CN117566900B - Micro-oxygen aeration biochemical filter tank for wastewater treatment - Google Patents
Micro-oxygen aeration biochemical filter tank for wastewater treatment Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明属于废水处理技术领域,具体涉及一种废水处理用微氧曝气生化滤池。The invention belongs to the technical field of wastewater treatment, and in particular relates to a micro-oxygen aeration biochemical filter for wastewater treatment.
背景技术Background Art
微氧曝气生化滤池是一种利用生物法处理污水的设备,主要原理是通过微生物在滤料表面形成的生物膜,利用其代谢活动分解水中的各种污染物。该设备综合了生物处理和过滤作用于一体,能有效地去除水中的各种污染物。决定该设备和工艺效果的关键点就在于滤料的选择,以及反冲洗过程决定着滤池能否稳定高效运行。Micro-aeration aeration biofilter is a kind of equipment that uses biological methods to treat sewage. The main principle is to use the biofilm formed by microorganisms on the surface of the filter material to decompose various pollutants in the water through their metabolic activities. This equipment combines biological treatment and filtration in one, and can effectively remove various pollutants in the water. The key point to determine the effect of this equipment and process lies in the selection of filter materials, and the backwashing process determines whether the filter can operate stably and efficiently.
适合的滤料应当可以增加生物膜与污水的接触效率,还应当适合微生物的生长,起到促进生物膜形成的作用。目前常用的传统填料如石英砂、沸石、陶粒及其他塑料制品虽然成本较低,但有强度不够、耐酸碱性差、再生困难或者吸附能力差等缺陷;生物活性炭虽然各项性能指标较优,但其价格昂贵,推广性差。因此,找到一种替代传统滤料且经济易得的滤料填料成为滤池推广使用的技术难点。火山石是一种有密集气孔的玻璃质熔岩,其多孔的成因是火山喷发前后,岩浆温度变化带来的压力变化导致内部气体迅速溢出膨胀。火山石孔隙多、比表面积大,强度高、隔热、耐酸碱、耐腐蚀且无二次污染、可再用性强。从水力学的角度来说,火山石作为生物滤料,无尖利状,且孔径大,因此对水的阻力小,所需滤料少且节省能耗。研究表明,火山石作为生物滤料,不仅不影响微生物的活性,且其表面带有正电荷有利于微生物生长,亲水性强,能为微生物提供富集和保温的场所,是滤池的一种理想滤料。Suitable filter media should be able to increase the contact efficiency between biofilm and sewage, and should also be suitable for the growth of microorganisms to promote the formation of biofilm. Although the commonly used traditional fillers such as quartz sand, zeolite, ceramsite and other plastic products are low in cost, they have defects such as insufficient strength, poor acid and alkali resistance, difficulty in regeneration or poor adsorption capacity; although biological activated carbon has excellent performance indicators, it is expensive and has poor promotion. Therefore, finding a filter filler that can replace traditional filter media and is economical and easy to obtain has become a technical difficulty in promoting the use of filter tanks. Volcanic rock is a glassy lava with dense pores. The reason for its porosity is that the pressure change caused by the change in magma temperature before and after the volcanic eruption causes the internal gas to overflow and expand rapidly. Volcanic rock has many pores, large specific surface area, high strength, heat insulation, acid and alkali resistance, corrosion resistance, no secondary pollution, and strong reusability. From the perspective of hydraulics, volcanic rock as a biological filter material has no sharp shape and large pore size, so it has low resistance to water, requires less filter material and saves energy. Studies have shown that volcanic rock, as a biological filter material, not only does not affect the activity of microorganisms, but its surface carries a positive charge that is conducive to the growth of microorganisms. It is highly hydrophilic and can provide a place for enrichment and insulation for microorganisms, making it an ideal filter material for filter beds.
