CN117604630A - A single crystal diamond growth equipment with stratified control function of raw gas concentration - Google Patents
A single crystal diamond growth equipment with stratified control function of raw gas concentration Download PDFInfo
- Publication number
- CN117604630A CN117604630A CN202311528483.8A CN202311528483A CN117604630A CN 117604630 A CN117604630 A CN 117604630A CN 202311528483 A CN202311528483 A CN 202311528483A CN 117604630 A CN117604630 A CN 117604630A
- Authority
- CN
- China
- Prior art keywords
- air
- tube
- ionization
- pipe
- fixedly connected
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B25/00—Single-crystal growth by chemical reaction of reactive gases, e.g. chemical vapour-deposition growth
- C30B25/02—Epitaxial-layer growth
- C30B25/16—Controlling or regulating
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/02—Elements
- C30B29/04—Diamond
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
本发明提供一种附带原料气浓度分层控制功能的单晶金刚石生长设备,涉及金刚石生长领域。本发明包括电离室、微波系统、电离筒、控制器、换热器、供气管道和供料气泵,所述电离筒设置于电离室内部,所述供料气泵出气口与换热器底部进气口之间设置有供气结构。本发明中安装的供气结构不但起到控制原料气在电离筒、换热器、供料气泵之间循环流动作用,还保证原料气供给排出平衡,对原料气进行冷却降温;旋转的散气管和多个流量控制阀配合控制电离筒内部原料气浓度均匀的分布,而且上部驱动组件控制往复推动组件工作使电离筒进行振动,避免电离筒内部粘黏金刚石导致的金刚石生成质量下降,保证金刚石生成的质量。
The invention provides a single crystal diamond growth equipment with a layered control function of raw material gas concentration, and relates to the field of diamond growth. The invention includes an ionization chamber, a microwave system, an ionization cylinder, a controller, a heat exchanger, a gas supply pipeline and a supply air pump. The ionization cylinder is arranged inside the ionization chamber, and the air outlet of the supply air pump is connected to the bottom of the heat exchanger. An air supply structure is provided between the air ports. The air supply structure installed in the present invention not only controls the circulation flow of the raw gas between the ionization cylinder, the heat exchanger and the supply air pump, but also ensures the balance of the supply and discharge of the raw gas, and cools the raw gas; the rotating air diffusion pipe It cooperates with multiple flow control valves to control the uniform distribution of the concentration of raw gas inside the ionization tube, and the upper driving assembly controls the reciprocating push assembly to vibrate the ionization tube, avoiding the degradation of diamond production quality caused by sticking diamond inside the ionization tube, and ensuring diamond production. the quality of.
Description
技术领域Technical field
本发明涉及一种金刚石生长设备,具体为一种附带原料气浓度分层控制功能的单晶金刚石生长设备,属于金刚石生长技术领域。The invention relates to a diamond growth equipment, specifically a single crystal diamond growth equipment with a raw material gas concentration stratified control function, and belongs to the technical field of diamond growth.
背景技术Background technique
金刚石是一种优秀的半导体材料,它的高导热系数、高电子和空穴迁移率、高介电击穿场、低介电损耗和宽带隙,性能超越了大多数材料。Diamond is an excellent semiconductor material. Its high thermal conductivity, high electron and hole mobility, high dielectric breakdown field, low dielectric loss and wide band gap surpass the performance of most materials.
但是自然存在的具有半导体性质的IIb型金刚石非常稀有,以至于已公开的研究、技术或方法都是将自然存在相对数量较大的或人工生长的IIa型金刚石作为衬底材料,进行半导体晶片加工。However, the naturally occurring type IIb diamond with semiconductor properties is so rare that the published research, technology or methods all use the naturally occurring relatively large amount or the artificially grown type IIa diamond as the substrate material for semiconductor wafer processing. .
因此利用化学气相沉积(CVD)生长金刚石,化学气相沉积(CVD)生长金刚石技术在生产过程中需要对原料气进行电离,而通过供气管道将原料气导入电离箱内部后,电离箱内部会出现离供气管道越远,原料气密度越低的情况,原料气浓度得不到控制,导致金刚石生长的质量降低。Therefore, chemical vapor deposition (CVD) is used to grow diamond. The chemical vapor deposition (CVD) diamond growth technology needs to ionize the raw material gas during the production process. After the raw material gas is introduced into the ionization box through the gas supply pipeline, there will be problems inside the ionization box. The farther away from the gas supply pipeline, the lower the density of the raw material gas, and the concentration of the raw material gas cannot be controlled, resulting in a reduction in the quality of diamond growth.
发明内容Contents of the invention
为解决以上问题,本发明通过以下技术方案予以实现:一种附带原料气浓度分层控制功能的单晶金刚石生长设备;包括电离室、微波系统、电离筒、控制器、换热器、供气管道和供料气泵,所述电离筒设置于电离室内部,所述供料气泵出气口与换热器底部进气口之间设置有供气结构;供气结构包括上部驱动组件、散气管和下部分流排料组件,所述散气管内部从上到下依次设置有多个流量控制阀、气压传感器和分隔板;所述散气管外侧底部开设有多个斜槽;所述散气管顶部与上部驱动组件之间设置有第一伸缩管,所述散气管底部与下部分流排料组件之间设置有第二伸缩管,上部驱动组件与电离筒之间设置有往复推动组件。In order to solve the above problems, the present invention is realized through the following technical solutions: a single crystal diamond growth equipment with a layered control function of raw gas concentration; including an ionization chamber, a microwave system, an ionization cylinder, a controller, a heat exchanger, and a gas supply. Pipeline and feed air pump, the ionization cylinder is arranged inside the ionization chamber, and an air supply structure is provided between the air outlet of the feed air pump and the air inlet at the bottom of the heat exchanger; the air supply structure includes an upper driving assembly, an air diffusion pipe and The lower shunt and discharge assembly has a plurality of flow control valves, air pressure sensors and dividing plates arranged inside the diffuser tube from top to bottom; a plurality of chutes are provided at the bottom of the outer side of the diffuser tube; the top of the diffuser tube A first telescopic tube is provided between the upper driving component and the second telescopic tube between the bottom of the diffuser tube and the lower diverging and discharging component. A reciprocating pushing component is provided between the upper driving component and the ionization cylinder.
优选地,所述换热器出气口安装有单向阀,所述供气管道固定安装于单向阀顶部,单向阀的设置避免供气管道内部原料气回流到换热器内部,使供气管道起到向散气管内部输送原料气作用,所述供料气泵出气口安装于供气管道一侧,所述换热器和控制器分别固定安装于电离室两侧,所述供气管道一端转动连接有短管,所述短管底端贯穿电离室并与电离室通过轴承转动连接,所述短管底端与第一伸缩管固定连接。Preferably, the gas outlet of the heat exchanger is equipped with a one-way valve, and the gas supply pipeline is fixedly installed on the top of the one-way valve. The setting of the one-way valve prevents the raw material gas in the gas supply pipeline from flowing back into the heat exchanger, making the supply The air pipeline plays the role of transporting raw gas to the inside of the diffuser pipe. The air outlet of the feed air pump is installed on one side of the air supply pipe. The heat exchanger and the controller are fixedly installed on both sides of the ionization chamber. The air supply pipe A short tube is rotatably connected to one end. The bottom end of the short tube penetrates the ionization chamber and is rotatably connected to the ionization chamber through a bearing. The bottom end of the short tube is fixedly connected to the first telescopic tube.
优选地,上部驱动组件包括从动齿轮、传动齿轮、正反电机和往复丝杆,正反电机通过往复丝杆驱动传动齿轮旋转,驱动啮合的从动齿轮旋转,带动散气管进行旋转,所述从动齿轮啮合于传动齿轮一侧,所述从动齿轮固定套设于阻尼器外侧,所述往复丝杆固定安装于传动齿轮与正反电机输出端之间,所述往复丝杆贯穿电离室并与电离室通过轴承转动连接。Preferably, the upper driving assembly includes a driven gear, a transmission gear, a forward and reverse motor and a reciprocating screw. The forward and reverse motor drives the transmission gear to rotate through the reciprocating screw, drives the meshed driven gear to rotate, and drives the diffuser tube to rotate. The driven gear meshes with one side of the transmission gear. The driven gear is fixedly sleeved on the outside of the damper. The reciprocating screw is fixedly installed between the transmission gear and the output end of the forward and reverse motors. The reciprocating screw penetrates the ionization chamber. And it is rotationally connected with the ionization chamber through bearings.
