CN117657786A - Material particle pneumatic conveying transfer bin and use method thereof - Google Patents
Material particle pneumatic conveying transfer bin and use method thereof Download PDFInfo
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- CN117657786A CN117657786A CN202311756277.2A CN202311756277A CN117657786A CN 117657786 A CN117657786 A CN 117657786A CN 202311756277 A CN202311756277 A CN 202311756277A CN 117657786 A CN117657786 A CN 117657786A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/36—Arrangements of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/60—Devices for separating the materials from propellant gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/66—Use of indicator or control devices, e.g. for controlling gas pressure, for controlling proportions of material and gas, for indicating or preventing jamming of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/005—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/185—Preventing escape of dust by means of non-sealed systems
- B65G69/188—Preventing escape of dust by means of non-sealed systems with spraying means
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Abstract
本发明公开了一种物料颗粒气力输送中转仓及其使用方法,包括:中转仓体,上端密封罩设有仓盖板、下端与出料管道连接;仓盖板与进料管道连接;除尘部件,位于中转仓体的外侧上部,具有输入端与中转仓体连接的旋风分离器;旋风分离器上端的排气端通过过滤网与外界连通;返料部件,具有连接位于旋风分离器排尘输出端的支撑筒体、以及位于支撑筒体内的螺旋杆;支撑筒体倾斜布置、且上端与中转仓体内部连通,返料电机固定安装在支撑筒体的端侧、输出端与螺旋杆连接使得支撑筒体的物料返回至中转仓体内。本发明结构简单紧凑,实现对物料颗粒进入中转仓体内的降尘、返料处理,避免颗粒飞溅而形成大量粉尘、以及颗粒在入料与出料时出现堆积的情况。
The invention discloses a transfer warehouse for pneumatic conveying of material particles and a method of use thereof, which includes: a transfer warehouse body, a sealing cover at the upper end provided with a cover plate, and the lower end is connected to a discharge pipe; the cover plate is connected to a feed pipe; and dust removal components , located at the outer upper part of the transfer bin body, has a cyclone separator with an input end connected to the transfer bin body; the exhaust end at the upper end of the cyclone separator is connected to the outside world through a filter; the return component has a dust exhaust output connected to the cyclone separator The support cylinder at the end, and the screw rod located in the support cylinder; the support cylinder is arranged obliquely, and the upper end is connected with the inside of the transfer bin. The return motor is fixedly installed on the end side of the support cylinder, and the output end is connected to the screw rod so that the support The material in the cylinder returns to the transfer bin. The invention has a simple and compact structure, can realize dust reduction and return processing of material particles entering the transfer bin, and avoids the formation of a large amount of dust caused by the particles splashing, and the accumulation of particles during the feeding and discharging.
Description
技术领域Technical field
本发明涉及物料输送领域,具体涉及一种物料颗粒气力输送中转仓及其使用方法。The invention relates to the field of material transportation, and in particular to a pneumatic transportation transfer bin for material particles and a method of using the same.
背景技术Background technique
气力输送是一种利用气流能量在密闭管道内沿气流方向输送颗粒状物料,具有结构简单,操作方便,可作水平、垂直或倾斜方向输送的优点,并在输送过程中还可同时进行物料的加热、冷却、干燥和气流分级等操作;Pneumatic conveying is a kind of conveying granular materials in a closed pipeline along the direction of the air flow by using air flow energy. It has the advantages of simple structure, easy operation, and can be conveyed horizontally, vertically or obliquely. During the conveying process, the materials can also be conveyed at the same time. Operations such as heating, cooling, drying and air flow classification;
在气力输送过程中,相应管道处会设有中转仓,其能够暂时储料或临时对颗粒进行处理,比如当煤炭颗粒通过气力管道输送至中转仓后,可进行转向输送或者对煤炭进行初步筛选,现有中转仓主要是简单密封箱体结构,并在箱体上设有过滤通气孔,其存在以下问题:1、输送物料颗粒进入中转仓内时,因气压以及颗粒粒径,往往造成颗粒的飞溅而形成大量粉尘,粉尘急速通过过滤通气孔很容易造成过滤通气孔堵塞,而造成中转仓内气压增大,另外将粉尘直接收集排出会降低物料总量,造成资源浪费;2、物料颗粒进入中转仓后入料、出料比较集中,容易出现物料颗粒堆积的现象,即进料管道的出料口固定布置时,颗粒入料至中转仓体内时将形成一个上凸形状,影响颗粒的持续进料,同样的颗粒通过出料管道从中转仓体排出时将形成一个下凹形状,影响颗粒的持续出料。During the pneumatic transportation process, there will be a transfer warehouse at the corresponding pipeline, which can temporarily store materials or temporarily process the particles. For example, when the coal particles are transported to the transfer warehouse through the pneumatic pipeline, they can be diverted and transported or the coal can be initially screened. , the existing transfer warehouse is mainly a simple sealed box structure, and is provided with filter ventilation holes on the box, which has the following problems: 1. When the transported material particles enter the transfer warehouse, due to the air pressure and particle size, the particles are often A large amount of dust is formed due to splashing. The rapid passage of dust through the filter vent holes can easily cause blockage of the filter vent holes, causing an increase in air pressure in the transfer bin. In addition, direct collection and discharge of dust will reduce the total amount of materials and cause a waste of resources; 2. Material particles After entering the transfer bin, the material feeding and discharging are relatively concentrated, and it is easy for material particles to accumulate. That is, when the outlet of the feed pipe is fixedly arranged, the particles will form an upward convex shape when they are fed into the transfer bin, which will affect the stability of the particles. With continuous feeding, the same particles will form a concave shape when they are discharged from the transfer bin body through the discharging pipe, which affects the continuous discharging of particles.
发明内容Contents of the invention
本发明目的在于提供一种物料颗粒气力输送中转仓,结构简单紧凑,实现对物料颗粒进入中转仓体内的降尘、返料处理,避免颗粒飞溅而形成大量粉尘、以及颗粒在入料与出料时出现堆积的情况。The object of the present invention is to provide a pneumatic conveying transfer silo for material particles with a simple and compact structure, which can realize dust reduction and return processing of material particles entering the transfer silo, avoid the particles from splashing and forming a large amount of dust, and prevent the particles from being splashed when entering and discharging materials. There is accumulation.