在微氧曝气生化滤池长期运行过程中,滤料对废水中含有的固体悬浮物质的物理吸附作用以及生物膜的生物絮凝作用,在实际处理中往往导致表面的一层滤料和不同层滤料交界处的孔隙不断地被填充,并且微生物在滤料表面不断地新陈代谢,形成的生物膜不断的更新,脱落的生物膜在同种滤料之间的间隙不断地积累,导致间隙大小越来越小,过水量和氧的传递效率越来越小,水头损失越来越大,发生堵塞现象,这就必然导致频繁的反冲洗过程。因此微氧曝气生化滤池的反冲洗是决定滤池能否稳定长久运行的关键因素之一。若滤料冲洗不充分,可能会出现结团现象,导致工艺运行时效果差,出水水质不理想。冲洗出的块状物及大颗粒物质不及时排出,一直处于滤池中,会增加滤池反冲洗的频次,降低整个滤池的处理负荷,既影响滤池处理废水的效率和稳定性,也大幅增加了滤池的能耗。反冲洗过程是利用水和/或气的压力将堵塞板结的滤料冲开,利用水和/或气的冲力将脱落的生物膜、块状物和小颗粒物质冲出去,随着水流排出滤池以外。但如何将这些物质外排干净是包含反冲洗系统的生化滤池结构设置是否合理的关键。During the long-term operation of the micro-aerobic aerated biofilter, the physical adsorption of the solid suspended matter contained in the wastewater by the filter material and the biological flocculation of the biofilm often lead to the continuous filling of the pores at the junction of the surface layer of filter material and different layers of filter material in actual treatment, and the continuous metabolism of microorganisms on the surface of the filter material, the continuous renewal of the formed biofilm, and the continuous accumulation of the detached biofilm in the gaps between the same filter materials, resulting in smaller and smaller gaps, smaller and smaller water flow and oxygen transfer efficiency, and larger and larger head losses, resulting in blockage, which inevitably leads to frequent backwashing. Therefore, the backwashing of the micro-aerobic aerated biofilter is one of the key factors that determine whether the filter can operate stably and for a long time. If the filter material is not flushed sufficiently, agglomeration may occur, resulting in poor effect during process operation and unsatisfactory effluent water quality. If the flushed lumps and large particles are not discharged in time and remain in the filter tank, the frequency of filter tank backwashing will increase, the treatment load of the entire filter tank will be reduced, which will not only affect the efficiency and stability of the filter tank in treating wastewater, but also greatly increase the energy consumption of the filter tank. The backwashing process uses the pressure of water and/or air to flush out the blocked and compacted filter material, and uses the impact of water and/or air to flush out the detached biofilm, lumps and small particles, and discharge them out of the filter tank with the water flow. However, how to discharge these substances cleanly is the key to whether the structure of the biochemical filter tank including the backwashing system is reasonable.
专利CN201220061252.1涉及一种基于海南火山岩填料的曝气生物滤池,包括圆形塔状结构曝气生物滤池,所述曝气生物滤池包括反冲洗进水口、反冲洗进气口、进水口、滤料承托板、鹅卵石承托层、进气曝气管、填料出口、火山岩填料层、沉降区、填料进口、斜板沉淀区、清水区、出水槽、出水口、反冲洗溢流口。该实用新型利用海南火山岩滤料的优异性质能有效地实现低浓度生活废水的深度处理,去除悬浮物、COD和氨氮效果好,具有抗负荷能力强、处理效率高、成本低等特点。Patent CN201220061252.1 relates to an aerated biological filter based on Hainan volcanic rock filler, including a circular tower-shaped aerated biological filter, the aerated biological filter including a backwash water inlet, a backwash air inlet, a water inlet, a filter material support plate, a pebble support layer, an air inlet aeration pipe, a filler outlet, a volcanic rock filler layer, a sedimentation area, a filler inlet, an inclined plate sedimentation area, a clear water area, a water outlet, a water outlet, and a backwash overflow. The utility model utilizes the excellent properties of Hainan volcanic rock filter material to effectively achieve deep treatment of low-concentration domestic wastewater, remove suspended matter, COD and ammonia nitrogen, and has the characteristics of strong load resistance, high treatment efficiency and low cost.
专利CN202320238568提供一种臭氧火山岩曝气生物滤池,包括下端设置进水管线、上端设置出水管线的池体、连接进水管线的臭氧发生系统、位于池体下端的反冲洗曝气系统和位于池体上端的附着生物膜的过滤层,还包括过滤层下方的滤板,滤板上安装若干设置向下喷水功能的滤头,滤板及下部空间构成配水室,配水室内连接反冲洗进气管线、反冲洗进水管线,反冲洗出水管线位于池体上部,所述过滤层为火山岩滤料层。该申请在一个装置内同时对污水进行生物处理、臭氧氧化与火山岩吸附处理,提高污水可生化性,提高了臭氧利用率,降低污水中有机物含量。Patent CN202320238568 provides an ozone volcanic rock aerated biological filter, including a tank body with an inlet pipeline at the lower end and an outlet pipeline at the upper end, an ozone generating system connected to the inlet pipeline, a backwash aeration system at the lower end of the tank body, and a filter layer with attached biofilm at the upper end of the tank body, and also includes a filter plate below the filter layer, a plurality of filter heads with downward water spraying function are installed on the filter plate, the filter plate and the lower space constitute a water distribution chamber, the water distribution chamber is connected to the backwash air inlet pipeline and the backwash water inlet pipeline, the backwash outlet pipeline is located at the upper part of the tank body, and the filter layer is a volcanic rock filter material layer. This application simultaneously performs biological treatment, ozone oxidation and volcanic rock adsorption treatment on sewage in one device, improves the biodegradability of sewage, improves the utilization rate of ozone, and reduces the organic content in sewage.
但上述生物滤池中的反冲洗系统及反冲洗系统与生物滤层结构的匹配设置均不够节能。本领域需要一种新的废水处理用微氧曝气生化滤池,使得该微氧曝气生化滤池能够低能耗、稳定地长期运行。However, the backwashing system in the above-mentioned biofilter and the matching arrangement of the backwashing system and the biofilter layer structure are not energy-efficient enough. The art needs a new micro-oxygen aerated biofilter for wastewater treatment, which can operate stably and for a long time with low energy consumption.
发明内容Summary of the invention
因此,本发明提供一种废水处理用微氧曝气生化滤池,所述生化滤池用于隧道施工废水的处理,所述生化滤池包括设置在底部的集泥斗(3)和设置在集泥斗(3)上方的圆柱状滤池主体,在滤池主体中,自下而上设置有布水器(16)、曝气器(15)、布风管、滤板(19)、承托层(14)、火山石滤层(13)、塑料滤层(12)、滤料挡网(21)、固体物收集槽(10)以及三相分离器(8),三相分离器(8)的顶部伸出至生化滤池内液面最高位置的上方且用于将分离出来的气体排放至生化滤池外,所述固体物收集槽(10)的槽外壁(17)即滤池主体的内壁或所述槽外壁与滤池主体的内壁叠设,且固体物收集槽(10)的槽内壁(18)呈直径上短下长的圆台状,所述槽外壁(17)和槽内壁(18)之间设置有槽底板,在槽底板的上方和在滤池主体的侧壁上,设置有排泥口和排泥管;所述三相分离器(8)的固液分离段处于在下位置且呈圆锥体结构,三相分离器(8)的底边与滤池主体的内壁之间形成用于净水和脏水通过的水流通道,在三相分离器(8)的底边上方和在滤池主体的侧壁上,自下而上依次设置有用于排出反冲洗过程中产生的脏水的排污管(20)和用于排出废水处理过程中产生的净水的溢流槽(7),所述布水器(16)与设置在滤池主体外的进水泵(4)连接,所述曝气器(15)与设置在滤池主体外的曝气机(5)连接,所述布风管与设置在滤池主体外的反冲洗风机(22)连接;在集泥斗(3)底部设置有排空管(1)和设置在排空管(1)上的排泥泵(23),以及与排空管(1)连接的反冲洗水管和反冲洗水泵(2)。Therefore, the present invention provides a micro-oxygen aerated biochemical filter for wastewater treatment, the biochemical filter is used for treating tunnel construction wastewater, the biochemical filter comprises a mud collecting bucket (3) arranged at the bottom and a cylindrical filter body arranged above the mud collecting bucket (3), in which a water distributor (16), an aerator (15), an air distribution pipe, a filter plate (19), a supporting layer (14), a volcanic rock filter layer (13), a plastic filter layer (12), a filter material retaining net (21), a solid matter collecting filter (23), and a filter plate (24) are arranged from bottom to top. A collecting tank (10) and a three-phase separator (8), wherein the top of the three-phase separator (8) extends above the highest position of the liquid level in the biochemical filter and is used to discharge the separated gas to the outside of the biochemical filter, the outer wall (17) of the solid collecting tank (10) is the inner wall of the filter body or the outer wall and the inner wall of the filter body are overlapped, and the inner wall (18) of the solid collecting tank (10) is in the shape of a truncated cone with a shorter diameter at the top and a longer diameter at the bottom, and a tank bottom is provided between the outer wall (17) and the inner wall (18). The bottom plate of the three-phase separator (8) is provided with a mud discharge port and a mud discharge pipe above the bottom plate and on the side wall of the filter tank body; the solid-liquid separation section of the three-phase separator (8) is located at the bottom and has a conical structure; a water flow channel for clean water and dirty water to pass through is formed between the bottom edge of the three-phase separator (8) and the inner wall of the filter tank body; a sewage discharge pipe (20) for discharging dirty water generated during backwashing and a sewage discharge pipe (21) for discharging waste water are sequentially provided from bottom to top above the bottom edge of the three-phase separator (8) and on the side wall of the filter tank body. The invention relates to an overflow trough (7) for collecting clean water generated during the treatment process, the water distributor (16) is connected to a water inlet pump (4) arranged outside the filter tank body, the aerator (15) is connected to an aerator (5) arranged outside the filter tank body, and the air distribution pipe is connected to a backwash fan (22) arranged outside the filter tank body; an emptying pipe (1) and a mud pump (23) arranged on the emptying pipe (1) are arranged at the bottom of the mud collecting hopper (3), as well as a backwashing water pipe and a backwashing water pump (2) connected to the emptying pipe (1).
在一种具体的实施方式中,在溢流槽(7)的底部设置有用于排出清水的排水管(9)和排水阀,优选所述生化滤池用于高寒高原型隧道施工废水的处理。In a specific embodiment, a drain pipe (9) and a drain valve for discharging clean water are provided at the bottom of the overflow tank (7), and the biochemical filter is preferably used for treating wastewater from high-cold and plateau tunnel construction.
在一种具体的实施方式中,所述排泥管包括对称设置的第一排泥管(6)和第二排泥管(11)。In a specific embodiment, the mud discharge pipe comprises a first mud discharge pipe (6) and a second mud discharge pipe (11) which are symmetrically arranged.
在一种具体的实施方式中,在滤池主体的外壁上设置有保温层,伴热丝(24)由保温棉(25)包裹而形成所述保温层,优选在保温层的外侧设置有用于装饰和包裹的锡箔。In a specific embodiment, a heat-insulating layer is provided on the outer wall of the filter tank body, and the heating wire (24) is wrapped by heat-insulating cotton (25) to form the heat-insulating layer. Preferably, tin foil for decoration and wrapping is provided on the outer side of the heat-insulating layer.
在一种具体的实施方式中,三相分离器(8)的底边高度高于所述固体物收集槽(10)的顶边高度,且三相分离器(8)的顶部为用于排气的圆形管道。In a specific embodiment, the bottom edge height of the three-phase separator (8) is higher than the top edge height of the solid matter collecting tank (10), and the top of the three-phase separator (8) is a circular pipe for exhaust.
在一种具体的实施方式中,所述承托层(14)为鹅卵石层,其中的颗粒直径为2~3cm,密度2.3~2.6g/cm3。In a specific embodiment, the supporting layer (14) is a pebble layer, wherein the particle diameter is 2-3 cm and the density is 2.3-2.6 g/cm 3 .
在一种具体的实施方式中,所述火山石滤层(13)的高度为0.6~1.2m,其中的颗粒直径为3~5cm,密度1.5~1.8g/cm3,孔隙率为60%~80%。In a specific embodiment, the height of the volcanic rock filter layer (13) is 0.6-1.2 m, the particle diameter thereof is 3-5 cm, the density is 1.5-1.8 g/ cm3 , and the porosity is 60%-80%.
在一种具体的实施方式中,所述塑料滤层(12)的高度为0.4~0.8m,其中的球形塑料颗粒的直径为2~3cm,密度1.1~1.3g/cm3,孔隙率为50%~70%。In a specific embodiment, the height of the plastic filter layer (12) is 0.4-0.8 m, the diameter of the spherical plastic particles therein is 2-3 cm, the density is 1.1-1.3 g/cm 3 , and the porosity is 50%-70%.
在一种具体的实施方式中,所述滤料挡网(21)设置在塑料滤层(12)上方20~40cm处。In a specific embodiment, the filter material retaining net (21) is arranged 20 to 40 cm above the plastic filter layer (12).
在一种具体的实施方式中,滤料挡网(21)为不锈钢的三角形网孔挡网。In a specific embodiment, the filter material retaining net (21) is a stainless steel triangular mesh retaining net.
总的来说,本发明针对微氧曝气生化滤池反冲洗过程中颗粒物外排不彻底、反冲洗能耗高以及低温下微生物活性低的不足,在滤层上方设置三相分离器和固体物收集槽,且采用火山石和塑料填料作为滤料,优化滤池结构,提出了一种采用新型组合填料的微氧曝气生化滤池,该微氧曝气生化滤池具备二沉池的功能,实现了反冲洗效果优良,微生物膜易挂膜、启动快,繁殖速度快,保温性能好,氧传输效率高的目的,在节能降耗方面效果显著。In general, the present invention aims at the shortcomings of incomplete discharge of particulate matter during the backwashing process of the micro-aerobic aeration biochemical filter, high backwashing energy consumption and low microbial activity at low temperature. A three-phase separator and a solid collection tank are arranged above the filter layer, and volcanic stone and plastic fillers are used as filter materials to optimize the filter structure. A micro-aerobic aeration biochemical filter using a new type of combined filler is proposed. The micro-aerobic aeration biochemical filter has the function of a secondary sedimentation tank, achieves the purposes of excellent backwashing effect, easy microbial film attachment, fast startup, fast reproduction speed, good thermal insulation performance, and high oxygen transmission efficiency, and has a significant effect in energy saving and consumption reduction.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提供的废水处理用微氧曝气生化滤池的结构示意图。FIG1 is a schematic diagram of the structure of a micro-aerated biochemical filter for wastewater treatment provided by the present invention.