优选地,往复推动组件包括螺母副,螺母副套设于往复丝杆外侧,所述螺母副一侧固定连接有固定横板,所述固定横板底部固定连接有撞击杆,所述撞击杆外侧套设有固定弯板,往复丝杆旋转时驱动螺母副进行上下运动,使撞击杆上下运动不断撞击电离筒,所述固定弯板固定连接于电离室与正反电机之间,所述电离筒外侧底部与电离室之间固定连接有多个阻尼器,撞击杆的不断撞击会使电离筒在电离室内部进行振动。Preferably, the reciprocating pushing assembly includes a nut pair, which is sleeved on the outside of the reciprocating screw rod. A fixed horizontal plate is fixedly connected to one side of the nut pair, and a striking rod is fixedly connected to the bottom of the fixed horizontal plate. The outer side of the striking rod The sleeve is equipped with a fixed bending plate. When the reciprocating screw rod rotates, the driving nut pair moves up and down, so that the impact rod moves up and down to continuously hit the ionization cylinder. The fixed bending plate is fixedly connected between the ionization chamber and the forward and reverse motors. The ionization cylinder There are multiple dampers fixedly connected between the outer bottom and the ionization chamber. The constant impact of the impact rod will cause the ionization tube to vibrate inside the ionization chamber.
优选地,所述散气管顶端贯穿电离筒并与电离筒通过轴承转动连接,多个所述流量控制阀均固定连接于散气管内部,多个所述流量控制阀与散气管之间均固定连接有导气弯管,多个流量控制阀工作,通过导气弯管向电离筒内部喷射原料气,所述分隔板固定连接于散气管内部,所述气压传感器固定连接于分隔板顶部。Preferably, the top end of the diffuser tube penetrates the ionization tube and is rotationally connected to the ionization tube through a bearing. A plurality of the flow control valves are fixedly connected to the interior of the diffuser tube, and the plurality of flow control valves are fixedly connected to the diffuser tube. There is a gas guide elbow, multiple flow control valves work, and the raw material gas is sprayed into the interior of the ionization tube through the gas guide elbow. The partition plate is fixedly connected to the inside of the diffuser tube, and the air pressure sensor is fixedly connected to the top of the partition plate.
优选地,所述散气管外侧固定套设有橡胶罩,所述斜槽开设于散气管外侧并设置于橡胶罩内部,所述散气管外侧顶部固定套设有单向轴承,所述单向轴承顶部设置有磁铁柱,电离筒固定的磁铁柱与单向轴承外圈吸附固定,对连接板进行限位,避免连接板和清理架晃动,所述磁铁柱与电离筒内腔顶部固定连接。Preferably, the outer fixed sleeve of the air diffuser pipe is provided with a rubber cover, the chute is opened outside the air diffuser pipe and is arranged inside the rubber cover, the outer top fixed sleeve of the air diffuser pipe is provided with a one-way bearing, and the one-way bearing A magnet column is provided on the top. The magnet column fixed to the ionization tube is adsorbed and fixed to the outer ring of the one-way bearing to limit the connection plate and prevent the connection plate and cleaning frame from shaking. The magnet column is fixedly connected to the top of the inner cavity of the ionization tube.
优选地,所述单向轴承一侧固定连接有连接板,所述连接板一端固定连接有清理架,清理架在电离筒内部旋转,与电离筒内壁接触的清理架对电离筒内壁进气刮擦,避免电离筒生成的金刚石粘黏在电离筒上,所述清理架底端延伸到斜槽底部。Preferably, a connecting plate is fixedly connected to one side of the one-way bearing, and a cleaning rack is fixedly connected to one end of the connecting plate. The cleaning rack rotates inside the ionization cylinder, and the cleaning rack in contact with the inner wall of the ionization cylinder scrapes the air inlet from the inner wall of the ionization cylinder. Wipe to prevent the diamond generated by the ionization tube from sticking to the ionization tube. The bottom end of the cleaning rack extends to the bottom of the chute.
优选地,所述散气管底端贯穿电离筒并通过轴承与电离筒转动连接,下部分流排料组件包括抽气管、分离箱和三通阀,所述抽气管外侧顶部通过轴承转动设置于散气管内腔底部,所述第二伸缩管固定连接于抽气管底部和三通阀常闭端之间,所述抽气管与三通阀常开端之间固定连接有引气管,所述分离箱内部设置有过滤管。Preferably, the bottom end of the air dispersion pipe runs through the ionization cylinder and is rotatably connected to the ionization cylinder through a bearing. The lower shunt and discharge assembly includes an air extraction pipe, a separation box and a three-way valve. At the bottom of the tracheal cavity, the second telescopic tube is fixedly connected between the bottom of the air extraction pipe and the normally closed end of the three-way valve. An air induction pipe is fixedly connected between the air extraction pipe and the normally open end of the three-way valve. Inside the separation box A filter tube is provided.
优选地,所述抽气管顶端固定连接有橡胶套,所述橡胶套设置于散气管内部,橡胶套内部呈现上大下小的状态,保证金刚石全部从散气管内部进入抽气管内部,所述过滤管固定连接于分离箱内腔顶部,所述过滤管与分离箱之间固定连接有排料弯管,所述排料弯管一端固定连接有收集箱,金刚石被截留到过滤管内部,金刚石通过过滤管底部固定的排料弯管进入收集箱内部暂存,所述收集箱一端固定连接有控制阀。Preferably, a rubber sleeve is fixedly connected to the top of the air extraction pipe, and the rubber sleeve is arranged inside the air diffusion pipe. The inside of the rubber sleeve is large at the top and small at the bottom, ensuring that all diamonds enter the air extraction pipe from the inside of the air diffusion pipe. The tube is fixedly connected to the top of the inner cavity of the separation box. A discharge elbow is fixedly connected between the filter tube and the separation box. One end of the discharge elbow is fixedly connected to a collection box. Diamonds are trapped inside the filter tube and pass through. The discharge elbow fixed at the bottom of the filter tube enters the collection box for temporary storage, and a control valve is fixedly connected to one end of the collection box.
优选地,所述三通阀与抽气泵进气端之间固定连接有回气管,所述抽气泵出气端设置于换热器进气口底部,所述回气管内部固定连接有多个斜板,多个所述斜板交错分布于回气管内部,所述回气管底部固定连接有扩口管,颗粒物在重力的作用下汇集到扩口管内部,最终颗粒物进入扩口管底部螺纹连接的废料箱内部,所述扩口管外侧底部螺纹套设有废料箱,旋转废料箱离开扩口管外侧底部,即可将废料箱进行拆卸。Preferably, an air return pipe is fixedly connected between the three-way valve and the air inlet end of the air extraction pump, the air outlet end of the air extraction pump is provided at the bottom of the air inlet of the heat exchanger, and a plurality of inclined plates are fixedly connected inside the air return pipe. , a plurality of the inclined plates are staggeredly distributed inside the return pipe, and a flared pipe is fixedly connected to the bottom of the return pipe. The particles are collected into the interior of the flared pipe under the action of gravity, and finally the particles enter the waste material threaded at the bottom of the flared pipe. Inside the box, a waste box is provided with a threaded sleeve at the outer bottom of the expanded tube. The waste box can be disassembled by rotating the waste box away from the outer bottom of the expanded tube.
