CN117603793A - Composite microbial fermentation feed preparation machine and fermentation method - Google Patents
Composite microbial fermentation feed preparation machine and fermentation method Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 19
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- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 229920002488 Hemicellulose Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010564 aerobic fermentation Methods 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
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- 210000001035 gastrointestinal tract Anatomy 0.000 description 1
- 208000028774 intestinal disease Diseases 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 239000002207 metabolite Substances 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
Description
技术领域Technical field
本发明涉及饲料制备技术领域,具体为一种复合微生物发酵饲料制备机及发酵方法。The invention relates to the technical field of feed preparation, specifically a composite microbial fermentation feed preparation machine and a fermentation method.
背景技术Background technique
粗饲料经过微生物发酵而制成的饲料为发酵饲料,粗饲料中富含纤维素,半纤维素,果胶物质,木质素等粗纤维和蛋白质,但难以被动物直接消化吸收,动物吃了会增加肠道负担,引起肠道疾病,该产品不但可以弥补常规饲料中容易缺乏的氨基酸,而且能使其它粗饲料原料营养成份迅速转化,达到增强消化吸收利用效果,发酵饲料应用十分广泛,发酵根据获得产品的不同可分为微生物酶发酵、微生物菌体发酵、微生物代谢产物发酵、微生物的转化发酵、生物工程细胞的发酵,根据微生物的种类不同可分为厌氧发酵和好氧发酵。Feed made from roughage through microbial fermentation is fermented feed. Roughage is rich in cellulose, hemicellulose, pectin substances, lignin and other crude fibers and proteins, but it is difficult to be directly digested and absorbed by animals. Eating it will increase the intestinal tract of animals. It burdens the tract and causes intestinal diseases. This product can not only make up for the amino acids that are easily lacking in conventional feeds, but also quickly transform the nutrients of other roughage raw materials to achieve the effect of enhancing digestion, absorption and utilization. Fermented feeds are widely used, and fermentation can obtain products according to the It can be divided into microbial enzyme fermentation, microbial cell fermentation, microbial metabolite fermentation, microbial transformation fermentation, and bioengineering cell fermentation. According to the type of microorganism, it can be divided into anaerobic fermentation and aerobic fermentation.
目前,微生物发酵饲料在进行制作时,一般会利用混合设备将各种原料进行混合,从而制作成发酵饲料,将发酵菌种、饲料原料以及水按照一定的比例放入混合设备中,混合设备进行混合,使各种原料在混合腔中进行发酵,但是在发酵饲料制作完成后,大部分的发酵饲料从混合设备中取出后,混合腔的内壁中会沾附残留的发酵饲料,而一般制作完成后都是人工利用清水进行手动清理,费时费力,为此,我们提出一种复合微生物发酵饲料制备机及发酵方法。At present, when microbial fermentation feed is produced, mixing equipment is generally used to mix various raw materials to make fermented feed. The fermentation bacteria, feed raw materials and water are put into the mixing equipment according to a certain proportion, and the mixing equipment performs Mixing allows various raw materials to ferment in the mixing chamber. However, after the fermented feed is made, after most of the fermented feed is taken out from the mixing equipment, residual fermented feed will adhere to the inner wall of the mixing chamber. Generally, after the production is completed, In the end, manual cleaning using clean water is time-consuming and labor-intensive. Therefore, we propose a compound microbial fermentation feed preparation machine and fermentation method.
