CN117601294A - A solar cell welding precision cutting device - Google Patents

A solar cell welding precision cutting device Download PDF

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Publication number
CN117601294A
CN117601294A CN202311734955.5A CN202311734955A CN117601294A CN 117601294 A CN117601294 A CN 117601294A CN 202311734955 A CN202311734955 A CN 202311734955A CN 117601294 A CN117601294 A CN 117601294A
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CN
China
Prior art keywords
fixedly connected
gear
workbench
solar cell
connecting shaft
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Withdrawn
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CN202311734955.5A
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Chinese (zh)
Inventor
张春燕
艾志云
曾其良
乔印虎
方梅
张刚
彭正
鲍官培
张春雨
吴周军
冯伟
赵威
余帮进
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Fengyang Zhaori Energy Technology Co ltd
Anhui University of Science and Technology
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Fengyang Zhaori Energy Technology Co ltd
Anhui University of Science and Technology
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Priority to CN202311734955.5A priority Critical patent/CN117601294A/en
Publication of CN117601294A publication Critical patent/CN117601294A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • B28D5/045Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0058Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0058Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
    • B28D5/0064Devices for the automatic drive or the program control of the machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0058Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
    • B28D5/0082Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for supporting, holding, feeding, conveying or discharging work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention relates to the technical field of solar cell processing, in particular to a solar cell welding precision cutting device, which comprises a workbench, wherein a mounting frame is fixedly arranged on the workbench, a motor I is arranged at the top of the mounting frame, a sector gear is fixedly connected to an output shaft of the motor I, the sector gear is respectively meshed with a slicing mechanism, a blanking mechanism and a pushing mechanism which are arranged on the workbench intermittently, and the slicing mechanism is arranged between the blanking mechanism and the pushing mechanism; according to the solar cell welding precision cutting device, the sector gear can realize the interval operation of three steps in one rotation cycle, the automation of silicon wafer cutting can be realized, a driving source is simplified, a controller is not required to be added, a program is not required to be written to control the independent operation of each part, wiring is simple, equipment cost is reduced, operation delay of each part is low, and therefore the cutting processing efficiency of the silicon wafer is improved, and silicon wafers with different thicknesses can be cut.

Description

一种太阳能电池焊接精密切割装置A solar cell welding precision cutting device

技术领域Technical field

本发明涉及太阳能电池加工技术领域,具体为一种太阳能电池焊接精密切割装置。The invention relates to the technical field of solar cell processing, specifically a solar cell welding precision cutting device.

背景技术Background technique

太阳能电池切割装置是用于太阳能电池生产过程中的设备,用于将硅片切割成适当大小的薄片,以用于制造太阳能电池电池片。在太阳能电池生产中,硅片通常是通过切割机器进行切割的。A solar cell cutting device is a device used in the solar cell production process to cut silicon wafers into thin slices of appropriate sizes for use in manufacturing solar cell sheets. In solar cell production, silicon wafers are typically cut using cutting machines.

目前,对硅片进行切割加工的步骤为:1、上料,将硅块放置于加工台上;2、推料,将硅块向切割位置推进,推进距离为切割厚度;3、切割,对硅块前端切割并形成硅片;4、下料,将切割好的硅片从工作台上取下;但现有的切割装置对每一步都需要单个驱动源(也就是电机等)来控制,因此需要增加控制器以及编写程序来控制每个部分的单独运行,且还需要考虑布线的问题,这样就导致设备成本增高,而且每一步单独控制还存在延迟性,也会导致硅片的切割加工效率降低。At present, the steps for cutting and processing silicon wafers are: 1. Loading, placing the silicon block on the processing table; 2. Pushing, pushing the silicon block to the cutting position, and the advancing distance is the cutting thickness; 3. Cutting, The front end of the silicon block is cut and formed into silicon wafers; 4. Unloading, remove the cut silicon wafers from the workbench; however, the existing cutting device requires a single driving source (i.e. motor, etc.) to control each step. Therefore, it is necessary to add a controller and write a program to control the individual operation of each part, and the wiring problem also needs to be considered, which will lead to an increase in equipment cost, and there is a delay in the individual control of each step, which will also lead to the cutting and processing of silicon wafers. Efficiency is reduced.

发明内容Contents of the invention

针对现有技术的不足,本发明提供了一种太阳能电池焊接精密切割装置,具备能够实现硅片切割的自动化、简化了驱动源、布线简单、降低设备成本、提高硅片的切割加工效率以及能够切割出不同厚度的硅片的优点,解决了上述背景技术中提出的问题。In view of the shortcomings of the existing technology, the present invention provides a solar cell welding precision cutting device, which can realize the automation of silicon wafer cutting, simplify the driving source, simple wiring, reduce equipment costs, improve the cutting and processing efficiency of silicon wafers, and can The advantage of cutting silicon wafers of different thicknesses solves the problems raised in the above background art.

