The water vapor is discharged from the exhaust pipe to the outlet end of the exhaust box, and finally discharged from the exhaust box through the exhaust pipe to the preheating area to preheat the materials, reducing energy loss.

(3)、该一种具有低热损排气结构的持续工作型烧结炉,双层换热箱中还设置有搅拌杆,搅拌杆可防止灰尘的堆积,使带有热量的灰尘能够更加均匀地与双层换热箱的内层相接触,使换热效果更好,以及在卡合机构的作用下过滤网也便于进行更换。(3) This is a continuously working sintering furnace with a low heat loss exhaust structure. The double-layer heat exchange box is also equipped with a stirring rod. The stirring rod can prevent the accumulation of dust and enable the dust with heat to be dispersed more evenly. It is in contact with the inner layer of the double-layer heat exchange box to make the heat exchange effect better, and the filter screen is also easy to replace under the action of the snap-in mechanism.

附图说明Description of drawings

图1为本发明的立体结构示意图;Figure 1 is a schematic three-dimensional structural diagram of the present invention;

图2为本发明排气箱的立体结构示意图;Figure 2 is a schematic three-dimensional structural diagram of the exhaust box of the present invention;

图3为本发明排气箱内部的立体结构示意图;Figure 3 is a schematic three-dimensional structural diagram of the interior of the exhaust box of the present invention;

图4为本发明卡合机构的立体结构示意图;Figure 4 is a schematic three-dimensional structural diagram of the engagement mechanism of the present invention;

图5为本发明清洁机构的立体结构示意图;Figure 5 is a schematic three-dimensional structural diagram of the cleaning mechanism of the present invention;

图6为本发明灰尘清理机构的结构示意图;Figure 6 is a schematic structural diagram of the dust cleaning mechanism of the present invention;

图7为本发明图6中A处的结构放大图;Figure 7 is an enlarged structural view of position A in Figure 6 of the present invention;

图8为本发明排气箱后端的立体结构示意图;Figure 8 is a schematic three-dimensional structural diagram of the rear end of the exhaust box of the present invention;

图9为本发明的余热换热机构的立体结构示意图;Figure 9 is a schematic three-dimensional structural diagram of the waste heat exchange mechanism of the present invention;

图10为本发明的隔热箱的立体结构示意图;Figure 10 is a schematic three-dimensional structural diagram of the heat insulation box of the present invention;

图11为本发明的隔热箱内部的立体结构示意图。Figure 11 is a schematic three-dimensional structural diagram of the interior of the heat insulation box of the present invention.

图中:1、烧结炉本体;2、预热区;3、烧结区;4、降温区;51、排气箱;52、抽风机;53、门板;54、支撑架;61、过滤网;62、夹板;63、螺纹座;64、定位螺栓;65、螺孔;71、第一伺服电机;72、驱动箱;73、螺纹杆;74、移动杆;75、刮板;76、顶板;81、集尘锥;82、连接板;83、滑槽;84、梯形集尘板;85、弹簧;91、双层换热箱;92、排灰口;93、输液管;94、出气管;95、搅拌杆;96、从动锥形齿轮;97、主动锥形齿轮;98、转动杆;99、转动座;10、隔热区;101、隔热箱;102、第二伺服电机;103、传动带进出口;104、铰接板;105、转动光杆;106、转动块;107、隔热板。In the picture: 1. Sintering furnace body; 2. Preheating area; 3. Sintering area; 4. Cooling area; 51. Exhaust box; 52. Exhaust fan; 53. Door panel; 54. Support frame; 61. Filter; 62. Plywood; 63. Threaded seat; 64. Positioning bolt; 65. Screw hole; 71. First servo motor; 72. Drive box; 73. Threaded rod; 74. Moving rod; 75. Scraper; 76. Top plate; 81. Dust collecting cone; 82. Connecting plate; 83. Chute; 84. Trapezoidal dust collecting plate; 85. Spring; 91. Double-layer heat exchange box; 92. Ash discharge port; 93. Infusion pipe; 94. Air outlet pipe ; 95. Stirring rod; 96. Driven bevel gear; 97. Driving bevel gear; 98. Rotating rod; 99. Rotating seat; 10. Heat insulation area; 101. Heat insulation box; 102. Second servo motor; 103. Transmission belt inlet and outlet; 104. Hinge plate; 105. Rotating polished rod; 106. Rotating block; 107. Heat insulation plate.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