为实现上述目的,本一种物料颗粒气力输送中转仓,包括:In order to achieve the above purpose, this pneumatic transfer warehouse for material particles includes:
中转仓体,上端密封罩设有仓盖板、下端与出料管道连接;仓盖板与进料管道连接;In the transfer bin body, the upper end of the sealing cover is equipped with a bin cover plate, and the lower end is connected to the discharge pipe; the bin cover plate is connected to the feed pipe;
除尘部件,位于中转仓体的外侧上部,具有输入端与中转仓体连接的旋风分离器;The dust removal component is located on the outer upper part of the transfer bin body and has a cyclone separator with an input end connected to the transfer bin body;
旋风分离器上端的排气端通过过滤网与外界连通;The exhaust end at the upper end of the cyclone separator is connected to the outside world through the filter;
返料部件,具有连接位于旋风分离器排尘输出端的支撑筒体、以及位于支撑筒体内的螺旋杆;支撑筒体倾斜布置、且上端与中转仓体内部连通,返料电机固定安装在支撑筒体的端侧、输出端与螺旋杆连接使得支撑筒体的物料返回至中转仓体内。The material return component has a support cylinder connected to the dust discharge output end of the cyclone separator, and a screw rod located in the support cylinder; the support cylinder is arranged at an angle, and the upper end is connected to the inside of the transfer bin, and the material return motor is fixedly installed on the support cylinder The end side and output end of the body are connected to the screw rod so that the material supporting the cylinder returns to the transfer bin body.
进一步的,还包括进料部件;Further, it also includes feeding components;
进料部件具有旋转电机、位于中转仓体上部的下料斗;The feeding component has a rotating motor and a lower hopper located on the upper part of the transfer bin body;
旋转电机固定安装在仓盖板外侧、输出端与主动轮连接,下料斗上端与进料管道密封转动连接、下端倾斜朝向中转仓体内壁、上部设有从动轮;The rotating motor is fixedly installed on the outside of the bin cover, and the output end is connected to the driving wheel. The upper end of the lower hopper is sealed and rotationally connected to the feed pipe, and the lower end is tilted toward the inner wall of the transfer bin. The upper part is equipped with a driven wheel;
主动轮与从动轮之间通过绕设在其外侧的传动带连接。The driving wheel and the driven wheel are connected through a transmission belt wound around their outer sides.
进一步的,所述中转仓体底端靠近出料管道处设有集料部件;Further, a collecting component is provided at the bottom end of the transfer bin near the discharge pipe;
集料部件具有通入高压气体的集料管;The collecting component has a collecting pipe that passes high-pressure gas;
集料管布置在中转仓体的内周侧、其上设有多个朝向出料管道处的喷孔。The collecting pipe is arranged on the inner peripheral side of the transfer bin body, and is provided with a plurality of nozzle holes facing the discharge pipe.
进一步的,还包括电磁分风阀;Furthermore, it also includes an electromagnetic air distribution valve;
电磁分风阀输入端连接高压气体、输出端分别通过第一进气管连接集料管、通过第二进气管与出料管道连通使其产生负压出料。The input end of the electromagnetic air distribution valve is connected to high-pressure gas, the output end is connected to the collecting pipe through the first air inlet pipe, and is connected to the discharge pipe through the second air inlet pipe to generate negative pressure for discharging.
进一步的,还包括位于中转仓体内的喷雾管;Further, it also includes a spray pipe located in the transfer chamber;
喷雾管位于旋风分离器与中转仓体连接处、以及支撑筒体与中转仓体连接处之间。The spray pipe is located between the connection between the cyclone separator and the transfer silo body, and between the connection between the support cylinder and the transfer silo body.
进一步的,中转仓体内部设有缓冲部件;Further, a buffer component is provided inside the transfer warehouse body;
缓冲部件位于支撑筒体与中转仓体连接处的下方,具有通过支撑架固定且承接物料的缓冲平台;The buffer component is located below the connection between the support cylinder and the transfer bin, and has a buffer platform that is fixed by the support frame and receives materials;
支撑架采用弹簧阻尼式铰链活动安装在中转仓体内壁。The support frame is movably installed on the inner wall of the transfer bin using a spring-damped hinge.
进一步的,所述中转仓体内部设有与控制器连接的温度传感器、压力传感器、湿度传感器、粉尘浓度传感器、以及报警部件;Further, the transfer warehouse body is provided with a temperature sensor, a pressure sensor, a humidity sensor, a dust concentration sensor, and an alarm component that are connected to the controller;
旋风分离器与支撑筒体之间设有用于检测物料颗粒重量或堆积程度的传感器;There is a sensor between the cyclone separator and the support cylinder for detecting the weight or accumulation degree of material particles;
控制器接收相应的信号,控制喷雾管、旋风分离器、以及报警部件动作。The controller receives corresponding signals and controls the actions of the spray pipe, cyclone separator, and alarm components.
本发明目的在于还提供一种物料颗粒气力输送中转仓的使用方法,通过除尘部件、返料部件实现对物料颗粒进入中转仓体内的降尘、返料处理,避免颗粒飞溅而形成大龄颗粒粉尘,通过进料部件以及集料部件,避免颗粒在入料与出料时出现堆积的情况。The object of the present invention is to also provide a method of using a pneumatic conveying transfer bin for material particles. The dust reduction and return processing of the material particles entering the transfer bin are realized through the dust removal component and the material return component, so as to avoid the particles from splashing and forming older particle dust. The feeding part and the collecting part prevent the accumulation of particles during feeding and discharging.