本发明提供了一种附带原料气浓度分层控制功能的单晶金刚石生长设备,其具备的有益效果如下:The present invention provides a single crystal diamond growth equipment with a layered control function of raw gas concentration, which has the following beneficial effects:
1、该附带原料气浓度分层控制功能的单晶金刚石生长设备,安装在电离室、电离筒、换热器之间设置的供气结构不但起到控制原料气在电离筒、换热器、供料气泵之间循环流动作用,还保证原料气供给排出平衡,对原料气进行冷却降温;同时上部驱动组件、散气管和下部分流排料组件组成的供气结构,通过旋转的散气管和多个流量控制阀配合控制电离筒内部原料气浓度均匀的分布,而且上部驱动组件控制往复推动组件工作使电离筒进行振动,避免电离筒内部粘黏金刚石导致的金刚石生成质量下降,保证金刚石生成的质量。下部分流排料组件在满足原料气循环时,为原料气循环和金刚石收取提供不同的路径,既能够满足原料气循环,又不会将原料气中细小颗粒当做金刚石成品收集。1. This single crystal diamond growth equipment with stratified control function of raw gas concentration has a gas supply structure installed between the ionization chamber, ionization cylinder, and heat exchanger, which not only controls the flow of raw gas between the ionization cylinder, heat exchanger, The circulating flow between the supply air pumps also ensures the balance of the supply and discharge of the raw gas, and cools the raw gas; at the same time, the air supply structure composed of the upper driving assembly, the air diffuser pipe and the lower shunt and discharge assembly, through the rotating air diffuser pipe and Multiple flow control valves cooperate to control the uniform distribution of the concentration of raw gas inside the ionization tube, and the upper driving assembly controls the reciprocating push assembly to vibrate the ionization tube, avoiding the degradation of diamond production quality caused by diamond sticking inside the ionization tube, and ensuring the quality of diamond production. quality. The lower splitting and discharging assembly provides different paths for raw gas circulation and diamond collection when meeting the needs of raw gas circulation. It can satisfy the raw gas circulation without collecting the fine particles in the raw gas as diamond products.
2、该附带原料气浓度分层控制功能的单晶金刚石生长设备,正反电机反转时,此时散气管旋转方向为单向轴承自锁方向,所以散气管通过单向轴承带动连接板旋转,旋转的连接板带动清理架在电离筒内部旋转,与电离筒内壁接触的清理架对电离筒内壁进气刮擦,避免电离筒生成的金刚石粘黏在电离筒上,保证原料气与电离筒内壁反应生成金刚石的质量。2. For this single crystal diamond growth equipment with stratified control function of raw gas concentration, when the forward and reverse motors are reversed, the rotation direction of the diffuser tube is the self-locking direction of the one-way bearing, so the diffuser tube drives the connecting plate to rotate through the one-way bearing. , the rotating connecting plate drives the cleaning rack to rotate inside the ionization tube, and the cleaning rack in contact with the inner wall of the ionization tube scrapes the air intake on the inner wall of the ionization tube to prevent the diamond generated by the ionization tube from sticking to the ionization tube, ensuring that the raw gas and the ionization tube are The mass of diamond produced by the inner wall reaction.
附图说明Description of drawings
图1为本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明短管的结构示意图;Figure 2 is a schematic structural diagram of the short tube of the present invention;
图3为本发明供气管道的结构示意图;Figure 3 is a schematic structural diagram of the air supply pipeline of the present invention;
图4为本发明固定横板的结构示意图;Figure 4 is a schematic structural diagram of a fixed horizontal plate according to the present invention;
图5为本发明橡胶罩的结构示意图;Figure 5 is a schematic structural diagram of the rubber cover of the present invention;
图6为本发明散气管的结构示意图;Figure 6 is a schematic structural diagram of the diffuser tube of the present invention;
图7为本发明分隔板的局部结构示意图;Figure 7 is a partial structural schematic diagram of the partition plate of the present invention;
图8为本发明分离箱的结构示意图;Figure 8 is a schematic structural diagram of the separation box of the present invention;
图9为本发明回气管的局部结构示意图;Figure 9 is a partial structural schematic diagram of the air return pipe of the present invention;
图10为本发明引气管的结构示意图。Figure 10 is a schematic structural diagram of the air induction tube of the present invention.
附图标记说明:1、电离室;2、微波系统;3、电离筒;4、换热器;5、供料气泵;6、单向阀;7、供气管道;8、第一伸缩管;9、散气管;10、流量控制阀;11、导气弯管;12、分隔板;13、气压传感器;14、斜槽;15、从动齿轮;16、传动齿轮;17、固定弯板;18、正反电机;19、往复丝杆;20、螺母副;21、固定横板;22、撞击杆;23、橡胶罩;24、单向轴承;25、磁铁柱;26、连接板;27、清理架;28、抽气管;29、第二伸缩管;30、分离箱;31、过滤管;32、排料弯管;33、收集箱;34、控制阀;35、引气管;36、三通阀;37、回气管;38、斜板;39、扩口管;40、废料箱;41、橡胶套;42、抽气泵;43、阻尼器;44、短管。Explanation of reference signs: 1. Ionization chamber; 2. Microwave system; 3. Ionization cylinder; 4. Heat exchanger; 5. Feed air pump; 6. One-way valve; 7. Gas supply pipe; 8. First telescopic tube ; 9. Diffusion pipe; 10. Flow control valve; 11. Air bend; 12. Divider plate; 13. Air pressure sensor; 14. Chute; 15. Driven gear; 16. Transmission gear; 17. Fixed bend plate; 18. Forward and reverse motors; 19. Reciprocating screw rod; 20. Nut pair; 21. Fixed horizontal plate; 22. Impact rod; 23. Rubber cover; 24. One-way bearing; 25. Magnet column; 26. Connecting plate ; 27. Cleaning rack; 28. Air extraction pipe; 29. Second telescopic pipe; 30. Separation box; 31. Filter pipe; 32. Discharge elbow; 33. Collection box; 34. Control valve; 35. Air induction pipe; 36. Three-way valve; 37. Air return pipe; 38. Inclined plate; 39. Expanded pipe; 40. Waste box; 41. Rubber sleeve; 42. Air pump; 43. Damper; 44. Short pipe.
具体实施方式Detailed ways
本发明实施例提供一种附带原料气浓度分层控制功能的单晶金刚石生长设备。Embodiments of the present invention provide a single crystal diamond growth equipment with a layered control function of raw material gas concentration.
请参阅图1、图2、图3、图4、图5、图6、图7、图8、图9和图10,包括电离室1、微波系统2、电离筒3、控制器、换热器4、供气管道7和供料气泵5,电离筒3设置于电离室1内部,换热器4出气口安装有单向阀6,供气管道7固定安装于单向阀6顶部,供料气泵5出气口安装于供气管道7一侧,换热器4和控制器分别固定安装于电离室1两侧,供料气泵5出气口与换热器4底部进气口之间设置有供气结构,供气结构控制原料气在电离筒3、换热器4、供料气泵5之间循环流动,换热器4将循环中原料气降温,增加原料气与电离筒3内壁之间温差;Please refer to Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, Figure 7, Figure 8, Figure 9 and Figure 10, including ionization chamber 1, microwave system 2, ionization tube 3, controller, heat exchanger 4, gas supply pipe 7 and feed air pump 5, the ionization cylinder 3 is installed inside the ionization chamber 1, the air outlet of the heat exchanger 4 is installed with a one-way valve 6, the gas supply pipe 7 is fixedly installed on the top of the one-way valve 6, and the gas supply pipe 7 is installed on the top of the one-way valve 6. The air outlet of the feed air pump 5 is installed on one side of the air supply pipe 7. The heat exchanger 4 and the controller are fixedly installed on both sides of the ionization chamber 1. There is a gas outlet between the air outlet of the feed air pump 5 and the air inlet at the bottom of the heat exchanger 4. The air supply structure controls the circulating flow of raw gas between the ionization cylinder 3, the heat exchanger 4, and the supply air pump 5. The heat exchanger 4 cools down the raw gas in the circulation and increases the distance between the raw gas and the inner wall of the ionization cylinder 3. temperature difference;
供气结构包括上部驱动组件、散气管9和下部分流排料组件,供料气泵5抽取的原料气输送到供气管道7内部,并且换热器4排出的原料气也进入供气管道7内部,同时单向阀6的设置避免供气管道7内部原料气回流到换热器4内部,短管44通过第一伸缩管8与散气管9内部连通,所以供气管道7通过短管44向散气管9内部输送原料气。散气管9内部从上到下依次设置有多个流量控制阀10、气压传感器13和分隔板12;散气管9顶端贯穿电离筒3并与电离筒3通过轴承转动连接,多个流量控制阀10均固定连接于散气管9内部,分隔板12固定连接于散气管9内部,气压传感器13固定连接于分隔板12顶部,工作的供料气泵5向散气管9内部灌输原料气,使散气管9内部分隔板12顶部的空间内部气压增高,气压传感器13实时检测散气管9内部气压,气压传感器13检测到气压数值在电性连接的控制器上显示,工作人员可以根据显示数据了解散气管9内部气压状态,为下一步工作做准备。The air supply structure includes an upper driving assembly, an air diffuser 9 and a lower shunt and discharge assembly. The raw gas extracted by the supply air pump 5 is transported to the inside of the gas supply pipe 7, and the raw gas discharged from the heat exchanger 4 also enters the gas supply pipe 7. Internally, the one-way valve 6 is provided to prevent the raw gas in the air supply pipe 7 from flowing back into the heat exchanger 4. The short tube 44 is internally connected to the diffuser tube 9 through the first telescopic tube 8, so the air supply pipe 7 passes through the short tube 44. The raw material gas is transported into the diffuser pipe 9 . A plurality of flow control valves 10, air pressure sensors 13 and partition plates 12 are arranged inside the diffuser tube 9 from top to bottom; the top of the diffuser tube 9 penetrates the ionization cylinder 3 and is rotationally connected to the ionization cylinder 3 through bearings. Multiple flow control valves 10 are all fixedly connected to the inside of the diffuser tube 9, the partition plate 12 is fixedly connected to the inside of the diffuser tube 9, the air pressure sensor 13 is fixedly connected to the top of the partition plate 12, the working supply air pump 5 injects raw material gas into the inside of the diffuser tube 9, so that The air pressure in the space at the top of the internal partition plate 12 of the diffuser pipe 9 increases. The air pressure sensor 13 detects the internal air pressure of the diffuser pipe 9 in real time. The air pressure value detected by the air pressure sensor 13 is displayed on the electrically connected controller. The staff can display the data according to the displayed data. Dissolve the internal air pressure state of the trachea 9 to prepare for the next step of work.