为解决上述的技术问题,本发明提供如下技术方案:一种太阳能电池焊接精密切割装置,包括工作台,所述工作台上固设有安装架,安装架的顶部安装有电机一,电机一的输出轴上固接有扇形齿轮,扇形齿轮分别与安装在工作台上的切片机构、下料机构以及推料机构间歇啮合,切片机构处于下料机构以及推料机构之间。In order to solve the above technical problems, the present invention provides the following technical solution: a solar cell welding precision cutting device, including a workbench, a mounting frame is fixed on the workbench, and a motor is installed on the top of the mounting frame. A sector gear is fixedly connected to the output shaft. The sector gear is intermittently engaged with the slicing mechanism, the unloading mechanism and the pushing mechanism installed on the workbench. The slicing mechanism is between the unloading mechanism and the pushing mechanism.

优选的,所述扇形齿轮带齿的外边缘周长为整圆周长的六分之一到三分之一之间。Preferably, the circumference of the outer edge of the toothed sector gear is between one-sixth and one-third of the entire circumference.

优选的,所述切片机构包括与扇形齿轮相啮合的柱齿轮一,柱齿轮一固接在连接轴一的一端处,连接轴一的另一端固接有皮带轮一,皮带轮一通过皮带一与皮带轮二相啮合,皮带轮二固接在连接轴二的一端处,连接轴二的另一端处固接有锥齿轮一,锥齿轮一与锥齿轮二相啮合,锥齿轮二固接在往复丝杠的顶部,往复丝杠转动连接在导轨内,导轨固接在两个安装杆的顶部,两个安装杆均固接在工作台上,往复丝杠上螺旋传动连接有滑动设置在导轨内的内滑块,内滑块的侧壁上固接有切割架,切割架的底部转动连接有两个切割轮,两个切割轮之间绕设有金刚线,切割架的底部还安装有与其中一个切割轮连接的电机二。Preferably, the slicing mechanism includes a column gear that meshes with a sector gear. The column gear is fixed at one end of the connecting shaft. The other end of the connecting shaft is fixed with a pulley. The pulley is connected to the pulley through the belt. Two-phase meshing, pulley two is fixed at one end of connecting shaft two, bevel gear one is fixed at the other end of connecting shaft two, bevel gear one meshes with bevel gear two, bevel gear two is fixed on the reciprocating screw At the top, the reciprocating screw is rotatably connected in the guide rail. The guide rail is fixed on the top of the two installation rods. Both installation rods are fixed on the workbench. The screw transmission connection on the reciprocating screw is provided with an inner slide slidingly arranged in the guide rail. block, a cutting frame is fixed on the side wall of the inner slide block, the bottom of the cutting frame is rotatably connected with two cutting wheels, and a diamond wire is wound between the two cutting wheels. The bottom of the cutting frame is also equipped with a cutting The wheel is connected to the motor two.

优选的,所述工作台表面处于电机二正下方的位置开设有缺口。Preferably, a notch is provided on the surface of the workbench directly below the second motor.

优选的,所述下料机构包括与扇形齿轮相啮合的柱齿轮二,柱齿轮二转动连接在安装架的侧壁上,柱齿轮二的侧壁上固接有偏心轮,偏心轮与上连杆的一端相铰接,上连杆的另一端与铰接块相铰接,铰接块固接在吸附架的侧壁上,吸附架的两端处均安装有两个真空吸盘,吸附架的侧壁上还固接有限位杆,限位杆套设于滑套内,滑套侧壁上固设有转动销,转动销转动连接在固定架的一端处,固定架固接在工作台的侧壁上,上连杆和铰接块之间转动连接有下连杆,下连杆的底部转动连接在铰接板的一端处,铰接板安装在工作台的侧壁上。Preferably, the unloading mechanism includes a second column gear meshed with a sector gear. The second column gear is rotatably connected to the side wall of the mounting frame. An eccentric wheel is fixed on the side wall of the second column gear, and the eccentric wheel is connected to the upper side. One end of the rod is hinged, and the other end of the upper connecting rod is hinged with the hinge block. The hinge block is fixed on the side wall of the adsorption rack. Two vacuum suction cups are installed at both ends of the adsorption rack. The limit rod is also fixedly connected. The limit rod is set in the sliding sleeve. A rotating pin is fixed on the side wall of the sliding sleeve. The rotating pin is rotationally connected to one end of the fixed frame. The fixed frame is fixed to the side wall of the workbench. , a lower link is rotatably connected between the upper link and the hinge block, the bottom of the lower link is rotatably connected to one end of the hinge plate, and the hinge plate is installed on the side wall of the workbench.

优选的,所述推料机构包括与扇形齿轮相啮合的柱齿轮三,柱齿轮三固接在连接轴三的一端处,连接轴三的另一端固接有皮带轮三,皮带轮三通过皮带二与皮带轮四传动连接,皮带轮四固接在连接轴四的一端处,连接轴四的另一端固接有变齿件,变齿件与齿板间歇啮合,齿板底部的一端固接有推板,齿板的底部套设在导向座上,导向座固接在工作台上。Preferably, the pushing mechanism includes a column gear three that meshes with a sector gear. The column gear three is fixed at one end of the connecting shaft three. The other end of the connecting shaft three is fixed with a pulley three. The pulley three is connected to the pulley three through the belt two. The four pulleys are connected in transmission. The four pulleys are fixedly connected to one end of the connecting shaft four. The other end of the connecting shaft four is fixedly connected with a gear change piece. The gear change piece is intermittently meshed with the tooth plate. One end of the bottom of the tooth plate is fixedly connected with a push plate. The bottom of the tooth plate is set on the guide seat, and the guide seat is fixed on the workbench.

