CN117619484A - A carburizing agent preparation device and its preparation method - Google Patents
A carburizing agent preparation device and its preparation method Download PDFInfo
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- CN117619484A CN117619484A CN202311603527.9A CN202311603527A CN117619484A CN 117619484 A CN117619484 A CN 117619484A CN 202311603527 A CN202311603527 A CN 202311603527A CN 117619484 A CN117619484 A CN 117619484A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/808—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers driven from the bottom of the receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/831—Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
Abstract
本发明公开了一种增碳剂制备装置及其制备方法,属于增碳剂加工技术领域,包括混料筒,筛料箱的顶端侧面上固定有与筛料箱内部连通的研磨筒,研磨筒内设置有与第一驱动电机传动连接的研磨组件,筛料箱内设置有筛选组件,搅拌轴杆上连接有对混料筒内侧壁进行刮料的刮料组件;本发明通过研磨组件将研磨筒内部的原料进行研磨粉碎,有效提高原料均匀混合效率,经过研磨后的原料落入到筛料箱内部,通过筛选组件对原料进行筛选,将研磨不合格较大的颗粒筛出,细度合格的颗粒通过筛选组件筛除落下到混料筒内部,确保高效均匀混合效率,通过刮料组件对混料筒内侧壁上粘附的原料进行刮下以进行混合加工,节省原料,有效提高原料混合的充分性。
The invention discloses a carburizing agent preparation device and a preparation method thereof, belonging to the technical field of carburizing agent processing, and includes a mixing cylinder. A grinding cylinder connected to the inside of the screen box is fixed on the top side of the screen box. The grinding cylinder A grinding assembly connected to the first driving motor is provided inside, a screening assembly is provided inside the screen box, and a scraping assembly for scraping the inner wall of the mixing barrel is connected to the stirring shaft; in the present invention, the grinding assembly is used to grind the The raw materials inside the barrel are ground and pulverized, which effectively improves the uniform mixing efficiency of the raw materials. The ground raw materials fall into the screen box, and the raw materials are screened through the screening assembly to screen out the larger particles that are not qualified for grinding and the fineness is qualified. The particles are screened out by the screening component and fall into the inside of the mixing barrel to ensure efficient and uniform mixing efficiency. The raw materials adhered to the inner wall of the mixing barrel are scraped off by the scraping component for mixing processing, saving raw materials and effectively improving the mixing of raw materials. sufficiency.
Description
技术领域Technical field
本发明属于增碳剂加工技术领域,具体涉及一种增碳剂制备装置及其制备方法。The invention belongs to the technical field of carburizing agent processing, and specifically relates to a carburizing agent preparation device and a preparation method thereof.
背景技术Background technique
在钢铁产品的冶炼过程中,常常会因为冶炼时间、保温时间、过热时间较长等因素,使得铁液中碳元素的熔炼损耗量增大,造成铁液中的含碳量有所降低,导致铁液中的含碳量达不到炼制预期的理论值。为了补足钢铁熔炼过程中烧损的碳含量而添加的含碳类物质称之为增碳剂。增碳剂粒度对增碳剂吸收率的影响取决于增碳剂溶解扩散速度和氧化损耗速度的综合作用。在一般情况下,增碳剂颗粒小,溶解速度快,损耗速度大;生产增碳剂需要对原料进行破碎。In the smelting process of iron and steel products, factors such as long smelting time, holding time, and overheating time often increase the smelting loss of carbon in the molten iron, causing the carbon content in the molten iron to decrease, resulting in The carbon content in the molten iron cannot reach the theoretical value expected for refining. Carbon-containing substances added to make up for the carbon content lost during the steel smelting process are called carburizers. The effect of carburizer particle size on carburizer absorption rate depends on the combined effect of carburizer dissolution and diffusion rate and oxidation loss rate. Under normal circumstances, the carburizer particles are small, dissolve quickly, and lose quickly; the production of carburant requires crushing of raw materials.
如中国专利公开号:CN211329617U,公开了一种用于生产增碳剂的甩破机,包括有甩破机壳体,及位于甩破机壳体上端的进料口,及位于甩破机壳体下端的出料口,及安装于甩破机壳内腔的反击架,及与反击架配套使用的转子,及转子与反击架形成的甩破腔,及安装于转子下端的筛板,及筛板配套使用的检修门;该用于生产增碳剂的甩破机可以达到提高增碳剂原料破碎效率的目的;但上述申请中对原料粉碎效果不理想,原料细度不够均匀,影响均匀混合效率,同时筛板在进行筛料时,网孔容易发生堵塞,需要经常进行清理,使用不便。For example, Chinese Patent Publication No.: CN211329617U discloses a crushing machine for producing carburizing agent, which includes a crushing machine housing, a feed port located at the upper end of the crushing machine housing, and a crushing machine housing. The discharge port at the lower end of the body, the impact rack installed in the inner cavity of the crushing casing, the rotor used in conjunction with the impact rack, the crushing cavity formed by the rotor and the impact rack, and the screen plate installed at the lower end of the rotor, and The access door used in conjunction with the sieve plate; the crusher used to produce carburizer can achieve the purpose of improving the crushing efficiency of carburizer raw materials; however, the raw material crushing effect in the above application is not ideal, and the raw material fineness is not uniform enough, affecting uniformity Mixing efficiency, at the same time, when the sieve plate is screening materials, the mesh is easily blocked, requiring frequent cleaning, which is inconvenient to use.
