CN117645385A - Intelligent processing system based on beam field circulating water recycling - Google Patents
Intelligent processing system based on beam field circulating water recycling Download PDFInfo
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/40—Devices for separating or removing fatty or oily substances or similar floating material
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- C02F2001/007—Processes including a sedimentation step
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2301/00—General aspects of water treatment
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- C—CHEMISTRY; METALLURGY
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- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/14—Maintenance of water treatment installations
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
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Abstract
Description
技术领域Technical field
本发明涉及梁场循环水再利用设备技术领域,具体为一种基于梁场循环水再利用的智能处理系统。The invention relates to the technical field of beam field circulating water reuse equipment, specifically an intelligent processing system based on beam field circulating water reuse.
背景技术Background technique
近年来高速铁路桥梁工程项目任务重且工期较紧,常常因为施工养护不到位影响到了工程质量,特别气候炎热、缺少水源的区域,而且常规的洒水覆盖养护工程难以及时保证养生,并且洒水水分蒸发块,经过实践总结形成了预制箱梁蓄水养护及水循环施工方法,主要通过顶面蓄水代替传统土工布覆盖,外侧及内箱采用自动喷淋系统进行养护,梁场循环水沟收集至蓄水池,进行回流重复使用,以解决气候炎热、缺少水源、水分蒸发快等养生难题。In recent years, high-speed railway bridge engineering projects have heavy tasks and tight construction schedules. The quality of the projects is often affected by insufficient construction and maintenance, especially in areas with hot climate and lack of water sources. Moreover, conventional sprinkler covering and maintenance projects are difficult to ensure timely maintenance, and the sprinkled water evaporates. Block, after practical summary, a method of water storage maintenance and water circulation construction has been formed for prefabricated box beams. It mainly replaces the traditional geotextile covering by water storage on the top surface. The outer and inner boxes are maintained using automatic sprinkler systems. The circulating water ditches in the beam field are collected into the storage The pool can be returned and reused to solve health problems such as hot climate, lack of water sources, and rapid evaporation of water.
目前,由于预制桥梁在生产的过程中需要喷淋养护,再喷淋养护的过程中预制桥梁表面的泥沙会随着多余的水流入预制桥梁的底部沟槽里,所以在预制桥梁的生产中会产生大量废水,现有技术下的梁场循环水再利用的智能处理装置在处理废水时,由于废水中含有大量泥沙、悬浮物、漂浮物等杂质,由于泥沙沉底,悬浮杂质悬浮在循环水中,而漂浮杂质飘则漂浮在水面,现有技术下的现有技术下的梁场循环水再利用的智能处理装置在处理废水往往将废水统一通过过滤网装置,导致梁场循环水再利用的智能处理装置不能根据杂质的特性将泥沙、漂浮物等杂质同时去除,从而使水资源不易循环利用。At present, because precast bridges require spray maintenance during the production process, and during the spray maintenance process, the sediment on the surface of the precast bridge will flow into the bottom trench of the precast bridge with excess water, so in the production of precast bridges A large amount of wastewater will be produced. When the existing intelligent treatment device for reusing circulating water in the beam field treats wastewater, the wastewater contains a large amount of sediment, suspended matter, floating matter and other impurities. As the sediment sinks to the bottom, the suspended impurities are suspended in the air. In the circulating water, floating impurities float on the water surface. Under the existing technology, the intelligent treatment device for recycling the circulating water in the beam field often uniformly passes the wastewater through the filter device when treating wastewater, resulting in the circulating water in the beam field. The intelligent treatment device for reuse cannot simultaneously remove impurities such as sediment and floating objects based on the characteristics of the impurities, making it difficult to recycle water resources.
发明内容Contents of the invention
本发明的目的在于提供一种基于梁场循环水再利用的智能处理系统,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an intelligent processing system based on the reuse of circulating water in beam fields to solve the problems raised in the above background technology.
为解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the above technical problems, the present invention is implemented through the following technical solutions:
本发明为一种基于梁场循环水再利用的智能处理系统,包括保护箱体,保护箱体的顶部固定连接有导斜板,保护箱体的正面外壁固定连接有驱动电机,驱动电机的输出端固定连接有主动转轴,主动转轴靠近驱动电机的一端传动连接有皮带一,皮带一远离驱动电机的一端传动连接有输出转轴,保护箱体靠近驱动电机的一侧外壁固定连接有出料口罩,保护箱体远离驱动电机的一侧外壁固定连接有进水口,保护箱体的底部固定连接有若干个支撑腿,还包括:The invention is an intelligent processing system based on the reuse of circulating water in a beam field. It includes a protection box. The top of the protection box is fixedly connected with a deflection plate. The front outer wall of the protection box is fixedly connected with a driving motor. The output of the driving motor There is an active rotating shaft fixedly connected to one end of the active rotating shaft. The end of the active rotating shaft close to the driving motor is connected to a belt for transmission. The end of the belt away from the driving motor is connected to the output rotating shaft. The outer wall of the protection box close to the driving motor is fixedly connected to a discharge mask. The outer wall of the protection box away from the drive motor is fixedly connected to a water inlet, and the bottom of the protection box is fixedly connected to a number of support legs, including:
粗除杂机构,粗除杂机构包括固定连接在导斜板内壁的过滤桶,过滤桶的底部设置有若干个出水小孔,输出转轴延伸入过滤桶的部分固定连接有螺旋扇叶。The rough impurity removal mechanism includes a filter barrel fixedly connected to the inner wall of the guide inclined plate. The bottom of the filter barrel is provided with several water outlet holes. The part of the output shaft extending into the filter barrel is fixedly connected with a spiral fan blade.