发明内容Contents of the invention
本发明的目的在于提供一种复合微生物发酵饲料制备机及发酵方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a composite microbial fermentation feed preparation machine and fermentation method to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种复合微生物发酵饲料制备机,包括搅拌机,所述搅拌机上设置有驱动机构,所述驱动机构与所述搅拌机的搅拌轴相连接,所述搅拌机顶端设置有固定顶盖和移动顶盖,所述固定顶盖上开设有进水口;还包括:清理组件,所述清理组件包括设置于所述驱动机构上方并与所述搅拌机固定连接的安装架,所述安装架上固定连接有风罩,所述风罩转动连接有与所述固定顶盖转动连接的动力轴,所述动力轴固定连接有设置于所述风罩内部的风轮,所述风罩的出风端设置有一端与所述风罩内部连通的出风管,所述出风管的另一端位于所述固定顶盖内部,所述固定顶盖的顶端滑动连接有位于所述进水口上方的阻挡板,所述清理组件设置于所述搅拌机上并与所述固定顶盖相连接;对接组件,所述对接组件包括设置于所述驱动机构上并与其轴承相连接的线圈,所述线圈远离所述驱动机构的一端固定连接有电磁块,所述电磁块上固定连接有矩形轴,所述矩形轴上滑动连接有滑动套,所述滑动套靠近所述线圈的一端固定连接有磁铁块,通电后的所述电磁块与所述磁铁块的磁性相斥,所述电磁块与所述磁铁块之间固定连接有套设于所述矩形轴上的拉簧,所述对接组件设置于所述驱动机构上并与所述清理组件相连接,解决了原本混合腔的内壁中会沾附残留的发酵饲料,而一般制作完成后都是人工利用清水进行手动清理,费时费力的问题。A compound microbial fermentation feed preparation machine includes a mixer. The mixer is provided with a driving mechanism. The driving mechanism is connected to the mixing shaft of the mixer. The top of the mixer is provided with a fixed top cover and a movable top cover. The fixed top cover is provided with a water inlet; it also includes: a cleaning component, the cleaning component includes a mounting bracket arranged above the driving mechanism and fixedly connected to the mixer, and a wind shield is fixedly connected to the mounting bracket. The wind hood is rotatably connected to a power shaft that is rotatably connected to the fixed top cover. The power shaft is fixedly connected to a wind wheel provided inside the wind hood. The air outlet end of the wind hood is provided with an end connected to the wind hood. The air outlet pipe is connected inside the air hood. The other end of the air outlet pipe is located inside the fixed top cover. The top end of the fixed top cover is slidingly connected to a blocking plate located above the water inlet. The cleaning assembly Disposed on the mixer and connected to the fixed top cover; a docking assembly, the docking assembly includes a coil provided on the driving mechanism and connected to its bearing, and one end of the coil away from the driving mechanism is fixed An electromagnetic block is connected, a rectangular shaft is fixedly connected to the electromagnetic block, a sliding sleeve is slidingly connected to the rectangular shaft, and a magnet block is fixedly connected to one end of the sliding sleeve close to the coil. The electromagnetic block after being powered on To repel the magnetic properties of the magnet block, a tension spring sleeved on the rectangular shaft is fixedly connected between the electromagnetic block and the magnet block, and the docking component is provided on the driving mechanism and connected with the The above-mentioned cleaning components are connected, which solves the problem that residual fermented feed will adhere to the inner wall of the mixing chamber. Generally, after the production is completed, it is manually cleaned with clean water, which is time-consuming and labor-intensive.
优选的,所述清理组件包括设置于所述风罩进风端且一端与其相连通的进风管,所述进风管中固定连接有通风块,所述通风块上设置有一端与其固定连接的第一弹簧,所述第一弹簧的另一端固定连接有与所述进风管滑动连接的滑动杆,所述滑动杆远离所述通风块的一端固定连接有与所述阻挡板固定连接的带动块,所述清理组件还包括设置于所述风罩进风端的进风机构,有利于对搅拌机内部饲料残渣进行清理。Preferably, the cleaning assembly includes an air inlet duct provided at the air inlet end of the air hood and one end connected thereto. A ventilation block is fixedly connected to the air inlet duct, and one end is fixedly connected to the ventilation block. A first spring, the other end of the first spring is fixedly connected to a sliding rod slidingly connected to the air inlet pipe, and one end of the sliding rod away from the ventilation block is fixedly connected to a sliding rod fixedly connected to the blocking plate. The driving block, the cleaning assembly also includes an air inlet mechanism provided at the air inlet end of the air hood, which is beneficial to cleaning the feed residue inside the mixer.
优选的,所述进风机构包括设置于所述风罩进风端并与其固定连接的进风套,所述进风套中固定连接有支撑块,所述支撑块上开设有多组进风孔,且所述支撑块上固定连接有限位轴,所述限位轴滑动连接有与所述进风套顶端相适配的凸块,所述凸块与所述支撑块之间设置有套设于所述限位轴上的第二弹簧,有利于保持风罩内部空气流通。Preferably, the air inlet mechanism includes an air inlet sleeve provided at the air inlet end of the air hood and fixedly connected thereto. A support block is fixedly connected to the air inlet sleeve, and multiple groups of air inlets are provided on the support block. hole, and a limiting shaft is fixedly connected to the support block. The limiting shaft is slidingly connected with a bump that matches the top of the air inlet sleeve. A sleeve is provided between the bump and the support block. The second spring provided on the limiting shaft is beneficial to maintaining air circulation inside the wind hood.
