CN117644566A - Insulating brick extrusion molding equipment - Google Patents

Insulating brick extrusion molding equipment Download PDF

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Publication number
CN117644566A
CN117644566A CN202311502323.6A CN202311502323A CN117644566A CN 117644566 A CN117644566 A CN 117644566A CN 202311502323 A CN202311502323 A CN 202311502323A CN 117644566 A CN117644566 A CN 117644566A
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Prior art keywords
extrusion
crushing
fixedly installed
box
brick
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CN202311502323.6A
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CN117644566B (en
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戴亮
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Yang Wei
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Xinghua Fishing Xiangsheng Building Materials Factory
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02Conditioning the material prior to shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/14Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention discloses insulating brick extrusion molding equipment, which belongs to the technical field of brick extrusion molding and comprises an extrusion device, wherein the extrusion device comprises a bottom frame, a sliding support frame I and a sliding support frame II, the extrusion device is used for extrusion molding of stirred materials, a stirring device is arranged on the extrusion device and comprises a stirring box, the stirring device is used for fully stirring needed raw materials, a crushing device is arranged right above the stirring device, and the crushing device is used for grinding and screening brick making raw materials. The crushing device provided by the invention can drive the baffle plate to realize quantitative feeding by stirring the disc, and can realize automatic feeding after the brick making raw materials are fully stirred, so that the raw materials can be automatically demoulded in the brick blank box, manpower is not required, the automation degree is high, and the extrusion time is saved.

Description

一种保温砖挤压成型设备A kind of insulation brick extrusion forming equipment

技术领域Technical field

本发明涉及砖挤压成型技术领域,特别涉及一种保温砖挤压成型设备。The invention relates to the technical field of brick extrusion molding, and in particular to a thermal insulation brick extrusion molding equipment.

背景技术Background technique

保温砖一种新型建材,使用高分子材料合成,也有用煤渣、矿渣加工成的。主要用于楼房建筑的墙体填充,具有重量轻、施工方便、保暖等优点,成为现代建筑的主要墙体材料。现有技术中的保温砖成型设备一般结构复杂,占地面积大,生产成本较高,另外,保温砖挤压成型后,不易从成型模具中取出,废品率高。公开号为CN108582422A的中国发明专利公开了一种保温砖成型装置,该设备通过主动齿轮带动推杆向下运动,使得凸模进入模孔,通过碰撞开关与定位块相接触,从而向模孔内注入浆料,通过成型模与凸模挤压完成,该现有技术需要将原料处理后在进行挤压,工序复杂,且在挤压时一次只能完成一个,生产效率低。Insulation bricks are a new type of building material, synthesized from polymer materials, and also made from cinder and slag. It is mainly used for wall filling in buildings. It has the advantages of light weight, convenient construction, and heat preservation. It has become the main wall material of modern buildings. The insulating brick forming equipment in the prior art generally has a complex structure, a large floor area, and high production costs. In addition, after the insulating bricks are extruded, they are difficult to take out from the mold, resulting in a high scrap rate. The Chinese invention patent with publication number CN108582422A discloses an insulating brick forming device. The equipment drives the push rod to move downward through a driving gear, so that the punch enters the die hole, and contacts the positioning block through the collision switch, thereby moving into the die hole. Injecting the slurry is completed by extrusion between the forming die and the punch. This existing technology requires the raw materials to be processed before extrusion. The process is complicated, and only one extrusion can be completed at a time, resulting in low production efficiency.

发明内容Contents of the invention

针对上述技术问题,本发明采用的技术方案为:一种保温砖挤压成型设备,包括挤压装置,所述的挤压装置包括底架、滑动支撑架Ⅰ和滑动支撑架Ⅱ,底架放置在底面,滑动支撑架Ⅰ和滑动支撑架Ⅱ滑动安装在底架的两侧,所述的挤压装置用于对搅拌完成的材料进行挤压成型,所述的挤压装置上设置有搅拌装置,所述的搅拌装置包括搅拌箱,滑动支撑架Ⅰ和滑动支撑架Ⅱ的正上方固定安装有搅拌箱,所述的搅拌装置用于对所需要的材料进行充分搅拌,所述的搅拌装置的正上方设置有粉碎装置,粉碎装置包括粉碎箱,粉碎箱固定安装在搅拌箱上,所述的粉碎装置用于对制砖原料进行研磨筛分处理。In view of the above technical problems, the technical solution adopted by the present invention is: an extrusion molding equipment for insulating bricks, including an extrusion device. The extrusion device includes a bottom frame, a sliding support frame I and a sliding support frame II. The bottom frame is placed On the bottom surface, the sliding support frame I and the sliding support frame II are slidingly installed on both sides of the bottom frame. The extrusion device is used to extrudate the mixed materials. The extrusion device is provided with a stirring device. , the described stirring device includes a mixing box, and a mixing box is fixedly installed directly above the sliding support frame I and the sliding support frame II. The stirring device is used to fully stir the required materials. The stirring device is There is a crushing device directly above. The crushing device includes a crushing box. The crushing box is fixedly installed on the mixing box. The crushing device is used to grind and screen brick-making raw materials.

将制砖原材料投入到粉碎装置内部,在粉碎装置内部不断的研磨筛分进入到搅拌装置,在搅拌装置内加水使原充分搅拌,随后通过挤压装置对原料进行成型处理。The brick-making raw materials are put into the crushing device, and they are continuously ground and screened inside the crushing device before entering the mixing device. Water is added to the mixing device to fully stir the raw materials, and then the raw materials are formed into shapes through the extrusion device.

