CN117582795A - Treatment device and treatment method for catalytic ozonation wax film casting organic waste gas - Google Patents
Treatment device and treatment method for catalytic ozonation wax film casting organic waste gas Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及废气处理技术领域,具体是涉及一种催化臭氧氧化蜡膜铸造有机废气的处理装置及处理方法。The present invention relates to the technical field of waste gas treatment, and specifically relates to a treatment device and a treatment method for organic waste gas from catalytic ozone oxidation wax film casting.
背景技术Background technique
“蜡模铸造”是一种常用的铸造方式,许多精密铸造业都选用的是该生产工艺。但是蜡膜铸造在烫蜡、退蜡、焙烧工段会产生烟尘和有机废气,废气主要包括VOCs、异味因子和少量的烟尘等,这些废气会危害工作人员的生命健康,也会严重污染环境,影响人类正常的生活,因此在生产中需要对产生的废气进行治理。"Wax casting" is a commonly used casting method, and many precision casting industries use this production process. However, wax film casting will produce smoke and organic waste gas during the wax hotting, wax removal, and roasting sections. The waste gas mainly includes VOCs, odor factors, and a small amount of smoke and dust. These waste gases will endanger the lives and health of workers, and will also seriously pollute the environment and affect the health of workers. Human beings live a normal life, so the waste gas generated during production needs to be controlled.
目前的废气处理的方法有很多,如燃烧法(包括直接燃烧、热力燃烧、催化燃烧)、吸附法、等离子法及生物降解等。经分析,燃烧法存在能耗高且难以通过安全评价等缺点;吸附法存在二次污染问题;等离子法存在能耗高、净化效率低等缺点;生物降解对芳香烃及硫氧化物去除效果欠佳。因此,本发明开发出一种简便高效、成本较低的有机废气处理技术。There are many methods for waste gas treatment at present, such as combustion method (including direct combustion, thermal combustion, catalytic combustion), adsorption method, plasma method and biodegradation. After analysis, the combustion method has shortcomings such as high energy consumption and difficulty in passing safety evaluation; the adsorption method has the problem of secondary pollution; the plasma method has shortcomings such as high energy consumption and low purification efficiency; biodegradation has insufficient effect on the removal of aromatic hydrocarbons and sulfur oxides. good. Therefore, the present invention develops a simple, efficient, and low-cost organic waste gas treatment technology.
发明内容Contents of the invention
为解决上述技术问题,本发明提供了一种催化臭氧氧化蜡膜铸造有机废气的处理装置及处理方法。In order to solve the above technical problems, the present invention provides a treatment device and a treatment method for organic waste gas from catalytic ozone oxidation of wax film casting.
本发明的技术方案是:一种催化臭氧氧化蜡膜铸造有机废气的处理装置,包括旋流板塔以及废气处理塔;The technical solution of the present invention is: a catalytic ozone oxidation wax film casting organic waste gas treatment device, including a cyclone plate tower and a waste gas treatment tower;
所述废气处理塔包括从上至下依次设置的喷淋装置、第一填料层以及混气装置,废气处理塔一侧设置有进气仓,废气处理塔另一侧设置有臭氧发生器,废气处理塔顶面设置有抽气装置;所述旋流板塔的出气口通过管道与所述进气仓连通;The waste gas treatment tower includes a spray device, a first packing layer and a gas mixing device arranged in sequence from top to bottom. An air intake bin is provided on one side of the waste gas treatment tower, and an ozone generator is provided on the other side of the waste gas treatment tower. An air extraction device is provided on the top surface of the treatment tower; the air outlet of the cyclone plate tower is connected to the air inlet bin through a pipeline;
所述喷淋装置包括包括横向设置在废气处理塔内的连接筒,设置在连接筒内的进水仓,设置在连接筒正下方的转盘,以及设置在废气处理塔外侧的水箱;The spray device includes a connecting tube arranged transversely in the exhaust gas treatment tower, a water inlet bin arranged in the connecting tube, a turntable arranged directly below the connecting tube, and a water tank arranged outside the exhaust gas treatment tower;
所述连接筒一侧与废气处理塔内壁固定连接,连接筒另一侧设有与其连通的进水管,所述进水管穿过废气处理塔侧壁并与所述水箱连通,所述进水仓侧壁上设有与进水管对应连通的开口;One side of the connecting tube is fixedly connected to the inner wall of the waste gas treatment tower, and the other side of the connecting tube is provided with a water inlet pipe connected with it. The water inlet pipe passes through the side wall of the waste gas treatment tower and is connected with the water tank. The water inlet bin The side wall is provided with an opening corresponding to the water inlet pipe;
所述转盘上竖向设有多个喷头,多个所述喷头均通过管道与进水仓底面连通;水箱通过管道与臭氧发生器连通,水箱内设有用于促进臭氧溶解的第二填料层;A plurality of nozzles are vertically provided on the turntable, and the plurality of nozzles are connected to the bottom of the water inlet bin through pipes; the water tank is connected to the ozone generator through pipes, and a second filler layer for promoting ozone dissolution is provided in the water tank;
所述混气装置两端分别与进气仓、臭氧发生器连通;所述抽气装置包括设置在废气处理塔顶面并与其连通的抽气仓,所述抽气仓外顶面设有电机,所述电机的输出轴穿过抽气仓顶面并套设有负压叶片,抽气仓侧壁上设有出气管。Both ends of the gas mixing device are connected to the air inlet chamber and the ozone generator respectively; the air extraction device includes an air extraction chamber arranged on the top surface of the exhaust gas treatment tower and connected with it, and a motor is provided on the outer top surface of the air extraction chamber. , the output shaft of the motor passes through the top surface of the air extraction chamber and is equipped with a negative pressure blade, and an air outlet pipe is provided on the side wall of the air extraction chamber.