当气压数值达到预定数值后,控制器控制上部驱动组件工作;When the air pressure value reaches the predetermined value, the controller controls the upper drive component to work;
上部驱动组件包括从动齿轮15、传动齿轮16、正反电机18和往复丝杆19,往复丝杆19固定安装于传动齿轮16与正反电机18输出端之间,往复丝杆19贯穿电离室1并与电离室1通过轴承转动连接,使传动齿轮16被安装在电离室1顶部如图1所示。从动齿轮15啮合于传动齿轮16一侧,从动齿轮15固定套设于短管44外侧,短管44与供气管道7转动连接,供气管道7转动连接的短管44与电离室1转动连接,所以短管44外侧固定套设的从动齿轮15旋转时,短管44的旋转不会影响供气管道7,为从动齿轮15旋转提供支撑,短管44底端与第一伸缩管8固定连接。The upper driving assembly includes a driven gear 15, a transmission gear 16, a forward and reverse motor 18 and a reciprocating screw 19. The reciprocating screw 19 is fixedly installed between the transmission gear 16 and the output end of the forward and reverse motor 18. The reciprocating screw 19 penetrates the ionization chamber. 1 and is rotationally connected to the ionization chamber 1 through bearings, so that the transmission gear 16 is installed on the top of the ionization chamber 1 as shown in Figure 1. The driven gear 15 is meshed with one side of the transmission gear 16. The driven gear 15 is fixedly sleeved on the outside of the short tube 44. The short tube 44 is rotatably connected to the air supply pipe 7. The short pipe 44 of the air supply pipe 7 is rotatably connected to the ionization chamber 1. Rotation connection, so when the driven gear 15 fixed on the outside of the short tube 44 rotates, the rotation of the short tube 44 will not affect the air supply pipe 7 and provide support for the rotation of the driven gear 15. The bottom end of the short tube 44 is connected to the first telescopic Pipe 8 is fixedly connected.
工作的正反电机18驱动输出端安装往复丝杆19旋转,往复丝杆19固定的传动齿轮16同步旋转旋转,旋转的传动齿轮16驱动啮合的从动齿轮15旋转,从动齿轮15内部固定的短管44旋转,短管44固定的第一伸缩管8旋转,第一伸缩管8底端固定的散气管9旋转,电离筒3转动安装的散气管9进行旋转,散气管9在电离筒3进行匀速旋转。The working forward and reverse motor 18 drives the output end to install a reciprocating screw rod 19 to rotate. The fixed transmission gear 16 of the reciprocating screw rod 19 rotates synchronously. The rotating transmission gear 16 drives the meshed driven gear 15 to rotate. The driven gear 15 is fixed internally. The short tube 44 rotates, the first telescopic tube 8 fixed by the short tube 44 rotates, the diffuser tube 9 fixed at the bottom of the first telescopic tube 8 rotates, the diffuser tube 9 installed by the rotation of the ionization tube 3 rotates, and the diffuser tube 9 is in the ionization tube 3 Make a constant rotation.
多个流量控制阀10与散气管9之间均固定连接有导气弯管11,多个流量控制阀10工作时,散气管9内部高压原料气通过流量控制阀10和导气弯管11向电离筒3内部喷射,散气管9旋转将原料气排布到电离筒3内壁各个位置,减少原料气灌满电离筒3内部需要的时间。由于多个流量控制阀10的输出流量从上到下依次递减,所以多个导气弯管11喷射到电离筒3内部的原料气流量从上到下依次递减,并且较重的原料气在重力的作用下会自然发生下沉现象,上部浓度较高的原料气自动下沉对下部原料气补充,使电离筒3内部的原料气浓度分布均匀,解决电离筒3内部原料气浓度不同导致的金刚石生成质量下降问题。An air guide elbow 11 is fixedly connected between the multiple flow control valves 10 and the air diffuser pipe 9. When the multiple flow control valves 10 are working, the high-pressure raw gas inside the air diffuser pipe 9 passes through the flow control valve 10 and the air guide elbow 11. The interior of the ionization cylinder 3 is sprayed, and the diffuser tube 9 rotates to distribute the raw material gas to various positions on the inner wall of the ionization cylinder 3, thereby reducing the time required for the raw material gas to fill the interior of the ionization cylinder 3. Since the output flows of the multiple flow control valves 10 decrease sequentially from top to bottom, the flow rate of the raw material gas injected into the interior of the ionization cylinder 3 from the multiple air guide elbows 11 decreases sequentially from top to bottom, and the heavier raw gas flows under the gravity. A sinking phenomenon will occur naturally under the action of Build quality degradation issue.
往复推动组件包括螺母副20,螺母副20套设于往复丝杆19外侧,螺母副20一侧固定连接有固定横板21,固定横板21底部固定连接有撞击杆22,撞击杆22外侧套设有固定弯板17,固定弯板17一端与正反电机18固定连接,如图4所示,固定弯板17另一端与电离室1固定连接,所以固定弯板17将正反电机18固定安装在电离室1内部。The reciprocating pushing component includes a nut pair 20. The nut pair 20 is sleeved on the outside of the reciprocating screw rod 19. One side of the nut pair 20 is fixedly connected to a fixed horizontal plate 21. The bottom of the fixed horizontal plate 21 is fixedly connected to an impact rod 22. The impact rod 22 is sleeved on the outside. There is a fixed bending plate 17. One end of the fixed bending plate 17 is fixedly connected to the forward and reverse motors 18. As shown in Figure 4, the other end of the fixed bending plate 17 is fixedly connected to the ionization chamber 1, so the fixed bending plate 17 fixes the forward and reverse motors 18. Installed inside the ionization chamber 1.
固定连接固定弯板17不能够进行旋转,所以固定弯板17内部的撞击杆22不能够进行旋转,撞击杆22固定的固定横板21也就不能够进行旋转,所以固定横板21固定的螺母副20被限位不能够旋转,往复丝杆19旋转也就不能够带动螺母副20旋转。并且撞击杆22底端只是贯穿固定弯板17,所以撞击杆22能够进行上下运动。旋转的往复丝杆19驱动外侧螺母副20上下运动,螺母副20带动固定的固定横板21进行上下运动,使固定横板21固定的撞击杆22上下运动,上下运动的撞击杆22不断撞击电离筒3。The fixed bent plate 17 cannot rotate, so the impact rod 22 inside the fixed bent plate 17 cannot rotate, and the fixed horizontal plate 21 fixed by the impact rod 22 cannot rotate, so the nut that fixes the horizontal plate 21 cannot The pair 20 is limited and cannot rotate, and the rotation of the reciprocating screw rod 19 cannot drive the nut pair 20 to rotate. And the bottom end of the striking rod 22 only penetrates the fixed bending plate 17, so the striking rod 22 can move up and down. The rotating reciprocating screw rod 19 drives the outer nut pair 20 to move up and down. The nut pair 20 drives the fixed fixed horizontal plate 21 to move up and down, causing the fixed impact rod 22 of the fixed horizontal plate 21 to move up and down. The up and down moving impact rod 22 continuously impacts and ionizes. Barrel 3.
