CN117604660B - Full-automatic production device for bionic ligament woven material - Google Patents

Full-automatic production device for bionic ligament woven material Download PDF

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Publication number
CN117604660B
CN117604660B CN202410080686.3A CN202410080686A CN117604660B CN 117604660 B CN117604660 B CN 117604660B CN 202410080686 A CN202410080686 A CN 202410080686A CN 117604660 B CN117604660 B CN 117604660B
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China
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fixedly connected
outer side
mixing barrel
barrel
movable
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CN202410080686.3A
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CN117604660A (en
Inventor
任雷
温佳成
王坤阳
卢雪薇
谢红
滕俊男
任露泉
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Jilin University
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Jilin University
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/08Muscles; Tendons; Ligaments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00Treatment of filament-forming or like material
    • D01D1/06Feeding liquid to the spinning head
    • D01D1/065Addition and mixing of substances to the spinning solution or to the melt; Homogenising
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00Treatment of filament-forming or like material
    • D01D1/06Feeding liquid to the spinning head
    • D01D1/09Control of pressure, temperature or feeding rate
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D4/00Spinnerette packs; Cleaning thereof
    • D01D4/04Cleaning spinnerettes or other parts of the spinnerette packs
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D7/00Collecting the newly-spun products
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2240/00Manufacturing or designing of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2240/001Designing or manufacturing processes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Orthopedic Medicine & Surgery (AREA)
  • Rehabilitation Therapy (AREA)
  • Rheumatology (AREA)
  • Cardiology (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Transplantation (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention provides a full-automatic production device of a bionic ligament woven material, which comprises a rack and a box body, wherein the outer side surface of the rack is fixedly connected with the box body, the top surface of the rack is provided with a mixing barrel, the inner side surface of the mixing barrel is fixedly connected with an input hopper, one end of the input hopper is fixedly connected with a barrel cover, the top surface of the rack is provided with a rotating mechanism, the inner side surface of the mixing barrel is provided with a temperature control mechanism, the outer side surface of the barrel cover is provided with a mixing mechanism, the bottom of the mixing barrel is provided with a discharging mechanism, one end of the discharging mechanism is provided with a wire spraying mechanism, and the inner side surface of the box body is provided with a winding mechanism.

Description

Full-automatic production device for bionic ligament woven material
Technical Field
The invention relates to the technical field related to bionic ligaments, in particular to a full-automatic production device of a bionic ligament woven material.
Background
With the increasing diagnosis of musculoskeletal diseases, however, the diagnosis of joints is critical, and the preliminary assessment of joint relaxation is manually estimated by a physician through actual manipulation of relatively healthy and injured limbs, which is largely dependent on the physician's experience and proficiency, which are typically obtained through limited practice of anatomical models in medical education courses or treatment of injured patients for a limited working time. Commercially available synthetic models replicate mainly geometric features, rarely reproducing the biologically realistic behavior of human tissues and joints. The manufacture of highly realistic synthetic models remains a challenge, which requires replication of not only bone geometry, but also mechanical properties of soft tissues, especially ligaments and tendons. The article Reproduction of the mechanical behavior of ligament and tendon for artificial joint using bioinspired D woven fibers of any Lei Tuandui proposes a bionic 3D fiber woven from commercial polyethylene fishing lines for reproducing controlled nonlinear behavior of ligaments and tendons, while in use, the synthetic artificial model provides an economical and convenient substitute for cadaver models, with great market prospects and economic effects. The full-automatic production device of the bionic ligament woven material is developed and used for solving the problems that commercial polyethylene fishing lines in the market are single in style, and the mechanical properties and the biological properties of biological ligaments and joints cannot be well reproduced by directly purchasing and weaving. Meanwhile, how to truly and efficiently restore ligaments of different people, different age groups and different parts is a difficult problem to be solved, so that a full-automatic production device of bionic ligament woven materials is particularly needed.
However, at present, the most realistic and efficient bionic ligament production device capable of restoring different people, different age groups and different parts according to actual demands is not available on the market, but similar raw materials are directly purchased for braiding, and the real ligament condition cannot be restored well. The invention changes the commercial polyethylene fishing line by inquiring a large amount of documents and data and changing the diameter of the line spraying opening, the heating temperature, the stirring speed and the pressure during spraying, thereby producing the bionic ligament closest to the mechanical property and the biological property of the ligament of the human body. The diameter and the structure difference of different ligaments are large, the diameter of a thinner wire spraying opening is suitable for manufacturing filament fibers, the diameter of a thicker wire spraying opening is suitable for manufacturing thick filament fibers, the fiber temperature of different ligaments is different, the fiber is excessively molten due to the excessively high temperature, and the firmness and the performance of the fiber are reduced; however, the temperature is too low, which may not be fully fiberized, so that unmelted fragments exist in the fibers, the fiber structures and the fiberizing processes of different ligaments have different requirements on the stirring speed, the fibers are unevenly mixed due to the too low stirring speed, the fibers are excessively disturbed due to the too high stirring speed, the fiber quality is affected, the fiberizing processes and the fiber morphology requirements of different ligaments are different, and the pressure during spraying needs to be adjusted.