因此,需要一种增碳剂制备装置及其制备方法,解决现有技术中的增碳剂制备装置对原料粉碎效果不理想,原料细度不够均匀,影响均匀混合效率和筛板在进行筛料时,网孔容易发生堵塞,需要经常进行清理的问题。Therefore, a carburizing agent preparation device and a preparation method thereof are needed to solve the problem that the carburizing agent preparation device in the prior art has an unsatisfactory crushing effect on the raw materials and the fineness of the raw materials is not uniform enough, which affects the uniform mixing efficiency and the sieve plate when screening materials. When used, the mesh is prone to clogging and requires frequent cleaning.
发明内容Contents of the invention
本发明的目的在于提供一种增碳剂制备装置及其制备方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a carburizing agent preparation device and a preparation method thereof to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种增碳剂制备装置,包括混料筒,所述混料筒的顶端侧面上固定有与混料筒内部连通的筛料箱,所述筛料箱的顶端侧面上固定有与筛料箱内部连通的研磨筒,所述研磨筒的一侧设置有第一驱动电机,所述研磨筒内设置有与第一驱动电机传动连接的研磨组件,所述筛料箱内设置有筛选组件,所述混料筒的底端侧壁中心处转动连接有搅拌轴杆,所述搅拌轴杆的侧面上固定有多个呈环形分布的主搅拌杆,所述混料筒的底端外侧壁上固定有第二驱动电机,所述第二驱动电机的输出端与搅拌轴杆的底端同轴固定,所述搅拌轴杆上连接有对混料筒内侧壁进行刮料的刮料组件。In order to achieve the above object, the present invention provides the following technical solution: a carburizing agent preparation device, including a mixing barrel, a sieve box connected to the inside of the mixing barrel is fixed on the top side of the mixing barrel, and the sieve A grinding cylinder connected to the inside of the screen box is fixed on the top side of the material box. A first driving motor is provided on one side of the grinding cylinder. A grinding assembly connected to the first driving motor is provided in the grinding cylinder. A screening assembly is provided in the sieve box. A stirring shaft is rotatably connected to the center of the bottom side wall of the mixing barrel. A plurality of annularly distributed main stirring rods are fixed on the sides of the mixing shaft. A second drive motor is fixed on the outer wall of the bottom end of the mixing barrel. The output end of the second drive motor is coaxially fixed with the bottom end of the mixing shaft. A pair of mixing barrels is connected to the mixing shaft. A scraper assembly that scrapes the inner wall.
方案中需要说明的是,所述研磨组件包括设置于研磨筒内部且与研磨筒内侧壁研磨配合的研磨辊,所述研磨辊的顶端固定有第一连接杆,所述第一连接杆的顶端固定有回形齿板,所述第一驱动电机的输出端上固定有与回形齿板啮合连接的不完全齿轮。It should be noted in the solution that the grinding assembly includes a grinding roller disposed inside the grinding barrel and grindingly matched with the inner wall of the grinding barrel. A first connecting rod is fixed on the top of the grinding roller, and the top of the first connecting rod is fixed. A loop-shaped tooth plate is fixed, and an incomplete gear meshingly connected with the loop-shaped tooth plate is fixed on the output end of the first driving motor.
进一步值得说明的是,所述筛选组件包括设置于筛料箱内部的筛网板,所述筛料箱的内侧壁上固定有位于筛网板下方的漏料网板,所述漏料网板和筛网板之间设置有复位弹簧,所述复位弹簧设置有多个且多个复位弹簧呈等距分布。It is further worth mentioning that the screening assembly includes a screen plate arranged inside the screen box, and a leakage screen plate located below the screen plate is fixed on the inner wall of the screen box. The leakage screen plate A return spring is provided between the screen plate and the screen plate. There are multiple return springs, and the multiple return springs are equidistantly distributed.
更进一步需要说明的是,所述刮料组件包括与搅拌轴杆侧面固定的第二连接杆,所述第二连接杆设置有两个且两个第二连接杆呈对称分布,所述第二连接杆远离搅拌轴杆的一端固定有橡胶块,所述橡胶块远离第二连接杆的一端固定有与混料筒内侧壁滑动接触的刮料杆。It should be further noted that the scraper assembly includes a second connecting rod fixed to the side of the stirring shaft. There are two second connecting rods, and the two second connecting rods are symmetrically distributed. The second connecting rod is symmetrically distributed. A rubber block is fixed at one end of the connecting rod away from the stirring shaft, and a scraper rod that is in sliding contact with the inner wall of the mixing barrel is fixed at one end of the rubber block away from the second connecting rod.
作为一种优选的实施方式,所述筛网板与水平方向呈倾斜布置,所述筛料箱的侧面上开设有位于筛网板较低端处的出料口。As a preferred embodiment, the screen plate is arranged obliquely to the horizontal direction, and a discharge port located at the lower end of the screen plate is provided on the side of the screen box.