散气管9顶部与上部驱动组件之间设置有第一伸缩管8,散气管9底部与下部分流排料组件之间设置有第二伸缩管29,上部驱动组件与电离筒3之间设置有往复推动组件。A first telescopic tube 8 is provided between the top of the diffuser tube 9 and the upper driving assembly, a second telescopic tube 29 is provided between the bottom of the diffuser tube 9 and the lower shunt and discharge assembly, and a second telescopic tube 29 is provided between the upper drive assembly and the ionization cylinder 3 Push the assembly back and forth.
电离筒3内部转动连接的散气管9顶部安装有可以进行伸缩的第一伸缩管8,散气管9底部安装有可以进行伸缩的第二伸缩管29,因此电离筒3整体可以进行上下运动,同时电离筒3底部与电离室1之间安装的多个阻尼器43,由于阻尼器43只能够进行上下伸缩,所以被多个阻尼器43固定安装的电离筒3能够进行上下运动。撞击杆22的不断撞击会使电离筒3在电离室1内部进行振动,抖落电离筒3内壁粘黏的金刚石,避免电离筒3内部粘黏金刚石影响原料气与电离筒3内壁发生反应。A telescopic first telescopic tube 8 is installed at the top of the diffuser tube 9 that is rotatably connected inside the ionization tube 3. A telescopic second telescopic tube 29 is installed at the bottom of the diffuser tube 9. Therefore, the entire ionization tube 3 can move up and down. The plurality of dampers 43 installed between the bottom of the ionization tube 3 and the ionization chamber 1 can only expand and contract up and down, so the ionization tube 3 fixedly installed by the plurality of dampers 43 can move up and down. The continuous impact of the impact rod 22 will cause the ionization tube 3 to vibrate inside the ionization chamber 1, shaking off the sticky diamond on the inner wall of the ionization tube 3, and preventing the sticky diamond inside the ionization tube 3 from affecting the reaction between the raw material gas and the inner wall of the ionization tube 3.
散气管9外侧底部开设有多个斜槽14,而散气管9外侧开设的多个斜槽14设置于电离筒3内腔底部,散气管9底端贯穿电离筒3并通过轴承与电离筒3转动连接。下部分流排料组件包括抽气管28、分离箱30和三通阀36,抽气管28外侧顶部通过轴承转动设置于散气管9内腔底部,分离箱30通过抽气管28和第二伸缩管29与散气管9内部连通。A plurality of chute 14 is provided at the outer bottom of the diffuser tube 9 , and the plurality of chute 14 is provided at the bottom of the inner cavity of the ionization tube 3 . The bottom end of the diffuser tube 9 penetrates the ionization tube 3 and passes through the bearing and the ionization tube 3 Turn the connection. The lower splitting and discharging assembly includes an air extraction pipe 28, a separation box 30 and a three-way valve 36. The outer top of the air extraction pipe 28 is rotated at the bottom of the inner cavity of the diffuser pipe 9 through a bearing. The separation box 30 passes through the air extraction pipe 28 and the second telescopic tube 29. It is internally connected with the diffuser tube 9 .
第二伸缩管29固定连接于抽气管28底部和三通阀36常闭端之间,抽气管28与三通阀36常开端之间固定连接有引气管35,如图10所示,分离箱30内部设置有过滤管31,电离筒3内腔底部通过斜槽14与散气管9内部连通,散气管9内部与抽气管28连通,抽气管28通过固定的第二伸缩管29与分离箱30内部连通。The second telescopic tube 29 is fixedly connected between the bottom of the air extraction pipe 28 and the normally closed end of the three-way valve 36. An air induction pipe 35 is fixedly connected between the air extraction pipe 28 and the normally open end of the three-way valve 36. As shown in Figure 10, the separation box A filter tube 31 is provided inside 30. The bottom of the inner cavity of the ionization cylinder 3 is connected to the inside of the diffuser tube 9 through the chute 14. The inside of the diffuser tube 9 is connected to the exhaust pipe 28. The exhaust tube 28 is connected to the separation box 30 through the fixed second telescopic tube 29. Internal connectivity.
当抽气泵42低功率工作时,抽气泵42通过三通阀36常开端抽气,由于三通阀36常开端通过引气管35、第二伸缩管29、抽气管28和多个斜槽14与电离筒3内腔底部连通,抽气泵42通过三通阀36常开端、引气管35、抽气管28、多个斜槽14抽取电离筒3内腔底部气体,此时电离筒3内部气体补充速度与被抽取出去的速度形成一个稳定的循环,并且抽气泵42出气端与换热器4进气口连接,循环中气体被换热器4降温,增加原料气与电离筒3内壁的温差,增加原料气与电离筒3内壁反应的速度,提高金刚石生成速度。When the air pump 42 works at low power, the air pump 42 always starts to pump air through the three-way valve 36, because the three-way valve 36 always starts to connect with the air intake pipe 35, the second telescopic tube 29, the air exhaust pipe 28 and the plurality of chutes 14. The bottom of the inner cavity of the ionization cylinder 3 is connected, and the air extraction pump 42 extracts the gas at the bottom of the inner cavity of the ionization cylinder 3 through the three-way valve 36, the air bleed pipe 35, the air extraction pipe 28, and multiple chutes 14. At this time, the internal gas replenishment speed of the ionization cylinder 3 A stable cycle is formed with the speed at which it is extracted, and the outlet end of the air extraction pump 42 is connected to the air inlet of the heat exchanger 4. During the cycle, the gas is cooled by the heat exchanger 4, increasing the temperature difference between the raw material gas and the inner wall of the ionization cylinder 3, increasing The speed of the reaction between the raw material gas and the inner wall of the ionization cylinder 3 increases the diamond generation speed.
抽气泵42高功率工作时,三通阀36工作抽气泵42配合常闭端打开,抽气泵42通过三通阀36常闭端抽气,三通阀36常闭端与分离箱30连接,所以抽气泵42通过分离箱30、第二伸缩管29、抽气管28、散气管9和多个斜槽14抽取电离筒3内腔底部的气体,高速流动的气体在电离筒3内腔底部形成负压,将电离筒3内腔底部的金刚石抽取,带有金刚石的气流经过分离箱30内部内部时,金刚石颗粒被分离箱30内部固定的过滤管31截留,完成金刚石收集工作。When the air pump 42 works at high power, the three-way valve 36 works and the air pump 42 cooperates with the normally closed end to open. The air pump 42 pumps air through the normally closed end of the three-way valve 36, and the normally closed end of the three-way valve 36 is connected to the separation box 30, so The air extraction pump 42 extracts the gas at the bottom of the inner cavity of the ionization cylinder 3 through the separation box 30, the second telescopic tube 29, the air extraction pipe 28, the air diffusion pipe 9 and the plurality of chutes 14. The high-speed flowing gas forms a negative pressure at the bottom of the inner cavity of the ionization cylinder 3. Pressure is applied to extract the diamonds at the bottom of the inner cavity of the ionization cylinder 3. When the airflow carrying diamonds passes through the inside of the separation box 30, the diamond particles are intercepted by the filter tube 31 fixed inside the separation box 30, completing the diamond collection work.
具体的,首先控制供料气泵5工作抽取原料气通过供气管道7输送到散气管9内部,分隔板12和气压传感器13的设置在散气管9内腔顶部构成一个增压腔,气压传感器13实时检测增压腔内部气压,当增压腔内部气压达到预定数值后,控制器控制上部驱动组件工作驱动散气管9旋转,同时控制器控制多个流量控制阀10工作。Specifically, the supply air pump 5 is first controlled to extract the raw material gas and transport it to the inside of the diffuser tube 9 through the air supply pipe 7. The partition plate 12 and the air pressure sensor 13 are arranged at the top of the inner cavity of the diffuser tube 9 to form a pressurizing chamber. The air pressure sensor 13. Real-time detection of the internal air pressure of the pressurizing chamber. When the internal air pressure of the pressurizing chamber reaches a predetermined value, the controller controls the upper driving assembly to drive the diffusion pipe 9 to rotate. At the same time, the controller controls the operation of multiple flow control valves 10.
多个流量控制阀10的输出流量从上到下依次递减,所以多个导气弯管11喷射到电离筒3内部的原料气速度从上到下依次递减,旋转的散气管9带动多个流量控制阀10和多个导气弯管11在旋转运动状态下向电离筒3内部排布原料气。The output flows of the multiple flow control valves 10 decrease in sequence from top to bottom, so the speed of the raw gas injected into the interior of the ionization cylinder 3 from the multiple air guide elbows 11 decreases in sequence from top to bottom, and the rotating diffuser tube 9 drives multiple flows. The control valve 10 and the plurality of air guide elbows 11 distribute the raw material gas into the interior of the ionization cylinder 3 under rotational motion.
由于原料气在重力的作用下会自然发生下沉现象,上部浓度较高的原料气自动下沉对下部原料气补充,使电离筒3内部的原料气浓度均匀分布,保证电离筒3电离生成金刚石的质量。电离筒3内部电离生成金刚石的过程中,往复推动组件在上部驱动组件的作用下,撞击杆22的不断撞击会使电离筒3在电离室1内部进行振动,对电离筒3内腔的金刚石进行抖落,避免电离筒3内壁发送电离反应的位置被金刚石覆盖,保证电离筒3与原料气反应生成金刚石的质量。Since the raw material gas will naturally sink under the action of gravity, the raw material gas with higher concentration in the upper part automatically sinks to supplement the raw material gas in the lower part, so that the concentration of the raw material gas inside the ionization cylinder 3 is evenly distributed, ensuring that the ionization cylinder 3 generates diamond through ionization. the quality of. During the process of ionizing the inside of the ionization tube 3 to generate diamond, the reciprocating pushing assembly, under the action of the upper driving assembly, and the constant impact of the impact rod 22 will cause the ionization tube 3 to vibrate inside the ionization chamber 1, and the diamond in the inner cavity of the ionization tube 3 will be vibrated. Shake it off to prevent the position where the ionization reaction is sent on the inner wall of the ionization tube 3 from being covered by diamond, and ensure the quality of the diamond generated by the reaction between the ionization tube 3 and the raw material gas.
在上部驱动组件工作一段时间后,下部分流排料组件工作,此时抽气泵42低功率工作,并且此时抽气泵42通过三通阀36常开端、引气管35、第二伸缩管29、抽气管28和多个斜槽14与电离筒3内腔底部连通,抽气泵42工作通过三通阀36常开端、引气管35、第二伸缩管29、抽气管28、多个斜槽14抽取电离筒3内腔底部气体。After the upper drive assembly works for a period of time, the lower shunt and discharge assembly works. At this time, the air pump 42 works at low power, and at this time, the air pump 42 passes through the three-way valve 36, the normally open end, the air intake pipe 35, the second telescopic pipe 29, The air extraction pipe 28 and the plurality of chutes 14 are connected with the bottom of the inner cavity of the ionization cylinder 3. The air extraction pump 42 works to extract air through the normally open end of the three-way valve 36, the air induction pipe 35, the second telescopic tube 29, the air extraction pipe 28 and the plurality of chutes 14. Gas at the bottom of the inner cavity of ionization cylinder 3.
此时多个流量控制阀10向电离筒3内部补充原料气速度,与电离反应后沉降到电离筒3内腔底部的气体被抽取出去的速度形成一个稳定状态,抽气泵42抽出的气体输送到换热器4内部,气体被换热器4冷气降温后输送到供气管道7内部,气体与供料气泵5输送到供气管道7内部的气体混合后,被供气管道7输送到散气管9内部,最终被均匀的散布到电离筒3内部与电离筒3内壁反应生成金刚石,使原料气在供气结构的控制下在供料气泵5、供气管道7、散气管9、回气管37、换热器4之间循环流动,并且在流动过程中原料气被降温,增加原料气与电离筒3内部温差,提高金刚石生成速度。At this time, the multiple flow control valves 10 replenish the raw material gas speed into the ionization cylinder 3, and form a stable state with the speed at which the gas that settles to the bottom of the inner cavity of the ionization cylinder 3 after the ionization reaction is extracted. The gas extracted by the air extraction pump 42 is transported to Inside the heat exchanger 4, the gas is cooled by the cold air of the heat exchanger 4 and then transported to the inside of the air supply pipe 7. After the gas is mixed with the gas delivered to the inside of the gas supply pipe 7 by the supply air pump 5, it is transported to the diffuser pipe by the gas supply pipe 7. 9, and is eventually evenly distributed into the interior of the ionization cylinder 3 and reacts with the inner wall of the ionization cylinder 3 to generate diamond, so that the raw material gas flows through the supply air pump 5, the air supply pipe 7, the air diffusion pipe 9, and the air return pipe 37 under the control of the air supply structure. , the heat exchanger 4 circulates, and the raw material gas is cooled during the flow process, increasing the temperature difference between the raw material gas and the internal temperature of the ionization cylinder 3, and increasing the diamond generation speed.
原料气加工完成后,控制下部分流排料组件高功率工作,抽气泵42高功率工作的同时控制三通阀36工作,三通阀36常闭端打开而常开端关闭,抽气泵42通过三通阀36常闭端抽气时,可以通过分离箱30、第二伸缩管29、抽气管28、散气管9和多个斜槽14抽取电离筒3内腔底部的气体,高速流动的气体在电离筒3内腔底部形成负压将落到电离筒3内腔底部的金刚石控流吸取,带有金刚石的气流进入分离箱30内部后被过滤管31截留收集。After the raw gas processing is completed, the lower shunt and discharge assembly is controlled to work at high power, and the air pump 42 is operated at high power while controlling the three-way valve 36 to work. The normally closed end of the three-way valve 36 is opened and the normally open end is closed. The air pump 42 passes through the three-way valve. When the normally closed end of the valve 36 is used for air extraction, the gas at the bottom of the inner cavity of the ionization cylinder 3 can be extracted through the separation box 30, the second telescopic tube 29, the air extraction tube 28, the diffuser tube 9 and the plurality of chutes 14. The high-speed flowing gas is The negative pressure formed at the bottom of the inner cavity of the ionization cylinder 3 controls the flow of diamonds falling to the bottom of the inner cavity of the ionization cylinder 3. The airflow carrying diamonds enters the separation box 30 and is intercepted and collected by the filter tube 31.
因此本申请中安装在电离室1、电离筒3、换热器4之间设置的供气结构不但起到控制原料气在电离筒3、换热器4、供料气泵5之间循环流动作用,还保证原料气供给排出平衡,对原料气进行冷却降温;同时上部驱动组件、散气管9和下部分流排料组件组成的供气结构,通过旋转的散气管9和多个流量控制阀10配合控制电离筒3内部原料气浓度均匀的分布,而且上部驱动组件控制往复推动组件工作使电离筒3进行振动,避免电离筒3内部粘黏金刚石导致的金刚石生成质量下降,保证金刚石生成的质量。下部分流排料组件在满足原料气循环时,为原料气循环和金刚石收取提供不同的路径,既能够满足原料气循环,又不会将原料气中细小颗粒当做金刚石成品收集。Therefore, the air supply structure installed between the ionization chamber 1, the ionization cylinder 3, and the heat exchanger 4 in this application not only controls the circulation flow of the raw material gas between the ionization cylinder 3, the heat exchanger 4, and the feed air pump 5 , also ensures the balance of raw gas supply and discharge, and cools the raw gas; at the same time, the gas supply structure composed of the upper driving component, the diffuser pipe 9 and the lower shunt and discharge component, through the rotating diffuser pipe 9 and multiple flow control valves 10 In conjunction with controlling the uniform distribution of the concentration of raw material gas inside the ionization tube 3, and the upper driving component controlling the reciprocating push component to vibrate the ionization tube 3, the ionization tube 3 is prevented from deteriorating in the quality of diamond production caused by diamond sticking inside the ionization tube 3, and the quality of diamond production is ensured. The lower splitting and discharging assembly provides different paths for raw gas circulation and diamond collection when meeting the needs of raw gas circulation. It can satisfy the raw gas circulation without collecting the fine particles in the raw gas as diamond products.