请参阅图1-图11,本发明提供一种具有低热损排气结构的持续工作型烧结炉,包括烧结炉本体1,烧结炉本体1上端从左往右依此设有预热区2、隔热区10、烧结区3、隔热区10、降温区4,烧结区3与降温区4的上表面均设置有排气机构,排气机构包括排气箱51,排气箱51的内部左侧设有卡合机构、排气箱51的内部中间设有清洁机构,排气箱51的内底壁设有灰尘清理机构,排气箱51的下端设有余热转换机构,排气箱51的侧面通过气管连接有抽风机52,其中抽风机52的抽风口贯穿烧结区3的上表面且延伸至烧结区3的内部,用于对烧结区3的排气,排气箱51的下表面四角处设有支撑架54,支撑架54设置在烧结区3的上表面,排气箱51的外表面设有铰接有门板53,通过门板53可打开排气箱51,隔热区10包括隔热箱101,隔热箱101的侧面设有第二伺服电机102,隔热箱101的侧面设有传动带进出口103,用于传动带携带着烧结件进出,隔热箱101的内部侧面设有铰接板104,铰接板104的中部设有转动光杆105,转动光杆105的圆周表面设有转动块106,转动块106的侧面设有隔热板107,其中第二伺服电机102、铰接板104、转动光杆105、转动块106、隔热板107在两个传动带进出口103处均有设置。Please refer to Figures 1 to 11. The present invention provides a continuous working sintering furnace with a low heat loss exhaust structure, including a sintering furnace body 1. The upper end of the sintering furnace body 1 is provided with preheating areas 2 and 2 from left to right. The heat insulation zone 10, the sintering zone 3, the heat insulation zone 10, the cooling zone 4. The upper surfaces of the sintering zone 3 and the cooling zone 4 are all provided with an exhaust mechanism. The exhaust mechanism includes an exhaust box 51, and the inside of the exhaust box 51 A locking mechanism is provided on the left side, a cleaning mechanism is provided in the middle of the exhaust box 51 , a dust cleaning mechanism is provided on the inner bottom wall of the exhaust box 51 , and a waste heat conversion mechanism is provided at the lower end of the exhaust box 51 . An exhaust fan 52 is connected to the side of the sintering area 3 through an air pipe. The exhaust port of the exhaust fan 52 penetrates the upper surface of the sintering area 3 and extends to the inside of the sintering area 3 for exhausting the sintering area 3. The lower surface of the exhaust box 51 Support frames 54 are provided at the four corners. The support frames 54 are arranged on the upper surface of the sintering area 3. The outer surface of the exhaust box 51 is provided with a hinged door panel 53. The exhaust box 51 can be opened through the door panel 53. The heat insulation area 10 includes a partition. The heat box 101 is provided with a second servo motor 102 on the side of the heat insulation box 101. The transmission belt inlet and outlet 103 is provided on the side of the heat insulation box 101, which is used for the transmission belt to carry the sintered parts in and out. The interior side of the heat insulation box 101 is provided with a hinge. plate 104, the middle part of the hinge plate 104 is provided with a rotating polished rod 105, the circumferential surface of the rotating polished rod 105 is provided with a rotating block 106, and the side of the rotating block 106 is provided with a heat insulation plate 107, in which the second servo motor 102, the hinged plate 104, the rotating The polished rod 105, the rotating block 106, and the heat insulation plate 107 are all provided at the two transmission belt inlets and outlets 103.

需要说明的是,预热区2与烧结区3以及烧结区3与降温区4之间均设有隔热区10,用于防止气体的交换,导致烧结区3内部的温度分散,不便于进行烧结工作,其中当物流在烧结区3进行烧结时,第二伺服电机102会控制着转动光杆105进行转动,进而带动转动块106进行转动,转动块106进行转动会带动着隔热板107进行转动对烧结区3形成密封,同时在物料即将进行烧结或者烧结结束后,不管物料是通过传动带从预热区2到烧结区3还是从烧结区3到降温区4在运输到相应位置后,隔热区10将会使各个区域之间形成密封,防止烧结区3的温度过度分散到预热区2以及降温区4中,造成防止烧结区3内部的温度分散,以及降温区4中的温度升高,造成降温效率低下,当烧结区3以及降温区4需要进行气体的排气时,可通过排气机构进行排气,即通过抽风机52将其内部的热气排入到排气箱51内,再从排气箱51内通过气管排入到预热区2内,进行热气能源的重复利用,其中预热区2的上表面设有过滤箱以及排气管,可用于预热区2的排气。It should be noted that a heat insulation zone 10 is provided between the preheating zone 2 and the sintering zone 3 as well as the sintering zone 3 and the cooling zone 4 to prevent gas exchange, resulting in temperature dispersion inside the sintering zone 3, which is inconvenient. Sintering work, when the flow is being sintered in the sintering zone 3, the second servo motor 102 will control the rotating polished rod 105 to rotate, and then drive the rotating block 106 to rotate. The rotation of the rotating block 106 will drive the heat insulation plate 107 to rotate. Form a seal on the sintering zone 3. At the same time, when the material is about to be sintered or after the sintering is completed, whether the material is transported from the preheating zone 2 to the sintering zone 3 or from the sintering zone 3 to the cooling zone 4 through the transmission belt, after being transported to the corresponding position, the heat insulation Zone 10 will form a seal between the various zones, preventing the temperature in the sintering zone 3 from being excessively dispersed into the preheating zone 2 and the cooling zone 4, thereby preventing the temperature from being dispersed inside the sintering zone 3, and the temperature in the cooling zone 4 being increased. , resulting in low cooling efficiency. When the sintering zone 3 and the cooling zone 4 need to exhaust gas, they can be exhausted through the exhaust mechanism, that is, the hot gas inside them is exhausted into the exhaust box 51 through the exhaust fan 52. Then it is discharged from the exhaust box 51 through the air pipe into the preheating zone 2 for reuse of hot gas energy. The upper surface of the preheating zone 2 is provided with a filter box and an exhaust pipe, which can be used for the exhaust of the preheating zone 2. gas.

