CN117626549A - Efficient energy-saving water-saving dyeing equipment and process thereof - Google Patents
Efficient energy-saving water-saving dyeing equipment and process thereof Download PDFInfo
- Publication number
- CN117626549A CN117626549A CN202410019208.1A CN202410019208A CN117626549A CN 117626549 A CN117626549 A CN 117626549A CN 202410019208 A CN202410019208 A CN 202410019208A CN 117626549 A CN117626549 A CN 117626549A
- Authority
- CN
- China
- Prior art keywords
- dye liquor
- cloth
- plate
- dyeing
- dye
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004043 dyeing Methods 0.000 title claims abstract description 157
- 238000000034 method Methods 0.000 title claims description 37
- 230000008569 process Effects 0.000 title claims description 30
- 239000004744 fabric Substances 0.000 claims abstract description 268
- 239000007788 liquid Substances 0.000 claims abstract description 47
- 239000007924 injection Substances 0.000 claims abstract description 42
- 238000002347 injection Methods 0.000 claims abstract description 42
- 238000009434 installation Methods 0.000 claims abstract description 10
- 238000007789 sealing Methods 0.000 claims abstract description 9
- 238000005507 spraying Methods 0.000 claims description 86
- 230000005540 biological transmission Effects 0.000 claims description 44
- 238000001035 drying Methods 0.000 claims description 26
- 238000011084 recovery Methods 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 230000000694 effects Effects 0.000 claims description 16
- 230000008676 import Effects 0.000 claims description 8
- 238000004064 recycling Methods 0.000 claims description 5
- 239000000975 dye Substances 0.000 description 273
- 238000004519 manufacturing process Methods 0.000 description 19
- 239000004753 textile Substances 0.000 description 16
- 238000013461 design Methods 0.000 description 14
- 238000005516 engineering process Methods 0.000 description 8
- 239000007921 spray Substances 0.000 description 7
- 238000011161 development Methods 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 230000001965 increasing effect Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 1
- 229930182559 Natural dye Natural products 0.000 description 1
- 241000123069 Ocyurus chrysurus Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000002473 artificial blood Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 210000004204 blood vessel Anatomy 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010014 continuous dyeing Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- -1 indigo Natural products 0.000 description 1
- 229940097275 indigo Drugs 0.000 description 1
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 1
- 238000009981 jet dyeing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000978 natural dye Substances 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000000979 synthetic dye Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of cloth dyeing and discloses a high-efficiency energy-saving water-saving dyeing device which comprises an installation bottom plate supported by a support column, wherein a dye liquid cylinder is arranged on the left side of the installation bottom plate, the left side of the dye liquid cylinder is connected with a fixed inclined dye liquid injection plate, the fixed inclined dye liquid injection plate is connected with a movable inclined dye liquid injection plate through a side sealing plate, and the fixed inclined dye liquid injection plate, the movable inclined dye liquid injection plate and the side sealing plate enclose each other to form a cloth dyeing groove.
Description
Technical Field
The invention relates to the technical field of cloth dyeing, in particular to efficient energy-saving water-saving dyeing equipment and process thereof.
Background
The dyeing of the fabric refers to the surface coloring of the fabric by affecting the fabric by a chemical method or other methods, and the surface of the fabric can be colored by a dyeing mode to be used for decorating the fabric and increasing the attractiveness of the fabric. Including clothing for daily use, household textiles, industrial textiles, decorative textiles, and the like. They occupy an extremely important place in human civilization, not only as necessities of life, but also as carriers of culture. Textiles which have good hygroscopicity, breathability and comfort have been widely used since ancient times. Textiles are widely used, clothes are the most direct application, and not only meet basic wearing requirements of people, but also become an important way for personal expression and fashion pursuits. Household textiles such as bedding, tablecloths, curtains and the like have a practical function and are important components of home decoration. Industrial textiles are widely used in agriculture, construction, medical treatment and other fields, such as fishing nets, filter cloths, conveyor belts, artificial blood vessels and the like, and often require higher technical standards. With the development of technology, functional textiles are becoming more and more important. For example, antibacterial textiles, ultraviolet-proof textiles, flame-retardant textiles, etc., which have special properties through special processing and treatment, meet the requirements of specific occasions. Sustainable textiles are also attracting increasing attention, and textiles made of renewable resources and degradable materials are increasingly appearing on the market with increased environmental awareness. Dyeing of the fabric is an important link in the textile industry, and the fabric is subjected to coloring treatment by a chemical or physical method, so that the fabric presents various bright and beautiful colors. The progress of dyeing technology not only improves the aesthetic degree of the fabric, but also gives more possibility and creativity to the textile. The development of dyeing technology is not on the way, and the dyeing technology is developed gradually through long practice and exploration. Traditional dyeing methods mainly depend on natural dyes, such as indigo, madder, etc., which are relatively single in color and easy to fade, although they are naturally derived. With the rise of the chemical industry, the synthetic dyes start to be brand-new, have rich colors and high color fastness, and greatly improve the dyeing quality of the fabric. The appearance of the color-spraying dyeing machine clearly brings revolutionary transformation for the dyeing industry. The equipment rapidly occupies a place in the industry with the remarkable advantages of small occupied area, high yield, small labor force and the like. Different from the traditional dyeing mode, the spray dyeing machine adopts a spraying mode to uniformly attach the dye liquor on the surface of the fabric, so that the dyeing uniformity is improved, the dyeing time is greatly shortened, and the production efficiency is improved. Moreover, the color-spraying dyeing machine has good universality, and can be used for dyeing textile fabrics and for pre-and post-treatment of fabrics. Before dyeing, the fabric can be pretreated, such as desizing, degreasing and the like, so as to enhance the hydrophilicity of the fabric and improve the adhesion effect of the dye liquor. After dyeing, the fabric can be subjected to post-treatment such as fixation and softness, so that the fabric is more comfortable and soft, and various different requirements are met. In the current era of pursuing efficiency and quality, the color-jet dyeing machine is certainly outstanding in the industry. However, with the continuous development of technology, we believe that more advanced dyeing technologies and devices emerge in the future, and the whole industry is driven to continuously develop. At the same time, however, it should also be appreciated that the development of dyeing techniques cannot merely pursue efficiency and yield, and that environmental protection and sustainable development are more important. While pursuing a beautiful color, we cannot neglect protection of the environment and rational utilization of resources. Therefore, future dyeing technologies and equipment should pay more attention to the development direction of green, environment-friendly and low-carbon so as to realize win-win of economic benefit and environmental benefit.
