CN117605287B - Wind-resistant lifting construction method for ultrahigh heavy-duty connecting truss - Google Patents

Wind-resistant lifting construction method for ultrahigh heavy-duty connecting truss

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Publication number
CN117605287B
CN117605287B CN202311341038.0A CN202311341038A CN117605287B CN 117605287 B CN117605287 B CN 117605287B CN 202311341038 A CN202311341038 A CN 202311341038A CN 117605287 B CN117605287 B CN 117605287B
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China
Prior art keywords
truss
tower
lifting
trusses
cross
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CN202311341038.0A
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CN117605287A (en
Inventor
张茜
裴彦军
张文学
严晗
吴亚东
崔翰墨
陈天晓
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China Railway Construction Engineering Group Smart Technology Co ltd
China Railway Construction Engineering Group Co Ltd
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China Railway Construction Engineering Group Smart Technology Co ltd
China Railway Construction Engineering Group Co Ltd
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Priority to CN202311341038.0A priority Critical patent/CN117605287B/en
Publication of CN117605287A publication Critical patent/CN117605287A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/19Three-dimensional [3D] framework structures
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92Protection against other undesired influences or dangers

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

本发明涉及一种超高重型连接桁架抗风提升施工方法,具体包括如下步骤:S1:连体桁架分段拼装分析;S2:胎架布置及连体桁架拼装,其中连体桁架形成正交网格,并在正交网格上拼装水平的抗风固定桁架;S3:提升点设置;S4:连体桁架提升,塔楼水平反顶。本发明能够增强超高重型连体桁架在提升过程中抵抗风荷载的能力。

This invention relates to a method for wind-resistant lifting of ultra-high heavy-duty connecting trusses, specifically including the following steps: S1: Segmented assembly analysis of the connecting truss; S2: Frame arrangement and assembly of the connecting truss, wherein the connecting trusses form an orthogonal grid, and horizontal wind-resistant fixing trusses are assembled on the orthogonal grid; S3: Setting up lifting points; S4: Lifting the connecting truss, with the tower horizontally reversed. This invention can enhance the wind load resistance of ultra-high heavy-duty connecting trusses during the lifting process.

Description

Wind-resistant lifting construction method for ultrahigh heavy-duty connecting truss
Technical Field
The invention relates to the field of conjoined truss construction, in particular to an anti-wind lifting construction method for an ultra-high heavy type connecting truss.
Background
The utility model discloses an air-resisting device for integrally lifting a steel truss structure, which comprises a frame body, a first roller and a second roller, wherein the first roller and the second roller are positioned on the frame body and can rotate around the axis of the first roller and are respectively projected on a horizontal plane to form an included angle, the first roller comprises a first abutting end part, the second roller comprises a second abutting end part, and the rolling track of the first roller and the rolling track of the second roller are identical to the lifting direction of the truss. The wind resistance effect is achieved by improving the lifting device, and the wind load resistance capability of the truss is not enhanced.
Disclosure of Invention
The invention aims to provide an anti-wind lifting construction method for an ultra-high heavy connecting truss, which can enhance the capability of the ultra-high heavy connecting truss in resisting wind load in the lifting process.
The wind-resistant lifting construction method for the ultra-high heavy connecting truss is adopted to achieve the aim, and specifically comprises the following steps:
S1, sectional assembly analysis of a conjoined truss;
s2, arranging jig frames and assembling conjoined trusses, wherein the conjoined trusses form orthogonal grids, and assembling horizontal wind-resistant fixed trusses on the orthogonal grids;
S3, lifting point setting;
and S4, lifting the conjoined truss, and horizontally and reversely lifting the tower.
As a further improvement of the present invention, S1 includes:
The conjoined truss comprises a plurality of truss cross-layer trusses and a plurality of truss bearing trusses, wherein the truss cross-layer trusses and the truss bearing trusses are arranged in an orthogonal mode, temporary supports are arranged below the truss cross-layer trusses and the truss bearing trusses during assembly, the truss cross-layer trusses and the truss bearing trusses are assembled in a sectional hoisting manner, and other frame beams are assembled in a natural sectional manner;
the cross-layer truss is vertically divided into multiple layers, and multiple rows of cross-layer trusses are arranged between two tower buildings in parallel;
The bearing trusses are connected with a plurality of rows of cross-layer trusses, and 1 layer vertically.
As a further improvement of the present invention S2 comprises:
s2.1, combining the position relation of the conjoined truss and the concrete beam and the column, and arranging the conjoined truss jig frame on the top of the concrete column;
S2.2, the whole cross-layer truss is assembled in a sequential manner from the middle to two sides of the tower respectively, the bearing truss is assembled in a sequential manner from the middle to two sides of the tower, and the vertical surface of the cross-layer truss follows the sequence from bottom to top and from the middle to two sides.