优选的,所述变齿件包括固接在连接轴四一端处的转筒,转筒的外壁上开设有多个齿牙槽,齿牙槽内通过螺栓可拆卸安装有齿牙块。Preferably, the tooth changing component includes a rotating drum fixed at four ends of the connecting shaft. A plurality of tooth slots are provided on the outer wall of the rotating drum, and tooth blocks are detachably installed in the tooth slots through bolts.

优选的,所述工作台的一侧设有处于下料机构正下方的传送带。Preferably, a conveyor belt is provided on one side of the workbench directly below the unloading mechanism.

借由上述技术方案,本发明提供了一种太阳能电池焊接精密切割装置,至少具备以下有益效果:Through the above technical solutions, the present invention provides a solar cell welding precision cutting device, which at least has the following beneficial effects:

1、该太阳能电池焊接精密切割装置,通过设置扇形齿轮、切片机构、下料机构以及推料机构,当扇形齿轮与推料机构啮合时,可将硅块推进一段距离,推进的距离即为切割厚度,当扇形齿轮与切片机构啮合时,可对硅块前端进行切割工作,当扇形齿轮与下料机构啮合时,可将切割好的硅片放入到传送带上,扇形齿轮一个转动循环可实现三个步骤的间隔运行,能够实现硅片切割的自动化,简化了驱动源,无需需增加控制器以及编写程序来控制每个部分的单独运行,且布线简单,降低设备成本,各部分运行延迟较低,从而提高硅片的切割加工效率。1. This solar cell welding precision cutting device is equipped with a sector gear, a slicing mechanism, a blanking mechanism and a pushing mechanism. When the sector gear meshes with the pushing mechanism, the silicon block can be pushed a certain distance, and the advancing distance is the cutting distance. Thickness, when the sector gear meshes with the slicing mechanism, the front end of the silicon block can be cut. When the sector gear meshes with the unloading mechanism, the cut silicon wafers can be placed on the conveyor belt. One rotation cycle of the sector gear can achieve The three-step interval operation can realize the automation of silicon wafer cutting, simplifying the driving source. There is no need to add a controller and write a program to control the separate operation of each part. The wiring is simple, the equipment cost is reduced, and the operation delay of each part is relatively short. Low, thus improving the cutting and processing efficiency of silicon wafers.

2、该太阳能电池焊接精密切割装置,通过设置变齿件,改变变齿件上齿牙块的数量即可控制硅块移动的距离,从而能够恒定的调节每次切割的厚度,能够切割出不同厚度的硅片。2. This solar cell welding precision cutting device can control the moving distance of the silicon block by setting the tooth changing part and changing the number of tooth blocks on the changing tooth part, so that the thickness of each cutting can be constantly adjusted, and different shapes can be cut. thickness of the silicon wafer.

附图说明Description of drawings

此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分:The accompanying drawings described herein are included to provide a further understanding of the invention, and constitute a part of this application:

图1为本发明整体的立体结构示意图;Figure 1 is a schematic diagram of the overall three-dimensional structure of the present invention;

图2为本发明后侧的结构示意图;Figure 2 is a schematic structural diagram of the rear side of the present invention;

图3为本发明切片机构的结构示意图;Figure 3 is a schematic structural diagram of the slicing mechanism of the present invention;

图4为本发明下料机构的结构示意图;Figure 4 is a schematic structural diagram of the unloading mechanism of the present invention;

图5为本发明推料机构的结构示意图;Figure 5 is a schematic structural diagram of the pushing mechanism of the present invention;

图6为本发明变齿件的结构示意图;Figure 6 is a schematic structural diagram of the gear changing component of the present invention;

图7为本发明工作台的结构示意图;Figure 7 is a schematic structural diagram of the workbench of the present invention;

图8为本发明扇形齿轮转动到三个位置处形成三种工作状态的结构示意图。Figure 8 is a schematic structural diagram of the sector gear of the present invention rotating to three positions to form three working states.

附图标记:Reference signs:

1、工作台;2、安装架;3、电机一;4、扇形齿轮;5、切片机构;51、柱齿轮一;52、连接轴一;53、皮带轮一;54、皮带轮二;55、连接轴二;56、锥齿轮一;57、锥齿轮二;58、往复丝杠;59、导轨;510、安装杆;511、内滑块;512、切割架;513、切割轮;514、金刚线;515、电机二;6、下料机构;61、柱齿轮二;62、偏心轮;63、上连杆;64、铰接块;65、下连杆;66、铰接板;67、吸附架;68、真空吸盘;69、限位杆;610、滑套;611、转动销;612、固定架;7、推料机构;71、柱齿轮三;72、连接轴三;73、皮带轮三;74、皮带轮四;75、连接轴四;76、变齿件;761、转筒;762、齿牙块;763、螺栓;77、齿板;78、推板;79、导向座;8、轴承架;9、传送带。1. Workbench; 2. Mounting frame; 3. Motor one; 4. Sector gear; 5. Slicing mechanism; 51. Column gear one; 52. Connecting shaft one; 53. Pulley one; 54. Pulley two; 55. Connection Shaft two; 56, bevel gear one; 57, bevel gear two; 58, reciprocating screw; 59, guide rail; 510, mounting rod; 511, inner slider; 512, cutting frame; 513, cutting wheel; 514, diamond wire ; 515. Motor two; 6. Unloading mechanism; 61. Column gear two; 62. Eccentric wheel; 63. Upper connecting rod; 64. Hinge block; 65. Lower link; 66. Hinge plate; 67. Adsorption rack; 68. Vacuum suction cup; 69. Limiting rod; 610. Sliding sleeve; 611. Rotating pin; 612. Fixed frame; 7. Pushing mechanism; 71. Column gear three; 72. Connecting shaft three; 73. Pulley three; 74 , Four pulleys; 75, Four connecting shafts; 76, Gear changing parts; 761, Rotary drum; 762, Teeth block; 763, Bolts; 77, Tooth plate; 78, Push plate; 79, Guide seat; 8, Bearing frame ; 9. Conveyor belt.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