其中:1-排空管;2-反冲洗水泵;3-集泥斗;4-进水泵;5-曝气机;6-第一排泥管;7-溢流槽;8-三相分离器;9-排水管;10-固体物收集槽;11-第二排泥管;12-塑料滤层;13-火山石滤层;14-承托层;15-曝气器;16-布水器;17-槽外壁;18-槽内壁;19-滤板;20-排污管;21-滤料挡网;22-反冲洗风机;23-排泥泵;24-伴热丝;25-保温棉。Among them: 1-drain pipe; 2-backwash water pump; 3-mud collecting hopper; 4-water inlet pump; 5-aerator; 6-first mud discharge pipe; 7-overflow trough; 8-three-phase separator; 9-drain pipe; 10-solid collection trough; 11-second mud discharge pipe; 12-plastic filter layer; 13-volcanic rock filter layer; 14-support layer; 15-aerator; 16-water distributor; 17-outer wall of the trough; 18-inner wall of the trough; 19-filter plate; 20-drain pipe; 21-filter material retaining net; 22-backwash fan; 23-mud discharge pump; 24-heating wire; 25-insulation cotton.
具体实施方式DETAILED DESCRIPTION
下面结合附图1和应用实例对本发明做进一步的说明。The present invention will be further described below in conjunction with FIG1 and application examples.
一种高效反冲洗的新型组合填料微氧曝气生化滤池,该滤池由进水系统、微氧曝气生化滤池主体、曝气系统、反冲洗系统、滤层区、三相分离器、固体物收集槽连接组成,其中,滤池装置从下至上包括集泥斗、承托层、火山石滤层、塑料滤层、上层清水区、固体物收集槽、三相分离器、溢流槽。布水器、曝气器连接在微氧曝气生化滤池装置的底部,固体物收集槽处设置有排泥管和排泥阀。本发明中,滤池采用上流式进水方式运行。污水由布水器进入到滤池中,在曝气作用下实现水质均匀混合,污水中的固体悬浮物质、氨氮以及COD等物质通过滤层的物理吸附作用、生物絮凝作用以及过滤作用得以净化,最后清水由溢流槽而出,通过排水管9排出。本滤池吸附效率高、阻力小、流速快,挂膜时间短,充分发挥了微氧曝气生化低碳滤池的过滤效果和生物吸附的共同作用。A novel composite filler micro-oxygen aerated biofilter with high efficiency backwashing, the filter is connected and composed of a water inlet system, a micro-oxygen aerated biofilter body, an aeration system, a backwashing system, a filter layer area, a three-phase separator, and a solid collection tank, wherein the filter device includes a mud collecting hopper, a supporting layer, a volcanic rock filter layer, a plastic filter layer, an upper clear water area, a solid collection tank, a three-phase separator, and an overflow tank from bottom to top. A water distributor and an aerator are connected to the bottom of the micro-oxygen aerated biofilter device, and a mud discharge pipe and a mud discharge valve are provided at the solid collection tank. In the present invention, the filter is operated in an upflow water inlet mode. Sewage enters the filter from the water distributor, and the water quality is evenly mixed under the action of aeration. Solid suspended matter, ammonia nitrogen, COD and other substances in the sewage are purified through the physical adsorption, biological flocculation and filtration of the filter layer, and finally the clean water flows out from the overflow tank and is discharged through the drain pipe 9. This filter has high adsorption efficiency, small resistance, fast flow rate, short film hanging time, and gives full play to the combined effect of the filtration effect of the micro-aerobic aeration biochemical low-carbon filter and biological adsorption.
本发明中,仅在建立生化滤池之初需要引入污泥菌种,后续则只需从滤层上方的排泥管和滤池底部的排空管处排出多余的污泥。所述三相分离器例如为倒扣的漏斗形,曝气产生的空气或者反冲洗时来自于反冲洗风机22中的空气经三相分离器顶部的管道排出。在过滤时,排污管20上的阀门关闭,三相分离器下方的清水经所述水流通道向上进入溢流槽7,再经排水管9排出至生化滤池外;而在反冲洗过程中,排污管20上的阀门打开,三相分离器下方的污泥落入固体物收集槽10,再经第一排泥管6和第二排泥管11排出至生化滤池外,而脏水从排污管20处排出至生化滤池外。本发明在反冲洗过程中,污泥和脏水经过固液分离再排出生化滤池,如此可避免反冲洗后的脏污不能及时顺畅地排出至生化滤池外。本发明中,所述三相分离器例如采用肋条结构固定在滤池主体的侧壁上。In the present invention, it is only necessary to introduce sludge strains at the beginning of establishing the biochemical filter, and then only the excess sludge needs to be discharged from the sludge pipe above the filter layer and the emptying pipe at the bottom of the filter. The three-phase separator is, for example, an inverted funnel shape, and the air generated by aeration or the air from the backwashing fan 22 during backwashing is discharged through the pipe at the top of the three-phase separator. During filtration, the valve on the sewage pipe 20 is closed, and the clean water below the three-phase separator enters the overflow tank 7 upward through the water flow channel, and then is discharged to the outside of the biochemical filter through the drainage pipe 9; and during the backwashing process, the valve on the sewage pipe 20 is opened, and the sludge below the three-phase separator falls into the solid collection tank 10, and then is discharged to the outside of the biochemical filter through the first sludge pipe 6 and the second sludge pipe 11, and the dirty water is discharged to the outside of the biochemical filter from the sewage pipe 20. During the backwashing process of the present invention, the sludge and dirty water are separated by solid and liquid and then discharged from the biochemical filter, so that the dirt after backwashing can be prevented from being discharged to the outside of the biochemical filter in a timely and smooth manner. In the present invention, the three-phase separator is fixed on the side wall of the filter tank body by using a rib structure, for example.
微氧曝气生化滤池的滤层包括塑料滤层和火山石滤层,塑料滤层在上,火山石滤层在下,其中塑料滤层的厚度为400mm-800mm,火山石层的厚度为600-1200mm,总床层的厚度在1000-2000mm。最下层为鹅卵石铺成的滤料承托层。The filter layers of the micro-oxygen aerated biofilter include a plastic filter layer and a volcanic rock filter layer, with the plastic filter layer on top and the volcanic rock filter layer on the bottom. The thickness of the plastic filter layer is 400mm-800mm, the thickness of the volcanic rock layer is 600-1200mm, and the total bed thickness is 1000-2000mm. The bottom layer is a filter material support layer paved with pebbles.
塑料滤层中球形塑料颗粒的直径介于20-30mm,密度略比水的密度大,密度介于1.1-1.3g/cm3,孔隙率为50%-70%;火山石滤层的颗粒直径介于30-50mm,密度介于1.5-1.8g/cm3,孔隙率为60%-80%;所述滤池中的承托层为鹅卵石,其粒径大小介于20-30mm,密度介于2.3-2.6g/cm3。The diameter of the spherical plastic particles in the plastic filter layer is between 20-30 mm, the density is slightly greater than that of water, the density is between 1.1-1.3 g/cm 3 , and the porosity is 50%-70%; the particle diameter of the volcanic rock filter layer is between 30-50 mm, the density is between 1.5-1.8 g/cm 3 , and the porosity is 60%-80%; the supporting layer in the filter tank is pebbles, the particle size is between 20-30 mm, and the density is between 2.3-2.6 g/cm 3 .
滤料挡网21的设置高度为塑料滤层12上方200~400mm处,其材质为不锈钢SS304,特点为三角形的网孔构造,能有效阻挡球形的塑料填料,不会让塑料填料在挡网处堆积,影响过水,滤料挡网21在有效拦截塑料颗粒的同时,也充分保证了滤层中污水的过水顺畅。不锈钢材质经久耐用,不容易变形。The filter material retaining net 21 is set at a height of 200 to 400 mm above the plastic filter layer 12. It is made of stainless steel SS304 and has a triangular mesh structure that can effectively block spherical plastic fillers and prevent the plastic fillers from accumulating at the retaining net to affect water flow. The filter material retaining net 21 effectively intercepts plastic particles while fully ensuring smooth water flow of sewage in the filter layer. The stainless steel material is durable and not easily deformed.
优选地,在滤池的四周设置了伴热丝保温层,使用伴热丝围绕装置进行缠绕,再使用保温棉包裹,当污水温度低于10℃时,开启伴热丝加热;当污水水温高于15℃时,关闭对污水的加热。Preferably, a heating wire insulation layer is provided around the filter tank, the heating wire is wrapped around the device and then wrapped with insulation cotton. When the sewage temperature is lower than 10°C, the heating wire is turned on; when the sewage temperature is higher than 15°C, the heating of the sewage is turned off.