In the prior art, when the cloth is dyed in one section, an auxiliary tool is needed to pull the cloth to realize that the cloth moves in a dye vat or dyeing equipment, so that when the cloth is pulled, if the cloth is hooked, the cloth is pulled through a machine, so that the material is torn, the material is wasted, a large amount of water resources are needed to be used for dyeing the cloth, meanwhile, the dye added when the dye is dyed is difficult to avoid precipitation and caking if the dye is kept still for a period of time, the dye raw material is wasted, the dye mixing vat is blocked, and the cleaning is troublesome.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides the high-efficiency energy-saving water-saving dyeing equipment and the process thereof, which can prevent cloth from being hooked and torn, save water for dye liquor, avoid dye deposition, and solve the problems that the cloth needs to be wound by an additional transmission device in the cloth dyeing process, the water consumption of the dye liquor is large, the cloth is torn due to the hooking and the scratching, and the dye deposition occurs.
(II) technical scheme
In order to realize the purposes of automatically spreading cloth, avoiding the cloth from being stumbled and rotten, saving dye liquor water and avoiding dye deposition, the invention provides the following technical scheme: the utility model provides a high-efficient energy-conserving water conservation dyeing equipment and its technology, includes the mounting plate that supports through the support column, the mounting plate left side is provided with the dye vat, dye vat left side links to each other with fixed slant dye liquor injection plate, fixed slant dye liquor injection plate passes through the side closing plate and links to each other with movable slant dye liquor injection plate, fixed slant dye liquor injection plate with movable slant dye liquor injection plate encloses into the cloth dyeing tank with side closing plate each other, be provided with the cloth import groove on the mounting plate of cloth dyeing tank lower extreme, the import slant injection plate outer end face that is located the left links to each other with the feed liquid pressure head, the feed liquid pressure head links to each other with the dye vat that sets up at mounting plate lower extreme part through the catheter, dye liquor jar left side is provided with dye liquor recovery tank, dye liquor recovery tank upper end opening with cloth import groove position is corresponding, be provided with cloth transmission subassembly in the middle of the mounting plate, whole device includes left and right symmetrically arranged's cloth import end and export end movable slant dye liquor injection plate and fixed dye liquor injection plate blowout direction are opposite to it.
Preferably, a dye liquor stirrer is arranged at the lower end of the dye liquor cylinder, the dye liquor recovery groove is connected with the dye liquor cylinder through the liquid guide pipe, and a pressure sprayer is arranged at the part of the dye liquor cylinder connected with the inlet oblique spraying plate.
Preferably, a cloth guide rod is arranged at the upper end of the left side surface of the dye liquor recovery tank, and a cloth limit rod is arranged at the opening of the dye liquor recovery tank at the position of the cloth inlet tank.
Preferably, the cloth transmission assembly comprises a supporting rod, a supporting plate is arranged at the upper end of the supporting rod, cloth supporting rods are arranged at the left end and the right end of the supporting plate, and a transmission belt is arranged on the upper end face of the supporting plate.
Preferably, the fixed oblique dye liquor spraying plate and the movable oblique dye liquor spraying plate are respectively provided with an oblique spraying opening which is arranged in a sealing way, the oblique opening direction of the oblique spraying opening at the inlet end of the installation bottom plate is obliquely upwards, the oblique opening direction of the oblique spraying opening at the outlet end of the installation bottom plate is obliquely downwards, and the oblique angle of the oblique spraying opening is larger than thirty degrees.
Preferably, the inlet dye liquor spraying plate and the outlet dye liquor spraying plate are respectively provided with a dye liquor baffle through baffle sliding grooves, the inlet dye liquor spraying plate and the outlet dye liquor spraying plate which are positioned at the outer sides are respectively provided with an auxiliary sliding groove, the auxiliary sliding grooves are meshed with sliding rails arranged on the mounting bottom plate, the upper side surface of the dye liquor baffle is provided with a pull rope connecting block, and the pull rope connecting block is connected with the lifting assembly.
Preferably, the lifting assembly comprises an auxiliary pulley, a pull rope connected with the dye liquor baffle plate is arranged on the auxiliary pulley, and the other end of the pull rope is connected with a fixed plate arranged on the upper end face of the cloth dye liquor tank.
Preferably, a drying assembly is arranged above the conveyor belt.
An efficient energy-saving water-saving dyeing process comprises the following steps:
step one: before cloth dyeing, the cloth is manually passed through a cloth guide rod and a cloth limiting rod, passes through a cloth dyeing tank and then enters a cloth end on the right side of the mounting bottom plate through a transmission assembly;
step two: adding dye into a dye liquid cylinder, stirring by a dye liquid stirrer, and spraying dye liquid from oblique spraying openings on an inlet dye liquid spraying plate and an outlet dye liquid spraying plate by a pressure sprayer after stirring uniformly;
step three: the sprayed dye is contacted with the cloth to perform preliminary dyeing on the cloth, meanwhile, the cloth is driven to move upwards by the upward inclined dye liquor thrust, the cloth of the dyeing part moves onto a conveying belt, a drying assembly is arranged above the conveying belt to dry the cloth, and the dried cloth enters a cloth dye tank at an outlet end;
step four: the cloth that gets into exit end cloth dye vat is further by the dye liquor that jet out in the export dye liquor jet plate carries out the secondary dyeing, simultaneously because decurrent dye liquor promotes to drive cloth downstream, cooperates ascending dye liquor thrust in left side and the transmission of transmission band, has realized that the cloth can remove when dyeing, retrieves through the dye liquor recovery tank through the dye liquor that flows down in the cloth dye liquor tank simultaneously, and rethread catheter is got back to in the dye liquor jar again.