卡合机构包括过滤网61,过滤网61的上下表面均卡合有夹板62,排气箱51的表面设有螺纹座63,螺纹座63的内部螺纹连接有定位螺栓64,过滤网61的上下表面均设有螺孔65,且螺孔65与定位螺栓64为螺纹连接关系。The engaging mechanism includes a filter 61. The upper and lower surfaces of the filter 61 are engaged with splints 62. The surface of the exhaust box 51 is provided with a threaded seat 63. The threaded seat 63 is threadedly connected with positioning bolts 64. The upper and lower surfaces of the filter 61 are Screw holes 65 are provided on the surface, and the screw holes 65 and the positioning bolts 64 are in a threaded connection relationship.

需要说明的是,排气箱51的内部设有过滤网61可对排气时产生的灰尘进行过滤,过滤后的气体可通过排气管道排入到预热区2内,进行热量的重复利用,降低能源损耗,在对过滤网61进行更换时,可首先打开排气箱51上的门板53,然后松动定位螺栓64,使夹板62解除对过滤网61锁紧关系,然后可把需要更换的过滤网61从夹板62中取出,把新的过滤网61卡进夹板62中,然后将定位螺栓64塞进螺纹座63以及过滤网61中的螺孔65中,最后拧紧定位螺栓64可完成对过滤网61的更换,简单方便,有利于实现对过滤网61的拆卸更换。It should be noted that a filter 61 is provided inside the exhaust box 51 to filter dust generated during exhaust. The filtered gas can be discharged into the preheating zone 2 through the exhaust pipe for reuse of heat. , reduce energy loss. When replacing the filter 61, you can first open the door panel 53 on the exhaust box 51, and then loosen the positioning bolt 64 to release the locking relationship between the splint 62 and the filter 61, and then remove the filter 61 that needs to be replaced. Take out the filter 61 from the clamping plate 62, insert the new filter 61 into the clamping plate 62, then insert the positioning bolts 64 into the threaded seat 63 and the screw hole 65 in the filter 61, and finally tighten the positioning bolts 64 to complete the alignment. The replacement of the filter screen 61 is simple and convenient, and is conducive to the disassembly and replacement of the filter screen 61.

清洁机构包括驱动箱72,驱动箱72的内部设有螺纹杆73,排气箱51的上表面设有第一伺服电机71,且第一伺服电机71的输出端与螺纹杆73相连接,螺纹杆73的圆周表面螺纹连接有移动杆74,其中移动杆74与驱动箱72为滑动关系,移动杆74的侧面设有刮板75,其中刮板75与过滤网61相接触处,可对过滤网61上的灰尘进行刮除,移动杆74的下表面设有顶板76。The cleaning mechanism includes a drive box 72, a threaded rod 73 is provided inside the drive box 72, a first servo motor 71 is provided on the upper surface of the exhaust box 51, and the output end of the first servo motor 71 is connected to the threaded rod 73. The circumferential surface of the rod 73 is threadedly connected to a moving rod 74, in which the moving rod 74 is in a sliding relationship with the drive box 72. A scraper 75 is provided on the side of the moving rod 74, where the scraper 75 contacts the filter screen 61 to filter the filter. The dust on the net 61 is scraped off, and a top plate 76 is provided on the lower surface of the moving rod 74 .

需要说明的是,通过清洁机构可对过滤网61表面的灰尘进行清理,可降低过滤网61的更换频率同时保持其透气性,即通过使第一伺服电机71进行工作可使螺纹杆73进行转动,螺纹杆73进行转动同时在驱动箱72的限位转动下可使移动杆74在驱动箱72内进行上下滑动,移动杆74在驱动箱72内进行上下滑动可带动刮板75对过滤网61表面的灰尘进行上下刮除。It should be noted that the dust on the surface of the filter 61 can be cleaned by the cleaning mechanism, which can reduce the replacement frequency of the filter 61 while maintaining its air permeability. That is, the threaded rod 73 can be rotated by operating the first servo motor 71. , the threaded rod 73 rotates and at the same time, the moving rod 74 can slide up and down in the driving box 72 under the limited rotation of the driving box 72, and the moving rod 74 can slide up and down in the driving box 72 to drive the scraper 75 to the filter 61 Scrape the dust on the surface up and down.