本发明中提升反冲洗效率和降低能耗的具体原理为:在滤池长期运行的过程中,当大的颗粒物被滤层所截留,脱落的生物膜堵塞在滤料之间的间隙中,使滤池中的过水量逐渐变小,甚至出现堵塞现象,污水和氧气都无法顺利通过滤层。此时,关闭进水口,停止进入污水,打开底部的排空管上的排空阀,先将滤池中的水排尽;当滤池中的污水排干净的时候,关闭排空阀,打开反冲洗水泵,通入反冲洗水,并加大反冲洗风机的布气量,由于所选取滤料(塑料滤料和火山石滤料)的密度略比水大,滤料在气水同流的作用下,在滤池内呈现出微微抬起的现象,则保持该布气量进行反冲洗。相较于传统的工艺方法,本发明能大幅减少布气时所消耗的能量,达到节能的目的。当液位上升到接触三相分离器的底部时,打开设置在固体物收集槽处且位于第一排泥管6和第二排泥管11上的排泥阀,利用三相分离器的气、固、液三相分离原理,气体由上端设置的导气管从上方排出,液体由周边的过液通道慢慢上升,从排污管排出,固体物质或污泥通过三相分离器的锥体状挡板的导流作用,沉降在固体物收集槽内,再通过排泥阀排出滤池以外。在停止布气时,滤层底部截留的一些较大的块状物和滤料间隙中脱落的生物膜和颗粒物通过沉降作用,自由沉降在底部的集泥斗3中,打开排空管1上的排空阀将污泥外排干净,达到清空污泥、防止堆积和提升反冲洗效率的目的。The specific principle of improving backwashing efficiency and reducing energy consumption in the present invention is: during the long-term operation of the filter tank, when large particles are trapped by the filter layer, the detached biofilm is blocked in the gap between the filter materials, so that the amount of water in the filter tank gradually decreases, and even blockage occurs, and sewage and oxygen cannot pass through the filter layer smoothly. At this time, close the water inlet, stop the entry of sewage, open the drain valve on the bottom drain pipe, and drain the water in the filter tank first; when the sewage in the filter tank is drained, close the drain valve, open the backwash water pump, pass the backwash water, and increase the air distribution volume of the backwash fan. Since the density of the selected filter material (plastic filter material and volcanic rock filter material) is slightly larger than that of water, the filter material is slightly lifted in the filter tank under the action of gas and water co-flow, and the air distribution volume is maintained for backwashing. Compared with the traditional process method, the present invention can greatly reduce the energy consumed during air distribution and achieve the purpose of energy saving. When the liquid level rises to the bottom of the three-phase separator, the mud discharge valve set at the solid collection tank and located on the first mud discharge pipe 6 and the second mud discharge pipe 11 is opened. Using the gas, solid and liquid three-phase separation principle of the three-phase separator, the gas is discharged from the top through the air guide pipe set at the upper end, and the liquid slowly rises from the surrounding liquid passage and is discharged from the sewage pipe. The solid matter or sludge is settled in the solid collection tank through the diversion effect of the conical baffle of the three-phase separator, and then discharged from the filter tank through the mud discharge valve. When the air distribution is stopped, some larger blocks trapped at the bottom of the filter layer and the biofilm and particulate matter detached from the gap of the filter material are freely settled in the mud collection bucket 3 at the bottom through sedimentation. The emptying valve on the emptying pipe 1 is opened to discharge the sludge cleanly, so as to achieve the purpose of emptying the sludge, preventing accumulation and improving the backwashing efficiency.
本发明中微氧曝气生化滤池相较于传统的微氧曝气生化滤池,选取的滤料为塑料材质的滤料和火山石滤料的组合,两者的密度均比水的密度略大,且两者之间存在密度差,无需较大的反冲洗布气量,在气流作用使其微微的抬起的情况下,两种滤料被抬起的高度不同,便可以将不同滤料间以及同种滤料间脱落的生物膜和大颗粒物冲洗出。且两种滤料由于比表面积、表面光滑程度、孔隙率等特性,导致在两种滤层中形成的微生物种群结构出现明显差异,增强生物膜对污水的净化能力和抗冲击负荷能力。Compared with the traditional micro-oxygen aerated biochemical filter, the micro-oxygen aerated biochemical filter of the present invention uses a combination of plastic filter material and volcanic rock filter material, both of which have a slightly higher density than water, and there is a density difference between the two. No large backwashing air volume is required. When the airflow slightly lifts the two filter materials, the two filter materials are lifted to different heights, so that the biofilm and large particles detached between different filter materials and between the same filter materials can be washed out. Moreover, due to the characteristics of the two filter materials such as specific surface area, surface smoothness, and porosity, the microbial population structure formed in the two filter layers is significantly different, which enhances the biofilm's ability to purify sewage and its ability to resist shock loads.