一种物料颗粒气力输送中转仓的使用方法,具体包括以下步骤:A method of using a transfer bin for pneumatic conveying of material particles, specifically including the following steps:
S1,颗粒通过气力在进料管道中进行输送;S1, particles are transported in the feed pipe by pneumatic force;
S2,旋转电机启动,通过传动带带动下料斗相对进料管道转动,使得输送的颗粒沿着下料斗下端周向进料至中转仓体内;S2, the rotating motor starts, and the lower hopper is driven by the transmission belt to rotate relative to the feed pipe, so that the transported particles are fed into the transfer bin circumferentially along the lower end of the lower hopper;
缓冲平台对下料斗进料的颗粒进行承接,以减少进入中转仓体内的冲击,缓冲平台发生变形的同时,支撑架转动回缩吸收一定冲击力,并且当颗粒从缓冲平台滑落后进入中转仓体下部时,支撑架与缓冲平台均自行恢复;The buffer platform receives the particles fed from the lower hopper to reduce the impact of entering the transfer bin. When the buffer platform deforms, the support frame rotates and retracts to absorb a certain impact force, and when the particles slide from the buffer platform, they enter the transfer bin. When lowering, the support frame and buffer platform will recover on their own;
S3,旋风分离器能够平衡中转仓体因颗粒气力输送而产生过大的气压;S3, the cyclone separator can balance the excessive air pressure generated by the pneumatic transportation of particles in the transfer bin;
当中转仓体内部的粉尘浓度传感器检测粉尘浓度超过一定范围时,喷雾管对中转仓体进行喷雾降尘处理,同时,旋风分离器的电机启动,将中转仓体内因气压冲击产生的颗粒粉尘进行负压吸入,并通过离心作用将粉尘与气体进行的旋风分离,质量较大的物料颗粒被分离出来,并通过下端的锥形口进入支撑筒体,质量较小的物料颗粒通过旋风分离器而从上部排气端排出,并通过过滤网进行拦截后气体排出至外界;When the dust concentration sensor inside the transfer silo detects that the dust concentration exceeds a certain range, the spray pipe sprays the transfer silo to reduce dust. At the same time, the motor of the cyclone separator starts to remove the particulate dust generated by the air pressure impact in the transfer silo. Pressure inhalation, and cyclone separation of dust and gas through centrifugal action, the material particles with larger mass are separated and enter the support cylinder through the tapered port at the lower end, and the material particles with smaller mass are separated from the cyclone through the cyclone separator. The gas is discharged from the upper exhaust end, intercepted by the filter, and then discharged to the outside world;
S4,旋风分离器与支撑筒体之间设有用于检测物料颗粒重量或堆积程度的传感器,当检测重量或者堆积高度超过设定阈值时,控制器接收相应的检测信号、控制返料电机的动作,带动螺旋杆转动将支撑筒体内的颗粒回料至中转仓体内;S4, there is a sensor between the cyclone separator and the support cylinder for detecting the weight or accumulation degree of material particles. When the detected weight or accumulation height exceeds the set threshold, the controller receives the corresponding detection signal and controls the action of the return motor. , driving the screw rod to rotate to return the particles in the support cylinder to the transfer bin;
中转仓体内的温度传感器、湿度传感器、压力传感器相应对温度、湿度、气压进行监测,当粉尘浓度较高时,控制器可控制旋风分离器、喷雾管动作;当温度升高或者湿度降低时,控制器可控制喷雾管动作;当温度或压力急剧升高时,表明中转仓体内存在异常情况,控制器控制喷雾管动作、报警部件动作;The temperature sensor, humidity sensor, and pressure sensor in the transfer warehouse monitor the temperature, humidity, and air pressure accordingly. When the dust concentration is high, the controller can control the action of the cyclone separator and spray pipe; when the temperature rises or the humidity drops, The controller can control the action of the spray pipe; when the temperature or pressure rises sharply, it indicates that there is an abnormality in the transfer chamber, and the controller controls the action of the spray pipe and the alarm component;
S5,当中转仓体内颗粒进行气力出料时,高压气体从电磁分风阀的进气孔进入、并分为两路进行输出,两路输出端相应通入出料管道中产生负压对颗粒进行出料、通入集料管内使得出料管道负压吸料处颗粒松动并产生流化作业,控制器能够控制电磁分风阀输出的气流量,以对出料管道、集料管内气体进行调节;S5, when the particles in the middle transfer chamber are pneumatically discharged, the high-pressure gas enters from the air inlet of the electromagnetic air distribution valve and is divided into two channels for output. The output ends of the two channels are correspondingly connected to the discharge pipe to generate negative pressure to discharge the particles. Discharging the material and passing it into the collecting pipe causes the particles at the negative pressure suction part of the discharging pipe to loosen and cause fluidization. The controller can control the air flow output by the electromagnetic air distribution valve to regulate the gas in the discharging pipe and collecting pipe. ;
S6,当中转料仓内颗粒输送完毕后,出料管道停止工作。S6, after the particles in the transfer bin are transported, the discharge pipeline stops working.
与现有技术相比,本发明一种物料颗粒气力输送中转仓由于采用密封式气力输送系统进行颗粒入料与出料,通过旋风分离器产生负压将颗粒粉尘从中转仓体主动吸入至旋风分离器中,将质量较大颗粒进行分离从输出端排出至支撑筒体,并通过螺旋杆返料至中转仓体中,将质量较小颗粒通过过滤网进行过滤、且空气排出,实现对粉尘颗粒的降尘、返料,避免颗粒飞溅而产生大量粉尘,造成对周边环境的污染;Compared with the prior art, a pneumatic transport transfer bin for material particles in the present invention adopts a sealed pneumatic conveying system for particle feeding and discharging. The negative pressure generated by the cyclone separator actively inhales the particle dust from the transfer bin body into the cyclone. In the separator, the particles with larger mass are separated and discharged from the output end to the support cylinder, and returned to the transfer bin through the screw rod. The particles with smaller mass are filtered through the filter and the air is discharged to achieve dust control. Dust reduction and return of particles to prevent particles from splashing and producing a large amount of dust, causing pollution to the surrounding environment;
由于在仓盖板处设有进料部件,旋转电机启动,通过主动轮、传动带、从动轮使得下料斗在进料管道下方转动,以调整下料斗的进料方向,避免物料颗粒进入中转仓体集中位于进料口处、造成堆积情况;另外中转仓体底端靠近出料管道处设有集料部件,高压气体从集料管中排出,使得靠近出料管道处颗粒松动并产生流化作业,避免颗粒出料时出现凹坑而无法均匀出料;Since there is a feeding component at the bin cover, the rotating motor starts, and the lower hopper rotates under the feed pipe through the driving wheel, transmission belt, and driven wheel to adjust the feeding direction of the lower hopper and prevent material particles from entering the transfer bin. They are concentrated at the feed inlet, causing accumulation; in addition, there is a collecting component at the bottom of the transfer bin near the discharge pipe, and high-pressure gas is discharged from the collecting pipe, causing the particles near the discharge pipe to loosen and cause fluidization operations. , to avoid pits appearing when the particles are discharged and unable to be discharged evenly;
由于中转仓体内设有喷雾管;喷雾管能够降低入料时仓内粉尘量,并且降低支撑筒体排出物料颗粒产生的二次粉尘;中转仓体内部设有缓冲部件,通过缓冲平台、以及弹簧阻尼式铰链连接的支撑架,能够缓冲输送气压带动颗粒下落造成对缓冲平台的冲击,降低颗粒之间的碰撞。Because there is a spray pipe inside the transfer warehouse; the spray pipe can reduce the amount of dust in the warehouse when feeding materials, and reduce the secondary dust generated by the material particles discharged from the support cylinder; there is a buffer component inside the transfer warehouse, through the buffer platform and spring The support frame connected by a damping hinge can buffer the air pressure to drive the particles to fall, causing impact on the buffer platform and reducing the collision between particles.