Disclosure of Invention
The invention aims to provide a full-automatic production device of a bionic ligament woven material, which solves the problems in the background technology and produces the most realistic and efficient bionic ligament production device capable of restoring different people, different age groups and different parts according to actual demands. The full-automatic production device of the bionic ligament woven material is developed and used for solving the problems that commercial polyethylene fishing lines in the market are single in style, and the mechanical properties and the biological properties of biological ligaments and joints cannot be well reproduced by directly purchasing and weaving. At the same time, how to truly and efficiently restore ligaments of different people, different age groups and different parts is a problem which is urgently needed to be solved.
In order to achieve the above purpose, the invention provides a full-automatic production device for a bionic ligament woven material, which comprises a frame and a box body, wherein the outer side surface of the frame is fixedly connected with the box body, the top surface of the frame is provided with a mixing barrel, the inner side surface of the mixing barrel is fixedly connected with an input hopper, one end of the mixing barrel is fixedly connected with a barrel cover, the top surface of the frame is provided with a rotating mechanism, the inner side surface of the mixing barrel is provided with a temperature control mechanism, the outer side surface of the barrel cover is provided with a mixing mechanism, the bottom of the mixing barrel is provided with a discharging mechanism, one end of the discharging mechanism is provided with a wire spraying mechanism, and the inner side surface of the box body is provided with a winding mechanism.
Preferably, the rack is made of stainless steel, the inner wall of the mixing barrel is processed by galvanization and polishing of 316 stainless steel, and the surface roughness Ra of the inner wall is 0.12-0.26um.
Preferably, the rotating mechanism comprises a sliding rail groove, a fixed support, a fixed rotating clamp, a movable support, a threaded connecting block, a movable sliding rail, a first electric motor and a threaded shaft, wherein the sliding rail groove is formed in the top surface of the frame, the fixed support is fixedly connected with the top surface of the frame, one end of the fixed support is rotationally connected with the fixed rotating clamp, the movable rotating clamp is slidingly connected with the outer side surface of the mixing drum, the movable rotating clamp is rotationally connected with the movable support, the threaded connecting block is fixedly connected with the outer side surface of the movable support, the movable sliding rail is slidingly connected with the outer side surface of the movable support, the first electric motor is fixedly connected with the outer side surface of the movable sliding rail, and the threaded shaft is fixedly connected with the output end of the first electric motor.
Preferably, the fixed rotating clamp is fixedly connected with the outer side surface of the mixing bucket, the movable support penetrates into the movable sliding rail, the threaded shaft is in threaded connection with the threaded connecting block, the sliding rail groove is in sliding connection with the movable sliding rail, the rotating angles of the fixed rotating clamp and the movable rotating clamp are 0-160 degrees, and the rotating speed range of the movable rotating clamp is 2r/s-15r/s.
Preferably, the temperature control mechanism comprises a temperature sensor and an eddy current heater, wherein the temperature sensor is fixedly connected with the inner side surface of the mixing barrel, and the eddy current heater is fixedly connected with the inner side surface of the mixing barrel.
Preferably, the temperature sensors are annularly distributed on the inner side surface of the mixing barrel, and the vortex heater penetrates into the mixing barrel.
Preferably, the mixing mechanism comprises a driving motor, a gear box, a transmission shaft and a stirrer, wherein the driving motor is fixedly connected with the outer side surface of the barrel cover, the output end of the driving motor is fixedly connected with the gear box, the output end of the gear box is fixedly connected with the transmission shaft, and the stirrer is fixedly connected with the outer side surface of the transmission shaft.
Preferably, the gear box is fixedly connected with the inner side surface of the barrel cover, the transmission shaft penetrates into the mixing barrel, the stirrers are distributed on the outer side surface of the transmission shaft at equal intervals, and the rotation range of the stirrers is 1r/s-18r/s.
Preferably, the discharging mechanism comprises a discharging pipe, a servo motor, a screw thread extruding device and a discharging hose, wherein the discharging pipe is fixedly connected with the bottom surface of the mixing barrel, one end of the discharging pipe is fixedly connected with the servo motor, the output end of the servo motor is fixedly connected with the screw thread extruding device, and the other end of the discharging pipe is fixedly connected with the discharging hose.
Preferably, the discharging pipe penetrates into the mixing barrel, and the threaded extruder penetrates into the mixing barrel.
Preferably, the line mechanism is including sealing joint, connecting tube, pipeline heater, high-pressure pump, rotary disk and spout, the outside surface block of ejection of compact hose is connected with sealing joint, the one end fixedly connected with connecting tube of ejection of compact hose, the outside surface fixedly connected with pipeline heater of connecting tube, the output fixedly connected with high-pressure pump of connecting tube, sealing joint's outside surface rotation is connected with the rotary disk, the outside surface fixedly connected with spout of rotary disk.
Preferably, the nozzles are distributed annularly on the outer side surface of the rotating disk, the diameters of the nozzles are different, and the rotating disk is made of galvanized copper.
Preferably, the winding mechanism comprises an electric turntable, a gear control box, a second electric motor, a winding barrel, a winding sensor and a trapezoidal baffle, wherein the electric turntable is rotationally connected with the inner side surface of the box body, the gear control box is fixedly connected with the top surface of the electric turntable, the second electric motor is fixedly connected with the input end of the gear control box, the winding barrel is fixedly connected with the output end of the gear control box, the winding sensor is fixedly connected with the inner side surface of the winding barrel, and the trapezoidal baffle is fixedly connected with the outer side surface of the gear control box.
Preferably, the rotation speed of the second electric motor ranges from 5r/s to 25r/s, and the number of the winding barrels is four and is symmetrically distributed.
Compared with the prior art, the invention has the beneficial effects that:
1. the bionic ligament is produced by changing the diameter of the wire spraying opening, the heating temperature, the stirring speed and the pressure during spraying, so that the bionic ligament closest to the mechanical property and the biological property of the human ligament is produced. The knitting material is provided for a full-automatic bionic ligament knitting machine, and the mechanical property and the biological property of ligaments of different people, different age groups and different parts are simulated by knitting the material. Provides a solution for the bionic ligament raw material for reproducing the biological real behaviors and performances of human joints for the manufacture of highly realistic synthetic models.
2. The heating device of the high-pressure nozzle and the integral cleaning design make the device not only limited to the production and manufacture of commercial polyethylene fishing lines, but also can be used for materials which have a melting point heating range and are not corrosive, such as Low Density Polyethylene (LDPE), high Density Polyethylene (HDPE), linear Low Density Polyethylene (LLDPE), PVC, LLDPE and the like.
3. The trapezoidal baffle of the winding device is innovatively designed, and the inclination angle design and the groove design of the baffle are convenient for the produced wire to successfully enter the winding barrel.
4. The high-pressure wire spraying port is a precise part and is designed in a detachable way, so that maintenance and repair and daily hose cleaning are facilitated.
5. The nozzle of the non-woven fabric production device commonly used in the market is easy to block, after the melted raw materials are solidified after being used, the nozzle is blocked, the precision of the next discharging is affected, and the problem can be effectively solved by the design that a heater is arranged at the high-pressure wire spraying port.
Drawings
FIG. 1 is a schematic side view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the structure of the invention in which the frame and the case are mutually matched;
FIG. 3 is a schematic diagram showing the interaction structure of the mixing drum and the drum cover;
FIG. 4 is a schematic cross-sectional view of the internal structure of the present invention;
FIG. 5 is a schematic view of the structure of the frame and the sliding rail groove of the present invention;
FIG. 6 is a schematic view of the structure of the sliding rail groove and the movable sliding rail of the present invention;
FIG. 7 is a schematic view of the interaction structure of the movable support and the movable sliding rail of the present invention;
FIG. 8 is a schematic diagram showing the mutual cooperation structure of the components of the temperature control mechanism of the present invention;
FIG. 9 is a schematic diagram of the mutual matching structure of the components of the mixing mechanism of the invention;
FIG. 10 is a schematic diagram of the mutually matched structures of the components of the discharging mechanism of the invention;
FIG. 11 is a schematic view of the fitting structure of the discharge hose and the sealing joint of the present invention;
FIG. 12 is a schematic view of the interaction structure of the rotary disk and the nozzle;
FIG. 13 is a schematic diagram showing the interaction structure of the case and the electric turntable;
FIG. 14 is a schematic view of the interaction structure of the winding drum and the trapezoid baffle plate of the present invention;
fig. 15 is a schematic diagram showing the interaction structure of the winding barrel and the winding sensor according to the present invention.
In the figure: 1. a frame; 2. a case; 3. a mixing barrel; 4. inputting a hopper; 5. a barrel cover; 6. a rotating mechanism; 601. a slide rail groove; 602. a fixed bracket; 603. fixing and rotating the clamp; 604. a movable rotating clamp; 605. a movable bracket; 606. a threaded connecting block; 607. a movable slide rail; 608. a first electric motor; 609. a threaded shaft; 7. a temperature control mechanism; 701. a temperature sensor; 702. a vortex heater; 8. a mixing mechanism; 801. a driving motor; 802. a gear box; 803. a transmission shaft; 804. a stirrer; 9. a discharging mechanism; 901. a discharge pipe; 902. a servo motor; 903. a screw extruder; 904. a discharge hose; 10. a wire spraying mechanism; 1001. sealing the joint; 1002. a connecting pipe; 1003. a pipe heater; 1004. a high pressure pump; 1005. a rotating disc; 1006. a spout; 11. a winding mechanism; 1101. an electric turntable; 1102. a gear control box; 1103. a second electric motor; 1104. a winding barrel; 1105. a wire wound sensor; 1106. a trapezoid baffle.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the invention to the extent that it can be practiced, since modifications, changes in the proportions, or adjustments of the sizes, which are otherwise, used in the practice of the invention, are included in the spirit and scope of the invention which is otherwise, without departing from the spirit or scope thereof. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-15, the present invention provides a full-automatic production device for a bionic ligament woven material: including frame 1 and box 2, the outside fixed surface of frame 1 is connected with box 2, the top surface mounting of frame 1 has compounding bucket 3, the inboard fixed surface of compounding bucket 3 is connected with input hopper 4, the one end fixedly connected with bung 5 of compounding bucket 3, the top surface of frame 1 is provided with rotary mechanism 6, the inboard surface of compounding bucket 3 is provided with temperature control mechanism 7, the outside surface of bung 5 is provided with compounding mechanism 8, the bottom of compounding bucket 3 is provided with discharge mechanism 9, the one end of discharge mechanism 9 is provided with spouts line mechanism 10, the inboard surface of box 2 is provided with wire winding mechanism 11, in the in-process of using, including frame 1, compounding bucket 3 rotationally connected with frame 1, wherein temperature control mechanism 7 is arranged in the compounding bucket 3 is used for detecting and regulating the temperature, bung 5 installs compounding mechanism 8 and is used for stirring the polyethylene granule that heats and melts, through the screw thread form in discharge mechanism 9 send the extruder, the commercial polyethylene liquid of molten state is sent to spouting line mechanism 10 under the effect of gravity and send the extruder, compounding bucket 3 can be in 2 r-15/s and 0-160 oblique in the scope of rotation through rotary mechanism 6.
Furthermore, the frame 1 is made of stainless steel, the stainless steel has good mechanical strength and corrosion resistance, the inner wall of the mixing barrel 3 is processed by galvanization and polishing of 316 stainless steel, and the surface roughness Ra of the inner wall is 0.12-0.26um.
Further, the rotating mechanism 6 comprises a slide rail groove 601, a fixed bracket 602, a fixed rotating clamp 603, a movable rotating clamp 604, a movable bracket 605, a threaded connecting block 606, a movable slide rail 607, a first electric motor 608 and a threaded shaft 609, the slide rail groove 601 is arranged on the top surface of the frame 1, the fixed bracket 602 is fixedly connected with the top surface of the frame 1, one end of the fixed bracket 602 is rotationally connected with the fixed rotating clamp 603, the outer side surface of the mixing barrel 3 is slidingly connected with the movable rotating clamp 604, the outer side surface of the movable rotating clamp 604 is rotationally connected with the movable bracket 605, the outer side surface of the movable bracket 605 is fixedly connected with the threaded connecting block 606, the outer side surface of the movable bracket 605 is slidingly connected with the movable slide rail 607, the outer side surface of the movable slide rail 607 is fixedly connected with the first electric motor 608, the output end of the first electric motor 608 is fixedly connected with the threaded shaft 609, through the arrangement of the slide rail groove 601, the fixed support 602, the fixed rotating clamp 603, the movable rotating clamp 604, the movable support 605, the threaded connecting block 606, the movable slide rail 607, the first electric motor 608 and the threaded shaft 609, in the use process, the rotating mechanism 6 enables the mixing barrel 3 on the frame 1 to be supported by the slide rail system to rotate, the fixed support 602 and the fixed rotating clamp 603 are used for supporting one end of the mixing barrel 3, the mixing barrel 3 can be rotated through the fixed rotating clamp 603, the movable slide rail 607 can slide in the slide rail groove 601 to form a slide rail structure, the supporting position of the movable rotating clamp 604 is changed through changing the position of the movable slide rail 607, shielding is prevented according to different supporting maintenance so as to be convenient for adjustment and maintenance, the first electric motor 608 is driven to drive the threaded shaft 609 to rotate when the rotating angle needs to be changed, the fixed rotating fixture 603 moves on the threaded shaft 609 in a threaded manner and changes the depth of the movable support 605 extending into the movable sliding rail 607, so that the overall height is changed to be used for rotating the mixing barrel 3, and the mixing barrel 3 is more stable in structure because two rotating parts of the mixing barrel 3 are supported, so that adjustment and maintenance are facilitated, and after the mixing barrel 3 rotates to a certain angle, the inside heating polyethylene can flow to the output end through gravity.
Further, the fixed rotating clamp 603 is fixedly connected with the outer side surface of the mixing barrel 3, the movable support 605 penetrates through the movable sliding rail 607, the threaded shaft 609 is in threaded connection with the threaded connection block 606, the sliding rail groove 601 is in sliding connection with the movable sliding rail 607, the rotating angles of the fixed rotating clamp 603 and the movable rotating clamp 604 are 0-160 degrees, the rotating speed range of the movable rotating clamp 604 is 2r/s-15r/s, the supporting structures at two rotating positions of the fixed rotating clamp 603 and the movable rotating clamp 604 are more stable, the threaded shaft 609 and the threaded connection block 606 convert rotation into linear movement through threaded transmission, and the height of the movable rotating clamp 604 is changed so as to rotate the mixing barrel 3.
Further, the temperature control mechanism 7 comprises a temperature sensor 701 and an eddy current heater 702, the temperature sensor 701 is fixedly connected to the inner side surface of the mixing barrel 3, the eddy current heater 702 is fixedly connected to the inner side surface of the mixing barrel 3, and the temperature sensor 701 and the eddy current heater 702 are used for uniformly heating polyethylene particles and monitoring the temperature in real time in the using process through the arrangement of the temperature sensor 701 and the eddy current heater 702.
Further, the temperature sensor 701 is annularly distributed on the inner side surface of the mixing barrel 3, the vortex heater 702 penetrates into the mixing barrel 3, the temperature sensor 701 is used for detecting the internal temperature of the mixing barrel 3, and the vortex heater 702 is used for controlling the internal temperature of the mixing barrel 3.
Further, compounding mechanism 8 is including driving motor 801, gear box 802, transmission shaft 803 and agitator 804, the outside surface fixedly connected with driving motor 801 of bung 5, driving motor 801's output fixedly connected with gear box 802, gear box 802's output fixedly connected with transmission shaft 803, transmission shaft 803's outside surface fixedly connected with agitator 804, through driving motor 801, gear box 802, transmission shaft 803 and agitator 804's setting, in the in-process of using, agitator 804 is connected through gear box 802 and transmission shaft 803 by a variable frequency driving motor 801 to ensure the demand of different speeds and moment of torsion, after polyethylene granule input to compounding bucket 3 and heating, stir the mixture to inside polyethylene.
Further, the gear box 802 is fixedly connected with the inner side surface of the barrel cover 5, the transmission shaft 803 penetrates into the mixing barrel 3, the rotation range of the stirrer 804 is 1r/s-18r/s, the stirrers 804 are equidistantly distributed on the outer side surface of the transmission shaft 803, the gear box 802 is fixedly arranged on the barrel cover 5 and used for connecting the driving motor 801 and the transmission shaft 803, the torque and the rotation speed output by the driving motor 801 are adjusted to the torque and the rotation speed required by the stirrer 804 and are output to the transmission shaft 803, the assembly of the whole device depends on precise mechanical connection, and the assembly comprises corrosion-resistant connecting nuts and screws, and a stable bearing used for supporting the transmission shaft 803 and the stirrer 804.
Further, discharge mechanism 9 is including discharging pipe 901, servo motor 902, screw thread send the extruder 903 and discharge hose 904, the bottom surface fixedly connected with discharging pipe 901 of compounding bucket 3, the one end fixedly connected with servo motor 902 of discharging pipe 901, servo motor 902's output fixedly connected with screw thread send extruder 903, discharging pipe 901's the other end fixedly connected with discharge hose 904, through discharging pipe 901, servo motor 902, screw thread send extruder 903 and discharge hose 904's setting, in the in-process of using, the polyethylene after the stirring mixes can fall into discharging pipe 901, and compounding bucket 3 rotates into certain angle through rotary mechanism 6 this moment, make the polyethylene pile up in bung 5 departments, servo motor 902 drives screw thread send extruder 903, the inside polyethylene of compounding bucket 3 is sent out to discharge hose 904 through discharging pipe 901 under the dual-purpose of gravity and screw thread send extruder 903, discharging pipe 901 end-to connect discharge hose 904 and be convenient for spout line mechanism 10 and rotate in a certain limit.
Further, the discharging pipe 901 penetrates to the inside of the mixing barrel 3, the threaded extruder 903 penetrates to the inside of the mixing barrel 3, the discharging pipe 901 is connected to the top of the mixing barrel 3 and is poured out by rotating a certain angle, and the threaded extruder 903 driven by the servo motor 902 is arranged inside to help smoothly push molten polyethylene to the wire spraying mechanism 10.
Further, the wire spraying mechanism 10 comprises a sealing joint 1001, a connecting pipeline 1002, a pipeline heater 1003, a high-pressure pump 1004, a rotary disk 1005 and a nozzle 1006, wherein the sealing joint 1001 is connected with the outer side surface of a discharging hose 904 in a clamping way, one end of the discharging hose 904 is fixedly connected with the connecting pipeline 1002, the outer side surface of the connecting pipeline 1002 is fixedly connected with the pipeline heater 1003, the output end of the connecting pipeline 1002 is fixedly connected with the high-pressure pump 1004, the outer side surface of the sealing joint 1001 is rotationally connected with the rotary disk 1005, the nozzle 1006 is fixedly connected with the outer side surface of the rotary disk 1005, through the arrangement of the sealing joint 1001, the connecting pipeline 1002, the pipeline heater 1003, the high-pressure pump 1004, the rotary disk 1005 and the nozzle 1006, in the use process, the nozzle 1006 and the discharging hose 904 are connected with the connecting pipeline 1002 through the sealing joint 1001, the sealing joint 1001 has the performances of high pressure resistance and high temperature resistance, ensuring stability and safety in the high-pressure spraying process, outputting polyethylene into a connecting pipeline 1002, heating the polyethylene by a pipeline heater 1003 to keep a high enough temperature to maintain the melting state of the polyethylene, outputting the polyethylene by a high-pressure pump 1004, controlling the biological and mechanical properties of commercial polyethylene fishing lines at different temperatures and pressures by the pipeline heater 1003 and the high-pressure pump 1004 to be changed, simulating human ligaments at different age, further enhancing the application range, rotatably connecting the outside of a sealing joint 1001 with a rotary disc 1005, arranging three groups of nozzles 1006 (0.50 mm, 0.40mm and 0.30 mm) with different diameters on the rotary disc 1005, rotating the rotary disc 1005 by adopting a fan-shaped galvanized copper sheet rotatable by 120 DEG, ensuring that only one nozzle 1006 is aligned with the high-pressure pump 1004 for outputting work at any time, and when cleaning is needed, the wire spraying mechanism 10 can be rotated to 150 deg. by means of the rotating mechanism 6 connected to the frame 1, at which time fresh water is introduced into the wire spraying mechanism 10 by cooperation of the pipe heater 1003 and the high pressure pump 1004, effectively cleaning the blockage, which design not only ensures high efficiency and accurate control during spraying, but also maintains long-term usability and reliability of the spray head by the heating and cleaning system.
Further, the nozzles 1006 are annularly distributed on the outer side surface of the rotary disk 1005, the diameters of the nozzles 1006 are different, the rotary disk 1005 is made of galvanized copper, bionic ligaments with different radial dimensions can be output through the nozzles 1006, and the rotary disk 1005 is made of galvanized copper and has corrosion resistance and high temperature resistance.
Further, the winding mechanism 11 comprises an electric rotary table 1101, a gear control box 1102, a second electric motor 1103, a winding barrel 1104, a winding sensor 1105 and a trapezoid baffle 1106, the inner side surface of the box body 2 is rotationally connected with the electric rotary table 1101, the top surface of the electric rotary table 1101 is fixedly connected with the gear control box 1102, the input end of the gear control box 1102 is fixedly connected with the second electric motor 1103, the output end of the gear control box 1102 is fixedly connected with the winding barrel 1104, the inner side surface of the winding barrel 1104 is fixedly connected with the winding sensor 1105, the outer side surface of the gear control box 1102 is fixedly connected with the trapezoid baffle 1106, through the arrangement of the electric rotary table 1101, the gear control box 1102, the second electric motor 1103, the winding barrel 1104, the winding sensor 1105 and the trapezoid baffle 1106, during the use process, the winding mechanism 11 consists of the trapezoid baffle 1106 and the winding barrel 1104 which rotates at a high speed, the trapezoid baffle 1106 considers the inclination angle and the groove, so that a bionic ligament coming out of the wire spraying mechanism 10 can enter the winding barrel 1104 at an accurate position, the winding barrel 1104 is controlled by the gear control box 1102 and the second electric motor 1103, the second electric motor 1103 can adjust the rotating speed of the winding barrel 1104 to be in the range of 5r/s to 25r/s through the gear control box 1102 so as to adapt to the bionic ligament with different thickness and strength, the electric turntable 1101 drives the winding barrel 1104 to gradually rotate in the winding process, the generated wire is ensured not to be overlapped, four winding barrels 1104 are totally rotated and replaced next after the wire is wound, the winding process of the winding barrel 1104 is controlled by the winding sensor 1105, the smooth transition and the correct winding tension of the wire are ensured, the convenience of operation and the easiness of maintenance are considered in the whole structure design, while ensuring long-term stability and durability. By means of these well-designed components and mechanical connections, the winding mechanism 11 is able to perform its work efficiently and accurately, ensuring the production of high quality biomimetic ligaments.
Further, the rotation speed range of the second electric motor 1103 is 5r/s-25r/s, the number of the winding barrels 1104 is four and symmetrically distributed, the rotation speed of the second electric motor 1103 can be adjusted within the range of 5r/s-25r/s through the gear control box 1102, so as to adapt to bionic ligaments with different thickness and strength, in the winding process, the electric turntable 1101 drives the winding barrels 1104 to gradually rotate, so that the generated wires are ensured not to be overlapped, and the electric turntable 1101 rotates to change to the next one after the winding is full.
Working principle: a full-automatic production device of bionic ligament woven materials comprises a frame 1 and a mixing barrel 3 rotatably connected with the frame 1, wherein a central temperature control mechanism 7 is embedded in the mixing barrel 3 for detecting and adjusting temperature, a barrel cover 5 is provided with a mixing mechanism 8 for stirring polyethylene particles which are heated and melted, commercial polyethylene liquid in a molten state is sent to a wire spraying mechanism 10 under the action of gravity and a screw-shaped extruder in a discharging mechanism 9, the mixing barrel 3 can be obliquely rotated within the range of 2r/s-15r/s and 0-160 ℃ through a rotating mechanism 6, the inner wall of the mixing barrel 3 is subjected to galvanization polishing treatment by adopting 316 stainless steel, the surface roughness Ra of the inner wall is 0.12-0.26 mu m, the mixing barrel 3 on the frame 1 is supported by a slide rail system to be rotatable through the rotating mechanism 6, one end of the mixing barrel 3 is supported by a fixed bracket 602 and a fixed rotating clamp 603, and can rotate the mixing drum 3 through the fixed rotating clamp 603, the movable slide rail 607 can slide in the slide rail groove 601 to form a slide rail structure, the supporting position of the movable rotating clamp 604 is changed by changing the position of the movable slide rail 607, shielding is prevented according to different supporting maintenance, the temperature sensor 701 is used for detecting the internal temperature of the mixing drum 3, the vortex heater 702 is used for controlling the internal temperature of the mixing drum 3, the stirrer 804 is connected with the transmission shaft 803 through the gearbox 802 by a variable frequency driving motor 801 so as to ensure the requirements of different speeds and torques, after polyethylene particles are input into the mixing drum 3 and heated, the polyethylene in the mixing drum is stirred and mixed, the stirred and mixed polyethylene falls into the discharging pipe 901, and at the moment, the mixing drum 3 is rotated into a certain angle through the rotating mechanism 6, the polyethylene is piled up at the barrel cover 5, the servo motor 902 drives the screw extruder 903, the polyethylene in the mixing barrel 3 is output into the discharging hose 904 through the discharging pipe 901 under the dual action of gravity and the screw extruder 903, the tail end of the discharging pipe 901 is connected with the discharging hose 904 so as to facilitate the rotation of the line spraying mechanism 10 in a certain range, the nozzle 1006 and the discharging hose 904 are connected with the connecting pipe 1002 through the sealing joint 1001, the sealing joint 1001 has high pressure resistance and high temperature resistance, the stability and the safety in the high pressure spraying process are ensured, the polyethylene is output into the connecting pipe 1002, the temperature is heated and kept high enough by the pipe heater 1003 to maintain the melting state of the polyethylene, the polyethylene is output through the high pressure pump 1004, the biological and mechanical properties of the commercial polyethylene fishing line controlled at different temperatures and pressures by the pipe heater 1003 and the high pressure pump 1004 are changed, the human body ligaments of different age periods can be simulated, the application scope is further enhanced, the outer part of the sealing joint 1001 is rotatably connected with a rotary disk 1005, three groups of nozzles 1006 (0.50 mm, 0.40mm and 0.30 mm) with different diameters are arranged on the rotary disk 1005, the rotary disk 1005 is made of fan-shaped galvanized copper sheets which can rotate by 120 degrees, the rotary disk 1005 can rotate according to the required wire aperture, only one nozzle 1006 is aligned with the high-pressure pump 1004 for output work at any time, when the cleaning is needed, the wire spraying mechanism 10 can rotate to 150 degrees by virtue of the rotating mechanism 6 connected with the rack 1, at the moment, clear water is introduced into the wire spraying mechanism 10 through the cooperation of the pipeline heater 1003 and the high-pressure pump 1004, the blockage is effectively cleaned, the design ensures high efficiency and accurate control in the spraying process, and long-term usability and reliability of the spray head are maintained through a heating and cleaning system, the winding mechanism 11 is composed of a trapezoid baffle 1106 and a winding drum 1104 rotating at a high speed, the trapezoid baffle 1106 considers an inclination angle and a groove, so that a fishing line coming out of the line spraying mechanism 10 can enter the winding drum 1104 at an accurate position, the winding drum 1104 is controlled by a gear control box 1102 and a second electric motor 1103, the second electric motor 1103 can adjust the rotating speed of the winding drum 1104 to be in a range of 5r/s to 25r/s through the gear control box 1102 so as to adapt to fishing lines with different thickness and strength, in the winding process, the electric turntable 1101 drives the winding drum 1104 to gradually rotate, after the winding drum 1104 is fully wound, the electric turntable 1101 rotates the next winding drum 1104 which is not wound to the front end of the line spraying mechanism 10, the generated lines are ensured not to be overlapped, the four winding drums 1104 are controlled by winding sensors in the winding process of the winding drum 1104, smooth transition and correct winding tension of the line are ensured, and the design of the whole structure considers the convenience of operation and the simplicity of maintenance, and the long-term stability and durability are ensured. By these elaborate components and mechanical connections, the winding mechanism 11 is able to efficiently and accurately perform its work, ensuring the production of high quality polyethylene fishing line, thus completing the design of a fully automatic production device for biomimetic ligament woven material.
In summary, the full-automatic production device of the bionic ligament woven material realizes automation in the whole production process of the bionic ligament, and can change the diameter of a wire spraying opening, the heating temperature, the stirring speed and the pressure during spraying according to actual needs to change the produced commercial polyethylene fishing line so as to produce the bionic ligament closest to the mechanical property and the biological property of the ligament of a human body. The knitting material is provided for a full-automatic bionic ligament knitting machine, and the mechanical property and the biological property of ligaments of different people, different age groups and different parts are simulated by knitting the material. Provides a solution for the bionic ligament raw material for reproducing the biological real behaviors and performances of human joints for the manufacture of highly realistic synthetic models. The heating device design of the high-pressure nozzle solves the problem that the nozzle of the non-woven cloth production device commonly used in the market is easy to block, and improves the precision of the production device. The invention effectively overcomes various defects in the prior art and has high industrial utilization value.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides a full-automatic apparatus for producing of bionic ligament woven material, includes frame (1) and box (2), its characterized in that: the automatic feeding and discharging device is characterized in that a box body (2) is fixedly connected to the outer side surface of the frame (1), a mixing barrel (3) is mounted on the top surface of the frame (1), an input hopper (4) is fixedly connected to the inner side surface of the mixing barrel (3), a barrel cover (5) is fixedly connected to one end of the mixing barrel (3), a rotating mechanism (6) is arranged on the top surface of the frame (1), a temperature control mechanism (7) is arranged on the inner side surface of the mixing barrel (3), a mixing mechanism (8) is arranged on the outer side surface of the barrel cover (5), a discharging mechanism (9) is arranged at the bottom of the mixing barrel (3), a wire spraying mechanism (10) is arranged at one end of the discharging mechanism (9), and a wire winding mechanism (11) is arranged on the inner side surface of the box body (2);
the rotary mechanism (6) comprises a sliding rail groove (601), a fixed support (602), a fixed rotary clamp (603), a movable rotary clamp (604), a movable support (605), a threaded connecting block (606), a movable sliding rail (607), a first electric motor (608) and a threaded shaft (609), wherein the sliding rail groove (601) is formed in the top surface of the rack (1), the fixed support (602) is fixedly connected with the top surface of the rack (1), one end of the fixed support (602) is rotationally connected with the fixed rotary clamp (603), the movable rotary clamp (604) is slidingly connected with the outer side surface of the mixing barrel (3), the movable support (605) is rotationally connected with the outer side surface of the movable rotary clamp (604), the threaded connecting block (606) is fixedly connected with the outer side surface of the movable support (605), the first electric motor (608) is fixedly connected with the outer side surface of the movable sliding rail (607), and the threaded shaft (609) is fixedly connected with the output end of the first electric motor (608);
the temperature control mechanism (7) comprises a temperature sensor (701) and an eddy current heater (702), the temperature sensor (701) is fixedly connected to the inner side surface of the mixing barrel (3), and the eddy current heater (702) is fixedly connected to the inner side surface of the mixing barrel (3);
the mixing mechanism (8) comprises a driving motor (801), a gear box (802), a transmission shaft (803) and a stirrer (804), wherein the driving motor (801) is fixedly connected to the outer side surface of the barrel cover (5), the gear box (802) is fixedly connected to the output end of the driving motor (801), the transmission shaft (803) is fixedly connected to the output end of the gear box (802), and the stirrer (804) is fixedly connected to the outer side surface of the transmission shaft (803);
the discharging mechanism (9) comprises a discharging pipe (901), a servo motor (902), a threaded extruder (903) and a discharging hose (904), wherein the discharging pipe (901) is fixedly connected to the bottom surface of the mixing barrel (3), one end of the discharging pipe (901) is fixedly connected with the servo motor (902), the output end of the servo motor (902) is fixedly connected with the threaded extruder (903), and the other end of the discharging pipe (901) is fixedly connected with the discharging hose (904);
the wire spraying mechanism (10) comprises a sealing joint (1001), a connecting pipeline (1002), a pipeline heater (1003), a high-pressure pump (1004), a rotary disk (1005) and a nozzle (1006), wherein the sealing joint (1001) is connected to the outer side surface of a discharging hose (904) in a clamping mode, one end of the discharging hose (904) is fixedly connected with the connecting pipeline (1002), the pipeline heater (1003) is fixedly connected to the outer side surface of the connecting pipeline (1002), the high-pressure pump (1004) is fixedly connected to the output end of the connecting pipeline (1002), the rotary disk (1005) is rotatably connected to the outer side surface of the sealing joint (1001), and the nozzle (1006) is fixedly connected to the outer side surface of the rotary disk (1005).
The winding mechanism (11) comprises an electric rotary table (1101), a gear control box (1102), a second electric motor (1103), a winding barrel (1104), a winding sensor (1105) and a trapezoidal baffle plate (1106), wherein the electric rotary table (1101) is rotationally connected to the inner side surface of the box body (2), the gear control box (1102) is fixedly connected to the top surface of the electric rotary table (1101), the second electric motor (1103) is fixedly connected to the input end of the gear control box (1102), the winding barrel (1104) is fixedly connected to the output end of the gear control box (1102), the winding sensor (1105) is fixedly connected to the inner side surface of the winding barrel (1104), and the trapezoidal baffle plate (1106) is fixedly connected to the outer side surface of the gear control box (1102).
2. The fully automatic production device of the bionic ligament woven material according to claim 1, wherein: the frame (1) is made of stainless steel, the inner wall of the mixing barrel (3) is processed by galvanization and polishing through 316 stainless steel, and the surface roughness Ra of the inner wall is 0.12-0.26um.
3. The fully automatic production device of the bionic ligament woven material according to claim 1, wherein: the fixed rotating clamp (603) is fixedly connected with the outer side surface of the mixing barrel (3), the movable support (605) penetrates through the movable sliding rail (607), the threaded shaft (609) is in threaded connection with the threaded connecting block (606), the sliding rail groove (601) is in sliding connection with the movable sliding rail (607), the rotating angles of the fixed rotating clamp (603) and the movable rotating clamp (604) are 0-160 degrees, and the rotating speed range of the movable rotating clamp (604) is 2r/s-15r/s.
4. The fully automatic production device of the bionic ligament woven material according to claim 1, wherein: the temperature sensors (701) are annularly distributed on the inner side surface of the mixing barrel (3), and the vortex heater (702) penetrates into the mixing barrel (3).
5. The fully automatic production device of the bionic ligament woven material according to claim 1, wherein: the gearbox (802) is fixedly connected with the inner side surface of the barrel cover (5), the transmission shaft (803) penetrates into the mixing barrel (3), the stirrers (804) are distributed on the outer side surface of the transmission shaft (803) at equal intervals, and the rotation range of the stirrers (804) is 1r/s-18r/s.
6. The fully automatic production device of the bionic ligament woven material according to claim 1, wherein: the discharging pipe (901) penetrates into the mixing barrel (3), and the threaded extruder (903) penetrates into the mixing barrel (3).
7. The fully automatic production device of the bionic ligament woven material according to claim 1, wherein: the nozzles (1006) are annularly distributed on the outer side surface of the rotary disk (1005), the diameters of the nozzles (1006) are different, and the rotary disk (1005) is made of galvanized copper.
8. The fully automatic production device of the bionic ligament woven material according to claim 1, wherein: the rotating speed of the second electric motor (1103) ranges from 5r/s to 25r/s, and the number of the winding barrels (1104) is four and is symmetrically distributed.
CN202410080686.3A 2024-01-19 2024-01-19 Full-automatic production device for bionic ligament woven material Active CN117604660B (en)

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CN103878991A (en) * 2014-03-10 2014-06-25 上海飞舟博源石油装备技术有限公司 Production line for thermosetting composite-material continuous tube
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