As a further improvement of the invention, the cross-layer truss facade assembly comprises two stages:
The first stage, assembling two layers of chords and a bearing truss at the lower part of the cross-layer truss, wherein a tire frame at the lower part of the cross-layer truss is arranged at the position of a lower chord node at the bottom of the cross-layer truss, and the position of the lower chord node at the bottom of the cross-layer truss is not arranged at the position of a column top at the moment;
Assembling the upper chord members of the cross-layer truss, arranging temporary reinforcing rods at cross-shaped nodes above the node position jig frame and partial middle nodes, simultaneously adding the column top position jig frame, replacing the node position jig frame at one stage, ensuring that the truss weight is completely transferred to the concrete column, enabling the concrete beam not to be stressed any more, and assembling the subsequent upper chord members;
after the cross-layer truss is assembled, a force transmission rod is additionally arranged at the two ends of the cross-layer truss in the vertical direction.
By adopting the mode of switching the positions of the jig frames, when the bottom chords of the cross-layer trusses are assembled, the nodes of the bottom chords are supported, the body is not required to be directly supported, and the body is prevented from being bent under the influence of dead weight.
After the position of the column top is switched to the column top position, the bed-jig at the column top position can directly support the node of the upper chord at the bottom, so that the weight of the giant multilayer cross-layer truss is transferred to the column top, and the excessive bending of the spandrel girder is prevented.
As a further improvement of the invention, temporary fixing rods are arranged on two sides of the wind-resistant fixing truss and are used for pulling and tying tower columns, and the temporary fixing rods are in truss form.
As a further improvement of the invention, S3 comprises arranging lifting points on the roof layer and the middle layer, and connecting lifting devices downwards to dowel bars on two sides of the cross-layer truss.
As a further improvement of the present invention, S4 includes:
s4.1, firstly, building a tower calculation model, applying lifting reaction force to the tower calculation model, and calculating the maximum deformation of the tower in the lifting process;
s4.2, applying horizontal load to the tower by using a hydraulic jack, and restoring the horizontal displacement of the tower to a reasonable state through the horizontal load;
S4.3, calculating a tower lifting state and a tower displacement result under horizontal load construction through a tower calculation model, and calculating a chord member butt joint port horizontal displacement result under the lifting state of the lifting frame and under the horizontal load;
S4.4, when the displacement result of S4.3 meets the requirement, designing a corresponding anti-jacking device;
S4.5, resetting the tower as follows:
(1) Lifting the conjoined truss into position;
(2) The lifter is locked, and a reverse jacking device is installed to apply horizontal load;
(3) After the reverse jacking is in place, the chord post-mounting section is plugged;
(4) Repairing the rest post-installed rod pieces;
(5) Dismantling the anti-jacking device;
(6) And (5) removing the jack.
The anti-jacking device comprises an anti-jacking support, an anti-jacking supporting rod and a hydraulic jack, wherein the anti-jacking support is welded on a lifting bracket and a cross-layer truss chord respectively, and the anti-jacking supporting rod and the jack are installed after the cross-layer truss is lifted in place.
As a further improvement of the invention, the wind-resistant measures at the lifting stage of the conjoined truss are as follows:
Before the conjoined truss is lifted, the wind-resistant cable, the shackle, the guide chain and the like which are required by horizontal limiting are hung at the peripheral nodes of the conjoined truss in advance;
in the air stay stage of the conjoined truss, the conjoined truss is temporarily connected with a permanent structure of the tower by adopting an anti-wind cable;
In the lifting stage of the conjoined truss, when wind power exceeds an allowable value or lifting construction enters night, lifting is needed to be stopped immediately, the conjoined truss and a main body tower are fixedly tied, guide ropes are arranged along a tower steel column, shackles are arranged at the ends of the wind resistance ropes and are connected with the tower guide ropes, and when the conjoined truss needs to be emergently tied with the tower, constructors discharge the wind resistance ropes from the guide ropes and are connected with lug plates on the tower through inverted chains.
As a further improvement of the present invention, the welding sequence of the conjoined trusses is as follows:
the integral assembling sequence of the conjoined trusses is welded in a sequence from bottom to top and from the middle to two sides;
The welding sequence of each layer of truss is that the lower chord member, the upper chord member and the web member are welded in sequence, and welding is carried out according to the principles of symmetrical welding, single-rod double welding and double-rod single welding;
The welding sequence of the rear repair rod is that the lower chord member is welded firstly, then the diagonal web member is welded, and finally the butt joint of the upper chord member is welded;
The welding sequence of the single welding groove is that the upper chord, the lower chord and the diagonal web butt joint of the conjoined truss are box type butt joint ports, and the welding method mainly comprises two vertical welds, one horizontal weld and one overhead weld, and the single port adopts two welders to weld symmetrically.
The invention can enhance the wind load resistance of the ultra-high heavy conjoined truss in the lifting process.
Drawings
Fig. 1 is a lifting elevation of a roof truss attachment.
Fig. 2 is a schematic diagram of an arrangement of a cross-layer truss and a load-bearing truss.
Fig. 3 is a schematic view of a steel union joint distribution.
Fig. 4 is a schematic diagram of the assembly sequence of the cross-layer truss and the load-bearing truss.