附图说明Description of drawings
图1是本发明的整体示意图;Figure 1 is an overall schematic diagram of the present invention;
图2是本发明中除尘部件、返料部件示意图;Figure 2 is a schematic diagram of the dust removal component and the material return component in the present invention;
图3是本发明中喷雾管结构示意图;Figure 3 is a schematic structural diagram of the spray pipe in the present invention;
图4是本发明中电磁分风阀连接装配示意图;Figure 4 is a schematic diagram of the connection and assembly of the electromagnetic air distribution valve in the present invention;
图中:11、进料管道,12、下料斗,13、旋转电机,14、传动带,15、仓盖板;In the picture: 11. Feed pipe, 12. Lower hopper, 13. Rotating motor, 14. Transmission belt, 15. Chamber cover;
20、除尘部件,21、旋风分离器,22、过滤网,23、遮板;20. Dust removal components, 21. Cyclone separator, 22. Filter, 23. Shutter;
30、返料部件,31、返料电机,32、支撑筒体,33、螺旋杆;30. Material return parts, 31. Material return motor, 32. Support cylinder, 33. Screw rod;
40、缓冲部件,41、缓冲平台,42、支撑架;40. Buffering parts, 41. Buffering platform, 42. Support frame;
50、集料部件,51、出料管道,52、电磁分风阀,53、第一进气管,54、进气孔,55、第二进气管,56、集料管;50. Aggregating components, 51. Discharge pipe, 52. Electromagnetic air distribution valve, 53. First air inlet pipe, 54. Air inlet hole, 55. Second air inlet pipe, 56. Collecting pipe;
60、中转仓体;60. Transit warehouse;
71、喷雾管,72、通孔,73、进液孔;71. Spray pipe, 72. Through hole, 73. Liquid inlet hole;
80、负压吸料器。80. Negative pressure suction device.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
如图1、图2所示,本一种物料颗粒气力输送中转仓,包括:As shown in Figures 1 and 2, this pneumatic transfer warehouse for material particles includes:
中转仓体60,上端密封罩设有圆台结构的仓盖板15、下端与出料管道51连接;仓盖板15与进料管道11连接;The upper end sealing cover of the transfer bin body 60 is provided with a bin cover plate 15 with a truncated cone structure, and the lower end is connected to the discharge pipe 51; the bin cover plate 15 is connected to the feed pipe 11;
除尘部件20,位于中转仓体60的外侧上部,具有输入端与中转仓体60连接的旋风分离器21、以及位于支撑筒体32内的螺旋杆33;The dust removal component 20 is located at the outer upper part of the transfer bin body 60, and has a cyclone separator 21 with an input end connected to the transfer bin body 60, and a screw rod 33 located in the support cylinder 32;
旋风分离器21上端的排气端通过过滤网22与外界连通;The exhaust end at the upper end of the cyclone separator 21 is connected to the outside world through the filter screen 22;
返料部件30,具有连接位于旋风分离器21排尘输出端的支撑筒体32;支撑筒体32倾斜布置、且上端与中转仓体60内部连通,返料电机31固定安装在支撑筒体32的端侧、输出端与螺旋杆33连接使得支撑筒体32的物料返回至中转仓体60内;The material return component 30 has a support cylinder 32 connected to the dust discharge output end of the cyclone separator 21; the support cylinder 32 is arranged obliquely, and the upper end is connected to the inside of the transfer bin 60. The material return motor 31 is fixedly installed on the support cylinder 32 The end side and the output end are connected to the screw rod 33 so that the material in the support cylinder 32 returns to the transfer bin 60;
具体的,仓盖板15位于中转仓体60的顶部,优选为圆台壳体结构,整体边缘直径大于中转仓体60直径,并且连接之间涂有密封胶;进料管道11可垂直从仓盖板15进入中转仓体60内;仓盖板15、中转仓体60外侧均采用彩钢瓦,内侧均为多层防火隔热材料;Specifically, the bin cover plate 15 is located on the top of the transfer bin body 60 and is preferably a truncated cone shell structure. The overall edge diameter is larger than the diameter of the transfer bin body 60, and the connections are coated with sealant; the feed pipe 11 can be vertically connected from the bin cover. The plate 15 enters the transfer warehouse body 60; the outer sides of the warehouse cover plate 15 and the transfer warehouse body 60 are made of colored steel tiles, and the inner sides are made of multi-layer fireproof and heat-insulating materials;
除尘部件20可通过支架安装在中转仓体60外侧壁;旋风分离器21不工作时,作为中转仓体60的进出气孔,能够保障中转仓体60内压力与外界平衡,避免颗粒气力输送时造成中转仓体60内压过大;旋风分离器21工作时能够利用电机带动旋转叶片使气固混合物高速旋转,并产生离心力将颗粒和粉尘从气流中分离出来,旋风分离器21的排尘输出端通过支撑筒体32连接中转仓体60、排气端通过过滤网22与外界连通;旋风分离器21内部自带有压力传感器,可实时监测内部压力,旋风分离器21属于常规产品,此时不做进一步阐述;The dust removal component 20 can be installed on the outer wall of the transfer bin body 60 through a bracket; when the cyclone separator 21 is not working, it serves as the air inlet and outlet of the transfer bin body 60, which can ensure the balance between the internal pressure of the transfer bin body 60 and the outside world, and avoid the problems caused by pneumatic transportation of particles. The internal pressure of the transfer bin 60 is too large; when the cyclone separator 21 is working, it can use the motor to drive the rotating blades to rotate the gas-solid mixture at high speed, and generate centrifugal force to separate the particles and dust from the air flow. The dust exhaust output end of the cyclone separator 21 The transfer bin 60 is connected to the support cylinder 32, and the exhaust end is connected to the outside through the filter 22; the cyclone separator 21 has a pressure sensor inside, which can monitor the internal pressure in real time. The cyclone separator 21 is a conventional product and cannot be used at this time. To elaborate further;
旋风分离器21的排气端上方可架设遮板23,以防止雨水或者冰雪进入;A shutter 23 can be erected above the exhaust end of the cyclone separator 21 to prevent rainwater, ice and snow from entering;
支撑筒体32倾斜角度为25-45°,其目的可用于粉尘进行集中螺旋输送;The tilt angle of the support cylinder 32 is 25-45°, and its purpose can be used for centralized spiral transportation of dust;
本一种物料颗粒气力输送中转仓在使用时,物料颗粒通过进料管道11进入中转仓体60,因气压以及冲击产生大量颗粒粉尘,此粉尘包括物料颗粒本身以及其他细小颗粒;When the material particle pneumatic conveying transfer bin is in use, the material particles enter the transfer bin body 60 through the feed pipe 11, and a large amount of particle dust is generated due to air pressure and impact. This dust includes the material particles themselves and other fine particles;