作为一种优选的实施方式,所述研磨筒的顶端固定有导料斗,所述研磨辊的顶端上设置有导料斜面,所述混料筒的侧面上开设有取料口,所述取料口内铰接有盖板,所述盖板的外侧壁上固定有把手。As a preferred embodiment, a guide hopper is fixed on the top of the grinding drum, a guide slope is provided on the top of the grinding roller, and a material intake port is provided on the side of the mixing tube. A cover is hinged in the mouth, and a handle is fixed on the outer wall of the cover.
作为一种优选的实施方式,所述主搅拌杆上固定有多个呈等距分布的辅搅拌杆,所述辅搅拌杆的侧面上开设有通孔,所述通孔设置有多个且多个通孔呈等距分布。As a preferred embodiment, a plurality of equidistantly distributed auxiliary mixing rods are fixed on the main mixing rod, and a through hole is provided on the side of the auxiliary mixing rod. The through hole is provided with multiple and multiple auxiliary mixing rods. The through holes are equidistantly distributed.
作为一种优选的实施方式,所述混料筒的底端外侧壁上固定有多个呈对称分布的支腿杆,多个所述支腿杆的底端共同固定有底板,所述混料筒的外侧壁上固定有温度计,所述筛料箱的顶端侧面上固定有支座,所述第一驱动电机固定于支座的顶端上。As a preferred embodiment, a plurality of symmetrically distributed leg rods are fixed on the outer wall of the bottom end of the mixing barrel, and a bottom plate is fixed on the bottom ends of the plurality of leg rods. A thermometer is fixed on the outer wall of the cylinder, a support is fixed on the top side of the screen box, and the first driving motor is fixed on the top of the support.
一种增碳剂制备方法,包括以下步骤:A method for preparing a carburizing agent, including the following steps:
S1、进行使用时,将原料通过研磨筒的顶端开口投入到研磨筒内部,启动第一驱动电机和第二驱动电机进行工作,第一驱动电机的输出端带动不完全齿轮进行转动,通过不完全齿轮和回形齿板的配合带动第一连接杆进行往复上下移动,进而通过第一连接杆带动研磨辊进行上下往复移动,使得研磨辊和研磨筒内侧壁形成持续相对运动,从而通过研磨辊将研磨筒内部的原料进行研磨粉碎;S1. When using, put the raw materials into the inside of the grinding barrel through the top opening of the grinding barrel, start the first driving motor and the second driving motor to work, the output end of the first driving motor drives the incomplete gear to rotate, and through the incomplete The cooperation of the gear and the tooth plate drives the first connecting rod to move up and down, and then drives the grinding roller to move up and down through the first connecting rod, so that the grinding roller and the inner wall of the grinding cylinder form a continuous relative motion, so that the grinding roller can The raw materials inside the grinding drum are ground and pulverized;
S2、经过研磨后的原料落入到筛料箱内部,通过设置的筛网板对原料进行筛选,将研磨不合格较大的颗粒筛出,细度合格的颗粒筛出落下到混料筒内部;S2. The ground raw materials fall into the screen box. The raw materials are screened through the set sieve plate to screen out the larger particles that fail to be ground. The particles that pass the fineness are screened out and fall into the mixing cylinder. ;
S3、物料下落对筛网板进行撞击,通过设置的多个复位弹簧使得筛网板产生持续的振动,从而加速筛网板的筛选和加速筛网板顶端侧面上较大颗粒从出料口滚落;S3. The falling material impacts the screen plate, and multiple return springs are set to cause the screen plate to continuously vibrate, thereby accelerating the screening of the screen plate and the larger particles on the top and sides of the screen plate to roll from the discharge port. fall;
S4、第二驱动电机带动搅拌轴杆进行转动,转动的搅拌轴杆带动多个主搅拌杆对混料筒内部的原料进行搅拌,使得原料进行混匀;S4. The second drive motor drives the stirring shaft to rotate, and the rotating stirring shaft drives multiple main stirring rods to stir the raw materials inside the mixing barrel, so that the raw materials are mixed;
S5、搅拌轴杆带动第二连接杆进行转动,通过第二连接杆带动刮料杆对混料筒内侧壁上粘附的原料进行刮下以进行混合加工。S5. The stirring shaft drives the second connecting rod to rotate, and the second connecting rod drives the scraping rod to scrape off the raw materials adhered to the inner wall of the mixing barrel for mixing processing.
与现有技术相比,本发明提供的一种增碳剂制备装置及其制备方法,至少包括如下有益效果:Compared with the prior art, the carburizing agent preparation device and preparation method provided by the present invention at least include the following beneficial effects:
(1)通过研磨组件将研磨筒内部的原料进行研磨粉碎,从而有效提高原料的细度,方便后续对原料的搅拌混合,有效提高原料均匀混合效率,经过研磨后的原料落入到筛料箱内部,通过筛选组件对原料进行筛选,将研磨不合格较大的颗粒筛出,细度合格的颗粒通过筛选组件筛除落下到混料筒内部,确保落入混料筒内部的原料细度合格,确保高效均匀混合效率。(1) The raw materials inside the grinding cylinder are ground and pulverized through the grinding assembly, thereby effectively improving the fineness of the raw materials, facilitating subsequent mixing and mixing of the raw materials, and effectively improving the uniform mixing efficiency of the raw materials. The ground raw materials fall into the screen box Inside, the raw materials are screened through the screening component, and the larger particles that fail to be ground are screened out. The particles with qualified fineness are screened out through the screening component and fall into the inside of the mixing barrel to ensure that the fineness of the raw materials falling into the mixing barrel is qualified. , ensuring efficient and uniform mixing efficiency.