优选的,所述对接组件包括设置于所述安装架上并与其固定连接的连接架,所述连接架上固定连接有连接板,所述连接板的底端转动连接有对接轴,所述对接轴上开设有矩形槽,所述滑动套远离所述磁铁块的一端固定连接有插接轴,所述插接轴靠近所述连接板的一端为锥形,且所述插接轴与所述矩形槽相适配,所述动力轴与所述连接板的顶端转动连接,所述动力轴与所述对接轴传动连接,有利于分别饲料搅拌工作以及清洗工作。Preferably, the docking assembly includes a connecting frame provided on the mounting frame and fixedly connected thereto. A connecting plate is fixedly connected to the connecting frame, and a docking shaft is rotatably connected to the bottom end of the connecting plate. A rectangular slot is provided on the shaft. One end of the sliding sleeve away from the magnet block is fixedly connected to a plug-in shaft. The end of the plug-in shaft close to the connecting plate is tapered, and the plug-in shaft is connected to the The rectangular groove is adapted to fit, the power shaft is rotationally connected to the top of the connecting plate, and the power shaft is drivingly connected to the docking shaft, which is beneficial to feed mixing and cleaning work respectively.
优选的,所述搅拌机内部固定连接有固定块,所述固定块上转动连接有与所述动力轴固定连接的往复丝杆,所述往复丝杆螺纹连接有螺纹套,所述螺纹套固定连接有与所述移动顶盖内部顶端相适配的刮板,有利于对移动顶盖进行清理。Preferably, a fixed block is fixedly connected inside the mixer, and a reciprocating screw rod is rotatably connected to the fixed block and is fixedly connected to the power shaft. The reciprocating screw rod is threadedly connected to a threaded sleeve, and the threaded sleeve is fixedly connected. There is a scraper adapted to the inner top of the movable top cover, which is beneficial to cleaning the movable top cover.
优选的,所述移动顶盖与所述固定顶盖的连接处位于所述动力轴与所述往复丝杆连接处的正上方,有利于刮板对移动顶盖的全面清理。Preferably, the connection point between the movable top cover and the fixed top cover is located directly above the connection point between the power shaft and the reciprocating screw rod, which is conducive to comprehensive cleaning of the movable top cover by the scraper.
优选的,所述动力轴与所述对接轴之间设置有放置于所述连接板上的皮带轮组,有利于对接轴带动动力轴进行转动。Preferably, a pulley set placed on the connecting plate is provided between the power shaft and the docking shaft, which is beneficial for the docking shaft to drive the power shaft to rotate.
优选的,所述搅拌机内部两侧均开设有滑动槽,所述刮板两端均固定连接有与所述滑动槽相适配的滑动块,有利于刮板在搅拌机顶端进行平稳的往复移动。Preferably, sliding grooves are provided on both sides of the interior of the mixer, and sliding blocks matching the sliding grooves are fixedly connected to both ends of the scraper, which facilitates the smooth reciprocating movement of the scraper at the top of the mixer.
本发明还提供一种复合微生物发酵饲料的发酵方法,包括以下步骤:The invention also provides a fermentation method for composite microbial fermented feed, which includes the following steps:
S1:准备作业,将多种初始材料以及酶菌结合类饲料发酵剂投入暂放容器中,并加入30-34℃的温水;S1: Prepare for the operation, put a variety of initial materials and enzyme-bacteria combined feed starter into a temporary container, and add warm water at 30-34°C;
S2:将温水倒入容器中,使整体含水量达到55%-60%,密封静置10-12h,在此过程中,保持适宜的温度以及湿度;S2: Pour warm water into the container to make the overall water content reach 55%-60%, seal it and let it stand for 10-12 hours. During this process, maintain appropriate temperature and humidity;
S3:打开搅拌机顶端的移动顶盖,将静置后的饲料整体倒入搅拌机中,控制搅拌机的驱动机构进行运作,将发酵饲料的整体原料进行充分混合;S3: Open the movable top cover on the top of the mixer, pour the entire resting feed into the mixer, control the driving mechanism of the mixer to operate, and fully mix the entire raw materials of the fermented feed;
S4:将混合后的饲料从搅拌机中取出,将搅拌机内部进行清洗,并将取出的饲料进行干燥,再进行储存,防止变质。S4: Take out the mixed feed from the mixer, clean the inside of the mixer, dry the taken out feed, and then store it to prevent deterioration.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明通过清理组件与对接组件的配合运作,有效的解决了原本混合腔的内壁中会沾附残留的发酵饲料,而一般制作完成后都是人工利用清水进行手动清理,费时费力的问题,在发酵饲料搅拌完成后,首先通过控制线圈的通电,使滑动套进行移动,进而让滑动套上的插接轴插入对接轴上的矩形槽中,并通过皮带轮组的传动,使驱动机构带动动力轴进行转动,风轮的转动使风罩中产生空气流动,进风端的吸力使固定顶盖上的进水口自动打开,便于往搅拌机中注水清洗,通风机构则保证风罩中空气流动,与此同时往复移动的刮板则将移动顶盖进行刮动清理,再清洗完成后,风罩出风端吹出的风力持续对搅拌机内部进行吹动,提高干燥速率。Through the cooperative operation of the cleaning component and the docking component, the present invention effectively solves the problem that residual fermented feed will adhere to the inner wall of the mixing chamber. Generally, after the production is completed, it is manually cleaned with clean water, which is time-consuming and labor-intensive. After the fermented feed is mixed, the sliding sleeve is first moved by controlling the energization of the coil, and then the plug shaft on the sliding sleeve is inserted into the rectangular groove on the docking shaft, and through the transmission of the pulley set, the driving mechanism drives the power shaft. When rotating, the rotation of the wind wheel causes air flow in the wind hood. The suction at the air inlet end causes the water inlet on the fixed top cover to automatically open, making it easier to inject water into the mixer for cleaning. The ventilation mechanism ensures the air flow in the wind hood. At the same time, The reciprocating scraper will scrape and clean the moving top cover. After the cleaning is completed, the wind blown from the outlet end of the air hood will continue to blow the inside of the mixer to increase the drying rate.
附图说明Description of drawings
图1为本发明整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为图1中A区域放大图;Figure 2 is an enlarged view of area A in Figure 1;
图3为本发明移动顶盖内部结构示意图;Figure 3 is a schematic diagram of the internal structure of the movable top cover of the present invention;
图4为本发明部分结构内部示意图;Figure 4 is an internal schematic diagram of part of the structure of the present invention;
图5为图4中B区域放大图;Figure 5 is an enlarged view of area B in Figure 4;
图6为图4中C区域放大图;Figure 6 is an enlarged view of area C in Figure 4;
图7为本发明对接组件局部结构示意图;Figure 7 is a schematic diagram of the partial structure of the docking component of the present invention;
图8为本发明清理组件局部结构示意图;Figure 8 is a schematic diagram of the partial structure of the cleaning assembly of the present invention;
图9为本发明进风套内部结构示意图;Figure 9 is a schematic diagram of the internal structure of the air inlet sleeve of the present invention;
图10为本发明清理组件整体结构配合示意图。Figure 10 is a schematic diagram of the overall structure of the cleaning assembly of the present invention.
图中:1-搅拌机;2-驱动机构;3-固定顶盖;4-移动顶盖;5-进水口;6-清理组件;7-安装架;8-风罩;9-动力轴;10-风轮;11-出风管;12-阻挡板;13-对接组件;14-线圈;15-电磁块;16-矩形轴;17-滑动套;18-磁铁块;19-拉簧;20-进风管;21-通风块;22-第一弹簧;23-滑动杆;24-带动块;25-进风机构;26-进风套;27-支撑块;28-进风孔;29-限位轴;30-凸块;31-第二弹簧;32-连接架;33-连接板;34-对接轴;35-矩形槽;36-插接轴;37-固定块;38-往复丝杆;39-螺纹套;40-刮板;41-皮带轮组;42-滑动槽;43-滑动块。In the picture: 1-Mixer; 2-Driving mechanism; 3-Fixed top cover; 4-Mobile top cover; 5-Water inlet; 6-Cleaning component; 7-Mounting frame; 8-Wind cover; 9-Power shaft; 10 -Wind wheel; 11-Air outlet pipe; 12-Blocking plate; 13-Butt assembly; 14-Coil; 15-Electromagnetic block; 16-Rectangular shaft; 17-Sliding sleeve; 18-Magnet block; 19-Tension spring; 20 -Air inlet pipe; 21-ventilation block; 22-first spring; 23-sliding rod; 24-driving block; 25-air inlet mechanism; 26-air inlet sleeve; 27-support block; 28-air inlet hole; 29 -limiting shaft; 30-bump; 31-second spring; 32-connecting frame; 33-connecting plate; 34-butting shaft; 35-rectangular slot; 36-plug shaft; 37-fixed block; 38-reciprocating Screw; 39-thread sleeve; 40-scraper; 41-pulley set; 42-sliding groove; 43-sliding block.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-10,本发明提供一种技术方案:一种复合微生物发酵饲料制备机,包括搅拌机1,搅拌机1上设置有驱动机构2,驱动机构2由电动机以及减速机机构组成,为较常见的驱动方式,驱动机构2与搅拌机1的搅拌轴相连接,搅拌机1顶端设置有固定顶盖3和移动顶盖4,固定顶盖3上开设有进水口5;还包括清理组件6,清理组件6包括设置于驱动机构2上方并与搅拌机1固定连接的安装架7,安装架7上固定连接有风罩8,风罩8转动连接有与固定顶盖3转动连接的动力轴9,动力轴9固定连接有设置于风罩8内部的风轮10,风罩8的出风端设置有一端与风罩8内部连通的出风管11,出风管11的另一端位于固定顶盖3内部,固定顶盖3的顶端滑动连接有位于进水口5上方的阻挡板12,清理组件6设置于搅拌机1上并与固定顶盖3相连接;对接组件13,对接组件13包括设置于驱动机构2上并与其轴承相连接的线圈14,线圈14远离驱动机构2的一端固定连接有电磁块15,电磁块15上固定连接有矩形轴16,矩形轴16上滑动连接有滑动套17,滑动套17靠近线圈14的一端固定连接有磁铁块18,通电后的电磁块15与磁铁块18的磁性相斥,电磁块15与磁铁块18之间固定连接有套设于矩形轴16上的拉簧19,对接组件13设置于驱动机构2上并与清理组件6相连接。Please refer to Figures 1-10. The present invention provides a technical solution: a compound microbial fermentation feed preparation machine, including a mixer 1. The mixer 1 is provided with a driving mechanism 2. The driving mechanism 2 is composed of a motor and a reducer mechanism, which is relatively simple. In a common driving method, the driving mechanism 2 is connected to the mixing shaft of the mixer 1. The top of the mixer 1 is provided with a fixed top cover 3 and a movable top cover 4. The fixed top cover 3 is provided with a water inlet 5; it also includes a cleaning component 6 for cleaning. The assembly 6 includes an installation frame 7 arranged above the driving mechanism 2 and fixedly connected to the mixer 1. The installation frame 7 is fixedly connected to a wind cover 8, and the wind cover 8 is rotatably connected to a power shaft 9 that is rotatably connected to the fixed top cover 3. The power shaft 9 is rotatably connected to the fixed top cover 3. The shaft 9 is fixedly connected to a wind wheel 10 arranged inside the air hood 8. The air outlet end of the air hood 8 is provided with an air outlet pipe 11 with one end connected to the inside of the air hood 8. The other end of the air outlet pipe 11 is located on the fixed top cover 3 Inside, the top of the fixed top cover 3 is slidingly connected to a blocking plate 12 located above the water inlet 5. The cleaning component 6 is provided on the mixer 1 and connected to the fixed top cover 3; the docking component 13 includes a driving mechanism. 2 and connected to its bearing, the end of the coil 14 away from the driving mechanism 2 is fixedly connected to an electromagnetic block 15, a rectangular shaft 16 is fixedly connected to the electromagnetic block 15, and a sliding sleeve 17 is slidingly connected to the rectangular shaft 16. The sliding sleeve 17 One end close to the coil 14 is fixedly connected with a magnet block 18. The energized electromagnetic block 15 and the magnet block 18 are magnetically repelled. A tension spring sleeved on the rectangular shaft 16 is fixedly connected between the electromagnetic block 15 and the magnet block 18. 19. The docking component 13 is arranged on the driving mechanism 2 and connected with the cleaning component 6 .
清理组件6包括设置于风罩8进风端且一端与其相连通的进风管20,进风管20中固定连接有通风块21,通风块21上设置有一端与其固定连接的第一弹簧22,第一弹簧22的另一端固定连接有与进风管20滑动连接的滑动杆23,滑动杆23远离通风块21的一端固定连接有与阻挡板12固定连接的带动块24,清理组件6还包括设置于风罩8进风端的进风机构25,进风机构25包括设置于风罩8进风端并与其固定连接的进风套26,进风套26中固定连接有支撑块27,支撑块27上开设有多组进风孔28,且支撑块27上固定连接有限位轴29,限位轴29滑动连接有与进风套26顶端相适配的凸块30,凸块30与支撑块27之间设置有套设于限位轴29上的第二弹簧31,其中,凸块30靠近支撑块27的一端面积大于另一端。The cleaning assembly 6 includes an air inlet duct 20 that is disposed at the air inlet end of the air hood 8 and has one end connected thereto. A ventilation block 21 is fixedly connected to the air inlet duct 20 . The ventilation block 21 is provided with a first spring 22 with one end fixedly connected thereto. , the other end of the first spring 22 is fixedly connected with a sliding rod 23 that is slidingly connected with the air inlet pipe 20 , and one end of the sliding rod 23 away from the ventilation block 21 is fixedly connected with a driving block 24 that is fixedly connected with the blocking plate 12 , and the cleaning assembly 6 also It includes an air inlet mechanism 25 provided at the air inlet end of the air hood 8. The air inlet mechanism 25 includes an air inlet sleeve 26 provided at the air inlet end of the air hood 8 and fixedly connected thereto. A support block 27 is fixedly connected to the air inlet sleeve 26. A plurality of sets of air inlet holes 28 are provided on the block 27, and a limit shaft 29 is fixedly connected to the support block 27. The limit shaft 29 is slidingly connected with a bump 30 that matches the top of the air inlet sleeve 26. The bump 30 is connected to the support A second spring 31 sleeved on the limiting shaft 29 is disposed between the blocks 27 . The area of one end of the bump 30 close to the support block 27 is larger than the other end.
对接组件13包括设置于安装架7上并与其固定连接的连接架32,连接架32上固定连接有连接板33,连接板33的底端转动连接有对接轴34,对接轴34上开设有矩形槽35,滑动套17远离磁铁块18的一端固定连接有插接轴36,插接轴36靠近连接板33的一端为锥形,且插接轴36与矩形槽35相适配,动力轴9与连接板33的顶端转动连接,动力轴9与对接轴34传动连接,其中,动力轴9与对接轴34之间设置有放置于连接板33上的皮带轮组41。The docking component 13 includes a connecting frame 32 arranged on the mounting frame 7 and fixedly connected thereto. A connecting plate 33 is fixedly connected to the connecting frame 32, and a docking shaft 34 is rotatably connected to the bottom end of the connecting plate 33. A rectangular opening is provided on the docking shaft 34. slot 35, the end of the sliding sleeve 17 away from the magnet block 18 is fixedly connected with a plug-in shaft 36, the end of the plug-in shaft 36 close to the connecting plate 33 is tapered, and the plug-in shaft 36 is adapted to the rectangular slot 35, and the power shaft 9 Rotally connected to the top end of the connecting plate 33, the power shaft 9 is drivingly connected to the docking shaft 34, wherein a pulley set 41 placed on the connecting plate 33 is disposed between the power shaft 9 and the docking shaft 34.
搅拌机1内部固定连接有固定块37,固定块37上转动连接有与动力轴9固定连接的往复丝杆38,往复丝杆38螺纹连接有螺纹套39,螺纹套39固定连接有与移动顶盖4内部顶端相适配的刮板40,而为了提高刮板40对移动顶盖4的清理力度,移动顶盖4与固定顶盖3的连接处位于动力轴9与往复丝杆38连接处的正上方,另外为了使刮板40稳定地进行平行移动,搅拌机1内部两侧均开设有滑动槽42,刮板40两端均固定连接有与滑动槽42相适配的滑动块43。There is a fixed block 37 fixedly connected inside the mixer 1, and a reciprocating screw rod 38 fixedly connected to the power shaft 9 is rotatably connected to the fixed block 37. The reciprocating screw rod 38 is threadedly connected to a threaded sleeve 39, and the threaded sleeve 39 is fixedly connected to the movable top cover. 4. A scraper 40 that matches the inner top. In order to improve the cleaning power of the scraper 40 on the movable top cover 4, the connection between the movable top cover 4 and the fixed top cover 3 is located at the connection between the power shaft 9 and the reciprocating screw 38. Directly above, in order to make the scraper 40 move stably in parallel, sliding grooves 42 are provided on both sides of the inside of the mixer 1, and sliding blocks 43 matching the sliding grooves 42 are fixedly connected to both ends of the scraper 40.
一种复合微生物发酵饲料的发酵方法,包括以下步骤:A fermentation method for compound microbial fermented feed, including the following steps:
S1:准备作业,将多种初始材料以及酶菌结合类饲料发酵剂投入暂放容器中,并加入30-34℃的温水;S1: Prepare for the operation, put a variety of initial materials and enzyme-bacteria combined feed starter into a temporary container, and add warm water at 30-34°C;
S2:将温水倒入容器中,使整体含水量达到55%-60%,密封静置10-12h,在此过程中,保持适宜的温度以及湿度;S2: Pour warm water into the container to make the overall water content reach 55%-60%, seal it and let it stand for 10-12 hours. During this process, maintain appropriate temperature and humidity;
S3:打开搅拌机1顶端的移动顶盖4,将静置后的饲料整体倒入搅拌机1中,控制搅拌机1的驱动机构2进行运作,将发酵饲料的整体原料进行充分混合;S3: Open the movable top cover 4 at the top of the mixer 1, pour the entire resting feed into the mixer 1, control the driving mechanism 2 of the mixer 1 to operate, and fully mix the entire raw materials of the fermented feed;
S4:将混合后的饲料从搅拌机1中取出,将搅拌机1内部进行清洗,并将取出的饲料进行干燥,再进行储存,防止变质。S4: Take out the mixed feed from the mixer 1, clean the inside of the mixer 1, dry the taken-out feed, and then store it to prevent deterioration.
在进行搅拌步骤时,通过打开移动顶盖4,将饲料放入搅拌机1中,控制驱动机构2进行运作,驱动机构2带动搅拌轴进行转动,将饲料在搅拌机1中进行搅拌,混合完成后将饲料从搅拌机1中取出,之后控制驱动机构2轴承上的线圈14通电,线圈14通电后使线圈14上的电磁块15同时通电,由于电磁块15通电后与磁铁块18的磁性相斥,通电后的电磁块15则推动磁铁块18往远离线圈14的方向进行移动,磁铁块18则带动与其固定连接的滑动套17在矩形轴16上进行滑动,拉簧19配合进行拉伸,而滑动套17顶端的插接轴36则通过锥形头插入矩形槽35中,此时驱动机构2再次进行运作时则会带动对接轴34同时进行转动,对接轴34则通过皮带轮组41的传动,进而带动连接板33顶端的动力轴9同时进行转动,动力轴9进一步带动风轮10在风罩8中进行转动,风罩8中此时产生空气流动,风罩8的进风端负责从外部吸入空气,而进风端的进风管20中产生的吸力,则会通过通风块21将滑动杆23往内部进行拉动,并对第一弹簧22进行挤压,滑动杆23在往进风管20中进行滑动时,同时通过带动块24将阻挡板12进行拉动,阻挡板12被带动后,固定顶盖3上的进水口5暴露,此时通过进水口5往搅拌机1中注水,配合运作的搅拌机1进行清理,而滑动杆23移动至无法移动时,为了保证风罩8中的空气流动,此时风罩8进风端产生的吸力则会使凸块30往进风套26中进行滑动,凸块30对第二弹簧31进行挤压时,使外部空气通过顶端缝隙进入进风套26中,并通过支撑块27上开设的多组进风孔28进入风罩8中,以此保证空气的流动,进而使整体保持运作;During the mixing step, the moving top cover 4 is opened, the feed is put into the mixer 1, and the driving mechanism 2 is controlled to operate. The driving mechanism 2 drives the mixing shaft to rotate, and the feed is mixed in the mixer 1. After the mixing is completed, the The feed is taken out from the mixer 1, and then the coil 14 on the bearing of the driving mechanism 2 is controlled to be energized. After the coil 14 is energized, the electromagnetic block 15 on the coil 14 is energized at the same time. Since the electromagnetic block 15 is magnetically repelled by the magnet block 18 after being energized, the current is energized. The rear electromagnetic block 15 pushes the magnet block 18 to move in the direction away from the coil 14. The magnet block 18 drives the sliding sleeve 17 fixedly connected with it to slide on the rectangular shaft 16. The tension spring 19 cooperates to stretch, and the sliding sleeve The plug shaft 36 at the top of 17 is inserted into the rectangular slot 35 through the tapered head. At this time, when the driving mechanism 2 operates again, it will drive the docking shaft 34 to rotate at the same time. The docking shaft 34 is driven by the pulley set 41, and then drives the The power shaft 9 at the top of the connecting plate 33 rotates at the same time, and the power shaft 9 further drives the wind wheel 10 to rotate in the wind hood 8. At this time, air flow is generated in the wind hood 8, and the air inlet end of the wind hood 8 is responsible for inhaling air from the outside. , and the suction force generated in the air inlet pipe 20 at the air inlet end will pull the sliding rod 23 inward through the ventilation block 21 and squeeze the first spring 22. The sliding rod 23 moves into the air inlet pipe 20. When sliding, the blocking plate 12 is pulled by the driving block 24 at the same time. After the blocking plate 12 is driven, the water inlet 5 on the fixed top cover 3 is exposed. At this time, water is injected into the mixer 1 through the water inlet 5, and the mixer 1 cooperates with the operation. When cleaning is carried out and the sliding rod 23 moves to the point where it cannot move, in order to ensure the air flow in the air hood 8, the suction force generated by the air inlet end of the air hood 8 will cause the bump 30 to slide into the air inlet sleeve 26. When the block 30 squeezes the second spring 31, the external air enters the air inlet sleeve 26 through the top gap, and enters the air hood 8 through the multiple sets of air inlet holes 28 opened on the support block 27, thereby ensuring the air flow. flow, thereby keeping the whole functioning;
而当注入清水对搅拌机1内部进行清洗时,风轮10上的动力轴9同时带动往复丝杆38进行转动,通过往复丝杆38与螺纹套39的螺纹连接,进而使螺纹套39在往复丝杆38上进行往返的移动,而螺纹套39则带动与其固定连接的刮板40进行移动,刮板40在与搅拌机1进行滑动的过程中,同时顶端贴合移动顶盖4的内侧,对移动顶盖4上粘附的饲料残渣进行刮动,使残渣掉落至下方的清洗水中,进行清理后将搅拌机1中的清洗水排放即可,风罩8出风端设置的出风管11与搅拌机1内部连通,在风罩8中产生空气流动时,产生的风力从出风管11中排出,对刚清洗的搅拌机1内部进行吹动,以此提高搅拌机1内部干燥的速率,在工作人员对搅拌后的发酵饲料进行烘干处理的同时,将搅拌机1内部进行清洗处理,整体节省了人力,同时也提高了工作效率。When clean water is injected to clean the inside of the mixer 1, the power shaft 9 on the wind wheel 10 drives the reciprocating screw 38 to rotate at the same time. Through the thread connection between the reciprocating screw 38 and the threaded sleeve 39, the threaded sleeve 39 is rotated on the reciprocating screw. The rod 38 moves back and forth, and the threaded sleeve 39 drives the scraper 40 fixedly connected to it to move. During the sliding process of the scraper 40 with the mixer 1, at the same time, the top end of the scraper 40 fits the inside of the moving top cover 4, and the movement of the scraper 40 is prevented. The feed residue adhered to the top cover 4 is scraped so that the residue falls into the cleaning water below. After cleaning, the cleaning water in the mixer 1 can be discharged. The air outlet pipe 11 provided at the air outlet end of the air hood 8 is connected to The inside of the mixer 1 is connected. When air flows in the air hood 8, the generated wind is discharged from the air outlet pipe 11 and blows the inside of the mixer 1 that has just been cleaned, thereby increasing the drying rate inside the mixer 1. When the staff While drying the mixed fermented feed, the inside of the mixer 1 is cleaned, which saves manpower and improves work efficiency.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them. Furthermore, the terms "comprises," "comprises," or any other variations thereof are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also those not expressly listed other elements, or elements inherent to the process, method, article or equipment.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (9)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118808227A (en) * | 2024-09-14 | 2024-10-22 | 江苏滑嘟嘟食品有限公司 | A raw material impurity removal device for food processing |
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| CN213172337U (en) * | 2020-07-29 | 2021-05-11 | 长春市博微饲料厂 | Processing fermenting installation for pig feed |
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Application publication date: 20240227 |