(III) beneficial effects
Compared with the prior art, the invention provides the high-efficiency energy-saving water-saving dyeing equipment and the process thereof, and the dyeing equipment has the following beneficial effects:
1. this high-efficient energy-conserving water conservation dyeing equipment through the dye liquor groove that fixed slant dye liquor jet plate and activity slant dye liquor jet plate are constituteed each other for the cloth has realized going on in the synchronization of dyeing with feeding, simultaneously because the cloth realizes feeding through the impetus of dye liquor, has saved the arrangement of cloth drive assembly, has reduced the consumption of the energy, and avoided the cloth probably to be blocked the condition of feeding because the catch, or the rotten cloth of being torn by feeding device, through setting up dye liquor recovery tank, will follow the dye liquor recycle that the dye liquor was flowed down again, reduced the consumption of dye liquor, realized energy-conserving water conservation's purpose.
2. This high-efficient energy-conserving water conservation dyeing equipment, through drying assembly's setting, make the cloth can quick drying after carrying out preliminary dyeing, can absorb more dye liquor when the cloth after the drying carries out the secondary dyeing, make the dyeing of cloth more abundant, the effect is better, through setting up movable slant dye liquor jet plate, make the width that can adjust the dye liquor groove according to the demand, adapt to the dyeing of different thickness cloth, through the use of cooperation dye liquor baffle, make when carrying out dye liquor groove width adjustment, can control the injection pressure of slant dye liquor jet orifice, thereby control the feed rate of cloth, realize the long control of cloth dyeing.
3. According to the efficient energy-saving water-saving dyeing process, cloth passes through the cloth guide rod and the cloth limiting rod manually, and then enters the cloth end on the right side of the mounting bottom plate through the transmission assembly, so that quick and accurate transmission of the cloth is realized, and the production efficiency is improved. Through adding the dyestuff into the dye vat, the rethread dye liquor agitator stirs, and after stirring evenly, the pressure injector spouts the dye liquor from the slant jet orifice on import dye liquor jet plate and the export dye liquor jet plate, has realized the even injection of dye liquor, has improved the homogeneity and the stability of dyeing. The cloth is driven to move upwards by the upward inclined dye liquor thrust, the cloth of the dyeing part moves onto the conveying belt, the cloth is dried by the drying assembly, and the dried cloth enters the cloth dyeing tank at the outlet end, so that continuous dyeing and drying of the cloth are realized, and the production efficiency is further improved. The cloth that gets into exit end cloth dye vat is further by the dye liquor that jet out in the exit dye liquor jet plate carries out the secondary dyeing, simultaneously promotes through the decurrent dye liquor of decurrent to drive cloth downward movement, cooperates ascending dye liquor thrust in left side and the transmission of transmission band, has realized that the cloth can remove when dyeing, retrieves through the dye liquor recovery tank through the dye liquor that flows down in the cloth dye liquor tank simultaneously, and rethread catheter is got back to in the dye liquor jar again, has realized cyclic utilization of dye liquor, has practiced thrift the water resource. Through the cooperation of the pressure ejector and the oblique dye liquor thrust, continuous and efficient dyeing of cloth is realized, the waste of manual intervention and dye liquor is reduced, the production efficiency is improved, and energy and resources are saved.
Drawings
FIG. 1 is a schematic perspective view of a high-efficiency energy-saving water-saving dyeing apparatus according to the present invention;
FIG. 2 is a schematic perspective view of the adjusting process of the movable oblique dye liquor spraying plate of the efficient energy-saving water-saving dyeing equipment;
FIG. 3 is a schematic diagram of a three-dimensional structure of the high-efficiency energy-saving water-saving dyeing equipment when a movable inclined dye liquor spraying plate is fixedly installed;
FIG. 4 is a front view of an efficient energy-saving water-saving dyeing apparatus according to the present invention;
FIG. 5 is a schematic diagram of a perspective view of a high-efficiency energy-saving water-saving dyeing apparatus in the present invention before the movable bevel dye liquor spraying plate is assembled;
FIG. 6 is a cross-sectional view of an energy efficient and water saving dyeing apparatus according to the present invention;
FIG. 7 is an enlarged schematic view of the structure of the inlet end of the cloth at A in FIG. 6 of the high-efficiency energy-saving water-saving dyeing equipment.
FIG. 8 is a schematic perspective view of a movable diagonal dye liquor spraying plate of the high-efficiency energy-saving water-saving dyeing equipment;
FIG. 9 is a schematic perspective view of a transmission assembly of the high-efficiency energy-saving water-saving dyeing equipment;
fig. 10 is a schematic perspective view of a transmission assembly of the high-efficiency energy-saving water-saving dyeing apparatus provided by the invention after a drying assembly is installed.
In the figure: 1-mounting bottom plate, 2-dyeing liquid cylinder, 3-fixed oblique dye liquid injection plate, 4-side sealing plate, 5-movable oblique dye liquid injection plate, 6-liquid supply pressure head, 7-liquid guide tube, 8-dye liquid recovery tank, 9-cloth transmission component, 10-drying component, 11-cloth inlet tank, 12-dye liquid stirrer, 13-dye liquid baffle plate, 14-lifting component, 15-cloth, 101-slide rail, 501-oblique injection port, 502-auxiliary slide groove, 503-baffle plate slide groove, 801-cloth guide rod, 802-cloth limit rod, 901-support rod, 902-support plate, 903-cloth support rod, 904-transmission belt, 141-pull rope, 142-auxiliary pulley and 143-pull rope connecting block.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
referring to fig. 1, a high-efficiency energy-saving water-saving dyeing device and a process thereof comprise a mounting bottom plate 1 supported by a support column, wherein a dye vat 2 is arranged on the left side of the mounting bottom plate 1, the left side of the dye vat 2 is connected with a fixed inclined dye vat injection plate 3, the fixed inclined dye vat injection plate is connected with a movable inclined dye vat injection plate through a side sealing plate 4, the fixed inclined dye vat injection plate, the movable inclined dye vat injection plate and the side sealing plate 4 mutually enclose a cloth dyeing tank, a cloth inlet tank 11 is arranged on the mounting bottom plate 1 at the lower end of the cloth dyeing tank, the outer end face of the inlet inclined injection plate positioned on the left side is connected with a liquid supply pressure head 6, the liquid supply pressure head 6 is connected with the dye vat 2 arranged at the lower end part of the mounting bottom plate 1 through a liquid guide tube 7, the left side of the dye vat 2 is provided with a dye liquor recovery tank 8, the upper end opening of the dye liquor recovery tank 8 corresponds to the position of the cloth inlet tank 11, a cloth transmission assembly 9 is arranged in the middle of the mounting bottom plate 1, the whole device comprises a cloth inlet end and an outlet end which are symmetrically arranged, and the outlet end of the cloth inlet end is opposite to the outlet end of the movable inclined dye vat is sprayed out from the movable inclined dye vat injection plate, and the outlet end is opposite to the outlet end of the dye vat.