(2)通过转动的搅拌轴杆带动多个主搅拌杆对混料筒内部的原料进行搅拌,使得原料进行混匀,同时搅拌轴杆带动刮料组件进行工作,通过刮料组件对混料筒内侧壁上粘附的原料进行刮下以进行混合加工,节省原料,有效提高原料混合的充分性。(2) The rotating stirring shaft drives multiple main stirring rods to stir the raw materials inside the mixing barrel, so that the raw materials are mixed evenly. At the same time, the stirring shaft drives the scraper assembly to work, and the scraper assembly controls the mixing barrel. The raw materials adhered to the inner wall are scraped off for mixing processing, saving raw materials and effectively improving the adequacy of raw material mixing.
附图说明Description of drawings
图1为本发明的整体结构示意图一;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的整体结构示意图二;Figure 2 is a schematic diagram 2 of the overall structure of the present invention;
图3为本发明的整体剖视结构示意图;Figure 3 is a schematic diagram of the overall cross-sectional structure of the present invention;
图4为图3中A处放大结构示意图;Figure 4 is an enlarged structural schematic diagram of position A in Figure 3;
图5为本发明的研磨组件局部结构示意图;Figure 5 is a schematic diagram of the partial structure of the grinding assembly of the present invention;
图6为本发明的刮料组件局部结构示意图;Figure 6 is a partial structural diagram of the scraper assembly of the present invention;
图7为图6中B处放大结构示意图。Figure 7 is an enlarged structural schematic diagram of position B in Figure 6.
图中:1、研磨组件;101、研磨辊;102、第一连接杆;103、回形齿板;104、不完全齿轮;105、导料斗;2、筛选组件;201、筛网板;202、出料口;203、漏料网板;204、复位弹簧;3、刮料组件;301、第二连接杆;302、刮料杆;303、橡胶块;4、混料筒;5、筛料箱;6、研磨筒;7、第一驱动电机;8、支座;9、取料口;10、盖板;11、把手;12、支腿杆;13、底板;14、第二驱动电机;15、温度计;16、搅拌轴杆;17、主搅拌杆;18、辅搅拌杆;19、通孔。In the picture: 1. Grinding component; 101. Grinding roller; 102. First connecting rod; 103. Return tooth plate; 104. Incomplete gear; 105. Guide hopper; 2. Screening component; 201. Screen plate; 202 , Discharge port; 203, leakage screen; 204, return spring; 3, scraper assembly; 301, second connecting rod; 302, scraper rod; 303, rubber block; 4, mixing cylinder; 5, screen Material box; 6. Grinding barrel; 7. First drive motor; 8. Support; 9. Material intake port; 10. Cover plate; 11. Handle; 12. Leg rod; 13. Bottom plate; 14. Second drive Motor; 15. Thermometer; 16. Stirring shaft; 17. Main stirring rod; 18. Auxiliary stirring rod; 19. Through hole.
具体实施方式Detailed ways
下面结合实施例对本发明做进一步的描述。The present invention will be further described below in conjunction with examples.
请参阅图1-7,本发明提供一种增碳剂制备装置,包括混料筒4,混料筒4的顶端侧面上固定有与混料筒4内部连通的筛料箱5,筛料箱5的顶端侧面上固定有与筛料箱5内部连通的研磨筒6,研磨筒6的一侧设置有第一驱动电机7,研磨筒6内设置有与第一驱动电机7传动连接的研磨组件1,筛料箱5内设置有筛选组件2,混料筒4的底端侧壁中心处转动连接有搅拌轴杆16,搅拌轴杆16的侧面上固定有多个呈环形分布的主搅拌杆17,混料筒4的底端外侧壁上固定有第二驱动电机14,第二驱动电机14的输出端与搅拌轴杆16的底端同轴固定,搅拌轴杆16上连接有对混料筒4内侧壁进行刮料的刮料组件3;进行使用时,将原料通过研磨筒6的顶端开口投入到研磨筒6内部,启动第一驱动电机7和第二驱动电机14进行工作,第一驱动电机7的输出端带动研磨组件1进行工作,通过研磨组件1将研磨筒6内部的原料进行研磨粉碎,从而有效提高原料的细度,方便后续对原料的搅拌混合,有效提高原料均匀混合效率,经过研磨后的原料落入到筛料箱5内部,通过筛选组件2对原料进行筛选,将研磨不合格较大的颗粒筛出,细度合格的颗粒通过筛选组件2筛出落下到混料筒4内部,确保落入混料筒4内部的原料细度合格,确保高效均匀混合效率,第二驱动电机14的输出端带动搅拌轴杆16进行转动,转动的搅拌轴杆16带动多个主搅拌杆17对混料筒4内部的原料进行搅拌,使得原料进行混匀,同时搅拌轴杆16带动刮料组件3进行工作,通过刮料组件3对混料筒4内侧壁上粘附的原料进行刮下以进行混合加工,节省原料,有效提高原料混合的充分性。Please refer to Figures 1-7. The present invention provides a carburizing agent preparation device, which includes a mixing barrel 4. A screen box 5 connected to the inside of the mixing barrel 4 is fixed on the top side of the mixing barrel 4. The screen box A grinding barrel 6 connected to the inside of the screen box 5 is fixed on the top side of the grinding barrel 5. A first driving motor 7 is provided on one side of the grinding barrel 6. A grinding assembly connected to the first driving motor 7 is provided in the grinding barrel 6. 1. A screening assembly 2 is provided in the screen box 5. A stirring shaft 16 is rotatably connected to the center of the bottom side wall of the mixing drum 4. A plurality of annularly distributed main stirring rods are fixed on the sides of the stirring shaft 16. 