CN117655133A - A fully automatic intelligent copper wire drawing device, process and method - Google Patents
A fully automatic intelligent copper wire drawing device, process and method Download PDFInfo
- Publication number
- CN117655133A CN117655133A CN202311578170.3A CN202311578170A CN117655133A CN 117655133 A CN117655133 A CN 117655133A CN 202311578170 A CN202311578170 A CN 202311578170A CN 117655133 A CN117655133 A CN 117655133A
- Authority
- CN
- China
- Prior art keywords
- fixed
- copper wire
- guide
- supporting
- wire drawing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, wire, rods, tubes or like semi-manufactured products by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
- B21C47/10—Winding-up or coiling by means of a moving guide
- B21C47/12—Winding-up or coiling by means of a moving guide the guide moving parallel to the axis of the coil
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/20—Co-operating surfaces mounted for relative movement
- B65H59/26—Co-operating surfaces mounted for relative movement and arranged to deflect material from straight path
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to the technical field of copper wire processing, in particular to a full-automatic intelligent copper wire drawing device and a full-automatic intelligent copper wire drawing process, wherein the full-automatic intelligent copper wire drawing device comprises a supporting bottom plate, an unreeling device, a section bar strut, a supporting top plate, a tensioning device, a guide chute, a guide device, a reeling device and a fixed swivel mount; the upper end face of the supporting bottom plate is fixedly provided with a winding device near the front part, and two groups of profile struts for supporting are symmetrically arranged near the middle part of the upper end face of the supporting bottom plate. According to the invention, the tensioning device is arranged, when the wire drawing tensioning operation is carried out on the copper wire, the speed reducing motor can drive the ball sliding seat to move downwards through the ball screw, so that the ball sliding seat can synchronously drive the supporting swivel seat and the tensioning guide roller to move downwards through the limiting sliding plate, the introduced copper wire can be rapidly and stably tensioned, the wire drawing efficiency is improved, meanwhile, the spring rotating shaft can provide enough elastic force for the supporting clamping frame to swing back and forth, and the floating adaptability of tensioning the copper wire is improved.
Description
Technical Field
The invention relates to the technical field of copper wire processing equipment, in particular to a full-automatic intelligent copper wire drawing device, a full-automatic intelligent copper wire drawing process and a full-automatic intelligent copper wire drawing method.
Background
Copper wire drawing is a metal working process in which a metal material is worked into an elongated wire-like or ribbon-like material by a drawing force. The wire drawing process has the advantages of high efficiency, energy saving, environmental protection and the like, and is widely applied to the fields of wires and cables, wire meshes, wire ropes, automobile parts and the like.
The patent numbers are as follows: the invention patent disclosed by CN108311547A, the invention relates to a copper wire drawing machine for cables, which comprises a frame, wherein a paying-off drum is rotationally connected to the frame, a wire drawing unit is arranged above the paying-off drum on the frame, a traction unit is also arranged on the frame, a tensioning unit, a heating unit and a driving unit are also arranged on the frame, the driving unit comprises a first rotating shaft rotationally connected to the frame, a second rotating shaft fixed to the top end of the paying-off drum, a third rotating shaft is rotationally connected between the first rotating shaft and the second rotating shaft on the frame, and a first motor for driving the third rotating shaft to rotate is also arranged on the frame; the tensioning unit comprises a tensioning rod hinged on the first rotating shaft, a first piston barrel fixedly connected with the first rotating shaft, a heating unit comprises a fourth rotating shaft rotatably connected to the frame, and a second piston barrel fixed to the frame. By adopting the scheme of the invention, the problem that the machine cannot be shut down in time when the copper wire breaks is solved.
Although above-mentioned equipment can carry out wire drawing operation to the copper line, this equipment is inconvenient according to the accurate regulation and control of demand tensioning dynamics when to the copper line wire drawing, also is inconvenient for follow-up with even rolling of copper wire to a rolling section of thick bamboo outside simultaneously, has reduced the practicality of equipment to solve the problem that proposes in the above-mentioned.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a full-automatic intelligent copper wire drawing device, a full-automatic intelligent copper wire drawing process and a full-automatic intelligent copper wire drawing method.
