CN117578251B - Power distribution cabinet assembling equipment and assembling method - Google Patents
Power distribution cabinet assembling equipment and assembling method Download PDFInfo
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- CN117578251B CN117578251B CN202311588779.9A CN202311588779A CN117578251B CN 117578251 B CN117578251 B CN 117578251B CN 202311588779 A CN202311588779 A CN 202311588779A CN 117578251 B CN117578251 B CN 117578251B
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- 238000009826 distribution Methods 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 238000003860 storage Methods 0.000 claims abstract description 38
- 230000008569 process Effects 0.000 claims abstract description 12
- 238000001179 sorption measurement Methods 0.000 claims description 69
- 230000000149 penetrating effect Effects 0.000 claims description 11
- 210000001503 joint Anatomy 0.000 claims description 8
- 238000012937 correction Methods 0.000 claims description 6
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- 239000011159 matrix material Substances 0.000 claims description 4
- 230000008602 contraction Effects 0.000 claims description 2
- 238000000605 extraction Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 11
- 238000013461 design Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
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- 230000003044 adaptive effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
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- 238000005553 drilling Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
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- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B3/00—Apparatus specially adapted for the manufacture, assembly, or maintenance of boards or switchgear
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Abstract
Compared with the prior art, the power distribution cabinet assembling equipment also comprises an input device for a user to carry out related information of the power distribution cabinets, a storage module for storing assembling instructions of the power distribution cabinets with different types, a fixing module for adaptively fixing the frame, a laying module for assembling the fixing plate of the frame and a tightening module for tightening bolts of the power distribution cabinets fixed by the fixing module. The automatic screw tightening module and the automatic storage mechanism are suitable for various different building or manufacturing scenes, the operation efficiency is improved, the time and labor intensity of manual operation are reduced, and the automatic classification storage and extraction mechanism of the bolts provides a more intelligent management mode for the whole operation process.
Description
Technical Field
The invention relates to the technical field of power distribution cabinet processing, in particular to power distribution cabinet assembling equipment and a power distribution cabinet assembling method.
Background
The power distribution cabinet transfer power distribution cabinet, the illumination power distribution cabinet and the metering cabinet are final-stage equipment of a power distribution system. The power distribution cabinet is a generic name of a motor control center. The power distribution cabinet is used in the occasions with dispersed load and less loops; the motor control center is used for occasions with concentrated load and more loops. In the process of processing the power distribution cabinet, the assembly equipment is an indispensable device.
The utility model provides a long-term browse and research to the relevant technique of switch board equipment of this experiment team carries out a large amount of relevant record materials, relies on relevant resource simultaneously to carry out a large amount of relevant experiments, through the prior art that a large amount of retrieval found to exist like CN109940392B, CN112086892B, CN113103601B and CN110086102B that prior art discloses, a low voltage power distribution cabinet equipment and equipment method thereof as disclosed in the prior art, including installation adjusting device, cabinet body fixing device, installation mobile device, drilling and screw up device, part remove installation device and dust cleaning device, installation adjusting device includes mounting bracket and adjusting component, adjusting component sets up on the mounting bracket and adjusting component rotates with the mounting bracket to be connected, cabinet body fixing device sets up on adjusting component, installation mobile device includes two installation mobile component that the structure is the same, two installation mobile component symmetry sets up the side at the mounting bracket, drilling and screw up the device set up on two installation mobile component, part remove installation mobile device set up on two installation mobile component, dust cleaning device sets up on two installation mobile component.
The invention is designed for solving the problems that the assembly steps of the power distribution cabinet are complicated, a large amount of manual labor is needed, the power distribution cabinets of different types cannot be automatically assembled in an adaptive manner and the like in the prior art.
Disclosure of Invention
The invention aims to provide power distribution cabinet assembly equipment aiming at the defects existing in the prior art.