17. The second drive motor 14 is fixed on the outer wall of the bottom end of the mixing barrel 4. The output end of the second drive motor 14 is coaxially fixed with the bottom end of the stirring shaft 16. The mixing shaft 16 is connected with a pair of mixing materials. The scraper assembly 3 is used for scraping the inner wall of the barrel 4; when in use, the raw materials are put into the inside of the grinding barrel 6 through the top opening of the grinding barrel 6, and the first driving motor 7 and the second driving motor 14 are started to work. The output end of the drive motor 7 drives the grinding component 1 to work, and the raw materials inside the grinding barrel 6 are ground and pulverized through the grinding component 1, thereby effectively improving the fineness of the raw materials, facilitating subsequent mixing and mixing of the raw materials, and effectively improving the uniform mixing efficiency of the raw materials. , the ground raw materials fall into the inside of the screening box 5, and the raw materials are screened through the screening assembly 2, and the larger particles that are unqualified for grinding are screened out, and the particles with qualified fineness are screened out through the screening assembly 2 and fall to the mixture. Inside the barrel 4, ensure that the raw materials falling into the mixing barrel 4 have qualified fineness and ensure efficient and uniform mixing efficiency. The output end of the second drive motor 14 drives the stirring shaft 16 to rotate, and the rotating stirring shaft 16 drives multiple main components. The stirring rod 17 stirs the raw materials inside the mixing barrel 4 so that the raw materials are mixed evenly. At the same time, the stirring shaft 16 drives the scraper assembly 3 to work, and the scraper assembly 3 uses the scraper assembly 3 to remove the raw materials adhered to the inner wall of the mixing barrel 4. Scraping is carried out for mixing processing, saving raw materials and effectively improving the adequacy of raw material mixing.
进一步地如图1、图3和图5所示,值得具体说明的是,研磨组件1包括设置于研磨筒6内部且与研磨筒6内侧壁研磨配合的研磨辊101,研磨辊101的顶端固定有第一连接杆102,第一连接杆102的顶端固定有回形齿板103,第一驱动电机7的输出端上固定有与回形齿板103啮合连接的不完全齿轮104;进行使用时,将原料通过研磨筒6的顶端开口投入到研磨筒6内部,启动第一驱动电机7进行工作,第一驱动电机7的输出端带动不完全齿轮104进行转动,通过不完全齿轮104和回形齿板103的配合带动第一连接杆102进行往复上下移动,进而通过第一连接杆102带动研磨辊101进行上下往复移动,使得研磨辊101和研磨筒6内侧壁形成持续相对运动,从而通过研磨辊101将研磨筒6内部的原料进行研磨粉碎,从而有效提高原料的细度,方便后续对原料的搅拌混合,有效提高原料均匀混合效率。As further shown in Figures 1, 3 and 5, it is worth describing in detail that the grinding assembly 1 includes a grinding roller 101 disposed inside the grinding cylinder 6 and grindingly matched with the inner wall of the grinding cylinder 6. The top end of the grinding roller 101 is fixed. There is a first connecting rod 102, a circular toothed plate 103 is fixed at the top of the first connecting rod 102, and an incomplete gear 104 meshed with the circular toothed plate 103 is fixed on the output end of the first driving motor 7; when in use , put the raw materials into the inside of the grinding barrel 6 through the top opening of the grinding barrel 6, start the first driving motor 7 to work, the output end of the first driving motor 7 drives the incomplete gear 104 to rotate, through the incomplete gear 104 and the loop The cooperation of the tooth plate 103 drives the first connecting rod 102 to move up and down, and then drives the grinding roller 101 to move up and down through the first connecting rod 102, so that the grinding roller 101 and the inner wall of the grinding cylinder 6 form a continuous relative motion, thereby grinding through The roller 101 grinds and pulverizes the raw materials inside the grinding barrel 6, thereby effectively improving the fineness of the raw materials, facilitating subsequent stirring and mixing of the raw materials, and effectively improving the uniform mixing efficiency of the raw materials.