The technical scheme adopted for solving the technical problems is as follows: a full-automatic intelligent copper wire drawing device comprises a supporting bottom plate, an unreeling device, a section bar strut, a supporting top plate, a tensioning device, a guide chute, a guide device, a reeling device and a fixed swivel mount;
the utility model discloses a support bottom plate, including support bottom plate, support bottom plate's up end is close to the fixed coiling mechanism that is provided with in front portion department, and is located the up end of support bottom plate is close to middle part department symmetry and is provided with two sets of section bar pillars that are used for supporting, is located two sets of the up end of section bar pillar is fixed and is provided with the support roof, and is located the up end center department of support roof link up to the bottom and offered the direction spout, be located the inner face lateral part symmetry of direction spout is provided with fixed swivel mount, and be located the inner face middle part department elastic rotation joint of fixed swivel mount has overspeed device, two sets of the inner wall of section bar pillar is close to the fixed guider that is provided with in bottom, the up end of support bottom plate is close to the fixed unreeling device that is provided with in rear portion end department.
Specifically, unreeling device includes servo motor, connection cardboard, heating module, hold-in range, driving synchronous pulley, driven synchronous pulley, spacing cassette and unreels the deflector roll, the preceding terminal surface of spacing cassette is close to the fixed connection cardboard that is used for supporting that is provided with in top department, and is located the side terminal surface of spacing cassette is close to bottom department and fixedly is provided with servo motor, is located servo motor's interior terminal surface is provided with driving synchronous pulley through the transmission shaft is fixed, the interior terminal surface of spacing cassette is close to top department rotation joint has unreels the deflector roll, and is located unreel the side terminal surface of deflector roll is close to driving synchronous pulley one side is fixed to be provided with driven synchronous pulley, driving synchronous pulley with carry out the meshing through the hold-in range between the driven synchronous pulley and be connected, the preceding terminal surface equidistance of connecting the cardboard is provided with three groups of heating module.
Specifically, overspeed device tensioner includes spacing slide, spring pivot, location cassette, support cassette, gear motor, ball slide, ball screw, spring guide shaft, support swivel mount and tensioning deflector roll, the fixed gear motor that is used for the transmission that is provided with in up end center department of support cassette, and is located gear motor's lower terminal surface center department fixed mounting has ball screw, the interior terminal surface of support cassette passes through ball screw threaded connection has the ball slide, and is located the lower terminal surface symmetry of ball slide is provided with spacing slide, is located two sets of the equal symmetry of lower terminal surface of spacing slide is provided with the spring guide shaft, two sets of the fixed support swivel mount that is provided with of lower terminal surface of spring guide shaft, and be located the interior terminal surface of support swivel mount is close to bottom department rotation joint has the tensioning deflector roll, the side terminal surface center department symmetry of support cassette is provided with the spring pivot, is located two sets of the lateral part of spring pivot all is provided with the location cassette.
Specifically, guider includes spacing guide holder, direction commentaries on classics roller, guide roller, spacing slider and supporting spring, two sets of are equipped with altogether to spacing guide holder, two sets of the interior terminal surface of spacing guide holder is all symmetry to be provided with supporting spring, and is located two sets of the up end of supporting spring is all fixed to be provided with spacing slider, is located two sets of with one side the interior terminal surface rotation joint of spacing slider has the direction to change the roller, and is located the outer terminal surface equidistance of direction change the roller is provided with three guide rollers of group.
Specifically, coiling mechanism includes step motor, inverter motor, wire device, fixed spout, transmission pivot, fixed bolster and rolling deflector roll, the interior terminal surface of fixed bolster is close to rear portion department rotation joint has the rolling deflector roll, and is located the side terminal surface of fixed bolster is just right the fixed step motor that is provided with of rolling deflector roll department, the interior terminal surface of fixed bolster is close to front portion department rotation joint has three transmission pivots, and three sets of fixed spout has all been seted up to the interior terminal surface of transmission pivot, the transmission pivot passes through fixed spout slip joint has wire device, the side terminal surface of fixed bolster is just right transmission pivot department is fixed and is provided with inverter motor.
Specifically, the wire device comprises a fixed sliding sleeve, the outer end face of the fixed sliding sleeve is symmetrically provided with a guide sliding block, a guide cylinder is fixedly arranged on the top end face of the guide sliding block, and a fixed sliding shaft is fixedly arranged on the inner end face of the fixed sliding sleeve, close to the top.