请再次参阅图2、图5和图6,散气管9外侧固定套设有橡胶罩23,斜槽14开设于散气管9外侧并设置于橡胶罩23内部,散气管9外侧顶部固定套设有单向轴承24,单向轴承24顶部设置有磁铁柱25,磁铁柱25与电离筒3内腔顶部固定连接,单向轴承24一侧固定连接有连接板26,连接板26一端固定连接有清理架27,清理架27底端延伸到斜槽14底部。Please refer to Figure 2, Figure 5 and Figure 6 again. The outer fixed sleeve of the diffuser pipe 9 is provided with a rubber cover 23. The chute 14 is opened on the outer side of the diffuser pipe 9 and arranged inside the rubber cover 23. The fixed sleeve on the outer top of the diffuser pipe 9 is provided with a rubber cover 23. The one-way bearing 24 is provided with a magnet column 25 on the top of the one-way bearing 24. The magnet column 25 is fixedly connected to the top of the inner cavity of the ionization cylinder 3. One side of the one-way bearing 24 is fixedly connected with a connecting plate 26, and one end of the connecting plate 26 is fixedly connected with a cleaning device. Frame 27, the bottom end of the cleaning frame 27 extends to the bottom of the chute 14.
具体的,在上部驱动组件工作过程中,正反电机18定时变化工作状态,正反电机18正转工作或反转工作时,均通过往复丝杆19驱动传动齿轮16正转或反转,传动齿轮16驱动啮合的从动齿轮15正转或反转,内部固定的短管44正转或反转,短管44通过驱动散气管9进行正转或反转,短管44通过第一伸缩管8使散气管9在电离筒3内部进行正转或反转。Specifically, during the working process of the upper driving assembly, the forward and reverse motors 18 change working states regularly. When the forward and reverse motors 18 work in forward or reverse rotation, they drive the transmission gear 16 to rotate forward or reverse through the reciprocating screw 19, and the transmission The gear 16 drives the engaged driven gear 15 to rotate forward or reverse, and the internally fixed short tube 44 rotates forward or reverse. The short tube 44 drives the diffuser tube 9 to rotate forward or reverse, and the short tube 44 passes through the first telescopic tube. 8. Make the diffuser tube 9 rotate forward or reverse inside the ionization tube 3.
当正反电机18反转时,此时散气管9旋转方向为单向轴承24自锁方向,所以散气管9带动自锁的单向轴承24整体进行旋转,单向轴承24带动固定的连接板26旋转,旋转的连接板26带动固定的清理架27在电离筒3内部旋转,与电离筒3内壁接触的清理架27对电离筒3内壁进气刮擦,避免电离筒3生成的金刚石粘黏在电离筒3上,保证原料气与电离筒3内壁反应生成金刚石的质量。When the forward and reverse motors 18 rotate in reverse, the direction of rotation of the air diffuser 9 is the self-locking direction of the one-way bearing 24, so the air diffuser 9 drives the self-locking one-way bearing 24 to rotate as a whole, and the one-way bearing 24 drives the fixed connecting plate. 26 rotates, the rotating connecting plate 26 drives the fixed cleaning rack 27 to rotate inside the ionization tube 3, and the cleaning rack 27 in contact with the inner wall of the ionization tube 3 scrapes the air inlet of the ionization tube 3 to prevent the diamond generated by the ionization tube 3 from sticking. On the ionization cylinder 3, the quality of the diamond generated by the reaction between the raw material gas and the inner wall of the ionization cylinder 3 is ensured.
在单向轴承24顶部吸附有磁铁柱25,在散气管9正转时,散气管9旋转方向不是单向轴承24自锁方向,此时电离筒3固定的磁铁柱25与单向轴承24外圈吸附固定,对连接板26进行限位,避免连接板26和清理架27晃动。There is a magnet column 25 adsorbed on the top of the one-way bearing 24. When the air diffuser 9 rotates forward, the rotation direction of the air diffuser 9 is not the self-locking direction of the one-way bearing 24. At this time, the fixed magnet column 25 of the ionization tube 3 is outside the one-way bearing 24. The ring is adsorbed and fixed to limit the position of the connecting plate 26 to prevent the connecting plate 26 and the cleaning frame 27 from shaking.
请再次参阅图1、图5、图6、图7、图8、图9和图10,抽气管28顶端固定连接有橡胶套41,橡胶套41设置于散气管9内部,过滤管31固定连接于分离箱30内腔顶部,过滤管31与分离箱30之间固定连接有排料弯管32,排料弯管32一端固定连接有收集箱33,收集箱33一端固定连接有控制阀34,三通阀36与抽气泵42进气端之间固定连接有回气管37,抽气泵42出气端设置于换热器4进气口底部,回气管37内部固定连接有多个斜板38,多个斜板38交错分布于回气管37内部,回气管37底部固定连接有扩口管39,扩口管39外侧底部螺纹套设有废料箱40。Please refer to Figure 1, Figure 5, Figure 6, Figure 7, Figure 8, Figure 9 and Figure 10 again. The top of the exhaust pipe 28 is fixedly connected with a rubber sleeve 41. The rubber sleeve 41 is arranged inside the diffuser pipe 9, and the filter pipe 31 is fixedly connected. At the top of the inner cavity of the separation box 30, a discharge elbow 32 is fixedly connected between the filter tube 31 and the separation box 30. One end of the discharge elbow 32 is fixedly connected to a collection box 33, and one end of the collection box 33 is fixedly connected to a control valve 34. A return pipe 37 is fixedly connected between the three-way valve 36 and the air inlet end of the air extraction pump 42. The air outlet end of the air extraction pump 42 is arranged at the bottom of the air inlet of the heat exchanger 4. A plurality of inclined plates 38 are fixedly connected inside the air return pipe 37. The inclined plates 38 are staggeredly distributed inside the air return pipe 37. The bottom of the return pipe 37 is fixedly connected with a flared pipe 39, and a waste box 40 is threaded at the bottom of the flared pipe 39.
具体的,在散气管9外侧固定套设有橡胶罩23,并且斜槽14设置于橡胶罩23内壁,橡胶罩23与电离筒3配合形成一个相对密封的空间,高功率工作的抽气泵42通过三通阀36常闭端、分离箱30、第二伸缩管29、抽气管28、散气管9和多个斜槽14抽取电离筒3内腔底部的气体时,橡胶罩23缩小负压产生范围,增加电离筒3内腔底部产生的负压的强度,将电离筒3内腔底部的金刚石抽吸进入散气管9内部。Specifically, a rubber cover 23 is fixedly mounted on the outside of the diffuser tube 9, and the chute 14 is provided on the inner wall of the rubber cover 23. The rubber cover 23 cooperates with the ionization cylinder 3 to form a relatively sealed space through which the high-power air extraction pump 42 can pass. When the normally closed end of the three-way valve 36, separation box 30, second telescopic tube 29, air extraction tube 28, diffuser tube 9 and multiple chutes 14 extract the gas at the bottom of the inner cavity of the ionization cylinder 3, the rubber cover 23 reduces the range of negative pressure generation. , increase the intensity of the negative pressure generated at the bottom of the inner cavity of the ionization tube 3, and suck the diamond at the bottom of the inner cavity of the ionization tube 3 into the inside of the diffuser tube 9.