进一步地,粗除杂机构的正下方设置有筛沙机构,筛沙机构包括固定连接在导斜板底部的出水柱,导斜板的底部固定连接有缓冲板。Further, a sand screening mechanism is provided directly below the rough impurity removal mechanism. The sand screening mechanism includes a water outlet column fixedly connected to the bottom of the guide inclined plate, and the bottom of the guide inclined plate is fixedly connected to a buffer plate.
进一步地,筛沙机构还包括转动连接在主动转轴上的筛沙传送带,筛沙传送带远离主动转轴的一端的内侧转动连接有辅助转轴,筛沙传送带的两侧均固定连接有挡水带,筛沙传送带的外侧均匀设置有若干个筛沙圆槽。Further, the sand screening mechanism also includes a sand screening conveyor belt that is rotatably connected to the active rotating shaft. An auxiliary rotating shaft is rotatably connected to the inside of one end of the sand screening conveyor belt away from the active rotating shaft. Water retaining belts are fixedly connected to both sides of the sand screening conveyor belt. There are several sand screening round grooves evenly arranged on the outside of the sand conveyor belt.
进一步地,保护箱体内部设置有清洁机构,清洁机构包括固定连接在主动转轴两端的大齿轮,大齿轮上啮合有小齿轮,小齿轮的中轴处固定连接有清洁转轴,清洁转轴上固定连接有若干个刷毛,清洁转轴的正下方设置有泥沙储存箱。Further, a cleaning mechanism is provided inside the protective box. The cleaning mechanism includes a large gear fixedly connected to both ends of the driving shaft. A small gear is engaged with the large gear. A cleaning shaft is fixedly connected to the central axis of the small gear. The cleaning shaft is fixedly connected. There are several bristles, and a sediment storage box is provided just below the cleaning shaft.
进一步地,辅助转轴的正下方设置有推动机构,推动机构包括传动连接在辅助转轴两端的皮带二,皮带二远离辅助转轴的一端传动连接有旋转轴,旋转轴远离皮带二的一端固定连接有半齿轮;Further, a pushing mechanism is provided directly below the auxiliary rotating shaft. The pushing mechanism includes two belts that are transmission connected to both ends of the auxiliary rotating shaft. One end of the belt two away from the auxiliary rotating shaft is transmission connected to a rotating shaft, and one end of the rotating shaft away from the belt two is fixedly connected with a half gear;
其中,保护箱体的两侧内壁固定连接有固定架,固定架的上下两端的内壁均开设有滑槽,固定架通过滑槽滑动连接有移动架,移动架的固定连接有直齿条。Among them, fixed frames are fixedly connected to the inner walls of both sides of the protection box. Chutes are provided on the inner walls of the upper and lower ends of the fixed frame. The fixed frame is slidably connected to the movable frame through the chute, and the movable frame is fixedly connected to a straight rack.
进一步地,移动架上固定连接有碾碎机构,碾碎机构包括固定连接在移动架上的连接杆,连接杆上固定连接有固定底板;Further, a crushing mechanism is fixedly connected to the mobile frame, and the crushing mechanism includes a connecting rod fixedly connected to the mobile frame, and a fixed bottom plate is fixedly connected to the connecting rod;
其中,连接杆的顶部固定转动连接有压杆,压杆靠近连接杆的一端底部固定连接有挤压弹簧,压杆远离连接杆的一端转动连接有碾压柱。Among them, the top of the connecting rod is fixedly and rotationally connected to a pressure rod, the bottom of the end of the pressure rod close to the connecting rod is fixedly connected to a squeeze spring, and the end of the pressure rod away from the connecting rod is rotationally connected to a rolling column.
进一步地,推动机构的正下方设置有震荡机构,震荡机构包括设置在移动架内测的限位槽,移动架的限位槽底部固定连接有震动弹簧,震动弹簧顶部固定连接有震荡盘,震荡盘的两侧设置有若干个半圆凸块,固定架的内侧固定连接有挤压杆。Further, an oscillation mechanism is provided directly below the pushing mechanism. The oscillation mechanism includes a limit slot set inside the mobile frame. A vibration spring is fixedly connected to the bottom of the limit slot of the movable frame, and an oscillation disk is fixedly connected to the top of the vibration spring. Several semicircular bumps are provided on both sides of the disk, and an extrusion rod is fixedly connected to the inside of the fixing frame.
进一步地,震荡机构的正下方设置有浮动清洁机构,浮动清洁机构包括固定连接在移动架上的限位滑杆,限位滑杆的中间处开设有浮动滑槽,限位滑杆通过浮动滑槽滑动连接有浮力筒。Further, a floating cleaning mechanism is provided directly below the oscillation mechanism. The floating cleaning mechanism includes a limit slide rod fixedly connected to the moving frame. A floating chute is provided in the middle of the limit slide rod. The limit slide rod passes through the floating slide. The tank is slidingly connected with a buoyancy cylinder.
进一步地,浮动清洁机构还包括固定连接在浮力筒上的收集罩,收集罩的底部固定连接有收集笼,收集罩的顶部内壁转动连接有转柱,转柱的底部固定连接有转动片。Further, the floating cleaning mechanism also includes a collection cover fixedly connected to the buoyancy cylinder. The bottom of the collection cover is fixedly connected to a collection cage. The top inner wall of the collection cover is rotatably connected to a rotating column. The bottom of the rotating column is fixedly connected to a rotating piece.
一种基于梁场循环水再利用的智能处理系统的除杂方法包括以下几个步骤:An impurity removal method based on an intelligent treatment system based on beam field circulating water reuse includes the following steps:
S:初步除杂,废水通过水泵抽入粗除杂机构内,将废水中体积较大的杂质先过滤出;S: Preliminary impurity removal, the wastewater is pumped into the rough impurity removal mechanism through a water pump, and the larger impurities in the wastewater are filtered out first;
S:除废水泥沙,将废水通过筛沙传送带,较小颗粒的沙石会进入筛沙圆槽;S: Remove waste cement and sand, pass the wastewater through the sand screening conveyor belt, and the smaller particles of sand will enter the sand screening circular trough;
S:除悬浮杂质,废水流入震荡盘,悬浮在水中的杂质在不断的震荡下沉入震荡盘底部;S: In addition to suspended impurities, the wastewater flows into the oscillating plate, and the impurities suspended in the water sink to the bottom of the oscillating plate under constant vibration;
S:除漂浮杂质,废水流入保护箱底部,通过浮动清洁机构,将漂浮在水面上的杂质收集在收集笼内。S: In addition to floating impurities, the wastewater flows into the bottom of the protection box, and through the floating cleaning mechanism, the impurities floating on the water surface are collected in the collection cage.
本发明具有以下有益效果:The invention has the following beneficial effects:
(1)本发明在保护箱体内部设置浮动清洁机构,保护箱体内的当循环水位上升,浮力筒会沿着限位滑杆上的浮动滑槽跟着水位上升而浮动,这样设置有利于使浮动清洁机构始终在循环水的表面,当循环水面上有漂浮的杂质时,在推动机构的来回运动下,驱动收集罩来回移动,当驱动收集罩往任意一个方向移动时,同方向的转动片在水的阻力下会沿着转柱转动,从而使漂浮在水面上的杂质可以进入收集笼,此时反方向的转动片在收集罩的阻挡下则不会发生转动,这样可以防止漂浮杂质直接排出,影响漂浮杂质的清理效果。(1) The present invention sets a floating cleaning mechanism inside the protection box. When the circulating water level in the protection box rises, the buoyancy cylinder will float along the floating chute on the limit slide rod as the water level rises. This arrangement is conducive to making the float The cleaning mechanism is always on the surface of the circulating water. When there are impurities floating on the circulating water, the collection cover is driven to move back and forth under the back and forth movement of the pushing mechanism. When the collection cover is driven to move in any direction, the rotating piece in the same direction will The water will rotate along the rotating column under the resistance of the water, so that the impurities floating on the water can enter the collection cage. At this time, the rotating piece in the opposite direction will not rotate under the obstruction of the collection cover, which can prevent the floating impurities from being discharged directly. , affecting the cleaning effect of floating impurities.
(2)本发明通过在筛沙传送带上设置有若干个筛沙圆槽,当循环水流过筛沙传送带时,循环水中的细小泥沙会落入筛沙圆槽里面,当遇到较大的水泥块时,通过筛沙传送带上的碾压柱来回转动,可以使大块的沙石破碎并一起流入筛沙圆槽中,随着筛沙传送带往上运动,清洁机构将筛沙圆槽内的沙子的细小杂质清除干净,这样利用了沙石的物理性质,可以将循环水中的沙子排除。(2) In the present invention, several sand screening circular grooves are provided on the sand screening conveyor belt. When the circulating water flows through the sand screening conveyor belt, the fine sediment in the circulating water will fall into the sand screening circular grooves. When encountering larger sand screening circular grooves, When the cement block is removed, the rolling column on the sand screening conveyor rotates back and forth, which can break the large pieces of sand and flow into the sand screening circular trough. As the sand screening conveyor belt moves upward, the cleaning mechanism will The fine impurities of the sand are removed, so that the physical properties of the sand are used to remove the sand from the circulating water.
(3)本发明通过设置筛沙机构,当导斜板山的循环水沿着出水柱流下时,在下方设置一个缓冲板,水流直接流向缓冲板避免,循环水直接流向筛沙传送带,这样可以避免循环水冲击筛沙传送带上的筛沙圆槽,避免将筛沙圆槽内的泥沙冲出,使筛沙机构不能正常工作。(3) The present invention sets up a sand screening mechanism. When the circulating water from the guide plate mountain flows down along the water outlet column, a buffer plate is set below. The water flow directly flows to the buffer plate to prevent the circulating water from flowing directly to the sand screening conveyor belt. This can Avoid circulating water from impacting the sand screening round trough on the sand screening conveyor belt, and avoid flushing out the sand in the sand screening round trough, causing the sand screening mechanism to not work properly.
(4)本发明在移动架上滑动连接震荡盘,当移动架带着震荡盘来回移动时,挤压杆不断与震荡盘上方的半圆凸块发生挤压,在震动弹簧的挤压下震荡盘发生频率较快的上下震动,悬浮在循环水中的杂质在快速的震荡下快速沉淀,此时上方较干净的循环水沿着震荡盘溢出,这种运动方式可以有效的将悬浮在循环水中的杂质分离,进一步提高了循环水的质量。(4) In the present invention, the oscillating plate is slidingly connected to the movable frame. When the movable frame moves back and forth with the oscillating plate, the extrusion rod continuously squeezes the semicircular bump above the oscillating plate, and the oscillating plate is squeezed by the vibrating spring. Rapid up and down vibrations occur, and the impurities suspended in the circulating water quickly precipitate under the rapid vibration. At this time, the cleaner circulating water above overflows along the oscillating plate. This movement method can effectively remove the impurities suspended in the circulating water. separation, further improving the quality of circulating water.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all the above-mentioned advantages at the same time.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings needed to describe the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention and are not relevant to the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1为本发明整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明整体剖视结构示意图;Figure 2 is a schematic diagram of the overall cross-sectional structure of the present invention;
图3为本发明清洁机构结构示意图;Figure 3 is a schematic structural diagram of the cleaning mechanism of the present invention;
图4为本发明局部结构示意图;Figure 4 is a schematic diagram of the partial structure of the present invention;
图5为本发明图4中A的放大图;Figure 5 is an enlarged view of A in Figure 4 of the present invention;
图6为本发明推动机构整体结构示意图;Figure 6 is a schematic diagram of the overall structure of the pushing mechanism of the present invention;
图7为本发明图5中B的放大图;Figure 7 is an enlarged view of B in Figure 5 of the present invention;
图8为本发明浮动清洁机构整体结构示意图;Figure 8 is a schematic diagram of the overall structure of the floating cleaning mechanism of the present invention;
图9为本发明图8中C的放大图;Figure 9 is an enlarged view of C in Figure 8 of the present invention;
图10为本发明除杂方法示意图;Figure 10 is a schematic diagram of the impurity removal method of the present invention;
附图中,各标号所代表的部件列表如下:In the drawings, the parts represented by each number are listed as follows:
图中:1、保护箱体;11、导斜板;12、驱动电机;13、主动转轴;14、皮带一;15、输出转轴;16、出料口罩;17、进水口;18、支撑腿;2、粗除杂机构;201、过滤桶;202、出水小孔;203、螺旋扇叶;3、筛沙机构;301、出水柱;302、缓冲板;303、筛沙传送带;304、辅助转轴;305、挡水带;306、筛沙圆槽;4、清洁机构;401、大齿轮;402、小齿轮;403、清洁转轴;404、刷毛;405、泥沙储存箱;5、推动机构;501、皮带二;502、旋转轴;503、半齿轮;504、固定架;505、滑槽;506、移动架;507、直齿条;6、碾碎机构;601、连接杆;602、固定底板;603、压杆;604、挤压弹簧;605、碾压柱;7、震荡机构;701、限位槽;702、震动弹簧;703、震荡盘;704、半圆凸块;705、挤压杆;8、浮动清洁机构;801、限位滑杆;802、浮动滑槽;803、浮力筒;804、收集罩;805、收集笼;806、转柱;807、转动片。In the picture: 1. Protection box; 11. Swash plate; 12. Drive motor; 13. Active rotating shaft; 14. Belt 1; 15. Output rotating shaft; 16. Discharge mask; 17. Water inlet; 18. Supporting legs ; 2. Coarse impurity removal mechanism; 201. Filter bucket; 202. Water outlet hole; 203. Spiral fan blade; 3. Sand screening mechanism; 301. Water outlet column; 302. Buffer plate; 303. Sand screening conveyor belt; 304. Auxiliary Rotating shaft; 305. Water retaining belt; 306. Sand screening circular groove; 4. Cleaning mechanism; 401. Large gear; 402. Small gear; 403. Cleaning rotating shaft; 404. Bristles; 405. Sediment storage tank; 5. Pushing mechanism ; 501. Belt 2; 502. Rotating shaft; 503. Half gear; 504. Fixed frame; 505. Chute; 506. Moving frame; 507. Straight rack; 6. Crushing mechanism; 601. Connecting rod; 602. Fixed base plate; 603, pressure rod; 604, extrusion spring; 605, rolling column; 7, vibration mechanism; 701, limit groove; 702, vibration spring; 703, vibration plate; 704, semicircular bump; 705, extrusion Pressure rod; 8. Floating cleaning mechanism; 801. Limit slide rod; 802. Floating chute; 803. Buoyancy cylinder; 804. Collection cover; 805. Collection cage; 806. Rotating column; 807. Rotating piece.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1Example 1
请参阅图1-图5所示,本发明为一种基于梁场循环水再利用的智能处理系统,包括保护箱体1,保护箱体1的顶部固定连接有导斜板11,这样设置的目的是为了便于导流循环水,保护箱体1的正面外壁固定连接有驱动电机12,这样设置的目的是为了便于提供外接动力,驱动电机12的输出端固定连接有主动转轴13,这样设置的目的是为了便于连接驱动电机12的转动效果,主动转轴13靠近驱动电机12的一端传动连接有皮带一14,这样设置的目的是为了便于连接主动转轴13的转动效果,皮带一14远离驱动电机12的一端传动连接有输出转轴15,这样设置的目的是为了便于连接皮带一14的传动效果,保护箱体1靠近驱动电机12的一侧外壁固定连接有出料口罩16,这样设置的目的是为了便于输出转轴15的连接,保护箱体1远离驱动电机12的一侧外壁固定连接有进水口17,这样设置的目的是为了便于循环水进入,保护箱体1的底部固定连接有若干个支撑腿18,这样设置的目的是为了便于该装置的支撑,还包括:Please refer to Figures 1 to 5. The present invention is an intelligent treatment system based on the reuse of circulating water in a beam field. It includes a protection box 1. The top of the protection box 1 is fixedly connected with a deflection plate 11. It is arranged in this way. The purpose is to facilitate the diversion of circulating water. The front outer wall of the protection box 1 is fixedly connected to a driving motor 12. The purpose of this arrangement is to facilitate the provision of external power. The output end of the driving motor 12 is fixedly connected to an active rotating shaft 13. This arrangement is The purpose is to facilitate the connection of the rotation effect of the driving motor 12. The end of the driving shaft 13 close to the driving motor 12 is connected with a belt 14. The purpose of this arrangement is to facilitate the connection of the rotation effect of the driving shaft 13. The belt 14 is far away from the driving motor 12. One end of the protective box 1 is connected with an output shaft 15. The purpose of this arrangement is to facilitate the transmission effect of the connecting belt 14. The outer wall of the protection box 1 close to the drive motor 12 is fixedly connected with a discharge mask 16. The purpose of this arrangement is to To facilitate the connection of the output shaft 15, the outer wall of the protective box 1 away from the drive motor 12 is fixedly connected with a water inlet 17. The purpose of this arrangement is to facilitate the entry of circulating water. The bottom of the protective box 1 is fixedly connected with several supporting legs. 18. The purpose of this setting is to facilitate the support of the device, and also includes:
粗除杂机构2,粗除杂机构2包括固定连接在导斜板11内壁的过滤桶201,这样设置的目的是为了便于杂质过滤,过滤桶201的底部设置有若干个出水小孔202,这样设置的目的是为了便于循环水通过,输出转轴15延伸入过滤桶201的部分固定连接有螺旋扇叶203,这样设置的目的是为了便于将杂质运出。The rough impurity removal mechanism 2 includes a filter barrel 201 fixedly connected to the inner wall of the guide plate 11. The purpose of this arrangement is to facilitate the filtering of impurities. A number of water outlet holes 202 are provided at the bottom of the filter barrel 201, so that The purpose of the arrangement is to facilitate the passage of circulating water. The part of the output shaft 15 extending into the filter barrel 201 is fixedly connected with a spiral fan blade 203. The purpose of this arrangement is to facilitate the removal of impurities.
粗除杂机构2的正下方设置有筛沙机构3,这样设置的目的是为了便于过滤沙子,筛沙机构3包括固定连接在导斜板11底部的出水柱301,这样设置的目的是为了便于将循环水放出,导斜板11的底部固定连接有缓冲板302,这样设置的目的是为了便于避免循环水冲击筛沙传送带303。A sand screening mechanism 3 is provided directly below the coarse impurity removal mechanism 2. The purpose of this arrangement is to facilitate sand filtering. The sand screening mechanism 3 includes a water outlet column 301 fixedly connected to the bottom of the guide plate 11. The purpose of this arrangement is to facilitate To release the circulating water, a buffer plate 302 is fixedly connected to the bottom of the guide inclined plate 11. The purpose of this arrangement is to prevent the circulating water from impacting the sand screening conveyor belt 303.
筛沙机构3还包括转动连接在主动转轴13上的筛沙传送带303,这样设置的目的是为了便于将沙子排除,筛沙传送带303远离主动转轴13的一端的内侧转动连接有辅助转轴304,这样设置的目的是为了便于辅助筛沙传送带303的连接,筛沙传送带303的两侧均固定连接有挡水带305,这样设置的目的是为了便于限流,筛沙传送带303的外侧均匀设置有若干个筛沙圆槽306,这样设置的目的是为了便于收集沙子。The sand screening mechanism 3 also includes a sand screening conveyor belt 303 that is rotatably connected to the active rotating shaft 13. The purpose of this arrangement is to facilitate the removal of sand. An auxiliary rotating shaft 304 is rotatably connected to the inner side of the end of the sand screening conveyor belt 303 away from the active rotating shaft 13, so that The purpose of setting is to facilitate the connection of the auxiliary sand screening conveyor belt 303. Both sides of the sand screening conveyor belt 303 are fixedly connected with water retaining belts 305. The purpose of setting like this is to facilitate flow restriction. A number of water retaining belts 305 are evenly arranged on the outside of the sand screening conveyor belt 303. A sand screening circular groove 306 is provided to facilitate the collection of sand.
保护箱体1内部设置有清洁机构4,这样设置的目的是为了便于清洁筛沙圆槽306里的沙子,清洁机构4包括固定连接在主动转轴13两端的大齿轮401,这样设置的目的是为了便于连接主动转轴13的转动效果,大齿轮401上啮合有小齿轮402,这样设置的目的是为了便于连接大齿轮401的转动效果,小齿轮402的中轴处固定连接有清洁转轴403,这样设置的目的是为了便于连接小齿轮402的转动效果,清洁转轴403上固定连接有若干个刷毛404,这样设置的目的是为了便于清洁沙子,清洁转轴403的正下方设置有泥沙储存箱405,这样设置的目的是为了便于储存沙子等杂质。A cleaning mechanism 4 is provided inside the protective box 1. The purpose of this arrangement is to facilitate cleaning of the sand in the sand screening circular groove 306. The cleaning mechanism 4 includes a large gear 401 fixedly connected to both ends of the driving shaft 13. The purpose of this arrangement is to facilitate To facilitate the connection of the rotation effect of the driving shaft 13, the large gear 401 is meshed with the pinion gear 402. The purpose of this arrangement is to facilitate the connection of the rotation effect of the large gear 401. The central axis of the pinion gear 402 is fixedly connected with the cleaning shaft 403. This arrangement is The purpose is to facilitate the rotation effect of the pinion 402. A plurality of bristles 404 are fixedly connected to the cleaning shaft 403. The purpose of this arrangement is to facilitate the cleaning of sand. A sediment storage box 405 is provided directly below the cleaning shaft 403, so that The purpose of setting up is to facilitate the storage of impurities such as sand.
辅助转轴304的正下方设置有推动机构5,这样设置的目的是为了便于驱动震荡机构7运动,推动机构5包括传动连接在辅助转轴304两端的皮带二501,这样设置的目的是为了便于连接辅助转轴304的转动效果,皮带二501远离辅助转轴304的一端传动连接有旋转轴502,这样设置的目的是为了便于连接皮带二501的转动效果,旋转轴502远离皮带二501的一端固定连接有半齿轮503,这样设置的目的是为了便于连接旋转轴502的转动效果;A pushing mechanism 5 is provided directly below the auxiliary rotating shaft 304. The purpose of this setting is to facilitate the movement of the oscillating mechanism 7. The pushing mechanism 5 includes two belts 501 that are transmission-connected to both ends of the auxiliary rotating shaft 304. The purpose of this setting is to facilitate the connection of the auxiliary shaft. For the rotation effect of the rotating shaft 304, the end of the second belt 501 away from the auxiliary rotating shaft 304 is connected to a rotating shaft 502. The purpose of this arrangement is to facilitate the connection of the rotating effect of the second belt 501. The end of the rotating shaft 502 away from the second belt 501 is fixedly connected with a half The purpose of gear 503 is to facilitate the connection of the rotation effect of the rotating shaft 502;
其中,保护箱体1的两侧内壁固定连接有固定架504,这样设置的目的是为了便于移动架506的连接,固定架504的上下两端的内壁均开设有滑槽505,固定架504通过滑槽505滑动连接有移动架506,这样设置的目的是为了便于移动架506的连接,移动架506的固定连接有直齿条507,这样设置的目的是为了便于配合半齿轮503运动。Among them, fixed brackets 504 are fixedly connected to the inner walls on both sides of the protection box 1. The purpose of this arrangement is to facilitate the connection of the movable bracket 506. The inner walls of the upper and lower ends of the fixed bracket 504 are provided with slide grooves 505. The fixed bracket 504 passes through the slide. The groove 505 is slidably connected to a movable frame 506. The purpose of this arrangement is to facilitate the connection of the movable frame 506. The movable frame 506 is fixedly connected to a spur rack 507. The purpose of this arrangement is to facilitate the movement of the half gear 503.
实施例2Example 2
与实施例1的区别特征在于;The difference from Embodiment 1 is:
如图1-图10所示,移动架506上固定连接有碾碎机构6,这样设置的目的是为了便于碾碎大块沙石,碾碎机构6包括固定连接在移动架506上的连接杆601,这样设置的目的是为了便于固定底板602的连接,连接杆601上固定连接有固定底板602,这样设置的目的是为了便于挤压弹簧604的限位;As shown in Figures 1 to 10, the crushing mechanism 6 is fixedly connected to the mobile frame 506. The purpose of this arrangement is to facilitate the crushing of large pieces of sand and gravel. The crushing mechanism 6 includes a connecting rod fixedly connected to the mobile frame 506. 601. The purpose of this arrangement is to facilitate the connection of the fixed bottom plate 602. The fixed bottom plate 602 is fixedly connected to the connecting rod 601. The purpose of this arrangement is to facilitate the limitation of the extrusion spring 604;
其中,连接杆601的顶部固定转动连接有压杆603,这样设置的目的是为了便于连接移动架506的移动效果,压杆603靠近连接杆601的一端底部固定连接有挤压弹簧604,这样设置的目的是为了便于使碾压柱605产生压力,压杆603远离连接杆601的一端转动连接有碾压柱605,这样设置的目的是为了便于碾碎大块沙石。Among them, a pressure rod 603 is fixedly and rotatably connected to the top of the connecting rod 601. The purpose of this arrangement is to facilitate the movement of the mobile frame 506. An extrusion spring 604 is fixedly connected to the bottom of one end of the pressure rod 603 close to the connecting rod 601. This arrangement is The purpose is to facilitate the rolling column 605 to generate pressure. The end of the pressure rod 603 away from the connecting rod 601 is rotatably connected to the rolling column 605. The purpose of this arrangement is to facilitate crushing of large pieces of sand.
推动机构5的正下方设置有震荡机构7,这样设置的目的是为了便于过滤微小悬浮杂质,震荡机构7包括设置在移动架506内测的限位槽701,这样设置的目的是为了便于限位,移动架506的限位槽701底部固定连接有震动弹簧702,这样设置的目的是为了便于震荡盘703复位,震动弹簧702顶部固定连接有震荡盘703,这样设置的目的是为了便于存放循环水,震荡盘703的两侧设置有若干个半圆凸块704,这样设置的目的是为了便于配合挤压杆705运动,固定架504的内侧固定连接有挤压杆705,这样设置的目的是为了便于配合半圆凸块704运动。An oscillating mechanism 7 is provided directly below the pushing mechanism 5. The purpose of this arrangement is to facilitate the filtering of tiny suspended impurities. The oscillating mechanism 7 includes a limiting groove 701 provided inside the moving frame 506. The purpose of this arrangement is to facilitate the position limiting. The bottom of the limit groove 701 of the moving frame 506 is fixedly connected with a vibration spring 702. The purpose of this arrangement is to facilitate the reset of the oscillation plate 703. The top of the vibration spring 702 is fixedly connected to the oscillation plate 703. The purpose of this arrangement is to facilitate the storage of circulating water. A number of semicircular bumps 704 are provided on both sides of the oscillation plate 703. The purpose of this arrangement is to facilitate the movement of the extrusion rod 705. The extrusion rod 705 is fixedly connected to the inside of the fixed frame 504. The purpose of this arrangement is to facilitate the movement of the extrusion rod 705. Cooperate with the semicircular bump 704 movement.
震荡机构7的正下方设置有浮动清洁机构8,这样设置的目的是为了便于漂浮杂质的清洁,浮动清洁机构8包括固定连接在移动架506上的限位滑杆801,这样设置的目的是为了便于浮力筒803的连接,限位滑杆801的中间处开设有浮动滑槽802,这样设置的目的是为了便于浮力筒803的连接,限位滑杆801通过浮动滑槽802滑动连接有浮力筒803,这样设置的目的是为了便于浮力筒803上浮。A floating cleaning mechanism 8 is provided directly below the oscillating mechanism 7. The purpose of this arrangement is to facilitate the cleaning of floating impurities. The floating cleaning mechanism 8 includes a limit slide rod 801 fixedly connected to the moving frame 506. The purpose of this arrangement is to To facilitate the connection of the buoyancy cylinder 803, a floating chute 802 is provided in the middle of the limit slide rod 801. The purpose of this arrangement is to facilitate the connection of the buoyancy cylinder 803. The limit slide rod 801 is slidably connected to the buoyancy cylinder through the floating chute 802. 803, the purpose of this setting is to facilitate the floating of the buoyancy tube 803.
浮动清洁机构8还包括固定连接在浮力筒803上的收集罩804,这样设置的目的是为了便于收集漂浮杂质,收集罩804的底部固定连接有收集笼805,这样设置的目的是为了便于收集漂浮杂质,收集罩804的顶部内壁转动连接有转柱806,这样设置的目的是为了便于带动转动片807转动,转柱806的底部固定连接有转动片807,这样设置的目的是为了便于收集罩804的打开与关闭。The floating cleaning mechanism 8 also includes a collection cover 804 fixedly connected to the buoyancy cylinder 803. The purpose of this arrangement is to facilitate the collection of floating impurities. The bottom of the collection cover 804 is fixedly connected to a collection cage 805. The purpose of this arrangement is to facilitate the collection of floating impurities. Impurities, the top inner wall of the collection cover 804 is rotatably connected to a rotating column 806. The purpose of this arrangement is to facilitate the rotation of the rotating piece 807. The bottom of the rotating column 806 is fixedly connected to the rotating piece 807. The purpose of this arrangement is to facilitate the collection of the cover 804. opening and closing.
一种基于梁场循环水再利用的智能处理系统的除杂方法包括以下几个步骤:An impurity removal method based on an intelligent treatment system based on beam field circulating water reuse includes the following steps:
S1:初步除杂,废水通过水泵抽入粗除杂机构2内,将废水中体积较大的杂质先过滤出;S1: Preliminary impurity removal, the wastewater is pumped into the rough impurity removal mechanism 2 through the water pump, and the larger impurities in the wastewater are filtered out first;
S2:除废水泥沙,将废水通过筛沙传送带303,较小颗粒的沙石会进入筛沙圆槽306;S2: Remove waste cement and sand, pass the wastewater through the sand screening conveyor belt 303, and the smaller particles of sand will enter the sand screening circular trough 306;
S3:除悬浮杂质,废水流入震荡盘703,悬浮在水中的杂质在不断的震荡下沉入震荡盘703底部;S3: In addition to suspended impurities, the wastewater flows into the oscillating plate 703, and the impurities suspended in the water sink to the bottom of the oscillating plate 703 under constant vibration;
S4:除漂浮杂质,废水流入保护箱1底部,通过浮动清洁机构8,将漂浮在水面上的杂质收集在收集笼805内。S4: In addition to floating impurities, the wastewater flows into the bottom of the protection box 1, and through the floating cleaning mechanism 8, the impurities floating on the water surface are collected in the collection cage 805.
本实施例的一个具体应用为:A specific application of this embodiment is:
当需要使用该装置进行循环水处理时,打开驱动电机12,将水泵接通导进水口17,驱动电机12带动主动转轴13转动,通过皮带一14带动输出转轴15转动,循环水通过出水小孔202,体积较大的杂质通过螺旋扇叶203转动排除,此时循环水流到筛沙传送带303上,当循环水流过筛沙传送带303时,循环水中的细小泥沙会落入筛沙圆槽306里面,当遇到较大的水泥块时,通过筛沙传送带303上的碾压柱605来回转动,可以使大块的沙石破碎并一起流入筛沙圆槽306中,随着筛沙传送带303往上运动,清洁机构4中的刷毛404将筛沙圆槽306内的沙子的细小杂质清除干净;此时辅助转轴304通过皮带二501带动旋转轴502上的半齿轮503转动,在直齿条507的配合下移动架506带动碾碎机构6来回运动,同时移动架506也带动震荡盘703来回运动,在挤压杆705和半圆凸块704的来回挤压下,震荡盘703上下震动;When the device needs to be used for circulating water treatment, the driving motor 12 is turned on, and the water pump is connected to the water inlet 17. The driving motor 12 drives the active rotating shaft 13 to rotate, and the belt 14 drives the output rotating shaft 15 to rotate, and the circulating water passes through the water outlet hole. 202. Larger impurities are removed through the rotation of the spiral fan blades 203. At this time, the circulating water flows to the sand screening conveyor belt 303. When the circulating water flows through the sand screening conveyor belt 303, the fine sediment in the circulating water will fall into the sand screening circular groove 306. Inside, when a larger cement block is encountered, the rolling column 605 on the sand screening conveyor belt 303 rotates back and forth, so that the large pieces of sand and gravel can be broken and flow into the sand screening circular groove 306 together. As the sand screening conveyor belt 303 Moving upward, the bristles 404 in the cleaning mechanism 4 clean the fine impurities of the sand in the sand screening circular groove 306; at this time, the auxiliary rotating shaft 304 drives the half gear 503 on the rotating shaft 502 to rotate through the second belt 501, and the spur gear rack With the cooperation of 507, the movable frame 506 drives the crushing mechanism 6 to move back and forth. At the same time, the movable frame 506 also drives the oscillating plate 703 to move back and forth. Under the back and forth extrusion of the extrusion rod 705 and the semicircular bump 704, the oscillating plate 703 vibrates up and down;
另外,当保护箱体1内的当循环水位上升,浮力筒803会沿着限位滑杆801上的浮动滑槽802跟着水位上升而浮动,这样设置有利于使浮动清洁机构8始终在循环水的表面,当循环水面上有漂浮的杂质时,在推动机构5的来回运动下,驱动收集罩804来回移动,当驱动收集罩804往任意一个方向移动时,同方向的转动片807在水的阻力下会沿着转柱806转动,从而使漂浮在水面上的杂质可以进入收集笼805,此时反方向的转动片807在收集罩804的阻挡下则不会发生转动,这样可以防止漂浮杂质直接排出,影响漂浮杂质的清理效果。In addition, when the circulating water level in the protection box 1 rises, the buoyancy cylinder 803 will float along the floating chute 802 on the limit slide rod 801 as the water level rises. This arrangement is conducive to making the floating cleaning mechanism 8 always circulate the water. When there are floating impurities on the circulating water surface, the collection cover 804 is driven to move back and forth under the back and forth movement of the pushing mechanism 5. When the collection cover 804 is driven to move in any direction, the rotating piece 807 in the same direction moves on the surface of the water. It will rotate along the rotating column 806 under resistance, so that impurities floating on the water surface can enter the collection cage 805. At this time, the rotating piece 807 in the opposite direction will not rotate under the obstruction of the collection cover 804, which can prevent floating impurities. Direct discharge will affect the cleaning effect of floating impurities.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only intended to help illustrate the invention. The preferred embodiments do not describe all details, nor do they limit the invention to the specific implementations described. Obviously, many modifications and variations are possible in light of the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the present invention. The invention is limited only by the claims and their full scope and equivalents.
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