Specifically, fixed slide shaft with fixed spout looks adaptation, wire device is through fixed slide shaft with fixed spout looks adaptation and then sliding joint is in the preceding terminal surface of fixed support, can make things convenient for follow-up fixed spout can drive the even front and back displacement of guide cylinder, improves the degree of consistency of rolling deflector roll to the copper wire rolling.
Specifically, the spring pivot with fixed swivel mount rotates the joint, just the location cassette with fixed swivel mount's lateral wall carries out fixed connection, and the spring pivot can provide sufficient elasticity for tensioning deflector roll and carries out back-and-forth swinging, and the convenience is followed and is provided sufficient front and back buffering basis for tensile copper wire.
Specifically, the side end face symmetry of guiding cylinder is provided with the counterpoint card cover that is used for the direction, just counterpoint card cover is loudspeaker form setting.
A full-automatic intelligent copper wire drawing process comprises the following steps:
s1, firstly, unreeling copper wires, wherein a servo motor can unreel three groups of copper wires through unreeling guide rollers, and simultaneously the three groups of heating modules can synchronously heat the unreeled copper wires;
s2, performing wire drawing operation on the copper wire, leading the copper wire unreeled by the heating module to the bottom of the tensioning guide roller through the guide roller, enabling the speed reducing motor to drive the ball screw at the bottom to rotate, enabling the ball screw to drive the ball sliding seat to move downwards, enabling the ball sliding seat to synchronously drive the limit sliding plate, the spring guide shaft and the tensioning guide roller to move downwards, and enabling the tensioning guide roller to synchronously press down the pressed copper wire when moving downwards, so as to finish wire drawing operation;
s3, then, carrying out even rolling to the copper wire, the frequency conversion can drive three groups of transmission pivots in step and rotate, and three groups of transmission pivots drive the guide cylinder to carry out uniform velocity displacement at the rolling deflector roll front portion through fixed spout for the extension is accomplished the rolling of copper wire ability cooperation rolling deflector roll, and then even range upon range of arranges outside the rolling deflector roll.
The invention has the beneficial effects that:
according to the invention, the tensioning device is arranged, when the wire drawing tensioning operation is carried out on the copper wire, the speed reducing motor can drive the ball sliding seat to move downwards through the ball screw, so that the ball sliding seat can synchronously drive the supporting swivel seat and the tensioning guide roller to move downwards through the limiting sliding plate, the introduced copper wire can be rapidly and stably tensioned, the wire drawing efficiency is improved, meanwhile, the spring rotating shaft can provide enough elastic force for the supporting clamping frame to swing forwards and backwards, and the floating adaptability of tensioning the copper wire is improved.
According to the invention, the winding device is arranged, when the copper wire after being pulled is wound, the stepping motor can drive the winding guide roller to rotate at a constant speed, and meanwhile, the variable frequency motor can synchronously drive the three groups of transmission rotating shafts to rotate, so that the three groups of transmission rotating shafts drive the wire guide device to displace at a constant speed at the front part of the winding guide roller through the fixed sliding groove, the led copper wire is uniformly wound outside the winding guide roller layer by layer, and the uniformity of winding of the winding guide roller on the copper wire is improved.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of a main body of the present invention;
FIG. 2 is a side view of the body of the present invention;
FIG. 3 is a schematic view of the unreeling device of the present invention;
FIG. 4 is a schematic view of the structure of the tensioner of the present invention;
FIG. 5 is a schematic view of a guide device according to the present invention;
FIG. 6 is a schematic diagram of a winding device according to the present invention;
FIG. 7 is a schematic diagram of a wire guide of the present invention;
fig. 8 is a schematic structural view of a second embodiment of the wire guiding device of the present invention.