此时控制器控制除尘部件20动作,即旋风分离器21的电机启动,产生负压将中转仓体60内的空气吸入、并通过离心作用将粉尘与气体进行的分离,质量较大的物料颗粒被分离出来,并通过下端的锥形口进入支撑筒体32,质量较小的物料颗粒通过旋风分离器21的内叶片作用而从上部排气端排出,并通过过滤网22进行拦截后气体排出至外界;At this time, the controller controls the action of the dust removal component 20, that is, the motor of the cyclone separator 21 is started, generating negative pressure to suck in the air in the transfer bin 60, and separate the dust and gas through centrifugal action, and the larger material particles are is separated and enters the support cylinder 32 through the tapered opening at the lower end. The material particles with smaller mass are discharged from the upper exhaust end through the inner blade of the cyclone separator 21, and are intercepted by the filter screen 22 before the gas is discharged. to the outside world;
当旋风分离器21内部压力过高时,表明过滤网22被物料颗粒堵塞,需更换过滤网22,或者过滤网22上设有与控制器连接的振动器,当过滤网22被物料颗粒堵塞时,控制器控制振动器启动、通过振动的方式对过滤网22进行清除,清除后颗粒经过旋风分离器21进入支撑筒体32内;When the internal pressure of the cyclone separator 21 is too high, it indicates that the filter screen 22 is blocked by material particles, and the filter screen 22 needs to be replaced, or the filter screen 22 is equipped with a vibrator connected to the controller. When the filter screen 22 is blocked by material particles, , the controller controls the vibrator to start and clean the filter screen 22 through vibration. After cleaning, the particles enter the support cylinder 32 through the cyclone separator 21;
返料电机31启动,带动螺旋杆33转动,将进入支撑筒体32的物料颗粒在螺旋输送下重新返回至中转仓体60内;另外可在支撑筒体32与旋风分离器21连接处设有用于检测物料颗粒重量或堆积程度的传感器,比如重量传感器、光电传感器,当检测重量或者堆积高度超过设定阈值时,控制器接收相应的检测信号、控制返料电机31的动作,通过螺旋杆33将物料颗粒输送至中转仓体60内,当检测重量或者堆积高度低于设定阈值时,控制器接收相应的检测信号,控制返料电机31停止工作或者延时一段时间工作;The return motor 31 starts to drive the screw rod 33 to rotate, and the material particles entering the support cylinder 32 are returned to the transfer bin 60 under the spiral conveyance; in addition, a user can be provided at the connection between the support cylinder 32 and the cyclone separator 21 Sensors used to detect the weight or accumulation degree of material particles, such as weight sensors and photoelectric sensors. When the detected weight or accumulation height exceeds the set threshold, the controller receives the corresponding detection signal and controls the action of the return motor 31, through the screw rod 33 The material particles are transported to the transfer bin 60. When the detected weight or stacking height is lower than the set threshold, the controller receives the corresponding detection signal and controls the return motor 31 to stop working or delay working for a period of time;
物料颗粒可在中转仓体60内进行暂存、或者转接至其他适当处理程序,并可通过中转仓体60下端的出料管道51进行出料;The material particles can be temporarily stored in the transfer bin 60 or transferred to other appropriate processing procedures, and can be discharged through the discharge pipe 51 at the lower end of the transfer bin 60;
本物料颗粒气力输送中转仓采用密封式气力输送颗粒入料与出料,通过旋风分离器21产生负压将颗粒粉尘从中转仓体60引入至旋风分离器21中,将质量较大颗粒进行分离从排尘输出端排出至支撑筒体32,并通过螺旋杆33返料至中转仓体60中,将质量较小颗粒通过过滤网22进行过滤、且空气排出,实现对粉尘颗粒的返料,避免气力输送产生的粉尘造成对周边环境的影响。This material particle pneumatic conveying transfer bin adopts sealed pneumatic conveying for particle feeding and discharging. The cyclone separator 21 generates negative pressure to introduce the particle dust from the transfer bin body 60 to the cyclone separator 21 to separate the larger particles. It is discharged from the dust discharge output end to the support cylinder 32, and returned to the transfer bin 60 through the screw rod 33. The smaller particles are filtered through the filter 22 and the air is discharged, thereby realizing the return of dust particles. Avoid dust generated by pneumatic conveying from affecting the surrounding environment.
如图1所示,优选方案中,本物料颗粒气力输送中转仓还包括进料部件;As shown in Figure 1, in the preferred solution, the pneumatic transport transfer bin for the material particles also includes a feeding component;
进料部件具有旋转电机13、位于中转仓体60上部的下料斗12;The feeding component has a rotating motor 13 and a lower hopper 12 located on the upper part of the transfer bin body 60;
旋转电机13固定安装在仓盖板15外侧、输出端与主动轮连接,下料斗12上端与进料管道11密封转动连接、下端倾斜朝向中转仓体60内壁、上部设有从动轮;The rotating motor 13 is fixedly installed on the outside of the bin cover 15, and the output end is connected to the driving wheel. The upper end of the lower hopper 12 is sealed and rotatably connected to the feed pipe 11, and the lower end is inclined toward the inner wall of the transfer bin body 60. The upper part is provided with a driven wheel;
主动轮与从动轮之间通过绕设在其外侧的传动带14连接;The driving wheel and the driven wheel are connected by a transmission belt 14 wound around the outside thereof;
具体的,下料斗12上部为竖直与进料管道11对接、下部倾斜设置,下料斗12与进料管道11可通过轴承与密封圈的方式进行连接;Specifically, the upper part of the lower hopper 12 is vertically connected to the feed pipe 11, and the lower part is inclined. The lower hopper 12 and the feed pipe 11 can be connected through bearings and sealing rings;
旋转电机13启动,通过主动轮、传动带14使得从动轮转动,因此带动下料斗12在进料管道11处的转动,以调整下料斗12的进料方向,即物料颗粒从进料管道11进入下料斗12,并随着下料斗12的转动而进行布料,避免物料颗粒进入中转仓体60集中位于进料口处、造成堆积情况。The rotating motor 13 starts, and the driven wheel rotates through the driving wheel and the transmission belt 14, thus driving the lower hopper 12 to rotate at the feed pipe 11 to adjust the feeding direction of the lower hopper 12, that is, the material particles enter the lower hopper from the feed pipe 11. The hopper 12 is disposed as the lower hopper 12 rotates to prevent material particles from entering the transfer bin body 60 and being concentrated at the feed inlet, causing accumulation.
