CN117637324A - Automatic rubber coating device of air conditioner inductor production - Google Patents
Automatic rubber coating device of air conditioner inductor production Download PDFInfo
- Publication number
- CN117637324A CN117637324A CN202410104756.4A CN202410104756A CN117637324A CN 117637324 A CN117637324 A CN 117637324A CN 202410104756 A CN202410104756 A CN 202410104756A CN 117637324 A CN117637324 A CN 117637324A
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- China
- Prior art keywords
- toothed belt
- conveying
- pressing
- gear
- transmission
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000010073 coating (rubber) Methods 0.000 title description 8
- 238000003825 pressing Methods 0.000 claims abstract description 125
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 238000005538 encapsulation Methods 0.000 claims abstract description 28
- 238000005520 cutting process Methods 0.000 claims abstract description 19
- 230000000712 assembly Effects 0.000 claims abstract description 11
- 238000000429 assembly Methods 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 125
- 239000000463 material Substances 0.000 claims description 92
- 238000001125 extrusion Methods 0.000 claims description 80
- 239000002390 adhesive tape Substances 0.000 claims description 49
- 239000003292 glue Substances 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 17
- 230000009471 action Effects 0.000 abstract description 6
- 230000005484 gravity Effects 0.000 abstract description 4
- 238000004804 winding Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000004378 air conditioning Methods 0.000 description 4
- 238000010008 shearing Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Transmission Devices (AREA)
Abstract
The invention discloses an automatic encapsulation device for air conditioner inductor production, which relates to the technical field of inductor encapsulation and comprises the following components: the front side of the frame is provided with a working groove; the conveying mechanism comprises a conveying toothed belt, the conveying toothed belt is positioned below the working groove, and a plurality of conveying components are arranged on the outer side of the conveying toothed belt at equal intervals; the pressing mechanism comprises a pressing toothed belt, the pressing toothed belt is located above the working groove, and a plurality of pressing assemblies are arranged on the outer side of the pressing toothed belt at equal intervals. According to the invention, the inductor coil magnetic ring can be effectively encapsulated, and the encapsulated inductor coil magnetic ring can be automatically discharged under the action of gravity when being conveyed to the right end of the bottom of the conveying toothed belt, so that the working strength is reduced, the working efficiency is improved, and meanwhile, the risk that the hand is injured by the pressing mechanism and the hand is cut by the pressing and cutting mechanism during feeding is avoided.
Description
Technical Field
The invention relates to the technical field of inductor encapsulation, in particular to an automatic encapsulation device for air conditioner inductor production.
Background
As the air conditioning industry has grown from high speed to maturity. Air conditioning has become an important appliance for us to enjoy cooling. The inductor is an important component in an air conditioning circuit, and mainly plays roles in filtering, oscillating, delaying, trapping and the like in the circuit, and also plays roles in screening signals, filtering noise, stabilizing current, inhibiting electromagnetic wave interference and the like. After the copper wire is wound, the inductor needs to be protected by sleeving plastic paper on the surface of the inductor, so that leakage caused by external contact with the inductor is avoided.
At present, the encapsulation of current inductor carries out the encapsulation through dedicated encapsulation machine and handles the inductor, utilizes the manual work to place two sets of inductance coils respectively in rotating jig generally, presses down two sets of inductance coils through pressing the subassembly, then carries out the encapsulation in turn and handles, and the shearing of sticky tape is accomplished to the reuse shearing subassembly, later manual change the inductance coils of rotating jig lower extreme in proper order. This rubber coating machine needs constantly to carry out manual material loading and unloading in the use for overall process has improved intensity of labour greatly, and when the hand is slow, is pressed the subassembly and is wounded the hand easily, or is cut the hand by the shearing subassembly, and the security is lower.
Disclosure of Invention
The invention aims to provide an automatic encapsulation device for air conditioner inductor production, which solves the problems in the background technology.
In order to achieve the above object, the present invention provides the following technical solutions: an automatic encapsulation device for air conditioner inductor production, comprising:
the device comprises a rack, wherein a working groove is formed in the front side of the rack, an opening is formed in the rear side wall of the working groove, and a mounting cavity is formed in the rear side of the rack;
the conveying mechanism comprises a conveying toothed belt, the conveying toothed belt is positioned below the working groove, and a plurality of conveying components are arranged on the outer side of the conveying toothed belt at equal intervals;
the pressing mechanism comprises a pressing toothed belt, the pressing toothed belt is positioned above the working groove, and a plurality of pressing assemblies are arranged on the outer side of the pressing toothed belt at equal intervals;
the driving glue feeding mechanism is arranged in the mounting cavity and comprises a bracket, and the top of the bracket is provided with an adhesive tape placing rack and a guide assembly;
the extrusion and rubber cutting mechanism is arranged on the bracket;
the transmission mechanism is arranged in the installation cavity and is used for driving the conveying toothed belt and the pressing toothed belt to move.
Preferably, a first station, a second station, a third station and a fourth station are sequentially arranged in the middle of the lower side of the working groove from left to right, and identification tags are respectively arranged at positions of the front side of the frame corresponding to the first station, the second station, the third station and the fourth station;
the bottom of the working groove is provided with a first mounting groove, and the top of the working groove is provided with a second mounting groove.
Preferably, the material conveying toothed belt is nested in the first mounting groove, the top surface of the material conveying toothed belt is flush with the notch of the first mounting groove, the two ends of the material conveying toothed belt are nested with first transmission gears which are matched, the front end and the rear end of each first transmission gear are rotationally connected with the front side wall and the rear side wall of the first mounting groove, the first transmission gears can rotate to drive the material conveying toothed belt to rotate, and the material conveying toothed belt can rotate to drive a conveying assembly on the material conveying toothed belt to circularly move;
the material pressing toothed belts are nested in the second mounting grooves, two ends of each material pressing toothed belt are nested with second transmission gears which are matched, the front end and the rear end of each second transmission gear are rotationally connected with the front side wall and the rear side wall of each second mounting groove, the second transmission gears can drive the material pressing toothed belts to rotate, and the material pressing toothed belts can drive material pressing assemblies on the material pressing toothed belts to move circularly when rotating;
The diameter of the first transmission gear is the same as that of the second transmission gear, the distance between every two adjacent pressing components is the same as that between every two adjacent conveying components, each pressing component at the bottom of the pressing toothed belt corresponds to each conveying component at the upper side of the conveying toothed belt one by one, so that the rotation rates of the pressing toothed belt and the conveying toothed belt are the same, and the pressing components and the conveying components can correspond.
Preferably, the transmission mechanism comprises a fixed support, a driving motor, a first transmission shaft and a second transmission shaft, wherein the fixed support is connected with the inner wall of the installation cavity, the driving motor is installed at the rear side of the fixed support, the output end of the driving motor rotates to penetrate through the fixed support to be connected with the rear end of the first transmission shaft, the front end of the first transmission shaft is connected with the rear end of the first transmission gear positioned at the right end, a driving gear is fixedly sleeved on the first transmission shaft, the upper side of the driving gear is in meshed connection with a driven gear, the front end of the driven gear is fixedly provided with a first transmission wheel, the first transmission wheel is in rotary connection with the inner wall of the installation cavity, the front end of the second transmission shaft is connected with the rear end of the second transmission gear positioned at the right end, a second transmission wheel is fixedly sleeved on the second transmission shaft, and a transmission belt is connected between the second transmission wheel and the first transmission wheel in a transmission manner.