In the figure: 1-supporting bottom plate, 2-unreeling device, 3-section prop, 4-supporting top plate, 5-tensioning device, 6-guiding chute, 7-guiding device, 8-reeling device, 9-fixed swivel mount, 21-servo motor, 22-connecting clamping plate, 23-heating module, 24-synchronous belt, 25-driving synchronous pulley, 26-driven synchronous pulley, 27-limiting clamping seat, 28-unreeling guide roller, 51-limiting sliding plate, 52-spring rotating shaft, 53-positioning clamping seat, 54-supporting clamping frame, 55-decelerating motor, 56-ball sliding seat, 57-ball screw, 58-spring guiding shaft, 59-supporting swivel mount, 510-tensioning guide roller, 71-limiting guide seat, 72-guiding swivel roller, 73-guiding roller, 74-limiting sliding block, 75-supporting spring, 81-stepping motor, 82-variable frequency motor, 83-guiding device, 84-fixed sliding chute, 85-driving rotating shaft, 86-fixed support, 87-reeling guide roller, 831-fixed sliding sleeve, 832-guiding sliding block, 833-guiding cylinder, 834-fixed sliding shaft, 835-aligning clamping cover.
Detailed Description
In order to make the present application solution better understood by those skilled in the art, the following description will be made in detail and with reference to the accompanying drawings in the embodiments of the present application, it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments herein without making any inventive effort, shall fall within the scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of the present application and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate in order to describe the embodiments of the present application described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The invention is further described below with reference to the accompanying drawings.
Examples
As shown in fig. 1-7, the full-automatic intelligent copper wire drawing device, process and method of the invention comprises a supporting bottom plate 1, an unreeling device 2, a section bar strut 3, a supporting top plate 4, a tensioning device 5, a guiding chute 6, a guiding device 7, a reeling device 8 and a fixed swivel base 9;
the upper end face of the supporting bottom plate 1 is close to the fixed coiling mechanism 8 that is provided with in front portion department, and be located the upper end face of the supporting bottom plate 1 and be close to the middle part department symmetry and be provided with two sets of section bar pillars 3 that are used for supporting, be located the fixed roof 4 that is provided with of up end of two sets of section bar pillars 3, and be located the upper end face center department of supporting roof 4 and link up to the bottom and offered the direction spout 6, be located the inner face lateral part symmetry of direction spout 6 and be provided with fixed swivel mount 9, and be located the inner face middle part department elastic rotation joint of fixed swivel mount 9 and have overspeed device 5, the inner wall of two sets of section bar pillars 3 is close to the fixed guider 7 that is provided with in bottom, the upper end face of the supporting bottom plate 1 is close to the fixed unreeling device 2 that is provided with in rear portion end department.
Unreeling device 2 includes servo motor 21, connect cardboard 22, heating module 23, hold-in range 24, driving synchronous pulley 25, driven synchronous pulley 26, spacing cassette 27 and unreel deflector roll 28, the preceding terminal surface department that is close to the top of spacing cassette 27 is fixed to be provided with and is used for supporting connect cardboard 22, and the side face department that is close to the bottom that is located spacing cassette 27 is fixed to be provided with servo motor 21, the inner terminal surface that is located servo motor 21 is provided with driving synchronous pulley 25 through the transmission shaft is fixed, the inner terminal surface department that is close to the top of spacing cassette 27 rotates the joint and has unreel deflector roll 28, and the side terminal surface that is located unreel deflector roll 28 is close to driving synchronous pulley 25 one side is fixed to be provided with driven synchronous pulley 26, carry out the meshing through hold-in range 24 between driving synchronous pulley 25 and the driven synchronous pulley 26, the preceding terminal surface equidistance of connecting cardboard 22 is provided with three group heating module 23.
The tensioning device 5 comprises a limiting slide plate 51, a spring rotating shaft 52, a positioning clamping seat 53, a supporting clamping frame 54, a speed reducing motor 55, a ball sliding seat 56, a ball screw 57, a spring guide shaft 58, a supporting rotary seat 59 and a tensioning guide roller 510, the speed reducing motor 55 for transmission is fixedly arranged at the center of the upper end face of the supporting clamping frame 54, the ball screw 57 is fixedly arranged at the center of the lower end face of the speed reducing motor 55, the ball sliding seat 56 is connected with the inner end face of the supporting clamping frame 54 through the ball screw 57 in a threaded manner, the limiting slide plate 51 is symmetrically arranged on the lower end face of the ball sliding seat 56, the spring guide shafts 58 are symmetrically arranged on the lower end faces of the two groups of limiting slide plates 51, the supporting rotary seat 59 is fixedly arranged on the lower end faces of the two groups of the spring guide shafts 58, the tensioning guide roller 510 is rotatably clamped at the position, the spring rotating shafts 52 are symmetrically arranged at the center of the side end faces of the supporting clamping frame 54, and the positioning clamping seats 53 are respectively arranged on the side parts of the two groups of the spring rotating shafts 52.