灰尘清理机构包括集尘锥81,其中集尘锥81位于排气箱51的内底壁,且处于过滤网61地对灰尘过滤的一侧下端,集尘锥81的下表面设有连接板82,连接板82的中部设有滑槽83,滑槽83的内底面设有弹簧85,弹簧85远离滑槽83的内底面的一端设有梯形集尘板84,其中梯形集尘板84的形状为正梯形形状,并且梯形集尘板84与滑槽83为滑动连接关系。The dust cleaning mechanism includes a dust collecting cone 81, wherein the dust collecting cone 81 is located on the inner bottom wall of the exhaust box 51 and is located at the lower end of the dust filtering side of the filter 61. The lower surface of the dust collecting cone 81 is provided with a connecting plate 82 , the middle part of the connecting plate 82 is provided with a chute 83, the inner bottom surface of the chute 83 is provided with a spring 85, and one end of the spring 85 away from the inner bottom surface of the chute 83 is provided with a trapezoidal dust collecting plate 84, wherein the shape of the trapezoidal dust collecting plate 84 It has a positive trapezoidal shape, and the trapezoidal dust collecting plate 84 and the chute 83 are in a sliding connection relationship.

需要说明的是,当刮板75对过滤网61表面的灰尘进行上下刮除时,刮除的灰尘会落在集尘锥81内,同时当移动杆74在驱动箱72内进行向下滑动到底部时,移动杆74下表面的顶板76将会顶动梯形集尘板84在滑槽83内向下滑动,梯形集尘板84向下滑动时,将会打开集尘锥81,使落在集尘锥81内的灰尘从梯形集尘板84内滑出,在梯形集尘板84在滑槽83内向下滑动时也会对弹簧85进行压缩,当移动杆74在驱动箱72内进行向上滑动时,弹簧85在弹力的作用下将会使集尘锥81形成闭合的空间,防止从排气箱51内进入的空气从集尘锥81的内底壁处排出,造成对气体的过滤不充分。It should be noted that when the scraper 75 scrapes the dust on the surface of the filter screen 61 up and down, the scraped dust will fall in the dust collecting cone 81, and at the same time, when the moving rod 74 slides down to the bottom in the drive box 72 When the top plate 76 on the lower surface of the moving rod 74 will push the trapezoidal dust collecting plate 84 to slide downward in the chute 83, when the trapezoidal dust collecting plate 84 slides downward, the dust collecting cone 81 will be opened, allowing the dust collecting plate 84 to fall into the dust collector. The dust in the dust cone 81 slides out from the trapezoidal dust collecting plate 84. When the trapezoidal dust collecting plate 84 slides downward in the chute 83, the spring 85 will also be compressed. When the moving rod 74 slides upward in the drive box 72 When the spring 85 is under the action of elastic force, the dust collecting cone 81 will form a closed space, preventing the air entering from the exhaust box 51 from being discharged from the inner bottom wall of the dust collecting cone 81, resulting in insufficient filtration of the gas. .

余热换热机构包括双层换热箱91,双层换热箱91设置在排气箱51的下表面,其中双层换热箱91为双层结构,且双层的空腔内排入有水,双层换热箱91的下端设有排灰口92,其中排灰口92的闭合口在与双层换热箱91连接的一端,双层换热箱91的侧面设有输液管93,双层换热箱91与输液管93对称的侧面设有出气管94,出气管94远离双层换热箱91的一端与排气箱51相连接,且处于过滤网61对气体过滤后的一侧,双层换热箱91的内部设有搅拌杆95,双层换热箱91后侧内表面设有套管,且套管与搅拌杆95转动连接,其中套管的作用为对搅拌杆95在双层换热箱91内部进行支撑,搅拌杆95的起始端延伸处套管连接有从动锥形齿轮96,从动锥形齿轮96的圆周表面啮合连接有主动锥形齿轮97,主动锥形齿轮97的上表面中部设有转动杆98,转动杆98的圆周表面转动连接有转动座99,且转动座99设置在排气箱51的下表面,转动杆98通过转动座99与螺纹杆73的下端相连接。The waste heat exchange mechanism includes a double-layer heat exchange box 91. The double-layer heat exchange box 91 is arranged on the lower surface of the exhaust box 51. The double-layer heat exchange box 91 has a double-layer structure, and the double-layer cavity is discharged with Water, the lower end of the double-layer heat exchange box 91 is provided with an ash discharge port 92, where the closed opening of the ash discharge port 92 is at one end connected to the double-layer heat exchange box 91, and an infusion pipe 93 is provided on the side of the double-layer heat exchange box 91 , there is an air outlet pipe 94 on the symmetrical side of the double-layer heat exchange box 91 and the infusion pipe 93. The end of the air outlet pipe 94 away from the double-layer heat exchange box 91 is connected to the exhaust box 51, and is located between the filter screen 61 and the filtered gas. On one side, a stirring rod 95 is provided inside the double-layer heat exchange box 91. A sleeve is provided on the inner surface of the rear side of the double-layer heat exchange box 91, and the sleeve is rotationally connected to the stirring rod 95. The function of the sleeve is to stir the The rod 95 is supported inside the double-layer heat exchange box 91. The casing at the extension of the starting end of the stirring rod 95 is connected with a driven bevel gear 96. The circumferential surface of the driven bevel gear 96 is meshed with a driving bevel gear 97. A rotating rod 98 is provided in the middle of the upper surface of the driving bevel gear 97. A rotating base 99 is rotatably connected to the circumferential surface of the rotating rod 98, and the rotating base 99 is provided on the lower surface of the exhaust box 51. The rotating rod 98 is connected to the rotating base 99 through the rotating base 99. The lower ends of the threaded rods 73 are connected.

需要说明的是,在对排出的气体进行回收利用时,其排出的气体中也会含有大量的灰尘,其中灰尘中也含有大量的热量,将灰尘中的热量进行转换进行重复利用也可使热源能够更加的充分利用,其中在梯形集尘板84向下滑动时,打开集尘锥81时,灰尘会进入到双层换热箱91中,灰尘会进入到双层换热箱91中会对双层换热箱91进行加热,双层换热箱91进行加热后会使其双层空腔内部的水进行加热,水进行加热后会形成水蒸气,然后由出气管94排入到排气箱51出气的一端,最后再由排气箱51经过排气管道排入到预热区2处对物料进行预热处理,降低了能源的损耗,双层换热箱91中还设置有搅拌杆95,搅拌杆95可防止灰尘的堆积,使带有热量的灰尘能够更加均匀地与双层换热箱91的内层相接触,使换热效果更好,在螺纹杆73进行转动时,将会通过转动座99带动转动杆98进行转动,转动杆98进行转动,可带动主动锥形齿轮97进行转动,主动锥形齿轮97通过与从动锥形齿轮96啮合连接,将会带动从动锥形齿轮96进行转动,从动锥形齿轮96进行转动将会带动搅拌杆95进行转动,进而对双层换热箱91内部的灰尘进行搅拌工作。It should be noted that when the discharged gas is recycled, the discharged gas will also contain a large amount of dust, and the dust also contains a large amount of heat. Converting the heat in the dust for reuse can also make the heat source It can be more fully utilized. When the trapezoidal dust collecting plate 84 slides downwards and the dust collecting cone 81 is opened, the dust will enter the double-layer heat exchange box 91, and the dust will enter the double-layer heat exchange box 91 and cause damage to the double-layer heat exchange box 91. The double-layer heat exchange box 91 is heated. After the double-layer heat exchange box 91 is heated, the water in the double-layer cavity will be heated. After the water is heated, water vapor will be formed, and then it will be discharged into the exhaust through the air outlet pipe 94 The air outlet end of the box 51 is finally discharged from the exhaust box 51 through the exhaust pipe to the preheating zone 2 to preheat the material, which reduces energy loss. The double-layer heat exchange box 91 is also provided with a stirring rod. 95. The stirring rod 95 can prevent the accumulation of dust, so that the dust with heat can contact the inner layer of the double-layer heat exchange box 91 more evenly, so that the heat exchange effect is better. When the threaded rod 73 rotates, the The rotating base 99 drives the rotating rod 98 to rotate. The rotating rod 98 rotates to drive the driving bevel gear 97 to rotate. The driving bevel gear 97 is meshed with the driven bevel gear 96 and will drive the driven bevel gear 97. The circular gear 96 rotates, and the rotation of the driven bevel gear 96 will drive the stirring rod 95 to rotate, thereby stirring the dust inside the double-layer heat exchange box 91.

本发明的工作原理及使用流程:当烧结区3以及降温区4需要进行气体的排气时,可通过排气机构进行排气,即通过抽风机52将其内部的热气排入到排气箱51内,在从排气箱51内通过气管排入到预热区2内,进行热气能源的重复利用,即排气箱51的内部设有过滤网61可对排气时产生的灰尘进行过滤,过滤后的气体可通过排气管道排入到预热区2内,进行热量的重复利用,降低能源损耗,在对过滤网61进行更换时,可首先打开排气箱51上的门板53,然后松动定位螺栓64,使夹板62解除对过滤网61锁紧关系,然后可把需要更换的过滤网61从夹板62中取出,把新的过滤网61卡进夹板62中,然后将定位螺栓64塞进螺纹座63以及过滤网61中的螺孔65中,最后拧紧定位螺栓64可完成对过滤网61的更换,简单方便,通过清洁机构可对过滤网61表面的灰尘进行清理,可降低过滤网61的更换频率同时保持其透气性,即通过使第一伺服电机71进行工作可使螺纹杆73进行转动,螺纹杆73进行转动同时在驱动箱72的限位转动下可使移动杆74在驱动箱72内进行上下滑动,移动杆74在驱动箱72内进行上下滑动可带动刮板75对过滤网61表面的灰尘进行上下刮除,当刮板75对过滤网61表面的灰尘进行上下刮除时,刮除的灰尘会落在集尘锥81内,同时当移动杆74在驱动箱72内进行向下滑动到底部时,移动杆74下表面的顶板76将会顶动梯形集尘板84在滑槽83内向下滑动,梯形集尘板84向下滑动时,将会打开集尘锥81,使落在集尘锥81内的灰尘从梯形集尘板84内,灰尘会进入到双层换热箱91中,灰尘会进入到双层换热箱91中会对双层换热箱91进行加热,双层换热箱91进行加热后会使其双层空腔内部的水进行加热,水进行加热后会形成水蒸气,然后由出气管94排入到排气箱51出气的一端,最后再由排气箱51经过排气管道排入到预热区2处对物料进行预热处理,降低了能源的损耗,双层换热箱91中还设置有搅拌杆95,搅拌杆95可防止灰尘的堆积,使带有热量的灰尘能够更加均匀地与双层换热箱91的内层相接触,使换热效果更好,在螺纹杆73进行转动时,将会通过转动座99带动转动杆98进行转动,转动杆98进行转动,可带动主动锥形齿轮97进行转动,主动锥形齿轮97通过与从动锥形齿轮96啮合连接,将会带动从动锥形齿轮96进行转动,从动锥形齿轮96进行转动将会带动搅拌杆95进行转动,进而对双层换热箱91内部的灰尘进行搅拌工作。The working principle and usage process of the present invention: When the sintering zone 3 and the cooling zone 4 need to exhaust gas, they can be exhausted through the exhaust mechanism, that is, the hot gas inside the sintering zone 3 and the cooling zone 4 is exhausted into the exhaust box through the exhaust fan 52 51, the exhaust box 51 is discharged into the preheating zone 2 through the air pipe, and the hot gas energy is reused. That is, a filter 61 is provided inside the exhaust box 51 to filter the dust generated during exhaust. , the filtered gas can be discharged into the preheating zone 2 through the exhaust pipe to reuse heat and reduce energy loss. When replacing the filter 61, the door panel 53 on the exhaust box 51 can be opened first, Then loosen the positioning bolt 64 to release the locking relationship between the clamping plate 62 and the filter screen 61. Then the filter screen 61 that needs to be replaced can be taken out from the clamping plate 62, the new filter screen 61 is inserted into the clamping plate 62, and then the positioning bolt 64 is Insert it into the threaded seat 63 and the screw hole 65 in the filter 61, and finally tighten the positioning bolt 64 to complete the replacement of the filter 61. It is simple and convenient. The dust on the surface of the filter 61 can be cleaned through the cleaning mechanism, which can reduce the filtration rate. The replacement frequency of the net 61 while maintaining its breathability, that is, by making the first servo motor 71 work, the threaded rod 73 can be rotated, and the threaded rod 73 can be rotated while the moving rod 74 can be rotated under the limit rotation of the drive box 72. The driving box 72 slides up and down, and the moving rod 74 slides up and down in the driving box 72 to drive the scraper 75 to scrape the dust on the surface of the filter 61 up and down. When the scraper 75 scrapes the dust on the surface of the filter 61 up and down. When removing, the scraped dust will fall in the dust collecting cone 81. At the same time, when the moving rod 74 slides down to the bottom in the drive box 72, the top plate 76 on the lower surface of the moving rod 74 will push the trapezoidal dust collecting plate. 84 slides downward in the chute 83, and when the trapezoidal dust collecting plate 84 slides downward, the dust collecting cone 81 will be opened, so that the dust falling in the dust collecting cone 81 will pass from the trapezoidal dust collecting plate 84, and the dust will enter the double dust collector. In the double-layer heat exchange box 91, dust will enter the double-layer heat exchange box 91 and heat the double-layer heat exchange box 91. After the double-layer heat exchange box 91 is heated, the water in the double-layer cavity will be heated. , water will form water vapor after being heated, and then be discharged from the air outlet pipe 94 to the outlet end of the exhaust box 51, and finally discharged from the exhaust box 51 through the exhaust pipe to the preheating area 2 to preheat the material. processing, reducing energy loss. The double-layer heat exchange box 91 is also provided with a stirring rod 95. The stirring rod 95 can prevent the accumulation of dust, so that the dust with heat can mix with the inside of the double-layer heat exchange box 91 more evenly. The layers are in contact with each other to make the heat exchange effect better. When the threaded rod 73 rotates, the rotating rod 98 will be driven to rotate through the rotating seat 99. The rotating rod 98 rotates and can drive the driving bevel gear 97 to rotate. The driving cone gear 97 rotates. The shaped gear 97 is meshed with the driven bevel gear 96, and will drive the driven bevel gear 96 to rotate. The rotation of the driven bevel gear 96 will drive the stirring rod 95 to rotate, thereby affecting the double-layer heat exchange box. 91 to stir the dust inside.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (6)

1.一种具有低热损排气结构的持续工作型烧结炉,包括烧结炉本体(1),烧结炉本体(1)上端设有预热区(2)、烧结区(3)、降温区(4),其特征在于:所述预热区(2)与烧结区(3)之间以及烧结区(3)与降温区(4)之间设有隔热区(10),所述烧结区(3)与降温区(4)的上表面均设置有排气机构,所述排气机构包括排气箱(51),所述排气箱(51)的内部左侧设有卡合机构、所述排气箱(51)的内部中间设有清洁机构,所述排气箱(51)的内底壁设有灰尘清理机构,所述排气箱(51)的下端设有余热转换机构,所述烧结区(3)与降温区(4)的上表面的排气机构通过气管与预热区(2)相连接,所述清洁机构包括驱动箱(72),所述驱动箱(72)的内部设有螺纹杆(73),所述排气箱(51)的上表面设有第一伺服电机(71),且第一伺服电机(71)的输出端与螺纹杆(73)相连接,所述螺纹杆(73)的圆周表面螺纹连接有移动杆(74),所述移动杆(74)的侧面设有刮板(75),所述移动杆(74)的下表面设有顶板(76),所述灰尘清理机构包括集尘锥(81),所述集尘锥(81)位于排气箱51的内底壁,且处于过滤网(61)地对灰尘过滤的一侧下端,所述集尘锥(81)的下表面设有连接板(82),所述连接板(82)的中部设有滑槽(83),所述滑槽(83)的内底面设有弹簧(85),所述弹簧(85)远离滑槽(83)的内底面的一端设有梯形集尘板(84),所述梯形集尘板(84)的形状为正梯形形状,并且梯形集尘板(84)与滑槽(83)为滑动连接关系,所述余热换热机构包括双层换热箱(91),所述双层换热箱(91)的内部设有搅拌杆(95),所述双层换热箱(91)后侧内表面设有套管,且套管与搅拌杆(95)转动连接,所述搅拌杆(95)的起始端延伸处套管连接有从动锥形齿轮(96),所述从动锥形齿轮(96)的圆周表面啮合连接有主动锥形齿轮(97),所述主动锥形齿轮(97)的上表面中部设有转动杆(98),所述转动杆(98)的圆周表面转动连接有转动座(99),且转动座(99)设置在排气箱(51)的下表面,所述转动杆(98)通过转动座(99)与螺纹杆(73)的下端相连接。1. A continuous working sintering furnace with a low heat loss exhaust structure, including a sintering furnace body (1). The upper end of the sintering furnace body (1) is provided with a preheating zone (2), a sintering zone (3), and a cooling zone ( 4), characterized in that: a heat insulation zone (10) is provided between the preheating zone (2) and the sintering zone (3) and between the sintering zone (3) and the cooling zone (4), and the sintering zone (3) and the upper surface of the cooling zone (4) are equipped with an exhaust mechanism. The exhaust mechanism includes an exhaust box (51). An engaging mechanism is provided on the left side of the exhaust box (51). A cleaning mechanism is provided in the middle of the exhaust box (51), a dust cleaning mechanism is provided on the inner bottom wall of the exhaust box (51), and a waste heat conversion mechanism is provided at the lower end of the exhaust box (51). The exhaust mechanisms on the upper surfaces of the sintering zone (3) and the cooling zone (4) are connected to the preheating zone (2) through air pipes. The cleaning mechanism includes a drive box (72). The drive box (72) A threaded rod (73) is provided inside, a first servo motor (71) is provided on the upper surface of the exhaust box (51), and the output end of the first servo motor (71) is connected to the threaded rod (73) , the circumferential surface of the threaded rod (73) is threadedly connected with a moving rod (74), the side of the moving rod (74) is provided with a scraper (75), and the lower surface of the moving rod (74) is provided with a top plate (76). The dust cleaning mechanism includes a dust collecting cone (81). The dust collecting cone (81) is located on the inner bottom wall of the exhaust box 51 and is located at the lower end of the dust filtering side of the filter screen (61). , the lower surface of the dust collecting cone (81) is provided with a connecting plate (82), the middle part of the connecting plate (82) is provided with a chute (83), and the inner bottom surface of the chute (83) is provided with a spring (85), one end of the spring (85) away from the inner bottom surface of the chute (83) is provided with a trapezoidal dust collecting plate (84), the shape of the trapezoidal dust collecting plate (84) is a right trapezoid, and the trapezoidal dust collecting plate (84) The dust plate (84) and the chute (83) are in a sliding connection relationship. The waste heat exchange mechanism includes a double-layer heat exchange box (91), and a stirring rod (95) is provided inside the double-layer heat exchange box (91). ), the inner surface of the rear side of the double-layer heat exchange box (91) is provided with a casing, and the casing is rotationally connected to the stirring rod (95). The casing is connected to the extension of the starting end of the stirring rod (95) from A driving bevel gear (96), the circumferential surface of the driven bevel gear (96) is meshed with a driving bevel gear (97), and a rotating rod (97) is provided in the middle of the upper surface of the driving bevel gear (97) 98), the circumferential surface of the rotating rod (98) is rotatably connected to a rotating seat (99), and the rotating seat (99) is arranged on the lower surface of the exhaust box (51), and the rotating rod (98) passes through the rotating seat (99) is connected with the lower end of the threaded rod (73). 2.根据权利要求1所述的一种具有低热损排气结构的持续工作型烧结炉,其特征在于:所述排气箱(51)的侧面通过气管连接有抽风机(52),所述排气箱(51)的下表面四角处设有支撑架(54),所述支撑架(54)设置在烧结区(3)的上表面,所述排气箱(51)的外表面设有铰接有门板(53)。2. A continuous working sintering furnace with a low heat loss exhaust structure according to claim 1, characterized in that: an exhaust fan (52) is connected to the side of the exhaust box (51) through a gas pipe, and the The exhaust box (51) is provided with support frames (54) at the four corners of the lower surface. The support frames (54) are arranged on the upper surface of the sintering area (3). The outer surface of the exhaust box (51) is provided with The door panel (53) is hinged. 3.根据权利要求1所述的一种具有低热损排气结构的持续工作型烧结炉,其特征在于:所述双层换热箱(91)设置在排气箱(51)的下表面,所述双层换热箱(91)为双层结构,且双层的空腔内排入有水,所述双层换热箱(91)的下端设有排灰口(92),所述双层换热箱(91)的侧面设有输液管(93),所述双层换热箱(91)与输液管(93)对称的侧面设有出气管(94),所述出气管(94)远离双层换热箱(91)的一端与排气箱(51)相连接,且处于过滤网(61)对气体过滤后的一侧。3. A continuous working sintering furnace with a low heat loss exhaust structure according to claim 1, characterized in that: the double-layer heat exchange box (91) is arranged on the lower surface of the exhaust box (51), The double-layer heat exchange box (91) has a double-layer structure, and water is discharged into the double-layer cavity. An ash discharge port (92) is provided at the lower end of the double-layer heat exchange box (91). An infusion pipe (93) is provided on the side of the double-layer heat exchange box (91), and an air outlet pipe (94) is provided on the symmetrical side of the double-layer heat exchange box (91) and the infusion pipe (93). The air outlet pipe (94) is 94) The end far away from the double-layer heat exchange box (91) is connected to the exhaust box (51), and is on the side where the gas is filtered by the filter screen (61). 4.根据权利要求1所述的一种具有低热损排气结构的持续工作型烧结炉,其特征在于:所述隔热区(10)包括隔热箱(101),所述隔热箱(101)的侧面设有第二伺服电机(102),所述隔热箱(101)的侧面设有传动带进出口(103)。4. A continuous working sintering furnace with a low heat loss exhaust structure according to claim 1, characterized in that: the heat insulation area (10) includes a heat insulation box (101), and the heat insulation box (101) A second servo motor (102) is provided on the side of the heat insulation box (101), and a transmission belt inlet and outlet (103) are provided on the side of the heat insulation box (101). 5.根据权利要求4所述的一种具有低热损排气结构的持续工作型烧结炉,其特征在于:所述隔热箱(101)的内部侧面设有铰接板(104),所述铰接板(104)的中部设有转动光杆(105),所述转动光杆(105)的圆周表面设有转动块(106),所述转动块(106)的侧面设有隔热板(107)。5. A continuous working sintering furnace with a low heat loss exhaust structure according to claim 4, characterized in that: the inner side of the heat insulation box (101) is provided with a hinge plate (104), and the hinge plate A rotating polished rod (105) is provided in the middle of the plate (104), a rotating block (106) is provided on the circumferential surface of the rotating polished rod (105), and a heat insulation plate (107) is provided on the side of the rotating block (106). 6.根据权利要求1所述的一种具有低热损排气结构的持续工作型烧结炉,其特征在于:所述卡合机构包括过滤网(61),所述过滤网(61)的上下表面均卡合有夹板(62),所述排气箱(51)的表面设有螺纹座(63),所述螺纹座(63)的内部螺纹连接有定位螺栓(64),所述过滤网(61)的上下表面均设有螺孔(65),且螺孔(65)与定位螺栓(64)为螺纹连接关系。6. A continuous working sintering furnace with a low heat loss exhaust structure according to claim 1, characterized in that: the engaging mechanism includes a filter (61), and the upper and lower surfaces of the filter (61) All are engaged with splints (62), the surface of the exhaust box (51) is provided with a threaded seat (63), the interior of the threaded seat (63) is threadedly connected with a positioning bolt (64), and the filter screen ( The upper and lower surfaces of 61) are provided with screw holes (65), and the screw holes (65) and the positioning bolts (64) are in a threaded connection relationship.
CN202311629502.6A 2023-12-01 2023-12-01 Continuous working type sintering furnace with low heat loss exhaust structure Pending CN117663745A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119909471A (en) * 2025-04-01 2025-05-02 吉林兴泰化工有限责任公司 A gas treatment device and process after acrylonitrile catalyst preparation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119909471A (en) * 2025-04-01 2025-05-02 吉林兴泰化工有限责任公司 A gas treatment device and process after acrylonitrile catalyst preparation

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