The driving motor works to drive the first transmission shaft to rotate, the first transmission shaft rotates to drive the first transmission gear to rotate, so that the material conveying toothed belt is driven to rotate, the first transmission shaft rotates to drive the driving gear to rotate, the driving gear rotates to be meshed with the driven gear to drive the driven gear to rotate, the driven gear rotates to drive the first transmission wheel to synchronously rotate, the first transmission wheel rotates to drive the second transmission wheel to rotate through the transmission belt, and the second transmission wheel rotates to drive the second transmission gear to synchronously rotate through the second transmission shaft, so that the material conveying toothed belt and the material pressing toothed belt are driven to synchronously rotate;
the size of the driving gear is the same as that of the driven gear, the diameter of the first driving wheel is the same as that of the second driving wheel, and the rotation speed of the material conveying toothed belt and the rotation speed of the material pressing toothed belt are guaranteed to be the same.
Preferably, the conveying assembly comprises a fixing plate, the fixing plate is connected with a conveying toothed belt, a rotary column is rotatably arranged in the middle of one side of the fixing plate, which is far away from the conveying toothed belt, a driven gear is fixedly sleeved on a column body of the rotary column, a bearing disc is fixed at the top end of the rotary column, and a limiting lug is arranged in the middle of one side of the bearing disc, which is far away from the rotary column;
The working groove is communicated with the mounting cavity through an opening, the front end of the bracket is fixed in the opening, a transmission groove is formed in the bracket, a first gear is arranged in the transmission groove, a second gear is meshed with the front side of the first gear, the first gear and the second gear are both rotationally connected with the inner wall of the transmission groove, the second gear is meshed with the driven gear positioned on the second station, a servo motor is mounted at the bottom of the bracket, and the output end of the servo motor penetrates through the bottom wall of the bracket and is connected with the first gear;
the servo motor works to drive the first gear to rotate, the first gear rotates to drive the second gear to rotate through meshing with the second gear, the second gear rotates to mesh with the driven gear positioned on the second station to drive the driven gear to rotate, the driven gear rotates to drive the rotary column to rotate, the rotary column rotates to drive the bearing disc at the top end of the rotary column to rotate, and therefore the inductor coil magnetic ring is driven to rotate to carry out encapsulation.
Preferably, the pressing assembly comprises a fixed frame, the fixed frame is connected with a pressing toothed belt, the lower part of the fixed frame below the pressing toothed belt stretches into a working groove, a lifting disc is connected in a sliding manner in the fixed frame, a second roller is connected to the rear side of the lifting disc in a rotating manner through a rotating shaft, a movable sleeve is fixed to the lower end of the lifting disc, the lower end of the movable sleeve penetrates through the bottom wall of the fixed frame in a sliding manner, a limiting ring plate is fixedly sleeved at the bottom end of the movable sleeve, a movable rod is nested in the movable sleeve in a sliding manner, the lower end of the movable rod stretches out of the movable sleeve and is externally connected with the fixed disc, a rubber pressure disc is connected to the bottom end of the fixed disc in a rotating manner, a first spring is connected between the lifting disc and the bottom inner wall of the fixed frame, the first spring is sleeved on the movable sleeve, a second spring is connected between the limiting ring plate and the fixed disc, and the second spring is sleeved on the movable rod;
The upper part of the rear side wall of the working groove is fixedly provided with a limiting stop bar, the limiting stop bar comprises a horizontal part and inclined parts fixed at two ends of the horizontal part, the height of one end of the inclined part, which is far away from the horizontal part, is higher than the height of the second roller positioned at the bottom end of the material pressing toothed belt, and the height of the horizontal part is lower than the height of the second roller positioned at the bottom end of the material pressing toothed belt;
when the material pressing toothed belt rotates, the material pressing assembly on the material pressing toothed belt is driven to move, the material pressing assembly at the bottom of the material pressing toothed belt moves from left to right, the second roller on the material pressing assembly is contacted with the inclined part at the left part of the limiting stop bar initially, along with the rightward movement of the material pressing assembly, the second roller is extruded by the inclined part, so that the second roller drives the lifting disc to move downwards, the lifting disc moves downwards to drive the rubber pressure disc to move downwards, the rubber pressure disc extrudes the inductor coil magnetic ring on the corresponding conveying assembly, when the second roller moves to the horizontal part of the limiting stop bar, the second roller moves horizontally along the lower side of the horizontal part, the rubber pressure disc keeps constant pressure on the inductor coil magnetic ring, and when the second roller contacts with the inclined part at the right part of the limiting stop bar, the second roller moves upwards and drives the lifting disc to move upwards, so that the rubber releases extrusion on the inductor coil magnetic ring on the corresponding conveying assembly.
Preferably, a supporting stop bar is arranged below the limiting stop bar, a first roller is rotatably connected to the rear side of one end, far away from the material pressing toothed belt, of the fixing frame through a rotating shaft, the bottom of the first roller, which is positioned below the material pressing toothed belt, is abutted against the upper side of the supporting stop bar, and the supporting stop bar can support the first roller, so that the fixing frame is supported, the fixing frame is prevented from pulling the material pressing toothed belt downwards, and the stability of connection between the fixing frame and the material pressing toothed belt is improved;
the fixed frame is characterized in that sliding grooves are formed in the inner walls of the two sides of the fixed frame, sliding blocks are fixed at positions, corresponding to the sliding grooves, of the two sides of the lifting disc, the sliding blocks are slidably nested in the sliding grooves, sliding holes are formed in the bottom of the fixed frame, the movable sleeve is slidably penetrated through the sliding holes, and the outer ring diameter of the limiting ring plate is larger than that of the sliding holes, so that the lifting disc can slide stably up and down in the fixed frame and cannot deflect.
Preferably, a support panel is fixed at the top of the bracket;
the extrusion rubber cutting mechanism comprises an electric cylinder, a cylinder body of the electric cylinder is arranged at the rear side of a support panel, a telescopic end of the electric cylinder penetrates through the support panel in a sliding mode to be connected with a moving plate, the right end of the front side of the moving plate is connected with a support plate, the middle of the front end of the support plate is connected with a blade, the left side and the right side of the front end of the support plate are respectively connected with a flexible wheel through a pin shaft, a support rod is arranged at the left part of the moving plate, the front end of the support rod is connected with an extrusion frame, extrusion wheels are rotatably arranged at the left side and the right side of the front side of the extrusion frame, a through hole is formed in the left part of the moving plate, the rear end of the support rod penetrates through the through hole in a sliding mode to be connected with a limiting disc, the diameter of the limiting disc is larger than that of the through hole, a third spring is connected between the rear side of the extrusion frame and the front side of the moving plate, and the third spring is sleeved on the support rod;
The electric cylinder works to push the moving plate to move, the moving plate moves to push the extrusion frame to move through the third spring, so that two extrusion wheels at the front end of the extrusion frame extrude the adhesive tape, the adhesive tape is effectively contacted with the magnetic ring of the inductor coil, the moving plate extrudes the third spring and compresses the third spring along with the continuous pushing of the moving plate by the electric cylinder, the two extrusion wheels at the front end of the extrusion frame effectively extrude the adhesive tape on the magnetic ring of the inductor coil under the action of the elastic force of the third spring, the supporting plate moves to drive the blade to cut the adhesive tape, meanwhile, the supporting plate moves to drive flexible wheels at two sides of the end of the extrusion frame to move, and the flexible wheels extrude the broken end part of the adhesive tape, so that the broken end part of the adhesive tape is adhered on the corresponding magnetic ring of the inductor coil;
the flexible wheels are made of sponge materials, the flexibility is large, when the two flexible wheels pass through a gap between the second station and the third station, the broken adhesive tape can be extruded, so that the broken adhesive tape can be effectively adhered to the corresponding inductor coil magnetic ring and cannot damage the inductor coil magnetic ring and the surface of the adhesive tape, the two extrusion wheels are made of rubber materials, the adhesive tape can be effectively contacted with the inductor coil magnetic ring, the adhesive tape can be effectively adhered to the inductor coil magnetic ring, and meanwhile, the two extrusion wheels can be used for extruding and carding the adhesive tape wound on the inductor coil magnetic ring, so that the adhesive tape is tightly wound;
The bottom of the extrusion frame is connected with a sliding seat, and the sliding seat is slidably arranged on the sliding rail, so that the sliding stability of the extrusion frame is improved, the stability of the extrusion frame for extruding the inductor coil magnetic ring by two extrusion wheels is improved, and the two extrusion wheels on the extrusion frame are not easy to shake;
the extrusion frame corresponds to the second station, so that the two extrusion wheels at the front end of the extrusion frame can effectively paste the adhesive tape on the magnetic ring of the inductor coil on the second station, and the blade corresponds to the gap between the second station and the third station, thereby facilitating the cutting of the adhesive tape by the blade.
Preferably, the guiding assembly comprises a support column, the bottom end of the support column is fixedly connected with the top of the support frame, a guiding frame is fixed at the top of the support column, two parallel guiding columns are rotatably arranged in the guiding frame, the adhesive tape roll is sleeved on the adhesive tape placing frame, the adhesive tape is pulled to pass through the space between the two guiding columns, and the two guiding columns limit and guide the adhesive tape;
the right side and the left side lower part of installation cavity are open form, and the convenience is maintained the part in the installation cavity, conveniently changes new sticky tape simultaneously.
Preferably, the left and right sides wall of first mounting groove is the arc, the bin outlet has been seted up to the right part of first mounting groove lower side wall, the inductor that the rubber coating is good moves along with conveying assembly, when conveying assembly that the tooth area will have the inductor that the rubber coating is good removes the bottom of carrying the tooth area, the inductor that the rubber coating is good breaks away from conveying assembly on this conveying assembly under the action of gravity, can follow the arc lateral wall landing of first mounting groove when falling to the arc lateral wall of first mounting groove, and discharge through the bin outlet, realize the discharge of the inductor that the rubber coating is good, the inner wall below of the tooth area upper portion area body of carrying is equipped with a plurality of support columns, both ends are rotated with the front and back both sides inner wall of first mounting groove respectively and are connected, the support column supports the tooth area of carrying, avoids carrying the tooth area atress to collapse.
In the technical scheme, the invention has the technical effects and advantages that:
1. through the mutual matching among the material conveying mechanism, the material pressing mechanism, the driving glue conveying mechanism, the extrusion glue cutting mechanism and the transmission mechanism, the inductor coil magnetic ring can be effectively encapsulated, and the inductor coil magnetic ring is only required to be placed on a bearing disc on a conveying assembly of a first station during material loading, the inductor coil magnetic ring after encapsulation can be automatically discharged under the action of gravity when conveyed to the right end of the bottom of a material conveying toothed belt, the working intensity is reduced, the working efficiency is improved, and meanwhile, the risk that the hand is injured by the material pressing mechanism and the hand is cut by the extrusion glue cutting mechanism during material loading does not exist;
2. The electric cylinder in the extrusion rubber cutting mechanism is used for pushing the moving plate to move, the moving plate moves to push the extrusion frame to move through the third spring, so that the two extrusion wheels at the front end of the extrusion frame extrude the adhesive tape, the adhesive tape can be effectively contacted and adhered with the magnetic ring of the inductor coil on the conveying assembly on the second station, the flexible wheels at the two sides of the end of the supporting plate extrude the broken end of the adhesive tape along with the movement of the electric cylinder to enable the blade to be contacted with the adhesive tape to cut the adhesive tape, the broken end of the adhesive tape is adhered to the corresponding magnetic ring of the inductor coil, meanwhile, the magnetic ring of the inductor coil on the second station is encapsulated under the extrusion of the two extrusion wheels, the adhesive tape can be ensured to be wound flatly outside the magnetic ring of the inductor coil, the adhesive tape is wrapped more firmly, and loosening is not easy to happen;
3. through the mutually supporting of conveying mechanism and swager, can extrude the inductor coil magnetic ring that is in on second station and the third station, improve the stability that inductor coil magnetic ring that is in on second station and the third station was placed, be difficult for dropping.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
FIG. 1 is a cross-sectional view of the present invention;
FIG. 2 is a perspective view of the present invention;
FIG. 3 is another angular schematic view of FIG. 2 according to the present invention;
FIG. 4 is a diagram showing the contact between the feeding mechanism and the pressing mechanism;
FIG. 5 is a schematic view of a conveyor assembly of the present invention;
FIG. 6 is a schematic diagram of a press assembly according to the present invention;
FIG. 7 is another angular schematic view of FIG. 6 according to the present invention;
FIG. 8 is a view showing the contact between the pressing mechanism and the limiting stop and the supporting stop;
FIG. 9 is a schematic diagram of a rack of the present invention;
FIG. 10 is another angular schematic view of FIG. 3 according to the present invention;
FIG. 11 is another angular schematic view of FIG. 10 according to the present invention;
FIG. 12 is a cross-sectional view of FIG. 10 in accordance with the present invention;
FIG. 13 is a diagram showing the connection between the driving glue feeding mechanism and the extrusion glue cutting mechanism;
FIG. 14 is another angular schematic view of FIG. 13 according to the present invention;
FIG. 15 is another angular schematic view of FIG. 14 according to the present invention;
FIG. 16 is a schematic view of an extrusion and bale breaking mechanism according to the present invention;
FIG. 17 is a schematic diagram of a transmission mechanism of the present invention;
fig. 18 is a schematic diagram showing connection between the driving glue feeding mechanism and the material conveying mechanism.
Reference numerals illustrate:
10. a frame; 11. a working groove; 12. an opening; 13. a mounting cavity; 14. a first mounting groove; 15. a second mounting groove; 16. a limit stop bar; 161. a horizontal portion; 162. an inclined portion; 17. supporting the baffle strip; 18. a discharge port; 19. a support column;
20. a material conveying mechanism; 21. a feeding toothed belt; 22. a transport assembly; 221. a fixing plate; 222. a spin column; 223. a driven gear; 224. a carrying tray; 23. a first transmission gear;
30. a material pressing mechanism; 31. pressing a toothed belt; 32. a pressing assembly; 321. a fixed frame; 3211. a first roller; 322. a lifting disc; 3221. a second roller; 323. moving the sleeve; 324. a limiting ring plate; 325. a moving rod; 326. a fixed plate; 327. a rubber pressure plate; 328. a first spring; 329. a second spring; 33. a second transmission gear;
40. driving a glue feeding mechanism; 41. a bracket; 42. an adhesive tape placing rack; 43. a guide assembly; 431. a support post; 432. a guide frame; 433. a guide post; 44. a transmission groove; 45. a first gear; 46. a second gear; 47. a servo motor; 48. a support panel; 49. a slide rail;
50. Extruding and rubber cutting mechanisms; 51. an electric cylinder; 52. a moving plate; 53. a support plate; 54. a blade; 55. a flexible wheel; 56. a support rod; 561. a limiting disc; 57. an extrusion frame; 571. a slide; 58. a pressing wheel; 59. a third spring;
60. a transmission mechanism; 61. a fixed support; 62. a driving motor; 63. a first drive shaft; 64. a second drive shaft; 65. a drive gear; 66. a driven gear; 67. a first driving wheel; 68. a second driving wheel; 69. a driving belt.
Detailed Description
In order to make the technical scheme of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.
The invention provides an automatic encapsulation device for air conditioner inductor production, as shown in fig. 1 to 18, comprising:
the device comprises a rack 10, wherein a working groove 11 is formed in the front side of the rack 10, an opening 12 is formed in the rear side wall of the working groove 11, and a mounting cavity 13 is formed in the rear side of the rack 10;
the conveying mechanism 20 comprises a conveying toothed belt 21, the conveying toothed belt 21 is positioned below the working groove 11, and a plurality of conveying components 22 are arranged on the outer side of the conveying toothed belt 21 at equal intervals;
the pressing mechanism 30 comprises a pressing toothed belt 31, the pressing toothed belt 31 is positioned above the working groove 11, and a plurality of pressing assemblies 32 are arranged on the outer side of the pressing toothed belt 31 at equal intervals;
The driving glue feeding mechanism 40 is arranged in the mounting cavity 13, the driving glue feeding mechanism 40 comprises a bracket 41, and an adhesive tape placing frame 42 and a guide component 43 are arranged at the top of the bracket 41;
the extrusion and rubber cutting mechanism 50, wherein the extrusion and rubber cutting mechanism 50 is arranged on the bracket 41;
the transmission mechanism 60, the transmission mechanism 60 is installed in the installation cavity 13, and the transmission mechanism 60 is used for driving the conveying toothed belt 21 and the pressing toothed belt 31 to move.
The middle part of the lower side of the working groove 11 is sequentially provided with a first working position, a second working position, a third working position and a fourth working position from left to right, and the positions of the front side of the frame 10 corresponding to the first working position, the second working position, the third working position and the fourth working position are respectively provided with identification labels;
a first mounting groove 14 is formed in the bottom of the working groove 11, and a second mounting groove 15 is formed in the top of the working groove 11.
The material conveying toothed belt 21 is nested in the first mounting groove 14, the top surface of the material conveying toothed belt 21 is flush with the notch of the first mounting groove 14, the two ends of the material conveying toothed belt 21 are nested with first transmission gears 23 which are matched, the front end and the rear end of each first transmission gear 23 are rotationally connected with the front side wall and the rear side wall of the first mounting groove 14, the first transmission gears 23 can rotate to drive the material conveying toothed belt 21 to rotate, and the material conveying toothed belt 21 can rotate to drive a conveying assembly 22 on the material conveying toothed belt to circularly move;
The material pressing toothed belts 31 are nested in the second mounting grooves 15, two ends of each material pressing toothed belt 31 are nested with matched second transmission gears 33, the front and rear ends of each second transmission gear 33 are rotationally connected with the front and rear side walls of each second mounting groove 15, the second transmission gears 33 can rotate to drive the material pressing toothed belts 31 to rotate, and the material pressing toothed belts 31 can rotate to drive the material pressing assemblies 32 on the material pressing toothed belts to circularly move;
the diameter of the first transmission gear 23 is the same as that of the second transmission gear 33, the distance between two adjacent material pressing assemblies 32 is the same as that between two adjacent conveying assemblies 22, each material pressing assembly 32 positioned at the bottom of the material pressing toothed belt 31 corresponds to each conveying assembly 22 positioned at the upper side of the material conveying toothed belt 21 one by one, the rotation rates of the material pressing toothed belt 31 and the material conveying toothed belt 21 are the same, and accordingly the material pressing assemblies 32 and the conveying assemblies 22 can correspond.
The transmission mechanism 60 comprises a fixed support 61, a driving motor 62, a first transmission shaft 63 and a second transmission shaft 64, the fixed support 61 is connected with the inner wall of the installation cavity 13, the driving motor 62 is installed at the rear side of the fixed support 61, the output end of the driving motor 62 rotates to penetrate through the fixed support 61 and is connected with the rear end of the first transmission shaft 63, the front end of the first transmission shaft 63 is connected with the rear end of a first transmission gear 23 positioned at the right end, a driving gear 65 is fixedly sleeved on the first transmission shaft 63, a driven gear 66 is connected with the upper side of the driving gear 65 in a meshed manner, a first transmission wheel 67 is fixed at the front end of the driven gear 66, the first transmission wheel 67 is rotationally connected with the inner wall of the installation cavity 13, the front end of the second transmission shaft 64 is connected with the rear end of a second transmission gear 33 positioned at the right end, a second transmission wheel 68 is fixedly sleeved on the second transmission shaft 64, and a transmission belt 69 is connected between the second transmission wheel 68 and the first transmission wheel 67 in a transmission manner.
The driving motor 62 works to drive the first transmission shaft 63 to rotate, the first transmission shaft 63 rotates to drive the first transmission gear 23 to rotate, so that the material conveying toothed belt 21 is driven to rotate, the first transmission shaft 63 rotates to drive the driving gear 65 to rotate, the driving gear 65 is meshed with the driven gear 66 to drive the driven gear 66 to rotate, the driven gear 66 rotates to drive the first transmission wheel 67 to synchronously rotate, the first transmission wheel 67 rotates to drive the second transmission wheel 68 to rotate through the transmission belt 69, and the second transmission wheel 68 rotates to drive the second transmission gear 33 to synchronously rotate through the second transmission shaft 64, so that the material pressing toothed belt 31 is driven to rotate, and the material conveying toothed belt 21 and the material pressing toothed belt 31 synchronously rotate;
the size of the driving gear 65 is the same as that of the driven gear 66, the diameter of the first driving wheel 67 is the same as that of the second driving wheel 68, and the rotation speed of the feeding toothed belt 21 and the rotation speed of the pressing toothed belt 31 are ensured to be the same.
The conveying assembly 22 comprises a fixing plate 221, the fixing plate 221 is connected with the conveying toothed belt 21, a rotary column 222 is rotatably arranged in the middle of one side of the fixing plate 221 away from the conveying toothed belt 21, a driven gear 223 is fixedly sleeved on a column shaft of the rotary column 222, a bearing disc 224 is fixed at the top end of the rotary column 222, and a limit lug is arranged in the middle of one side of the bearing disc 224 away from the rotary column 222;
The working groove 11 is communicated with the mounting cavity 13 through the opening 12, the front end of the bracket 41 is fixed in the opening 12, a transmission groove 44 is formed in the bracket 41, a first gear 45 is arranged in the transmission groove 44, a second gear 46 is meshed with the front side of the first gear 45, the first gear 45 and the second gear 46 are both in rotary connection with the inner wall of the transmission groove 44, the second gear 46 is in meshed connection with a driven gear 223 positioned on a second station, a servo motor 47 is mounted at the bottom of the bracket 41, and the output end of the servo motor 47 penetrates through the bottom wall of the bracket 41 to be connected with the first gear 45;
the servo motor 47 works to drive the first gear 45 to rotate, the first gear 45 rotates to drive the second gear 46 to rotate through the meshing with the second gear 46, the second gear 46 rotates to mesh with the driven gear 223 positioned on the second station to drive the driven gear 223 to rotate, the driven gear 223 rotates to drive the rotating column 222 to rotate, and the rotating column 222 rotates to drive the bearing disc 224 at the top end of the rotating column to rotate, so that the inductor coil magnetic ring is driven to rotate for encapsulation.
The pressing assembly 32 comprises a fixed frame 321, the fixed frame 321 is connected with a pressing toothed belt 31, the lower part of the fixed frame 321 positioned below the pressing toothed belt 31 stretches into a working groove 11, a lifting disc 322 is connected in a sliding manner in the fixed frame 321, a second roller 3221 is connected to the rear side of the lifting disc 322 in a rotating manner through a rotating shaft, a movable sleeve 323 is fixed to the lower end of the lifting disc 322, the lower end of the movable sleeve 323 penetrates through the bottom wall of the fixed frame 321 in a sliding manner, a limiting ring plate 324 is fixedly sleeved at the bottom end of the movable sleeve 323, a movable rod 325 is nested in the movable sleeve 323 in a sliding manner, the lower end of the movable rod 325 stretches out of the movable sleeve 323 to be connected with a fixed disc 326, a rubber pressing disc 327 is connected to the bottom end of the fixed disc 326 in a rotating manner, a first spring 328 is connected between the lifting disc 322 and the bottom inner wall of the fixed frame 321 in a sleeved manner, a second spring 329 is connected between the limiting ring plate 324 and the fixed disc 326, and the second spring 329 is sleeved on the movable rod 325;
The upper part of the rear side wall of the working groove 11 is fixedly provided with a limit stop bar 16, the limit stop bar 16 comprises a horizontal part 161 and inclined parts 162 fixed at two ends of the horizontal part 161, the height of one end of the inclined part 162 far away from the horizontal part 161 is higher than the height of a second roller 3221 positioned at the bottom end of the material pressing toothed belt 31, and the height of the horizontal part 161 is lower than the height of the second roller 3221 positioned at the bottom end of the material pressing toothed belt 31;
when the pressing toothed belt 31 rotates, the pressing assembly 32 on the pressing toothed belt 31 is driven to move, the pressing assembly 32 at the bottom of the pressing toothed belt 31 moves from left to right, initially, the second roller 3221 on the pressing assembly 32 is contacted with the inclined part 162 at the left part of the limit stop 16, as the pressing assembly 32 moves rightwards, the second roller 3221 is extruded by the inclined part 162 so that the second roller 3221 drives the lifting disc 322 to move downwards, the lifting disc 322 moves downwards so that the rubber pressure disc 327 extrudes the inductor coil magnetic ring on the corresponding conveying assembly 22, when the second roller 3221 moves to the horizontal part 161 of the limit stop 16, the second roller 3221 moves horizontally along the lower side of the horizontal part 161, the rubber pressure disc 327 keeps constant on the pressure of the inductor coil magnetic ring, and when the second roller 3221 contacts with the inclined part 162 at the right part of the limit stop 16, the second roller 3221 moves upwards and drives the lifting disc 322 to move upwards so that the rubber pressure disc 327 extrudes the inductor coil magnetic ring on the corresponding conveying assembly 22.
The spout has all been seted up to the both sides inner wall of fixed frame 321, and the both sides of lifting disk 322 correspond the position fixing of spout and have the slider, and the slider slides the nestification in the spout, and the slide opening has been seted up to the bottom of fixed frame 321, and the slip casing 323 slides and runs through the slide opening, and the outer loop diameter of spacing ring plate 324 is greater than the diameter of slide opening for lifting disk 322 slides stably from top to bottom in fixed frame 321, and can not take place the deflection.
A support panel 48 is fixed to the top of the bracket 41;
the extrusion rubber cutting mechanism 50 comprises an electric cylinder 51, a cylinder body of the electric cylinder 51 is arranged at the rear side of a support panel 48, a telescopic end of the electric cylinder 51 penetrates through the support panel 48 in a sliding mode to be connected with a movable plate 52, the right end of the front side of the movable plate 52 is connected with a support plate 53, the middle of the front end of the support plate 53 is connected with a blade 54, the left side and the right side of the front end of the support plate 53 are both connected with flexible wheels 55 through pin shafts, a support rod 56 is arranged at the left part of the movable plate 52, the front end of the support rod 56 is connected with an extrusion frame 57, the left side and the right side of the front side of the extrusion frame 57 are both rotatably provided with extrusion wheels 58, the left part of the movable plate 52 is provided with a through hole, the rear end of the support rod 56 penetrates through the through hole in a sliding mode to be connected with a limiting disc 561, the diameter of the limiting disc 561 is larger than that of the through hole, a third spring 59 is connected between the rear side of the extrusion frame 57 and the front side of the movable plate 52, and the third spring 59 is sleeved on the support rod 56;
The electric cylinder 51 works to push the moving plate 52 to move, the moving plate 52 moves to push the extrusion frame 57 to move through the third spring 59, so that the two extrusion wheels 58 at the front end of the extrusion frame 57 extrude the adhesive tape, the adhesive tape is effectively contacted with the magnetic ring of the inductor coil, as the electric cylinder 51 continues to push the moving plate 52 to move, the moving plate 52 extrudes the third spring 59 and compresses the third spring 59, the two extrusion wheels 58 at the front end of the extrusion frame 57 effectively extrude the adhesive tape on the magnetic ring of the inductor coil under the action of the elastic force of the third spring 59, and the supporting plate 53 moves to drive the blade 54 to cut the adhesive tape, meanwhile, the supporting plate 53 moves to drive the flexible wheels 55 at the two sides of the end of the supporting plate 53 to move, and the flexible wheels 55 extrude the broken end part of the adhesive tape, so that the broken end part of the adhesive tape is adhered on the corresponding magnetic ring of the inductor coil;
the flexible wheels 55 are made of sponge materials, the flexibility is large, when the two flexible wheels 55 pass through a gap between the second station and the third station, broken adhesive tapes can be extruded, the broken adhesive tapes can be effectively adhered to corresponding inductor coil magnetic rings, the inductor coil magnetic rings and the surfaces of the adhesive tapes cannot be damaged, the extrusion wheels 58 are made of rubber materials, the two extrusion wheels 58 can effectively enable the adhesive tapes to be in contact with the inductor coil magnetic rings, the adhesive tapes can be effectively adhered to the inductor coil magnetic rings, and meanwhile the two extrusion wheels 58 can extrude and comb the adhesive tapes wound on the inductor coil magnetic rings, so that the adhesive tapes are tightly wound;
The sliding rail 49 is arranged below the top of the bracket 41 corresponding to the supporting rod 56, the bottom of the extrusion frame 57 is connected with the sliding seat 571, the sliding seat 571 is slidably arranged on the sliding rail 49, the sliding stability of the extrusion frame 57 is improved, the stability of the extrusion frame 57 in extruding the magnetic ring of the inductor coil by the two extrusion wheels 58 is improved, and the two extrusion wheels 58 on the extrusion frame 57 are not easy to shake;
the extrusion frame 57 corresponds to the second station, so that the two extrusion wheels 58 at the front end of the extrusion frame 57 can effectively paste the adhesive tape on the magnetic ring of the inductor coil on the second station, and the blade 54 corresponds to the gap between the second station and the third station, thereby facilitating the cutting of the adhesive tape by the blade 54.
The guiding component 43 comprises a pillar 431, the bottom end of the pillar 431 is fixedly connected with the top of the support 41, a guiding frame 432 is fixed at the top of the pillar 431, two parallel guiding posts 433 are rotatably arranged in the guiding frame 432, a tape roll is sleeved on the tape placing frame 42, the tape is pulled to pass through the space between the two guiding posts 433, and the two guiding posts 433 limit and guide the tape.
In the invention, the automatic encapsulation device for air-conditioning inductor production is also provided with a control panel, wherein the control panel controls each electrical device in the device to work according to a set program, a servo motor 47 on a driving glue feeding mechanism 40 and a driving motor 62 on a transmission mechanism 60 are driven to work intermittently, firstly, a tape reel is placed on a tape placing frame 42 on the driving glue feeding mechanism 40, then a tape head is pulled out, and the tape is pulled so that the tape passes through a guide assembly 43 and is placed right in front of two extrusion wheels 58 on an extrusion glue cutting mechanism 50;
During feeding, the inductor winding magnetic ring is placed on a bearing disc 224 on a conveying assembly 22 positioned on a first station, then a driving motor 62 works to drive a first transmission shaft 63 to rotate, the first transmission shaft 63 rotates to drive a first transmission gear 23 to rotate, so that a conveying toothed belt 21 is driven to rotate, meanwhile, the first transmission shaft 63 rotates to drive a driven gear 66 to rotate through meshing between a driving gear 65 and the driven gear 66, the driven gear 66 rotates to drive a second transmission shaft 64 to rotate through transmission between a first transmission wheel 67 and a second transmission wheel 68, the second transmission shaft 64 rotates to drive a second transmission gear 33 to rotate, so that a pressing toothed belt 31 is driven to rotate, the conveying assembly 22 on the conveying toothed belt 21 and the pressing assembly 32 on the pressing toothed belt 31 synchronously rotate, so that the conveying assembly 22 on the conveying toothed belt 21 and the pressing assembly 32 on the pressing toothed belt 31 move a station distance, and after the driving motor 62 stops working;
the conveying assembly 22 originally positioned on the first station drives the inductor winding magnetic ring thereon to move to the second station, a new inductor winding magnetic ring is placed on the bearing disc 224 positioned on the conveying assembly 22 positioned on the first station, when the pressing assembly 32 originally positioned above the first station moves to the upper part of the second station, the second roller 3221 positioned on the pressing assembly 32 is firstly contacted with the inclined part 162 at the left part of the limit stop 16, along with the rightward movement of the pressing assembly 32, the second roller 3221 is extruded by the inclined part 162, so that the second roller 3221 drives the lifting disc 322 to move downwards, drives the rubber pressing disc 327 to move downwards to be contacted with the inductor winding magnetic ring on the conveying assembly 22, and when the second roller 3221 moves to the horizontal part 161 of the limit stop 16, the rubber pressing disc 327 presses the inductor winding magnetic ring under the elastic force of the second spring 329, thereby ensuring that the inductor winding magnetic ring is stably placed, and the driven gear 223 on the conveying assembly 22 moving to the second station is contacted with the second gear 46 on the driving rubber conveying mechanism 40;
Then, the electric cylinder 51 on the extrusion and rubber cutting mechanism 50 works to push the moving plate 52 to move, the moving plate 52 moves to push the extrusion frame 57 to move through the third spring 59, so that the two extrusion wheels 58 at the front end of the extrusion frame 57 extrude the rubber belt, the rubber belt is effectively contacted and bonded with the magnetic ring of the inductor coil positioned on the second station, and as the moving plate 52 continues to move, the flexible wheels 55 at the two sides of the end of the supporting plate 53 are contacted with the end of the rubber belt to extrude the end of the rubber belt, so that part of the end of the rubber belt is bonded on the magnetic ring of the inductor coil positioned on the second station;
then, a servo motor 47 on the glue feeding mechanism 40 is driven to work so as to drive a first gear 45 to rotate, the first gear 45 rotates to drive a second gear 46 to rotate through meshing with the second gear 46, the second gear 46 rotates to drive a driven gear 223 positioned on a second station to rotate, the driven gear 223 rotates to drive an inductor coil magnetic ring to rotate for encapsulation, and under the extrusion of two extrusion wheels 58, an adhesive tape is wound outside the inductor coil magnetic ring smoothly, and the adhesive tape is wrapped more firmly and is not easy to loosen;
after the encapsulation of the magnetic ring of the inductor coil on the second station is finished, the servo motor 47 stops working, meanwhile, the electric cylinder 51 drives the flexible wheel 55 and the extrusion wheel 58 to reset, then the driving motor 62 works again, so that the conveying component 22 on the conveying toothed belt 21 and the material pressing component 32 on the material pressing toothed belt 31 move one station distance again, and after the completion, the driving motor 62 stops working;
The inductor coil magnetic ring which is originally positioned on the second station and encapsulated is moved to the third station along with the conveying component 22, meanwhile, the material pressing toothed belt 31 which is originally positioned above the second station is synchronously moved to the third station at the same speed, the extrusion of the inductor coil magnetic ring which is encapsulated is always kept in the moving process, the conveying component 22 which is originally positioned on the first station drives the inductor coil magnetic ring which is positioned on the inductor coil magnetic ring to move to the second station, and a new inductor coil magnetic ring is placed on the conveying component 22 which is positioned on the first station;
then, the electric cylinder 51 on the rubber cutting mechanism 50 is extruded, so that the two extrusion wheels 58 extrude the rubber belt, the rubber belt is effectively contacted and adhered with the magnetic ring of the inductor coil positioned on the second station, along with the continuous movement of the moving plate 52, the blade 54 at the front end of the supporting plate 53 cuts the rubber belt between the third station and the second station, then the flexible wheels 55 at the two sides of the end of the supporting plate 53 extrude the broken end part of the rubber belt, so that the broken end part of the rubber belt is adhered on the corresponding magnetic ring of the inductor coil, the servo motor 47 on the rubber feeding mechanism 40 is driven to work to drive the driven gear 223 positioned on the second station to rotate, the driven gear 223 is driven to rotate to drive the magnetic ring of the inductor coil to rotate for rubber coating, and after the rubber cutting, the servo motor 47 stops working, the electric cylinder 51 drives the flexible wheels 55 and the extrusion wheels 58 to reset;
The driving motor 62, the electric cylinder 51 and the servo motor 47 work intermittently and orderly, so that automatic encapsulation of the inductor winding magnetic ring is realized, the working efficiency is improved, and the risks that hands are crushed by the material pressing mechanism 30 and the hands are crushed by the extrusion rubber cutting mechanism 50 during feeding are avoided.
As shown in fig. 7, 8 and 9, a supporting bar 17 is disposed below the limiting bar 16, a first roller 3211 is rotatably connected to a rear side of one end of the fixing frame 321, which is far away from the toothed belt 31, through a rotating shaft, and a bottom of the first roller 3211 located below the toothed belt 31 contacts with an upper side of the supporting bar 17.
In the invention, when the pressing toothed belt 31 rotates to drive the pressing assembly 32 on the pressing toothed belt 31 to the bottom of the pressing toothed belt 31, the first roller 3211 on the pressing assembly 32 at the bottom of the pressing toothed belt 31 contacts with the upper side of the supporting stop bar 17, and the supporting stop bar 17 can support the first roller 3211, so as to support the fixed frame 321, avoid the fixed frame 321 from pulling the pressing toothed belt 31 downwards, and improve the stability of connection between the fixed frame 321 and the pressing toothed belt 31.
As shown in fig. 10, 11 and 12, the right and left lower portions of the installation chamber 13 are opened.
In the invention, corresponding components are conveniently placed and installed in the installation cavity 13 through the openings at the lower parts of the right side and the left side of the installation cavity 13, and meanwhile, the components in the installation cavity 13 are convenient to maintain at a later stage, and a new adhesive tape reel is convenient to replace.
As shown in fig. 1 and 3, the left and right side walls of the first mounting groove 14 are arc-shaped, the right part of the lower side wall of the first mounting groove 14 is provided with a discharge opening 18, a plurality of support columns 19 are arranged below the inner wall of the upper belt body of the conveying toothed belt 21, and the front and rear ends of the support columns 19 are respectively connected with the inner walls of the front and rear sides of the first mounting groove 14 in a rotating manner.
According to the invention, the plurality of support columns 19 support the upper belt body of the material conveying toothed belt 21, so that the conveying components 22 positioned on the second station and the third station are supported, the situation that the belt body of the material conveying toothed belt 21 at the position collapses when the conveying components 22 on the second station and the third station are subjected to the pressure of the corresponding material pressing components 32 is avoided, the material pressing components 32 and the conveying components 22 effectively squeeze the inductor coil magnetic rings between the belt body and the belt body, the stability of the inductor coil magnetic rings is improved, the conveying toothed belt 21 drives the conveying components 22 on the belt body to rotate circularly, the encapsulated inductor coil magnetic rings move along with the conveying components 22, when the conveying components 22 with the encapsulated inductor coil magnetic rings move to the bottom of the conveying toothed belt 21, the encapsulated inductor coil magnetic rings on the conveying components 22 are separated from the conveying components 22 under the action of gravity, and fall to the arc-shaped side walls of the first mounting grooves 14, the inductor coil magnetic rings can slide down along the arc-shaped side walls of the first mounting grooves 14 and are discharged through the discharge openings 18, the encapsulated inductor coil magnetic rings can be prevented from falling into the arc-shaped side walls of the first mounting baskets 14 and can be placed in contact with the arc-shaped side walls of the inductor magnetic rings 14, and the collector magnetic rings can be prevented from being damaged when the inductor magnetic rings are arranged in the discharge basket 14.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.
Claims (10)
1. An automatic encapsulation device of air conditioner inductor production, characterized by comprising:
the device comprises a frame (10), wherein a working groove (11) is formed in the front side of the frame (10), an opening (12) is formed in the rear side wall of the working groove (11), and a mounting cavity (13) is formed in the rear side of the frame (10);
the conveying mechanism (20), the conveying mechanism (20) comprises a conveying toothed belt (21), the conveying toothed belt (21) is positioned below the working groove (11), and a plurality of conveying components (22) are arranged on the outer side of the conveying toothed belt (21) at equal intervals;
the pressing mechanism (30), the pressing mechanism (30) comprises a pressing toothed belt (31), the pressing toothed belt (31) is positioned above the working groove (11), and a plurality of pressing components (32) are arranged on the outer side of the pressing toothed belt (31) at equal intervals;
The driving glue feeding mechanism (40), the driving glue feeding mechanism (40) is arranged in the mounting cavity (13), the driving glue feeding mechanism (40) comprises a bracket (41), and an adhesive tape placing frame (42) and a guide assembly (43) are arranged at the top of the bracket (41);
the extrusion and rubber cutting mechanism (50) is arranged on the bracket (41);
the transmission mechanism (60) is arranged in the installation cavity (13), and the transmission mechanism (60) is used for driving the conveying toothed belt (21) and the pressing toothed belt (31) to move.
2. The automatic encapsulation apparatus for air conditioner inductor production of claim 1, wherein: the middle part of the lower side of the working groove (11) is sequentially provided with a first station, a second station, a third station and a fourth station from left to right, and the positions of the front side of the frame (10) corresponding to the first station, the second station, the third station and the fourth station are respectively provided with identification tags;
the bottom of the working groove (11) is provided with a first mounting groove (14), and the top of the working groove (11) is provided with a second mounting groove (15).
3. The automatic encapsulation apparatus for air conditioner inductor production of claim 2, wherein: the material conveying toothed belts (21) are nested in the first mounting grooves (14), the top surfaces of the material conveying toothed belts (21) are flush with the notch of the first mounting grooves (14), the two ends of each material conveying toothed belt (21) are nested with matched first transmission gears (23), and the front end and the rear end of each first transmission gear (23) are rotatably connected with the front side wall and the rear side wall of each first mounting groove (14);
The material pressing toothed belts (31) are nested in the second mounting grooves (15), two ends of each material pressing toothed belt (31) are nested with second transmission gears (33) which are matched, and the front end and the rear end of each second transmission gear (33) are rotationally connected with the front side wall and the rear side wall of each second mounting groove (15);
the diameter of the first transmission gear (23) is the same as that of the second transmission gear (33), the distance between two adjacent material pressing assemblies (32) is the same as that between two adjacent conveying assemblies (22), and each material pressing assembly (32) at the bottom of the material pressing toothed belt (31) corresponds to each conveying assembly (22) at the upper side of the material conveying toothed belt (21) one by one.
4. An air conditioner inductor production automatic encapsulation device according to claim 3, wherein: the transmission mechanism (60) comprises a fixed support (61), a driving motor (62), a first transmission shaft (63) and a second transmission shaft (64), wherein the fixed support (61) is connected with the inner wall of the installation cavity (13), the driving motor (62) is installed at the rear side of the fixed support (61), the output end of the driving motor (62) rotates to penetrate through the fixed support (61) and is connected with the rear end of the first transmission shaft (63), the front end of the first transmission shaft (63) is connected with the rear end of the first transmission gear (23) positioned at the right end, a driving gear (65) is fixedly sleeved on the first transmission shaft (63), a driven gear (66) is meshed and connected with the upper side of the driving gear (65), the front end of the driven gear (66) is fixedly provided with the first transmission wheel (67), the first transmission wheel (67) is rotationally connected with the inner wall of the installation cavity (13), the front end of the second transmission shaft (64) is connected with the rear end of the second transmission gear (33) positioned at the right end, the second transmission wheel (68) is fixedly sleeved on the second transmission shaft (64), and the second transmission wheel (68) is fixedly connected with the second transmission wheel (68);
The size of the driving gear (65) is the same as that of the driven gear (66), and the diameter of the first driving wheel (67) is the same as that of the second driving wheel (68).
5. The automatic encapsulation apparatus for air conditioner inductor production of claim 2, wherein: the conveying assembly (22) comprises a fixing plate (221), the fixing plate (221) is connected with a conveying toothed belt (21), a rotary column (222) is rotatably arranged in the middle of one side, far away from the conveying toothed belt (21), of the fixing plate (221), a driven gear (223) is fixedly sleeved on a column body of the rotary column (222), a bearing disc (224) is fixed at the top end of the rotary column (222), and a limiting protruding block is arranged in the middle of one side, far away from the rotary column (222), of the bearing disc (224);
working groove (11) link up with installation cavity (13) through opening (12), the front end of support (41) is fixed in opening (12), be equipped with transmission groove (44) on support (41), the inside of transmission groove (44) is equipped with first gear (45), the front side meshing of first gear (45) has second gear (46), first gear (45) and second gear (46) all are connected with the inner wall rotation of transmission groove (44), second gear (46) with be located on the second station driven gear (223) meshing is connected, servo motor (47) are installed to the bottom of support (41), the output of servo motor (47) runs through the bottom wall of support (41) and is connected with first gear (45).
6. The automatic encapsulation apparatus for air conditioner inductor production of claim 1, wherein: the pressing assembly (32) comprises a fixed frame (321), the fixed frame (321) is connected with a pressing toothed belt (31), the lower part of the fixed frame (321) below the pressing toothed belt (31) stretches into a working groove (11), a lifting disc (322) is connected to the inside of the fixed frame (321) in a sliding manner, a second roller (3221) is connected to the rear side of the lifting disc (322) in a rotating manner through a rotating shaft, a movable sleeve (323) is fixed to the lower end of the lifting disc (322), the lower end of the movable sleeve (323) penetrates through the bottom wall of the fixed frame (321) in a sliding manner, a limiting ring plate (324) is sleeved at the bottom end of the movable sleeve (323), a movable rod (325) is sleeved at the inner side of the movable sleeve (323) in a sliding manner, a fixed disc (326) is connected to the lower end of the movable rod (325) in an extending manner, a rubber (327) is connected to the bottom end of the fixed disc (326) in a rotating manner, a first spring (328) is connected to the bottom of the lifting disc (322) and the bottom of the fixed frame (321) in a sliding manner, a first spring (328) is connected to the first spring (328) between the first spring plate and the first spring plate (328) and the second spring plate (328) are connected to the first spring plate (328), the second spring (329) is sleeved on the moving rod (325);
The upper portion of lateral wall behind working groove (11) is fixed with spacing shelves (16), spacing shelves (16) include horizontal part (161) and fix inclined part (162) at horizontal part (161) both ends, the end height that horizontal part (161) one end was kept away from to inclined part (162) is higher than being in press the height that second gyro wheel (3221) of material toothed belt (31) bottom end were located, the height that horizontal part (161) was located is lower than being in press the height that second gyro wheel (3221) of material toothed belt (31) bottom end were located.
7. The automatic encapsulation apparatus for air conditioner inductor production of claim 6, wherein: a supporting stop bar (17) is arranged below the limiting stop bar (16), a first roller (3211) is rotatably connected to the rear side of one end, far away from the material pressing toothed belt (31), of the fixed frame (321), and the bottom of the first roller (3211) below the material pressing toothed belt (31) is abutted against the upper side of the supporting stop bar (17);
the sliding grooves are formed in the inner walls of the two sides of the fixed frame (321), sliding blocks are fixed at positions, corresponding to the sliding grooves, of the two sides of the lifting disc (322) and are slidably nested in the sliding grooves, sliding holes are formed in the bottom of the fixed frame (321), the movable sleeve (323) slidably penetrates through the sliding holes, and the outer ring diameter of the limiting ring plate (324) is larger than that of the sliding holes.
8. The automatic encapsulation apparatus for air conditioner inductor production of claim 2, wherein: a support panel (48) is fixed at the top of the bracket (41);
the extrusion bale splitter mechanism (50) comprises an electric cylinder (51), a cylinder body of the electric cylinder (51) is arranged at the rear side of a support panel (48), a telescopic end of the electric cylinder (51) penetrates through the support panel (48) in a sliding mode and is connected with a moving plate (52), the right end of the front side of the moving plate (52) is connected with a support plate (53), the middle part of the front end of the support plate (53) is connected with a blade (54), the left side and the right side of the front end of the support plate (53) are respectively connected with a flexible wheel (55) through a pin shaft, a support rod (56) is arranged at the left part of the moving plate (52), extrusion wheels (58) are respectively rotatably arranged at the left part and the right part of the front side of the extrusion frame (57), a through hole is formed in the left part of the moving plate (52), the rear end of the support rod (56) is connected with a limiting disc (561), the diameter of the limiting disc (561) is larger than that of the through hole, and a third spring (59) is connected between the rear side of the extrusion frame (57) and the moving plate (52) and the front side of the moving plate (59);
The flexible wheel (55) is made of sponge materials, and the extrusion wheel (58) is made of rubber materials;
a sliding rail (49) is arranged below the top of the bracket (41) corresponding to the supporting rod (56), a sliding seat (571) is connected to the bottom of the extrusion frame (57), and the sliding seat (571) is slidably arranged on the sliding rail (49);
the extrusion frame (57) corresponds to the second station, and the blade (54) corresponds to a gap between the second station and the third station.
9. The automatic encapsulation apparatus for air conditioner inductor production of claim 1, wherein: the guide assembly (43) comprises a support (431), the bottom end of the support (431) is fixedly connected with the top of the support (41), a guide frame (432) is fixedly arranged at the top of the support (431), and two parallel guide posts (433) are rotatably arranged in the guide frame (432);
the lower part of the right side and the left side of the installation cavity (13) is in an open shape.
10. The automatic encapsulation apparatus for air conditioner inductor production of claim 2, wherein: the left and right side walls of the first mounting groove (14) are arc-shaped, a discharge opening (18) is formed in the right portion of the lower side wall of the first mounting groove (14), a plurality of support columns (19) are arranged below the inner wall of the upper portion belt body of the conveying toothed belt (21), and the front end and the rear end of each support column (19) are respectively connected with the inner walls of the front side and the rear side of the first mounting groove (14) in a rotating mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410104756.4A CN117637324A (en) | 2024-01-25 | 2024-01-25 | Automatic rubber coating device of air conditioner inductor production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410104756.4A CN117637324A (en) | 2024-01-25 | 2024-01-25 | Automatic rubber coating device of air conditioner inductor production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117637324A true CN117637324A (en) | 2024-03-01 |
Family
ID=90016664
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410104756.4A Withdrawn CN117637324A (en) | 2024-01-25 | 2024-01-25 | Automatic rubber coating device of air conditioner inductor production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117637324A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118919293A (en) * | 2024-10-12 | 2024-11-08 | 湖南鸿富邦科技有限公司 | Rubber coating device for inductor production |
-
2024
- 2024-01-25 CN CN202410104756.4A patent/CN117637324A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118919293A (en) * | 2024-10-12 | 2024-11-08 | 湖南鸿富邦科技有限公司 | Rubber coating device for inductor production |
| CN118919293B (en) * | 2024-10-12 | 2024-12-10 | 湖南鸿富邦科技有限公司 | Rubber coating device for inductor production |
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Application publication date: 20240301 |