The guiding device 7 comprises two groups of limiting guide seats 71, guiding rotating rollers 72, guiding rollers 73, limiting sliding blocks 74 and supporting springs 75, wherein the inner end faces of the two groups of limiting guide seats 71 are symmetrically provided with the supporting springs 75, the limiting sliding blocks 74 are fixedly arranged on the upper end faces of the two groups of supporting springs 75, the guiding rotating rollers 72 are rotatably clamped on the inner end faces of the two groups of limiting sliding blocks 74 on the same side, and three groups of guiding rollers 73 are equidistantly arranged on the outer end faces of the guiding rotating rollers 72.
The winding device 8 comprises a stepping motor 81, a variable frequency motor 82, a wire guide 83, a fixed sliding chute 84, a transmission rotating shaft 85, a fixed support 86 and a winding guide roller 87, wherein the winding guide roller 87 is rotationally clamped at the position, close to the rear, of the inner end face of the fixed support 86, the stepping motor 81 is fixedly arranged at the position, close to the front, of the side end face of the fixed support 86, three groups of transmission rotating shafts 85 are rotationally clamped at the position, close to the front, of the inner end face of the fixed support 86, the fixed sliding chute 84 is respectively arranged at the inner end faces of the three groups of transmission rotating shafts 85, the wire guide 83 is slidingly clamped at the transmission rotating shafts 85 through the fixed sliding chute 84, and the variable frequency motor 82 is fixedly arranged at the position, close to the transmission rotating shafts 85, of the side end face of the fixed support 86.
The wire device 83 comprises a fixed sliding sleeve 831, a guide sliding block 832 is symmetrically arranged on the outer end surface of the fixed sliding sleeve 831, a guide cylinder 833 is fixedly arranged on the top end surface of the guide sliding block 832, and a fixed sliding shaft 834 is fixedly arranged on the inner end surface of the fixed sliding sleeve 831 close to the top.
The fixed sliding shaft 834 is matched with the fixed sliding groove 84, the wire guide 83 is matched with the fixed sliding groove 84 through the fixed sliding shaft 834 so as to be in sliding clamping connection with the front end face of the fixed support 86, the subsequent fixed sliding groove 84 can conveniently drive the guide cylinder 833 to uniformly displace forwards and backwards, and the uniformity of winding the copper wire by the winding guide roller 87 is improved.
The spring rotating shaft 52 is in rotating clamping connection with the fixed rotating seat 9, the positioning clamping seat 53 is fixedly connected with the side wall of the fixed rotating seat 9, and the spring rotating shaft 52 can provide enough elasticity for the tensioning guide roller 510 to swing back and forth, so that enough back and forth buffering foundation is conveniently provided for the tensile copper wire.
When implementing this embodiment, the user can start servo motor 21 in step, step motor 81 and inverter motor 82, when carrying out the wire drawing operation to the copper line, servo motor 21 can unreel three groups of copper lines through unreeling deflector roll 28, three group's heating module 23 can carry out synchronous heating to the copper line of unreeling simultaneously, and then the drawing efficiency to the copper line has been improved, copper line after unreeling through heating module 23, later guide roller 73 leading-in to the bottom of tensioning deflector roll 510, if need carry out the wire drawing operation to the copper line this moment, the user can start gear motor 55, gear motor 55 can drive the ball screw 57 of bottom and rotate, ball screw 57 then can drive ball slide 56 and move down, make ball slide 56 can drive limiting slide 51 in step, spring guide shaft 58 and tensioning deflector roll 510 move down, tensioning deflector roll 510 can push down the copper line synchronization of top pressure, and then carry out the wire drawing operation to the copper line that just thermoplastic is accomplished, spring guide shaft 58 can improve the stability of tractive copper line, for tractive copper line provides sufficient elasticity and carries out the buffering, prevent to break copper line, if need carry out the wire drawing operation to the copper line, if need carry out wire drawing operation, then, can drive ball slide seat 56 down, make the copper line slide 56 moves down, make the time-down, and can drive the copper line slide to move at the speed of the side of three guide roll 85, and take-up lead wire 85, can be fixed at the same time, and can be passed through the guide roller 87 is arranged in parallel to the inside of the guide roll, and can be moved at the uniform, and can be moved, and can be moved, the apparatus can be moved, and has improved, and has been moved, and has been passed and has been stretched and has been passed to the copper line.
