CN117663707A - Solar heat pump combined traditional Chinese medicinal material conduction type dryer - Google Patents
Solar heat pump combined traditional Chinese medicinal material conduction type dryer Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 83
- 238000012546 transfer Methods 0.000 claims abstract description 100
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 89
- 238000001035 drying Methods 0.000 claims abstract description 70
- 230000005540 biological transmission Effects 0.000 claims abstract description 59
- 239000003814 drug Substances 0.000 claims abstract description 8
- 238000004321 preservation Methods 0.000 claims abstract 12
- 239000008236 heating water Substances 0.000 claims abstract 2
- 238000007789 sealing Methods 0.000 claims description 16
- 230000000903 blocking effect Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims 3
- 241000411851 herbal medicine Species 0.000 description 27
- 238000005192 partition Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000009413 insulation Methods 0.000 description 6
- 239000004480 active ingredient Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003303 reheating Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 229930013930 alkaloid Natural products 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000000341 volatile oil Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/12—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices
- F26B11/16—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices the stirring device moving in a vertical or steeply-inclined plane
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/10—Heating arrangements using tubes or passages containing heated fluids, e.g. acting as radiative elements; Closed-loop systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
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- General Engineering & Computer Science (AREA)
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- Sustainable Development (AREA)
- Drying Of Solid Materials (AREA)
Abstract
Description
技术领域Technical field
本发明涉及中药材干燥技术领域,具体为一种太阳能热泵联合中药材传导式干燥机。The invention relates to the technical field of drying Chinese medicinal materials, specifically a solar heat pump combined with a conductive dryer for Chinese medicinal materials.
背景技术Background technique
中药材的干燥方式通常采用传导式,也即利用导热材料将热量传递至中药材上,从而实现干燥。传导式干燥的好处在于:The drying method of Chinese herbal medicines usually adopts the conductive method, that is, using thermal conductive materials to transfer heat to the Chinese herbal medicines to achieve drying. The benefits of conductive drying are:
保持药材的活性成分:中药材中含有丰富的活性成分,如挥发油、生物碱等。传导式干燥机能够通过直接接触加热表面将热量传递给药材,使其快速脱水并保持活性成分的完整性。相比其他干燥方式(如热风干燥),传导式干燥机能更好地控制热量传递,减少活性成分的损失。Maintain the active ingredients of medicinal materials: Chinese medicinal materials are rich in active ingredients, such as volatile oils, alkaloids, etc. Conduction dryers transfer heat to pharmaceutical ingredients through direct contact with heated surfaces, allowing them to quickly dehydrate and maintain the integrity of the active ingredients. Compared with other drying methods (such as hot air drying), conductive dryers can better control heat transfer and reduce the loss of active ingredients.
提高烘干效率:中药材通常具有较高的含水率,传统的自然晾晒方法需要较长的时间才能达到理想的干燥程度。传导式干燥机可以提供稳定且高效的热源,加速药材的脱水过程,缩短烘干时间,提高生产效率。Improve drying efficiency: Chinese medicinal materials usually have a high moisture content, and the traditional natural drying method takes a long time to achieve the desired drying level. The conduction dryer can provide a stable and efficient heat source, accelerate the dehydration process of medicinal materials, shorten the drying time, and improve production efficiency.
确保烘干质量和均匀性:传导式干燥机能够实现对药材的均匀加热,避免了部分药材因受热不均而导致的品质下降或出现质量差异。通过控制加热温度和时间,可以精确控制药材的干燥程度,保证烘干后的药材质量稳定。Ensure drying quality and uniformity: The conductive dryer can achieve uniform heating of medicinal materials, avoiding quality degradation or quality differences in some medicinal materials caused by uneven heating. By controlling the heating temperature and time, the drying degree of the medicinal materials can be accurately controlled to ensure stable quality of the dried medicinal materials.
卫生和环保:传导式干燥机通常采用封闭式的设计,减少了外部污染物对药材的污染,确保了药材的卫生和纯度。同时,传导式干燥机在烘干过程中不需要额外的气流循环,减少了能源消耗和排放的废气,符合环保要求。Hygiene and environmental protection: Conductive dryers usually adopt a closed design, which reduces the contamination of medicinal materials by external pollutants and ensures the hygiene and purity of medicinal materials. At the same time, the conductive dryer does not require additional air circulation during the drying process, reducing energy consumption and exhaust gas emissions, and meets environmental protection requirements.
耙式干燥机就是一种传导式干燥设备,例如公告号为CN214620436U的中国实用新型专利公开了一种耙式干燥机。所述耙式干燥机包括底座;支撑座,所述支撑座固定安装在所述底座的顶部;机体外壳,所述机体外壳设置在所述底座上,所述机体外壳的两侧内壁上均开设有转动孔,两个所述转动孔的内壁均镶嵌有密封轴承;加料机构,所述加料机构设置在所述支撑座上;支架,所述支架固定安装在所述底座上,所述支架上固定安装有横板,所述支架的顶部开设有安装孔。本方案提供的耙式干燥机具有提高干燥效率,省时省力、较为方便的优点。The rake dryer is a conductive drying equipment. For example, the Chinese utility model patent with announcement number CN214620436U discloses a rake dryer. The rake dryer includes a base; a support base, which is fixedly installed on the top of the base; and a body shell, which is arranged on the base, and has openings on both sides of the inner walls of the body shell. There are rotation holes, and the inner walls of the two rotation holes are inlaid with sealed bearings; a feeding mechanism, the feeding mechanism is arranged on the support seat; a bracket, the bracket is fixedly installed on the base, and the bracket is A horizontal plate is fixedly installed, and a mounting hole is provided on the top of the bracket. The rake dryer provided by this solution has the advantages of improving drying efficiency, saving time and effort, and being more convenient.