Fig. 5 is a schematic diagram of a sequence of assembling the cross-layer truss from bottom to top.
Fig. 6 is a schematic view of the butt joint positions of the jig frame and the first layer chord in the first stage cross-layer truss elevation assembly.
Fig. 7 is a schematic view of a first layer chord node support bar arranged on a first layer chord in a first stage cross-layer truss elevation assembly.
Fig. 8 is a schematic diagram of a second tier chord splice in a first stage cross-truss facade splice.
Fig. 9 is a schematic view of the second stage cross-truss elevation assembly center pillar top jig and temporary reinforcement bar arrangement.
Fig. 10 is a schematic view of a third tier chord node support bar disposed on a second tier chord in a second tier truss elevation splice.
Fig. 11 is a schematic view of a third tier chord assembly in a second tier truss elevation assembly.
FIG. 12 is a schematic view of a dowel bar positioned on both sides of a cross-layer truss.
Fig. 13 is a schematic view of a load bearing truss bottom chord and node bed-jig arrangement.
Fig. 14 is a schematic view of a load bearing truss node support bar arrangement.
Fig. 15 is a schematic view of a load bearing truss upper chord node arrangement.
FIG. 16 is a view of a load-bearing truss and the chord member assembly is completed in a schematic diagram.
Fig. 17 is a schematic view of a first stage jig frame arrangement.
Fig. 18 is a schematic view of a second stage jig frame arrangement.
Fig. 19 is a plan view of a wind resistant fixed truss.
FIG. 20 is a schematic diagram of an intermediate layer lifter arrangement.
FIG. 21 is a schematic view of a roof deck riser arrangement.
Fig. 22 is a schematic elevation view of a riser arrangement.
Fig. 23 is a schematic structural view of a lifting frame.
Fig. 24 is a turret offset calculation model.
Fig. 25 is a schematic view of a horizontal load elevation arrangement.
Fig. 26 is a schematic view of a large roof deck horizontal load arrangement.
Fig. 27 is a schematic view of an intermediate layer horizontal load arrangement.
Fig. 28 is a turret shift calculation model.
FIG. 29 is a schematic view of a large roof deck countertop device node map.
Figure 30 is a diagram of intermediate layer anti-top device nodes,
Fig. 31 is a schematic view of the lifting of the truss into position.
Fig. 32 is a schematic diagram of the locking of the lifter and the application of load by the counter-jack.
FIG. 33 is a schematic view of a post-installed chord section with the inverted crown in place.
Fig. 34 is a schematic view of the repair of the remaining post-load lever.
Fig. 35 is a view of the anti-topper device removed.
Fig. 36 is a schematic view of the jack removed.
FIG. 37 is a schematic view of a connection detail of the wind-resistant cable and the upper conjoined main structure.
Fig. 38 is a schematic view of a planar arrangement of a wind resistant cable.
Fig. 39 is a schematic diagram of an elevational arrangement of a wind resistant cable.
FIG. 40 is a schematic illustration of a wind resistant cable and guide rope arrangement.
FIG. 41 is a schematic view of a connection node of a wind resistant cable and a guide rope.
FIG. 42 is a schematic diagram of an overall welding sequence for a conjoined truss.
FIG. 43 is a schematic view of the welding sequence of each truss layer.
FIG. 44 is a schematic diagram of a post-patch member welding sequence.
Fig. 45 is a schematic diagram of welding of square tube interfaces.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like are merely for convenience of description and to simplify the description, but rather to indicate or imply that the apparatus or elements being referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the invention, the terms "first," "second," "third," are used for descriptive purposes only and should not be construed as indicating or implying relative importance, and furthermore, unless explicitly stated or otherwise, the terms "mounted," "connected," or "connected" should be construed broadly, e.g., as being fixedly connected, detachably connected, or integrally connected, as being mechanically connected, as being electrically connected, as being indirectly connected, as being connected via an intermediate medium, as being in communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Example 1
As shown in fig. 1-45, the wind-resistant lifting construction method of the ultra-high heavy connecting truss specifically comprises the following steps:
S1, sectional assembly analysis of a conjoined truss;
s2, arranging jig frames and assembling conjoined trusses, wherein the conjoined trusses form orthogonal grids, and assembling horizontal wind-resistant fixed trusses on the orthogonal grids;
S3, lifting point setting;
and S4, lifting the conjoined truss, and horizontally and reversely lifting the tower.
As a further improvement of the present invention, S1 includes:
The conjoined truss comprises a plurality of truss cross-layer trusses and a plurality of truss bearing trusses, wherein the truss cross-layer trusses and the truss bearing trusses are arranged in an orthogonal mode, temporary supports are arranged below the truss cross-layer trusses and the truss bearing trusses during assembly, the truss cross-layer trusses and the truss bearing trusses are assembled in a sectional hoisting manner, and other frame beams are assembled in a natural sectional manner;
the cross-layer truss is vertically divided into multiple layers, and multiple rows of cross-layer trusses are arranged between two tower buildings in parallel;
The bearing trusses are connected with a plurality of rows of cross-layer trusses, and 1 layer vertically.