Examples
In addition to embodiment 1, as shown in fig. 8, alignment card covers 835 for guiding are symmetrically provided on side end surfaces of the guide cylinder 833, and the alignment card covers 835 are provided in a horn shape.
When implementing this embodiment, counterpoint card cover 835 can provide sufficient spacing basis for the direction of follow-up copper wire, improves the efficiency of leading to the copper wire.
A full-automatic intelligent copper wire drawing process comprises the following steps:
s1, firstly, unreeling copper wires, wherein a servo motor 21 can unreel three groups of copper wires through an unreeling guide roller 28, and simultaneously, three groups of heating modules 23 can synchronously heat the unreeled copper wires;
s2, after the copper wire drawing operation, the copper wire unreeled by the heating module 23 is led to the bottom of the tensioning guide roller 510 through the guide roller 73, the speed reducing motor 55 can drive the ball screw 57 at the bottom to rotate, the ball screw 57 can drive the ball sliding seat 56 to move downwards, the ball sliding seat 56 can synchronously drive the limit sliding plate 51, the spring guide shaft 58 and the tensioning guide roller 510 to move downwards, and the tensioning guide roller 510 can synchronously press down the pressed copper wire when moving downwards, so that the drawing operation is completed;
s3, then, evenly rolling the copper wire, the variable frequency motor 82 can synchronously drive three groups of transmission rotating shafts 85 to rotate, and the three groups of transmission rotating shafts 85 drive the guide cylinder 833 to carry out uniform displacement on the front part of the rolling guide roller 87 through the fixed sliding chute 84, so that the copper wire can be matched with the rolling of the rolling guide roller 87 after stretching, and further, the copper wire can be uniformly laminated and arranged outside the rolling guide roller 87.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A full-automatic intelligent copper line wire drawing device, its characterized in that: the device comprises a supporting bottom plate (1), an unreeling device (2), a section bar strut (3), a supporting top plate (4), a tensioning device (5), a guide chute (6), a guide device (7), a reeling device (8) and a fixed swivel seat (9);
the utility model discloses a support bottom plate (1) is provided with the fixed coiling mechanism (8) that is close to anterior department, and is located the up end of support bottom plate (1) is close to middle part department symmetry and is provided with two sets of section bar pillars (3) that are used for supporting, is located two sets of the up end of section bar pillar (3) is fixed to be provided with supporting roof (4), and is located the up end center department of supporting roof (4) link up to bottom and offered direction spout (6), be located the inner face lateral part symmetry of direction spout (6) is provided with fixed swivel mount (9), and be located the inner face middle part department elastic rotation joint of fixed swivel mount (9) has overspeed device (5), two sets of the inner wall that section bar pillar (3) is close to bottom is fixed and is provided with guider (7), the up end department that is close to the rear portion of supporting bottom plate (1) is fixed and is provided with unreel device (2).
2. The fully automatic intelligent copper wire drawing device according to claim 1, wherein: unreeling device (2) including servo motor (21), connection cardboard (22), heating module (23), hold-in range (24), initiative synchronous pulley (25), driven synchronous pulley (26), spacing cassette (27) and unreel deflector roll (28), the preceding terminal surface of spacing cassette (27) is close to fixed connection cardboard (22) that are used for supporting that are provided with in top department, and is located the side terminal surface of spacing cassette (27) is close to bottom department and fixedly is provided with servo motor (21), is located the inner terminal surface of servo motor (21) is through the fixed initiative synchronous pulley (25) that is provided with of transmission shaft, the inner terminal surface of spacing cassette (27) is close to top department rotation joint and is provided with unreel deflector roll (28), and is located the side terminal surface of unreel deflector roll (28) is close to initiative synchronous pulley (25) one side is fixed to be provided with driven synchronous pulley (26), initiative synchronous pulley (25) with carry out the meshing through hold-in range (24) between driven synchronous pulley (26) and be connected, the preceding terminal surface equidistance of connection cardboard (22) is provided with three group heating module (23).