The installation bottom plate 1 supported by the support columns ensures that the equipment has stable structure and is convenient to produce and operate. The setting of the dyeing liquid cylinder 2 provides sufficient dyeing liquid for dyeing, and ensures the dyeing effect and stability. The fixed oblique dye liquor spraying plate 3 and the movable oblique dye liquor spraying plate are matched for use, so that uniform spraying of dye liquor and continuous and efficient dyeing of the cloth 15 are realized, and the production efficiency and the dyeing quality are improved. The design of cloth dyeing tank for cloth 15 can remove in the dyeing process, has realized the cyclic utilization of dye liquor simultaneously, has practiced thrift the water resource. The matching of the liquid supply pressure head 6 and the inlet oblique spraying plate further ensures the even spraying of the dye liquor and the even dyeing of the cloth 15. The dye liquor recycling tank 8 is arranged, so that the dye liquor can be recycled, and the waste of the dye liquor and the consumption of water resources are reduced. The cloth conveying assembly 9 is arranged, so that the cloth 15 can be conveyed rapidly and accurately, and the production efficiency is improved. The symmetrical design of the cloth outlet end ensures that the equipment has compact structure and is convenient for production and operation.
Referring to fig. 4-5, a dye liquor stirrer is disposed at the lower end of the dye liquor tank 2, the dye liquor recovery tank 8 is connected with the dye liquor tank through the liquid guide tube 7, and a pressure injector is disposed at the portion of the dye liquor tank connected with the inlet oblique spraying plate. The upper end of the left side surface of the dye liquor recovery tank 8 is provided with a cloth guide rod 801, and the opening of the dye liquor recovery tank 8 at the position of the cloth inlet tank 11 is provided with a cloth limit rod 802.
The arrangement of the dye liquor stirrer 12 can ensure the uniform mixing of the dye liquor, and improves the dyeing effect and stability. The dye liquor recovery tank 8 is connected with the dye liquor tank 2 through the liquid guide pipe 7, thereby realizing the cyclic utilization of the dye liquor and saving water resources. The pressure injector can ensure even injection of dye liquor, and improves dyeing quality and efficiency. The cloth guide rod 801 can guide the cloth 15 to correctly enter the dyeing area, so that the problems of blocking and uneven dyeing of the cloth 15 are avoided. The cloth stopper rod 802 can limit the position of the cloth 15 in the dyeing process, and ensure uniform dyeing of the cloth 15. The cloth guide bar 801 and the cloth stop bar 802 are matched for use, so that the accuracy and stability of the transmission and dyeing of the cloth 15 are further improved.
Referring to fig. 6, the fixed oblique dye liquor spraying plate 3 and the movable oblique dye liquor spraying plate 5 are respectively provided with an oblique spraying opening 501 in a sealed arrangement, the oblique opening direction of the oblique spraying opening 501 at the inlet end of the installation base plate 1 is obliquely upward, the oblique opening direction of the oblique spraying opening 501 at the outlet end of the installation base plate 1 is obliquely downward, and the oblique angle of the oblique spraying opening 501 is greater than thirty degrees.
The design of the inclined jet openings 501 in a closed arrangement ensures that the dye liquor can be evenly and continuously sprayed on the cloth 15, thereby improving the uniformity and stability of dyeing. The inclined opening direction of the inclined jet opening 501 is arranged, so that dye liquor has inclined upward thrust in the jet process, the cloth 15 can be pushed to move upwards, and continuous and efficient dyeing of the cloth 15 is realized. The oblique angle of the oblique jet opening 501 is greater than thirty degrees, so that the strength and the distance of the dye liquor jet are increased, the dye liquor can be more uniformly covered on the cloth 15, and the dyeing effect is further improved.
Referring to fig. 7, the small arrow is the direction of dye liquor spraying, the large arrow is the direction of movement of the cloth 15, the dye liquor in the dye liquor tank 2 is sprayed out through the pressure device after being stirred and mixed uniformly, and is sprayed out into the dye liquor tank formed by the two spray plates through the oblique spray holes arranged on the movable oblique dye liquor spray plate 5 and the fixed oblique dye liquor spray plate 3, and the cloth 15 is subjected to upward thrust force by the combined action of the dye liquor sprayed out of the two plates and the cloth 15 after passing through the dye liquor tank because the dye liquor spraying direction is oblique upward spraying, so that the cloth 15 is subjected to upward movement.
Referring to fig. 8-10, the cloth transport assembly 9 includes a support bar 901, a supporting plate 902 is disposed at an upper end of the support bar 901, cloth supporting rods 903 are disposed at left and right ends of the supporting plate 902, and a transport belt 904 is disposed on an upper end surface of the supporting plate 902. Above the conveyor belt 904 is a drying assembly 10. The design of the cloth transfer assembly 9 further improves the efficiency of the dyeing process and the drying effect of the cloth 15, in particular: the supporting rods 901, the supporting plates 902 and the cloth supporting rods 903 are matched to provide a stable and reliable transmission path for the cloth 15, so that continuous and stable transmission of the cloth 15 in the dyeing process is ensured. The arrangement of the transmission belt 904 enables the cloth 15 to be stably transmitted thereon, avoids the problems of jamming and wrinkling of the cloth 15, and improves the production efficiency. The drying assembly 10 can rapidly and uniformly dry the cloth 15 on the conveyor belt 904, thereby shortening the drying time and improving the production efficiency.