进一步地如图4所示,值得具体说明的是,筛选组件2包括设置于筛料箱5内部的筛网板201,筛料箱5的内侧壁上固定有位于筛网板201下方的漏料网板203,漏料网板203和筛网板201之间设置有复位弹簧204,复位弹簧204设置有多个且多个复位弹簧204呈等距分布;经过研磨后的原料落入到筛料箱5内部,通过设置的筛网板201对原料进行筛选,将研磨不合格较大的颗粒筛出,细度合格的颗粒通过筛选组件2筛出落下到混料筒4内部,确保落入混料筒4内部的原料细度合格,确保高效均匀混合效率,同时物料下落对筛网板201进行撞击,通过设置的多个复位弹簧204使得筛网板201产生持续地振动,从而加速筛网板201的筛选和加速筛网板201顶端侧面上较大颗粒的滚落。As further shown in Figure 4, it is worth explaining in detail that the screening assembly 2 includes a screen plate 201 arranged inside the screen box 5, and a leakage material located below the screen plate 201 is fixed on the inner wall of the screen box 5. There are return springs 204 between the screen plate 203, the leakage screen plate 203 and the screen plate 201. There are multiple return springs 204 and the multiple return springs 204 are equidistantly distributed; the ground raw materials fall into the screen material. Inside the box 5, the raw materials are screened through the set sieve plate 201 to screen out the larger particles that are unqualified for grinding. The particles with qualified fineness are screened out through the screening assembly 2 and fall into the mixing tube 4 to ensure that they fall into the mixing tube. The fineness of the raw materials inside the barrel 4 is qualified, ensuring efficient and uniform mixing efficiency. At the same time, the falling material impacts the screen plate 201, and the multiple return springs 204 set up cause the screen plate 201 to continuously vibrate, thereby accelerating the screen plate. 201 screening and accelerating the rolling down of larger particles on the top side of the screen plate 201.
进一步地如图3、图6和图7所示,值得具体说明的是,刮料组件3包括与搅拌轴杆16侧面固定的第二连接杆301,第二连接杆301设置有两个且两个第二连接杆301呈对称分布,第二连接杆301远离搅拌轴杆16的一端固定有橡胶块303,橡胶块303远离第二连接杆301的一端固定有与混料筒4内侧壁滑动接触的刮料杆302;具体工作时,第二驱动电机14带动搅拌轴杆16进行转动,搅拌轴杆16带动第二连接杆301进行转动,通过第二连接杆301带动刮料杆302对混料筒4内侧壁上粘附的原料进行刮下以进行混合加工,节省原料,有效提高原料混合的充分性,通过设置的橡胶块303使得刮料杆302与混料筒4内侧壁弹性接触,避免刮料杆302对混料筒4内侧壁造成刮伤问题。As further shown in Figures 3, 6 and 7, it is worth describing in detail that the scraper assembly 3 includes a second connecting rod 301 fixed to the side of the stirring shaft 16. The second connecting rod 301 is provided with two and two connecting rods. The second connecting rods 301 are symmetrically distributed. A rubber block 303 is fixed at one end of the second connecting rod 301 away from the stirring shaft 16. The rubber block 303 is fixed at one end away from the second connecting rod 301 and is in sliding contact with the inner wall of the mixing barrel 4. The scraper rod 302; during specific operation, the second drive motor 14 drives the stirring shaft 16 to rotate, the stirring shaft 16 drives the second connecting rod 301 to rotate, and the second connecting rod 301 drives the scraping rod 302 to mix the material. The raw materials adhered to the inner wall of the barrel 4 are scraped off for mixing processing, saving raw materials and effectively improving the adequacy of raw material mixing. The rubber block 303 is provided to make the scraper rod 302 elastically contact the inner wall of the mixing barrel 4 to avoid The scraper rod 302 causes scratches on the inner wall of the mixing tube 4 .
本方案具备以下工作过程:进行使用时,将原料通过研磨筒6的顶端开口投入到研磨筒6内部,启动第一驱动电机7和第二驱动电机14进行工作,第一驱动电机7的输出端带动不完全齿轮104进行转动,通过不完全齿轮104和回形齿板103的配合带动第一连接杆102进行往复上下移动,进而通过第一连接杆102带动研磨辊101进行上下往复移动,使得研磨辊101和研磨筒6内侧壁形成持续相对运动,从而通过研磨辊101将研磨筒6内部的原料进行研磨粉碎,从而有效提高原料的细度,方便后续对原料的搅拌混合,经过研磨后的原料落入到筛料箱5内部,通过设置的筛网板201对原料进行筛选,将研磨不合格较大的颗粒筛出,细度合格的颗粒筛出落下到混料筒4内部,确保落入混料筒4内部的原料细度合格,同时物料下落对筛网板201进行撞击,通过设置的多个复位弹簧204使得筛网板201产生持续地振动,从而加速筛网板201的筛选和加速筛网板201顶端侧面上较大颗粒的滚落,第二驱动电机14带动搅拌轴杆16进行转动,转动的搅拌轴杆16带动多个主搅拌杆17对混料筒4内部的原料进行搅拌,使得原料进行混匀,搅拌轴杆16带动第二连接杆301进行转动,通过第二连接杆301带动刮料杆302对混料筒4内侧壁上粘附的原料进行刮下以进行混合加工。This solution has the following working process: when used, the raw materials are put into the inside of the grinding barrel 6 through the top opening of the grinding barrel 6, the first driving motor 7 and the second driving motor 14 are started to work, and the output end of the first driving motor 7 The incomplete gear 104 is driven to rotate, and the first connecting rod 102 is driven to move up and down through the cooperation of the incomplete gear 104 and the circular tooth plate 103, and then the grinding roller 101 is driven to move up and down through the first connecting rod 102, so that the grinding The roller 101 and the inner wall of the grinding barrel 6 form a continuous relative motion, so that the raw materials inside the grinding barrel 6 are ground and pulverized by the grinding roller 101, thereby effectively improving the fineness of the raw materials and facilitating the subsequent stirring and mixing of the raw materials. Fall into the inside of the screening box 5, and the raw materials are screened through the set screen plate 201 to screen out the larger particles that are unqualified for grinding, and the particles that pass the fineness are screened out and fall into the mixing tube 4 to ensure that they fall into the mixing tube 4. The fineness of the raw materials inside the mixing drum 4 is qualified. At the same time, the falling materials impact the screen plate 201. The multiple return springs 204 are arranged to cause the screen plate 201 to continuously vibrate, thereby accelerating the screening and acceleration of the screen plate 201. When larger particles roll down on the top side of the screen plate 201, the second drive motor 14 drives the stirring shaft 16 to rotate, and the rotating stirring shaft 16 drives a plurality of main stirring rods 17 to stir the raw materials inside the mixing barrel 4. , so that the raw materials are mixed, the stirring shaft 16 drives the second connecting rod 301 to rotate, and the second connecting rod 301 drives the scraping rod 302 to scrape off the raw materials adhered to the inner wall of the mixing barrel 4 for mixing processing. .