3. The fully automatic intelligent copper wire drawing device according to claim 2, wherein: the tensioning device (5) comprises a limiting slide plate (51), a spring rotating shaft (52), a positioning clamping seat (53), a supporting clamping frame (54), a speed reducing motor (55), ball sliding seats (56), ball screws (57), spring guide shafts (58), supporting swivel seats (59) and tensioning guide rollers (510), the speed reducing motor (55) used for transmission is fixedly arranged at the center of the upper end face of the supporting clamping frame (54), the ball screws (57) are fixedly arranged at the center of the lower end face of the speed reducing motor (55), the ball sliding seats (56) are connected to the inner end face of the supporting clamping frame (54) through threads of the ball screws (57), the ball sliding seats (56) are symmetrically arranged on the lower end faces of the ball sliding seats (56), the spring guide shafts (58) are symmetrically arranged on the lower end faces of the two groups of the limiting sliding seats (51), the supporting swivel seats (59) are fixedly arranged on the lower end faces of the two groups of the spring guide shafts (58), the inner end faces of the supporting clamping frame (59) are rotatably clamped with the tensioning guide rollers (510) close to the bottom, the inner end faces of the supporting frame (54) are rotatably clamped on the side portions, and the side portions of the supporting clamping frame (54) are symmetrically arranged on the side portions of the spring sliding seats (52).
4. A fully automatic intelligent copper wire drawing device according to claim 3, wherein: the guide device (7) comprises two groups of limiting guide seats (71), guiding rotating rollers (72), guiding rollers (73), limiting sliding blocks (74) and supporting springs (75), wherein the two groups of limiting guide seats (71) are symmetrically provided with the supporting springs (75) on the inner end faces of the limiting guide seats (71), the two groups of limiting sliding blocks (74) are fixedly arranged on the upper end faces of the supporting springs (75), the two groups of limiting sliding blocks (74) on the same side are rotatably clamped with the guiding rotating rollers (72), and the outer end faces of the guiding rotating rollers (72) are equidistantly provided with three groups of guiding rollers (73).
5. A fully automatic intelligent copper wire drawing device according to claim 3, wherein: the winding device (8) comprises a stepping motor (81), a variable frequency motor (82), a wire guide device (83), a fixed sliding chute (84), a transmission rotating shaft (85), a fixed support (86) and a winding guide roller (87), wherein the inner end surface of the fixed support (86) is close to the rear portion and is rotationally clamped with the winding guide roller (87), the side end surface of the fixed support (86) is right opposite to the winding guide roller (87), the stepping motor (81) is fixedly arranged at the winding guide roller (87), the inner end surface of the fixed support (86) is close to the front portion and is rotationally clamped with three groups of transmission rotating shafts (85), the three groups of inner end surfaces of the transmission rotating shafts (85) are respectively provided with the fixed sliding chute (84), the transmission rotating shafts (85) are slidably clamped with the wire guide device (83), and the variable frequency motor (82) is fixedly arranged at the side end surface of the fixed support (86).
6. The fully automatic intelligent copper wire drawing device according to claim 5, wherein: the wire device (83) comprises a fixed sliding sleeve (831), guide sliding blocks (832) are symmetrically arranged on the outer end face of the fixed sliding sleeve (831), guide cylinders (833) are fixedly arranged on the top end faces of the guide sliding blocks (832), and fixed sliding shafts (834) are fixedly arranged on the inner end faces of the fixed sliding sleeve (831) close to the top.
7. The fully automatic intelligent copper wire drawing device according to claim 6, wherein: the fixed sliding shaft (834) is matched with the fixed sliding groove (84), and the wire guide device (83) is matched with the fixed sliding groove (84) through the fixed sliding shaft (834) so as to be in sliding clamping connection with the front end face of the fixed support (86).
8. The fully automatic intelligent copper wire drawing device according to claim 6, wherein: the spring rotating shaft (52) is in rotating clamping connection with the fixed rotating seat (9), and the positioning clamping seat (53) is fixedly connected with the side wall of the fixed rotating seat (9).
9. The fully automatic intelligent copper wire drawing device according to claim 6, wherein: the side end face of the guide cylinder (833) is symmetrically provided with an alignment card cover (835) for guiding, and the alignment card cover (835) is arranged in a horn shape.