An efficient energy-saving water-saving dyeing process comprises the following steps:
step one: before the cloth 15 is dyed, the cloth 15 passes through a cloth guide rod 801 and a cloth limiting rod 802 by manpower, passes through a cloth dyeing tank, and enters the cloth 15 end on the right side of the mounting bottom plate 1 through a transmission assembly;
the arrangement of the cloth guide rod 801 and the cloth limit rod 802 can ensure that the cloth 15 keeps the correct direction and position in the transmission process before dyeing, avoid the problems of jamming and wrinkling of the cloth 15, and ensure the smooth progress of the dyeing process. Can carry out nimble adjustment according to different cloth 15 types, size and thickness, adaptability is strong, can handle different kinds of cloth 15. Through the cooperation of transmission subassembly, realized the quick, the accurate transmission of cloth 15, improved production efficiency. By the optimized design of guiding, limiting and transmitting, the cloth 15 is ensured to be flat and wrinkle-free in the preparation process before dyeing, thereby ensuring the dyeing quality.
Step two: adding dye into a dye liquid cylinder, stirring by a dye liquid stirrer 12, and spraying dye liquid from oblique spraying openings 501 on an inlet dye liquid spraying plate and an outlet dye liquid spraying plate by a pressure sprayer after stirring uniformly;
the arrangement of the dye liquor stirrer 12 can ensure that the dye is fully and uniformly mixed in the dye liquor cylinder, and improves the dyeing effect and stability. The use of the pressure sprayer can accurately control the spray pressure of the dye liquor, ensure that the dye liquor is uniformly and continuously sprayed on the cloth 15, and improve the dyeing effect. The design of the oblique jet ports 501 on the inlet dye liquor jet plate and the outlet dye liquor jet plate can accurately control the jet direction of the dye liquor, ensure that the dye liquor can be uniformly covered on the cloth 15, and improve dyeing quality and efficiency. The design allows operation on an automatic production line, reduces manual intervention and operation difficulty and improves production efficiency.
Step three: the sprayed dye is contacted with the cloth 15 to perform preliminary dyeing on the cloth 15, meanwhile, the cloth 15 is driven to move upwards by the upward inclined dye liquor thrust, the cloth 15 of the dyed part moves onto the conveying belt 904, the drying component 10 is arranged above the conveying belt 904 to dry the cloth 15, and the dried cloth 15 enters a cloth dye tank at the outlet end;
the dye liquor and the cloth 15 are subjected to preliminary dyeing, so that the uniformity and stability of dyeing are ensured, and the dyeing effect is improved. The upward dye liquor thrust of slope can drive cloth 15 upward motion voluntarily, and conveyer belt 904 can automatic transmission cloth 15, and drying assembly 10 can carry out drying process to cloth 15 voluntarily, and the manual intervention that has significantly reduced has improved production efficiency. The drying assembly 10 can rapidly and uniformly dry the cloth 15, shortens the drying time and improves the production efficiency. The design can be flexibly adjusted according to different cloth 15 types, sizes and thicknesses, has strong adaptability, and can process different kinds of cloth 15.
Step four: the cloth 15 entering the cloth dyeing tank at the outlet end is further subjected to secondary dyeing by the dye liquor sprayed out of the outlet dye liquor spraying plate, meanwhile, the cloth 15 is driven to move downwards due to the pushing of the dye liquor obliquely downwards, the cloth 15 can move while dyeing by matching with the transmission of the dye liquor pushing force on the left side and the transmission belt 904, and meanwhile, the dye liquor flowing down from the cloth dyeing tank is recovered through the dye liquor recovery tank 8 and then returns to the dye liquor tank again through the liquid guide tube 7.
The secondary dyeing increases the dyeing depth and uniformity and improves the dyeing effect. The dye liquor recovery system can recover the flowing dye liquor, and the dye liquor returns to the dye liquor cylinder again through the liquid guide tube 7, so that the dye liquor can be recycled, resources are saved, and environmental pollution is reduced. The downward inclined dye liquor thrust can automatically drive the cloth 15 to move downwards, and the cloth 15 can move while dyeing by matching with the transmission of the upward left dye liquor thrust and the transmission belt 904, so that the manual intervention is reduced, and the production efficiency is improved. The design optimizes the combination of dye liquor injection and cloth 15 movement, and improves the production efficiency.
Embodiment two: referring to fig. 2-3, a high-efficiency energy-saving water-saving dyeing device and a process thereof, the device comprises a mounting base plate 1 supported by a support column, a dye liquor cylinder 2 is arranged on the left side of the mounting base plate 1, the left side surface of the dye liquor cylinder 2 is connected with a fixed inclined dye liquor spraying plate 3, the fixed inclined dye liquor spraying plate is connected with a movable inclined dye liquor spraying plate through a side sealing plate 4, the fixed inclined dye liquor spraying plate, the movable inclined dye liquor spraying plate and the side sealing plate 4 mutually enclose a cloth dyeing groove, a cloth inlet groove 11 is arranged on the mounting base plate 1 at the lower end of the cloth dyeing groove, the outer end surface of the inlet inclined spraying plate at the left side is connected with a liquid supply pressure head 6, the liquid supply pressure head 6 is connected with the dye liquor cylinder 2 arranged at the lower end part of the mounting base plate 1 through a liquid guide tube 7, the left side of the dye liquor cylinder 2 is provided with a dye liquor recovery groove 8, the upper end opening of the dye liquor recovery groove 8 corresponds to the position of the cloth inlet groove 11, a cloth transmission assembly 9 is arranged in the middle of the mounting base plate 1, the whole device comprises a cloth inlet groove 11 which is arranged in a left-right symmetrical manner, the outlet end and the outlet end of the cloth is opposite to the outlet end of the cloth is sprayed out of the movable inclined dye liquor spraying plate, and the inlet end of the dye liquor is opposite to the outlet end of the movable inclined dye liquor spraying plate.