进一步地,所述的粉碎装置包括固定安装在搅拌箱上的粉碎箱,粉碎箱上设置有有粉碎箱顶盖,粉碎箱顶盖的正中间设置有粉碎立柱,粉碎立柱的下端固定安装有粉碎圆台柱,粉碎圆台柱的外围设置有圆台筛网,圆台筛网的外圈固定安装有多个筛分弹簧,筛分弹簧的另一端固定安装在粉碎箱的内壁,所述粉碎立柱的中间段设置有齿轮,粉碎立柱的侧边固定安装有拨动圆杆固定架,拨动圆杆固定架的上端转动安装有拨动圆杆,粉碎立柱的顶部设置有第一电机,所述粉碎箱的内壁两侧固定安装有梯形块,梯形块的边侧设置有凹槽,凹槽的一端固定安装有固定板,凹槽的另一端滑动安装有挡料板,且在凹槽的内部设置有挡料板弹簧。Further, the crushing device includes a crushing box fixedly installed on the mixing box. The crushing box is provided with a crushing box top cover. A crushing column is provided in the middle of the crushing box top cover. The lower end of the crushing column is fixedly installed with a crushing column. Round column, the periphery of the crushing round column is provided with a round screen. The outer ring of the round screen is fixed with a plurality of screening springs. The other end of the screening spring is fixedly installed on the inner wall of the crushing box. The middle section of the crushing column A gear is provided, a toggle rod holder is fixedly installed on the side of the crushing column, a toggle rod is mounted on the upper end of the toggle rod holder, a first motor is provided on the top of the crushing column, and the crushing box Trapezoidal blocks are fixedly installed on both sides of the inner wall. Grooves are provided on the sides of the trapezoidal blocks. A fixing plate is fixedly installed at one end of the groove. A baffle plate is slidably installed at the other end of the groove, and a baffle is provided inside the groove. Leaf spring.

进一步地,所述的搅拌装置还包括第二电机、出料管,所述搅拌箱上转动安装有搅拌轴Ⅰ和搅拌轴Ⅱ,搅拌轴Ⅱ固定安装在第二电机的电机轴上,搅拌轴Ⅱ上设置有带轮Ⅰ,搅拌轴Ⅰ上设置有带轮Ⅱ,带轮Ⅰ和带轮Ⅱ通过皮带转动连接,所述出料管固定安装在搅拌箱的正下方。Further, the stirring device also includes a second motor and a discharge pipe. A stirring shaft I and a stirring shaft II are rotatably installed on the mixing box. The stirring shaft II is fixedly installed on the motor shaft of the second motor. The stirring shaft Pulley I is provided on II, and pulley II is provided on stirring shaft I. Pulley I and pulley II are rotationally connected through a belt, and the discharge pipe is fixedly installed directly below the mixing box.

进一步地,所述出料管的外侧固定安装有气缸固定架,气缸固定架的内部两侧设置有滑槽,气缸固定架的内部设置有气缸和滑动板,气缸的活动端固定安装有活动块,活动块连接滑动板,所述出料管上转动安装有插销,插销上设置有叶片Ⅰ和叶片Ⅱ,叶片Ⅰ和叶片Ⅱ通过插销转动连接。Further, a cylinder fixing frame is fixedly installed on the outside of the discharge pipe, chute is provided on both sides of the inside of the cylinder fixing frame, a cylinder and a sliding plate are provided inside the cylinder fixing frame, and a movable block is fixedly installed on the movable end of the cylinder. , the movable block is connected to the sliding plate, and the discharge pipe is rotatably installed with a latch. The latch is provided with blade I and blade II, and the blade I and blade II are rotationally connected through the latch.

进一步地,所述挤压装置还包括固定安装在底架的内部边侧的挤压滑轨,挤压滑轨的内部滑动安装有挤压滑块,挤压滑块上固定安装有挤压导杆,挤压导杆的末端固定安装有挤压板,所述底架的外侧两边设置有滑槽,滑动支撑架Ⅰ和滑动支撑架Ⅱ滑动安装在滑槽处,底架的一侧转动安装有电机轴,电机轴上固定安装有第三电机。Further, the extrusion device further includes an extrusion slide rail fixedly installed on the inner side of the chassis. An extrusion slide block is slidably installed inside the extrusion slide rail, and an extrusion guide is fixedly installed on the extrusion slide block. rod, the end of the extrusion guide rod is fixedly installed with an extrusion plate, and chute is provided on both sides of the outer side of the base frame. The sliding support frame I and the sliding support frame II are slidingly installed at the chute, and one side of the base frame is rotated and installed. There is a motor shaft, and a third motor is fixedly installed on the motor shaft.

进一步地,所述底架的内壁两侧转动安装有转动板Ⅰ和转动板Ⅱ,转动板Ⅰ和转动板Ⅱ的活动端固定安装在转动架Ⅰ上,第三电机通过电机轴转动连接转动板Ⅰ,所述转动架Ⅰ的内部设置有凸块,凸块的内部设置有挤压弹簧,凸块的下方固定安装有压缩弹簧,所述凸块的正上方放置有砖坯箱,砖坯箱在转动架Ⅰ的内部。Further, a rotating plate I and a rotating plate II are rotatably installed on both sides of the inner wall of the chassis. The movable ends of the rotating plate I and the rotating plate II are fixedly installed on the rotating frame I. The third motor is connected to the rotating plate through the rotation of the motor shaft. Ⅰ. The turret I is provided with a bump inside, an extrusion spring is provided inside the bump, a compression spring is fixedly installed below the bump, and a brick box is placed directly above the bump, and the brick box rotates The interior of rack I.

