CN117601194A - A cable sheath slicing and punching device - Google Patents

A cable sheath slicing and punching device Download PDF

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Publication number
CN117601194A
CN117601194A CN202311590104.8A CN202311590104A CN117601194A CN 117601194 A CN117601194 A CN 117601194A CN 202311590104 A CN202311590104 A CN 202311590104A CN 117601194 A CN117601194 A CN 117601194A
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CN
China
Prior art keywords
clamping
slicing
blanking
cable
holding
Prior art date
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Granted
Application number
CN202311590104.8A
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Chinese (zh)
Other versions
CN117601194B (en
Inventor
孙小刚
郑甘霖
袁野
严伟
曹旭龙
顾彬
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Jiangsu Linge Automation Technology Co ltd
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Jiangsu Linge Automation Technology Co ltd
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Priority to CN202311590104.8A priority Critical patent/CN117601194B/en
Publication of CN117601194A publication Critical patent/CN117601194A/en
Application granted granted Critical
Publication of CN117601194B publication Critical patent/CN117601194B/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/02—Means for holding or positioning work with clamping means
    • B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/22—Safety devices specially adapted for cutting machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/44—Cutters therefor; Dies therefor
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00—Sampling; Preparing specimens for investigation
    • G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00—Sampling; Preparing specimens for investigation
    • G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • G01N2001/2873—Cutting or cleaving
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Analytical Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)

Abstract

The invention discloses a cable sheath slice blanking device which comprises a frame, a clamping mechanism, a slicing mechanism, a blanking mechanism and a movable clamping mechanism, wherein the clamping mechanism is arranged on the frame and is used for fixing a cable to be sliced, the slicing mechanism is arranged above the clamping mechanism and cuts the cable fixed on the clamping mechanism through reciprocating motion, the blanking mechanism is arranged on the frame and is positioned on one side of the clamping mechanism and is used for blanking slices, and the movable clamping mechanism is arranged on the frame and is used for moving the cut slices from the clamping mechanism to the blanking mechanism.

Description

Cable sheath section punching device
Technical Field
The invention belongs to the technical field of cable sheath cutting, and particularly relates to a cable sheath slicing and blanking device.
Background
Cables are an indispensable infrastructure in modern society for transporting electric power, data and communication signals. Its performance, reliability and safety are critical, and these aspects are directly affected by the quality and performance of the insulating material. Accordingly, there is a need in the cable industry for an efficient method to evaluate the performance of insulation materials to ensure that they meet the requirements of various applications.
Cable jackets are an important component of the cable whose properties directly affect the insulation, electrical properties and durability of the cable. To evaluate the performance of an insulation material, cable manufacture typically performs a tensile test that requires the preparation of dumbbell test pieces of a particular shape, which can measure key performance indicators such as tensile strength, elastic modulus, and strain at break of the insulation material. Thus, the preparation of high quality dumbbell test pieces is a critical step in the cable manufacturing industry.
Traditionally, preparation of dumbbell test pieces is a cumbersome process requiring a large number of manual operations. These operations include measuring, cutting and blanking the insulating material, which is not only time-consuming and laborious, but also prone to introducing human error, thereby affecting the accuracy of the test results. Therefore, a need for a more efficient, accurate, and automated method of preparing dumbbell test sheets is a pressing need in the cable industry.
At present, some cable manufacturers try to improve the preparation process of dumbbell test pieces by using mechanical equipment, such as China patent (application number: CN 202310472256.1), and disclose a cable outer sheath dumbbell sample preparation machine for peeling and sample forming in-line operation, which comprises a frame, wherein a loading position, a cutter mounting position and a die cutting position are transversely and sequentially arranged on the frame, a cutter is arranged on the cutter mounting position, a dumbbell sample forming die is arranged on the die cutting position, a cable outer sheath fixing mechanism, a transverse moving mechanism and a vertical moving mechanism are also arranged on the frame, the transverse moving mechanism is used for driving the cable outer sheath fixing mechanism to reciprocate between the loading position and the die cutting position, and the cutter can cut the surface of a cable outer sheath fixed on the cable outer sheath fixing mechanism when the cable outer sheath fixing mechanism passes through the cutter mounting position; the vertical moving mechanism is used for driving the cutter and the dumbbell-shaped forming die to lift. The invention has the advantage of being capable of manufacturing the dumbbell-shaped outer sheath of the cable, solves the problem that the inner and outer surfaces of the dumbbell-shaped outer sheath of the cable are manually cut off to form the middle layer of the outer sheath, which is time-consuming and labor-consuming, but the existing equipment has the following problems:
1. complexity: existing equipment is often complex and difficult to operate, requiring intervention by a professional technician, thereby increasing cost and training requirements.
2. Low efficiency: part of the equipment has slower speed, needs to be cut twice and blanked once, and cannot meet the high productivity requirement of the cable manufacturing industry.
3. Stability: some devices may be unstable in operation due to human intervention, causing production interruptions or quality problems.