进入散气管9内部的金刚石通过橡胶套41进入抽气管28内部,橡胶套41内部呈现上大下小的状态,保证金刚石全部从散气管9内部进入抽气管28内部,避免金刚石在散气管9与抽气管28的安装处堆积。含有金刚石的气流通过过滤管31时,金刚石被截留到过滤管31内部,金刚石通过过滤管31底部固定的排料弯管32进入收集箱33内部暂存。The diamonds that enter the inside of the diffuser tube 9 enter the inside of the exhaust tube 28 through the rubber sleeve 41. The inside of the rubber sleeve 41 is large at the top and small at the bottom. This ensures that all the diamonds enter the inside of the exhaust tube 28 from the inside of the diffuser tube 9 and prevents the diamonds from being trapped between the diffuser tube 9 and the exhaust tube 28. There is accumulation at the installation place of the exhaust pipe 28. When the airflow containing diamond passes through the filter tube 31, the diamonds are trapped inside the filter tube 31, and the diamonds enter the collection box 33 for temporary storage through the discharge elbow 32 fixed at the bottom of the filter tube 31.
当金刚石加工完毕后,控制收集箱33固定的控制阀34打开,将倾斜设置的收集箱33内部储存金刚石排出。When the diamond processing is completed, the control valve 34 that controls the fixed collection box 33 is opened, and the diamond stored in the inclined collection box 33 is discharged.
当抽气泵42低功率工作时,三通阀36常开端通过引气管35、第二伸缩管29、抽气管28和多个斜槽14与电离筒3内腔底部连通,抽气泵42通过三通阀36常开端、引气管35、抽气管28、多个斜槽14抽取电离筒3内腔底部气体,气体通过引气管35直接进入三通阀36内部,气体不会被过滤管31过滤,避免气体中颗粒被过滤管31截留与最终的金刚石成品混合在一起。When the air extraction pump 42 operates at low power, the three-way valve 36 is usually connected to the bottom of the inner cavity of the ionization cylinder 3 through the air intake pipe 35, the second telescopic tube 29, the air extraction pipe 28 and a plurality of chutes 14. The air extraction pump 42 passes through the three-way The valve 36 is always open, the air bleed pipe 35, the air extraction pipe 28, and multiple chutes 14 extract the gas at the bottom of the inner cavity of the ionization cylinder 3. The gas directly enters the inside of the three-way valve 36 through the air bleed pipe 35, and the gas will not be filtered by the filter tube 31 to avoid The particles in the gas are intercepted by the filter tube 31 and mixed with the final diamond product.
并且抽气泵42进气端与三通阀36之间固定连接有回气管37,气体进入抽气泵42之前都需要经过回气管37内部,气体与回气管37内部固定的多个斜板38碰撞,使气体中颗粒物被斜板38截留吸附,将颗粒物截留在回气管37内部。Moreover, a return pipe 37 is fixedly connected between the air inlet end of the air pump 42 and the three-way valve 36. Before the gas enters the air pump 42, it needs to pass through the interior of the return pipe 37. The gas collides with multiple inclined plates 38 fixed inside the return pipe 37. The particulate matter in the gas is trapped and adsorbed by the inclined plate 38 , and the particulate matter is trapped inside the air return pipe 37 .
当抽气泵42停止工作后,拍打回气管37使其发生振动,使回气管37内部的颗粒物在振动和重力的作用下汇集到扩口管39内部,颗粒物落到扩口管39底部的废料箱40内部,将颗粒物收集。旋转废料箱40离开扩口管39外侧底部,即可将废料箱40进行拆卸。When the air pump 42 stops working, beat the air return pipe 37 to cause it to vibrate, so that the particles inside the return pipe 37 are collected into the inside of the expanded pipe 39 under the action of vibration and gravity, and the particles fall into the waste box at the bottom of the expanded pipe 39 40 inside, the particulate matter is collected. The waste box 40 can be disassembled by rotating the waste box 40 away from the outer bottom of the flared tube 39 .
抽气泵42输出端与换热器4进气口连接,抽气泵42抽取的气体进入换热器4内部被冷却降温。The output end of the air extraction pump 42 is connected to the air inlet of the heat exchanger 4, and the gas extracted by the air extraction pump 42 enters the inside of the heat exchanger 4 and is cooled down.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311528483.8A CN117604630B (en) | 2023-11-16 | 2023-11-16 | Single crystal diamond growth equipment with feed gas concentration layering control function |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311528483.8A CN117604630B (en) | 2023-11-16 | 2023-11-16 | Single crystal diamond growth equipment with feed gas concentration layering control function |
Publications (2)
Publication Number | Publication Date |
---|---|
CN117604630A true CN117604630A (en) | 2024-02-27 |
CN117604630B CN117604630B (en) | 2024-12-17 |
Family
ID=89943499
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202311528483.8A Active CN117604630B (en) | 2023-11-16 | 2023-11-16 | Single crystal diamond growth equipment with feed gas concentration layering control function |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN117604630B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118727138A (en) * | 2024-07-22 | 2024-10-01 | 北京芯美达科技有限公司 | A synthetic processing device and method for preparing diamond |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013001601A (en) * | 2011-06-16 | 2013-01-07 | National Institute For Materials Science | Method and apparatus for growing diamond crystal |
CN112176406A (en) * | 2020-09-16 | 2021-01-05 | 北京清碳科技有限公司 | Single crystal diamond growth equipment |
CN214992009U (en) * | 2021-06-23 | 2021-12-03 | 秦皇岛本征晶体科技有限公司 | Airflow system structure for controlling diamond deposition rate |
CN114643003A (en) * | 2022-03-15 | 2022-06-21 | 佛山曜世新材料科技有限公司 | Preparation device and preparation method of single crystal diamond |
-
2023
- 2023-11-16 CN CN202311528483.8A patent/CN117604630B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013001601A (en) * | 2011-06-16 | 2013-01-07 | National Institute For Materials Science | Method and apparatus for growing diamond crystal |
CN112176406A (en) * | 2020-09-16 | 2021-01-05 | 北京清碳科技有限公司 | Single crystal diamond growth equipment |
CN214992009U (en) * | 2021-06-23 | 2021-12-03 | 秦皇岛本征晶体科技有限公司 | Airflow system structure for controlling diamond deposition rate |
CN114643003A (en) * | 2022-03-15 | 2022-06-21 | 佛山曜世新材料科技有限公司 | Preparation device and preparation method of single crystal diamond |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118727138A (en) * | 2024-07-22 | 2024-10-01 | 北京芯美达科技有限公司 | A synthetic processing device and method for preparing diamond |
Also Published As
Publication number | Publication date |
---|---|
CN117604630B (en) | 2024-12-17 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN117604630A (en) | A single crystal diamond growth equipment with stratified control function of raw gas concentration | |
CN101015861A (en) | Continuous production apparatus for nano metal powder | |
CN200981111Y (en) | Continuous production device for nanometer metal powder | |
WO2011137690A1 (en) | Translational substrate cleaning device | |
CN202778127U (en) | Stepping rotary pulse bin top dust remover | |
CN214120737U (en) | Energy-saving environment-friendly ceramic material sintering furnace | |
KR100916944B1 (en) | Solid powder continuous deposition apparatus and solid powder continuous deposition method | |
CN220195579U (en) | A soil screening device that electrostatically absorbs roots in the soil | |
CN104451551B (en) | Continuous automatic feeding device for vacuum vapor deposition of semiconductor films | |
CN208195657U (en) | Production of aluminum powder atomized fractionation cooling device | |
CN115178415A (en) | Spraying device for precision pipeline machining | |
CN201909498U (en) | Water inlet device of tube ice machine | |
CN116586376A (en) | A cleaning device for reducing particles on the surface of a semiconductor substrate wafer | |
CN207147927U (en) | Sinter mixture original particle size measurement system | |
CN110274440A (en) | Microwave fluidized bed drying device and method | |
CN109955384A (en) | A kind of concrete mixing plant of Anti-blockage | |
JP3400810B2 (en) | Snow-like dry ice manufacturing equipment | |
CN211161768U (en) | Lost foam casting equipment | |
CN115517053A (en) | Pneumatic large-particle-size seed precision seed sowing device in synchronous belt | |
CN212199407U (en) | Continuous coating equipment capable of being screened | |
CN107240710A (en) | Battery cooling apparatus and the production line for manufacturing battery using the device | |
CN204251690U (en) | A kind of continuous automatic feeder of semiconductor film vacuum vapor deposition | |
CN206527012U (en) | A kind of coating machine slurry anti-settling automatical feeding system | |
CN111646032A (en) | Dry powder mortar finished product storehouse segregation device | |
CN201340179Y (en) | Vacuum conveying device for polyester chip |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |