Laser cladding device for inner wall of part
Technical Field
The invention belongs to the technical field of laser cladding, and particularly relates to a laser cladding device for an inner wall of a part.
Background
Laser cladding is a surface modification technique, also known as laser cladding or cladding. Laser cladding is a method of fusing a cladding material together with a thin layer of a substrate surface by adding the cladding material to the substrate surface and using a laser beam of high energy density. The cladding material is mostly in the form of powder or wire, with powder cladding materials being most commonly used. For most parts to be clad, the position to be clad is on the outer side of the part, while for other parts to be clad, the position to be clad is on the inner side of the part, and the cladding head needs to enter the part and fuse the cladding material on the inner wall of the part.
The existing laser cladding device for the inner wall of the part comprises a mounting tube and a fixing tube, wherein a cladding head is mounted on one side of the mounting tube, the other end of the mounting tube is mounted on the fixing tube through a rotating mechanism, a travelling mechanism is further arranged on the outer wall of the fixing tube, and the mounting tube can drive the cladding head to rotate and circumferentially move in a mode of being matched with the fixing tube, the rotating mechanism and the travelling mechanism, so that cladding materials are fused on the inner wall of the part.
Although the conventional device can fuse the cladding material on the inner wall of the part, the conventional device has a large limitation in practical use, and a travelling mechanism of the conventional device is required to be in contact with the inner wall of the part, so that the cladding head is always positioned at the center of the part, and the relative distance between the cladding head and the position required to be clad on the inner wall of the part is far due to the difference of the inner diameters of the part and the complexity of the inner wall structure of the part, so that the laser beam on the cladding head cannot be fully concentrated on the position required to be clad on the inner wall of the part or the cladding material cannot be accurately conveyed to the position required to be clad on the inner wall of the part, so that the quality of a coating formed by fusing the inner wall of the part is poor, and the effect of surface modification cannot be achieved.
Therefore, in view of the above-mentioned current situation, there is an urgent need to develop a laser cladding apparatus for inner walls of parts to overcome the shortcomings in the current practical applications.
Disclosure of Invention
Aiming at the defects existing in the prior art, the embodiment of the invention aims to provide a laser cladding device for the inner wall of a part so as to solve the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The utility model provides a laser cladding device for part inner wall, includes the device main part, flexible module is installed to one side of device main part, the centre gripping module that is used for fixing the part is installed to the opposite side of device main part, install flange on flexible module's the output, flange's one side welding has the mount pad, still includes:
One end of the adjusting mechanism is respectively arranged on the connecting flange and the mounting seat, the other end of the adjusting mechanism is provided with a cladding seat, the cladding seat is provided with cladding heads in a sliding manner, the two side walls of the cladding heads are provided with powder inlet pipes, the top of each cladding head is provided with a light inlet pipe, an optical assembly for transmitting a laser light source is arranged in each light inlet pipe, and the light inlet pipe is provided with a foldable arc part;
The calibrating mechanism comprises a fixing sleeve, a calibrating piece, an elastic piece, a lifting piece, a sliding seat, a moving assembly and a moving seat, wherein the fixing sleeve is symmetrically arranged on two sides of the cladding seat along the cladding head, the bottom of the fixing sleeve is slidably provided with the calibrating piece, the sliding seat is fixed on the inner wall of the top of the fixing sleeve, the lifting piece which extends to the top of the cladding seat and is fixedly connected with the moving seat is movably arranged in the sliding seat, the bottom of the lifting piece is connected with the calibrating piece through the elastic piece, the outer wall of the lifting piece is connected with the inner wall of the calibrating piece through the moving assembly, and the cladding head is fixed on the moving seat;
The telescopic module adjusts the positions of the calibrating mechanism and the cladding head in the part in a mode of being matched with the connecting flange, the mounting seat, the adjusting mechanism and the cladding seat, and the adjusting mechanism adjusts the angles of the calibrating mechanism and the cladding head in the part in a mode of being matched with the connecting flange, the mounting seat and the cladding seat;
When the calibrating mechanism is in the process of adjusting the angle and the position, the calibrating piece drives the moving assembly to work in a mode of being matched with the inner wall of the part, the moving assembly drives the lifting piece to move downwards, the lifting piece drives the moving seat to move downwards and extrude the elastic piece, and the moving seat changes the relative distance between the cladding head and the inner wall of the part in a mode of driving the cladding head to move towards the direction of the calibrating piece.
As a further technical scheme of the invention, the moving assembly comprises a third gear, a first rack and a second rack, wherein the third gear is rotatably arranged on the inner wall of the fixed sleeve through a rotating shaft, two sides of the third gear are respectively meshed with the first rack and the second rack, the first rack is fixed on the inner wall of the calibration piece, and the second rack is fixed on the outer wall of the lifting piece.
As a further technical scheme of the invention, the bottom of the calibration piece is of an arc-shaped structure, and the side wall of the calibration piece is provided with a groove for the rotating shaft to pass through.
As a further technical scheme of the invention, the adjusting mechanism comprises a first driving piece, a main shaft, a first adjusting component, a second adjusting component, a control component and an adjusting seat, wherein the first driving piece is fixed on one side of the connecting flange, the output end of the first driving piece is fixedly provided with the main shaft which sequentially penetrates through the first adjusting component and the second adjusting component and is in sliding connection with the control component, the first adjusting component, the second adjusting component and the control component are all arranged on the mounting seat, the control component is respectively in intermittent fit with the first adjusting component and the second adjusting component, the second adjusting component is arranged on the first adjusting component, and one end of the first adjusting component is also in intermittent interference with the control component.
As a further technical scheme of the invention, the first adjusting component comprises a first gear, a second gear, an internal gear, a connecting piece, a connecting seat and a fixing seat, wherein the first gear, the second gear, the internal gear and the connecting seat are all rotatably arranged on the mounting seat, the first gear is in intermittent fit with the control component, the first gear, the internal gear and the connecting seat are concentric with the main shaft, one side of the first gear is meshed with one side of the second gear, the other side of the second gear is meshed with the internal gear, the second gear is connected with the connecting seat through the connecting piece, the fixing seat connected with the second adjusting component is fixed on one side of the connecting seat, and one side of the connecting seat is in intermittent interference with the control component.
As a further technical scheme of the invention, the second adjusting assembly comprises a mounting shaft, a first bevel gear and a second bevel gear, wherein the mounting shaft is rotatably mounted on a mounting seat, one end of the mounting shaft is fixedly provided with the first bevel gear meshed with the second bevel gear, the second bevel gear is rotatably mounted on a fixing seat, one end of the second bevel gear is fixedly provided with an adjusting seat fixedly connected with a cladding seat, the other end of the mounting shaft is in intermittent fit with the control assembly, and the mounting shaft and the first bevel gear are concentric with a connecting seat.
As a further technical scheme of the invention, the control assembly comprises a second driving piece, a stirring piece, a moving piece, a control piece and a limiting piece, wherein the second driving piece is arranged on the mounting seat, the stirring piece which is in sliding fit with the moving piece is fixed at the output end of the second driving piece, one end of the moving piece is rotationally connected with the control piece which is slidably arranged on the main shaft, the limiting piece which intermittently abuts against the side wall of the connecting seat is fixed at the other end of the moving piece, and two ends of the control piece intermittently abut against the first gear and the mounting shaft respectively.
As a further technical scheme of the invention, both ends of the control piece are in a truncated cone-shaped structure, and truncated cone-shaped groove bodies matched with the truncated cone-shaped structure on the control piece are arranged on the first gear and the mounting shaft.
Compared with the prior art, the invention has the beneficial effects that:
the telescopic module can adjust the positions of the calibrating mechanism and the cladding head in the part in a mode of being matched with the connecting flange, the mounting seat, the adjusting mechanism and the cladding seat, and can adjust the angles of the calibrating mechanism and the cladding head in the part in a mode of being matched with the connecting flange, the mounting seat and the cladding seat, so that the calibrating mechanism and the cladding head can rapidly move and rotate to the appointed position in the part, the fusing of materials is conveniently carried out on the position to be clad on the inner wall of the part, and the cladding quality and the cladding efficiency of the device are improved;
When the calibrating mechanism is in the adjustment process of angle and position, the calibrating piece is abutted against the inner walls on two sides of the position to be clad, the calibrating piece slides in the fixed sleeve under the driving of the telescopic module and the adjusting mechanism, the calibrating piece drives the third gear to rotate through the first rack, the third gear drives the lifting piece to move in the sliding seat through the second rack, and the lifting piece drives the cladding head to move towards the direction of the calibrating piece through the moving seat, so that the relative distance between the cladding head and the inner wall of the part is changed, the laser beam on the cladding head can be fully concentrated on the position to be clad on the inner wall of the part, and the cladding material sprayed on the cladding head can be accurately conveyed to the position to be clad on the inner wall of the part, so that the quality of a coating formed by fusing on the inner wall of the part is improved, and the cladding quality and cladding efficiency of the device are further improved.
In order to more clearly illustrate the structural features and efficacy of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and examples.
Drawings
Fig. 1 is a schematic structural diagram of one side of a laser cladding apparatus for an inner wall of a part according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of the other side of the laser cladding apparatus for inner walls of parts according to an embodiment of the present invention.
Fig. 3 is a side view of the structure of the calibration mechanism of fig. 1, partially in section.
Fig. 4 is an enlarged view of the structure at a in fig. 3.
Fig. 5 is an enlarged view of the structure of the adjusting mechanism in fig. 1.
Fig. 6 is a bottom view of the tilt direction of the adjustment mechanism of fig. 5.
Fig. 7 is an enlarged view of the structure at B in fig. 5.
Fig. 8 is an enlarged view of the structure at C in fig. 6.
Reference numerals: the device comprises a device body, a 2-telescopic module, a 3-connecting flange, a 4-mounting seat, a 5-adjusting mechanism, a 51-first driving piece, a 52-main shaft, a 53-first adjusting component, a 531-first gear, a 532-second gear, a 533-inner gear, a 534-connecting piece, a 535-connecting seat, a 536-fixing seat, a 54-second adjusting component, a 541-mounting shaft, a 542-first bevel gear, a 543-second bevel gear, a 55-control component, a 551-second driving piece, a 552-stirring piece, a 553-moving piece, a 554-control piece, a 555-limiting piece, a 56-adjusting seat, a 6-cladding seat, a 7-calibrating mechanism, a 71-fixing sleeve piece, a 72-calibrating piece, a 73-elastic piece, a 74-lifting piece, a 75-sliding seat, a 76-moving component, a 761-third gear, a 762-first rack, a 763-second rack, a 77-moving seat, an 8-cladding head, a 81-light inlet tube, an 82-arc portion, a 83-powder inlet tube and a 9-clamping module.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Specific implementations of the invention are described in detail below in connection with specific embodiments.
As shown in fig. 1 to 4, a laser cladding device for an inner wall of a part according to an embodiment of the present invention includes a device body 1, a telescopic module 2 is installed on one side of the device body 1, a clamping module 9 for fixing the part is installed on the other side of the device body 1, a connection flange 3 is installed on an output end of the telescopic module 2, and an installation seat 4 is welded on one side of the connection flange 3, and further includes:
The device comprises an adjusting mechanism 5, wherein one end of the adjusting mechanism 5 is respectively arranged on a connecting flange 3 and a mounting seat 4, the other end of the adjusting mechanism 5 is provided with a cladding seat 6, the cladding seat 6 is provided with a cladding head 8 in a sliding manner, both side walls of the cladding head 8 are provided with powder inlet pipes 83, the top of the cladding head 8 is provided with a light inlet pipe 81, an optical component for transmitting a laser light source is arranged in the light inlet pipe 81, and the light inlet pipe 81 is provided with a foldable arc-shaped part 82;
The calibrating mechanism 7, calibrating mechanism 7 includes fixed external member 71, calibration piece 72, elastic component 73, lifting part 74, sliding seat 75, remove subassembly 76 and removes seat 77, fixed external member 71 sets up the both sides at cladding seat 6 along cladding head 8 symmetry, the bottom slidable mounting of fixed external member 71 has calibration piece 72, be fixed with sliding seat 75 on the inner wall at fixed external member 71 top, movable mounting has lifting part 74 that extends to cladding seat 6 top and links to each other with removing seat 77 is fixed in the sliding seat 75, the bottom of lifting part 74 links to each other with calibration piece 72 through elastic component 73, and the outer wall of lifting part 74 links to each other with the inner wall of calibration piece 72 through removing the subassembly 76, be fixed with cladding head 8 on removing seat 77.
As shown in fig. 3 and 4, as a preferred embodiment of the present invention, the moving assembly 76 includes a third gear 761, a first rack 762 and a second rack 763, the third gear 761 is rotatably installed on the inner wall of the fixing sleeve 71 through a rotation shaft, both sides of the third gear 761 are respectively engaged with the first rack 762 and the second rack 763, the first rack 762 is fixed on the inner wall of the alignment member 72, and the second rack 763 is fixed on the outer wall of the elevation member 74.
As shown in fig. 1 to 4, as a preferred embodiment of the present invention, the bottom of the calibration member 72 has an arc structure, and a groove for the rotation shaft to pass through is formed on the sidewall of the calibration member 72.
In this embodiment, the telescopic module 2 is capable of adjusting the positions of the calibration mechanism 7 and the cladding head 8 inside the part by matching with the connecting flange 3, the mounting seat 4, the adjusting mechanism 5 and the cladding seat 6, and the adjusting mechanism 5 is capable of adjusting the angles of the calibration mechanism 7 and the cladding head 8 inside the part by matching with the connecting flange 3, the mounting seat 4 and the cladding seat 6, so that the calibration mechanism 7 and the cladding head 8 can rapidly move and rotate to the designated position inside the part, thereby facilitating fusing of materials at the position to be clad on the inner wall of the part, and improving cladding quality and cladding efficiency of the device;
When the calibrating mechanism 7 is in the process of adjusting the angle and the position, the calibrating member 72 is abutted against the inner walls at two sides of the position to be clad, under the driving of the telescopic module 2 and the adjusting mechanism 5, the calibrating member 72 slides in the fixing sleeve 71, the calibrating member 72 drives the third gear 761 to rotate through the first rack 762, the third gear 761 drives the lifting member 74 to move in the sliding seat 75 through the second rack 763, and the lifting member 74 drives the cladding head 8 to move towards the direction of the calibrating member 72 through the moving seat 77, so that the relative distance between the cladding head 8 and the inner wall of the part is changed, the laser beam on the cladding head 8 can be fully concentrated on the position to be clad on the inner wall of the part, and the cladding material sprayed on the cladding head 8 can be accurately conveyed to the position to be clad on the inner wall of the part, so that the quality of the coating formed by fusing on the inner wall of the part is improved, and the cladding quality and cladding efficiency of the device are further improved.
In a preferred embodiment, the telescopic module 2 is preferably a hydraulic telescopic structure;
the fixing sleeve 71 is preferably a sleeve formed by a steel plate and a circular tube;
the calibration piece 72 preferably has a circular cylindrical structure;
the elastic member 73 is preferably a spring;
The lifting member 74 preferably has a columnar structure;
The clamping module 9 preferably adopts a clamping structure similar to a three-jaw chuck, and other clamping structures meeting processing requirements can be adopted.
As shown in fig. 1 and fig. 5 to 8, as a preferred embodiment of the present invention, the adjusting mechanism 5 includes a first driving member 51, a spindle 52, a first adjusting member 53, a second adjusting member 54, a control member 55 and an adjusting seat 56, the first driving member 51 is fixed at one side of the connecting flange 3, an output end of the first driving member 51 is fixed with the spindle 52 passing through the first adjusting member 53 and the second adjusting member 54 in sequence and slidably connected with the control member 55, the first adjusting member 53, the second adjusting member 54 and the control member 55 are mounted on the mounting seat 4, the control member 55 is intermittently engaged with the first adjusting member 53 and the second adjusting member 54, the second adjusting member 54 is mounted on the first adjusting member 53, and one end of the first adjusting member 53 is also intermittently abutted with the control member 55.
As shown in fig. 1 and fig. 5 to 8, as a preferred embodiment of the present invention, the first adjusting assembly 53 includes a first gear 531, a second gear 532, an inner gear 533, a connection member 534, a connection seat 535, and a fixing seat 536, wherein the first gear 531, the second gear 532, the inner gear 533, and the connection seat 535 are rotatably mounted on the mounting seat 4, the first gear 531 is intermittently engaged with the control assembly 55, the first gear 531, the inner gear 533, and the connection seat 535 are concentric with the main shaft 52, the first gear 531 is engaged with one side of the second gear 532, the other side of the second gear 532 is engaged with the inner gear 533, the second gear 532 is connected with the connection seat 535 through the connection member 534, the fixing seat 536 connected with the second adjusting assembly 54 is fixed on one side of the connection seat 535, and one side of the connection seat 535 is intermittently abutted with the control assembly 55.
As shown in fig. 1 and fig. 5 to 8, as a preferred embodiment of the present invention, the second adjusting assembly 54 includes a mounting shaft 541, a first bevel gear 542 and a second bevel gear 543, the mounting shaft 541 is rotatably mounted on the mounting base 4, one end of the mounting shaft 541 is fixed with the first bevel gear 542 meshed with the second bevel gear 543, the second bevel gear 543 is rotatably mounted on the fixing base 536, one end of the second bevel gear 543 is fixed with the adjusting base 56 fixedly connected to the cladding base 6, the other end of the mounting shaft 541 is intermittently engaged with the control assembly 55, and the mounting shaft 541 and the first bevel gear 542 are concentric with the connecting base 535.
As shown in fig. 1 and fig. 5 to 8, as a preferred embodiment of the present invention, the control assembly 55 includes a second driving member 551, a stirring member 552, a moving member 553, a control member 554 and a limiting member 555, where the second driving member 551 is disposed on the mounting base 4, the output end of the second driving member 551 is fixed with the stirring member 552 slidingly matched with the moving member 553, one end of the moving member 553 is rotationally connected with the control member 554 slidingly mounted on the main shaft 52, the other end of the moving member 553 is fixed with the limiting member 555 intermittently abutting against the side wall of the connection base 535, and two ends of the control member 554 intermittently abut against the first gear 531 and the mounting shaft 541 respectively.
As shown in fig. 1 and fig. 5 to fig. 8, as a preferred embodiment of the present invention, both ends of the control member 554 have a circular truncated cone structure, and the first gear 531 and the mounting shaft 541 are provided with circular truncated cone grooves matched with the circular truncated cone structure of the control member 554.
In this embodiment, the second driving piece 551 drives the stirring piece 552 to deflect, and the stirring piece 552 drives the control piece 554 and the limiting piece 555 to move transversely through the moving piece 553;
When the control piece 554 moves to be matched with the first gear 531, at this time, the limiting piece 555 releases the limit of the connection seat 535, the first driving piece 51 drives the main shaft 52 to rotate, the main shaft 52 drives the first gear 531 to rotate through the control piece 554, the first gear 531 can drive the second gear 532 to rotate around the main shaft 52 in a mode of being matched with the inner gear 533, the second gear 532 drives the connection seat 535 to rotate through the connection piece 534, the connection seat 535 drives the second bevel gear 543 to rotate through the fixed seat 536, the second bevel gear 543 drives the cladding seat 6 to rotate around the axis of the main shaft 52 through the adjusting seat 56, at this time, the first bevel gear 542 and the mounting shaft 541 are in a free state, and the second bevel gear 543 can drive the first bevel gear 542 and the mounting shaft 541 to rotate together;
when the control piece 554 moves to be matched with the installation shaft 541, the limiting piece 555 moves to a position where the limiting piece 555 is in contact with the connection seat 535, so that the limiting piece 555 limits the connection seat 535, the connection seat 535 can limit the fixed seat 536 and the connection piece 534, the main shaft 52 drives the installation shaft 541 to rotate through the control piece 554, the installation shaft 541 drives the second bevel gear 543 to rotate in the fixed seat 536 through the first bevel gear 542, and the second bevel gear 543 drives the cladding seat 6 to rotate around the axis of the second bevel gear 543 through the adjusting seat 56;
the cladding seat 6 can adjust the angles of the calibrating mechanism 7 and the cladding head 8 in the part by rotating around the axes of the main shaft 52 and the second bevel gear 543, so that the calibrating mechanism 7 and the cladding head 8 can rapidly rotate to the appointed position in the part, the fusing of materials is conveniently carried out on the position needing cladding on the inner wall of the part, and the cladding quality and the cladding efficiency of the device are improved.
In a preferred embodiment, the first driving member 51 and the second driving member 551 are preferably a servo motor;
the connector 534 preferably has an L-shaped rod-like structure;
the stirring piece 552, the moving piece 553 and the limiting piece 555 are all preferably in a rod-shaped structure;
the control member 554 preferably has a circular block configuration.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.