Disclosure of Invention
In order to solve the problems, the invention provides the cable sheath slicing and blanking device, which has a compact structure, and the whole slicing and blanking process can be smoothly carried out through the function and position setting of each mechanism, and the preparation of a plurality of dumbbell test pieces can be completed through one cutting operation without manual intervention, so that the technical effects of high efficiency, low cost, simplicity in operation and high safety are realized.
The technical scheme provided by the invention is as follows:
a cable sheath slice blanking device comprises a frame;
the clamping mechanism is arranged on the rack and used for fixing the cable to be sliced;
the slicing mechanism is arranged above the clamping mechanism and cuts the cable fixed on the clamping mechanism through reciprocating motion;
the blanking mechanism is arranged on the frame and positioned at one side of the clamping mechanism and is used for blanking the slices;
the movable clamping mechanism is arranged on the frame and used for moving cut slices from the clamping mechanism to the blanking mechanism.
In some embodiments, the holding and clamping mechanism comprises a holding and clamping platform, at least one group of holding and clamping groups are arranged on the holding and clamping platform, each holding and clamping group comprises holding claws which are arranged on the holding and clamping platform in a lifting manner through a lifting mechanism, and holding claws which are symmetrically arranged on two sides of the holding claws and move relatively through sliding modules, the holding claws support cables from the bottom, and the holding claws hold and clamp the cables from the two sides, so that the cables are fixed.
In some embodiments, the edge of the supporting claw is provided with first comb teeth extending horizontally to two sides, the holding claw is provided with second comb teeth matched with the first comb teeth, the first comb teeth and the second comb teeth are arranged in a staggered mode, and when the supporting claw is lifted and the holding claw moves in opposite directions, the first comb teeth and the second comb teeth are staggered.
In some embodiments, the middle part of the holding claw is provided with a V-shaped groove, the holding claw is of a plate-shaped structure, the second comb teeth are arranged on the upper part of the plate-shaped structure, and one end of the holding clamping platform, which is far away from the slicing mechanism, is provided with a stop block for limiting the length of the cable to be sliced.
In some embodiments, the lifting mechanism is a screw rod lifter and is arranged below the supporting claw, a moving end of the lifting mechanism is provided with a moving plate, and a connecting plate is arranged on the moving plate and is connected with the supporting claw;
the sliding module comprises clamping cylinders symmetrically arranged on two sides of the clamping platform, output ends of the clamping cylinders on two sides are respectively connected with a first sliding plate and a second sliding plate, the first sliding plate and the second sliding plate are arranged on the clamping platform in a sliding mode through rails, a first rack is arranged at the bottom of the first sliding plate, a second rack is arranged at the bottom of the second sliding plate, an idler wheel is arranged between the first rack and the second rack, and the first rack and the second rack are meshed with the idler wheel simultaneously, so that the first sliding plate and the second sliding plate can move synchronously.
In some embodiments, the slicing mechanism is arranged above the holding and clamping mechanism and comprises a cylinder bracket connected to the output end of the external moving mechanism and a floating cylinder arranged on the cylinder bracket, wherein the output end of the floating cylinder is connected with a floating plate, the floating plate vertically slides on the cylinder bracket through a guide rail, and a cutter is arranged at the other end of the floating plate.
In some embodiments, the cutter comprises a cutter holder connected with the floating plate, a slicing cutter is arranged on the cutter holder, the cutting edge of the slicing cutter is obliquely downwards arranged, a cutter pressing plate is arranged on the slicing cutter, a press roller is arranged at one end, close to the cutting edge, of the cutter pressing plate, and a guide plate is covered above the cutter pressing plate.
In some embodiments, the blanking mechanism includes blanking support, be equipped with the blanking cylinder on the blanking support, the output of blanking cylinder sets up perpendicularly downwards, the output of blanking cylinder is connected with the die head through the die mounting block, be equipped with the upset hopper between blanking support and the die mounting block, the one end of upset hopper articulates on the blanking support, the other end is connected through connecting rod and die mounting block, the connecting rod is opened in one side of being connected with the die mounting block has the bar hole, spacing setting of spacing post of die mounting block both sides is downthehole at the bar, after the blanking of one time, when the die mounting block upwards moves, thereby the die mounting block drives the upset hopper through spacing post pulling connecting rod and upwards overturns for catch the dumbbell piece that the blanking formed in the die head, and blanking through the upset hopper.
In some embodiments, the movable clamping mechanism comprises a horizontal movement module arranged on the parallel direction of the clamping mechanism and the blanking mechanism, a slicing fixture is arranged on the horizontal movement module, the slicing fixture comprises a supporting plate fixed on the horizontal movement module, a fixture frame body is arranged on the supporting plate, a telescopic cylinder is arranged on the fixture frame body, the output end of the telescopic cylinder is provided with a clamping jaw for clamping the slice, the clamping jaw comprises an upper clamping tooth and a lower clamping tooth, the two clamping teeth are in pneumatic clamping, when in cutting, the clamping jaw clamps the slice and pulls the slice in the opposite direction, and after the cutting is finished, the clamping jaw clamps the slice to move to the blanking mechanism.