As a further improvement of the present invention S2 comprises:
s2.1, combining the position relation of the conjoined truss and the concrete beam and the column, and arranging the conjoined truss jig frame on the top of the concrete column;
S2.2, the whole cross-layer truss is assembled in a sequential manner from the middle to two sides of the tower respectively, the bearing truss is assembled in a sequential manner from the middle to two sides of the tower, and the vertical surface of the cross-layer truss follows the sequence from bottom to top and from the middle to two sides.
In this embodiment, cross-layer truss facade assembly includes two stages:
The first stage, assembling two layers of chords and a bearing truss at the lower part of the cross-layer truss, wherein a tire frame at the lower part of the cross-layer truss is arranged at the position of a lower chord node at the bottom of the cross-layer truss, and the position of the lower chord node at the bottom of the cross-layer truss is not arranged at the position of a column top at the moment;
Assembling the upper chord members of the cross-layer truss, arranging temporary reinforcing rods at cross-shaped nodes above the node position jig frame and partial middle nodes, simultaneously adding the column top position jig frame, replacing the node position jig frame at one stage, ensuring that the truss weight is completely transferred to the concrete column, enabling the concrete beam not to be stressed any more, and assembling the subsequent upper chord members;
after the cross-layer truss is assembled, a force transmission rod is additionally arranged at the two ends of the cross-layer truss in the vertical direction.
In the embodiment, temporary fixing rods are arranged on two sides of the wind-resistant fixing truss and are used for pulling tower columns, and the temporary fixing rods are in truss forms.
In this embodiment, S3 includes locating lifting points on the roof deck and middle deck and connecting lifters down to the dowel bars on both sides of the cross-deck truss.
In the present embodiment, S4 includes:
s4.1, firstly, building a tower calculation model, applying lifting reaction force to the tower calculation model, and calculating the maximum deformation of the tower in the lifting process;
s4.2, applying horizontal load to the tower by using a hydraulic jack, and restoring the horizontal displacement of the tower to a reasonable state through the horizontal load;
S4.3, calculating a tower lifting state and a tower displacement result under horizontal load construction through a tower calculation model, and calculating a chord member butt joint port horizontal displacement result under the lifting state of the lifting frame and under the horizontal load;
S4.4, when the displacement result of S4.3 meets the requirement, designing a corresponding anti-jacking device;
S4.5, resetting the tower as follows:
(1) Lifting the conjoined truss into position;
(2) The lifter is locked, and a reverse jacking device is installed to apply horizontal load;
(3) After the reverse jacking is in place, the chord post-mounting section is plugged;
(4) Repairing the rest post-installed rod pieces;
(5) Dismantling the anti-jacking device;
(6) And (5) removing the jack.
In the embodiment, the anti-jacking device comprises an anti-jacking support, an anti-jacking supporting rod and a hydraulic jack, wherein the anti-jacking support is welded on a lifting bracket and a cross-layer truss chord respectively, and the anti-jacking supporting rod and the jack are installed after the cross-layer truss is lifted in place.
In this embodiment, the wind-resistant measures at the lifting stage of the conjoined truss are as follows:
Before the conjoined truss is lifted, the wind-resistant cable, the shackle, the guide chain and the like which are required by horizontal limiting are hung at the peripheral nodes of the conjoined truss in advance;
in the air stay stage of the conjoined truss, the conjoined truss is temporarily connected with a permanent structure of the tower by adopting an anti-wind cable;
In the lifting stage of the conjoined truss, when wind power exceeds an allowable value or lifting construction enters night, lifting is needed to be stopped immediately, the conjoined truss and a main body tower are fixedly tied, guide ropes are arranged along a tower steel column, shackles are arranged at the ends of the wind resistance ropes and are connected with the tower guide ropes, and when the conjoined truss needs to be emergently tied with the tower, constructors discharge the wind resistance ropes from the guide ropes and are connected with lug plates on the tower through inverted chains.
In this embodiment, the welding sequence of the conjoined trusses is as follows:
the integral assembling sequence of the conjoined trusses is welded in a sequence from bottom to top and from the middle to two sides;
The welding sequence of each layer of truss is that the lower chord member, the upper chord member and the web member are welded in sequence, and welding is carried out according to the principles of symmetrical welding, single-rod double welding and double-rod single welding;
The welding sequence of the rear repair rod is that the lower chord member is welded firstly, then the diagonal web member is welded, and finally the butt joint of the upper chord member is welded;
The welding sequence of the single welding groove is that the upper chord, the lower chord and the diagonal web butt joint of the conjoined truss are box type butt joint ports, and the welding method mainly comprises two vertical welds, one horizontal weld and one overhead weld, and the single port adopts two welders to weld symmetrically.
