Detailed Description
The invention will be described in detail below with reference to the drawings in connection with embodiments.
Referring to fig. 1 to 4 in combination, the steel structure zero-carbon building photovoltaic curtain wall device of the invention comprises a seat board 1, a wall-penetrating cantilever 2, an aluminum keel 3, an aluminum profile hanging beam 4 and a photovoltaic glass plate 5.
The seat board 1 is welded to the side opening of the I-beam 6, and a reinforcing rib plate is welded between the inner side of the seat board 1 and the I-beam 6. The seat board 1 is provided with a group of bolt mounting holes.
The wall-penetrating cantilever 2 comprises an inner end connecting seat 21, a square steel tube 22 and an outer end connecting seat 23, wherein the inner end connecting seat is connected with the heat-insulating bridge of the seat board 1. The square steel pipe 22 penetrates through the wall insulation structure 7, and the outer end connecting seat 23 is used for connecting the aluminum keels 3.
The outer end connecting seat 23 is composed of a first side clamping plate 231 and a second side clamping plate 232, a clamping groove is formed between the first side clamping plate 231 and the second side clamping plate, the aluminum keels 3 are placed in the clamping groove and are connected through holes of two bolts 24 arranged one above the other.
The upper bolts are placed in the upper transverse grooves 233, the lower bolts are placed in the lower transverse grooves 234, and the positions of the upper and lower bolts in the cross beam can be adjusted to adjust the front and rear mounting positions of the aluminum keels relative to the wall surface.
The aluminum keels 3 are of aluminum alloy square tubes or square tube-like structures, each aluminum keel is vertically arranged along the vertical face of the wall, and a plurality of aluminum keels are parallelly arranged in the width direction of the wall.
Each aluminum profile hanging beam 4 horizontally extends along the transverse direction of the wall body, and a plurality of aluminum profile hanging beams 4 are arranged side by side along the height direction of the wall body. The aluminum profile hanging beam 4 is arranged on more than two parallel aluminum keels.
The aluminum profile hanging beam 4 has a special cross-sectional shape, and the side facing the aluminum joist is provided with a lateral hanging structure 41, wherein the aluminum joist 3 is fixedly connected with an aluminum alloy hanging piece 32 through a self-drilling self-tapping screw 31, and a cushion block 33 is arranged between the aluminum alloy hanging piece 32 and the aluminum joist 3.
The aluminum alloy hanger 32 is engaged with the lateral engagement structure. In the embodiment shown in fig. 2, the lateral hooking structures 41 are hooking grooves arranged one above the other and open opposite.
The aluminum profile hanging beam 4 is also provided with a wiring groove 42 with an open top, and a wiring groove buckle cover 43 is arranged on the wiring groove 42 so as to restrict the cables 9 in the wiring groove.
The aluminum profile hanging beam 4 also has a first hooking groove 44 and a second hooking groove 45.
In an embodiment, the first hooking groove 44 and the second hooking groove 45 are arranged at intervals from inside to outside in the vertical wall direction, the arrangement mode is installed at an elevation angle with the photovoltaic glass panel, and the top of the next photovoltaic glass panel is hidden at the back side of the last photovoltaic glass panel, so that a fish scale arrangement is formed.
In another embodiment, the first and second hooking grooves 44, 45 can have other offset positions or angular arrangements, such as an offset angle arrangement, to accommodate corner engagement of the roof and wall photovoltaic glass panels.
The aluminum profile hanging beam 4 further comprises an aluminum alloy buckle cover 46, and the aluminum alloy buckle cover 46 covers a gap between the back side of the lower end of the photovoltaic glass plate and the photovoltaic glass plate on the inner side so as to prevent rainwater from being sputtered to the inner space of the photovoltaic curtain wall or foreign matters from invading to cause electrical short circuit/open circuit.
The photovoltaic glass panel 5 comprises a panel body 51, two side hanging hooks 52 perforated and installed at the top of the panel body 51, and a bottom bracket hook 53 installed at the bottom bracket of the panel body. The back of the plate body 51 is provided with a junction box 54, and the junction box 54 extends to the left and right sides to form junction terminals 55.
The top side hanging hook 52 is installed at the top of the plate body 51 by stainless steel bolt perforation, and is electrically insulated and waterproof and dustproof.
The shoe catch 53 comprises an integrally formed shoe portion 531, an adapter plate portion 532 extending upwardly from the back of the photovoltaic glass panel 5, and a catch portion 533 on top of the adapter portion 532. The back surfaces of the adapter plate part 531 and the photovoltaic glass plate 5 are treated by silicone structural sealant and silicone weather-proof sealant.
The base portion 531 extends only on the bottom wall of the plate body and does not protrude from the front plate surface of the plate body 51, and rainwater directly flows down. So that rainwater does not stagnate on the photovoltaic glass panel 5.
The shoe hook 53 further includes a clamping groove 534 provided on the adapter plate portion on a side facing the wall surface, and the buckle 461 of the aluminum alloy buckle cover 46 is engaged with the clamping groove 531 and fastened by a screw.
In one embodiment, the photovoltaic glass panel is a sandwich structure, comprising, in order: front glass plate 6mm, PVB glued membrane 0.76mm, silicon crystal battery piece, 0.38mm transparent glued membrane, 0.38mm black glued membrane, back glass plate.
In an embodiment, the elevation between the aluminum joist and the aluminum profile hanging beam is covered and extended with a fluorocarbon spraying plate 8, and the fluorocarbon spraying plate is fixedly connected to the aluminum joist and other structures through self-drilling self-tapping screws so as to effectively protect the internal wall insulation structure.
In the invention, a heat insulation cushion block 25 is arranged between an inner end connecting seat 21 of a wall penetrating cantilever and a seat board 1, the inner end connecting seat 21 is connected with the seat board 1 through a heat insulation bridge bolt 26, as shown in fig. 5, the heat insulation bridge bolt 26 comprises: the first insulating sleeve 261 sleeved on the head of the bolt, the heat insulating pipe 262 sleeved on the screw rod of the bolt and the second insulating sleeve 263 sleeved on the side of the nut are made of plastic alloy.
Preferably, the heat insulation cushion block 25 is a polyurethane heat insulation cushion block with 20mm compression strength larger than 7 MPA.
By adopting the heat insulation cushion blocks 25 and the heat insulation bridge bolts 26, the heat insulation bridge connection of the through-wall cantilever 2 and the seat plate 1 can be realized, and a plurality of defects caused by the heat bridge can be further restrained.
The invention also provides a construction process method of the steel structure zero-carbon building photovoltaic curtain wall device, which comprises the following steps S1-S6.
S1, as shown in FIG. 6, welding a seat plate and reinforcing ribs on an I-beam;
s2, as shown in FIG. 7, connecting the through-wall cantilever with a seat board heat-insulating bridge;
s3, as shown in FIG. 8, constructing a heat-insulating outer wall structure, wherein a wall penetrating cantilever is embedded in the heat-insulating outer wall;
s4, as shown in FIG. 9, aluminum keels are arranged on the outer end connecting seat of the wall penetrating cantilever, so that a single aluminum keel is vertically arranged on a wall surface, and a plurality of aluminum keels are parallelly arranged in parallel in the width direction of the wall surface;
s5, as shown in fig. 10 and 11, aluminum profile hanging beams and cross-connected photovoltaic wires are arranged on the aluminum keels at intervals up and down;
and S6, as shown in FIG. 12, installing a photovoltaic panel on the aluminum profile hanging beam and connecting wires.
The above embodiments of the present invention are only examples, and are not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.