10. A full-automatic intelligent copper wire drawing process, which adopts the full-automatic intelligent copper wire drawing device as claimed in claim 9, and is characterized by comprising the following steps:
s1, firstly, unreeling copper wires, wherein a servo motor (21) can unreel three groups of copper wires through an unreeling guide roller (28), and simultaneously, the three groups of heating modules (23) can synchronously heat the unreeled copper wires;
s2, after the copper wire drawing operation, the copper wire unreeled by the heating module (23) is led into the bottom of the tensioning guide roller (510) through the guide roller (73), the speed reducing motor (55) can drive the ball screw (57) at the bottom to rotate, the ball screw (57) can drive the ball sliding seat (56) to move downwards, the ball sliding seat (56) can synchronously drive the limit sliding plate (51), the spring guide shaft (58) and the tensioning guide roller (510) to move downwards, and the tensioning guide roller (510) can synchronously press the pressed copper wire downwards when moving downwards to finish the drawing operation;
s3, then, evenly rolling the copper wire, the variable frequency motor (82) can synchronously drive three groups of transmission rotating shafts (85) to rotate, the three groups of transmission rotating shafts (85) drive the guide cylinder (833) to carry out uniform displacement at the front part of the rolling guide roller (87) through the fixed chute (84), so that the copper wire can be matched with the rolling of the rolling guide roller (87) after stretching, and then the copper wire is uniformly distributed outside the rolling guide roller (87) in a laminated mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311578170.3A CN117655133A (en) | 2023-11-24 | 2023-11-24 | A fully automatic intelligent copper wire drawing device, process and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311578170.3A CN117655133A (en) | 2023-11-24 | 2023-11-24 | A fully automatic intelligent copper wire drawing device, process and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117655133A true CN117655133A (en) | 2024-03-08 |
Family
ID=90081840
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311578170.3A Pending CN117655133A (en) | 2023-11-24 | 2023-11-24 | A fully automatic intelligent copper wire drawing device, process and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117655133A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118751431A (en) * | 2024-09-05 | 2024-10-11 | 兴化市顺杰高温合金制品有限公司 | A high temperature alloy wire surface coating spraying device |
-
2023
- 2023-11-24 CN CN202311578170.3A patent/CN117655133A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118751431A (en) * | 2024-09-05 | 2024-10-11 | 兴化市顺杰高温合金制品有限公司 | A high temperature alloy wire surface coating spraying device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207108087U (en) | Finished cable coiled body | |
| CN110421957A (en) | Full-automatic multi-layer lamination compounding machine | |
| CN117655133A (en) | A fully automatic intelligent copper wire drawing device, process and method | |
| CN213111790U (en) | Novel material loading buffer memory device | |
| CN212608714U (en) | Wig production is with rolling up device | |
| CN216918139U (en) | Carbon steel wire tension regulator | |
| CN203529520U (en) | Preservative film rewinding machine | |
| CN217342868U (en) | Wire blank stretching equipment for flat copper wire production | |
| CN111693348A (en) | Glass fiber yarn sample preparation system and yarn sample preparation method | |
| CN216193616U (en) | Synthetic leather embossing device | |
| CN218595691U (en) | Improved fabric blending loom | |
| CN111532857A (en) | Automatic coiling and cutting processing machine for industrial sponge preparation | |
| CN214455724U (en) | PE pipe rolling machine that regulation nature is high | |
| CN210651989U (en) | Storage device and production line for manufacturing steel wire crown belt | |
| CN210029536U (en) | Central line winding device for gold-plastic zipper | |
| CN211545404U (en) | Stainless steel strip annealing process tension control mechanism | |
| CN223509353U (en) | Plastic film winding device | |
| CN203529517U (en) | Preservative film rewinding machine | |
| CN221343245U (en) | Paper leveling machine for paper products | |
| CN219362668U (en) | Novel winding film plating machine | |
| CN222679148U (en) | Auxiliary device for wire drawing machine | |
| CN219116730U (en) | Self-curing high-strength outer protective belt coiling equipment | |
| CN120056432B (en) | Carbon fiber winding equipment and method for gas cylinder production | |
| CN221420144U (en) | Tension adjusting mechanism of canvas coiling device of dipping machine | |
| CN220765967U (en) | Reciprocating type textile fabric's device of rolling up |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20240308 |
|
| WD01 | Invention patent application deemed withdrawn after publication |