In some embodiments, a deviation rectifying mechanism is arranged between the clamping mechanism and the blanking mechanism, the deviation rectifying mechanism comprises a lifting cylinder arranged on the frame, the output end of the lifting cylinder is provided with a fixed block, one side of the fixed block, which is far away from the horizontal movement module, is hinged with a deviation rectifying platform through a hinge, the bottom of the deviation rectifying platform is provided with a pneumatic rod, a cushion block is arranged between the hinge and the deviation rectifying platform, one side of the deviation rectifying platform, which is far away from the horizontal movement module, is provided with a baffle, when a cable moves to the deviation rectifying platform, a clamping jaw is loosened, a slice falls on the deviation rectifying platform, the pneumatic rod retracts, and the slice approaches to one side of the baffle under the action of gravity until one side of the slice is completely attached to the baffle, and deviation rectifying of the slice is completed.
In summary, the beneficial effects of the invention are as follows:
(1) According to the invention, the clamping mechanism, the slicing mechanism, the blanking mechanism and the movable clamping mechanism are arranged on the frame, the cable is clamped from three sides through the clamping mechanism, the slicing mechanism slices the cable from the upper part of the cable, so that the cutting process is more stable, the movable clamping mechanism transfers the slices to the blanking mechanism, each slice can be used for blanking a plurality of dumbbell test pieces, the utilization rate of the slicing of the cable sheath is improved, the cable sheath slicing blanking device is compact in structure, the whole slicing blanking process can be smoothly carried out through the function and the position arrangement of each mechanism, the preparation of a plurality of dumbbell test pieces can be completed through one-time cutting operation, manual intervention is not needed, and the technical effects of high efficiency, low cost, simplicity in operation and high safety are realized.
(2) The middle part of the holding claw in the holding claw mechanism is provided with the V-shaped groove, so that the holding claw can adapt to cables with different specifications and sizes, comb-shaped structures of the holding claw and the holding claw are arranged in a staggered mode, when the diameter of the holding cable is smaller, comb teeth of the holding claw and the holding claw are staggered, when the diameter of the holding cable is larger, the comb teeth of the holding claw and the holding claw cannot interfere, the plate-shaped structure on the inner side of the holding claw can directly hold the side face of the holding cable, the holding claw can also adapt to cables with different specifications and sizes, and the universality of the device is improved.
(3) The slicing mechanism adopts the floating cylinder to drive the cutter to move up and down, and the fixed pressure value is set for the floating cylinder, so that the depth of the cutter cutting into the cable is fixed, the thickness of the cut slice is ensured to be consistent, and the quality of the subsequent dumbbell test piece manufacturing is ensured.
(4) The blanking mechanism is connected with the overturning hopper and the stamping die mounting block through the connecting rod, and the demoulding and the material receiving are simultaneously carried out through a simple linkage structure, so that the blanking speed is improved, manual intervention is omitted, and the problems of low efficiency, low safety coefficient, inconsistent test pieces and the like caused by the manual intervention in the traditional decentralized process are solved.
(5) The movable clamping mechanism can move cut slices from the clamping mechanism to the blanking mechanism, in addition, when cutting is carried out, the clamping jaw extends to the slice position through the telescopic cylinder, the clamping jaw clamps the slices and pulls the slices to the opposite cutting direction, and therefore smoothness of cutting the slices can be improved.
(6) According to the dumbbell test piece blanking device, the deviation rectifying mechanism is additionally arranged between the clamping mechanism and the blanking mechanism, the movable clamping mechanism clamps the cut piece and passes through the deviation rectifying platform, the clamping jaw is loosened, the cut piece falls on the deviation rectifying platform, the pneumatic rod is retracted, the cut piece approaches to one side of the baffle under the action of gravity until one side of the cut piece is completely attached to the baffle, and deviation rectifying of the cut piece is completed, so that the angle of the cut piece entering the blanking mechanism is ensured to be correct, and the blanking quality of the dumbbell test piece is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the clamping mechanism of the present invention;
FIG. 3 is a schematic view of the structure of the clamping platform of the present invention;
FIG. 4 is a schematic view of the structure of the holding pawl and the holding pawl of the present invention;
FIG. 5 is a schematic view of the elevating mechanism of the present invention;
FIG. 6 is a schematic view of the slicing mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the cutter according to the present invention;
fig. 8 is a schematic structural view of a blanking state of the blanking mechanism of the present invention;
fig. 9 is a schematic structural view of the blanking mechanism of the present invention in a reset state;
FIG. 10 is an enlarged view of FIG. 8 at A;
FIG. 11 is an enlarged view of FIG. 9B;
FIG. 12 is a schematic diagram of a deviation correcting mechanism according to the present invention;
fig. 13 is a schematic view of the structure of the slicing fixture of the present invention.