下面结合附图描述本发明的一些实施例提供的一种太阳能电池焊接精密切割装置。A solar cell welding precision cutting device provided by some embodiments of the present invention will be described below with reference to the accompanying drawings.

实施例一:Example 1:

结合图1-8所示,本发明提供的一种太阳能电池焊接精密切割装置,包括工作台1,所述工作台1上固设有安装架2,安装架2的顶部安装有电机一3,电机一3的设置为整体结构运行提供动力,电机一3的输出轴上固接有扇形齿轮4,扇形齿轮4一个转动循环可实现三个步骤的间隔运行,能够实现硅片切割的自动化,简化了驱动源,无需需增加控制器以及编写程序来控制每个部分的单独运行,且布线简单,降低设备成本,扇形齿轮4分别与安装在工作台1上的切片机构5、下料机构6以及推料机构7间歇啮合,切片机构5处于下料机构6以及推料机构7之间,当扇形齿轮4与推料机构7啮合时,可将硅块推进一段距离,推进的距离即为切割厚度,当扇形齿轮4与切片机构5啮合时,可对硅块前端进行切割工作,当扇形齿轮4与下料机构6啮合时,可将切割好的硅片放入到传送带9上。As shown in Figures 1-8, the invention provides a solar cell welding precision cutting device, which includes a workbench 1. A mounting frame 2 is fixed on the workbench 1, and a motor 3 is mounted on the top of the mounting frame 2. The setting of the motor 13 provides power for the operation of the overall structure. The output shaft of the motor 3 is fixed with a sector gear 4. One rotation cycle of the sector gear 4 can realize the interval operation of three steps, which can realize the automation and simplicity of silicon wafer cutting. Without the driving source, there is no need to add a controller or write a program to control the separate operation of each part, and the wiring is simple, reducing equipment costs. The sector gear 4 is respectively connected with the slicing mechanism 5, the unloading mechanism 6 and the slicing mechanism 5 installed on the workbench 1. The pushing mechanism 7 is intermittently meshed, and the slicing mechanism 5 is between the unloading mechanism 6 and the pushing mechanism 7. When the sector gear 4 meshes with the pushing mechanism 7, the silicon block can be pushed a certain distance, and the distance pushed is the cutting thickness. , when the sector gear 4 meshes with the slicing mechanism 5, the front end of the silicon block can be cut. When the sector gear 4 meshes with the unloading mechanism 6, the cut silicon wafer can be placed on the conveyor belt 9.

具体的,所述扇形齿轮4带齿的外边缘周长为整圆周长的六分之一到三分之一之间;确保扇形齿轮4只与切片机构5、下料机构6以及推料机构7中的一个机构啮合,避免两个机构产生串动。Specifically, the circumference of the toothed outer edge of the sector gear 4 is between one-sixth and one-third of the circumference of the entire circle; ensure that the sector gear 4 is only connected with the slicing mechanism 5, the unloading mechanism 6 and the pushing mechanism One of the mechanisms in 7 is meshed to avoid serial movement between the two mechanisms.

进一步的,所述工作台1的一侧设有处于下料机构6正下方的传送带9;用于接收取下来的硅片。Furthermore, a conveyor belt 9 is provided on one side of the workbench 1 directly below the unloading mechanism 6 for receiving the removed silicon wafers.

根据实施例可知,将硅块放置于工作台1上后,启动电机一3工作并带动扇形齿轮4旋转,当扇形齿轮4与推料机构7啮合时,可将硅块推进一段距离,推进的距离即为切割厚度,当扇形齿轮4与切片机构5啮合时,可对硅块前端进行切割工作,当扇形齿轮4与下料机构6啮合时,可将切割好的硅片放入到传送带9上。According to the embodiment, after placing the silicon block on the workbench 1, start the motor 3 and drive the sector gear 4 to rotate. When the sector gear 4 meshes with the pushing mechanism 7, the silicon block can be pushed for a certain distance. The distance is the cutting thickness. When the sector gear 4 meshes with the slicing mechanism 5, the front end of the silicon block can be cut. When the sector gear 4 meshes with the unloading mechanism 6, the cut silicon wafer can be put into the conveyor belt 9 superior.