Example 2
The invention provides an anti-wind lifting construction method of an ultra-high heavy connecting truss, which comprises a truss structure, a lifter, a lifting frame, a dowel steel, a temporary stay bar, an assembly jig frame, an anti-jacking device, an anti-wind lock, a guide rope and the like. A schematic diagram of an anti-wind lifting construction method of an ultra-high heavy connecting truss is shown in fig. 1.
1. Truss sectional assembly analysis
As shown in fig. 2, the conjoined truss mainly comprises 4 giant cross-layer trusses and 5 bearing trusses, and the trusses are assembled in a manner of 'temporary support is arranged below and sectional hoisting' during assembly, and other frame beams are assembled in a natural sectional manner.
The height of the 4-truss giant cross-layer truss is 35.3m, the 4-truss giant cross-layer truss is vertically divided into 8 layers, and the span is 63.7m;
The 5 truss bearing trusses are arranged orthogonally to the cross-layer trusses, the height is 4.73m, the number of the trusses is 1 layer vertically, and the maximum span is 27m.
2. Jig frame arrangement and assembly
And meanwhile, the truss jig frame is arranged at the top of the concrete column as much as possible in combination with the position relation of the truss, the concrete beam and the concrete column, and the distribution schematic diagram of the conjoined truss nodes is shown in figure 3.
The whole cross-layer truss is assembled in the sequence from the middle to the north and south sides, the bearing truss is assembled in the sequence from the middle to the east and west sides, and the cross-layer truss is assembled in the sequence from the bottom to the top and from the middle to the two sides on the vertical face, as shown in fig. 4 and 5.
The truss elevation assembly of the embodiment is divided into two stages.
In the first stage, two layers of chords and a bearing truss at the lower part of the cross-layer truss are assembled, and the lower jig frame of the truss is arranged at the truss node position, as shown in fig. 6-8.
And in the second stage, because the truss assembly second stage support jig is not positioned at the joints, temporary reinforcing rods are required to be arranged at the positions of the support jigs in order to avoid direct bearing of concentrated loads by truss chords, and meanwhile, the jigs at the positions of column tops are additionally arranged, so that the jigs at the joints at the first stage are replaced, the truss weight is ensured to be fully transferred to the concrete, and the concrete beam is not stressed any more.
Note that in order to ensure reasonable lifting force transmission of the truss and structural safety, a force transmission rod is additionally arranged at the two ends of the truss in the vertical direction.
And the assembly flow of the bearing truss is shown in fig. 13-16.
A first stage jig frame arrangement as shown in figure 17;
a second stage jig frame arrangement as shown in figure 18;
the assembling measures are that the influence of wind load in the steel conjoined assembling process is considered, so that assembling fixed trusses are pulled and arranged at the intersecting positions of the truss longitudinal axes 1/1-8 and 1/1-12 and the transverse axes 1-E, 1-F, 1-J and 1-K in the assembling process, and the conjoined plane layout is shown in figure 19.
3. Lifting point arrangement
Since the total lifting weight reaches 7213 tons, lifting points are arranged on the roof layer and the middle layer (51 layers) in order to ensure reasonable stress and safe construction of the lifting structure, as shown in FIG. 20
4. Tower horizontal anti-roof scheme
In the lifting construction process, because the tower bears eccentric bending moment, the north tower and the south tower generate inward horizontal displacement, and how to control the horizontal displacement is the key of smooth lifting of the project.
And (3) applying lifting counterforce to the whole tower model for deformation analysis, wherein the maximum deformation of the tower in the lifting process is about 90mm, and the specific result is shown in fig. 24.
And obtaining a deformation cloud picture according to the calculation model, which is not shown in the figure.
Value of anti-jacking horizontal force
Considering that the horizontal displacement delta=90 mm of the top of the tower is relatively small, and considering that the horizontal load is applied to the tower through the hydraulic jack, the horizontal displacement of the tower is restored to a reasonable state through the horizontal load.
And (3) establishing a tower displacement calculation model as shown in fig. 28, and obtaining a tower displacement result and a lifting state chord butt joint opening displacement result.
According to the displacement result, the horizontal displacement of the tower is obviously reduced under the action of horizontal load, and meanwhile, the horizontal displacement of the rod piece to the interface is not more than 15mm, and the deviation can be adjusted through the weld gap.
Anti-jacking device design
The anti-jacking device of the embodiment is composed of an anti-jacking support, an anti-jacking supporting rod and a hydraulic jack, wherein the anti-jacking support is composed of PL1000X500X40 steel plates, the anti-jacking supporting rod is made of P500X16 round tubes, the materials of the anti-jacking supporting rod are Q345B, the anti-jacking support is welded on a lifting bracket and a lifting truss chord respectively, and the anti-jacking supporting rod and the jack are installed after the truss is lifted in place, as shown in figures 29-30.
The turret reset procedure is shown in fig. 31-36.
5. Wind-proof lifting measure
The hydraulic synchronous lifter is provided with a unique mechanical and hydraulic self-locking device in design, so that the conjoined truss can stay in the air for a long time in the lifting process. The windward side of the conjoined truss is larger, so that the influence of sudden strong wind weather is prevented, the absolute safety of the integral lifting process of the conjoined truss is ensured, the requirement of high altitude opposite-port precision and adjustment is considered, when the conjoined truss stays in the air or has an emergency, the conjoined truss is temporarily connected with a permanent structure of a tower through an anti-wind cable, and the functions of limiting the horizontal swing of the conjoined truss and facilitating fine adjustment are achieved.
Before the conjoined truss structure unit is lifted off the ground, the wind-resistant cable, the shackle, the guide chain and the like which are required by horizontal limiting are hung in advance at the peripheral nodes of the conjoined truss structure unit, so that the conjoined truss structure unit is convenient to use at any time.
The wind-resistant cable is arranged according to fig. 37 to temporarily connect the lifted structure with the surrounding tower and is tightened by means of a 25t guide chain. The included angle between the wind cable tie direction and the wind load acting direction is about 75 degrees, and the wind load is borne by 16 wind cables at one side.
The wind resistance cable calculation considers 14 cables to participate in stress, and the other 2 cables are used as safety reserves, so that the wind load value T= 934.38/(14 cos75 °) = 257.86kN of the wind resistance cables is adopted, and when steel strands are selected as the wind resistance cables, the safety coefficient is not less than 3.5, so that the steel wire ropes with the diameters not less than 44mm and the strength grade of 1570MPa are configured, the breaking force is 970kN, the safety coefficient is 970/257.86 =3.76 >3.5, and the large tonnage D-shaped shackle with the safety load of 320kN can meet the construction requirement.
In the integral lifting stage, when wind power exceeds an allowable value or lifting construction enters night, lifting is needed to be stopped immediately, a connecting truss is fixedly tied with a main body tower, a guide rope is arranged along a tower steel column to ensure that an anti-wind cable can be conveniently tied with the tower, a shackle is arranged at the end part of the anti-wind cable and is connected with a main tower guide rope, when the main truss is lifted, the connecting end of the anti-wind cable and the tower slides along the guide rope, and when the lifting truss needs to be tied with the tower in an emergency, a constructor can rapidly discharge the anti-wind cable from the guide rope and is connected with an upper lug plate of the tower through a chain.
Truss welding sequence
1) Integral assembling sequence of conjoined truss
The integral truss is welded in the sequence of 'from bottom to top and from the middle to two sides', as shown in fig. 41.
2) Welding sequence of trusses of each layer
The ground welding sequence of each layer of truss is that the lower chord member, the upper chord member and the web member are welded in sequence, and the welding is performed according to the principles of symmetrical welding, single-rod double welding and double-rod single welding. As indicated by the sequence of weld joints in fig. 42:
3) Post patch rod welding sequence
The overall sequence of the high-altitude butt joint and the repair rod welding of the conjoined truss is that the lower chord member is welded firstly, then the diagonal web member is welded, finally the butt joint of the upper chord member is welded, the welding is carried out from one side to the other side, and the welding is carried out generally according to the principles of single-rod double welding and double-rod single welding. As illustrated in fig. 44 sequentially at the interface:
4) Single welding groove welding sequence
The truss upper chord, the truss lower chord and the inclined web rod butt joint are box type butt joint, mainly comprising two vertical welds, one horizontal weld and one overhead weld, wherein a single butt joint is welded by two welders symmetrically, and the welding sequence is shown in figure 45.
The embodiment ensures the safety of the lifting process of the ultra-high heavy conjoined truss.
The foregoing is a further detailed description of the invention in connection with the preferred embodiments, and it is not intended that the invention be limited to the specific embodiments described. It will be apparent to those skilled in the art that several equivalent substitutions and obvious modifications can be made without departing from the spirit of the invention, and the same should be considered to be within the scope of the invention.