The reference numerals are as follows:
1. a frame; 2. a clamping mechanism; 3. a slicing mechanism; 4. a blanking mechanism; 5. a movable clamping mechanism; 6, a correction mechanism;
21. a clamping platform; 22. a clamping group; 23. a lifting mechanism; 24. a sliding module; 25. a stop block;
221. a holding claw; 222. holding claws; 231. a moving plate; 232. a connecting plate; 241. a clamping cylinder; 242. a first slide plate; 243. a second slide plate; 244. a first rack; 245. a second rack; 246. an idler;
2211. a first comb tooth; 2212. a V-shaped groove; 2221. a second comb tooth;
31. a cylinder bracket; 32. a floating cylinder; 33. a floating plate; 34. a cutter;
341. a tool apron; 342. a slicing knife; 343. a cutter pressing plate; 344. a press roller; 345. a guide plate;
41. blanking a bracket; 42. a blanking cylinder; 43. a die mounting block; 44. a die head; 45. turning over the hopper; 46. a connecting rod; 47. a bar-shaped hole; 48. a limit column; 49. a striker plate;
51. a horizontal movement module; 52. a slicing fixture;
521. a supporting plate; 522. a clamp frame body; 523. a telescopic cylinder; 524. a clamping jaw;
61. a lifting cylinder; 62. a fixed block; 63. a hinge; 64. a deviation rectifying platform; 65. a pneumatic lever; 66. and (5) cushion blocks.
Detailed Description
The present invention will be further described in detail with reference to the following examples, which are only for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
Example 1
The embodiment provides a cable sheath slicing and blanking device, which mainly comprises a frame 1, a clamping mechanism 2, a slicing mechanism 3, a blanking mechanism 4 and a movable clamping mechanism 5 as shown in fig. 1-13. The frame 1 is of a frame structure, the frame 1 is provided with supporting legs, the frame is generally placed on the ground of a workshop through the supporting legs, the upper surface of the frame 1 and the inside of the frame are used for bearing and fixing all mechanisms, and all mechanisms are placed according to positions, so that the whole slicing and blanking process can be smoothly carried out.
The clamping mechanism 2 is arranged on the frame 1 and is used for fixing a cable to be sliced, the clamping mechanism comprises a clamping platform 21, the clamping platform 21 is fixed on the surface of the frame 1 through bolts, the clamping platform 21 is of a plate-shaped structure, rectangular grooves are formed in the clamping platform, the clamping claw 221 is arranged on the clamping platform 21 in a lifting mode through the rectangular grooves, the lifting mechanism 23 is connected with the clamping claw 221, the clamping claw 222 is arranged inside the frame 1 below the clamping platform 21, two sides of the clamping claw 221 are symmetrically provided with clamping claws 222, the clamping claws 222 on the two sides are driven by the sliding module 24, the clamping claws 222 on the two sides move relatively, namely the clamping claws 222 on the two sides can simultaneously approach to the clamping claw 221 or simultaneously far away from the clamping claw 221, in the embodiment, one clamping claw 221 and two clamping claws 222 on the two sides form a clamping group 22, one or more groups can be arranged according to the slicing length, the clamping claw 221 axially supports the cable from the bottom, the clamping claws 222 clamp the cable from the two sides, the cable is clamped from three sides, the cable is fixed, the slicing mechanism 3 can cut the cable from the upper part of the cable, and the cable can not deviate in a cutting process more stably.
The slicing mechanism 3 is arranged above the holding mechanism 2, slices the cable fixed on the holding mechanism 2 through reciprocating motion, in this embodiment, the slicing mechanism 3 is arranged above the holding mechanism 2 through an external moving mechanism (not shown in the figure), the external moving mechanism can be a moving module, the slicing mechanism 3 is fixed on a sliding block of the moving module, so that the slicing mechanism can reciprocate, the external moving mechanism can also be a telescopic cylinder with an output end connected to the slicing mechanism 3, the telescopic cylinder drives the slicing mechanism 3 to reciprocate along a preset track, and the slicing mechanism 3 reciprocates along the axial direction of the cable right above the supporting claw 221; the slicing mechanism 3 comprises a cylinder support 31, the cylinder support 31 is connected with an external moving mechanism, a cutter 34 is arranged on the cylinder support 31 through a cylinder to slice a cable, the cutter 34 comprises a cutter holder 341, the cutter holder 341 is used for fixing a slicing cutter 342 on the cylinder support 31, a cutter pressing plate 343 is arranged on the slicing cutter 342, the cutter pressing plate 343 is used for fixing the slicing cutter 342, the slicing cutter 342 is prevented from shifting in the slicing process, the cutting edge of the slicing cutter 342 is obliquely downwards arranged, and the slicing cutter 342 is beneficial to cutting the cable under the pressure of the cylinder.
The blanking mechanism 4 sets up on frame 1, be located the rear end of embracing clamp mechanism 2, be used for carrying out dumbbell test piece blanking to the section that is cut off by section mechanism 3, blanking mechanism 4 includes blanking support 41, the surface of blanking support 41 through bolt fastening and frame 1 is equipped with blanking cylinder 42 on the blanking support 41, the output of blanking cylinder 42 sets up perpendicularly downwards, the output of blanking cylinder 42 is connected with die head 44 through die mounting piece 43, when the blanking platform of die head 44 below is arranged in to the section, start blanking cylinder 42, die head 44 pushes down, the blanking is carried out to the section, thereby form dumbbell test piece, every section can blanking a plurality of dumbbell test pieces, the sliced utilization ratio of cable sheath has been improved.