如图4所示,优选方案中,所述中转仓体60底端靠近出料管道51处设有集料部件50;As shown in Figure 4, in the preferred solution, a collecting component 50 is provided at the bottom end of the transfer bin body 60 near the discharge pipe 51;
集料部件50具有通入高压气体的集料管56;The collecting component 50 has a collecting pipe 56 that passes high-pressure gas;
集料管56布置在中转仓体60的内周侧、其上设有多个朝向出料管道51处的喷孔;The collecting pipe 56 is arranged on the inner peripheral side of the transfer bin body 60, and is provided with a plurality of nozzle holes facing the discharge pipe 51;
具体的,当进行物料颗粒进行出料时,一方面出料管道51本身通过负压进行颗粒输送,比如通过负压吸料器80产生真空负压区,使得中转仓体60内的物料颗粒被吸入出料管道51中,另一方高压气体从集料管56中排出,使得靠近出料管道51处颗粒松动并产生流化作业,避免颗粒出料时出现凹坑而无法均匀出料;Specifically, when discharging material particles, on the one hand, the discharging pipe 51 itself transports particles through negative pressure, such as generating a vacuum negative pressure zone through the negative pressure suction device 80, so that the material particles in the transfer bin 60 are transported. It is sucked into the discharge pipe 51, and the high-pressure gas on the other side is discharged from the collecting pipe 56, which causes the particles near the discharge pipe 51 to loosen and cause fluidization operation to avoid pits when the particles are discharged and the materials cannot be uniformly discharged;
优选的,集料管56为环形结构,使得气体在集料管56内能够平滑输送。Preferably, the collecting pipe 56 has an annular structure, so that gas can be transported smoothly within the collecting pipe 56 .
进一步的,本物料颗粒气力输送中转仓还包括电磁分风阀52;Furthermore, the pneumatic conveying transfer bin for this material particle also includes an electromagnetic air distribution valve 52;
电磁分风阀52输入端连接高压气体、输出端分别通过第一进气管53连接集料管56、通过第二进气管55与出料管道51连通使其产生负压出料;The input end of the electromagnetic air distribution valve 52 is connected to high-pressure gas, the output end is connected to the collecting pipe 56 through the first air inlet pipe 53, and is connected to the discharge pipe 51 through the second air inlet pipe 55 to generate negative pressure for discharging;
具体的,电磁分风阀52用于控制气体的流量和方向,可以根据需要调节气体的流量和分配,其与控制器连接;Specifically, the electromagnetic air distribution valve 52 is used to control the flow and direction of gas, and can adjust the flow and distribution of gas as needed, and is connected to the controller;
当出料管道51需要增加输出时,控制器控制电磁分风阀52的增大朝向的出料管道51连接的气体流量;当集料管56需要增大气体输出进行集料至出料管道51处时,控制器控制电磁分风阀52增大朝向集料管56处连接的气体流量;When the output of the discharge pipe 51 needs to be increased, the controller controls the electromagnetic air distribution valve 52 to increase the gas flow connected to the discharge pipe 51; when the collecting pipe 56 needs to increase the gas output to collect materials to the discharge pipe 51 When, the controller controls the electromagnetic air distribution valve 52 to increase the gas flow connected to the collecting pipe 56;
作为第二进气管55与出料管道51连通使其产生负压出料的一种实施例,可在出料管道51上设有负压吸料器80,即负压吸料器80能够通过第二进气管55将气体吸入吸料器内部,形成负压环境,使得与负压吸料器80连通的出料管道51中的物料颗粒被负压气流带动,输送到指定的位置。负压吸料器80为现有结构,此处不做进一步阐述As an example in which the second air inlet pipe 55 is connected with the discharge pipe 51 to generate negative pressure for discharging, a negative pressure suction device 80 can be provided on the discharge pipe 51, that is, the negative pressure suction device 80 can pass through The second air inlet pipe 55 inhales gas into the inside of the suction device to form a negative pressure environment, so that the material particles in the discharge pipe 51 connected to the negative pressure suction device 80 are driven by the negative pressure air flow and transported to a designated location. The negative pressure suction device 80 is an existing structure and will not be further elaborated here.
作为第二进气管55与出料管道51连通使其产生负压出料的另一种实施例,第二进气管55倾斜接入出料管道51,且高压气体输送方向与出料方向一致;As another embodiment in which the second air inlet pipe 55 is connected to the discharging pipe 51 to generate negative pressure for discharging, the second air inlet pipe 55 is connected to the discharging pipe 51 at an angle, and the high-pressure gas transportation direction is consistent with the discharging direction;
即高压气体从第二进气管55进入倾斜进入出料管道51时,使得出料管道51位于中转仓体60的一端产生负压将对颗粒进行输送。That is, when the high-pressure gas enters the discharging pipe 51 from the second air inlet pipe 55 , a negative pressure is generated at one end of the discharging pipe 51 at the transfer chamber body 60 to transport the particles.
如图3所示,进一步的,本一种物料颗粒气力输送中转仓还包括位于中转仓体60内的喷雾管71;As shown in Figure 3, further, the pneumatic transport transfer warehouse for material particles also includes a spray pipe 71 located in the transfer warehouse body 60;
喷雾管71位于旋风分离器21与中转仓体60连接处、以及支撑筒体32与中转仓体60连接处之间;The spray pipe 71 is located between the connection between the cyclone separator 21 and the transfer cabin body 60, and between the connection between the support cylinder 32 and the transfer cabin body 60;
具体的,喷雾管71为环形位置,并设有多个周向均布的通孔72,即通孔72处安装喷嘴;喷雾管71上设有进液孔73;Specifically, the spray pipe 71 is in an annular position and is provided with a plurality of circumferentially distributed through holes 72, that is, nozzles are installed at the through holes 72; the spray pipe 71 is provided with a liquid inlet 73;
喷雾管71输入端连接高压水管、并在高压水管上设有受控制器控制开闭的电磁阀;当进料管道11进行颗粒入料时,喷雾管71开启,可进行喷雾降尘;The input end of the spray pipe 71 is connected to a high-pressure water pipe, and the high-pressure water pipe is provided with a solenoid valve controlled by a controller to open and close; when the feed pipe 11 is feeding particles, the spray pipe 71 is opened to spray dust;
说明的,喷雾管71一般不进行喷雾动作,优选在进料管道11输送量较大的情况下,即喷雾水量受严格控制,避免颗粒受水雾过多而发生粘连的现象,影响物料颗粒的出料;It is explained that the spray pipe 71 generally does not spray. It is preferable when the feed pipe 11 has a large delivery volume, that is, the amount of spray water is strictly controlled to avoid the adhesion of particles caused by excessive water mist, which affects the quality of the material particles. Discharge;
另外喷雾管71的位置布置,其目的在于进料管道11进料后,可先进行喷雾除尘,喷雾无法进行处理后,粉尘再从喷雾管71上方进入旋风分离器21中;从支撑筒体32排出的物料颗粒可在喷雾作用下避免二次粉尘,能够更好的落入中转仓体60内。In addition, the position of the spray pipe 71 is arranged so that after the feed pipe 11 is fed, dust can be sprayed first. After the spray cannot be processed, the dust will enter the cyclone separator 21 from the top of the spray pipe 71; from the support cylinder 32 The discharged material particles can avoid secondary dust under the action of spray and can better fall into the transfer bin body 60 .