In order to overcome the defects in the prior art, the invention adopts the following technical scheme:
the power distribution cabinet assembly equipment comprises a frame and a fixed plate respectively fixed on the frame through bolts, wherein the frame is formed by connecting a plurality of rod pipes, locking openings are uniformly arranged on the fixed plate, locking grooves opposite to the locking openings are uniformly arranged on the frame, the bolts sequentially penetrate through the locking openings and then penetrate into the locking grooves to fix the fixed plate on the frame,
the power distribution cabinet assembling equipment comprises an input device for a user to carry out relevant information of the power distribution cabinets, a storage module for storing assembling instructions of the power distribution cabinets with different types, a fixing module for adaptively fixing the frame, a laying module for assembling the fixing plate of the frame, and a tightening module for tightening bolts of the power distribution cabinets fixed by the fixing module, wherein the relevant information is input for the types of the power distribution cabinets and the initial placement positions of the frames of the power distribution cabinets with corresponding types on the fixing module,
the assembly instructions comprise specific action instructions for the operation of the laying module and the tightening module under different types of power distribution cabinets and different initial placement positions, the assembly instructions are recorded and stored in the storage module, so that when the power distribution cabinets with different types are assembled, the equipment can automatically adjust the operation parameters and steps thereof,
the fixing module comprises a supporting flat plate for supporting the cabinet frame, a correcting mechanism arranged on the supporting flat plate and used for carrying out adaptive clamping on the bottom of the frame so as to adjust the position of the frame, and a rotating table for driving the supporting flat plate to rotate.
Further, the correcting mechanism comprises at least four baffle plates which are arranged in a central symmetry way and are respectively and vertically fixed on the supporting flat plate, a telescopic driving rod, a supporting sheet and a flexible pressure sensor, wherein one end of each baffle plate is respectively and vertically fixed on each baffle plate, the other end of each telescopic driving rod extends towards the middle part of the supporting flat plate, the supporting sheet is fixed on the other end of each telescopic driving rod and is used for being abutted with a rod tube at the bottom of the frame, the flexible pressure sensor is laid on the supporting sheet,
each telescopic driving rod of the four telescopic driving rods and two telescopic driving rods are mutually perpendicular and are mutually parallel to one telescopic driving rod, when the flexible pressure sensor monitors that the abutting piece abuts against the rod pipe with preset pressure, the telescopic driving rod fixed with the abutting piece where the flexible pressure sensor is located stops stretching operation, the frame is fixed to the supporting flat plate with a fixed position, and the position of each baffle is designed to support and position different sides of the power distribution cabinet frame respectively.
Further, the laying mechanism comprises a beam plate transversely arranged above a preset distance of the supporting plate, two vertical plates symmetrically arranged on two sides of the rotating table respectively, a first numerical control mechanical arm fixed in the middle of the beam plate, a second numerical control mechanical arm fixed in the middle of one vertical plate, a third numerical control mechanical arm fixed in the middle of the other vertical plate and an adsorption clamping mechanism for carrying out fixed transportation on the horizontal plate, wherein the first numerical control mechanical arm, the second numerical control mechanical arm and the third numerical control mechanical arm are fixedly connected with at least one adsorption clamping mechanism respectively so as to adsorb and fix the fixing plate.
Further, each adsorption clamping mechanism comprises an adsorption plate, matching holes which are distributed on the adsorption plate and penetrate through the adsorption plate, a fixed plate which is covered and attached to the adsorption plate, a penetrating channel which is distributed on the fixed plate and is sequentially opposite to the matching holes, rubber adsorption nozzles which are partially embedded in the penetrating channel and are partially sleeved in the matching holes, gas transmission pipes which are respectively used for providing negative pressure adsorption force for the rubber adsorption nozzles and are of flexible structures, and negative pressure motors which are connected with the gas transmission pipes, wherein one end of each adsorption nozzle is an adsorption end for carrying out adsorption fixation on the fixed plate, the other end of each adsorption nozzle is a connection end which is connected with the gas transmission pipe, and the surface of the adsorption plate is provided with a frosted structure for increasing the surface friction force with the fixed plate,
and part of the adsorption end of the rubber adsorption nozzle penetrates out of the adsorption plate from the matching hole, and in the process that the clamping mechanism spreads the fixing plate to the frame, telescopic driving rods on two baffles arranged in parallel with the vertical plate are in a shrinkage operation state, and meanwhile, the vertical plate is vertically arranged with two baffles and is simultaneously arranged with the other two baffles in parallel.
Further, the tightening module comprises a plurality of micro-mechanical arms respectively fixed on the beam plate and the vertical plate, a tightening mechanism respectively fixed at the tail ends of the micro-mechanical arms, and a storing mechanism for storing bolts with different specifications in a classified manner, wherein the plate surface of one side of the vertical plate, which is correspondingly close to the supporting plate, is used as a working surface, the micro-mechanical arms are respectively fixed on the bottom wall of the beam plate and/or the working surface of the vertical plate,
the tightening mechanism comprises a shell fixed at the driving end of the micro mechanical arm, a speed reduction motor embedded in the shell and penetrating out of the shell from the shell, and a bolt knife fixed on the power output shaft of the speed reduction motor, wherein the bolt knife is of a permanent magnet structure.
Further, the storage mechanism comprises a plurality of storage cylinders with opening structures at the upper ends, supporting sheets transversely arranged at the bottoms of the storage cylinders respectively, and lifting driving mechanisms with the bottoms fixed to the bottom wall of the storage cylinders respectively and the tops fixedly connected with the supporting sheets for driving the supporting sheets to lift in the storage cylinders, wherein the number of the lifting driving mechanisms, the number of the supporting sheets and the number of the storage cylinders are the same.
An assembling method of power distribution cabinet assembling equipment comprises the following steps:
s101: the worker places the power distribution cabinet frame on a support plate of the fixed module,
s102: the staff inputs the model information of the power distribution cabinet through the input device and the initial placement position of the power distribution cabinet on the fixed module,
s103: the device retrieves corresponding assembly instructions from the storage module according to the model information input by the staff and the initial placement position,
s104: the correction mechanism of the fixed module automatically stretches and contracts, the frame position is accurately adjusted to a preset position on the supporting platform according to the feedback of the flexible pressure sensor on the abutting sheet,
s105: each numerical control mechanical arm of the laying module drives the adsorption clamping mechanism to automatically grab the fixing plate, further each numerical control mechanical arm drives the adsorption clamping mechanism to accurately place the fixing plate at the preset position of the frame,
s106: the micro mechanical arm of the tightening module drives the bolt cutter to magnetically adsorb bolts with corresponding specifications from the storage mechanism,
s107: the micro mechanical arm accurately installs the bolt drive in the locking opening and the locking groove of the fixed plate and the frame, the bolt is screwed by the cooperation of the gear motor,
s108: all bolts are correctly screwed, and the power distribution cabinet is completed.
The beneficial effects obtained by the invention are as follows:
1. when the power distribution cabinet of different types is assembled, the self-adaptive assembly operation of the power distribution cabinets of different types is adapted according to the stored assembly instructions, the assembly efficiency of the power distribution cabinet assembly equipment is improved, the accuracy and the reliability of the assembly process are greatly improved, and therefore the quality and the performance of the power distribution cabinet are ensured.
2. According to the invention, the positions of the frames can be accurately adjusted by the fixing modules through the four telescopic driving rods and the baffle plates which are arranged in a central symmetry way and are matched with the abutting pieces and the flexible pressure sensor, so that the frames are ensured to be aligned on the supporting flat plate accurately, the manual adjustment requirement is reduced, the efficiency of the whole assembly process is improved, the rotating function of the supporting flat plate enables the frames to operate at different angles, the laying modules and the tightening modules to operate from multiple directions conveniently, the working efficiency and the flexibility are further improved, the design of the baffle plates enables the fixing modules to adapt to power distribution cabinet frames of different types, the universality and the flexibility of equipment are improved, due to the automation and the accuracy of the fixing modules, an operator only needs to simply place the frames on the supporting flat plate, the rest correction and the fixing work are automatically completed by the equipment, the workload of the operator is effectively reduced, and the fixing modules not only improve the efficiency and the accuracy of the assembly of the power distribution cabinet, but also ensure the simplicity of the working flow and the safety of the frames.
3. The adsorption clamping mechanism provided by the invention can effectively fix materials through the design of the rubber adsorption nozzle and the negative pressure motor, ensures the stability in the transportation and laying processes, simultaneously, the frosted structure design of the adsorption plate is used for enhancing the surface friction force with the fixing plate, and further improves the firm strength of attaching the fixing plate to the frame.
Drawings
The invention will be further understood from the following description taken in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Like reference numerals designate corresponding parts throughout the different views.
Fig. 1 is a schematic view of a part of a structure of a fixing module according to the present invention.
Fig. 2 is a schematic view of a part of the structure of the correcting mechanism of the present invention.
Fig. 3 is a schematic view of another part of the correcting mechanism of the present invention.
Fig. 4 is a schematic view of a part of the structure of the adsorption clamping mechanism of the present invention.
Fig. 5 is a schematic structural diagram of another part of the adsorption clamping mechanism of the present invention.
Reference numerals illustrate: 1-a riser; 2-baffle plates; 3-a telescopic driving rod; 4-rotating a table; 5-a support plate; 6-beam plates; 7-a frame; 8-abutting pieces; 9-a rubber adsorption nozzle; 10-adsorption end; 11-connecting ends; 12-a gas pipe; 13-a fixed plate; 14-adsorption plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the following examples thereof; it is noted that the specific embodiments described herein are for purposes of illustration only and are not intended to be limiting. Other systems, methods, and/or features of the present embodiments will be or become apparent to one with skill in the art upon examination of the following detailed description. And the terms describing the positional relationship in the drawings are merely for illustrative purposes and are not to be construed as limiting the present patent, and specific meanings of the terms can be understood by those of ordinary skill in the art according to specific circumstances.
Embodiment one: with reference to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the present embodiment constructs a power distribution cabinet assembly apparatus, the power distribution cabinet includes a frame, and fixing plates respectively fixed to the frame by bolts, the frame is formed by connecting a plurality of rod pipes, wherein locking openings are uniformly provided on the fixing plates, locking grooves disposed opposite to the locking openings are uniformly provided on the frame, the bolts sequentially penetrate through the locking openings and then penetrate into the locking grooves to fix the fixing plates to the frame,
the power distribution cabinet assembling equipment comprises an input device for a user to carry out relevant information of the power distribution cabinets, a storage module for storing assembling instructions of the power distribution cabinets with different types, a fixing module for adaptively fixing the frame, a laying module for assembling the fixing plate of the frame, and a tightening module for tightening bolts of the power distribution cabinets fixed by the fixing module, wherein the relevant information is input for the types of the power distribution cabinets and the initial placement positions of the frames of the power distribution cabinets with corresponding types on the fixing module,
the assembly instructions comprise specific action instructions for the operation of the laying module and the tightening module under different types of power distribution cabinets and different initial placement positions, and the assembly instructions are recorded and stored in the storage module, so that when the power distribution cabinets of different types are assembled, the equipment can automatically adjust the operation parameters and steps of the equipment, and the assembly efficiency and the assembly precision are improved.
The power distribution cabinet assembling equipment receives the power distribution cabinet model information input by a user and the initial placement position of the power distribution cabinet frame on the fixed module through the input unit, and according to the power distribution cabinet model information and the initial placement position, the power distribution cabinet assembling equipment can retrieve corresponding assembling instructions from the storage module,
the assembly instructions include specific actions of the devices in the operation of the fixing module, the laying module and the tightening module, including moving path, speed and force,
the fixing module can automatically adjust to adapt to the power distribution cabinet frames of different models according to the assembly instruction, ensure that the frames are stably fixed in the whole assembly process, the laying module automatically lays the fixing plate according to the assembly instruction, the tightening module is responsible for automatically acquiring bolts of preset specifications and tightening the bolts,
when the power distribution cabinet of different types is assembled, the self-adaptive assembly operation of the power distribution cabinets of different types is adapted according to the stored assembly instructions, the assembly efficiency of the power distribution cabinet assembly equipment is improved, the accuracy and the reliability of the assembly process are greatly improved, and therefore the quality and the performance of the power distribution cabinet are ensured.
Embodiment two: in addition to the above embodiments, the fixing module includes a support plate for supporting the cabinet frame, a correction mechanism disposed on the support plate for adaptively clamping the bottom of the frame to adjust the position of the frame, and a rotating table for driving the support plate to rotate,
the correcting mechanism comprises at least four baffle plates which are arranged in a central symmetry way and are respectively and vertically fixed on the supporting flat plate, a telescopic driving rod, a butt joint piece and a flexible pressure sensor, wherein one end of each baffle plate is respectively and vertically fixed on each baffle plate, the other end of each telescopic driving rod extends towards the middle part of the supporting flat plate, the butt joint piece is fixed on the other end of each telescopic driving rod and is used for butt joint with a rod tube at the bottom of the frame, the flexible pressure sensor is laid on the butt joint piece,
each telescopic driving rod of the four telescopic driving rods is mutually perpendicular to two telescopic driving rods and is mutually parallel to one telescopic driving rod, when the flexible pressure sensor monitors that the abutting piece abuts against the rod pipe with preset pressure, the telescopic driving rods fixed with the abutting piece where the flexible pressure sensor is located stop elongation operation, the frame is further fixed on the supporting flat plate with a fixed position, the position of each baffle is designed to respectively support and position different sides of the power distribution cabinet frame,
the worker manually places the frame in the middle of the support flat plate, four telescopic driving rods automatically extend to correct the position of the frame on the support flat plate for the next operation of the laying module and the tightening module,
according to the invention, the positions of the frames can be accurately adjusted by the fixing modules through the four telescopic driving rods and the baffle plates which are arranged in a central symmetry way and are matched with the abutting pieces and the flexible pressure sensor, so that the frames are ensured to be aligned on the supporting flat plate accurately, the manual adjustment requirement is reduced, the efficiency of the whole assembly process is improved, the rotating function of the supporting flat plate enables the frames to operate at different angles, the laying modules and the tightening modules to operate from multiple directions conveniently, the working efficiency and the flexibility are further improved, the design of the baffle plates enables the fixing modules to adapt to power distribution cabinet frames of different types, the universality and the flexibility of equipment are improved, due to the automation and the accuracy of the fixing modules, an operator only needs to simply place the frames on the supporting flat plate, the rest correction and the fixing work are automatically completed by the equipment, the workload of the operator is effectively reduced, and the fixing modules not only improve the efficiency and the accuracy of the assembly of the power distribution cabinet, but also ensure the simplicity of the working flow and the safety of the frames.
Embodiment III: in addition to the content of the above embodiments, the paving mechanism comprises a beam plate transversely arranged above the preset distance of the supporting plate, two vertical plates symmetrically arranged on two sides of the rotating table respectively, a first numerical control mechanical arm fixed on the middle part of the beam plate, a second numerical control mechanical arm fixed on the middle part of one vertical plate, a third numerical control mechanical arm fixed on the middle part of the other vertical plate, and an adsorption and clamping mechanism for carrying out fixed transportation on the horizontal plate, wherein the first numerical control mechanical arm, the second numerical control mechanical arm and the third numerical control mechanical arm are respectively fixedly connected with at least one adsorption and clamping mechanism for carrying out adsorption and fixation on the fixed plate,
each adsorption clamping mechanism comprises an adsorption plate, matching holes distributed on the adsorption plate in a matrix manner and penetrating the adsorption plate, a fixing plate covered and attached to the adsorption plate, penetrating channels distributed on the fixing plate and sequentially opposite to the matching holes in a matrix manner, rubber adsorption nozzles partially embedded in the penetrating channels and partially sleeved in the matching holes, gas pipes of flexible structures for providing negative pressure adsorption force for the rubber adsorption nozzles respectively, and negative pressure motors connected with the gas pipes, wherein one end of each adsorption nozzle is an adsorption end for adsorbing and fixing the fixing plate, the other end of each adsorption nozzle is a connecting end connected with the gas pipe, the surface of each adsorption nozzle is a frosted structure for increasing the surface friction force with the fixing plate,
and when the adsorption clamping mechanism attaches the fixed plate to one of the frame surfaces of the frame, the first numerical control mechanical wall, the second numerical control mechanical arm and/or the third numerical control mechanical arm further drive the adsorption plate to move towards the fixed plate until part of the plate surface of the abutting plate abuts against the fixed plate, thereby improving the fixing strength of the fixed plate,
in addition, in the process of paving the fixing plate on the frame by the clamping mechanism, the telescopic driving rods on the two baffle plates which are arranged in parallel with the vertical plate are in a contraction operation state, meanwhile, the vertical plate is arranged vertically with two baffle plates and is arranged in parallel with the other two baffle plates,
the tightening module comprises a plurality of micro-mechanical arms respectively fixed on the beam plate and the vertical plate, a tightening mechanism respectively fixed at the tail end of each micro-mechanical arm, and a storage mechanism for storing bolts with different specifications in a classified way, wherein the plate surface of one side of the vertical plate, which is correspondingly close to the supporting plate, is taken as an operation surface, the micro-mechanical arms are respectively fixed on the bottom wall of the beam plate and/or the operation surface of the vertical plate,
the tightening mechanism comprises a shell fixed at the driving end of the micro mechanical arm, a speed reduction motor embedded in the shell and penetrating out of the shell from the power output shaft, and a bolt knife fixed at the power output shaft of the speed reduction motor, wherein the bolt knife is of a permanent magnet structure,
the storage mechanism comprises a plurality of storage cylinders with opening structures at the upper ends, supporting sheets respectively transversely arranged at the bottoms of the storage cylinders, and lifting driving mechanisms with the bottoms respectively fixed at the bottom walls of the storage cylinders and the tops fixedly connected with the supporting sheets for driving the supporting sheets to lift in the storage cylinders, wherein the number of the lifting driving mechanisms, the number of the supporting sheets and the number of the storage cylinders are the same,
wherein the bolt comprises a head part matched with the bolt cutter and an introduction part with a tip structure, the middle part of the supporting piece is provided with a groove structure for carrying out the adaptation and the fixation of the introduction part of the bolt, the bolts with the same specification are sequentially overlapped into the same storage cylinder, the lifting driving mechanism drives the supporting piece to lift so as to drive the bolt out of the storage cylinder for the bolt cutter to adsorb, the driving bolt passes through and is fixed under the cooperation of the micro mechanical arm and the gear motor to fix the fixing plate and the frame,
the assembly method of the power distribution cabinet comprises the following steps:
s101: the worker places the power distribution cabinet frame on a support plate of the fixed module,
s102: the staff inputs the model information of the power distribution cabinet through the input device and the initial placement position of the power distribution cabinet on the fixed module,
s103: the device retrieves corresponding assembly instructions from the storage module according to the model information input by the staff and the initial placement position,
s104: the correction mechanism of the fixed module automatically stretches and contracts, the frame position is accurately adjusted to a preset position on the supporting platform according to the feedback of the flexible pressure sensor on the abutting sheet,
s105: each numerical control mechanical arm of the laying module drives the adsorption clamping mechanism to automatically grab the fixing plate, further each numerical control mechanical arm drives the adsorption clamping mechanism to accurately place the fixing plate at the preset position of the frame,
s106: the micro mechanical arm of the tightening module drives the bolt cutter to magnetically adsorb bolts with corresponding specifications from the storage mechanism,
s107: the micro mechanical arm accurately installs the bolt drive in the locking opening and the locking groove of the fixed plate and the frame, the bolt is screwed by the cooperation of the gear motor,
s108: all bolts are correctly screwed, and the power distribution cabinet is completed;
the adsorption clamping mechanism provided by the invention can effectively fix materials through the design of the rubber adsorption nozzle and the negative pressure motor, ensures the stability in the transportation and laying processes, simultaneously, the frosted structure design of the adsorption plate is used for enhancing the surface friction force with the fixing plate, and further improves the firm strength of attaching the fixing plate to the frame.
While the invention has been described above with reference to various embodiments, it should be understood that many changes and modifications can be made without departing from the scope of the invention. That is, the methods, systems and devices discussed above are examples. Various configurations may omit, replace, or add various procedures or components as appropriate. For example, in alternative configurations, the methods may be performed in a different order than described, and/or various components may be added, omitted, and/or combined. Moreover, features described with respect to certain configurations may be combined in various other configurations, such as different aspects and elements of the configurations may be combined in a similar manner. Furthermore, as the technology evolves, elements therein may be updated, i.e., many of the elements are examples, and do not limit the scope of the disclosure or the claims. And it is understood that various changes and modifications may be made by those skilled in the art after reading the description of the invention, and such equivalent changes and modifications are intended to fall within the scope of the invention as defined in the appended claims.
Claims (3)
1. The power distribution cabinet assembly equipment comprises a frame and a fixed plate respectively fixed on the frame through bolts, wherein the frame is formed by connecting a plurality of rod pipes, locking openings are uniformly arranged on the fixed plate, locking grooves opposite to the locking openings are uniformly arranged on the frame, the bolts sequentially penetrate through the locking openings and then penetrate into the locking grooves to fix the fixed plate on the frame,
the power distribution cabinet assembling equipment is characterized by comprising an input device for inputting related information of the power distribution cabinets by a user, a storage module for storing assembling instructions of the power distribution cabinets with different types, a fixing module for adaptively fixing the frame, a laying module for assembling the fixing plate of the frame and a tightening module for tightening bolts of the power distribution cabinets fixed by the fixing module, wherein the related information comprises the type of the power distribution cabinet and the initial placement position of the frame of the power distribution cabinet with the corresponding type on the fixing module,
the assembly instructions comprise specific action instructions for the operation of the laying module and the tightening module under different types of power distribution cabinets and different initial placement positions, the assembly instructions are recorded and stored in the storage module, so that when the power distribution cabinets with different types are assembled, the assembly equipment can automatically adjust the operation parameters and steps of the assembly equipment,
the fixing module comprises a supporting flat plate for supporting the cabinet frame, a correcting mechanism arranged on the supporting flat plate and used for adaptively clamping the bottom of the frame to adjust the position of the frame, and a rotating table for driving the supporting flat plate to rotate;
the correcting mechanism comprises at least four baffle plates which are arranged in a central symmetry way and are respectively and vertically fixed on the supporting flat plate, a telescopic driving rod, a butt joint piece and a flexible pressure sensor, wherein one end of each baffle plate is respectively and vertically fixed on each baffle plate, the other end of each telescopic driving rod extends towards the middle part of the supporting flat plate, the butt joint piece is fixed on the other end of each telescopic driving rod and is used for butt joint with a rod tube at the bottom of the frame, the flexible pressure sensor is laid on the butt joint piece,
each telescopic driving rod of the four telescopic driving rods is perpendicular to two telescopic driving rods, and is parallel to one telescopic driving rod, when the flexible pressure sensor monitors that the abutting piece abuts against the rod pipe under preset pressure, the telescopic driving rods fixed with the abutting piece where the flexible pressure sensor is located stop elongation operation, the frame is fixed to the supporting flat plate at a fixed position, and the position of each baffle is designed to be respectively supported and positioned on different sides of the power distribution cabinet frame;
the laying module comprises a beam plate transversely arranged above a preset distance of the supporting flat plate, two vertical plates symmetrically arranged on two sides of the rotating table respectively, a first numerical control mechanical arm fixed in the middle of the beam plate, a second numerical control mechanical arm fixed in the middle of one vertical plate, a third numerical control mechanical arm fixed in the middle of the other vertical plate and an adsorption clamping mechanism for fixedly conveying the horizontal plate, wherein the first numerical control mechanical arm, the second numerical control mechanical arm and the third numerical control mechanical arm are fixedly connected with at least one adsorption clamping mechanism respectively so as to adsorb and fix the fixed plate; each adsorption clamping mechanism comprises an adsorption plate, matching holes distributed on the adsorption plate in a matrix manner and penetrating the adsorption plate, a fixing plate covered and attached to the adsorption plate, penetrating channels distributed on the fixing plate and sequentially opposite to the matching holes in a matrix manner, rubber adsorption nozzles partially embedded in the penetrating channels and partially sleeved in the matching holes, gas pipes of flexible structures for providing negative pressure adsorption force for the rubber adsorption nozzles respectively, and negative pressure motors connected with the gas pipes, wherein one end of each adsorption nozzle is an adsorption end for adsorbing and fixing the fixing plate, the other end of each adsorption nozzle is a connecting end connected with the gas pipe, the surface of each adsorption nozzle is a frosted structure for increasing the surface friction force with the fixing plate,
the part of the adsorption end of the rubber adsorption nozzle penetrates out of the adsorption plate from the matching hole, and in the process that the clamping mechanism lays the fixing plate on the frame, telescopic driving rods on two baffles arranged in parallel with the vertical plate are in a contraction operation state, and meanwhile, the vertical plate is arranged vertically to two baffles and is arranged in parallel to the other two baffles;
the tightening module comprises a plurality of micro-mechanical arms respectively fixed on the beam plate and the vertical plate, a tightening mechanism respectively fixed at the tail end of each micro-mechanical arm, and a storage mechanism for storing bolts with different specifications in a classified way, wherein the plate surface of one side of the vertical plate, which is correspondingly close to the supporting plate, is taken as an operation surface, the micro-mechanical arms are respectively fixed on the bottom wall of the beam plate and/or the operation surface of the vertical plate,
the tightening mechanism comprises a shell fixed at the driving end of the micro mechanical arm, a speed reduction motor embedded in the shell and penetrating out of the shell from the shell, and a bolt knife fixed on the power output shaft of the speed reduction motor, wherein the bolt knife is of a permanent magnet structure.
2. The power distribution cabinet assembling apparatus according to claim 1, wherein the storage mechanism comprises a plurality of storage cylinders with open upper ends, supporting pieces respectively transversely arranged at the bottoms of the storage cylinders, and lifting driving mechanisms with bottoms respectively fixed on the bottom walls of the storage cylinders and tops fixedly connected with the supporting pieces for driving the supporting pieces to lift in the storage cylinders, wherein the number of the lifting driving mechanisms, the number of the supporting pieces and the number of the storage cylinders are the same.
3. A method of assembling a power distribution cabinet assembly apparatus according to claim 2, comprising the steps of:
s101: the worker places the power distribution cabinet frame on a support plate of the fixed module,
s102: the staff inputs the model information of the power distribution cabinet through the input device and the initial placement position of the power distribution cabinet on the fixed module,
s103: the device retrieves corresponding assembly instructions from the storage module according to the model information and the initial placement position input by the staff,
s104: the correction mechanism of the fixed module automatically stretches and contracts, the frame position is accurately adjusted to a preset position on the supporting platform according to the feedback of the flexible pressure sensor on the abutting sheet,
s105: each numerical control mechanical arm of the laying module drives the adsorption clamping mechanism to automatically grab the fixing plate, further each numerical control mechanical arm drives the adsorption clamping mechanism to accurately place the fixing plate at the preset position of the frame,
s106: the micro mechanical arm of the tightening module drives the bolt cutter to magnetically adsorb bolts with corresponding specifications from the storage mechanism,
s107: the micro mechanical arm accurately installs the bolt drive in the locking opening and the locking groove of the fixed plate and the frame, the bolt is screwed by the cooperation of the gear motor,
s108: all bolts are correctly screwed, and the power distribution cabinet is assembled.
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| CN202311588779.9A CN117578251B (en) | 2023-11-27 | 2023-11-27 | Power distribution cabinet assembling equipment and assembling method |
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| CN202311588779.9A CN117578251B (en) | 2023-11-27 | 2023-11-27 | Power distribution cabinet assembling equipment and assembling method |
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| CN117578251A CN117578251A (en) | 2024-02-20 |
| CN117578251B true CN117578251B (en) | 2024-04-05 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108429173A (en) * | 2018-04-02 | 2018-08-21 | 闫西英 | A kind of electric power distributing cabinet ancillary equipment |
| CN112086892A (en) * | 2020-09-08 | 2020-12-15 | 曹西光 | Low-voltage power distribution cabinet assembling equipment and assembling method thereof |
| CN116126030A (en) * | 2023-04-17 | 2023-05-16 | 众芯汉创（北京）科技有限公司 | Unmanned aerial vehicle nest covering method based on artificial intelligence |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012102841A1 (en) * | 2011-01-27 | 2012-08-02 | Commscope, Inc. Of North Carolina | Datacommunications/telecommunications patching systems with bundled patch cord assembly |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108429173A (en) * | 2018-04-02 | 2018-08-21 | 闫西英 | A kind of electric power distributing cabinet ancillary equipment |
| CN112086892A (en) * | 2020-09-08 | 2020-12-15 | 曹西光 | Low-voltage power distribution cabinet assembling equipment and assembling method thereof |
| CN116126030A (en) * | 2023-04-17 | 2023-05-16 | 众芯汉创（北京）科技有限公司 | Unmanned aerial vehicle nest covering method based on artificial intelligence |
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| CN117578251A (en) | 2024-02-20 |
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