说明:上述装置的进气仓和臭氧发生器可向混气装置内释放有机废气与臭氧,同时一部分臭氧可进入水箱并溶解在碱液内,使碱液内转化出更多羟基自由基,使有机废气与碱液充分反应,提高有机废气中的VOCs去除效果。Note: The air inlet chamber and ozone generator of the above device can release organic waste gas and ozone into the gas mixing device. At the same time, part of the ozone can enter the water tank and dissolve in the alkali solution, causing more hydroxyl radicals to be converted into the alkali solution. The organic waste gas fully reacts with the alkali liquid to improve the VOCs removal effect in the organic waste gas.
进一步地,所述第一填料层、第二填料层内均装填有催化填料,所述催化填料为锰氧化物。Further, the first filler layer and the second filler layer are filled with catalytic filler, and the catalytic filler is manganese oxide.
说明:锰氧化物可催化臭氧与有机废气的反应,以提高反应速度。Description: Manganese oxide can catalyze the reaction between ozone and organic waste gas to increase the reaction speed.
进一步地,所述混气装置包括混合仓,设置在所述混合仓顶面且与混合仓连通的排气筒,以及分别设置在混合仓两侧的两个进气管;Further, the gas mixing device includes a mixing chamber, an exhaust pipe provided on the top surface of the mixing chamber and connected with the mixing chamber, and two air inlet pipes respectively provided on both sides of the mixing chamber;
两个所述进气管呈中心对称设置,且两个进气管的一端均延伸至混合仓内部,且位于混合仓内的进气管侧壁上设有出气孔,两个进气管的另一端均穿过废气处理塔侧壁并对应与进气仓、臭氧发生器连通,且两个进气管内均滑动密封连接有利用左右滑动来控制所述出气孔开启或关闭的活塞,其中一个进气管与活塞之间设有弹簧,且所述其中一个进气管的侧壁上设有用于与活塞卡接的卡接装置;The two air inlet pipes are arranged symmetrically about the center, and one end of the two air inlet pipes extends to the inside of the mixing chamber, and an air outlet is provided on the side wall of the air inlet pipe in the mixing chamber, and the other ends of the two air inlet pipes pass through It passes through the side wall of the exhaust gas treatment tower and is connected to the air inlet chamber and the ozone generator, and the two air inlet pipes are slidingly and sealedly connected with a piston that uses left and right sliding to control the opening or closing of the air outlet. One of the air inlet pipes is connected to the piston A spring is provided between them, and a clamping device for clamping with the piston is provided on the side wall of one of the intake pipes;
两个所述活塞上均横向设有齿条,两个所述齿条分别穿过对应进气管并伸入混合仓内,且混合仓内竖向设有转轴,所述转轴上套设有用于同时与两个齿条进行啮合的齿轮,且转轴下端与混合仓底面转动连接,转轴上套设有搅拌叶片,且转轴上端设有螺纹;The two pistons are each provided with racks transversely, and the two racks pass through the corresponding air inlet pipes and extend into the mixing chamber, and a rotating shaft is vertically provided in the mixing chamber, and a rotary shaft is set on the rotating shaft. A gear that meshes with two racks at the same time, and the lower end of the rotating shaft is rotationally connected to the bottom of the mixing chamber. The rotating shaft is equipped with a stirring blade, and the upper end of the rotating shaft is provided with threads;
所述排气筒侧壁上设有多个排气孔,且排气筒内滑动设有利用上下滑动来控制排气孔开启或关闭的滑块,转轴上端穿过滑块并与滑块螺纹连接。There are a plurality of exhaust holes on the side wall of the exhaust cylinder, and a slider is slid inside the exhaust cylinder to control the opening or closing of the exhaust holes by sliding up and down. The upper end of the rotating shaft passes through the slider and is threaded with the slider. connect.
说明:上述混气装置在进气仓内的气压增大后,一个进气管内的活塞会逐渐移动,并在齿条与齿轮的配合作用下,使另一个进气管内的活塞同步移动,使有机废气与臭氧能够同时进入混合仓,在活塞复原时齿轮会带动转轴使搅拌叶片转动,使有机废气与臭氧均匀混合,且活塞复原时滑块会向上滑动,使混合完成的气体能够从排气孔释放,由于臭氧可跟随有机废气同步进行释放,无需人为操作,使用方便,且臭氧与有机废气可在搅拌叶片作用下均匀混合,使有机废气中的VOCs能够与臭氧充分反应,保证了有机废气的处理效果。Explanation: After the air pressure in the air intake chamber of the above-mentioned air mixing device increases, the piston in one intake pipe will gradually move, and with the cooperation of the rack and gear, the piston in the other intake pipe will move synchronously, so that Organic waste gas and ozone can enter the mixing chamber at the same time. When the piston is restored, the gear will drive the rotating shaft to rotate the stirring blade, so that the organic waste gas and ozone are evenly mixed. When the piston is restored, the slider will slide upward, so that the mixed gas can be discharged from the exhaust gas. Ozone release, because ozone can be released synchronously with organic waste gas, no human operation is required, it is easy to use, and ozone and organic waste gas can be evenly mixed under the action of the stirring blade, so that VOCs in organic waste gas can fully react with ozone, ensuring that organic waste gas processing effect.
更进一步地,所述卡接装置包括设置在所述其中一个进气管侧壁上并与其连通的竖管,从上到下依次设置在所述竖管内的限位块、隔板以及卡柱;Furthermore, the clamping device includes a standpipe arranged on the side wall of one of the air inlet pipes and connected with it, and a limit block, a partition and a clamping column arranged in the standpipe from top to bottom;
所述限位块与竖管滑动连接,且限位块上设有连接杆,所述连接杆穿过所述隔板并与所述卡柱固定连接;The limit block is slidingly connected to the vertical pipe, and the limit block is provided with a connecting rod, which passes through the partition and is fixedly connected to the clamping column;
隔板与竖管固定连接,卡柱与竖管滑动连接,且隔板上设有用于推动限位块向上滑动的电动推杆,位于隔板与卡柱之间的连接杆上套设有弹簧,所述活塞侧壁上设有用于与卡柱滑动配合进行卡接的卡孔。The partition is fixedly connected to the vertical pipe, and the clamping column is slidingly connected to the vertical pipe. The partition is provided with an electric push rod for pushing the limit block to slide upward. The connecting rod between the partition and the clamping column is equipped with a spring. , the side wall of the piston is provided with a clamping hole for slidingly matching the clamping column for clamping.
说明:在活塞运动至卡接装置位置时,卡柱会向上滑动并自动与活塞卡接以保持活塞的位置稳定,避免活塞随意移动,且可通过电动推杆伸长推动限位块,使卡柱不再卡接活塞。Note: When the piston moves to the position of the clamping device, the clamping column will slide upward and automatically clamp with the piston to keep the position of the piston stable and prevent the piston from moving randomly. The electric push rod can be extended to push the limit block to release the clamp. The column no longer engages the piston.
更进一步地,与所述卡柱对应的活塞一端进行倒角处理。Furthermore, one end of the piston corresponding to the clamping column is chamfered.
说明:倒角处理后的活塞易于推动卡柱上移,避免活塞无法被卡柱卡接,提高装置使用稳定性。Note: The chamfered piston can easily push the clamping column upward, preventing the piston from being clamped by the clamping column, and improving the stability of the device.
进一步地,所述进水仓与连接筒转动密封连接,所述电机的输出轴下端依次穿过进水仓与转盘并与进水仓转动密封连接;Further, the water inlet bin is rotatably and sealably connected to the connecting tube, and the lower end of the output shaft of the motor passes through the water inlet bin and the turntable in turn and is rotatably and sealably connected to the water inlet bin;
位于转盘对应位置处的所述输出轴上横向设有通孔,所述通孔内设有第二气囊,所述第二气囊一端设有利用其充放气来控制与转盘卡接或分开的滑柱,输出轴上竖向设有与第二气囊连通的气体通道;A through hole is transversely provided on the output shaft located at the corresponding position of the turntable. A second air bag is provided in the through hole. One end of the second air bag is provided with a valve that uses its inflation and deflation to control the engagement or separation with the turntable. The sliding column has a gas channel vertically connected to the second air bag on the output shaft;
所述排气筒顶面与滑块之间设有第三气囊,所述第三气囊通过气管与所述气体通道连通,且所述气管与气体通道转动连接。A third airbag is provided between the top surface of the exhaust tube and the slider. The third airbag is connected to the gas channel through a trachea, and the trachea is rotationally connected to the gas channel.
说明:在滑块向上滑动打开排气筒后,滑块会挤压第三气囊,使第三气囊内的气体进入第二气囊以推动滑柱与转盘卡接,使电机可带动转盘与进水仓转动,进水仓可在转动过程中与进水管不断接通,使喷头在排气筒排气时才喷洒碱液,减少碱液的浪费,同时喷头可跟随转盘转动喷洒碱液,以提高碱液喷洒范围。Description: After the slider slides upward to open the exhaust tube, the slider will squeeze the third air bag, causing the gas in the third air bag to enter the second air bag to push the slide column and the turntable to engage, so that the motor can drive the turntable and water inlet. The water inlet chamber can be continuously connected to the water inlet pipe during the rotation process, so that the nozzle can spray alkali solution when the exhaust pipe is exhausted, reducing the waste of alkali solution. At the same time, the nozzle can follow the turntable rotation to spray alkali solution to improve the efficiency of the system. Lye spray range.
更进一步地,所述电机的输出轴下端延伸至第一填料层上方并套设有利用输出轴转动对第一填料层进行清理的清理板。Furthermore, the lower end of the output shaft of the motor extends above the first packing layer and is covered with a cleaning plate that uses the rotation of the output shaft to clean the first packing layer.
说明:清理板可对第一填料层表面进行清理,避免第一填料层被杂质堵塞。Description: The cleaning plate can clean the surface of the first packing layer to prevent the first packing layer from being blocked by impurities.
另一方面,本发明提供了一种采用上述处理装置进行有机废气处理的方法,包括以下步骤:On the other hand, the present invention provides a method for treating organic waste gas using the above treatment device, which includes the following steps:
S1、蜡模铸造过程中的有机废气经过收集进入所述旋流板塔,旋流板塔对有机废气进行降温与除尘处理后通过管道进入进气仓内;S1. The organic waste gas during the wax mold casting process is collected and enters the cyclone plate tower. The cyclone plate tower cools down and removes dust from the organic waste gas and then enters the air inlet silo through the pipeline;
S2、进气仓内的废气与臭氧发生器制造的一部分臭氧在混气装置内进行混合,使废气中的一部分污染物被臭氧氧化,混合完成后得到混合气体,并通过混气装置将混合气体排至废气处理塔内;S2. The exhaust gas in the air intake chamber is mixed with a part of the ozone produced by the ozone generator in the gas mixing device, so that part of the pollutants in the exhaust gas are oxidized by ozone. After the mixing is completed, the mixed gas is obtained, and the mixed gas is mixed through the gas mixing device. Discharge to the exhaust gas treatment tower;
S3、臭氧发生器制造的另一部分臭氧通过管道进入水箱,并溶解在水箱内的碱液中产生羟基自由基;S3. Another part of the ozone produced by the ozone generator enters the water tank through the pipe and dissolves in the alkali solution in the water tank to generate hydroxyl radicals;
S4、启动电机,电机带动负压叶片转动,使混合气体向上运动,水箱内的碱液通过进水管进入进水仓内,并通过喷头喷洒;S4. Start the motor, which drives the negative pressure blade to rotate, causing the mixed gas to move upward. The alkali solution in the water tank enters the water inlet bin through the water inlet pipe, and is sprayed through the nozzle;
S5、混合气体会与碱液接触,在碱液的作用下混合气体中的另一部分污染物被进一步去除,随后混合气体在负压叶片作用下从出气管排出。S5. The mixed gas will come into contact with the alkali liquid. Under the action of the alkali liquid, another part of the pollutants in the mixed gas will be further removed, and then the mixed gas will be discharged from the outlet pipe under the action of the negative pressure blade.
说明:上述方法中一部分臭氧可跟随有机废气释放至混气装置内,并在混气装置作用下均匀混合,另一部分可溶解在碱液中,使碱液中产生羟基自由基,以保证VOCs的去除效果。Note: In the above method, part of the ozone can be released into the gas mixing device along with the organic waste gas and mixed evenly under the action of the gas mixing device. The other part can be dissolved in the alkali solution to generate hydroxyl radicals in the alkali solution to ensure the elimination of VOCs. Removal.
进一步地,所述碱液为质量浓度10~15%氢氧化钠溶液,且氢氧化钠溶液的温度为20~30℃。Further, the alkali solution is a sodium hydroxide solution with a mass concentration of 10 to 15%, and the temperature of the sodium hydroxide solution is 20 to 30°C.
说明:上述浓度与温度的氢氧化钠碱洗效果较好,对硫化物的去除较为彻底。Note: The alkali cleaning effect of sodium hydroxide with the above concentration and temperature is better, and the removal of sulfide is more complete.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明装置的进气仓和臭氧发生器可向混气装置内释放有机废气与臭氧,同时一部分臭氧可进入水箱并溶解在碱液内,使碱液内转化出更多羟基自由基,使有机废气与碱液充分反应,提高有机废气中的VOCs去除效果。(1) The air inlet chamber and ozone generator of the device of the present invention can release organic waste gas and ozone into the gas mixing device. At the same time, part of the ozone can enter the water tank and dissolve in the alkali solution, converting more hydroxyl radicals in the alkali solution. , allowing the organic waste gas to fully react with the alkali solution, and improving the VOCs removal effect in the organic waste gas.
(2)本发明混气装置可随着进气仓内的气压增大,使一个进气管内的活塞逐渐移动,并在齿条与齿轮的配合作用下,两个进气管内的活塞会同步移动,使臭氧可跟随有机废气同步进行释放,无需人为操作,使用方便,且在活塞复原时,臭氧与有机废气可在搅拌叶片作用下均匀混合,使有机废气中的VOCs能够均匀与臭氧发生反应,保证了有机废气的处理效果。(2) The air mixing device of the present invention can gradually move the piston in one intake pipe as the air pressure in the intake chamber increases, and under the cooperation of the rack and gear, the pistons in the two intake pipes will synchronize Move, so that ozone can be released synchronously with the organic waste gas, without human operation, easy to use, and when the piston is restored, ozone and organic waste gas can be evenly mixed under the action of the stirring blade, so that the VOCs in the organic waste gas can react with ozone evenly , ensuring the treatment effect of organic waste gas.
(3)本发明装置在滑块向上滑动打开排气筒后,滑块会挤压第三气囊,使第三气囊内的气体进入第二气囊以推动滑柱与转盘卡接,使电机可带动转盘与进水仓转动,进水仓可在转动过程中与进水管不断接通,使喷头在排气筒排气时才喷洒碱液,以减少碱液的浪费,同时喷头可跟随转盘转动喷洒碱液,以提高碱液喷洒范围。(3) In the device of the present invention, after the slider slides upward to open the exhaust tube, the slider will squeeze the third airbag, causing the gas in the third airbag to enter the second airbag to push the sliding column to engage with the turntable, so that the motor can drive The turntable rotates with the water inlet bin. The water inlet bin can be continuously connected to the water inlet pipe during the rotation process, so that the nozzle can only spray alkali solution when the exhaust pipe is exhausted to reduce the waste of alkali solution. At the same time, the nozzle can follow the turntable rotation to spray. lye to increase the lye spray range.
(4)本发明方法一部分臭氧可跟随有机废气释放至混气装置内,并在混气装置作用下均匀混合,另一部分可溶解在碱液中,使碱液中产生羟基自由基,以保证VOCs的去除效果。(4) In the method of the present invention, part of the ozone can be released into the gas mixing device following the organic waste gas, and evenly mixed under the action of the gas mixing device, and the other part can be dissolved in the alkali solution to generate hydroxyl radicals in the alkali solution to ensure VOCs removal effect.
附图说明Description of drawings
图1是本发明实施例1整体结构示意图;Figure 1 is a schematic diagram of the overall structure of Embodiment 1 of the present invention;
图2是本发明实施例1废气处理塔结构示意图;Figure 2 is a schematic structural diagram of an exhaust gas treatment tower in Embodiment 1 of the present invention;
图3是本发明实施例1混气装置剖视图;Figure 3 is a cross-sectional view of the air mixing device according to Embodiment 1 of the present invention;
图4是本发明实施例1混合仓内部结构示意图;Figure 4 is a schematic diagram of the internal structure of the mixing chamber in Embodiment 1 of the present invention;
图5是本发明实施例1进气管剖视图;Figure 5 is a cross-sectional view of the air intake pipe according to Embodiment 1 of the present invention;
图6是图5的A处放大图;Figure 6 is an enlarged view of point A in Figure 5;
图7是本发明实施例1排气筒剖视图;Figure 7 is a cross-sectional view of the exhaust pipe according to Embodiment 1 of the present invention;
图8是本发明实施例1喷淋装置结构示意图;Figure 8 is a schematic structural diagram of a sprinkler device according to Embodiment 1 of the present invention;
图9是本发明实施例1水箱结构示意图;Figure 9 is a schematic structural diagram of a water tank in Embodiment 1 of the present invention;
图10是本发明实施例2排气筒剖视图;Figure 10 is a cross-sectional view of the exhaust pipe according to Embodiment 2 of the present invention;
图11是本发明实施例2喷淋装置剖视图;Figure 11 is a cross-sectional view of the sprinkler device according to Embodiment 2 of the present invention;
图12是图11的B处放大图;Figure 12 is an enlarged view of B in Figure 11;
图13是本发明实施例3清理板结构示意图;Figure 13 is a schematic structural diagram of the cleaning plate in Embodiment 3 of the present invention;
其中,1-旋流板塔、2-废气处理塔、21-进气仓、22-臭氧发生器、23-第一填料层、24-抽气仓、241-出气管、25-电机、251-负压叶片、252-第二气囊、253-滑柱、254-清理板、26-排水管、3-混气装置、31-混合仓、32-排气筒、321-第三气囊、33-进气管、331-竖管、332-连接杆、333-卡柱、334-限位块、335-电动推杆、336-隔板、34-转轴、341-齿轮、342-搅拌叶片、35-活塞、351-齿条、36-滑块、4-喷淋装置、41-连接筒、42-进水仓、43-进水管、44-转盘、45-喷头、46-水箱、461-第二填料层。Among them, 1-cyclone plate tower, 2-exhaust gas treatment tower, 21-air inlet bin, 22-ozone generator, 23-first packing layer, 24-air extraction bin, 241-exhaust pipe, 25-motor, 251 -Negative pressure blade, 252-second air bag, 253-sliding column, 254-cleaning plate, 26-drainage pipe, 3-air mixing device, 31-mixing chamber, 32-exhaust cylinder, 321-third air bag, 33 -Inlet pipe, 331-stand pipe, 332-connecting rod, 333-clip, 334-limit block, 335-electric push rod, 336-partition plate, 34-shaft, 341-gear, 342-mixing blade, 35 -Piston, 351-Rack, 36-Slider, 4-Spray device, 41-Connecting barrel, 42-Water inlet bin, 43-Water inlet pipe, 44-Turntable, 45-Nozzle, 46-Water tank, 461-No. Second filler layer.
具体实施方式Detailed ways
下面结合具体实施方式来对本发明进行更进一步详细的说明,以更好地体现本发明的优势。The present invention will be described in further detail below in conjunction with specific embodiments to better reflect the advantages of the present invention.
实施例1Example 1
如图1所示,一种催化臭氧氧化蜡膜铸造有机废气的处理装置,包括旋流板塔1以及废气处理塔2,旋流板塔1采用现有技术产品;As shown in Figure 1, a catalytic ozone oxidation wax film casting organic waste gas treatment device includes a cyclone plate tower 1 and a waste gas treatment tower 2. The cyclone plate tower 1 adopts existing technology products;
如图2所示,所述废气处理塔2包括从上至下依次设置的喷淋装置4、第一填料层23以及混气装置3,废气处理塔2左侧设置有进气仓21,废气处理塔2右侧设置有臭氧发生器22,臭氧发生器22采用现有技术产品,废气处理塔2顶面设置有抽气装置;所述旋流板塔1的出气口通过管道与所述进气仓21连通;As shown in Figure 2, the exhaust gas treatment tower 2 includes a spray device 4, a first packing layer 23 and a gas mixing device 3 arranged in sequence from top to bottom. An air inlet bin 21 is provided on the left side of the exhaust gas treatment tower 2. The exhaust gas An ozone generator 22 is provided on the right side of the treatment tower 2. The ozone generator 22 adopts existing technology products. An air extraction device is provided on the top surface of the waste gas treatment tower 2; the air outlet of the cyclone plate tower 1 is connected to the inlet through a pipeline. The air chambers 21 are connected;
如图8所示,所述喷淋装置4包括包括横向设置在废气处理塔2内的连接筒41,设置在连接筒41内的进水仓42,设置在连接筒41正下方的转盘44,以及设置在废气处理塔2外侧的水箱46;As shown in Figure 8, the spray device 4 includes a connecting cylinder 41 disposed transversely in the exhaust gas treatment tower 2, a water inlet bin 42 disposed in the connecting cylinder 41, and a turntable 44 disposed directly below the connecting cylinder 41. And a water tank 46 provided outside the exhaust gas treatment tower 2;
所述连接筒41左侧与废气处理塔2内壁固定连接,连接筒41右侧设有与其连通的进水管43,所述进水管43穿过废气处理塔2侧壁并与所述水箱46连通,所述进水仓42侧壁上设有与进水管43对应连通的开口;The left side of the connecting tube 41 is fixedly connected to the inner wall of the waste gas treatment tower 2, and the right side of the connecting tube 41 is provided with a water inlet pipe 43 connected thereto. The water inlet pipe 43 passes through the side wall of the waste gas treatment tower 2 and is connected to the water tank 46. , the side wall of the water inlet bin 42 is provided with an opening corresponding to the water inlet pipe 43;
所述转盘44上竖向设有两个喷头45,两个所述喷头45均通过管道与进水仓42底面连通;如图9所示,水箱46通过管道与臭氧发生器22连通,水箱46内设有用于促进臭氧溶解的第二填料层461;There are two nozzles 45 vertically provided on the turntable 44, and the two nozzles 45 are connected to the bottom surface of the water inlet bin 42 through pipes; as shown in Figure 9, the water tank 46 is connected to the ozone generator 22 through pipes, and the water tank 46 There is a second filler layer 461 for promoting ozone dissolution;
所述第一填料层23、第二填料层23内均装填有催化填料,所述催化填料为锰氧化物;The first filler layer 23 and the second filler layer 23 are both filled with catalytic filler, and the catalytic filler is manganese oxide;
所述混气装置3两端分别与进气仓21、臭氧发生器22连通;所述抽气装置包括设置在废气处理塔2顶面并与其连通的抽气仓24,所述抽气仓24外顶面设有电机25,电机25采用现有技术产品,所述电机25的输出轴穿过抽气仓24顶面并套设有负压叶片251,抽气仓24侧壁上设有出气管241;Both ends of the gas mixing device 3 are connected to the air inlet bin 21 and the ozone generator 22 respectively; the air extraction device includes an air extraction bin 24 arranged on the top surface of the exhaust gas treatment tower 2 and connected with it. The air extraction bin 24 The outer top surface is provided with a motor 25. The motor 25 adopts existing technology products. The output shaft of the motor 25 passes through the top surface of the air extraction chamber 24 and is sleeved with a negative pressure blade 251. The side wall of the air extraction chamber 24 is provided with an outlet. Trachea 241;
如图3、4所示,所述混气装置3包括混合仓31,设置在所述混合仓31顶面且与混合仓31连通的排气筒32,以及分别设置在混合仓31两侧的两个进气管33;As shown in Figures 3 and 4, the gas mixing device 3 includes a mixing chamber 31, an exhaust tube 32 provided on the top surface of the mixing chamber 31 and connected with the mixing chamber 31, and two exhaust pipes respectively provided on both sides of the mixing chamber 31. two air intake pipes 33;
如图5所示,两个所述进气管33呈中心对称设置,且两个进气管33的右端均延伸至混合仓31内部,且位于混合仓31内的进气管33侧壁上设有出气孔,两个进气管33的左端均穿过废气处理塔2侧壁并对应与进气仓21、臭氧发生器22连通,且两个进气管33内均滑动密封连接有利用左右滑动来控制所述出气孔开启或关闭的活塞35,左侧的进气管33与活塞35之间设有弹簧,且左侧的进气管33的侧壁上设有用于与活塞35卡接的卡接装置;As shown in Figure 5, the two air inlet pipes 33 are arranged centrally symmetrically, and the right ends of the two air inlet pipes 33 extend to the inside of the mixing chamber 31, and there is an outlet on the side wall of the air inlet pipe 33 located in the mixing chamber 31. The left ends of the two air inlet pipes 33 pass through the side wall of the exhaust gas treatment tower 2 and are connected to the air inlet bin 21 and the ozone generator 22, and the two air inlet pipes 33 are all slidably sealed and connected by sliding left and right to control the air holes. For the piston 35 with the air outlet open or closed, a spring is provided between the left air inlet pipe 33 and the piston 35, and the side wall of the left air inlet pipe 33 is provided with a snap-in device for snapping with the piston 35;
两个所述活塞35上均横向设有齿条351,两个所述齿条351分别穿过对应进气管33并伸入混合仓31内,且混合仓31内竖向设有转轴34,所述转轴34上套设有用于同时与两个齿条351进行啮合的齿轮341,且转轴34下端与混合仓31底面转动连接,转轴34上套设有搅拌叶片342,且转轴34上端设有螺纹;The two pistons 35 are each provided with racks 351 transversely. The two racks 351 respectively pass through the corresponding air inlet pipes 33 and extend into the mixing chamber 31, and a rotating shaft 34 is vertically provided in the mixing chamber 31, so The rotating shaft 34 is provided with a gear 341 for meshing with two racks 351 at the same time, and the lower end of the rotating shaft 34 is rotationally connected to the bottom surface of the mixing chamber 31. The rotating shaft 34 is provided with a stirring blade 342, and the upper end of the rotating shaft 34 is provided with a thread. ;
如图7所示,所述排气筒32侧壁上设有六个排气孔,且排气筒32内滑动设有利用上下滑动来控制排气孔开启或关闭的滑块36,转轴34上端穿过滑块36并与滑块36螺纹连接;As shown in Figure 7, the exhaust tube 32 is provided with six exhaust holes on the side wall, and the exhaust tube 32 is provided with a slider 36 that slides up and down to control the opening or closing of the exhaust holes. The rotating shaft 34 The upper end passes through the slider 36 and is threadedly connected with the slider 36;
如图6所示,所述卡接装置包括设置在左侧的进气管33侧壁上并与其连通的竖管331,从上到下依次设置在所述竖管331内的限位块334、隔板336以及卡柱333;As shown in Figure 6, the clamping device includes a standpipe 331 provided on the side wall of the left air inlet pipe 33 and connected thereto. Limiting blocks 334, Partition plate 336 and clamping column 333;
所述限位块334与竖管331滑动连接,且限位块334上设有连接杆332,所述连接杆332穿过所述隔板336并与所述卡柱333固定连接;The limit block 334 is slidingly connected to the vertical pipe 331, and the limit block 334 is provided with a connecting rod 332, which passes through the partition 336 and is fixedly connected to the clamping column 333;
隔板336与竖管331固定连接,卡柱333与竖管331滑动连接,且隔板336上设有用于推动限位块334向上滑动的电动推杆335,电动推杆335采用现有技术产品,位于隔板336与卡柱333之间的连接杆332上套设有弹簧,所述活塞35侧壁上设有用于与卡柱333滑动配合进行卡接的卡孔;与所述卡柱333对应的活塞35一端进行倒角处理;The partition 336 is fixedly connected to the vertical pipe 331, and the clamping column 333 is slidingly connected to the vertical pipe 331. The partition 336 is provided with an electric push rod 335 for pushing the limit block 334 to slide upward. The electric push rod 335 adopts existing technology products. , the connecting rod 332 between the partition 336 and the clamping column 333 is covered with a spring, and the side wall of the piston 35 is provided with a clamping hole for slidingly cooperating with the clamping column 333; and the clamping column 333 One end of the corresponding piston 35 is chamfered;
采用上述处理装置进行有机废气处理的方法,包括以下步骤:The method for treating organic waste gas using the above treatment device includes the following steps:
S1、蜡模铸造过程中的有机废气经过收集进入所述旋流板塔1,旋流板塔1对有机废气进行降温与除尘处理后通过管道进入进气仓21内;S1. The organic waste gas during the wax mold casting process is collected and enters the cyclone plate tower 1. The cyclone plate tower 1 cools down and removes dust from the organic waste gas and then enters the air inlet silo 21 through the pipeline;
S2、进气仓21内的废气与臭氧发生器22制造的一部分臭氧在混气装置3内进行混合,使废气中的一部分污染物被臭氧氧化,混合完成后得到混合气体,并通过混气装置3将混合气体排至废气处理塔内;S2. The exhaust gas in the air inlet chamber 21 and a part of the ozone produced by the ozone generator 22 are mixed in the gas mixing device 3, so that part of the pollutants in the exhaust gas are oxidized by ozone. After the mixing is completed, the mixed gas is obtained, and passes through the gas mixing device 3. Discharge the mixed gas into the waste gas treatment tower;
S3、臭氧发生器22制造的另一部分臭氧通过管道进入水箱46,并溶解在水箱46内的碱液中产生羟基自由基;S3. Another part of the ozone produced by the ozone generator 22 enters the water tank 46 through the pipeline, and is dissolved in the alkali solution in the water tank 46 to generate hydroxyl radicals;
S4、启动电机25,电机25带动负压叶片251转动,使混合气体向上运动,水箱46内的碱液通过进水管46进入进水仓42内,并通过喷头45喷洒;S4. Start the motor 25. The motor 25 drives the negative pressure blade 251 to rotate, causing the mixed gas to move upward. The alkali solution in the water tank 46 enters the water inlet chamber 42 through the water inlet pipe 46, and is sprayed through the nozzle 45;
S5、混合气体会与碱液接触,在碱液的作用下混合气体中的另一部分污染物被进一步去除,随后混合气体在负压叶片251作用下从出气管241排出;S5. The mixed gas will come into contact with the alkali liquid, and another part of the pollutants in the mixed gas will be further removed under the action of the alkali liquid, and then the mixed gas will be discharged from the air outlet pipe 241 under the action of the negative pressure blade 251;
所述碱液为质量浓度12%氢氧化钠溶液,且氢氧化钠溶液的温度为25℃;The alkali solution is a sodium hydroxide solution with a mass concentration of 12%, and the temperature of the sodium hydroxide solution is 25°C;
可以理解是的,上述提到的“一部分”以及“另一部分”相加总和为全部的臭氧或者污染物;It can be understood that the sum of the "part" and "another part" mentioned above is the total ozone or pollutants;
上述混气装置的工作原理为:随着所述进气仓21内的气压增大,左侧进气管33对应的活塞35在气压作用下向右滑动,活塞35会带动左侧齿条351向右移动,使齿轮341带动转轴34顺时针转动,右侧齿条351会在齿轮341转动作用下向左移动,使右侧进气管33对应的活塞35能够同步向左滑动;The working principle of the above-mentioned air mixing device is: as the air pressure in the air intake chamber 21 increases, the piston 35 corresponding to the left air intake pipe 33 slides to the right under the action of air pressure, and the piston 35 drives the left rack 351 to the right. Move to the right, so that the gear 341 drives the rotating shaft 34 to rotate clockwise, and the right rack 351 will move to the left under the rotation of the gear 341, so that the piston 35 corresponding to the right intake pipe 33 can slide to the left synchronously;
转轴34顺时针转动过程中,滑块36会与转轴34的螺纹配合向下滑动以封闭排气筒32,当左侧进气管33内的活塞35运动至对应出气孔右侧时,活塞35会与卡柱333卡接,此时右侧进气管33内的活塞35运动至对应出气孔左侧,使废气与臭氧同步释放至混合仓31内;When the rotating shaft 34 rotates clockwise, the slider 36 will cooperate with the thread of the rotating shaft 34 and slide downward to close the exhaust tube 32. When the piston 35 in the left air inlet pipe 33 moves to the right side of the corresponding air outlet, the piston 35 will It is locked with the clamping column 333. At this time, the piston 35 in the right air inlet pipe 33 moves to the left side of the corresponding air outlet, so that the exhaust gas and ozone are synchronously released into the mixing chamber 31;
废气与臭氧释放完成后,控制电动推杆335伸长使卡柱333不再卡接活塞35,左侧活塞35在弹簧作用下开始复位,左侧活塞35复位时会带动左侧齿条351向左移动,使转轴34逆时针转动,转轴34转动时会带动搅拌叶片342转动,使废气与臭氧均匀混合,得到混合气体,且滑块36会与转轴34的螺纹配合向上滑动以开启排气筒32,使混合气体通过排气孔排出。After the exhaust gas and ozone are released, the electric push rod 335 is controlled to extend so that the clamping column 333 no longer engages the piston 35. The left piston 35 begins to reset under the action of the spring. When the left piston 35 resets, it will drive the left rack 351 to the left. Move left to make the rotating shaft 34 rotate counterclockwise. When the rotating shaft 34 rotates, it will drive the stirring blade 342 to rotate, so that the exhaust gas and ozone are evenly mixed to obtain a mixed gas, and the slider 36 will cooperate with the thread of the rotating shaft 34 and slide upward to open the exhaust tube. 32. Discharge the mixed gas through the exhaust hole.
实施例2Example 2
如图10、11所示,本实施例与实施例1基本相同,不同之处在于,所述进水仓42与连接筒41转动密封连接,进水仓42通过其上套设的连接环与连接筒41内壁上设有的环形槽进行转动连接,所述电机25的输出轴下端依次穿过进水仓42与转盘44并与进水仓42转动密封连接;As shown in Figures 10 and 11, this embodiment is basically the same as Embodiment 1. The difference is that the water inlet bin 42 is connected to the connecting tube 41 in a rotational seal, and the water inlet bin 42 is connected to the connecting tube through a connecting ring set thereon. The annular groove provided on the inner wall of the connecting tube 41 is connected for rotation, and the lower end of the output shaft of the motor 25 passes through the water inlet bin 42 and the turntable 44 in sequence and is connected to the water inlet bin 42 in a rotary seal;
如图12所示,位于转盘44对应位置处的所述输出轴上横向设有通孔,所述通孔内设有第二气囊252,所述第二气囊252右端设有利用其充放气来控制与转盘44卡接或分开的滑柱253,输出轴上竖向设有与第二气囊252连通的气体通道;As shown in Figure 12, the output shaft located at the corresponding position of the turntable 44 is laterally provided with a through hole. A second air bag 252 is provided in the through hole. The right end of the second air bag 252 is provided with an air bag for inflating and deflating. To control the sliding column 253 that is engaged or separated from the turntable 44, the output shaft is vertically provided with a gas channel connected to the second air bag 252;
所述排气筒32顶面与滑块36之间设有第三气囊321,所述第三气囊321通过气管与所述气体通道连通,且所述气管与气体通道转动连接,气管穿过第一填料层23。A third air bag 321 is provided between the top surface of the exhaust tube 32 and the slider 36. The third air bag 321 is connected to the gas channel through a trachea, and the trachea is rotationally connected to the gas channel. The trachea passes through the third air bag 321. A filler layer 23.
上述喷淋装置的工作原理为:第一填料层23可辅助固定气管,在初始状态下,进水仓42的开口未与进水管43对齐,此时进水管43与进水仓42未连通,在转轴34逆时针转动时,滑块36会向上滑动以开启排气筒32排出混合气体,同时滑块36会挤压第三气囊321,第三气囊321内的气体会通过气管与气体通道充入第二气囊252,使第二气囊252充气推动滑柱253滑出并与转盘44卡接,此时电机25可带动转盘44与进水仓42一起转动,进水仓42转动过程中开口可与进水管43不断接通,使进水管43内的氢氧化钠溶液能够进入喷头45进行喷洒,同时转盘可带动喷头45进行转动。The working principle of the above-mentioned spray device is: the first filler layer 23 can assist in fixing the air pipe. In the initial state, the opening of the water inlet bin 42 is not aligned with the water inlet pipe 43. At this time, the water inlet pipe 43 and the water inlet bin 42 are not connected. When the rotating shaft 34 rotates counterclockwise, the slider 36 will slide upward to open the exhaust tube 32 to discharge the mixed gas. At the same time, the slider 36 will squeeze the third airbag 321, and the gas in the third airbag 321 will be filled through the trachea and the gas channel. Enter the second air bag 252, inflate the second air bag 252 and push the slide column 253 to slide out and engage with the turntable 44. At this time, the motor 25 can drive the turntable 44 to rotate together with the water inlet chamber 42. During the rotation of the water inlet chamber 42, the opening can be It is continuously connected to the water inlet pipe 43 so that the sodium hydroxide solution in the water inlet pipe 43 can enter the nozzle 45 for spraying, and at the same time, the turntable can drive the nozzle 45 to rotate.
实施例3Example 3
如图13所示,本实施例与实施例2基本相同,不同之处在于,所述电机25的输出轴下端延伸至第一填料层23上方并套设有利用输出轴转动对第一填料层23进行清理的清理板254。As shown in Figure 13, this embodiment is basically the same as Embodiment 2. The difference is that the lower end of the output shaft of the motor 25 extends to above the first packing layer 23 and is sleeved with a rotating shaft that rotates the output shaft to rotate the first packing layer. 23 Cleaning plate 254 for cleaning.
上述清理板254的工作原理为:电机25转动时会带动清理板254转动,清理板254转动时会对第一填料层23上表面进行清理。The working principle of the above-mentioned cleaning plate 254 is: when the motor 25 rotates, it will drive the cleaning plate 254 to rotate. When the cleaning plate 254 rotates, it will clean the upper surface of the first filler layer 23.
Claims (9)
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