如图1、图2所示,进一步的,中转仓体60内部设有缓冲部件40;As shown in Figures 1 and 2, further, a buffer component 40 is provided inside the transfer bin body 60;
缓冲部件40位于支撑筒体32与中转仓体60连接处的下方,具有通过支撑架42固定且承接物料的缓冲平台41;The buffer component 40 is located below the connection between the support cylinder 32 and the transfer bin 60, and has a buffer platform 41 fixed by the support frame 42 and receiving materials;
支撑架42采用弹簧阻尼式铰链活动安装在中转仓体60内壁;The support frame 42 is movably installed on the inner wall of the transfer bin body 60 using a spring-damped hinge;
具体的,缓冲平台41可为一体式整体平台或者多片材料组合平台,其材料采用耐磨防火金属纤维编制橡胶;多个支撑架42一端连接缓冲平台41、另一端可固定在中转仓体60的内壁上,其可采用弹簧阻尼式铰链,进一步缓冲输送气流带动颗粒下落造成对缓冲平台41的冲击;Specifically, the buffer platform 41 can be an integrated overall platform or a multi-piece material combination platform, and its material is made of wear-resistant and fireproof metal fiber braided rubber; one end of the multiple support frames 42 is connected to the buffer platform 41, and the other end can be fixed on the transfer warehouse body 60 On the inner wall, a spring damping hinge can be used to further buffer the airflow to drive the particles to fall and cause an impact on the buffer platform 41;
即颗粒从进料管道11中进入中转仓体60后,会随气流产生较大的冲击,或者针对一些像煤炭等气力输送情况下,较大冲击容易增大颗粒之间碰撞摩擦;缓冲平台41能够对颗粒进行缓冲,避免下落造成的冲击过大;That is, after the particles enter the transfer bin 60 from the feed pipe 11, they will have a large impact with the air flow, or in some pneumatic transportation situations such as coal, a large impact will easily increase the collision friction between the particles; the buffer platform 41 Can buffer particles to avoid excessive impact caused by falling;
优选的,缓冲平台41与下料斗12周向转动相匹配,即下料斗12安装位置和尺寸需保证煤炭颗粒及其它物料落在入料缓冲部件40上。Preferably, the buffer platform 41 matches the circumferential rotation of the lower hopper 12 , that is, the installation position and size of the lower hopper 12 need to ensure that coal particles and other materials fall on the incoming buffer component 40 .
进一步的,所述中转仓体60内部设有与控制器连接的温度传感器、压力传感器、湿度传感器、粉尘浓度传感器、以及报警部件;Further, the transfer bin 60 is provided with a temperature sensor, a pressure sensor, a humidity sensor, a dust concentration sensor, and an alarm component connected to the controller;
控制器接收相应的信号,控制喷雾管71、旋风分离器21、以及报警部件的动作。The controller receives corresponding signals and controls the actions of the spray pipe 71, the cyclone separator 21, and the alarm components.
此动作表示相应的启停以及输出功率;This action indicates the corresponding start, stop and output power;
具体的,当中转仓体60内的气压较高时,控制器可控制旋风分离器21启动进行负压调整、或者控制报警部件启动;Specifically, when the air pressure in the intermediate turret body 60 is high, the controller can control the cyclone separator 21 to start to adjust the negative pressure, or control the alarm component to start;
粉尘浓度传感器用于检测颗粒进料后产生的粉尘浓度,控制器接收其信号后控制喷雾管71、旋风分离器21的启动;The dust concentration sensor is used to detect the dust concentration generated after the particles are fed. After receiving its signal, the controller controls the start of the spray pipe 71 and the cyclone separator 21;
旋风分离器21与支撑筒体32之间设有用于检测物料颗粒重量或堆积程度的传感器,控制器接收相应的信号后控制返料部件30启动;A sensor for detecting the weight or accumulation degree of material particles is provided between the cyclone separator 21 and the support cylinder 32. After receiving the corresponding signal, the controller controls the start of the material return component 30;
温度传感器、湿度传感器相应检测中转仓体60内的温度和湿度,比如当温度较高时,控制器控制报警部件启动,当湿度较高时,控制器控制喷雾管71停止喷雾,或者控制报警部件启动。The temperature sensor and the humidity sensor detect the temperature and humidity in the transfer warehouse 60 accordingly. For example, when the temperature is high, the controller controls the alarm component to start. When the humidity is high, the controller controls the spray pipe 71 to stop spraying, or controls the alarm component. start up.
本一种物料颗粒气力输送中转仓使用时,颗粒通过气力在进料管道11中进行输送,即进料管道11将颗粒通过气力输送至中转仓体60内;When the pneumatic transport transfer bin for material particles is used, the particles are transported in the feed pipe 11 by pneumatic force, that is, the feed pipe 11 transports the particles to the transfer bin body 60 by pneumatic force;
旋转电机13启动,通过传动带14带动下料斗12相对进料管道11转动,使得颗粒进料沿着下料斗12下端周向进料至中转仓体60内,并且控制器可控制旋转电机13的转速,即在进料管道11与下料斗12之间设有用于检测颗粒通入量的传感器,控制器接收相应的信号,实时调整旋转电机13的转速,以匹配颗粒输送量;The rotating motor 13 is started, and the lower hopper 12 is driven to rotate relative to the feed pipe 11 through the transmission belt 14, so that the granular material is fed circumferentially into the transfer bin 60 along the lower end of the lower hopper 12, and the controller can control the rotation speed of the rotating motor 13, that is, A sensor for detecting the amount of particles is provided between the feed pipe 11 and the lower hopper 12. The controller receives the corresponding signal and adjusts the rotation speed of the rotating motor 13 in real time to match the particle transportation amount;
缓冲平台41对下料斗12进料的颗粒进行承接,以减少进入中转仓体60内的冲击,缓冲平台41发生变形的同时,支撑架42转动回缩吸收一定冲击力,并且当颗粒从缓冲平台41滑落后进入中转仓体60下部时,支撑架42与缓冲平台41均自行恢复;The buffer platform 41 receives the particles fed from the lower hopper 12 to reduce the impact of entering the transfer bin 60. When the buffer platform 41 is deformed, the support frame 42 rotates and retracts to absorb a certain impact force, and when the particles escape from the buffer platform When 41 enters the lower part of the transfer warehouse body 60 after sliding, the support frame 42 and the buffer platform 41 both recover by themselves;
旋风分离器21不工作时,可作为中转仓体60的进出气孔,能够保障中转仓体60内压力与外界平衡,避免颗粒气力输送时造成中转仓体60内压过大,比如旋风分离器21的排气端与外界连通;当旋风分离器21工作时,能够利用电机带动旋转叶片使气固混合物高速旋转,并产生离心力将颗粒和粉尘从气流中分离出来;When the cyclone separator 21 is not working, it can be used as the air inlet and outlet of the transfer bin 60, which can ensure the balance between the internal pressure of the transfer bin 60 and the outside world, and avoid excessive internal pressure of the transfer bin 60 caused by pneumatic transport of particles, such as the cyclone separator 21 The exhaust end is connected to the outside world; when the cyclone separator 21 is working, the motor can be used to drive the rotating blades to rotate the gas-solid mixture at high speed, and generate centrifugal force to separate particles and dust from the air flow;
中转仓体60内部的粉尘浓度传感器检测粉尘浓度超过一定范围时,喷雾管71对中转仓体60进行喷雾降尘处理;同时,旋风分离器21的电机启动,将中转仓体60内因气压冲击产生的颗粒粉尘进行负压吸入,并通过离心作用将粉尘与气体进行的旋风分离,质量较大的物料颗粒被分离出来,并通过下端的锥形口进入支撑筒体32,质量较小的物料颗粒通过旋风分离器21的内叶片作用而从上部排气端排出,并通过过滤网22进行拦截后气体排出至外界;并且当电动旋风分离器21内部压力过高时,则过滤网22需进行更换;When the dust concentration sensor inside the transfer silo body 60 detects that the dust concentration exceeds a certain range, the spray pipe 71 sprays the transfer silo body 60 to reduce dust; at the same time, the motor of the cyclone separator 21 is started to remove the dust generated by the air pressure impact in the transfer silo body 60 The granular dust is inhaled under negative pressure, and the dust and gas are cyclone separated by centrifugal action. The material particles with larger mass are separated and enter the support cylinder 32 through the tapered port at the lower end, and the material particles with smaller mass pass through The inner blades of the cyclone separator 21 are discharged from the upper exhaust end, and are intercepted by the filter 22 before the gas is discharged to the outside; and when the internal pressure of the electric cyclone separator 21 is too high, the filter 22 needs to be replaced;
旋风分离器21与支撑筒体32之间设有用于检测物料颗粒重量或堆积程度的传感器,当检测重量或者堆积高度超过设定阈值时,控制器接收相应的检测信号、控制返料电机31的动作,带动螺旋杆33转动将支撑筒体32内的颗粒回料至中转仓体60内;A sensor for detecting the weight or accumulation degree of material particles is provided between the cyclone separator 21 and the support cylinder 32. When the detected weight or accumulation height exceeds the set threshold, the controller receives the corresponding detection signal and controls the return motor 31. action, driving the screw rod 33 to rotate to return the particles in the support cylinder 32 to the transfer bin 60;
当中转仓体60内颗粒达到入料最大高度时,比如可在中转仓体60内设置颗粒入料高度检测的液位传感器或者光电传感器,控制器接收相应的检测信息,控制进料管道11停止入料、以及旋风分离器21延时一定时间再停止;When the particles in the transfer bin 60 reach the maximum feeding height, for example, a liquid level sensor or a photoelectric sensor for detecting the height of the particle feeding can be installed in the transfer bin 60 , and the controller receives the corresponding detection information and controls the feeding pipe 11 to stop. The feeding and cyclone separator 21 are delayed for a certain period of time and then stopped;
中转仓体60内的温度传感器、湿度传感器、压力传感器相应对温度、湿度、气压进行监测,当粉尘浓度较高时,控制器可控制旋风分离器21、喷雾管71动作;当温度升高或者湿度降低时,控制器可控制喷雾管71动作;当温度或压力急剧升高时,表明中转仓体60内存在异常情况,比如明火,控制器控制喷雾管71动作、报警部件动作;The temperature sensor, humidity sensor, and pressure sensor in the transfer warehouse 60 monitor the temperature, humidity, and air pressure accordingly. When the dust concentration is high, the controller can control the action of the cyclone separator 21 and the spray pipe 71; when the temperature rises or When the humidity decreases, the controller can control the action of the spray pipe 71; when the temperature or pressure rises sharply, it indicates that there is an abnormality in the transfer warehouse 60, such as an open flame, and the controller controls the action of the spray pipe 71 and the alarm component;
当中转仓体60内颗粒进行气力出料时,高压气体从电磁分风阀52的进气孔54进入、并分为两路进行输出,两路输出端相应通入出料管道51中产生负压对颗粒进行出料、通入集料管56内使得出料管道51负压吸料处颗粒松动并产生流化作业,控制器能够控制电磁分风阀52输出的气流量,以对出料管道51、集料管56内气体进行调节;When the particles in the transfer chamber 60 are pneumatically discharged, the high-pressure gas enters from the air inlet 54 of the electromagnetic air distribution valve 52 and is divided into two channels for output. The output ends of the two channels are correspondingly connected to the discharge pipe 51 to generate negative pressure. The particles are discharged and passed into the collecting pipe 56 to loosen the particles at the negative pressure suction point of the discharge pipe 51 and cause fluidization. The controller can control the air flow output by the electromagnetic air distribution valve 52 to control the discharge pipe. 51. The gas in the collecting pipe 56 is adjusted;
当中转料仓内颗粒输送完毕后,出料管道51停止工作。After the particles in the transfer bin are transported, the discharge pipe 51 stops working.
在本发明的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", The orientations or positional relationships indicated by "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply. The devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation and therefore are not to be construed as limitations of the invention.
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CN118267726B (en) * | 2024-05-31 | 2024-10-18 | 苏州极味邦食品有限公司 | Spray fluidization granulating and drying device and drying process for seasoning production |
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