In order to realize continuous operation of slicing and blanking, a movable clamping mechanism 5 is further arranged on the frame 1 and used for moving a cut slice from the clamping mechanism 2 to the blanking mechanism 4, the movable clamping mechanism 5 comprises a horizontal moving module 51 arranged on the parallel direction of the clamping mechanism 2 and the blanking mechanism 4, the horizontal moving module 51 is arranged on the surface of the frame 1, the stroke of the horizontal moving module 51 covers the clamping mechanism 2 and the blanking mechanism 4, the horizontal moving module 51 is driven by a motor to drive a sliding block on the horizontal moving module 51 to reciprocate, and the slicing clamp 52 is fixed on the sliding block through a supporting plate 521, so that the slice can be moved in a reciprocating mode between the clamping mechanism 2 and the blanking mechanism 4, and in the embodiment, the clamping mechanism 2 and the blanking mechanism 4 are arranged in a staggered mode to ensure enough placing space of cables. The slicing fixture 52 comprises a supporting plate 521 fixed on the horizontal moving module 51, a fixture frame 522 is arranged on the supporting plate 521, a telescopic cylinder 523 is arranged on the fixture frame 522, a clamping jaw 524 for clamping a slice is arranged at the output end of the telescopic cylinder 523, the clamping jaw 524 comprises an upper clamping tooth and a lower clamping tooth, the two clamping teeth are clamped pneumatically, so that the clamping of the slice is realized, when the slice is cut, the clamping jaw 524 clamps the slice and pulls the slice in the opposite direction of the cutting, and after the cutting is finished, the clamping jaw 524 clamps the slice and moves to the blanking mechanism 4.
The working principle of the cable sheath slicing and blanking device provided by the embodiment is as follows:
firstly, a cable to be sliced is placed on a supporting claw 221 through a manual or mechanical arm, the supporting claw 221 is lifted to a proper height according to the specification of the cable, meanwhile, holding claws 222 on two sides hold the cable tightly in the direction of the cable, the cable is clamped from three sides, the cable is fixed, and the slicing mechanism 3 is convenient to slice the cable from the upper part of the cable;
then, the cutter 34 is adjusted to a proper height, the slicing knife 342 is propped against the surface of the cable sheath, the external moving mechanism is started to drive the cutter 34 to slice the cable sheath, the slice is cut out from one side of the slicing knife 342 away from the cutting edge, at the moment, the clamping jaw 524 extends to the slice position through the telescopic cylinder 523, and the clamping jaw 524 clamps the slice and pulls the slice in the opposite direction of cutting, so that the smoothness of cutting the slice is improved;
at this time, the telescopic cylinder 523 is reset, the horizontal moving module 51 is started to drive the slicing fixture 52 to move below the die head 44, the blanking cylinder 42 is started to perform blanking on the first position of the slice, a dumbbell test piece is manufactured, after one blanking is completed, the horizontal moving module 51 is continued to drive the slicing fixture 52 to move, and the blanking mechanism 4 can perform blanking on the second position, the third position and the like of the subsequent slice, so that manufacturing of a plurality of dumbbell test pieces is completed through one cutting.
Example 2
In embodiment 2, the structure of the holding claw 221 and the holding claw 222 is optimized, and the mounting mode of the cutter 34 is matched, so that the stability of cable fixation and the slicing uniformity are improved. Specific:
as shown in fig. 2-7, the edge of the supporting claw 221 is provided with a first comb tooth 2211 extending horizontally towards two sides, the middle of the supporting claw 221 is provided with a V-shaped groove 2212, when the diameter of a cable is smaller, the V-shaped groove 2212 can be used for supporting the cable, when the diameter of the cable is larger, the first comb tooth 2211 is used for supporting the cable, the cable is placed more stably, the bottom part of the cable is trapped in the V-shaped groove 2212, and the end part of the V-shaped groove 2212 plays a limiting role on the cable. The holding claw 222 in this embodiment is a plate-shaped structure, and has a second comb tooth 2221 that cooperates with the first comb tooth 2211, the second comb tooth 2221 is disposed on the upper portion of the plate-shaped structure, the first comb tooth 2211 and the second comb tooth 2221 are arranged in a staggered manner, when the holding claw 221 is lifted and the holding claw 222 moves towards each other when the holding cable diameter is smaller, the first comb tooth 2211 and the second comb tooth 2221 can be staggered, the second comb tooth 2221 passes through the gap of the first comb tooth 2211 to hold the cable, when the holding cable diameter is larger, the holding claw 221 is lifted and the holding claw 222 moves towards each other, interference between the first comb tooth 2211 and the second comb tooth 2221 does not occur, the plate-shaped structure inside the holding claw 222 directly holds the side of the cable, and the cooperation of the holding claw 222 and the holding claw 221 can also adapt to cables with different specifications and sizes, and the universality of the device is improved.
In other embodiments, the end of the holding and clamping platform 21 far away from the slicing mechanism 3 is provided with a stop block 25, the stop block 25 is arranged at the tail end of the cutting operation stroke, namely, when one end of the cable abuts against the stop block 25, the cable cannot move continuously, the cut length is fixed to the distance from the initial position of the cutter 34 to the stop block 25, the cable is prevented from moving along the axial direction in the cutting process, and the cutting stability is ensured.