进一步地如图4所示,值得具体说明的是,筛网板201与水平方向呈倾斜布置,筛料箱5的侧面上开设有位于筛网板201较低端处的出料口202;具体工作时,通过倾斜布置的筛网板201使得筛网板201上的较大颗粒能够快速滚下,并从出料口202滚出。As further shown in Figure 4, it is worth describing in detail that the screen plate 201 is arranged obliquely to the horizontal direction, and the side of the screen box 5 is provided with a discharge port 202 located at the lower end of the screen plate 201; specifically During operation, the tilted screen plate 201 enables larger particles on the screen plate 201 to roll down quickly and out of the discharge port 202 .
进一步地如图1、图3和图5所示,值得具体说明的是,研磨筒6的顶端固定有导料斗105,研磨辊101的顶端上设置有导料斜面,混料筒4的侧面上开设有取料口9,取料口9内铰接有盖板10,盖板10的外侧壁上固定有把手11;具体工作时,通过设置的导料斜面使得原料落入到研磨辊101和混料筒4内侧壁之间进行研磨粉碎,研磨完成后,通过打开盖板10,方便通过取料口9进行取料。As further shown in Figures 1, 3 and 5, it is worth explaining in detail that the top of the grinding barrel 6 is fixed with a guide hopper 105, the top of the grinding roller 101 is provided with a guide slope, and the side of the mixing barrel 4 is A material intake port 9 is provided, a cover plate 10 is hinged in the material intake port 9, and a handle 11 is fixed on the outer wall of the cover plate 10; during specific work, the raw materials fall into the grinding roller 101 and the mixing roller through the guide slope provided. Grinding and pulverizing are performed between the inner walls of the barrel 4. After the grinding is completed, the cover 10 is opened to facilitate the discharging of materials through the discharging port 9.
进一步地如图6和图7所示,值得具体说明的是,主搅拌杆17上固定有多个呈等距分布的辅搅拌杆18,辅搅拌杆18的侧面上开设有通孔19,通孔19设置有多个且多个通孔19呈等距分布;具体工作时,通过设置的多个辅搅拌杆18和多个通孔19进行辅助搅拌,提高混合效果。As further shown in Figures 6 and 7, it is worth describing in detail that a plurality of auxiliary mixing rods 18 distributed equidistantly are fixed on the main mixing rod 17, and a through hole 19 is provided on the side of the auxiliary mixing rod 18. Multiple holes 19 are provided, and multiple through holes 19 are equidistantly distributed; during specific operation, multiple auxiliary stirring rods 18 and multiple through holes 19 are provided for auxiliary stirring to improve the mixing effect.
进一步地如图1所示,值得具体说明的是,混料筒4的底端外侧壁上固定有多个呈对称分布的支腿杆12,多个支腿杆12的底端共同固定有底板13,混料筒4的外侧壁上固定有温度计15,筛料箱5的顶端侧面上固定有支座8,第一驱动电机7固定于支座8的顶端上。As further shown in Figure 1, it is worth describing in detail that a plurality of symmetrically distributed leg rods 12 are fixed on the outer wall of the bottom end of the mixing tube 4, and a bottom plate is jointly fixed on the bottom ends of the plurality of leg rods 12. 13. A thermometer 15 is fixed on the outer wall of the mixing drum 4, a support 8 is fixed on the top side of the screen box 5, and the first driving motor 7 is fixed on the top of the support 8.