实施例二:Example 2:

结合图1、图2、图3和图7所示,在实施例一的基础上,所述切片机构5包括与扇形齿轮4相啮合的柱齿轮一51,柱齿轮一51固接在连接轴一52的一端处,连接轴一52的另一端固接有皮带轮一53,皮带轮一53通过皮带一与皮带轮二54相啮合,皮带轮二54固接在连接轴二55的一端处,连接轴二55的另一端处固接有锥齿轮一56,锥齿轮一56与锥齿轮二57相啮合,锥齿轮二57固接在往复丝杠58的顶部,往复丝杠58转动连接在导轨59内,导轨59固接在两个安装杆510的顶部,两个安装杆510均固接在工作台1上,往复丝杠58上螺旋传动连接有滑动设置在导轨59内的内滑块511,内滑块511的侧壁上固接有切割架512,切割架512的底部转动连接有两个切割轮513,两个切割轮513之间绕设有金刚线514,切割架512的底部还安装有与其中一个切割轮513连接的电机二515。As shown in Figure 1, Figure 2, Figure 3 and Figure 7, based on the first embodiment, the slicing mechanism 5 includes a column gear 51 meshed with the sector gear 4, and the column gear 51 is fixedly connected to the connecting shaft. At one end of the connecting shaft 52, a pulley 53 is fixedly connected to the other end of the connecting shaft 52. The pulley 53 meshes with the pulley 2 54 through the belt 1. The pulley 54 is fixed at one end of the connecting shaft 55. The connecting shaft 2 The other end of 55 is fixed with a bevel gear 56. The bevel gear 56 is meshed with the bevel gear 2 57. The bevel gear 57 is fixed on the top of the reciprocating screw 58. The reciprocating screw 58 is rotatably connected in the guide rail 59. The guide rail 59 is fixed on the top of the two installation rods 510, and the two installation rods 510 are both fixed on the workbench 1. The reciprocating screw 58 is spirally connected with an inner slider 511 that is slidably arranged in the guide rail 59. A cutting frame 512 is fixed on the side wall of the block 511. Two cutting wheels 513 are rotatably connected to the bottom of the cutting frame 512. A diamond wire 514 is wound between the two cutting wheels 513. The bottom of the cutting frame 512 is also equipped with a One of the cutting wheels 513 is connected to the second motor 515 .

具体的,所述工作台1表面处于电机二515正下方的位置开设有缺口;避免切片机构5上下运动时电机二515与工作台1之间产生碰撞。Specifically, a gap is provided on the surface of the workbench 1 directly below the second motor 515 to avoid collision between the second motor 515 and the workbench 1 when the slicing mechanism 5 moves up and down.

根据实施例可知,当扇形齿轮4与切片机构5啮合时,扇形齿轮4通过柱齿轮一51的啮合作用带动连接轴一52旋转,连接轴一52通过皮带轮一53和皮带轮二54的传动作用带动连接轴二55旋转,连接轴二55通过柱齿轮一51和柱齿轮二61的啮合作用带动往复丝杠58旋转,往复丝杠58通过与内滑块511的螺旋传动作用带动切割架512移动,然后电机二515工作可带动切割轮513旋转,切割轮513带动金刚线514运动,利用金刚线514对硅块前端进行切割作业,随着切割架512的上下运动,再重复进行切割作业即可。According to the embodiment, when the sector gear 4 meshes with the slicing mechanism 5, the sector gear 4 drives the connecting shaft 52 to rotate through the meshing effect of the column gear 51, and the connecting shaft 52 drives the connecting shaft 52 through the transmission effect of the pulley 53 and the pulley 2 54. The second connecting shaft 55 rotates. The second connecting shaft 55 drives the reciprocating screw 58 to rotate through the meshing effect of the column gear 1 51 and the column gear 2 61. The reciprocating screw 58 drives the cutting frame 512 to move through the spiral transmission with the inner slide block 511. Then the second motor 515 can drive the cutting wheel 513 to rotate. The cutting wheel 513 drives the diamond wire 514 to move. The diamond wire 514 is used to cut the front end of the silicon block. As the cutting frame 512 moves up and down, the cutting operation can be repeated.

实施例三:Embodiment three:

结合图1、图2和图4所示,在实施例一的基础上,所述下料机构6包括与扇形齿轮4相啮合的柱齿轮二61,柱齿轮二61转动连接在安装架2的侧壁上,柱齿轮二61的侧壁上固接有偏心轮62,偏心轮62与上连杆63的一端相铰接,上连杆63的另一端与铰接块64相铰接,铰接块64固接在吸附架67的侧壁上,吸附架67的两端处均安装有两个真空吸盘68,吸附架67的侧壁上还固接有限位杆69,限位杆69套设于滑套610内,滑套610侧壁上固设有转动销611,转动销611转动连接在固定架612的一端处,固定架612固接在工作台1的侧壁上,上连杆63和铰接块64之间转动连接有下连杆65,下连杆65的底部转动连接在铰接板66的一端处,铰接板66安装在工作台1的侧壁上。As shown in FIG. 1 , FIG. 2 and FIG. 4 , based on the first embodiment, the unloading mechanism 6 includes a second column gear 61 meshed with the sector gear 4 . The second column gear 61 is rotatably connected to the mounting frame 2 . On the side wall, an eccentric wheel 62 is fixed on the side wall of the second column gear 61. The eccentric wheel 62 is hinged with one end of the upper connecting rod 63, and the other end of the upper connecting rod 63 is hinged with the hinge block 64. The hinge block 64 is fixed. It is connected to the side wall of the adsorption frame 67. Two vacuum suction cups 68 are installed at both ends of the adsorption frame 67. The limit rod 69 is also fixed on the side wall of the adsorption frame 67. The limit rod 69 is set in the sliding sleeve. In 610, a rotating pin 611 is fixed on the side wall of the sliding sleeve 610. The rotating pin 611 is rotationally connected to one end of the fixed frame 612. The fixed frame 612 is fixed on the side wall of the workbench 1. The upper connecting rod 63 and the hinge block A lower link 65 is rotatably connected between 64, and the bottom of the lower link 65 is rotatably connected to one end of the hinge plate 66. The hinge plate 66 is installed on the side wall of the workbench 1.

根据实施例可知,当扇形齿轮4与下料机构6啮合时,扇形齿轮4通过与柱齿轮二61的啮合作用带动偏心轮62旋转,偏心轮62通过上连杆63、下连杆65以及限位杆69的作用带动吸附架67作90°旋转运动,此时真空吸盘68将切割好的硅片吸住并放置于传送带9上即可,然后偏心轮62刚好旋转一圈后,吸附架67带动真空吸盘68复位,再重复进行工作即可。According to the embodiment, when the sector gear 4 meshes with the unloading mechanism 6, the sector gear 4 drives the eccentric 62 to rotate through the meshing effect with the column gear 2 61. The eccentric 62 passes through the upper connecting rod 63, the lower connecting rod 65 and the limiter. The action of the position rod 69 drives the adsorption frame 67 to rotate 90°. At this time, the vacuum suction cup 68 sucks the cut silicon wafer and places it on the conveyor belt 9. Then, after the eccentric wheel 62 rotates exactly one circle, the adsorption frame 67 Drive the vacuum suction cup 68 to reset, and then repeat the work.

实施例四:Embodiment 4:

结合图1、图2、图5和图6所示,在实施例一的基础上,所述推料机构7包括与扇形齿轮4相啮合的柱齿轮三71,柱齿轮三71固接在连接轴三72的一端处,连接轴三72的另一端固接有皮带轮三73,皮带轮三73通过皮带二与皮带轮四74传动连接,皮带轮四74固接在连接轴四75的一端处,连接轴四75的另一端固接有变齿件76,变齿件76与齿板77间歇啮合,齿板77底部的一端固接有推板78,齿板77的底部套设在导向座79上,导向座79固接在工作台1上。As shown in Figure 1, Figure 2, Figure 5 and Figure 6, on the basis of the first embodiment, the pushing mechanism 7 includes a column gear 71 meshing with the sector gear 4, and the column gear 71 is fixedly connected to the connecting rod. At one end of shaft three 72, the other end of connecting shaft three 72 is fixedly connected with pulley three 73. Pulley three 73 is drivingly connected to pulley four 74 through belt two. Pulley four 74 is fixed at one end of connecting shaft four 75, and the connecting shaft The other end of the tooth plate 75 is fixedly connected with a tooth change member 76, which is intermittently meshed with the tooth plate 77. One end of the bottom of the tooth plate 77 is fixedly connected with a push plate 78, and the bottom of the tooth plate 77 is sleeved on the guide seat 79. The guide seat 79 is fixed on the workbench 1 .

具体的,所述变齿件76包括固接在连接轴四75一端处的转筒761,转筒761的外壁上开设有多个齿牙槽,齿牙槽内通过螺栓763可拆卸安装有齿牙块762;改变变齿件76上齿牙块762的数量即可控制硅块移动的距离,从而能够恒定的调节每次切割的厚度,能够切割出不同厚度的硅片。Specifically, the tooth changing member 76 includes a rotating drum 761 fixed at one end of the connecting shaft 475. A plurality of tooth slots are provided on the outer wall of the rotating drum 761, and the tooth slots are detachably installed with bolts 763. Teeth blocks 762; changing the number of tooth blocks 762 on the tooth change member 76 can control the moving distance of the silicon block, so that the thickness of each cutting can be constantly adjusted, and silicon wafers of different thicknesses can be cut.

根据实施例可知,当扇形齿轮4与推料机构7啮合时,扇形齿轮4通过与柱齿轮三71的啮合作用带动连接轴三72旋转,连接轴三72通过皮带轮三73和皮带轮四74的传动作用带动连接轴四75旋转,连接轴四75通过变齿件76带动齿板77移动,齿板77的底部推动硅块移动,可将硅块推进一段距离,推进的距离即为切割厚度,且通过改变变齿件76上齿牙块762的数量即可控制硅块移动的距离,从而能够恒定的调节每次切割的厚度,能够切割出不同厚度的硅片。According to the embodiment, when the sector gear 4 meshes with the pushing mechanism 7, the sector gear 4 drives the connecting shaft three 72 to rotate through the meshing effect with the column gear three 71, and the connecting shaft three 72 is driven by the pulley three 73 and the pulley four 74. The connecting shaft 75 drives the connecting shaft 475 to rotate, and the connecting shaft 75 drives the tooth plate 77 to move through the gear change member 76. The bottom of the tooth plate 77 pushes the silicon block to move, which can push the silicon block a certain distance, and the advancing distance is the cutting thickness, and By changing the number of tooth blocks 762 on the tooth changing member 76, the moving distance of the silicon block can be controlled, so that the thickness of each cutting can be constantly adjusted, and silicon wafers of different thicknesses can be cut.

通过上述实施例可知:本装置的使用过程为,将硅块放置于工作台1上后,启动电机一3工作并带动扇形齿轮4旋转,当扇形齿轮4与推料机构7啮合时,扇形齿轮4通过与柱齿轮三71的啮合作用带动连接轴三72旋转,连接轴三72通过皮带轮三73和皮带轮四74的传动作用带动连接轴四75旋转,连接轴四75通过变齿件76带动齿板77移动,齿板77的底部推动硅块移动,可将硅块推进一段距离,推进的距离即为切割厚度,且通过改变变齿件76上齿牙块762的数量即可控制硅块移动的距离,从而能够恒定的调节每次切割的厚度,能够切割出不同厚度的硅片,单次推料完成后,扇形齿轮4继续旋转,当扇形齿轮4与切片机构5啮合时,扇形齿轮4通过柱齿轮一51的啮合作用带动连接轴一52旋转,连接轴一52通过皮带轮一53和皮带轮二54的传动作用带动连接轴二55旋转,连接轴二55通过柱齿轮一51和柱齿轮二61的啮合作用带动往复丝杠58旋转,往复丝杠58通过与内滑块511的螺旋传动作用带动切割架512移动,然后电机二515工作可带动切割轮513旋转,切割轮513带动金刚线514运动,利用金刚线514对硅块前端进行切割作业,单次切割完成后,扇形齿轮4继续旋转,当扇形齿轮4与下料机构6啮合时,扇形齿轮4通过与柱齿轮二61的啮合作用带动偏心轮62旋转,偏心轮62通过上连杆63、下连杆65以及限位杆69的作用带动吸附架67作90°旋转运动,此时真空吸盘68将切割好的硅片吸住并放置于传送带9上即可,然后偏心轮62刚好旋转一圈后,吸附架67带动真空吸盘68复位,此时扇形齿轮4刚好旋转一圈,然后扇形齿轮4继续重复上述步骤,对硅块进行持续切割作业即可。It can be seen from the above embodiments that the use process of this device is as follows: after placing the silicon block on the workbench 1, start the motor 3 to work and drive the sector gear 4 to rotate. When the sector gear 4 meshes with the pushing mechanism 7, the sector gear 4. The connecting shaft three 72 is driven to rotate by meshing with the column gear three 71. The connecting shaft three 72 drives the connecting shaft four 75 to rotate through the transmission of the pulley three 73 and the pulley four 74. The connecting shaft four 75 drives the gears through the gear changing member 76. The plate 77 moves, and the bottom of the tooth plate 77 pushes the silicon block to move, which can push the silicon block a certain distance. The distance pushed is the cutting thickness, and the movement of the silicon block can be controlled by changing the number of tooth blocks 762 on the tooth changing member 76 distance, so that the thickness of each cutting can be constantly adjusted, and silicon wafers of different thicknesses can be cut. After a single push is completed, the sector gear 4 continues to rotate. When the sector gear 4 meshes with the slicing mechanism 5, the sector gear 4 The connecting shaft one 52 is driven to rotate by the meshing effect of the column gear one 51. The connecting shaft one 52 drives the connecting shaft two 55 to rotate through the transmission of the pulley one 53 and the pulley two 54. The connecting shaft two 55 is driven by the column gear one 51 and the column gear two. The meshing effect of 61 drives the reciprocating screw 58 to rotate. The reciprocating screw 58 drives the cutting frame 512 to move through the spiral transmission with the inner slider 511. Then the second motor 515 works to drive the cutting wheel 513 to rotate, and the cutting wheel 513 drives the diamond wire 514. movement, using the diamond wire 514 to cut the front end of the silicon block. After the single cutting is completed, the sector gear 4 continues to rotate. When the sector gear 4 meshes with the unloading mechanism 6, the sector gear 4 meshes with the column gear 2 61 The eccentric wheel 62 is driven to rotate, and the eccentric wheel 62 drives the adsorption frame 67 to rotate 90° through the action of the upper link 63, the lower link 65 and the limit rod 69. At this time, the vacuum suction cup 68 will suck the cut silicon wafer and Just place it on the conveyor belt 9. Then, after the eccentric wheel 62 rotates exactly once, the adsorption frame 67 drives the vacuum suction cup 68 to reset. At this time, the sector gear 4 rotates exactly once, and then the sector gear 4 continues to repeat the above steps to carry out the silicon block. Just keep cutting.

需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that the terms "comprises," "comprises" or any other variation thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements not only includes those elements, but also includes none. Other elements expressly listed, or elements inherent to such process, method, article or equipment.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (8)

1. The utility model provides a solar cell welding precision cutting device, includes workstation (1), its characterized in that: the device is characterized in that the workbench (1) is fixedly provided with the mounting frame (2), the top of the mounting frame (2) is provided with the motor I (3), the output shaft of the motor I (3) is fixedly connected with the sector gear (4), the sector gear (4) is respectively meshed with the slicing mechanism (5), the blanking mechanism (6) and the pushing mechanism (7) which are arranged on the workbench (1), and the slicing mechanism (5) is positioned between the blanking mechanism (6) and the pushing mechanism (7).
2. The solar cell welding precision cutting device according to claim 1, wherein: the toothed outer edge circumference of the sector gear (4) is between one sixth and one third of the full circumference.
3. The solar cell welding precision cutting device according to claim 1, wherein: the slicing mechanism (5) comprises a first cylindrical gear (51) meshed with the sector gear (4), the first cylindrical gear (51) is fixedly connected at one end of a first connecting shaft (52), the other end of the first connecting shaft (52) is fixedly connected with a first belt pulley (53), the first belt pulley (53) is meshed with a second belt pulley (54) through the first belt pulley, the second belt pulley (54) is fixedly connected at one end of a second connecting shaft (55), a first bevel gear (56) is fixedly connected at the other end of the second connecting shaft (55), the first bevel gear (56) is meshed with a second bevel gear (57), the second bevel gear (57) is fixedly connected at the top of a reciprocating screw (58), the reciprocating screw (58) is rotationally connected in the guide rail (59), the guide rail (59) is fixedly connected at the top of two mounting rods (510), the two mounting rods (510) are fixedly connected on the workbench (1), a cutting frame (512) is fixedly connected on the side wall of the second inner sliding block (511) which is slidingly arranged in the guide rail (59), the bottom of the second bevel gear (512) is rotationally connected with a second bevel gear (513), two diamond wires (514) are arranged between the two diamond wires (513), the bottom of the cutting frame (512) is also provided with a motor II (515) connected with one of the cutting wheels (513).
4. The solar cell welding precision cutting device according to claim 3, wherein: a gap is formed in the position, right below the motor II (515), of the surface of the workbench (1).
5. The solar cell welding precision cutting device according to claim 1, wherein: the blanking mechanism (6) comprises a column gear II (61) meshed with the sector gear (4), the column gear II (61) is rotationally connected to the side wall of the mounting frame (2), an eccentric wheel (62) is fixedly connected to the side wall of the column gear II (61), the eccentric wheel (62) is hinged to one end of an upper connecting rod (63), the other end of the upper connecting rod (63) is hinged to a hinging block (64), the hinging block (64) is fixedly connected to the side wall of the adsorption frame (67), two vacuum suckers (68) are respectively installed at two ends of the adsorption frame (67), a limiting rod (69) is fixedly connected to the side wall of the adsorption frame (67), the limiting rod (69) is sleeved in the sliding sleeve (610), a rotating pin (611) is fixedly arranged on the side wall of the sliding sleeve (610), the rotating pin (611) is rotationally connected to one end of the fixing frame (612), the fixing frame (612) is fixedly connected to the side wall of the workbench (1), a lower connecting rod (65) is rotationally connected between the upper connecting rod (63) and the hinging block (64), one end of the lower connecting rod (65) is rotationally connected to the side wall of the adsorption frame (67), and the side wall of the hinge plate (66) is installed on the workbench (1).
6. The solar cell welding precision cutting device according to claim 1, wherein: the pushing mechanism (7) comprises a post gear III (71) meshed with the sector gear (4), the post gear III (71) is fixedly connected to one end of a connecting shaft III (72), the other end of the connecting shaft III (72) is fixedly connected with a belt pulley III (73), the belt pulley III (73) is in transmission connection with a belt pulley IV (74) through a belt II, the belt pulley IV (74) is fixedly connected to one end of the connecting shaft IV (75), the other end of the connecting shaft IV (75) is fixedly connected with a tooth changing piece (76), the tooth changing piece (76) is intermittently meshed with a toothed plate (77), one end of the bottom of the toothed plate (77) is fixedly connected with a push plate (78), the bottom of the toothed plate (77) is sleeved on a guide seat (79), and the guide seat (79) is fixedly connected to the workbench (1).
7. The solar cell welding precision cutting device according to claim 6, wherein: the tooth changing piece (76) comprises a rotary drum (761) fixedly connected to one end of a connecting shaft IV (75), a plurality of tooth grooves are formed in the outer wall of the rotary drum (761), and tooth blocks (762) are detachably arranged in the tooth grooves through bolts (763).
8. The solar cell welding precision cutting device according to claim 1, wherein: one side of the workbench (1) is provided with a conveyor belt (9) which is positioned under the blanking mechanism (6).
CN202311734955.5A 2023-12-18 2023-12-18 A solar cell welding precision cutting device Withdrawn CN117601294A (en)

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Application Number Priority Date Filing Date Title
CN202311734955.5A CN117601294A (en) 2023-12-18 2023-12-18 A solar cell welding precision cutting device

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Application Number Priority Date Filing Date Title
CN202311734955.5A CN117601294A (en) 2023-12-18 2023-12-18 A solar cell welding precision cutting device

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CN117601294A true CN117601294A (en) 2024-02-27

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117943729A (en) * 2024-03-26 2024-04-30 淄博铭建新型材料有限公司 Welding device for steel manufacturing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117943729A (en) * 2024-03-26 2024-04-30 淄博铭建新型材料有限公司 Welding device for steel manufacturing

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