Claims (4)

1.一种超高重型连接桁架抗风提升施工方法,其特征在于具体包括如下步骤:1. A method for wind-resistant lifting construction of an ultra-high heavy-duty connecting truss, characterized by the following steps: S1:连体桁架分段拼装分析;S1: Segmented assembly analysis of the continuous truss; S2:胎架布置及连体桁架拼装,其中连体桁架形成正交网格,并在正交网格上拼装水平的抗风固定桁架;S2: Frame arrangement and assembly of connected trusses, wherein the connected trusses form an orthogonal grid, and horizontal wind-resistant fixed trusses are assembled on the orthogonal grid; S3:提升点设置;S3: Lift point settings; S4:连体桁架提升,塔楼水平反顶;S4: Connecting truss lifting, tower horizontal inverted top; S1包括:S1 includes: 连体桁架包括多榀跨层桁架和多榀承重桁架,跨层桁架和承重桁架正交设置,拼装时跨层桁架和承重桁架采取“下设临时支撑,分段吊装”的思路进行拼装,其余框架梁按自然分段的方式进行拼装;The truss structure consists of multiple span trusses and multiple load-bearing trusses. The span trusses and load-bearing trusses are orthogonally arranged. During assembly, the span trusses and load-bearing trusses are assembled using the approach of "setting up temporary supports and hoisting in sections". The remaining frame beams are assembled in a natural segmentation manner. 跨层桁架竖向分为多层,且多排平行设置在两座塔楼之间;The multi-story truss is vertically divided into multiple layers, and multiple rows are arranged in parallel between the two towers; 承载桁架连接多排跨层桁架,竖向共1层;The load-bearing truss connects multiple rows of multi-story trusses, with a total of 1 vertical floor; S2包括:S2 includes: S2.1:结合连体桁架与混凝土梁、柱的位置关系,将连体桁架胎架设置于混凝土柱顶;S2.1: Based on the positional relationship between the truss and the concrete beams and columns, the truss formwork is set on the top of the concrete columns; S2.2:跨层桁架整体采用由中部分别向塔楼两边的顺序分排进行拼装,承载桁架采取由中部向两侧塔楼的顺序分排进行拼装;跨层桁架立面上遵循由下至上,由中间向两侧拼装的顺序;S2.2: The cross-story truss is assembled in a sequence from the middle to both sides of the tower, while the load-bearing truss is assembled in a sequence from the middle to both sides of the tower; the cross-story truss facade follows the assembly sequence from bottom to top and from the middle to both sides. 跨层桁架立面拼装包括两个阶段:The assembly of the multi-story truss facade includes two stages: 第一阶段:拼装跨层桁架下部两层弦杆+承重桁架,此时跨层桁架下部胎架设置于跨层桁架底部下弦杆节点位置处,而跨层桁架底部下弦杆节点位置此时不在柱顶位置;再在跨层桁架底部下弦杆节点以及两端设置节点支撑杆以及在中部设置的节点支撑杆上设置十字形节点,并在跨层桁架底部下弦杆节点上设置斜腹杆,最后补充跨层桁架底部上弦杆节点,跨层桁架底部上弦杆节点直接连接其底面节点支撑杆和斜腹杆,跨层桁架底部上弦杆节点和十字形节点之间填补杆件,从而完成跨层桁架底部上弦杆的拼装;Phase 1: Assemble the lower two layers of chords and load-bearing trusses of the cross-story truss. At this stage, the lower part of the cross-story truss frame is set at the bottom lower chord node of the cross-story truss, which is not at the top of the column. Then, set node support rods at the bottom lower chord node and both ends of the cross-story truss, and set cross-shaped nodes on the node support rods in the middle. Set diagonal web members on the bottom lower chord node of the cross-story truss. Finally, add the bottom upper chord node of the cross-story truss. The bottom upper chord node of the cross-story truss is directly connected to its bottom node support rod and diagonal web member. Fill the gap between the bottom upper chord node and the cross-shaped node, thus completing the assembly of the bottom upper chord of the cross-story truss. 第二阶段:拼装跨层桁架上部弦杆,先在节点位置胎架上方十字形节点以及部分中部节点设置临时加固杆,同时增加柱顶位置胎架,将一阶段节点位置胎架替换,确保桁架重量全部传递至混凝土柱上,使混凝土梁不再受力,再拼装后续上部弦杆;The second stage involves assembling the upper chord of the cross-story truss. Temporary reinforcement bars are first installed at the cross-shaped nodes above the node positions and some middle nodes. At the same time, additional node positions are added at the column tops to replace the node positions in the first stage. This ensures that the weight of the truss is transferred to the concrete columns, so that the concrete beams are no longer under stress. Then, the subsequent upper chords are assembled. 跨层桁架拼装完成后,在跨层桁架两端垂直方向增设传力杆;After the multi-story truss is assembled, force transmission bars are added vertically at both ends of the multi-story truss; 抗风固定桁架两侧设有临时固定杆拉结塔楼立柱,临时固定杆采用桁架形式;Temporary fixing rods are provided on both sides of the wind-resistant fixed truss to connect the tower columns. The temporary fixing rods are in the form of trusses. S3包括:将提升点设置在屋面层和中间层,提升器向下连接跨层桁架两侧传力杆;S3 includes: setting the lifting points on the roof layer and the intermediate layer, and connecting the lifting device downwards to the force transmission rods on both sides of the cross-layer truss; S4包括:S4 includes: S4.1:先建立塔楼计算模型,并将提升反力施加在塔楼计算模型上,计算提升过程中塔楼最大变形;S4.1: First, establish a calculation model of the tower and apply the lifting reaction force to the calculation model of the tower, and calculate the maximum deformation of the tower during the lifting process; S4.2:采用液压千斤顶对塔楼施加水平荷载,通过水平荷载使塔楼水平位移恢复至合理状态;S4.2: Apply a horizontal load to the tower using hydraulic jacks, and restore the tower's horizontal displacement to a reasonable state through the horizontal load; S4.3:通过塔楼计算模型,计算塔楼提升状态和水平荷载施工下塔楼位移结果;以及提升架提升状态下和水平荷载作用下弦杆对接口水平位移结果;S4.3: Calculate the tower displacement under the tower lifting state and horizontal load construction using the tower calculation model; and calculate the horizontal displacement of the chord joints under the lifting state of the lifting frame and the action of horizontal load. S4.4:当S4.3位移结果满足要求后,设计相应反顶装置;S4.4: Once the displacement result in S4.3 meets the requirements, design the corresponding anti-jacking device; S4.5:塔楼复位如下:S4.5: The tower shall be reset as follows: (1)连体桁架提升就位;(1) The truss was lifted and positioned. (2)提升器锁死,安装反顶装置施加水平荷载;(2) Lock the elevator and install the anti-jacking device to apply a horizontal load; (3)反顶就位后,塞装弦杆后装段;(3) After the top is in place, insert the chord and then install the section; (4)补装其余后装杆件;(4) Reinstall the remaining post-installed rods; (5)拆除反顶装置;(5) Remove the anti-roof device; (6)拆除千斤顶。(6) Remove the jack. 2.根据权利要求1所述超高重型连接桁架抗风提升施工方法,其特征在于:2. The wind-resistant lifting construction method for ultra-high heavy-duty connecting trusses according to claim 1, characterized in that: 所述反顶装置包括反顶支座、反顶支撑杆以及液压千斤顶;反顶支座分别焊接在提升牛腿及跨层桁架架弦杆上,反顶撑杆及千斤顶在跨层桁架提升就位后进行安装。The anti-jacking device includes an anti-jacking support, an anti-jacking support rod, and a hydraulic jack; the anti-jacking support is welded to the lifting bracket and the chord of the cross-layer truss, respectively, and the anti-jacking support rod and the jack are installed after the cross-layer truss is lifted into place. 3.根据权利要求2所述超高重型连接桁架抗风提升施工方法,其特征在于连体桁架提升阶段抗风措施如下:3. The wind-resistant lifting construction method for ultra-high heavy-duty connecting trusses according to claim 2, characterized in that the wind-resistant measures during the lifting stage of the connecting trusses are as follows: 连体桁架提升之前,应在其外围节点处,将水平限位所需的抗风索、卸扣和导链等预先挂好;Before lifting the truss, the wind-resistant cables, shackles, and guide chains required for horizontal restraint should be pre-installed at its outer nodes. 连体桁架空中停留阶段,采用抗风索将连体桁架与塔楼永久结构临时连接;During the aerial suspension phase of the truss structure, wind-resistant cables are used to temporarily connect the truss structure to the permanent structure of the tower. 连体桁架提升阶段,当风力超过允许值或提升施工进入夜间,需马上停止提升,并将连体桁架与主体塔楼固定拉结;沿塔楼钢柱设置导向绳,抗风索端部设置卸扣并与塔楼导向绳连接;当连体桁架需要紧急与塔楼拉结时,施工人员将抗风索从导向绳处卸出,并通过倒链与塔楼上的耳板进行连接。During the lifting phase of the truss, if the wind force exceeds the allowable value or the lifting work enters the night, the lifting must be stopped immediately, and the truss must be fixedly connected to the main tower. Guide ropes are set along the steel columns of the tower, and shackles are set at the ends of the wind-resistant cables and connected to the guide ropes of the tower. When the truss needs to be urgently connected to the tower, the construction workers will unload the wind-resistant cables from the guide ropes and connect them to the ear plates on the tower through a chain hoist. 4.根据权利要求3所述超高重型连接桁架抗风提升施工方法,其特征在于连体桁架的焊接顺序如下:4. The construction method for wind-resistant lifting of ultra-high heavy-duty connecting trusses according to claim 3, characterized in that the welding sequence of the connecting trusses is as follows: 连体桁架整体拼装顺序采取“由下至上,由中间向两边”的顺序进行焊接;The welding of the integrated truss is carried out in the order of "from bottom to top, and from the middle to both sides"; 每层桁架焊接顺序总体为:依次焊接下弦杆——上弦杆——腹杆,遵循对称施焊、单杆双焊、双杆单焊的原则进行施焊;The general welding sequence for each truss layer is as follows: weld the lower chord, then the upper chord, and then the web members in sequence, following the principles of symmetrical welding, double welding of single members, and single welding of double members. 后补杆焊接顺序为:先焊接下弦杆,再焊接斜腹杆,最后焊接上弦杆对接口;由一边向另外一边焊接;总体遵循单杆双焊、双杆单焊的原则进行施焊;The welding sequence for the supplementary members is as follows: first weld the lower chord, then weld the diagonal web members, and finally weld the upper chord joints; welding proceeds from one side to the other; the welding is generally carried out according to the principle of double welding for single members and single welding for double members. 单个焊接坡口焊接顺序为:连体桁架上下弦及斜腹杆对接口均为箱型对接口,主要包括两道竖向立焊、一道平焊和一道仰焊,单个接口采用两名焊工对称进行焊接。The welding sequence for a single weld bevel is as follows: the joints of the upper and lower chords and diagonal web members of the truss are all box-type joints, which mainly include two vertical welds, one flat weld and one overhead weld. Each joint is welded symmetrically by two welders.
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