本发明与现有技术相比的有益效果是:(1)本发明设置的粉碎装置能够对原料进行充分研磨,通过拨动圆盘带动挡料板实现自动投放,且在投放的同时添加一定比例的水,自动化程度;(2)本发明设置的搅拌装置内有两扇叶片,通过气缸推动滑动板带动叶片折叠,实现对将搅拌完成的原料进行精准投放,节省原料;(3)本发明设置的挤压装置有两个砖坯箱,滑动支撑架往复运动箱砖坯箱内进行原料投放,通过转动板带动砖坯箱转动使挤压成型的砖坯可顺利脱模,效率高,节约时间,减少人力。Compared with the prior art, the beneficial effects of the present invention are: (1) The crushing device provided by the present invention can fully grind the raw materials, realize automatic feeding by turning the disk to drive the baffle plate, and add a certain proportion while feeding water, degree of automation; (2) There are two blades in the mixing device provided by the invention, and the sliding plate is pushed by the cylinder to drive the blades to fold, so that the raw materials that have been mixed can be accurately put in, saving raw materials; (3) The invention is equipped with The extrusion device has two brick boxes. The sliding support frame reciprocates into the brick box to put raw materials in. The rotating plate drives the brick box to rotate so that the extruded bricks can be smoothly demoulded. It is highly efficient, saves time and reduces manpower.

附图说明Description of drawings

图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.

图2为本发明粉碎装置结构示意图。Figure 2 is a schematic structural diagram of the crushing device of the present invention.

图3为本发明粉碎装置内部结构示意图。Figure 3 is a schematic diagram of the internal structure of the crushing device of the present invention.

图4为本发明挡料板结构示意图。Figure 4 is a schematic structural diagram of the baffle plate of the present invention.

图5为本发明搅拌装置结构示意图。Figure 5 is a schematic structural diagram of the stirring device of the present invention.

图6为本发明搅拌机构内部结构示意图。Figure 6 is a schematic diagram of the internal structure of the stirring mechanism of the present invention.

图7为本发明出料管结构示意图。Figure 7 is a schematic structural diagram of the discharge pipe of the present invention.

图8为本发明挤压装置结构示意图一。Figure 8 is a schematic structural diagram of the extrusion device of the present invention.

图9为本发明挤压装置结构示意图二。Figure 9 is a schematic diagram 2 of the structure of the extrusion device of the present invention.

图10为本发明转动架结构示意图。Figure 10 is a schematic structural diagram of the turret of the present invention.

图11为本发明转动架内部结构示意图。Figure 11 is a schematic diagram of the internal structure of the turret of the present invention.

附图标记:101-粉碎箱;102-粉碎箱顶盖;103-挡料板;104-粉碎立柱;105-齿轮;106-拨动圆杆;107-筛分弹簧;108-圆台筛网;109-梯形块;110-粉碎圆台柱;111-拨动圆杆固定架;112-固定板;113-挡料板弹簧;114-第一电机;201-搅拌箱;202-第二电机;203-皮带;204-带轮Ⅰ;205-带轮Ⅱ;206-搅拌轴Ⅰ;207-搅拌轴Ⅱ;208-出料管;209-气缸固定架;210-气缸;211-滑动板;212-插销;213-叶片Ⅰ;214-叶片Ⅱ;215-活动块;301-底架;302-挤压滑轨;303-挤压导杆;304-挤压滑块;305-挤压板;306-转动架Ⅰ;307-转动板Ⅰ;308-第三电机;309-转动板Ⅱ;310-滑动支撑架Ⅰ;311-滑动支撑架Ⅱ;312-转动架Ⅱ;313-砖坯箱;314-压缩弹簧;315-挤压弹簧;316-凸块。Reference signs: 101-crushing box; 102-crushing box top cover; 103-baffle plate; 104-crushing column; 105-gear; 106-toggle rod; 107-screening spring; 108-round cone screen; 109-trapezoidal block; 110-crushing cylindrical column; 111-toggle round rod fixed frame; 112-fixed plate; 113-stop plate spring; 114-first motor; 201-mixing box; 202-second motor; 203 -Belt; 204-pulley I; 205-pulley II; 206-stirring shaft I; 207-stirring shaft II; 208-discharge pipe; 209-cylinder fixed frame; 210-cylinder; 211-sliding plate; 212- Latch; 213-Blade I; 214-Blade II; 215-movable block; 301-base frame; 302-extrusion slide rail; 303-extrusion guide rod; 304-extrusion slide block; 305-extrusion plate; 306 -Turntable I; 307-Turntable Plate I; 308-Third Motor; 309-Turntable Plate II; 310-Sliding Support Frame I; 311-Sliding Support Frame II; 312-Turntable Frame II; 313-Brick Box; 314- Compression spring; 315-extrusion spring; 316-bump.

具体实施方式Detailed ways

下面结合附图对本发明的具体实施方式做进一步说明。The specific embodiments of the present invention will be further described below with reference to the accompanying drawings.

实施例:参考图1-图11,一种保温砖挤压成型设备,包括挤压装置,挤压装置包括底架301、滑动支撑架Ⅰ310和滑动支撑架Ⅱ311,底架301放置在底面,底架301和滑动支撑架Ⅱ311滑动安装在底架301的两侧,挤压装置用于对搅拌完成的材料进行挤压成型,挤压装置上设置有搅拌装置,搅拌装置包括搅拌箱201,滑动支撑架Ⅰ310和滑动支撑架Ⅱ311的正上方固定安装有搅拌箱201,搅拌装置用于对所需要的材料进行充分搅拌,搅拌装置的正上方设置有粉碎装置,粉碎装置包括粉碎箱101,粉碎箱101固定安装在搅拌箱201上,粉碎装置用于对制砖原料进行研磨筛分处理。Embodiment: Referring to Figures 1 to 11, an extrusion molding equipment for insulating bricks includes an extrusion device. The extrusion device includes a bottom frame 301, a sliding support frame I 310 and a sliding support frame II 311. The bottom frame 301 is placed on the bottom surface. The frame 301 and the sliding support frame II 311 are slidably installed on both sides of the bottom frame 301. The extrusion device is used to extrudate the mixed materials. The extrusion device is provided with a stirring device. The stirring device includes a mixing box 201 and a sliding support. A mixing box 201 is fixedly installed directly above the frame I 310 and the sliding support frame II 311. The mixing device is used to fully stir the required materials. A crushing device is provided directly above the mixing device. The crushing device includes a crushing box 101. The crushing box 101 Fixedly installed on the mixing box 201, the crushing device is used to grind and screen brick-making raw materials.

将制砖原材料投入到粉碎装置内部,在粉碎装置内部不断的研磨筛分进入到搅拌装置,在搅拌装置内加水使原充分搅拌,随后通过挤压装置对原料进行成型处理。The brick-making raw materials are put into the crushing device, and they are continuously ground and screened inside the crushing device before entering the mixing device. Water is added to the mixing device to fully stir the raw materials, and then the raw materials are formed into shapes through the extrusion device.

如图1-图4所示,粉碎装置包括固定安装在搅拌箱201上的粉碎箱101,粉碎箱101上设置有有粉碎箱顶盖102,在102的表面有两处缺槽用于投放制砖原料到达108内,粉碎箱顶盖102的正中间设置有粉碎立柱104,粉碎立柱104的顶部设置有第一电机114,粉碎立柱104的下端固定安装有粉碎圆台柱110,粉碎圆台柱110的外围设置有圆台筛网108,第一电机114驱动粉碎立柱104转动,使粉碎圆台柱110做圆周运动,粉碎圆台柱110为偏心距圆始终与圆台筛网108内部相切,达到制砖原料的精细粉碎,圆台筛网108的外圈固定安装有多个筛分弹簧107,筛分弹簧107的另一端固定安装在粉碎箱101内部,通过粉碎圆台柱110在转动时会给圆台筛网108带来一定的撞击,此时圆台筛网108的通过筛分弹簧107达到一定晃动,防止圆台筛网108中的小孔被原料堵塞。As shown in Figures 1 to 4, the crushing device includes a crushing box 101 fixedly installed on the mixing box 201. The crushing box 101 is provided with a crushing box top cover 102. There are two notches on the surface of the 102 for placing the ingredients. When the brick raw materials arrive 108, a crushing column 104 is provided in the middle of the crushing box top cover 102. A first motor 114 is provided on the top of the crushing column 104. A crushing cylindrical column 110 is fixedly installed at the lower end of the crushing column 104. The crushing cylindrical column 110 is fixedly installed. There is a truncated screen 108 on the periphery, and the first motor 114 drives the crushing column 104 to rotate, so that the crushing cylindrical column 110 makes a circular motion. The eccentric circle of the crushing cylindrical column 110 is always tangent to the inside of the cylindrical screen 108, so as to achieve the optimal quality of brick-making raw materials. For fine crushing, a plurality of screening springs 107 are fixedly installed on the outer ring of the truncated cone screen 108. The other end of the screening spring 107 is fixedly installed inside the crushing box 101. When the truncated cone column 110 rotates, it will bring a belt to the cone screen 108. When a certain impact occurs, the sieve spring 107 of the round cone screen 108 reaches a certain level to prevent the small holes in the round cone screen 108 from being blocked by raw materials.

粉碎立柱104的中间段设置有齿轮105,粉碎立柱104的侧边固定安装有拨动圆杆固定架111,拨动圆杆固定架111的上端转动安装有拨动圆杆106,粉碎立柱104的顶部设置有第一电机114,粉碎箱101的内部两侧固定安装有梯形块109,梯形块109的边侧设置有凹槽,凹槽的一端固定安装有固定板112,凹槽的另一端滑动安装有挡料板103,且在凹槽的内部设置有挡料板弹簧113,所述齿轮105带动拨动圆杆106转动,拨动圆杆106推动挡料板103向外移动,实现对粉碎好的原料定量进行投放与搅拌装置内,且同时实现对搅拌装置内定量投放水,进行搅拌。A gear 105 is provided in the middle section of the crushing column 104. A toggle rod holder 111 is fixedly installed on the side of the crushing column 104. A toggle rod 106 is rotatably installed on the upper end of the toggle rod holder 111. The crushing column 104 A first motor 114 is provided on the top. Trapezoidal blocks 109 are fixedly installed on both sides of the interior of the crushing box 101. Grooves are provided on the sides of the trapezoidal block 109. One end of the groove is fixedly installed with a fixing plate 112, and the other end of the groove slides. A baffle plate 103 is installed, and a baffle plate spring 113 is provided inside the groove. The gear 105 drives the toggle rod 106 to rotate, and the toggle rod 106 pushes the baffle plate 103 to move outward to achieve crushing. Good raw materials are quantitatively put into the mixing device, and at the same time, water is quantitatively put into the mixing device for mixing.

如图5-图7所示,搅拌装置还包括第二电机202、出料管208,搅拌箱201上转动安装有搅拌轴Ⅰ206和搅拌轴Ⅱ207,第二电机202驱动搅拌轴Ⅱ207转动,搅拌轴Ⅱ207上设置有带轮Ⅰ204,搅拌轴Ⅰ206上设置有带轮Ⅱ205,207转动同时带轮Ⅰ204转动,带轮Ⅰ204通过皮带203转动连接带轮Ⅱ205,206和207在搅拌箱内对加水的原料进行充分的搅拌用于制作。As shown in Figures 5 to 7, the stirring device also includes a second motor 202 and a discharge pipe 208. A stirring shaft I 206 and a stirring shaft II 207 are rotatably installed on the mixing box 201. The second motor 202 drives the stirring shaft II 207 to rotate. The stirring shaft Pulley I204 is provided on II207, and pulley II205 is provided on stirring shaft I206. When 207 rotates, pulley I204 rotates at the same time. Pulley I204 rotates through belt 203 to connect pulley II205, 206 and 207 to mix the raw materials with water in the mixing box. Stir thoroughly for preparation.

如图7所示,出料管208的外侧固定安装有气缸固定架209,气缸固定架209的内部两侧设置有滑槽,气缸固定架209的内部设置有气缸210和滑动板211,气缸210的活动端固定安装有活动块215,活动块215连接滑动板211,叶片Ⅰ213和叶片Ⅱ214通过插销212转动连接,气缸210向下移动时带动滑动板211向下滑动,从而使叶片Ⅱ214和叶片Ⅰ213折叠,从而到达让搅拌完成的原料实现定量投放。As shown in Figure 7, a cylinder holder 209 is fixedly installed on the outside of the discharge pipe 208. Chutes are provided on both sides of the cylinder holder 209. A cylinder 210 and a sliding plate 211 are provided inside the cylinder holder 209. The cylinder 210 A movable block 215 is fixedly installed at the movable end of the cylinder. The movable block 215 is connected to the sliding plate 211. The blade I 213 and the blade II 214 are rotationally connected through the latch 212. When the cylinder 210 moves downward, the sliding plate 211 is driven to slide downward, so that the blade II 214 and the blade I 213 Fold, so as to achieve quantitative delivery of the mixed raw materials.

如图7-图11所示,挤压装置还包括固定安装在底架301的内部边侧的挤压滑轨302,挤压滑轨302的内部滑动安装有挤压滑块304,挤压滑块304上固定安装有挤压导杆303,挤压导杆303的末端固定安装有挤压板305,搅拌完成的原料通过叶片Ⅱ214和叶片Ⅰ213的闭合投放于313内,挤压滑轨302的内部滑动安装的挤压滑块304滑动到砖坯箱313的对应处,从而通过挤压板305对原料进行挤压处理,在挤压完成后挤压滑块304滑动到转动箱Ⅱ312的对应处进行下一次挤压,挤压滑块304在挤压滑轨302内做往复运动,节约挤压时间,底架301的外侧两边设置有滑槽,滑动支撑架Ⅰ310和滑动支撑架Ⅱ311滑动安装在滑槽处。As shown in Figures 7 to 11, the extrusion device also includes an extrusion slide rail 302 fixedly installed on the inner side of the chassis 301. An extrusion slide block 304 is slidably installed inside the extrusion slide rail 302. An extrusion guide rod 303 is fixedly installed on the block 304, and an extrusion plate 305 is fixedly installed at the end of the extrusion guide rod 303. The mixed raw materials are put into 313 through the closing of blade II 214 and blade I 213, and the extrusion slide rail 302 The extrusion slider 304 slidably installed inside slides to the corresponding position of the brick box 313, so that the raw materials are extruded through the extrusion plate 305. After the extrusion is completed, the extrusion slider 304 slides to the corresponding position of the rotating box II 312. The next extrusion, the extrusion slide block 304 reciprocates in the extrusion slide rail 302 to save extrusion time. Chutes are provided on both sides of the outer side of the base frame 301. The sliding support frame I 310 and the sliding support frame II 311 are slidably installed on the sliding groove.

如图8-图11所示,底架301的一侧转动安装有电机轴,电机轴上固定安装有第三电机308,第三电机308驱动307转动,转动板Ⅰ307的另一端固定安装在转动架Ⅰ306上,转动板Ⅱ309的一端转动安装在底架301上,转动板Ⅱ309的另一端固定安装在转动架Ⅰ306上,通过转动板Ⅰ307转动带动转动架Ⅰ306整体转动,从而带动转动板Ⅱ309转动,可实现对转动架Ⅰ306的360°反转,从而使砖坯顺利脱模,减少人力、操作便捷,当转动架Ⅰ306的内部装有制砖原料,当制砖原料超过凸块316的承受重量时,凸块316向内挤压挤压弹簧315,从而使砖坯箱313向下挤压压缩弹簧314,当制砖原料脱模时,砖坯箱313反弹到原处,实现自动化。As shown in Figures 8 to 11, a motor shaft is rotatably installed on one side of the base frame 301, and a third motor 308 is fixedly installed on the motor shaft. The third motor 308 drives 307 to rotate, and the other end of the rotating plate I 307 is fixedly installed on the rotating plate. On the frame I 306, one end of the rotating plate II 309 is rotatably installed on the bottom frame 301, and the other end of the rotating plate II 309 is fixedly installed on the rotating frame I 306. The rotation of the rotating plate I 307 drives the rotating frame I 306 to rotate as a whole, thereby driving the rotating plate II 309 to rotate. It can achieve 360° reversal of the turret I306, so that the bricks can be demoulded smoothly, reducing manpower and making the operation convenient. When the brick-making raw materials are installed inside the turret I306, when the brick-making raw materials exceed the weight of the bump 316, The bump 316 presses the compression spring 315 inward, so that the brick box 313 presses the compression spring 314 downward. When the brick-making raw materials are demoulded, the brick box 313 rebounds to its original position, realizing automation.

本发明公开的一种不锈钢材料锻造成型设备的工作原理为:将制砖原料从粉碎箱顶盖102的中间两个缺口处投入进粉碎箱101内,第一电机114驱动粉碎立柱104转动,粉碎立柱104转动带动粉碎圆台柱110做圆周运动,粉碎圆台柱110的一边于圆台筛网108相切,从而使粉碎圆台柱110在转动的时候对原料进行粉碎处理,圆台筛网108在被粉碎圆台柱110相切时,会带动圆台筛网108晃动,避免圆台筛网108中间的小孔堵塞,粉碎立柱104转动的同时齿轮105转动,齿轮105和拨动圆杆106啮合,拨动圆杆106推动挡料板103向外移动,将粉碎完的原料投放于搅拌箱201内,且挡料板103向外移动的时水开始向搅拌箱201的内部添加,挡料板103回到原位时停止投放原料和水的添加,第二电机202驱动搅拌轴Ⅱ207转动,搅拌轴Ⅱ207上设置有带轮Ⅰ204,带轮Ⅰ204通过皮带203转动连接带轮Ⅱ205,从而使搅拌轴Ⅰ206转动,叶片Ⅰ213和叶片Ⅱ214在出料管208的内部,叶片Ⅰ213和叶片Ⅱ214通过插销212转动连接,当气缸210向下拉伸时,从而带动滑动板211向下滑动,从而使叶片Ⅰ213和叶片Ⅱ214向下闭合,从而将搅拌完成的原料投放在砖坯箱313的内部,挤压滑块304沿挤压滑轨302滑动到指定位置,挤压板305对原料进行挤压处理,处理后挤压滑块304滑动到转动箱Ⅱ312处,进行下一次挤压待命,砖坯箱313挤压时凸块316向内压缩,砖坯箱313下落挤压压缩弹簧314,压缩弹簧314被压缩,通过第三电机308驱动转动板Ⅰ307转动,从而带动转动箱Ⅰ306转动,转动板Ⅱ309的另一端固定在转动箱Ⅰ306上,从而时转动板Ⅱ309实现转动,当306转动180°时,砖坯箱313内的砖坯脱模,脱模后314回弹使砖坯箱313回到最初位置。The working principle of the stainless steel material forging and forming equipment disclosed by the present invention is as follows: the brick-making raw materials are put into the crushing box 101 from the two middle gaps of the crushing box top cover 102, and the first motor 114 drives the crushing column 104 to rotate, and the crushing The rotation of the upright column 104 drives the truncated truncated column 110 to make a circular motion. One side of the truncated truncated column 110 is tangent to the truncated truncated screen 108, so that the truncated truncated column 110 crushes the raw materials while rotating, and the truncated screen 108 is in the process of being crushed. When the columns 110 are tangential, the truncated screen 108 will be driven to shake to prevent the small hole in the middle of the truncated screen 108 from being blocked. When the crushing column 104 rotates, the gear 105 rotates, and the gear 105 meshes with the toggle rod 106, and the toggle rod 106 Push the baffle plate 103 to move outward, and put the crushed raw materials into the mixing box 201. When the baffle plate 103 moves outward, water begins to be added to the inside of the mixing box 201. When the baffle plate 103 returns to its original position, Stop adding raw materials and water, and the second motor 202 drives the stirring shaft II 207 to rotate. The stirring shaft II 207 is provided with a pulley I 204. The pulley I 204 is connected to the pulley II 205 through the belt 203 to rotate the stirring shaft I 206, and the blades I 213 and Blade II 214 is inside the discharge pipe 208. Blade I 213 and blade II 214 are rotationally connected through the latch 212. When the cylinder 210 is stretched downward, the sliding plate 211 is driven to slide downward, so that the blade I 213 and blade II 214 are closed downward. Thereby, the stirred raw materials are placed inside the brick box 313, the extrusion slider 304 slides to the designated position along the extrusion slide rail 302, the extrusion plate 305 squeezes the raw materials, and after processing, the extrusion slider 304 slides to The rotating box II 312 is on standby for the next squeeze. When the brick box 313 is squeezed, the bump 316 compresses inward. The brick box 313 falls and squeezes the compression spring 314. The compression spring 314 is compressed, and the third motor 308 drives the rotating plate I 307. Rotate, thereby driving the rotating box I 306 to rotate, and the other end of the rotating plate II 309 is fixed on the rotating box I 306, so that the rotating plate II 309 realizes rotation. When 306 rotates 180°, the bricks in the brick box 313 are demoulded. After demoulding, 314 Rebound returns the brick box 313 to its original position.

Claims (6)

1.一种保温砖挤压成型设备,包括挤压装置,其特征在于:所述的挤压装置包括底架(301)、滑动支撑架Ⅰ(310)和滑动支撑架Ⅱ(311),底架(301)放置在底面,滑动支撑架Ⅰ(310)和滑动支撑架Ⅱ(311)滑动安装在底架(301)的两侧,所述的挤压装置用于对搅拌完成的材料进行挤压成型,所述的挤压装置上设置有搅拌装置,所述的搅拌装置包括搅拌箱(201),滑动支撑架Ⅰ(310)和滑动支撑架Ⅱ(311)的正上方固定安装有搅拌箱(201),所述的搅拌装置用于对所需要的材料进行充分搅拌,所述的搅拌装置的正上方设置有粉碎装置,粉碎装置包括粉碎箱(101),粉碎箱(101)固定安装在搅拌箱(201)上,所述的粉碎装置用于对制砖原料进行研磨筛分处理。1. An extrusion molding equipment for insulating bricks, including an extrusion device, characterized in that: the extrusion device includes a bottom frame (301), a sliding support frame I (310) and a sliding support frame II (311). The frame (301) is placed on the bottom, and the sliding support frame I (310) and sliding support frame II (311) are slidably installed on both sides of the bottom frame (301). The extrusion device is used to squeeze the mixed materials. Press molding, the extrusion device is provided with a stirring device, the stirring device includes a mixing box (201), and a mixing box is fixedly installed directly above the sliding support frame I (310) and the sliding support frame II (311) (201), the stirring device is used to fully stir the required materials. A crushing device is provided directly above the stirring device. The crushing device includes a crushing box (101). The crushing box (101) is fixedly installed on On the mixing box (201), the crushing device is used to grind and screen brick-making raw materials. 2.根据权利要求1所述的一种保温砖挤压成型设备,其特征在于:所述的粉碎装置包括固定安装在搅拌箱(201)上的粉碎箱(101),粉碎箱(101)上设置有有粉碎箱顶盖(102),粉碎箱顶盖(102)的正中间设置有粉碎立柱(104),粉碎立柱(104)的下端固定安装有粉碎圆台柱(110),粉碎圆台柱(110)的外围设置有圆台筛网(108),圆台筛网(108)的外圈固定安装有多个筛分弹簧(107),筛分弹簧(107)的另一端固定安装在粉碎箱(101)的内壁,所述粉碎立柱(104)的中间段设置有齿轮(105),粉碎立柱(104)的侧边固定安装有拨动圆杆固定架(111),拨动圆杆固定架(111)的上端转动安装有拨动圆杆(106),粉碎立柱(104)的顶部设置有第一电机(114),所述粉碎箱(101)的内壁两侧固定安装有梯形块(109),梯形块(109)的边侧设置有凹槽,凹槽的一端固定安装有固定板(112),凹槽的另一端滑动安装有挡料板(103),且在凹槽的内部设置有挡料板弹簧(113)。2. A kind of insulation brick extrusion molding equipment according to claim 1, characterized in that: the crushing device includes a crushing box (101) fixedly installed on the mixing box (201), and the crushing box (101) A crushing box top cover (102) is provided. A crushing column (104) is provided in the middle of the crushing box top cover (102). A crushing cylindrical column (110) is fixedly installed at the lower end of the crushing column (104). The crushing cylindrical column (110) is fixedly installed. A truncated cone screen (108) is provided on the periphery of the truncated cone screen (108). A plurality of screening springs (107) are fixedly installed on the outer ring of the truncated cone screen (108). The other end of the screening spring (107) is fixedly installed in the crushing box (101). ), the middle section of the crushing column (104) is provided with a gear (105), and the side of the crushing column (104) is fixedly installed with a toggle round rod holder (111), which is a toggle rod holder (111). ) is rotatably installed with a toggle rod (106) at its upper end, a first motor (114) is provided at the top of the crushing column (104), and trapezoidal blocks (109) are fixedly installed on both sides of the inner wall of the crushing box (101). A groove is provided on the side of the trapezoidal block (109), a fixing plate (112) is fixedly installed at one end of the groove, a baffle plate (103) is slidably installed at the other end of the groove, and a baffle plate (103) is provided inside the groove. Leaf spring (113). 3.根据权利要求1所述的一种保温砖挤压成型设备,其特征在于:所述的搅拌装置还包括第二电机(202)、出料管(208),所述搅拌箱(201)上转动安装有搅拌轴Ⅰ(206)和搅拌轴Ⅱ(207),搅拌轴Ⅱ(207)固定安装在第二电机(202)的电机轴上,搅拌轴Ⅱ(207)上设置有带轮Ⅰ(204),搅拌轴Ⅰ(206)上设置有带轮Ⅱ(205),带轮Ⅰ(204)和带轮Ⅱ(205)通过皮带(203)转动连接,所述出料管(208)固定安装在搅拌箱(201)的正下方。3. A thermal insulation brick extrusion molding equipment according to claim 1, characterized in that: the stirring device further includes a second motor (202) and a discharge pipe (208), and the stirring box (201) Stirring shaft I (206) and stirring shaft II (207) are rotatably installed on the top. Stirring shaft II (207) is fixedly installed on the motor shaft of the second motor (202). Stirring shaft II (207) is provided with pulley I. (204), the stirring shaft I (206) is provided with a pulley II (205), the pulley I (204) and the pulley II (205) are rotationally connected through a belt (203), and the discharge pipe (208) is fixed Installed directly below the mixing box (201). 4.根据权利要求3所述的一种保温砖成型设备,其特征在于:所述出料管(208)的外侧固定安装有气缸固定架(209),气缸固定架(209)的内部两侧设置有滑槽,气缸固定架(209)的内部设置有气缸(210)和滑动板(211),气缸(210)的活动端固定安装有活动块(215),活动块(215)连接滑动板(211),所述出料管(208)上转动安装有插销(212),插销(212)上设置有叶片Ⅰ(213)和叶片Ⅱ(214),叶片Ⅰ(213)和叶片Ⅱ(214)通过插销(212)转动连接。4. An insulating brick forming equipment according to claim 3, characterized in that: a cylinder fixing frame (209) is fixedly installed on the outside of the discharge pipe (208), and on both sides of the inner side of the cylinder fixing frame (209) A chute is provided, and a cylinder (210) and a sliding plate (211) are provided inside the cylinder fixed frame (209). A movable block (215) is fixedly installed on the movable end of the cylinder (210), and the movable block (215) is connected to the sliding plate. (211), the discharge pipe (208) is rotatably installed with a latch (212), and the latch (212) is provided with blades I (213) and blades II (214). Blades I (213) and blades II (214) ) is connected by rotation through the latch (212). 5.根据权利要求1所述的一种保温砖挤压成型设备,其特征在于:所述挤压装置还包括固定安装在底架(301)的内部边侧的挤压滑轨(302),挤压滑轨(302)的内部滑动安装有挤压滑块(304),挤压滑块(304)上固定安装有挤压导杆(303),挤压导杆(303)的末端固定安装有挤压板(305),所述底架(301)的外侧两边设置有滑槽,滑动支撑架Ⅰ(310)和滑动支撑架Ⅱ(311)滑动安装在滑槽处,底架(301)的一侧转动安装有电机轴,电机轴上固定安装有第三电机(308)。5. An extrusion molding equipment for insulating bricks according to claim 1, characterized in that: the extrusion device further includes an extrusion slide rail (302) fixedly installed on the inner side of the chassis (301), An extrusion slide block (304) is installed slidingly inside the extrusion slide rail (302). An extrusion guide rod (303) is fixedly installed on the extrusion slide block (304). The end of the extrusion guide rod (303) is fixedly installed. There is an extrusion plate (305), and chute is provided on both sides of the outer side of the bottom frame (301). The sliding support frame I (310) and the sliding support frame II (311) are slidably installed at the chute. The bottom frame (301) A motor shaft is rotatably installed on one side of the motor shaft, and a third motor (308) is fixedly installed on the motor shaft. 6.根据权利要求5所述的一种保温砖挤压成型设备,其特征在于:所述底架(301)的内壁两侧转动安装有转动板Ⅰ(307)和转动板Ⅱ(309),转动板Ⅰ(307)和转动板Ⅱ(309)的活动端固定安装在转动架Ⅰ(306)上,第三电机(308)通过电机轴转动连接转动板Ⅰ(307),所述转动架Ⅰ(306)的内部设置有凸块(316),凸块(316)的内部设置有挤压弹簧(315),凸块(316)的下方固定安装有压缩弹簧(314),所述凸块(316)的正上方放置有砖坯箱(313),砖坯箱(313)在转动架Ⅰ(306)的内部。6. An insulating brick extrusion molding equipment according to claim 5, characterized in that: a rotating plate I (307) and a rotating plate II (309) are installed on both sides of the inner wall of the bottom frame (301), The movable ends of the rotating plate I (307) and the rotating plate II (309) are fixedly installed on the rotating frame I (306). The third motor (308) is connected to the rotating plate I (307) through the rotation of the motor shaft. The rotating frame I A bump (316) is provided inside the bump (306), a compression spring (315) is provided inside the bump (316), and a compression spring (314) is fixedly installed below the bump (316). The bump (316) is A brick box (313) is placed directly above the turret 316), and the brick box (313) is inside the turret I (306).
CN202311502323.6A 2023-11-13 2023-11-13 Insulating brick extrusion molding equipment Active CN117644566B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021021054A (en) * 2019-07-25 2021-02-18 广州帰達電子産品有限公司 Facility for extracting oil from seed of tea removing astringency by deodorization
CN112976325A (en) * 2021-05-08 2021-06-18 秦瑞鸣 Construction waste treatment equipment for building engineering

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021021054A (en) * 2019-07-25 2021-02-18 广州帰達電子産品有限公司 Facility for extracting oil from seed of tea removing astringency by deodorization
CN112976325A (en) * 2021-05-08 2021-06-18 秦瑞鸣 Construction waste treatment equipment for building engineering

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Patentee before: Xinghua Fishing Xiangsheng Building Materials Factory

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