The cloth 15 is placed on the right side of the mounting baseplate 1, and the cloth 15 is manually or mechanically inserted through the cloth guide rod 801 and the cloth stop rod 802 into the cloth inlet groove 11. The dye liquor stirrer 12 is turned on and the dye is added to the dye liquor cylinder and stirred. After the dyes are uniformly mixed, dye liquor is sprayed out of the inlet inclined spray plate through the liquid supply pressure head 6, and the cloth 15 is subjected to preliminary dyeing. After the dye liquor contacts the cloth 15, the cloth 15 is driven to move upwards by the dye liquor thrust force obliquely upwards. The installation bottom plate 1 at the lower end of the cloth dyeing tank is provided with a cloth inlet groove 11, and the dyed cloth 15 is transmitted to the drying assembly 10 for drying treatment through the cloth transmission assembly 9, which comprises a supporting rod 901, a supporting plate 902, a cloth supporting rod 903 and a transmission belt 904. The dried cloth 15 enters a cloth dyeing tank at the outlet end. The cloth 15 entering the cloth dyeing tank at the outlet end is further secondarily dyed by the dyeing liquid ejected from the outlet dyeing liquid ejecting plate. Meanwhile, the cloth 15 is driven to move downwards by the inclined downward dye liquor pushing, and the cloth 15 can move while dyeing by matching with the transmission of the dye liquor pushing force on the left side and the transmission belt 904. The dye liquor flowing down from the cloth dye liquor tank is recovered through the dye liquor recovery tank 8, and then returns to the dye liquor tank again through the liquid guide tube 7, thus finishing the recycling of the dye liquor. After dyeing is completed, the dyed cloth 15 is taken out from the outlet end of the cloth by a manual or mechanical mode, and the whole dyeing process is completed.
The principle of operation of the dyeing process is based mainly on the action of the dye liquor jet, the dye liquor pushing, the transmission of the conveyor belt 904 and the drying assembly 10. Through the cooperation of the fixed inclined dye liquor spraying plate 3 and the movable inclined dye liquor spraying plate 5, the uniform spraying of the dye liquor and the continuous and efficient dyeing of the cloth 15 are realized. Meanwhile, the cloth 15 is driven to move upwards by utilizing the upward inclined dye liquor thrust, and the quick and stable transmission and drying of the cloth 15 are realized by combining the transmission belt 904 and the drying assembly 10. Finally, the dye liquor recycling system realizes the recycling of the dye liquor, saves resources and improves the production efficiency. When the high-efficiency energy-saving water-saving dyeing equipment and the process thereof are used, the equipment is installed and debugged in place according to the requirements. The equipment is then adjusted accordingly, depending on the type, size, thickness, etc. of the fabric 15 to be dyed. In the preparation stage, the cloth 15 is placed on the right side of the mounting base plate 1, passes through the guide rod and the limit rod as required, and enters the inlet oblique spraying plate for dyeing. After dyeing is completed, the cloth 15 is transferred to the drying assembly 10 through the transfer assembly to be dried. Then, the cloth 15 enters the outlet dyeing tank to be secondarily dyed. In the whole process, operators need to pay attention to observe the running state and dyeing effect of the equipment, and if abnormal conditions exist, the equipment is adjusted and processed in time.
The dye liquor spraying device is characterized in that the dye liquor baffle 13 is arranged on the inlet dye liquor spraying plate and the outlet dye liquor spraying plate through baffle sliding grooves 503, an auxiliary sliding groove 502 is arranged on the inlet dye liquor spraying plate and the outlet dye liquor spraying plate which are positioned on the outer side, the auxiliary sliding groove 502 is meshed with the sliding rail 101 arranged on the mounting base plate 1, a pull rope connecting block 143 is arranged on the upper side surface of the dye liquor baffle 13, and the pull rope connecting block 143 is connected with the lifting assembly 14.
The inlet dye liquor spraying plate and the outlet dye liquor spraying plate are respectively provided with a dye liquor baffle 13 through baffle chute 503. The angle and the range of the dye liquor injection can be adjusted according to the needs, and the flexibility and the adaptability of dyeing are improved.
The inlet dye liquor spraying plate and the outlet dye liquor spraying plate positioned on the outer sides are provided with auxiliary sliding grooves 502 which are meshed with the sliding rails 101 on the mounting base plate 1. The design enables the dye liquor spraying plate to slide along the sliding rail 101, the position and the angle of the spraying plate are convenient to adjust, and the convenience and the accuracy of operation are improved. The upper side surface of the dye liquor baffle 13 is provided with a stay cord connecting block 143 which is connected with the lifting assembly 14. Through the effect of lifting assembly 14, dye liquor baffle 13 can realize the regulation from top to bottom to further adjust the injection height and the angle of dye liquor, strengthened the flexibility and the adaptability of dyeing. The design allows operation on an automatic production line, reduces manual intervention and operation difficulty and improves production efficiency. Meanwhile, the problem of unstable dyeing effect caused by manual operation errors is also reduced.
The lifting assembly 14 comprises an auxiliary pulley 142, a pull rope 141 connected with the dye liquor baffle 13 is arranged on the auxiliary pulley 142, and the other end of the pull rope 141 is connected with a fixed plate arranged on the upper end face of the cloth dye vat.
The lifting assembly 14 comprises an auxiliary pulley 142, and a pull rope 141 connected with the dye liquor baffle 13 is arranged on the auxiliary pulley 142. Through the cooperation of stay cord 141 and auxiliary pulley 142, can realize the elevating movement of dye liquor baffle 13, conveniently adjust the height of dye liquor baffle 13. The other end of the pull cord 141 is connected with a fixing plate provided on the upper end surface of the cloth dyeing tank. The design ensures that the pull rope 141 can be fixed on the fixed plate, ensures the stability and accuracy of the adjustment of the dye liquor baffle 13, and avoids the possible shaking or shifting problem in the adjustment process. Through the cooperation of auxiliary pulley 142 and stay cord 141, the operator can easily adjust the height of dye liquor baffle 13 to realize the regulation to dye liquor injection angle and scope. The design simplifies the operation steps and improves the convenience and efficiency of operation. The design of the lifting assembly 14 is suitable for various types of dye liquor spraying plates and dyeing equipment, and has wide applicability and universality.