Further, the cutter 34 is fixed on the cylinder bracket 31 through the floating cylinder 32, the output end of the floating cylinder 32 is connected with the floating plate 33, the floating plate 33 vertically slides on the cylinder bracket 31 through the guide rail, the cutter 34 is vertically and slidably arranged on the cylinder bracket 31 under the action of the floating cylinder 32, and a fixed pressure value is set for the floating cylinder 32 during cutting operation, so that the depth of the cutter 34 cutting into a cable is fixed, the thickness of cut slices is ensured to be consistent, and the quality of manufacturing a subsequent dumbbell test piece is ensured. The top of cutter clamp plate 343 still covers and has guide board 345, and guide board 345 can push down the section that is cut off, cooperates slice anchor clamps 52, prevents that the section from taking place to curl, can not influence follow-up blanking operation.
Example 3
In embodiment 3, a cable sheath slicing and blanking device is formed on the basis of embodiment 1 or embodiment 2, and as shown in fig. 8 to 11, a connecting rod 46 is arranged between a turnover hopper 45 and a die mounting block 43, so that demolding and receiving are performed simultaneously, and the working efficiency of a blanking mechanism 4 is improved.
Specifically, a turnover hopper 45 is arranged between the blanking bracket 41 and the die mounting block 43, one end of the turnover hopper 45 is hinged on the blanking bracket 41, the other end of the turnover hopper 45 is connected with the die mounting block 43 through two symmetrical connecting rods 46, two sides of the die mounting block 43 are provided with limit posts 48, a strip-shaped hole 47 is formed in one side, connected with the die mounting block 43, of the connecting rods 46, one end of each connecting rod 46 is connected with two sides of the corresponding turnover hopper 45 in a shaft mode, the other end of each connecting rod 46 is connected with the corresponding die mounting block 43 through the corresponding limit post 48, the limit posts 48 slide fibers in the corresponding strip-shaped hole 47, and referring to fig. 8 and 10, during blanking, the turnover hopper 45 rotates downwards under the action of self gravity until a discharge hole of the turnover hopper 45 is vertically downward, and at the moment, the turnover hopper 45 is positioned between the die mounting block 43 and the blanking bracket 41, and the blanking operation of a die head 44 cannot be influenced by the turnover hopper 45; referring to fig. 9 and 11, after one-time blanking is completed, when the blanking cylinder 42 is reset, the die mounting block 43 moves upwards, the limit posts 48 on two sides slide in the bar holes 47, and when the limit posts 48 slide to one side of the bar holes 47 far away from the overturning hopper 45, the limit posts 48 can pull the connecting rod to move upwards along with the die mounting block 43, so that the overturning hopper 45 connected on the blanking bracket 41 by the driving shaft is reversed upwards, a dumbbell test piece falling from the die head 44 is caught, the dumbbell test piece slides out from the discharge hole of the overturning hopper 45 and falls into the blanking barrel, automatic aggregation of the dumbbell test piece is completed, demoulding and material receiving are simultaneously performed through a simple linkage structure, the blanking speed is improved, manual intervention is omitted, and the problems of low efficiency, inconsistent test piece and the like caused by the traditional scattered procedure are solved. In some embodiments, a stop plate 49 may also be provided on the frame 1 opposite the blanking mechanism 4 to prevent dumbbell test pieces that slide off the inverting hopper 45 from falling onto the frame 1 or the mobile gripping mechanism 5.
Example 4
In this embodiment 4, a cable sheath slice blanking device is formed on the basis of embodiment 1, embodiment 2 or embodiment 3, and as shown in fig. 1 and 12, a deviation rectifying mechanism 6 is added between the clamping mechanism 2 and the blanking mechanism 4 to rectify the cut slice so as to ensure the blanking quality of the dumbbell test piece.
Referring to fig. 1 and 12, the deviation rectifying mechanism 6 includes a lifting cylinder 61 disposed on the frame 1, where the lifting cylinder 61 plays a role of avoiding the slice fixture 52, that is, when the cutting operation is performed, the clamping jaw 524 needs to clamp the slice and pull the slice in the opposite direction, and in this case, in order to make the deviation rectifying platform 64 not interfere with the slice fixture 52, the deviation rectifying platform 64 needs to be lowered by the lifting cylinder 61;
further, the output end of lifting cylinder 61 sets up vertically upwards, the tip of output is provided with fixed block 62, fixed block 62 is the square aluminium alloy that the level was placed, fixed block 62 top is equipped with rectify platform 64, rectify the bottom of platform 64 and pass through cushion 66 and articulate on fixed block 62, concrete, hinge 63 sets up the side at fixed block 62, cushion 66 is higher than fixed block 62 surface, guarantee to rectify the platform 64 and can freely change the angle on fixed block 62, when rectify the platform 64 to fixed block 62 one side rotation, fixed block 62 upper surface carries out spacingly to rectify the platform 64, prevent to rectify the platform and continue to rotate, rectify the bottom of platform 64 and be equipped with pneumatic rod 65, pneumatic rod 65's output sets up vertically upwards, and fix in the bottom of rectifying the platform 64, be used for promoting rectify the platform 64 and make its angle change, rectify the platform 64 is kept away from one side of horizontal migration module 51 is equipped with baffle 67, when moving clamp mechanism 5 clamp and getting the section through rectify the platform 64, rectify the platform 64 moves under the effect of lifting cylinder 61, then loosen 524, make the section fall on rectifying the platform 64, pneumatic rod 65 is retracted, the function of the section is close to one side of the baffle 67, thereby the accurate blanking quality of the section is guaranteed to the side of the complete blanking mechanism that the section is closed to the side of the accurate.
It should be noted that, in the drawings or the description, the implementation manner not shown or described is a manner known to those of ordinary skill in the art, and is not described in detail, and the above definitions of the elements and the methods are not limited to the specific structures, shapes or manners mentioned in the embodiments.
It should be further noted that, in the embodiments, directional terms such as "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc. refer to the directions of the drawings only, and are not intended to limit the scope of the present application.
While the foregoing description illustrates and describes the preferred embodiments of the present invention, as noted above, it is to be understood that the invention is not limited to the forms disclosed herein but is not to be construed as excluding other embodiments, and that various other combinations, modifications and environments are possible and may be made within the scope of the inventive concepts described herein, either by way of the foregoing teachings or by those of skill or knowledge of the relevant art. And that modifications and variations which do not depart from the spirit and scope of the invention are intended to be within the scope of the appended claims.

Claims (10)

1. The cable sheath slicing and blanking device is characterized by comprising a frame (1);
the clamping mechanism (2) is arranged on the frame (1) and used for fixing a cable to be sliced;
the slicing mechanism (3) is arranged above the clamping mechanism (2) and cuts the cable fixed on the clamping mechanism (2) through reciprocating motion;
the blanking mechanism (4) is arranged on the frame (1) and is positioned at one side of the clamping mechanism (2) and used for blanking the slices;
the movable clamping mechanism (5) is arranged on the frame (1) and used for moving cut slices from the clamping mechanism (2) to the blanking mechanism (4).
2. The cable sheath slice blanking device according to claim 1, wherein the holding and clamping mechanism (2) comprises a holding and clamping platform (21), at least one group of holding and clamping groups (22) are arranged on the holding and clamping platform (21), the holding and clamping groups (22) comprise holding claws (221) which are arranged on the holding and clamping platform (21) in a lifting manner through a lifting mechanism (23), and holding claws (222) which are symmetrically arranged on two sides of the holding claws (221) and move relatively through sliding modules (24), the holding claws (221) support cables from the bottom, and the holding claws (222) hold and clamp the cables from two sides, so that the fixing of the cables is realized.
3. The cable sheath slicing blanking device according to claim 2, wherein the edge of the supporting claw (221) is provided with first comb teeth (2211) extending horizontally towards two sides, the holding claw (222) is provided with second comb teeth (2221) matched with the first comb teeth (2211), the first comb teeth (2211) and the second comb teeth (2221) are arranged in a staggered mode, and when the supporting claw (221) is lifted and the holding claw (222) moves towards each other, the first comb teeth (2211) and the second comb teeth (2221) are staggered.
4. A cable sheath slicing blanking device according to claim 3, characterized in that the middle part of the supporting claw (221) is provided with a V-shaped groove (2212), the holding claw (222) is of a plate-shaped structure, the second comb teeth (2221) are arranged on the upper part of the plate-shaped structure, one end of the holding clamping platform (21) far away from the slicing mechanism (3) is provided with a stop block (25), and the stop block is used for resisting the end face of the cable during cutting and preventing the cable from moving along the axial direction of the cable during cutting.
5. The cable sheath slicing and blanking device according to claim 4, wherein the lifting mechanism (23) is a screw rod lifter and is arranged below the supporting claw (221), a moving plate (231) is arranged at the moving end of the lifting mechanism (23), and a connecting plate (232) is arranged on the moving plate (231) and is connected with the supporting claw (221);
the sliding module (24) comprises clamping cylinders (241) symmetrically arranged on two sides of the clamping platform (21), the output ends of the clamping cylinders (241) on two sides are respectively connected with a first sliding plate (242) and a second sliding plate (243), the first sliding plates (242) and the second sliding plates (243) are arranged on the clamping platform (21) in a sliding mode through rails, a first rack (244) is arranged at the bottom of the first sliding plates (242), a second rack (245) is arranged at the bottom of the second sliding plates (243), an idler wheel (246) is arranged between the first rack (244) and the second rack (245), and the first rack (244) and the second rack (245) are meshed with the idler wheel (246) simultaneously, so that the first sliding plates (242) and the second sliding plates (243) move synchronously.
6. The cable sheath slicing blanking device according to claim 1, wherein the slicing mechanism (3) is arranged above the clamping mechanism (2) and comprises a cylinder support (31) connected to the output end of an external moving mechanism and a floating cylinder (32) arranged on the cylinder support (31), the output end of the floating cylinder (32) is connected with a floating plate (33), the floating plate (33) vertically slides on the cylinder support (31) through a guide rail, and a cutter (34) is arranged at the other end of the floating plate (33).