一种增碳剂制备方法,包括以下步骤:A method for preparing a carburizing agent, including the following steps:
S1、进行使用时,将原料通过研磨筒6的顶端开口投入到研磨筒6内部,启动第一驱动电机7和第二驱动电机14进行工作,第一驱动电机7的输出端带动不完全齿轮104进行转动,通过不完全齿轮104和回形齿板103的配合带动第一连接杆102进行往复上下移动,进而通过第一连接杆102带动研磨辊101进行上下往复移动,使得研磨辊101和研磨筒6内侧壁形成持续相对运动,从而通过研磨辊101将研磨筒6内部的原料进行研磨粉碎;S1. When using, put the raw materials into the inside of the grinding barrel 6 through the top opening of the grinding barrel 6, start the first driving motor 7 and the second driving motor 14 to work, and the output end of the first driving motor 7 drives the incomplete gear 104 It rotates, and the first connecting rod 102 is driven to move up and down through the cooperation of the incomplete gear 104 and the circular toothed plate 103, and then the grinding roller 101 is driven to move up and down through the first connecting rod 102, so that the grinding roller 101 and the grinding cylinder The inner walls of 6 form continuous relative motion, so that the raw materials inside the grinding cylinder 6 are ground and pulverized by the grinding roller 101;
S2、经过研磨后的原料落入到筛料箱5内部,通过设置的筛网板201对原料进行筛选,将研磨不合格较大的颗粒筛出,细度合格的颗粒筛出落下到混料筒4内部;S2. The ground raw materials fall into the sieve box 5. The raw materials are screened through the set sieve plate 201 to screen out the larger particles that are unqualified for grinding, and the particles that pass the fineness are screened out and fall into the mixing material. Inside barrel 4;
S3、物料下落对筛网板201进行撞击,通过设置的多个复位弹簧204使得筛网板201产生持续地振动,从而加速筛网板201的筛选和加速筛网板201顶端侧面上较大颗粒从出料口202滚落;S3. The falling material impacts the screen plate 201, and multiple return springs 204 are provided to cause the screen plate 201 to continuously vibrate, thereby accelerating the screening of the screen plate 201 and the larger particles on the top side of the screen plate 201. Rolling down from the discharge port 202;
S4、第二驱动电机14带动搅拌轴杆16进行转动,转动的搅拌轴杆16带动多个主搅拌杆17对混料筒4内部的原料进行搅拌,使得原料进行混匀;S4. The second drive motor 14 drives the stirring shaft 16 to rotate, and the rotating stirring shaft 16 drives multiple main stirring rods 17 to stir the raw materials inside the mixing barrel 4, so that the raw materials are mixed;
S5、搅拌轴杆16带动第二连接杆301进行转动,通过第二连接杆301带动刮料杆302对混料筒4内侧壁上粘附的原料进行刮下以进行混合加工。S5. The stirring shaft 16 drives the second connecting rod 301 to rotate, and the second connecting rod 301 drives the scraping rod 302 to scrape off the raw materials adhered to the inner wall of the mixing barrel 4 for mixing processing.
综上:通过研磨组件1将研磨筒6内部的原料进行研磨粉碎,从而有效提高原料的细度,方便后续对原料的搅拌混合,有效提高原料均匀混合效率,经过研磨后的原料落入到筛料箱5内部,通过筛选组件2对原料进行筛选,将研磨不合格较大的颗粒筛出,细度合格的颗粒通过筛选组件2筛出落下到混料筒4内部,确保落入混料筒4内部的原料细度合格,确保高效均匀混合效率,第二驱动电机14的输出端带动搅拌轴杆16进行转动,转动的搅拌轴杆16带动多个主搅拌杆17对混料筒4内部的原料进行搅拌,使得原料进行混匀,同时搅拌轴杆16带动刮料组件3进行工作,通过刮料组件3对混料筒4内侧壁上粘附的原料进行刮下以进行混合加工,节省原料,有效提高原料混合的充分性。In summary: the grinding assembly 1 grinds and pulverizes the raw materials inside the grinding cylinder 6, thereby effectively improving the fineness of the raw materials, facilitating subsequent mixing and mixing of the raw materials, and effectively improving the uniform mixing efficiency of the raw materials. The ground raw materials fall into the screen. Inside the material box 5, the raw materials are screened through the screening assembly 2, and the larger particles that fail to be ground are screened out. The particles with qualified fineness are screened out through the screening assembly 2 and fall into the mixing barrel 4 to ensure that they fall into the mixing barrel. 4. The fineness of the raw materials inside is qualified to ensure efficient and uniform mixing efficiency. The output end of the second drive motor 14 drives the stirring shaft 16 to rotate. The rotating stirring shaft 16 drives a plurality of main stirring rods 17 to mix the inside of the mixing barrel 4. The raw materials are stirred, so that the raw materials are mixed evenly. At the same time, the stirring shaft 16 drives the scraper assembly 3 to work. The scraper assembly 3 scrapes off the raw materials adhered to the inner wall of the mixing barrel 4 for mixing processing, saving raw materials. , effectively improve the adequacy of raw material mixing.
第一驱动电机7和第二驱动电机14可采用市场购置,第一驱动电机7和第二驱动电机14配有电源,在本领域属于成熟技术,已充分公开,因此说明书中不重复赘述。The first drive motor 7 and the second drive motor 14 can be purchased from the market. The first drive motor 7 and the second drive motor 14 are equipped with power supplies. They are mature technologies in this field and have been fully disclosed, so they will not be repeated in the description.
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| CN119368275A (en) * | 2024-11-05 | 2025-01-28 | 杭州海西涂料有限公司 | An anti-adhesion raw material grinding device for producing environmentally friendly building wall coatings |
| CN120479757A (en) * | 2025-07-21 | 2025-08-15 | 四川工商学院 | Building solid waste material sieving mechanism |
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| CN119368275A (en) * | 2024-11-05 | 2025-01-28 | 杭州海西涂料有限公司 | An anti-adhesion raw material grinding device for producing environmentally friendly building wall coatings |
| CN120479757A (en) * | 2025-07-21 | 2025-08-15 | 四川工商学院 | Building solid waste material sieving mechanism |
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