上述专利技术方案所提供的耙式干燥机存在的技术问题在于:虽然耙齿可以对物料进行搅拌,但实际使用时,仍存在物料容易堆积的问题,导致物料与热面的接触面积和接触时长过小,热面传递到物料上的热量少,也即传热效率低,导致干燥效率低下,干燥时间长,存在热量消耗大,能源利用率低的问题,而且,耙式干燥机的热源需要消耗电能资源,进一步造成电能资源消耗大的问题。The technical problem of the rake dryer provided by the above patented technical solution is that although the rake teeth can stir the material, in actual use, there is still a problem that the material is easy to accumulate, resulting in the contact area and contact time between the material and the hot surface. If it is too small, the hot surface will transfer less heat to the material, that is, the heat transfer efficiency is low, resulting in low drying efficiency, long drying time, large heat consumption, and low energy utilization. Moreover, the heat source of the rake dryer needs Consumption of electric energy resources further causes the problem of high consumption of electric energy resources.
发明内容Contents of the invention
本发明的目的在于提供一种太阳能热泵联合中药材传导式干燥机,以解决上述背景技术中提出的问题。The object of the present invention is to provide a solar heat pump combined with a conductive dryer for traditional Chinese medicine to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种太阳能热泵联合中药材传导式干燥机,包括太阳能热水器、热泵、保温水箱和耙式干燥机主体;In order to achieve the above objects, the present invention provides the following technical solution: a solar heat pump combined with Chinese herbal medicine conductive dryer, including a solar water heater, a heat pump, an insulated water tank and a rake dryer main body;
所述太阳能热水器与所述热泵用于加热所述保温水箱内的水;The solar water heater and the heat pump are used to heat the water in the thermal insulation water tank;
所述保温水箱内的热水可在所述保温水箱与所述耙式干燥机主体的外壳和内胆之间循环流通;The hot water in the insulated water tank can circulate between the insulated water tank and the outer shell and inner tank of the rake dryer body;
所述耙式干燥机主体的传动轴为中空管状结构,所述保温水箱内的热水可在所述保温水箱与所述传动轴之间循环流通;The transmission shaft of the rake dryer main body is a hollow tubular structure, and the hot water in the insulation water tank can circulate between the insulation water tank and the transmission shaft;
所述传动轴上设置有若干干燥槽板,相邻两个所述干燥槽板之间的夹角为40-90°;A number of drying trough plates are provided on the transmission shaft, and the angle between two adjacent drying trough plates is 40-90°;
所述干燥槽板包括传热板以及形成在所述传热板两板面侧的两个过料槽,所述过料槽的两端分别为进料端和出料端;The drying trough plate includes a heat transfer plate and two feed troughs formed on both sides of the heat transfer plate, and the two ends of the feed trough are respectively a feed end and a discharge end;
所述传动轴内的热水可流过所述传热板;Hot water in the drive shaft can flow through the heat transfer plate;
所述干燥槽板由所述传动轴驱动旋转,使所述内胆内的待干燥中药材可从所述进料端进入过料槽的内部,并从所述出料端排出;The drying trough plate is driven and rotated by the transmission shaft, so that the Chinese medicinal materials to be dried in the liner can enter the inside of the feed trough from the feed end and be discharged from the discharge end;
所述传热板包括两组固定连接的若干导热管,两组导热管对称固定在所述传动轴的径向两侧,所述导热管的管长方向与所述传动轴的轴长方向相平行;The heat transfer plate includes two groups of fixedly connected heat-conducting tubes. The two groups of heat-conducting tubes are symmetrically fixed on both radial sides of the transmission shaft. The length direction of the heat-conducting tubes is opposite to the axial length direction of the transmission shaft. parallel;
所述传动轴的内部对应导热管的位置固定有阻断板;A blocking plate is fixed inside the transmission shaft corresponding to the position of the heat pipe;
所述导热管管长方向的两端均固定有密封壳体,所述传动轴内的热水经过迎水端的所述密封壳体流经所述导热管后,再从背水端的所述密封壳体流回所述传动轴;Sealing shells are fixed at both ends of the heat-conducting pipe in the length direction. After the hot water in the transmission shaft flows through the sealing shell at the water-facing end and flows through the heat-conducting pipe, it passes through the sealing shell at the back-water end. fluid flows back to the drive shaft;
迎水端的所述密封壳体的内部固定有第一隔板,所述密封壳体的内部均固定有第二隔板,所述第一隔板将传动轴内的热水引至远离传动轴的导热管中,所述第二隔板引导热水在若干导热管中流动,且邻近所述传动轴的导热管与传动轴连通。A first partition is fixed inside the sealed housing at the water-facing end, and a second partition is fixed inside the sealed housing. The first partition guides the hot water in the transmission shaft away from the transmission shaft. In the heat conduction pipe, the second partition guides the hot water to flow in a plurality of heat conduction pipes, and the heat conduction pipe adjacent to the transmission shaft is connected with the transmission shaft.
优选的,所述导热管的横截面为菱形。Preferably, the cross-section of the heat conduction tube is diamond-shaped.
优选的,所述密封壳体的两侧均固定有侧板,所述过料槽位于传热板同一侧的两个侧板之间,所述侧板在过料槽的出料端位置形成有侧口。Preferably, side plates are fixed on both sides of the sealed housing, and the material passing chute is located between two side plates on the same side of the heat transfer plate. The side plates are formed at the discharge end of the material passing chute. There is a side opening.
优选的,位于所述传热板同一侧的两个侧板之间固定有限位板;Preferably, a limiting plate is fixed between the two side plates located on the same side of the heat transfer plate;
所述限位板包括一体成型的斜板和直板,且直板固定在斜板靠近出料端的一端;The limiting plate includes an integrally formed inclined plate and a straight plate, and the straight plate is fixed at one end of the inclined plate close to the discharge end;
从所述过料槽的进料端到出料端,所述斜板与传热板之间的距离逐渐减小。From the feed end of the feed chute to the discharge end, the distance between the inclined plate and the heat transfer plate gradually decreases.
优选的,所述耙式干燥机主体的内部还设置有整平组件,所述整平组件包括撞击板以及触发棒;Preferably, the rake dryer body is also provided with a leveling assembly inside, and the leveling assembly includes an impact plate and a trigger rod;
所述撞击板通过扭力弹簧铰接在侧板上;The impact plate is hinged to the side plate through a torsion spring;
所述触发棒固定在内胆内表面的上部。The trigger rod is fixed on the upper part of the inner surface of the inner bag.
优选的,所述撞击板包括固定连接的撞击块和拨动板,且撞击块和拨动板之间的夹角为90°,所述拨动板靠近侧板的一端通过销轴铰接在侧板上,所述扭力弹簧套设在销轴上。Preferably, the impact plate includes a impact block and a toggle plate that are fixedly connected, and the angle between the impact block and the toggle plate is 90°. One end of the toggle plate close to the side plate is hinged to the side through a pin. On the board, the torsion spring is sleeved on the pin.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明先通过设置的太阳能热水器和热泵来对耙式干燥机主体提供热源的水进行加热,从而可以降低干燥中药材过程中能源的消耗;进一步的,通过将耙式干燥机主体的传动轴设置为中空管状结构,并在其上设置若干干燥槽板,同时使得热水可以通过传动轴流过干燥槽板,然后利用传动轴带动干燥槽板旋转,使得待干燥的中药材可以滑过干燥槽板的传热面,从而增大中药材与传热面之间的接触时长与接触面积,缩短了干燥时长,显著提高了对中药材的干燥效率,降低了热能资源的消耗,节约了能源;同时,本发明中,内胆内表面、干燥槽板的两个板面,三个传热面轮流对待干燥的中药材进行干燥,也即当其中一个传热面与中药材接触时,另外两个传热面均处于复热状态,从而使得中药材每次在与传热面接触时,该传热面都可以恢复到最合适的温度,也即确保中药材与三个传热面接触时该三个传热面的温度都保持一致,避免了传热面上某一区域出现温度不足的情况,有利于对中药材进行均匀的干燥,提高实际的干燥质量。The present invention first uses a solar water heater and a heat pump to heat the water provided as a heat source by the main body of the rake dryer, thereby reducing energy consumption in the process of drying Chinese medicinal materials; further, by setting the transmission shaft of the main body of the rake dryer It is a hollow tubular structure with several drying trough plates installed on it. At the same time, hot water can flow through the drying trough plate through the transmission shaft. The transmission shaft is then used to drive the drying trough plate to rotate so that the Chinese medicinal materials to be dried can slide through the drying trough. The heat transfer surface of the plate, thereby increasing the contact duration and contact area between the Chinese medicinal materials and the heat transfer surface, shortening the drying time, significantly improving the drying efficiency of the Chinese medicinal materials, reducing the consumption of thermal energy resources, and saving energy; At the same time, in the present invention, the inner surface of the liner, the two surfaces of the drying tank plate, and the three heat transfer surfaces dry the Chinese medicinal materials to be dried in turn. That is, when one of the heat transfer surfaces is in contact with the Chinese medicinal materials, the other two heat transfer surfaces dry the Chinese medicinal materials. Each heat transfer surface is in a reheating state, so that every time the Chinese herbal medicine comes into contact with the heat transfer surface, the heat transfer surface can return to the most appropriate temperature, that is, it ensures that when the Chinese herbal medicine comes into contact with the three heat transfer surfaces The temperatures of the three heat transfer surfaces are kept consistent, which avoids insufficient temperature in a certain area of the heat transfer surface, which is conducive to uniform drying of Chinese medicinal materials and improves the actual drying quality.
本发明通过将导热管的横截面设置为菱形,如此可以使得传热板的两个板面均呈现类似波浪形的结构,从而使得中药材在滑过传热板的板面时可以进一步的增大与传热板板面的接触面积,同时,也可以在传热板倾斜角度过大时减缓中药材在传热板板面上的滑动速度,使得中药材受热的时间更长;通过设置的限位板,可以对传热板板面上滑过的中药材进行进一步的限定,当传热板的倾斜角度逐渐接近九十度时,限位板可以对从传热板板面上脱离的中药材进行遮挡,使得该部分中药材可以在限位板的摩擦力作用下重新与传热板的板面接触,同时,限位板也具有减缓中药材滑动速度的作用,如此可以延长中药材与传热板板面的接触时长,提高干燥效率。By setting the cross section of the heat transfer tube into a rhombus, the present invention can make both surfaces of the heat transfer plate present a wave-like structure, so that the Chinese herbal medicine can be further increased when sliding across the surface of the heat transfer plate. The contact area with the heat transfer plate surface is large, and at the same time, it can also slow down the sliding speed of the Chinese herbal medicine on the heat transfer plate surface when the inclination angle of the heat transfer plate is too large, so that the Chinese herbal medicine can be heated for a longer time; by setting The limit plate can further limit the Chinese herbal medicines sliding on the surface of the heat transfer plate. When the inclination angle of the heat transfer plate gradually approaches ninety degrees, the limit plate can limit the Chinese medicinal materials that have separated from the surface of the heat transfer plate. The Chinese herbal medicines are blocked so that this part of the Chinese herbal medicines can come into contact with the surface of the heat transfer plate again under the friction of the limiting plate. At the same time, the limiting plate also has the effect of slowing down the sliding speed of the Chinese herbal medicines, so that the Chinese herbal medicines can be extended longer. The longer the contact time with the heat transfer plate surface, the better the drying efficiency.
附图说明Description of drawings
图1为本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明耙式干燥机主体的剖面等轴侧视结构示意图;Figure 2 is a cross-sectional isometric side structural schematic diagram of the main body of the rake dryer of the present invention;
图3为本发明干燥槽板的等轴侧视结构示意图;Figure 3 is a schematic structural diagram of an isometric side view of the drying tank plate of the present invention;
图4为本发明干燥槽板的侧视截面结构示意图;Figure 4 is a schematic side cross-sectional structural diagram of the drying tank plate of the present invention;
图5为本发明干燥槽板的正视截面结构示意图;Figure 5 is a schematic front cross-sectional structural diagram of the drying tank plate of the present invention;
图6为本发明整平组件的结构示意图;Figure 6 is a schematic structural diagram of the leveling assembly of the present invention;
图7为本发明撞击板的立体结构示意图;Figure 7 is a schematic three-dimensional structural diagram of the impact plate of the present invention;
图8为本发明撞击板的俯视结构示意图;Figure 8 is a schematic top view of the structure of the impact plate of the present invention;
图9为本发明拨动板的后视结构示意图。Figure 9 is a schematic rear structural view of the toggle plate of the present invention.
图中:1、太阳能热水器;2、热泵;3、保温水箱;4、耙式干燥机主体;41、外壳;42、内胆;43、传动轴;431、阻断板;44、干燥槽板;441、传热板;4411、导热管;442、过料槽;4421、进料端;4422、出料端;4423、侧口;4424、密封壳体;4425、侧板;4426、第一隔板;4427、第二隔板;443、限位板;4431、斜板;4432、直板;45、整平组件;451、撞击板;4511、撞击块;4512、拨动板;4513、销轴;4514、扭力弹簧;452、触发棒。In the picture: 1. Solar water heater; 2. Heat pump; 3. Insulated water tank; 4. Main body of rake dryer; 41. Shell; 42. Inner tank; 43. Drive shaft; 431. Blocking plate; 44. Drying tank plate ; 441. Heat transfer plate; 4411. Heat pipe; 442. Feed chute; 4421. Feed end; 4422. Discharge end; 4423. Side port; 4424. Sealed shell; 4425. Side plate; 4426. First Partition plate; 4427, second partition plate; 443, limit plate; 4431, inclined plate; 4432, straight plate; 45, leveling component; 451, impact plate; 4511, impact block; 4512, toggle plate; 4513, pin Shaft; 4514, torsion spring; 452, trigger rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-图9,本发明提供一种技术方案:Referring to Figures 1-9, the present invention provides a technical solution:
一种太阳能热泵联合中药材传导式干燥机,如图1所示,包括太阳能热水器1、热泵2、保温水箱3和耙式干燥机主体4;其中,太阳能热水器1与热泵2用于加热保温水箱3内的水;使得保温水箱3内部的水始终保持在一定的温度,从而可以为待干燥的中药材提供热量。耙式干燥机主体4则是会利用该具有一定温度的热水对中药材进行干燥。A solar heat pump combined with Chinese herbal medicine conductive dryer, as shown in Figure 1, includes a solar water heater 1, a heat pump 2, an insulated water tank 3 and a rake dryer main body 4; among them, the solar water heater 1 and the heat pump 2 are used to heat the insulated water tank 3; the water inside the thermal insulation water tank 3 is always maintained at a certain temperature, thereby providing heat for the Chinese medicinal materials to be dried. The main body 4 of the rake dryer will use the hot water with a certain temperature to dry the Chinese medicinal materials.
如图1-图2所示,保温水箱3内的热水可在保温水箱3与耙式干燥机主体4的外壳41和内胆42之间循环流通,从而将热水中的热量传递到耙式干燥机主体4的内胆42之中,然后再从内胆42传递至中药材上,实现对中药材的干燥。As shown in Figures 1 and 2, the hot water in the insulated water tank 3 can circulate between the insulated water tank 3 and the outer shell 41 and the inner tank 42 of the rake dryer body 4, thereby transferring the heat in the hot water to the rake. into the inner tank 42 of the main body 4 of the dryer, and then transferred from the inner tank 42 to the Chinese medicinal materials to realize the drying of the Chinese medicinal materials.
耙式干燥机主体4的设置呈向一侧倾斜式设置,如说明书附图1所示,这样可以使得中药材物料在干燥的过程中,随着物料的重力作用以及搅动干燥的作用下,朝着倾斜朝下的耙式干燥机主体4开口处移动,并在最终移动至开口处时完成干燥,并实现出料。The main body 4 of the rake dryer is arranged to tilt to one side, as shown in Figure 1 of the description, so that during the drying process, the Chinese medicinal materials can move toward It moves toward the opening of the main body 4 of the rake dryer that is tilted downward, and when it finally moves to the opening, drying is completed and the material is discharged.
进一步的,为提高传热效率,本发明中还对耙式干燥机主体4的传动轴43进行了改进,具体如下。Furthermore, in order to improve the heat transfer efficiency, the transmission shaft 43 of the rake dryer main body 4 is also improved in the present invention, as follows.
如图2至图5所示,耙式干燥机主体4的传动轴43为中空管状结构,保温水箱3内的热水可在保温水箱3与传动轴43之间循环流通;具体的流通方式为:从保温水箱3引出的热水进管通过机械密封与传动轴43的一端旋转密封连通,传动轴43的另一端也通过机械密封旋转密封连接有热水回流管道,如此就可以形成热水的循环。As shown in Figures 2 to 5, the transmission shaft 43 of the rake dryer main body 4 is a hollow tubular structure, and the hot water in the insulation water tank 3 can circulate between the insulation water tank 3 and the transmission shaft 43; the specific circulation method is: : The hot water inlet pipe drawn from the insulated water tank 3 is connected to a rotary seal at one end of the transmission shaft 43 through a mechanical seal. The other end of the transmission shaft 43 is also connected to a hot water return pipe through a mechanical seal rotary seal, so that a hot water return pipe can be formed. cycle.
而且,在传动轴43上还设置有多个干燥槽板44,以增大传热的面积以及中药材与传热面之间的接触时长。具体如下。Moreover, a plurality of drying groove plates 44 are also provided on the transmission shaft 43 to increase the heat transfer area and the contact duration between the Chinese medicinal materials and the heat transfer surface. details as follows.
如图2至图3所示,传动轴43上设置有若干干燥槽板44,相邻两个干燥槽板44之间的夹角为40-90°;在本实施例中,在耙式干燥机主体4中仅设置有相邻两个干燥槽板44,具体干燥槽板44的设置数量和尺寸大小可以根据实际需要干燥的中药材物料进行常规选择,相邻两个干燥槽板44之间的夹角为90°。从整体上看,干燥槽板44呈工字型板,具体的,干燥槽板44包括传热板441以及形成在传热板441两板面侧的两个过料槽442,过料槽442的两端分别为进料端4421和出料端4422;而传动轴43内的热水可流过传热板441,从而将热水中的热量传递到传热板441的表面,然后再由传热板441传递到待干燥的中药材上。As shown in Figures 2 to 3, a number of drying trough plates 44 are provided on the transmission shaft 43, and the angle between two adjacent drying trough plates 44 is 40-90°; in this embodiment, during rake drying There are only two adjacent drying tank plates 44 in the main body 4 of the machine. The specific number and size of the drying tank plates 44 can be selected according to the actual Chinese medicinal materials that need to be dried. Between the two adjacent drying tank plates 44 The included angle is 90°. Viewed as a whole, the drying tank plate 44 is an I-shaped plate. Specifically, the drying tank plate 44 includes a heat transfer plate 441 and two material passing grooves 442 formed on both sides of the heat transferring plate 441. The material passing grooves 442 The two ends are the feed end 4421 and the discharge end 4422 respectively; and the hot water in the transmission shaft 43 can flow through the heat transfer plate 441, thereby transferring the heat in the hot water to the surface of the heat transfer plate 441, and then by The heat transfer plate 441 is transferred to the Chinese medicinal materials to be dried.
实际使用时,干燥槽板44由传动轴43驱动旋转,传动轴43的转速为7-8r/min,使内胆42内的待干燥中药材可从进料端4421进入过料槽442的内部,并从出料端4422排出,在此过程中,待干燥的中药材会从传热板441的表面滑过,从而可以将传热板441表面的热量尽数传递到待干燥的中药材上;当中药材滑过传热板441的其中一个板面后,会在重力作用下落到内胆42的内表面的底部,并吸收内胆42内表面底部的热量,之后,随着传动轴43的继续转动,中药材会从内胆42的内底部进入到传热板441的另一个板面上,利用该另一个板面上的热量来干燥中药材,如此形成循环,加快对中药材的干燥速度。In actual use, the drying trough plate 44 is driven to rotate by the transmission shaft 43, and the rotation speed of the transmission shaft 43 is 7-8 r/min, so that the Chinese medicinal materials to be dried in the inner tank 42 can enter the inside of the feeding trough 442 from the feed end 4421. , and be discharged from the discharge end 4422. During this process, the Chinese medicinal materials to be dried will slide across the surface of the heat transfer plate 441, so that all the heat on the surface of the heat transfer plate 441 can be transferred to the Chinese medicinal materials to be dried; When the Chinese herbal medicine slides through one of the heat transfer plates 441, it will fall to the bottom of the inner surface of the inner pot 42 under the action of gravity, and absorb the heat from the bottom of the inner surface of the inner pot 42. Then, as the transmission shaft 43 continues By rotating, the Chinese medicinal materials will enter from the inner bottom of the inner tank 42 to another surface of the heat transfer plate 441, and the heat on the other plate is used to dry the Chinese medicinal materials. This forms a cycle and speeds up the drying of the Chinese medicinal materials. .
上述方案中,先通过设置的太阳能热水器1和热泵2来对为耙式干燥机主体4提供热源的水进行加热,从而可以降低干燥中药材过程中能源的消耗;进一步的,通过将耙式干燥机主体4的传动轴43设置为中空管状结构,并在其上设置若干干燥槽板44,同时使得热水可以通过传动轴43流过干燥槽板44,然后利用传动轴43带动干燥槽板44旋转,使得待干燥的中药材可以滑过干燥槽板44的传热面,从而增大中药材与传热面之间的接触时长与接触面积,缩短了干燥时长,显著提高了对中药材的干燥效率,降低了热能资源的消耗,节约了能源;同时,本发明中,内胆42内表面、干燥槽板44的两个板面,三个传热面轮流对待干燥的中药材进行干燥,也即当其中一个传热面与中药材接触时,另外两个传热面均处于复热状态,从而使得中药材每次在与传热面接触时,该传热面都可以恢复到最合适的温度,也即确保中药材与三个传热面接触时该三个传热面的温度都保持一致,避免了传热面上某一区域出现温度不足的情况(例如中药材长时间堆积在某一区域,该区域的热量就会被中药材吸收,从而导致该区域的温度降低),有利于对中药材进行均匀的干燥,提高实际的干燥质量。In the above scheme, the solar water heater 1 and the heat pump 2 are first used to heat the water that provides the heat source for the rake dryer body 4, thereby reducing the energy consumption in the process of drying Chinese medicinal materials; further, by rake drying The transmission shaft 43 of the main body 4 is set as a hollow tubular structure, and several drying tank plates 44 are arranged on it. At the same time, the hot water can flow through the drying tank plate 44 through the transmission shaft 43, and then the transmission shaft 43 is used to drive the drying tank plate 44. Rotate so that the Chinese medicinal materials to be dried can slide across the heat transfer surface of the drying tank plate 44, thereby increasing the contact time and contact area between the Chinese medicinal materials and the heat transfer surface, shortening the drying time, and significantly improving the quality of the Chinese medicinal materials. The drying efficiency reduces the consumption of thermal energy resources and saves energy. At the same time, in the present invention, the inner surface of the inner tank 42, the two surfaces of the drying tank plate 44, and the three heat transfer surfaces take turns to dry the Chinese medicinal materials to be dried. That is to say, when one of the heat transfer surfaces is in contact with the Chinese herbal medicine, the other two heat transfer surfaces are in a reheating state, so that every time the Chinese herbal medicine comes into contact with the heat transfer surface, the heat transfer surface can be restored to the most appropriate state. temperature, that is, ensuring that the temperatures of the three heat transfer surfaces are consistent when the Chinese herbal medicines are in contact with the three heat transfer surfaces, thus avoiding insufficient temperature in a certain area on the heat transfer surface (for example, when Chinese herbal medicines are accumulated on the heat transfer surface for a long time In a certain area, the heat in this area will be absorbed by the Chinese herbal medicines, resulting in a decrease in the temperature in this area), which is conducive to uniform drying of the Chinese herbal medicines and improves the actual drying quality.
如图4所示,导热管4411的横截面为菱形。如此可以使得传热板441的两个板面均呈现类似波浪形的结构,从而使得中药材在滑过传热板441的板面时可以进一步的增大与传热板441板面的接触面积,同时,也可以在传热板441倾斜角度过大时减缓中药材在传热板441板面上的滑动速度,使得中药材受热的时间更长。As shown in Figure 4, the cross-section of the heat pipe 4411 is diamond-shaped. In this way, both surfaces of the heat transfer plate 441 can present a wave-like structure, so that the Chinese herbal medicine can further increase the contact area with the surface of the heat transfer plate 441 when sliding across the surface of the heat transfer plate 441 , at the same time, when the inclination angle of the heat transfer plate 441 is too large, the sliding speed of the Chinese medicinal materials on the surface of the heat transfer plate 441 can also be slowed down, so that the Chinese medicinal materials can be heated for a longer time.
如图3至图5所示,传热板441包括两组固定连接的若干导热管4411,两组导热管4411对称固定在传动轴43的径向两侧,导热管4411的管长方向与传动轴43的轴长方向相平行。本实施例中,每组导热管4411设置有五根。As shown in Figures 3 to 5, the heat transfer plate 441 includes two groups of fixedly connected heat pipes 4411. The two groups of heat pipes 4411 are symmetrically fixed on both radial sides of the transmission shaft 43. The length direction of the heat pipes 4411 is in line with the transmission. The longitudinal directions of the shafts 43 are parallel to each other. In this embodiment, each group of heat pipes 4411 is provided with five heat pipes.
传动轴43的内部对应导热管4411的位置固定有阻断板431,阻断板431用于隔断热水,使得热水可以流入到导热管4411的内部,本实施例中的阻断板431呈锥形(如图5所示)。A blocking plate 431 is fixed inside the transmission shaft 43 corresponding to the position of the heat pipe 4411. The blocking plate 431 is used to block hot water so that the hot water can flow into the inside of the heat pipe 4411. The blocking plate 431 in this embodiment is in the form of Tapered (as shown in Figure 5).
导热管4411管长方向的两端均固定有密封壳体4424,传动轴43内的热水经过迎水端的密封壳体4424流经导热管4411后,再从背水端的密封壳体4424流回传动轴43。迎水端的密封壳体4424就是如图5中所示位于左端的密封壳体4424,由此,背水端的密封壳体4424就是如图5中所示位于右端的密封壳体4424。传动轴43穿过两个密封壳体4424并与其焊接固定。Sealing shells 4424 are fixed at both ends of the heat pipe 4411 in the length direction. The hot water in the transmission shaft 43 flows through the sealing shell 4424 at the upstream end and flows through the heat pipe 4411, and then flows back to the transmission from the sealing shell 4424 at the backwater end. Axis 43. The sealing housing 4424 at the water-facing end is the sealing housing 4424 at the left end as shown in Figure 5 . Therefore, the sealing housing 4424 at the back-water end is the sealing housing 4424 at the right end as shown in Figure 5 . The transmission shaft 43 passes through the two sealed housings 4424 and is welded and fixed thereto.
如图5所示,迎水端的密封壳体4424的内部固定有第一隔板4426,密封壳体4424的内部均固定有第二隔板4427,第一隔板4426将传动轴43内的热水引至远离传动轴43的导热管4411中,第二隔板4427引导热水在若干导热管4411中流动,且邻近传动轴43的导热管4411与传动轴43连通。As shown in Figure 5, a first partition 4426 is fixed inside the sealing housing 4424 at the water-facing end, and a second partition 4427 is fixed inside the sealing housing 4424. The first partition 4426 absorbs the heat in the transmission shaft 43. The water is led into the heat-conducting pipes 4411 away from the transmission shaft 43 . The second partition 4427 guides the hot water to flow in several heat-conducting pipes 4411 , and the heat-conducting pipes 4411 adjacent to the transmission shaft 43 are connected with the transmission shaft 43 .
热水流过传热板441的具体流程如图5中箭头所示,具体如下:传动轴43内的热水被阻断板431阻断,然后通过开设在传动轴43上的孔进入到迎水端的密封壳体4424中,此时,迎水端的密封壳体4424内部的第一隔板4426将热水引导至距离传动轴43最远的导热管4411内,如图5所示,然后热水经过该距离传动轴43最远的导热管4411流入到背水端的密封壳体4424内,然后通过背水端的密封壳体4424中的第二隔板4427使得热水进入到与距离传动轴43最远的导热管4411固定连接的导热管4411中,如此循环,使得热水由远至近逐渐流入到距离传动轴43最近的导热管4411,之后再进入到背水端的密封壳体4424内,最终再由背水端的密封壳体4424流回到传动轴43内部,从而利用热水对整个传热板441进行加热。The specific flow of hot water flowing through the heat transfer plate 441 is shown by the arrows in Figure 5. The details are as follows: the hot water in the transmission shaft 43 is blocked by the blocking plate 431, and then enters through the hole opened in the transmission shaft 43. In the sealed housing 4424 at the water end, at this time, the first partition 4426 inside the sealed housing 4424 at the water end guides the hot water into the heat transfer pipe 4411 farthest from the transmission shaft 43, as shown in Figure 5, and then the hot water is The water flows into the sealed housing 4424 at the backwater end through the heat transfer pipe 4411 that is farthest from the drive shaft 43, and then passes through the second partition 4427 in the sealed housing 4424 at the backwater end to allow the hot water to enter the room that is farthest from the drive shaft 43. The heat transfer pipe 4411 is fixedly connected to the heat transfer pipe 4411. In this cycle, the hot water gradually flows from far to near to the heat transfer pipe 4411 closest to the transmission shaft 43, and then enters the sealed shell 4424 at the back water end, and finally flows through the back water. The sealed housing 4424 at the end flows back to the inside of the transmission shaft 43, thereby using hot water to heat the entire heat transfer plate 441.
如图3所示,密封壳体4424的两侧均固定有侧板4425,过料槽442位于传热板441同一侧的两个侧板4425之间,侧板4425在过料槽442的出料端4422位置形成有侧口4423,侧口4423用于使滑过传热板441板面的中药材中的一部分从出料端4422的两侧进入到内胆42的内底部。As shown in Figure 3, side plates 4425 are fixed on both sides of the sealed housing 4424. The material passing groove 442 is located between the two side plates 4425 on the same side of the heat transfer plate 441. The side plates 4425 are at the outlet of the material passing groove 442. A side opening 4423 is formed at the material end 4422, and the side opening 4423 is used to allow part of the Chinese medicinal materials sliding across the surface of the heat transfer plate 441 to enter the inner bottom of the inner pot 42 from both sides of the discharge end 4422.
如图3所示,位于传热板441同一侧的两个侧板4425之间固定有限位板443;限位板443包括一体成型的斜板4431和直板4432,且直板4432固定在斜板4431靠近出料端4422的一端;从过料槽442的进料端4421到出料端4422,斜板4431与传热板441之间的距离逐渐减小。As shown in Figure 3, a limiting plate 443 is fixed between the two side plates 4425 on the same side of the heat transfer plate 441; the limiting plate 443 includes an integrally formed inclined plate 4431 and a straight plate 4432, and the straight plate 4432 is fixed to the inclined plate 4431 One end close to the discharge end 4422; from the feed end 4421 of the material chute 442 to the discharge end 4422, the distance between the inclined plate 4431 and the heat transfer plate 441 gradually decreases.
通过设置的限位板443,可以对传热板441板面上滑过的中药材进行进一步的限定,当传热板441的倾斜角度逐渐接近九十度时,限位板443可以对从传热板441板面上脱离的中药材进行遮挡,使得该部分中药材可以在限位板443的摩擦力作用下重新与传热板441的板面接触,同时,限位板443也具有减缓中药材滑动速度的作用,如此可以延长中药材与传热板441板面的接触时长,提高干燥效率。Through the provided limit plate 443, the Chinese medicinal materials sliding on the surface of the heat transfer plate 441 can be further limited. When the inclination angle of the heat transfer plate 441 gradually approaches ninety degrees, the limit plate 443 can limit the flow of Chinese medicinal materials from the heat transfer plate 441. The detached Chinese medicinal materials on the surface of the hot plate 441 are blocked, so that this part of the Chinese medicinal materials can come into contact with the surface of the heat transfer plate 441 again under the friction of the limiting plate 443. At the same time, the limiting plate 443 also has the function of slowing down the Chinese medicinal materials. The sliding speed of the material can extend the contact time between the Chinese medicinal material and the surface of the heat transfer plate 441 and improve the drying efficiency.
如图6所示,进料端4421此时在右下角,中药材物料此时可集中上料在此处,当干燥槽板44开始转动时,进料端4421推动中药材物料开始逆时针转动,带动中药材物料转动一圈,在转动过程中进行干燥,逆时针旋转一周后,中药材物料此时跟随干燥槽板44运动至到出料端4422处,并从两侧的侧口4423处向外侧移动,向另一侧传输,进行下一圈的转动并同步干燥,如此往复,直至物料运动至耙式干燥机主体4的倾斜底部开口处进行出料。As shown in Figure 6, the feed end 4421 is at the lower right corner, and the Chinese herbal medicine materials can be concentrated here. When the drying tank plate 44 starts to rotate, the feed end 4421 pushes the Chinese herbal medicine materials and starts to rotate counterclockwise. , driving the Chinese herbal medicine materials to rotate one circle, and drying is performed during the rotation. After one counterclockwise rotation, the Chinese herbal medicine materials follow the drying tank plate 44 to move to the discharge end 4422, and pass through the side openings 4423 on both sides. Move outward, transfer to the other side, perform the next round of rotation and dry simultaneously, and so on until the material moves to the inclined bottom opening of the rake dryer body 4 for discharge.
如图6至图9所示,耙式干燥机主体4的内部还设置有整平组件45,整平组件45可以在传热板441从水平转动至竖直状态的前期带动传热板441震动,使得堆积在进料端4421位置处的中药材可以逐渐平铺到传热板441上,同时,该震动也可以使得物料可以更好的与传热板441的波浪形表面接触,例如原本悬空的中药材在震动的作用下逐渐贴靠到传热板441的波浪形表面,从而使得物料可以更加方便的吸收传热面上的热量。As shown in Figures 6 to 9, a leveling assembly 45 is also provided inside the main body 4 of the rake dryer. The leveling assembly 45 can drive the heat transfer plate 441 to vibrate in the early stage when the heat transfer plate 441 rotates from a horizontal to a vertical state. , so that the Chinese herbal medicines accumulated at the feed end 4421 can gradually be spread flat on the heat transfer plate 441. At the same time, the vibration can also make the materials better contact with the wavy surface of the heat transfer plate 441, such as originally hanging in the air. The Chinese medicinal materials gradually come close to the wavy surface of the heat transfer plate 441 under the action of vibration, so that the material can absorb heat on the heat transfer surface more conveniently.
具体的,如图7至图9所示,整平组件45包括撞击板451以及触发棒452;撞击板451通过扭力弹簧4514铰接在侧板4425上;触发棒452固定在内胆42内表面的上部。Specifically, as shown in Figures 7 to 9, the leveling assembly 45 includes an impact plate 451 and a trigger rod 452; the impact plate 451 is hinged on the side plate 4425 through a torsion spring 4514; the trigger rod 452 is fixed on the inner surface of the inner bladder 42 upper part.
进一步的,如图7至图9所示,撞击板451包括固定连接的撞击块4511和拨动板4512,撞击块4511和拨动板4512均为板状,但撞击块4511的厚度远大于拨动板4512的厚度,如此,可以在撞击块4511撞击侧板4425时产生强烈的震动,且撞击块4511和拨动板4512之间的夹角为90°,拨动板4512靠近侧板4425的一端通过销轴4513铰接在侧板4425上,扭力弹簧4514套设在销轴4513上。Further, as shown in Figures 7 to 9, the impact plate 451 includes a fixedly connected impact block 4511 and a dial plate 4512. The impact block 4511 and the dial plate 4512 are both plate-shaped, but the thickness of the impact block 4511 is much larger than that of the dial plate. The thickness of the moving plate 4512 is such that a strong vibration can be generated when the impact block 4511 hits the side plate 4425, and the angle between the impact block 4511 and the toggle plate 4512 is 90°, and the toggle plate 4512 is close to the side plate 4425 One end is hinged to the side plate 4425 through a pin 4513, and a torsion spring 4514 is sleeved on the pin 4513.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (6)
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| CN117663707B (en) | 2024-05-14 |
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Application publication date: 20240308 Assignee: Jiangxi Elman Machinery Equipment Co.,Ltd. Assignor: JIANGXI AGRICULTURAL University Contract record no.: X2024980043729 Denomination of invention: A solar heat pump combined with traditional Chinese medicine conduction dryer Granted publication date: 20240514 License type: Common License Record date: 20241230 |