7. The cable sheath slicing blanking device of claim 6, wherein the cutter (34) comprises a cutter holder (341) connected with the floating plate (33), a slicing knife (342) is arranged on the cutter holder (341), a cutter blade of the slicing knife (342) is obliquely downwards arranged, a cutter pressing plate (343) is arranged on the slicing knife (342), a pressing roller (344) is arranged at one end, close to the cutter blade, of the cutter pressing plate (343), and a guide plate (345) is covered above the cutter pressing plate (343).
8. The cable sheath section punching device according to claim 1, characterized in that the punching mechanism (4) comprises a punching support (41), a punching cylinder (42) is arranged on the punching support (41), an output end of the punching cylinder (42) is vertically downwards arranged, a die head (44) is connected to an output end of the punching cylinder (42) through a die mounting block (43), a turnover hopper (45) is arranged between the punching support (41) and the die mounting block (43), one end of the turnover hopper (45) is hinged to the punching support (41), the other end of the turnover hopper is connected with the die mounting block (43) through a connecting rod (46), a strip-shaped hole (47) is formed in one side connected with the die mounting block (43), limit posts (48) on two sides of the die mounting block (43) are arranged in the strip-shaped hole (47) in a limiting mode, and after one time of the die mounting block (43) moves upwards, the punching mounting block (43) pulls the turnover hopper (46) through the limit posts (48) to turn over so as to drive the blanking hopper (45) to turn upwards and be used for forming the blanking piece (44) through the turnover hopper.
9. The cable sheath slicing blanking device according to claim 8, wherein the movable clamping mechanism (5) comprises a horizontal moving module (51) arranged in the parallel direction of the clamping mechanism (2) and the blanking mechanism (4), a slicing clamp (52) is arranged on the horizontal moving module (51), the slicing clamp (52) comprises a supporting plate (521) fixed on the horizontal moving module (51), a clamp frame body (522) is arranged on the supporting plate (521), a telescopic cylinder (523) is arranged on the clamp frame body (522), a clamping jaw (524) for clamping a slice is arranged at the output end of the telescopic cylinder (523), the clamping jaw (524) comprises an upper clamping tooth and a lower clamping tooth, the clamping jaw (524) clamps the slice and pulls the slice in the opposite direction of cutting when the cutting is completed, and the clamping jaw (524) clamps the slice to move to the blanking mechanism (4).
10. The cable sheath section punching device according to claim 9, characterized in that a deviation rectifying mechanism (6) is arranged between the holding and clamping mechanism (2) and the punching mechanism (4), the deviation rectifying mechanism (6) comprises a lifting cylinder (61) arranged on the frame (1), a fixed block (62) is arranged at the output end of the lifting cylinder (61), a deviation rectifying platform (64) is hinged to one side, away from the horizontal movement module (51), of the fixed block (62) through a hinge (63), a pneumatic rod (65) is arranged at the bottom of the deviation rectifying platform (64), a cushion block (66) is arranged between the hinge (63) and the deviation rectifying platform (64), a baffle (67) is arranged on one side, away from the horizontal movement module (51), of the deviation rectifying platform (64), when a cable moves onto the deviation rectifying platform (64), the pneumatic rod (65) is pushed according to the curling angle of the cable, and the angle of the deviation rectifying platform (64) changes for rectifying curling of the section.
CN202311590104.8A 2023-11-27 2023-11-27 A cable sheath slicing and punching device Active CN117601194B (en)

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CN113567210A (en) * 2021-07-27 2021-10-29 广东电网有限责任公司 A kind of cable dumbbell sample preparation device
CN217452900U (en) * 2022-06-08 2022-09-20 机械工业第六设计研究院有限公司 A hold tight mechanism for axle type part
CN115184104A (en) * 2022-06-21 2022-10-14 国网山东省电力公司淄博供电公司 Cable full-size standard sheet sampling machine
CN115213950A (en) * 2022-06-17 2022-10-21 武汉普斯讯科技有限公司 Automatic device of tailorring of optical cable
CN116718445A (en) * 2023-04-27 2023-09-08 浙江大有实业有限公司电力承装分公司 A method for preparing dumbbell samples for cable outer sheath

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20200070458A1 (en) * 2017-05-08 2020-03-05 Sprick Gmbh Bielefelder Papier-Und Wellpappenwerke & Co. Apparatus for the production of a three-dimensional packaging material like a cushion product from a single- or multi-layer paper strip
CN110421628A (en) * 2019-06-25 2019-11-08 泉州丰泽同富工业科技有限公司 A kind of manufacturing equipment of wire and cable class insulating protective sleeve
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CN113567210A (en) * 2021-07-27 2021-10-29 广东电网有限责任公司 A kind of cable dumbbell sample preparation device
CN217452900U (en) * 2022-06-08 2022-09-20 机械工业第六设计研究院有限公司 A hold tight mechanism for axle type part
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