Working principle: in the running process of the device, the cloth 15 can be pushed to move through the dye liquor of the dye liquor, the cloth 15 at the inlet end enters the cloth dye liquor tank after passing through the dye liquor recovery tank, the fixed oblique dye liquor injection plates 3 and the movable oblique dye liquor injection plates 5 at the left end and the right end of the cloth dye liquor tank inject the dye liquor onto the cloth 15, the cloth 15 is primarily dyed, in the process, after entering the dye liquor tank at the inlet end, the dye liquor is injected to the cloth 15 from the oblique injection ports of the fixed oblique dye liquor injection plates 3 and the movable oblique dye liquor injection plates 5 through the pressure device, as the injection port is arranged obliquely upwards, the cloth 15 enters the cloth dye liquor tank at the outlet end after passing through the cloth transmission assembly 9, the dye liquor in the dye liquor tank at the outlet end is obliquely downwards sprayed out, the cloth 15 is secondarily dyed through the dye tank, the cloth 15 is pushed by the downward pushing force of the dye liquor, the upward pushing force of the dye liquor in the inlet end and the dye liquor in the dye liquor tank is downwards combined with the downward pushing force of the dye liquor in the outlet end, the cloth 15 is fully dried by the dyeing assembly 10, and the cloth 15 can be fully dried after being dried by the synchronous transmission assembly, and the cloth 15 can be fully dried when the cloth 15 is dried, and the dyeing assembly is fully dried, and the cloth 15 can be fully dried.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a high-efficient energy-conserving water conservation dyeing equipment, includes mounting plate (1) that supports through the support column, mounting plate (1) left side is provided with dye vat (2), its characterized in that: the dyeing liquor vat (2) left surface links to each other with fixed slant dye liquor injection plate (3), fixed slant dye liquor injection plate (3) link to each other with activity slant dye liquor injection plate (5) through side closing plate (4), fixed slant dye liquor injection plate (3) with activity slant dye liquor injection plate (5) and side closing plate (4) enclose into cloth dyeing tank each other, be provided with cloth import groove (11) on mounting plate (1) of cloth dyeing tank lower extreme, be located left import slant injection plate outer terminal surface and feed liquor force head (6) link to each other, feed liquor force head (6) link to each other with dye liquor vat (2) that set up in mounting plate (1) lower extreme part through catheter (7), dye liquor jar (2) left side is provided with dye liquor recovery tank (8), dye liquor recovery tank (8) upper end opening with cloth import groove (11) position corresponds, be provided with cloth transmission subassembly (9) in the middle of mounting plate (1).
2. An energy efficient water saving dyeing apparatus according to claim 1 and characterized by: the dye liquor recycling tank (8) is connected with the dye liquor tank (2) through the liquid guide tube (7), and a pressure injector is arranged at the part of the dye liquor tank (2) connected with the inlet oblique spraying plate.
3. An energy efficient water saving dyeing apparatus according to claim 1 and characterized by: the upper end of the left side surface of the dye liquor recovery tank (8) is provided with a cloth guide rod (801), and the opening of the dye liquor recovery tank (8) at the position of the cloth inlet tank (11) is provided with a cloth limit rod (802).
4. An energy efficient water saving dyeing apparatus according to claim 1 and characterized by: the cloth transmission assembly (9) comprises a support rod (901), a supporting plate (902) is arranged at the upper end of the support rod (901), cloth supporting rods (903) are arranged at the left end and the right end of the supporting plate (902), and a transmission belt (904) is arranged on the upper end face of the supporting plate (902).
5. An energy efficient water saving dyeing apparatus according to claim 1 and characterized by: the device is characterized in that the fixed oblique dye liquor spraying plate (3) and the movable oblique dye liquor spraying plate (5) are respectively provided with an oblique spraying opening (501) which is arranged in a sealing mode, the oblique opening direction of the oblique spraying opening (501) at the inlet end of the installation base plate (1) is obliquely upwards, the oblique opening direction of the oblique spraying opening (501) at the outlet end of the installation base plate (1) is obliquely downwards, and the oblique angle of the oblique spraying opening (501) is larger than thirty degrees.
6. An energy efficient water saving dyeing apparatus according to claim 1 and characterized by: the dye liquor spraying device is characterized in that dye liquor baffles (13) are arranged on the inlet dye liquor spraying plate and the outlet dye liquor spraying plate through baffle sliding grooves (503), auxiliary sliding grooves (502) are formed in the inlet dye liquor spraying plate and the outlet dye liquor spraying plate which are located on the outer side, the auxiliary sliding grooves (502) are meshed with sliding rails (101) arranged on the mounting base plate (1), a pull rope connecting block (143) is arranged on the upper side face of the dye liquor baffle (13), and the pull rope connecting block (143) is connected with the dye liquor baffle (14).
7. An energy efficient water saving dyeing apparatus according to claim 6 and characterized by: the dye liquor baffle (14) comprises an auxiliary pulley (142), a pull rope (141) connected with the dye liquor baffle (13) is arranged on the auxiliary pulley (142), and the other end of the pull rope (141) is connected with a fixed plate arranged on the upper end face of the cloth dye liquor tank.
8. An energy efficient water saving dyeing apparatus according to claim 4 and characterized by: a drying assembly (10) is disposed above the conveyor belt (904).
9. The efficient energy-saving water-saving dyeing process is characterized by comprising the following steps of:
step one: before the cloth (15) is dyed, the cloth (15) passes through a cloth guide rod (801) and a cloth limiting rod (802) manually, passes through a cloth dyeing tank, and enters the cloth (15) end on the right side of the mounting bottom plate (1) through a transmission assembly;
step two: dye is added into the dye vat (2), then the dye vat is stirred by a dye liquor stirrer (12), and after the dye liquor is uniformly stirred, the dye liquor is sprayed out from oblique spraying openings (501) on an inlet dye liquor spraying plate and an outlet dye liquor spraying plate by a pressure sprayer;
step three: the sprayed dye is contacted with the cloth (15) to perform preliminary dyeing on the cloth (15), meanwhile, as the inclined upward dye liquor is sprayed out of the movable inclined dye liquor spraying plate and the fixed inclined dye liquor spraying plate and then is sprayed to the cloth (15), the inclined upward thrust drives the cloth (15) to move upwards, the cloth (15) of the dyed part moves onto the conveying belt (904), a drying assembly (10) is arranged above the re-conveying belt (904) to dry the cloth (15), and the dried cloth (15) enters a cloth dye tank at the outlet end;
step four: the cloth (15) entering the cloth dyeing tank at the outlet end is further subjected to secondary dyeing by the dye liquor sprayed out of the outlet dye liquor spraying plate, meanwhile, the dye liquor sprayed out of the movable inclined dye liquor spraying plate and the fixed inclined dye liquor spraying plate downwards is sprayed to the cloth (15), the cloth (15) is driven to move downwards by pushing, the cloth (15) can move while being dyed by matching with the transmission of the dye liquor pushing force on the left side and the transmission belt (904), and meanwhile, the dye liquor flowing down in the dye liquor tank of the cloth is recovered through the dye liquor recovery tank (8) and then returns to the dye liquor tank (2) through the liquid guide tube (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410019208.1A CN117626549B (en) | 2024-01-05 | 2024-01-05 | Efficient energy-saving water-saving dyeing equipment and process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410019208.1A CN117626549B (en) | 2024-01-05 | 2024-01-05 | Efficient energy-saving water-saving dyeing equipment and process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117626549A true CN117626549A (en) | 2024-03-01 |
| CN117626549B CN117626549B (en) | 2024-09-17 |
Family
ID=90025388
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410019208.1A Active CN117626549B (en) | 2024-01-05 | 2024-01-05 | Efficient energy-saving water-saving dyeing equipment and process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117626549B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09143863A (en) * | 1995-11-21 | 1997-06-03 | 金麟 ▲トウ▼ | Dyeing apparatus and nozzle of dyeing apparatus, used for liquid dye |
| CN206256265U (en) * | 2016-11-24 | 2017-06-16 | 佛山市三技精密机械有限公司 | A kind of overflow dyeing machine of gushing walks stringing |
| CN206843762U (en) * | 2017-05-24 | 2018-01-05 | 青岛胶南三星针织有限公司 | A kind of short route dyes combined integral machine |
| CN210117510U (en) * | 2019-06-20 | 2020-02-28 | 无锡同华染整机械有限公司 | Dyeing machine without cloth guide wheel |
| CN215628691U (en) * | 2021-07-30 | 2022-01-25 | 海宁市振海针纺染整有限公司 | Multi-fiber fabric water-saving dyeing and finishing device |
| CN116926818A (en) * | 2023-07-12 | 2023-10-24 | 诸暨天义恒染整有限公司 | Airflow dyeing machine |
-
2024
- 2024-01-05 CN CN202410019208.1A patent/CN117626549B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09143863A (en) * | 1995-11-21 | 1997-06-03 | 金麟 ▲トウ▼ | Dyeing apparatus and nozzle of dyeing apparatus, used for liquid dye |
| CN206256265U (en) * | 2016-11-24 | 2017-06-16 | 佛山市三技精密机械有限公司 | A kind of overflow dyeing machine of gushing walks stringing |
| CN206843762U (en) * | 2017-05-24 | 2018-01-05 | 青岛胶南三星针织有限公司 | A kind of short route dyes combined integral machine |
| CN210117510U (en) * | 2019-06-20 | 2020-02-28 | 无锡同华染整机械有限公司 | Dyeing machine without cloth guide wheel |
| CN215628691U (en) * | 2021-07-30 | 2022-01-25 | 海宁市振海针纺染整有限公司 | Multi-fiber fabric water-saving dyeing and finishing device |
| CN116926818A (en) * | 2023-07-12 | 2023-10-24 | 诸暨天义恒染整有限公司 | Airflow dyeing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117626549B (en) | 2024-09-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101492866B (en) | Gradually dyeing novel process for fabric and employed dyeing apparatus | |
| CN104233865A (en) | Dyeing process for viscose/brocade blended silks by active/acid dye-bath method | |
| CN108819472B (en) | Steam box | |
| CN117626549B (en) | Efficient energy-saving water-saving dyeing equipment and process thereof | |
| CN105019263A (en) | Printing and dyeing agent for polyester-nylon-cotton blended fabric and printing and dyeing technology using the same | |
| CN101768882A (en) | Nylon-cotton fabric dyeing process | |
| CN110306371A (en) | Bamboo washs a mao plain-weave dyeing | |
| CN207435701U (en) | A kind of dope dyeing device | |
| CN109295762A (en) | One one bath two-step colouring method of polyamide fibre/the CDP fabrics fabric | |
| CN110055774A (en) | A kind of high-efficiency polyester fabric dyeing method | |
| CN106320016A (en) | Tibet lamb skin space dyeing process and space dyeing device thereof | |
| CN108396570A (en) | The colouring method of tencel/wool/nylon fabric | |
| CN205420802U (en) | Dope dyeing engine dyeing material circulation adjusting device | |
| CN207376254U (en) | A kind of woven fabric printing and dyeing washing equipment | |
| CN211036434U (en) | High-temperature liquid flow dyeing machine capable of dyeing uniformly | |
| CN210439047U (en) | Vulcanization dyeing device | |
| CN202298169U (en) | Collar cloth dyeing machine | |
| CN217411134U (en) | Spray pipe and yarn dyeing device comprising same | |
| CN104988772A (en) | Staining method of diacetate fiber deep colors | |
| CN208201336U (en) | A kind of weaving overflow dyeing machine of level dyeing | |
| CN108411525B (en) | Dyeing and finishing device and process for environment-friendly reactive dye-dyed burnt-out fabric | |
| CN223660421U (en) | A cotton dyeing assembly using a one-bath process | |
| CN209854377U (en) | A belt dryer for cloth dyeing preliminary treatment | |
| CN203846279U (en) | Novel jet dyeing machine | |
| CN220550336U (en) | Dye uniform distribution mechanism of dyeing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |