CN117656575A

CN117656575A - Sorting unit of incomplete charcoal and carbon ash in coal gasification lime-ash

Info

Publication number: CN117656575A
Application number: CN202311771911.XA
Authority: CN
Inventors: 王标; 张小丽; 王晓庆; 孙兆
Original assignee: Anhui Hengyu Environmental Protection Equipment Manufacturing Ltd By Share Ltd
Current assignee: Anhui Hengyu Environmental Protection Equipment Manufacturing Ltd By Share Ltd
Priority date: 2023-12-21
Filing date: 2023-12-21
Publication date: 2024-03-08

Abstract

The invention relates to the technical field of coal gasification ash sorting devices, and discloses a sorting device for carbon residue and carbon ash in coal gasification ash, which comprises a working mechanism, wherein a pressing mechanism capable of being pressed is arranged on the upper side of the working mechanism, a movable material mechanism is arranged on the upper side of the working mechanism corresponding to the position of the pressing mechanism, a sorting mechanism capable of being sorted is arranged on the upper side of the material mechanism, and telescopic auxiliary mechanisms are symmetrically arranged on two sides of the material mechanism; the working mechanism comprises a working table, a material table and a forming cavity, and a movable plate and a lower template which are movable are arranged on the upper side of the working table. According to the invention, the first guide plate is moved to reset and close the through groove, the material box returns to the original position, the hydraulic component pushes the upper die plate to move downwards, the carbon residue particles in the forming cavity are pressed and formed under the cooperation of the upper die plate and the lower die plate, and the upper die plate is reset, so that the sorted carbon residue particles can be continuously fed, pressed into blocks and discharged, and the subsequent recycling of the carbon residue is facilitated.

Description

Sorting unit of incomplete charcoal and carbon ash in coal gasification lime-ash

Technical Field

The invention relates to the technical field of coal gasification ash sorting devices, in particular to a sorting device for carbon residues and carbon ash in coal gasification ash.

Background

With the development of national related policies, research level and continuous progress of scientific technology, the utilization amount and utilization rate of coal gasification ash are improved in recent years, but the utilization of coal gasification ash caused by the historical reserved coal gasification ash and the continuous high-emission state still needs to be solved. The problems of comprehensive utilization of coal gasification ash are as follows: the output of coal gasification ash is huge, the quality difference of coal gasification ash in different power plants and different areas is large, most of the coal gasification ash is used for low added value application, and the actual conditions of huge coal gasification ash discharge and accumulation make the improvement of the comprehensive utilization rate of the coal gasification ash urgent;

the carbon residue can be used for subsequent reburning and activated carbon use, the carbon residue can be used for extracting metal particles and organic fertilizer, the existing general laminating fan directly blows up the carbon residue for direct separation, and the carbon residue is directly collected, so that the carbon residue can be discharged after the subsequent advanced treatment or used for organic fertilizer, the carbon residue after the separation is generally directly transported to a subsequent process through an automatic line, at the moment, the carbon residue particles are not uniformly and directly used, and the carbon residue particles are pressed, so that a plurality of processes of adding water, transporting, pressing and discharging are needed, the process incoherency is low, and therefore, the device for separating the carbon residue and the carbon residue in the coal gasification ash is provided.

Disclosure of Invention

The invention mainly solves the technical problems in the prior art and provides a separation device for carbon residue and carbon ash in coal gasification ash.

In order to achieve the aim, the invention adopts the following technical scheme that the sorting device for carbon residue and carbon ash in coal gasification ash comprises a working mechanism, wherein a pressing mechanism capable of being pressed is arranged on the upper side of the working mechanism, a movable material mechanism is arranged on the upper side of the working mechanism corresponding to the position of the pressing mechanism, a sorting mechanism capable of being sorted is arranged on the upper side of the material mechanism, and telescopic auxiliary mechanisms are symmetrically arranged on two sides of the material mechanism;

the working mechanism comprises a working table, a material table and a forming cavity, wherein a movable plate and a lower template which can move are arranged on the upper side of the working table;

the sorting mechanism comprises a bottom plate, a first working cylinder, a second working cylinder and a third working cylinder are arranged on the upper side of the bottom plate, a sorting cylinder and a feeding cylinder are arranged in the third working cylinder, a driving motor, a driving rod, a fixing plate and a connecting pipe are arranged in the first working cylinder, a sorting plate, a fan, a sorting groove, a sorting block, a discharging groove and a second scraping plate are arranged in the second working cylinder, and a screening component capable of screening is arranged in the third working cylinder;

the pressing mechanism comprises a movable upper template;

the material mechanism comprises a movable upper material box, and a through groove, a movable first guide plate and a fixable second guide plate are arranged in the material box;

the auxiliary mechanism comprises a connecting plate fixedly arranged on the side face of the material box, a constraint rod penetrating through the connecting plate is arranged in the connecting plate, a limiting groove is formed in the material table, a second limiting plate is fixedly arranged in the limiting groove, corresponding to the lower die plate, at equal intervals, the lower side of the second limiting plate is provided with a fifth electric cylinder, and an auxiliary block is fixedly arranged on the lower side of the fifth electric cylinder.

Preferably, the material mechanism comprises an upper material box arranged on the material table, a through groove is formed in the bottom side of the material box, the first guide plate is movably arranged in the first guide plate, the second guide plate is fixedly arranged in the material box and corresponds to the position of the first guide plate, a fourth electric cylinder is fixedly connected with the side surface of the material box, a pulling plate penetrating through the material box is fixedly arranged on the side surface of the first guide plate, a third electric cylinder is fixedly arranged on the material box and corresponds to the position of the connecting cavity, a sliding groove is formed in the bottom side of the material box, a sliding block is movably arranged in the sliding groove and fixedly connected with the side surface of the first guide plate, and a brush plate is fixedly arranged on the upper side of the material box.

Preferably, the material mechanism further comprises a compressor fixedly mounted in the material box, a movable vibrating plate is arranged on the upper side of the first guide plate, a connecting cavity is formed in the first guide plate, the inner wall of the connecting cavity is equidistant to penetrate through a first mounting groove of the first guide plate, a first connecting rod is movably mounted in the first mounting groove and fixedly connected to the side face of the vibrating plate, a connecting block is fixedly mounted on the side face of the first connecting rod, away from the vibrating plate, and a supporting spring is fixedly connected between the side face of the connecting block and the inner wall of the first mounting groove.

Preferably, the material mechanism further comprises a collecting plate fixedly mounted on the lower side of the material box, an installation cavity is formed in the collecting plate, close to the compressor, air outlet grooves penetrating through the collecting plate are formed in the inner wall of the installation cavity at equal intervals, a second installation groove is formed in the side face of the second guide plate, a mortar pump is fixedly mounted on the inner wall of the second installation groove, a collecting groove penetrating through the material box and the second guide plate to the second installation groove is formed in the position, corresponding to the position of the penetrating groove, of the bottom side of the material box, the collecting groove is connected to the inside of the collecting groove through a circular pipe, and the other side of the mortar pump penetrates through the second guide plate to the inner position of the material box through a circular pipe.

Preferably, the first guide plate is an L-shaped rectangular plate, the second guide plate is a triangular plate, the first mounting groove is a cylindrical groove with a convex section, the first connecting rod is a cylindrical rod with one side being conical, the collecting plate is a return plate, and the brush plate is a rectangular plate with a side surface provided with a soft plastic brush.

Preferably, the working mechanism comprises a workbench, the material platform is provided with a workbench fixed through a rectangular rod, the movable plates are arranged in the workbench, forming cavities are formed in the workbench at equal intervals and correspond to the positions of the pressing mechanisms, the lower templates are arranged in the workbench at equal intervals and correspond to the positions of the movable plates and the forming cavities, movable collecting boxes are arranged in the workbench at the positions of the forming cavities, movable butt plates are arranged in the workbench at the positions of the forming cavities and fixedly arranged in the movable plates, telescopic first electric cylinders are arranged on the upper sides of the butt plates, clamping blocks are fixedly arranged on the side surfaces of the first electric cylinders, clamping grooves are formed in the lower sides of the lower templates and correspond to the positions of the clamping blocks, telescopic second electric cylinders are arranged on the lower sides of the material platform, first limiting plates are fixedly arranged on the lower sides of the second electric cylinders, and photoelectric sensors are arranged on the upper sides of the workbench.

Preferably, the pressing mechanism comprises a mounting plate fixedly mounted on the side surface of the material table, the side surface of the mounting plate corresponds to the position of the forming cavity, the upper side of the mounting plate is provided with a hydraulic component which is fixedly connected with the side surface of the upper plate, and guide rods penetrating through the mounting plate are symmetrically and fixedly mounted on the upper side of the upper plate.

Preferably, the sorting mechanism comprises a bottom plate fixedly connected to the upper side of the material table through a rectangular plate, a first working cylinder is fixedly arranged on the upper side of the bottom plate, a second working cylinder is fixedly arranged on the upper side of the first working cylinder, a third working cylinder is fixedly arranged on the upper side of the second working cylinder, a sorting cylinder is fixedly arranged on the upper side of the third working cylinder, a feeding cylinder is fixedly arranged at the middle position of the sorting cylinder, a driving motor is fixedly arranged on the upper side of the bottom plate, a driving rod is fixedly arranged on the upper side of the driving motor, a sorting plate is fixedly arranged on the upper side of the driving rod and is arranged in the second working cylinder, a fan is arranged on the side surface of the second working cylinder, a sorting groove is formed in the side surface of the sorting plate, sorting blocks are fixedly arranged in the sorting groove in an equidistant inclined manner, the discharging grooves are symmetrically formed in the upper side of the first working cylinder, and the second scraping plates are symmetrically and fixedly arranged on the lower side of the sorting plate

Preferably, the sorting mechanism further comprises a fixed plate fixedly installed on the inner side of the first working cylinder, the side face of the driving rod is symmetrically and fixedly connected with a first scraping plate, the connecting pipe penetrates through the fixed plate and the bottom plate and is arranged on the upper side of the fixed plate, the side face of the connecting pipe is fixedly sleeved with the fixed pipe, the side face of the connecting pipe is provided with connecting grooves corresponding to the circumferential array-shaped equidistant positions of the fixed pipe, the side face of the fixed pipe is fixedly connected with a feeding pipe, the center position of the upper side of the sorting plate is fixedly provided with a guide block, and the upper side of the sorting plate is provided with a fine grinding roller assembly and the fine grinding roller assembly is fixedly installed on the inner side position of the second working cylinder.

Preferably, the screening assembly comprises a fixed barrel fixedly sleeved on the side surface of the feeding barrel, a movable barrel is arranged on the upper side of the fixed barrel, second connecting rods are fixedly connected between the movable barrel and the sorting plate in a circumferential array mode, a restraining groove is formed in the inner side of the fixed barrel, a restraining plate is movably mounted in the restraining groove, a magnetic plate is arranged on the side surface, close to the sorting barrel, of the movable barrel, a third scraping plate is arranged on the side surface of the magnetic plate, a flushing block is fixedly sleeved on the feeding barrel, flushing grooves penetrating through the flushing block are formed in the side surface of the flushing block in an equidistant mode, supporting rods are fixedly mounted on the side surface of the movable barrel in a circumferential array mode, and a discharging pipe is fixedly connected to the lower side of the fixed barrel.

Advantageous effects

The invention provides a sorting device for carbon residue and carbon ash in coal gasification ash, which has the following beneficial effects:

(1) The device for separating the carbon residue and the carbon ash in the gasified ash is characterized in that the device is matched with the internal components of a separation mechanism, a working mechanism, a pressing mechanism, an auxiliary mechanism and a material mechanism, the crushed ash is conveyed into a second working cylinder through a feeding cylinder, a driving motor drives a driving rod to drive a separation plate to rotate, a guide block guides the ash to move under the action of centrifugal force, a fan blows hot air to the second working cylinder, the ash is piled at a separation groove position, the hot air blows the carbon ash and fine particles into the separation cylinder to be collected through a pipeline, the carbon residue particles are screened by the separation block and fall to the upper side of the first working cylinder under the action of gravity, the carbon residue particles on the upper side of a fixed plate slide to a material box through a connecting pipe, a fourth electric cylinder pushes the material box to move back and forth on the upper side of a material table, a constraint rod slides in the connecting plate to guide and constraint the material box, the material box can ensure continuous material receiving of the carbon residue particles, when the material box is in place, the movable plate moves down to the position of the conveying line through the hydraulic rod to receive a new lower template, then moves upwards to reset, the second electric cylinder pushes the first limiting plate to move downwards to the position of the upper side of the workbench, the upper template is pulled to the place by the hydraulic component, when the material box moves, the lower template corresponding to the position of the forming cavity moves downwards to the upper side of the workbench through the hydraulic cylinder, the second electric cylinder pulls the first limiting plate to move upwards to the position of the material platform, the fifth electric cylinder pushes the auxiliary block to the upper side of the workbench, so that the auxiliary block pushes the lower template at the corresponding position to move on the upper side of the workbench, the front end mechanical arm clamps the lower template away, the lower template at the upper side of the movable plate slides to the position of the photoelectric sensor, the photoelectric sensor detects feedback to the external controller, the controller controls the second electric cylinder to push the first limiting plate to move downwards to the position of the upper side of the workbench to limit, the lower bolster that corresponds shaping chamber position moves up to shaping chamber position through the pneumatic cylinder and fixes, this moment third electric jar promotes pulling plate pulling first guide board and opens the through groove, the slider is at the inside sliding guide constraint first guide board of spout, the supplementary piece of fifth electric jar pulling resets, fourth electric jar pulling material case is after shaping chamber upside round trip movement many times, it closes the through groove to remove first guide board reset, the material case returns to the normal position, hydraulic assembly promotes the cope match-plate pattern and moves down, the inside carbon residue granule compression moulding of shaping chamber under cope match-plate pattern and lower bolster, the cope match-plate pattern resets, make the carbon residue granule of sorting can incessantly material loading like this, the feed, the briquetting is pressed and the unloading, high efficiency, the convenience is to the recycling of follow-up carbon residue.

(2) The separation device of carbon residue and carbon ash in the coal gasification ash slag is matched with the inner part of the screening assembly, the separation plate drives the movable barrel to rotate through the second connecting rod, the constraint plate slides in the constraint groove to further support the movable barrel, the carbon ash and fine particles are screened out through the magnetic plate under the action of magnetic force, the metal particles on the surface of the magnetic plate are hung to the position of the fixed barrel by the third scraping plate, and the inside of the flushing block is filled with water to the flushing groove through the pipeline to be sprayed out, so that the metal particles are screened out to facilitate the subsequent collection and extraction of the metal particles, and meanwhile, the restriction plate plays a certain dust fall role on the carbon ash, so that the subsequent direct treatment and emission of the carbon ash are facilitated or the direct use of the carbon ash in organic fertilizer is facilitated.

(3) According to the sorting device for the carbon residue and the carbon ash in the coal gasification ash, through the cooperation of the inner parts of the material mechanism, the collection plate plays a certain constraint role on the carbon residue particles on the upper side of the workbench when the material box moves, a part of the carbon residue particles are pushed to the inside of the collection box, a part of the carbon residue particles are accumulated in the collection plate, when the material box is in situ, the compressor supplies air to the inside of the installation cavity, so that air is blown out through the air outlet groove, the carbon residue particles are blown to the position of the collection groove, the carbon residue particles are pumped by the mortar pump and conveyed back to the inner position of the material box, the collection of the residual carbon residue particles on the workbench is facilitated, meanwhile, the vibration of the mortar pump avoids the residual carbon residue particles on the upper side of the second guide plate, when the through groove is opened, the compressor supplies air to the inside of the connection cavity, the first installation groove is inflated to a certain air pressure to push the vibration plate to move, and meanwhile the first connection rod is reset to block the first installation groove under the elastic force of the support spring, so that the vibration plate is convenient to discharge the carbon residue particles on the vibration plate.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It will be apparent to those skilled in the art from this disclosure that the drawings described below are merely exemplary and that other embodiments can be derived from the drawings provided without the inventive effort.

The structures, proportions, sizes, etc. shown in the present specification are shown only for the purposes of illustration and description, and are not intended to limit the scope of the invention, which is defined by the claims, so that any structural modifications, changes in proportions, or adjustments of sizes, which do not affect the efficacy or the achievement of the present invention, should fall within the ambit of the technical disclosure.

FIG. 1 is a schematic diagram of the overall structure of the present invention;

FIG. 2 is a schematic view of a part of the structure of a fixing plate according to the present invention;

FIG. 3 is a schematic view of a part of the structure of the workbench of the invention;

FIG. 4 is a schematic view of a partial structure of a first barrel according to the present invention;

FIG. 5 is a schematic view of a partial structure of the material tank of the present invention;

FIG. 6 is an enlarged schematic view of the structure of FIG. 3A according to the present invention;

FIG. 7 is an enlarged schematic view of the structure of FIG. 3B according to the present invention;

FIG. 8 is an enlarged schematic view of the structure of FIG. 7 at D in accordance with the present invention;

FIG. 9 is an enlarged schematic view of the structure of FIG. 3C according to the present invention;

FIG. 10 is a schematic view of the auxiliary assembly of the present invention;

FIG. 11 is an enlarged schematic view of the structure of FIG. 4 at E according to the present invention;

FIG. 12 is an enlarged schematic view of the structure of FIG. 4 at F in accordance with the present invention;

FIG. 13 is an enlarged schematic view of the structure of FIG. 4 according to the present invention;

fig. 14 is an enlarged view of the structure of fig. 4 at H according to the present invention.

Legend description:

1. a working mechanism; 11. a work table; 111. a photoelectric sensor; 12. a material table; 13. a movable plate; 14. a lower template; 141. a clamping groove; 15. a molding cavity; 16. a collection box; 17. an abutting plate; 171. a first electric cylinder; 172. a clamping block; 18. a second electric cylinder; 181. a first limiting plate; 2. a sorting mechanism; 21. a bottom plate; 211. a driving motor; 212. a driving rod; 22. a first working cylinder; 221. a fixing plate; 222. a first scraper; 223. a connecting pipe; 224. a fixed tube; 225. a connecting groove; 226. a feed pipe; 23. a second working cylinder; 231. a blower; 232. a sorting plate; 234. a guide block; 235. a fine grinding roller assembly; 236. a sorting tank; 237. a sorting block; 238. a discharge chute; 239. a second scraper; 24. a third working cylinder; 241. a sorting cylinder; 242. a feed cylinder; 3. a pressing mechanism; 31. a mounting plate; 32. an upper template; 33. a hydraulic assembly; 34. a guide rod; 4. a material mechanism; 41. a material box; 411. brushing a plate; 412. a third electric cylinder; 413. a chute; 414. a slide block; 415. a through groove; 42. a first guide plate; 421. a connecting cavity; 422. a first mounting groove; 423. pulling the plate; 44. a fourth electric cylinder; 45. a compressor; 46. a vibration plate; 461. a first connecting rod; 462. a connecting block; 463. a support spring; 47. a collection plate; 471. a mounting cavity; 472. an air outlet groove; 48. a second guide plate; 481. a second mounting groove; 482. a mortar pump; 483. a collection tank; 5. a screening component; 51. a fixed cylinder; 511. a restraining groove; 52. a second connecting rod; 53. a movable cylinder; 531. a constraint plate; 532. a magnetic plate; 533. a third squeegee; 54. flushing the block; 541. flushing a groove; 55. a support rod; 56. a discharge pipe; 6. an auxiliary mechanism; 61. a connecting plate; 62. a restraining bar; 63. a limit groove; 64. a second limiting plate; 65. a fifth electric cylinder; 66. and an auxiliary block.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Examples: the device for sorting carbon residue and carbon ash in coal gasification ash comprises a working mechanism 1, wherein a pressing mechanism 3 capable of being pressed is arranged on the upper side of the working mechanism 1, a movable material mechanism 4 is arranged on the upper side of the working mechanism 1 corresponding to the position of the pressing mechanism 3, a sorting mechanism 2 capable of being sorted is arranged on the upper side of the material mechanism 4, the sorting mechanism 2 is fixedly connected to the working mechanism 1, and telescopic auxiliary mechanisms 6 are symmetrically arranged on two sides of the material mechanism 4;

further, as shown in fig. 2, 3 and 6, the working mechanism 1 comprises a working table 11, the working table 11 is a rectangular table, a material table 12 fixed by a rectangular rod is arranged on the upper side of the working table 11, the material table 12 is a rectangular table, a movable plate 13 is arranged in the working table 11, the movable plate 13 is a rectangular plate, forming cavities 15 penetrating through the material table 12 are equidistantly arranged on the upper side of the material table 12 corresponding to the position of the pressing mechanism 3, the forming cavities 15 are rectangular grooves with T-shaped cross sections, a lower template 14 is equidistantly arranged on the upper side of the working table 11 corresponding to the positions of the movable plate 13 and the forming cavities 15, the lower template 14 is a rectangular plate with a rectangular block fixedly arranged on the upper side at equal intervals, a movable collecting box 16 is arranged on the upper side of the material table 12 corresponding to the position of the forming cavities 15, the collecting box 16 is a rectangular box, a movable abutting plate 17 is arranged in the workbench 11 corresponding to the position of the forming cavity 15, the other group of abutting plates 17 are fixedly arranged in the movable plate 13, a movable hydraulic rod is fixedly connected to the lower side of the abutting plate 17, the abutting plate 17 is a rectangular plate, a telescopic first electric cylinder 171 is arranged on the upper side of the abutting plate 17, the first electric cylinder 171 is not described in detail in the prior art, a clamping block 172 is fixedly arranged on the side surface of the first electric cylinder 171, the clamping block 172 is a regular hexagon block, a clamping groove 141 is arranged at the position of the lower side of the lower die plate 14 corresponding to the clamping block 172, the clamping groove 141 is a regular hexagon groove, the first electric cylinder 171 pushes the clamping block 172 to be clamped in the clamping groove 141 so that the lower die plate 14 is better attached to the abutting plate 17, a telescopic second electric cylinder 18 is arranged at the position of the lower side of the material table 12 corresponding to the forming cavity 15, the second electric cylinder 18 is not described in detail in the prior art, a first limiting plate 181 is fixedly arranged on the lower side of the second electric cylinder 18, the first limiting plate 181 is a rectangular plate, and a photoelectric sensor 111 is arranged at a position corresponding to the second electric cylinder 18 on the upper side of the workbench 11, and the photoelectric sensor 111 is the prior art and will not be described herein;

further, as shown in fig. 4, 11 and 12, the sorting mechanism 2 comprises a bottom plate 21 fixedly connected to the upper side of the material table 12 through a rectangular plate, the bottom plate 21 is a circular plate, a first working cylinder 22 is fixedly installed on the upper side of the bottom plate 21, the first working cylinder 22 is a circular cylinder with a hollowed lower side, a second working cylinder 23 is fixedly installed on the upper side of the first working cylinder 22, the second working cylinder 23 is a hollow circular cylinder, a third working cylinder 24 is fixedly installed on the upper side of the second working cylinder 23, the third working cylinder 24 is a funnel-shaped cylinder with an L-shaped cross section, a sorting cylinder 241 is fixedly installed on the upper side of the third working cylinder 24, the sorting cylinder 241 is a funnel-shaped cylinder with a hollowed lower side, a circular pipe is fixedly connected to the upper side of the sorting cylinder 241, a feeding cylinder 242 is fixedly installed in the middle of the sorting cylinder, the feeding cylinder 242 is a circular cylinder, the driving motor 211 is fixedly installed on the upper side of the bottom plate 21, the driving motor 211 is arranged in the first working cylinder 22, the description is omitted in the prior art, the driving rod 212 is fixedly installed on the upper side of the driving motor 211, the driving rod 212 penetrates through the second working cylinder 23, the driving rod 212 is a circular rod, the sorting plate 232 is fixedly installed on the upper side of the driving rod 212, the sorting plate 232 is arranged in the second working cylinder 23, the sorting plate 232 is a circular plate with a circular groove formed on the side surface, the fan 231 is arranged on the side surface of the second working cylinder 23, the fan 231 is not described in the prior art, the guide block 234 is fixedly installed in the center position of the upper side of the sorting plate 232, the guide block 234 is a conical block, the fine grinding roller assembly 235 is arranged on the upper side of the sorting plate 232, and the fine grinding roller assembly 235 is fixedly installed in the inner side position of the second working cylinder 23, the fine grinding roller assembly 235 is composed of a square frame fixedly arranged at the inner side of the second working cylinder 23, a circular ring frame fixedly connected to the square frame and a movable roller, the movable roller is used for fine grinding the materials at the upper side of the sorting plate 232, a sorting groove 236 penetrating through the sorting plate 232 is formed in the side surface of the sorting plate 232, the sorting groove 236 is a circular groove, sorting blocks 237 are fixedly arranged in the sorting groove 236 in an equidistant inclined manner, the sorting blocks 237 are rectangular blocks, discharge grooves 238 penetrating through the first working cylinder 22 are symmetrically formed in the upper side of the first working cylinder 22, the discharge grooves 238 are rectangular grooves, second scraping plates 239 are symmetrically and fixedly arranged at the lower side of the sorting plate 232, the second scraping plates 239 are L-shaped plates, the fixing plates 221 are fixedly arranged at the inner side of the first working cylinder 22, the fixed plate 221 is a circular plate with a trapezoid cross section, the side surface of the driving rod 212 is symmetrically and fixedly connected with a first scraping plate 222, the first scraping plate 222 is arranged at the upper side of the fixed plate 221, the first scraping plate 222 is a rectangular plate, a connecting pipe 223 penetrating through the fixed plate 221 and the bottom plate 21 is arranged at the upper side of the fixed plate 221, the connecting pipe 223 is a circular pipe, a fixed pipe 224 is fixedly sleeved on the side surface of the connecting pipe 223, the fixed pipe 224 is a circular pipe with a C-shaped cross section, connecting grooves 225 are formed in the side surface of the connecting pipe 223 at equal intervals in a circumferential array shape corresponding to the position of the fixed pipe 224, the connecting grooves 225 are circular grooves, a feeding pipe 226 is fixedly connected to the side surface of the fixed pipe 224, the feeding pipe 226 is a circular pipe, and a screenable screening component 5 is arranged in the third working cylinder 24;

further, as shown in fig. 4, 13 and 14, the screening assembly 5 comprises a fixed cylinder 51 fixedly sleeved on the side surface of a feeding cylinder 242, the fixed cylinder 51 is a funnel-shaped cylinder with a C-shaped section, a movable cylinder 53 is arranged on the upper side of the fixed cylinder 51, the movable cylinder 53 is a funnel-shaped cylinder with a U-shaped contact surface, a second connecting rod 52 is fixedly connected between the movable cylinder 53 and a sorting plate 232 in a circumferential array mode at equal intervals, the second connecting rod 52 is a folding rectangular rod, a restraining groove 511 is formed in the inner side of the fixed cylinder 51, the restraining groove 511 is a circular groove, a restraining plate 531 is movably arranged in the restraining groove 511 and fixedly connected to the outer side of the movable cylinder 53, the restraining plate 531 is a circular ring plate, a magnetic plate 532 is arranged on the side surface of the movable cylinder 53, which is close to the sorting cylinder 241, the magnetic plate 532 is a circular ring plate made of a magnet, a third scraping plate 533 is arranged on the side surface of the magnetic plate 532, the third scraping plate 533 is fixedly connected to the side surface of the sorting cylinder 241 through a circular rod, the third scraping plate 533 is a rectangular plate, a flushing block 54 is fixedly sleeved on the feeding cylinder 242 corresponding to the position of the magnetic plate 532, a circular water pipe is fixedly connected to the side surface of the flushing block 54, the flushing block 54 is a hollow circular truncated cone, flushing grooves 541 penetrating through the flushing block 54 are formed in the side surface of the flushing block 54 at equal intervals, the flushing grooves 541 are circular grooves, supporting rods 55 are fixedly arranged on the side surface of the movable cylinder 53 at equal intervals in an array manner, the supporting rods 55 are rectangular rods with balls on the side surfaces, a discharging pipe 56 is fixedly connected to the lower side of the fixed cylinder 51, and the discharging pipe 56 extends out through the second working cylinder 23;

further, as shown in fig. 5, the pressing mechanism 3 includes a mounting plate 31 fixedly mounted on a side surface of the material table 12, the mounting plate 31 is a "C" plate, an upper die plate 32 is disposed on a side surface of the mounting plate 31 corresponding to the position of the forming cavity 15, the upper die plate 32 is a rectangular plate with rectangular blocks mounted on side surfaces at equal intervals, a hydraulic assembly 33 is disposed on an upper side of the mounting plate 31, the hydraulic assembly 33 is fixedly connected to a side surface of the upper die plate 32, the hydraulic assembly 33 is not described in detail herein, guide rods 34 penetrating through the mounting plate 31 are symmetrically and fixedly mounted on an upper side of the upper die plate 32, and the guide rods 34 are circular rods;

further, as shown in fig. 3 and fig. 7-9, the material mechanism 4 includes a material box 41 disposed on the upper side of the material table 12, the material box 41 is a rectangular box with a hollowed upper side, a through slot 415 penetrating the material box 41 is formed on the bottom side of the material box 41, the through slot 415 is a trapezoid slot, a movable first guide plate 42 is disposed in the first guide plate 42 corresponding to the position of the through slot 415, the first guide plate 42 is an L-shaped rectangular plate, a second guide plate 48 is fixedly disposed in the material box 41 corresponding to the position of the first guide plate 42, the second guide plate 48 is a triangular plate, a fourth electric cylinder 44 is fixedly connected to a side surface of the material box 41 and fixedly disposed on the upper side of the material table 12, the fourth electric cylinder 44 is not described in detail in the prior art, a brush plate 411 is fixedly disposed on the upper side of the material box 41, the brush plate 411 is a rectangular plate with a soft plastic brush arranged on the side surface, a pulling plate 423 penetrating through the material box 41 is fixedly arranged on the side surface of the first guide plate 42, the pulling plate 423 is an L-shaped plate, a third electric cylinder 412 is fixedly arranged at the position of the material box 41 corresponding to the connecting cavity 421 and is fixedly connected to the side surface of the pulling plate 423, the third electric cylinder 412 is not described in detail in the prior art, a sliding groove 413 is formed on the inner bottom side of the material box 41, the sliding groove 413 is a rectangular groove, a sliding block 414 is movably arranged in the sliding groove 413 and is fixedly connected to the side surface of the first guide plate 42, the first guide plate 42 is a rectangular block, a compressor 45 is fixedly arranged in the material box 41, the compressor 45 is not described in detail in the prior art, a movable vibration plate 46 is arranged on the upper side of the first guide plate 42, the vibration plate 46 is a rectangular plate, the inside of the first guide plate 42 is provided with a connecting cavity 421, the compressor 45 is connected to the inside position of the connecting cavity 421 through an air pipe, the connecting cavity 421 is a rectangular cavity, the inner wall of the connecting cavity 421 is equidistantly penetrated by a first mounting groove 422 of the first guide plate 42, the first mounting groove 422 is a cylindrical groove with a convex section, a first connecting rod 461 is movably arranged in the first mounting groove 422 and fixedly connected with the side surface of the vibration plate 46, the first connecting rod 461 is a cylindrical rod with one tapered side, the side surface of the first connecting rod 461 far away from the vibration plate 46 is fixedly provided with a connecting block 462 and the connecting block 462 is arranged in the inside position of the first mounting groove 422, the connecting block 462 is a circular block with a rectangular groove on the side surface, a supporting spring 463 is fixedly connected between the side surface of the connecting block 462 and the inner wall of the first mounting groove 422, the supporting spring 463 is a prior art and is not described herein, the collecting plate 47 is fixedly arranged at the lower side of the material box 41, the collecting plate 47 is a circular plate, a mounting cavity 471 is arranged in the collecting plate 47 close to the compressor 45 and the compressor 45 is connected to the inner position of the mounting cavity 471 through an air pipe, the mounting cavity 471 is a rectangular cavity, air outlet grooves 472 penetrating the collecting plate 47 are equidistantly arranged at the inner wall of the mounting cavity 471, the air outlet grooves 472 are circular grooves, a second mounting groove 481 is arranged at the side surface of the second guide plate 48 and penetrates the material box 41, the second mounting groove 481 is a rectangular groove, a mortar pump 482 is fixedly arranged at the inner wall of the second mounting groove 481, the mortar pump 482 is not described in detail in the prior art, a collecting groove 483 penetrating the material box 41 and the second guide plate 48 to the second mounting groove 481 is arranged at the bottom side of the material box 41 corresponding to the position of the penetrating groove 415 and the collecting groove 483 is connected to the inside of the collecting groove 483 through a circular pipe, the collecting tank 483 is a rectangular tank, and the other side of the mortar pump 482 penetrates through the second guide plate 48 to the inner position of the material box 41 through a circular pipe;

further, as shown in fig. 10, the auxiliary mechanism 6 includes a connecting plate 61 fixedly mounted on a side of the material box 41, the connecting plate 61 is a rectangular plate, a constraint rod 62 penetrating through the connecting plate 61 is provided in an inner portion of the connecting plate 61, the constraint rod 62 is fixedly mounted on an upper side of the material table 12 through a rectangular block, the constraint rod 62 is a circular rod, a limit groove 63 is provided in an inner portion of the material table 12 corresponding to the connecting plate 61, the limit groove 63 is a rectangular groove with a cross-shaped cross section, a second limit plate 64 is fixedly mounted in an inner portion of the limit groove 63 corresponding to a position of the lower die plate 14 at equal intervals, the second limit plate 64 is a rectangular block with a cross-shaped cross section, a fifth electric cylinder 65 is provided on a lower side of the second limit plate 64, the fifth electric cylinder 65 is not described in detail in the prior art, an auxiliary block 66 is fixedly mounted on a lower side of the fifth electric cylinder 65, and the auxiliary block 66 is a rectangular block.

The working principle of the invention is as follows:

when the device is used, broken ash is conveyed into the second working cylinder 23 through the feeding cylinder 242, the driving motor 211 drives the driving rod 212 to drive the sorting plate 232 to rotate, the ash is guided to move under the action of centrifugal force through the guide block 234, further fine grinding is performed on the ash through the fine grinding roller assembly 235 to enable carbon residue particles to be more uniform, hot air is blown into the second working cylinder 23 through the fan 231, the ash is piled up at the position of the sorting groove 236, the hot air blows carbon ash and fine particles into the sorting cylinder 241 and is collected through a pipeline, the carbon residue particles are screened by the sorting block 237 and fall to the upper side of the first working cylinder 22 under the action of gravity, and the carbon residue particles are hung through the second scraping plate 239 and fall to the upper side of the fixing plate 221 from the discharging groove 238; meanwhile, the sorting plate 232 drives the movable barrel 53 to rotate through the second connecting rod 52, the constraint plate 531 slides in the constraint groove 511 to constrain, the support rod 55 further supports the movable barrel 53, carbon ash and fine particles screen out metal particles under the action of magnetic force through the magnetic plate 532, the metal particles on the surface of the magnetic plate 532 are hung to the position of the fixed barrel 51 through the third scraping plate 533, and the inside of the flushing block 54 is filled with water to the flushing groove 541 through a pipeline to be sprayed out; the carbon residue particles on the upper side of the fixing plate 221 are scraped into the inside of the connecting pipe 223 by the first scraper 222, water and additives are conveyed into the inside of the fixing pipe 224 by the feeding pipe 226, the water and additives are sprayed onto the surface of the carbon residue particles by the connecting groove 225, and the carbon residue particles fall to the inside position of the material box 41;

in use, the fourth electric cylinder 44 pushes the material box 41 to move back and forth on the upper side of the material table 12, the constraint rod 62 slides in the connecting plate 61 to guide and constrain the material box 41, the material box 41 can ensure continuous material receiving of carbon residue particles, when the material box 41 is in place, the movable plate 13 moves down to the conveying line position through the hydraulic rod to receive a new lower template 14 and then moves up to reset, the second electric cylinder 18 pushes the first limiting plate 181 to move down to the upper side of the workbench 11, the upper template 32 is pulled to the original position through the hydraulic assembly 33, when the material box 41 moves, the lower template 14 corresponding to the position of the forming cavity 15 moves down to the upper side of the workbench 11 through the hydraulic cylinder, the second electric cylinder 18 pulls the first limiting plate 181 to move up to the position of the material table 12, the fifth electric cylinder 65 pushes the auxiliary block 66 to the upper side of the workbench 11, so that the auxiliary block 66 pushes the lower template 14 at the corresponding position to move up to the upper side of the workbench 11, the front end mechanical arm clamps the lower template 14 away, the lower template 14 on the upper side of the movable plate 13 slides to the position of the photoelectric sensor 111, the photoelectric sensor 111 detects feedback to an external controller, the controller controls the second electric cylinder 18 to push the first limiting plate 181 to move downwards to the upper side of the workbench 11 to limit, the lower template 14 corresponding to the position of the forming cavity 15 moves upwards to the position of the forming cavity 15 through a hydraulic cylinder to fix, at the moment, the third electric cylinder 412 pushes the pulling plate 423 to pull the first guide plate 42 to open the penetrating groove 415, the sliding block 414 slides in the sliding groove 413 to guide and restrict the first guide plate 42, the fifth electric cylinder 65 pulls the auxiliary block 66 to reset, the fourth electric cylinder 44 pulls the animal feed box 41 to move back and forth for a plurality of times on the upper side of the forming cavity 15, the first guide plate 42 is moved to reset to close the penetrating groove 415, the material box 41 returns to the original position, the hydraulic assembly 33 pushes the upper template 32 to move downwards, the carbon residue particles in the forming cavity 15 are pressed and formed under the cooperation of the upper template 32 and the lower template 14, and the upper template 32 is reset and the process is repeated;

in use, the collection plate 47 plays a certain constraint role on carbon residue particles on the upper side of the workbench 11 when the material box 41 moves, a part of carbon residue particles are pushed into the collection box 16, a part of carbon residue particles are accumulated in the collection plate 47, when the material box 41 is in place, the compressor 45 supplies air to the inside of the installation cavity 471, so that air is blown out through the air outlet groove 472, carbon residue particles are blown to the position of the collection groove 483, the carbon residue particles are sucked by the mortar pump 482 and conveyed back to the position inside the material box 41, when the through groove 415 is opened, the compressor 45 supplies air to the inside of the connection cavity 421, the vibration plate 46 is pushed to move by a certain air pressure through the air inflation of the inside of the first installation groove 422, and meanwhile, the first connection rod 461 is blocked up by resetting the first connection rod 461 under the elastic force of the support spring 463 due to the sliding air leakage in the inside of the first installation groove 422, so that the vibration plate 46 vibrates.

Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.

Claims

1. The utility model provides a sorting unit of incomplete charcoal and carbon ash in coal gasification lime-ash, includes operating mechanism (1), and operating mechanism's (1) upside is provided with pressing mechanism (3) that can suppress, and operating mechanism's (1) upside corresponds pressing mechanism (3) position and is provided with mobilizable material mechanism (4), and material mechanism's (4) upside is provided with sorting mechanism (2) that can select separately, and material mechanism's (4) bilateral symmetry is provided with scalable auxiliary mechanism (6);

the working mechanism (1) comprises a working table (11), a material table (12) and a forming cavity (15), wherein a movable plate (13) and a lower template (14) which are movable are arranged on the upper side of the working table (11);

the sorting mechanism (2) comprises a bottom plate (21), a first working cylinder (22), a second working cylinder (23) and a third working cylinder (24) are arranged on the upper side of the bottom plate (21), a sorting cylinder (241) and a feeding cylinder (242) are arranged in the third working cylinder (24), a driving motor (211), a driving rod (212), a fixing plate (221) and a connecting pipe (223) are arranged in the first working cylinder (22), a sorting plate (232), a fan (231), a sorting groove (236), a sorting block (237), a discharging groove (238) and a second scraping plate (239) are arranged in the second working cylinder (23), and a screening component (5) capable of being screened is arranged in the third working cylinder (24);

the pressing mechanism (3) comprises a movable upper die plate (32);

the method is characterized in that: the material mechanism (4) comprises a movable upper material box (41), wherein a through groove (415), a movable first guide plate (42) and a fixable second guide plate (48) are arranged in the material box (41);

the auxiliary mechanism (6) comprises a connecting plate (61) fixedly mounted on the side face of the material box (41), a constraint rod (62) penetrating through the connecting plate (61) is arranged inside the connecting plate (61), a limiting groove (63) is formed in the material table (12) corresponding to the connecting plate (61), a second limiting plate (64) is fixedly mounted in the limiting groove (63) corresponding to the lower die plate (14) at equal intervals, a fifth electric cylinder (65) is arranged on the lower side of the second limiting plate (64), and an auxiliary block (66) is fixedly mounted on the lower side of the fifth electric cylinder (65).

2. The device for separating carbon residue and carbon ash from coal gasification ash according to claim 1, wherein the device comprises: the utility model provides a material mechanism (4) is including setting up upside material case (41) at material platform (12), the downside at material case (41) is seted up to run through groove (415), first guide board (42) activity sets up the inside at first guide board (42), second guide board (48) fixed mounting corresponds first guide board (42) position in the inside of material case (41), the side fixedly connected with fourth electric jar (44) of material case (41), the pulling board (423) of penetrating material case (41) are installed to the side fixed mounting of first guide board (42), spout (413) have been seted up to the inside bottom side of material case (41) corresponding to connecting chamber (421) position fixed mounting, the inside movable mounting of spout (413) has slider (414) and slider (414) fixed connection in first guide board (42) side position, the upside fixed mounting of material case (41) has brush board (411).

3. The device for separating carbon residue and carbon ash from coal gasification ash according to claim 2, wherein: the material mechanism (4) further comprises a compressor (45) fixedly mounted inside the material box (41), a movable vibration plate (46) is arranged on the upper side of the first guide plate (42), a connecting cavity (421) is formed in the first guide plate (42), first mounting grooves (422) of the first guide plate (42) are formed in the inner wall of the connecting cavity (421) in an equidistant mode, first connecting rods (461) are movably mounted in the first mounting grooves (422) and fixedly connected to the side surfaces of the vibration plate (46), connecting blocks (462) are fixedly mounted on the side surfaces of the first connecting rods (461) away from the vibration plate (46), and supporting springs (463) are fixedly connected between the side surfaces of the connecting blocks (462) and the inner walls of the first mounting grooves (422).

4. A coal gasification ash residue and ash separator according to claim 3, wherein: the material mechanism (4) further comprises a collecting plate (47) fixedly mounted on the lower side of the material box (41), a mounting cavity (471) is formed in the collecting plate (47) close to the compressor (45), air outlet grooves (472) penetrating the collecting plate (47) are formed in the inner wall of the mounting cavity (471) at equal intervals, a second mounting groove (481) is formed in the side face of the second guide plate (48), a mortar pump (482) is fixedly mounted on the inner wall of the second mounting groove (481), a collecting groove (483) penetrating the material box (41) and the second guide plate (48) to the second mounting groove (481) are formed in the position, corresponding to the position of the penetrating groove (415), of the bottom side of the material box (41), of the collecting groove (483) is connected to the collecting groove (483) through a circular pipe, and the other side of the mortar pump (482) penetrates the second guide plate (48) to the inner position of the material box (41) through a circular pipe.

5. The device for separating carbon residue and carbon ash from coal gasification ash according to claim 4, wherein: the first guide plate (42) is an L-shaped rectangular plate, the second guide plate (48) is a triangular plate, the first mounting groove (422) is a cylindrical groove with a convex-shaped cross section, the first connecting rod (461) is a cylindrical rod with one side being conical, the collecting plate (47) is a return plate, and the brush plate (411) is a rectangular plate with a soft plastic brush arranged on the side face.

6. The device for separating carbon residue and carbon ash from coal gasification ash according to claim 5, wherein the device comprises: the working mechanism (1) comprises a working table (11), a material table (12) is provided with a working table (11) fixed through a rectangular rod, a movable plate (13) is arranged in the working table (11), forming cavities (15) are equidistantly arranged at positions of the upper sides of the material table (12) corresponding to the pressing mechanism (3), a lower template (14) is equidistantly arranged at positions of the upper sides of the working table (11) corresponding to the movable plate (13) and the forming cavities (15), movable collecting boxes (16) are arranged at positions of the upper sides of the material table (12) corresponding to the forming cavities (15), movable abutting plates (17) are arranged at positions of the inner sides of the working table (11) corresponding to the forming cavities (15) and are fixedly arranged at the inner positions of the movable plate (13), telescopic first electric cylinders (171) are arranged at the upper sides of the abutting plates (17), clamping blocks (172) are fixedly arranged at the side surfaces of the first electric cylinders (171), clamping grooves (141) are formed at positions of the lower sides of the lower side corresponding to the clamping blocks (172) of the working table (11), second electric cylinders (18) are arranged at positions of the lower sides of the material table (12) corresponding to the forming cavities (15), telescopic first electric cylinders (18) are arranged at positions of the second electric cylinders (181), a photoelectric sensor (111) is arranged on the upper side of the workbench (11) corresponding to the position of the second electric cylinder (18).

7. The device for separating carbon residue and carbon ash from coal gasification ash according to claim 6, wherein: the pressing mechanism (3) comprises a mounting plate (31) fixedly mounted on the side face of the material table (12), an upper template (32) is arranged on the side face of the mounting plate (31) corresponding to the position of the forming cavity (15), a hydraulic component (33) is arranged on the upper side of the mounting plate (31), the hydraulic component (33) is fixedly connected to the side face of the upper template (32), and guide rods (34) penetrating through the mounting plate (31) are symmetrically and fixedly mounted on the upper side of the upper template (32).

8. The device for separating carbon residue and carbon ash from coal gasification ash according to claim 7, wherein: the utility model provides a sorting mechanism (2) including bottom plate (21) through rectangular plate fixed connection in material platform (12) upside, first working cylinder (22) fixed mounting is in the upside of bottom plate (21), second working cylinder (23) fixed mounting is in the upside of first working cylinder (22), third working cylinder (24) fixed mounting is in the upside of second working cylinder (23), sorting cylinder (241) fixed mounting is in third working cylinder (24) upside, feed cylinder (242) fixed mounting is in the intermediate position of sorting cylinder (241), driving motor (211) fixed mounting is in the upside of bottom plate (21), driving lever (212) fixed mounting is in the upside of driving motor (211), sorting plate (232) fixed mounting is in the upside of driving lever (212) and sorting plate (232) set up in second working cylinder (23) internal position, fan (231) set up in the side of second working cylinder (23), sorting channel (236) set up in the side of sorting plate (232), sorting block (237) inclined mounting is in the side of second working channel (238) symmetry, set up in the side of second scraping plate (239) symmetry (238) fixed mounting.

9. The device for separating carbon residue and carbon ash from coal gasification ash according to claim 8, wherein: the sorting mechanism (2) further comprises a fixed plate (221) fixedly mounted on the inner side of the first working cylinder (22), the side face of the driving rod (212) is fixedly connected with a first scraping plate (222), the connecting pipe (223) penetrates through the fixed plate (221) and the bottom plate (21) and is arranged on the upper side of the fixed plate (221), the side face of the connecting pipe (223) is fixedly sleeved with a fixed pipe (224), the side face of the connecting pipe (223) is provided with connecting grooves (225) corresponding to the circumferential array of the positions of the fixed pipe (224), the side face of the fixed pipe (224) is fixedly connected with a feeding pipe (226), the center position of the upper side of the sorting plate (232) is fixedly provided with a guiding block (234), and the upper side of the sorting plate (232) is provided with a fine grinding roller component (235) and the fine grinding roller component (235) is fixedly mounted on the inner side of the second working cylinder (23).

10. The device for separating carbon residue and carbon ash from coal gasification ash according to claim 9, wherein: screening subassembly (5) are including fixed section of thick bamboo (51) of cup jointing in feed cylinder (242) side, the upside of fixed section of thick bamboo (51) is provided with mobilizable movable section of thick bamboo (53), circumference array form equidistance fixedly connected with second connecting rod (52) between movable section of thick bamboo (53) and sorting board (232), restraint groove (511) have been seted up to the inboard of fixed section of thick bamboo (51), the inside movable mounting of restraint groove (511) has restraint board (531), the side that movable section of thick bamboo (53) is close to sorting barrel (241) is provided with magnetic plate (532), the side of magnetic plate (532) is provided with third scraper blade (533), wash out piece (54) have been cup jointed to the fixed corresponding magnetic plate (532) position of feed cylinder (242), wash out groove (541) that runs through wash out piece (54) have been seted up to wash out piece (54) side equidistance, side circumference array form equidistance fixed mounting of movable section of thick bamboo (53) has bracing piece (55), the downside fixedly connected with discharging pipe (56) of fixed section of thick bamboo (51).