本发明中,滤层和集泥斗之间设置有布水器和曝气器,在上的滤层和在下的布水器和曝气器之间使用滤板隔开。滤板的直径和滤池的内径相同,滤板内设置的穿孔的直径例如为5mm,均匀分布,孔与孔之间的间隙例如为2.5mm,可以防止滤料穿过滤板进入到集泥斗中,同时也不会降低氧的传递效率和水流速度。布水器16可以是环形布置在滤池的管壁上,每隔一定的间距设置出水口。曝气器是15可以由两个同心环管组成,环管上均匀设置有若干个曝气孔,在曝气孔上还可以设置微孔曝气盘。布水器设置在曝气器的下方,例如其下方20cm处,以便进水在曝气作用下实现水质的均匀混合。In the present invention, a water distributor and an aerator are arranged between the filter layer and the mud collecting bucket, and a filter plate is used to separate the upper filter layer and the lower water distributor and aerator. The diameter of the filter plate is the same as the inner diameter of the filter tank, and the diameter of the perforations arranged in the filter plate is, for example, 5 mm, evenly distributed, and the gap between the holes is, for example, 2.5 mm, which can prevent the filter material from passing through the filter plate and entering the mud collecting bucket, and at the same time will not reduce the oxygen transfer efficiency and water flow rate. The water distributor 16 can be arranged in an annular manner on the pipe wall of the filter tank, and the water outlet is arranged at a certain interval. The aerator 15 can be composed of two concentric annular tubes, and a plurality of aeration holes are evenly arranged on the annular tubes, and a microporous aeration disk can also be arranged on the aeration hole. The water distributor is arranged below the aerator, for example, 20 cm below it, so that the incoming water can achieve uniform mixing of water quality under the action of aeration.
本发明的底部为集泥斗3,在平常进水过滤时以及反冲洗阶段,用于收集截留下的块状物和沉降的污泥,并通过底部的排空管将这些杂物排出滤池。The bottom of the present invention is a mud collecting bucket 3, which is used to collect the intercepted blocks and settled sludge during normal water inlet filtration and backwashing stage, and discharge these debris from the filter tank through the emptying pipe at the bottom.
本发明所述生化滤池还可适用于处理城市生活污水、农村生活污水等。The biochemical filter of the present invention can also be used to treat urban domestic sewage, rural domestic sewage, etc.
利用该装置进行高效反冲洗和降低能耗的方法,包括以下步骤:The method for performing efficient backwashing and reducing energy consumption by using the device comprises the following steps:
1)当微氧曝气生化低碳滤池出现水流上升过程中被堵塞的现象时,关闭进水泵4,停止进水。打开底部的排空管1,将滤池内原有的污水排空。1) When the micro-oxygen aerated biochemical low-carbon filter tank is clogged during the rising process of water flow, turn off the water inlet pump 4 to stop the water inlet. Open the drain pipe 1 at the bottom to drain the original sewage in the filter tank.
2)当滤池中的污水排干净的时候,关闭排空管1,打开反冲洗水泵2,通入反冲洗水,并打开反冲洗风机22,当滤料呈现出微微抬起的现象,由于两种滤料的密度不一致,被抬起的高度也不一致,将一些大的颗粒物以及脱落的生物膜冲洗出去。2) When the sewage in the filter tank is drained, close the drain pipe 1, turn on the backwash water pump 2, introduce backwash water, and turn on the backwash fan 22. When the filter material appears to be slightly lifted, due to the inconsistent density of the two filter materials, the lifted height is also inconsistent, and some large particles and detached biofilms are washed out.
3)当液位上升到接触三相分离器8的底部时,打开排泥管6和11上的排泥阀,利用三相分离器8的气、固、液三相分离原理,气体由上端设置的导气管从上方排出,液体由周边空间慢慢上升,从排污管20排出,固体物质或污泥通过三相分离器8锥形挡板的导流作用,沉降在固体物收集槽10内,再通过排泥阀排出滤池。3) When the liquid level rises to contact the bottom of the three-phase separator 8, open the mud discharge valves on the mud discharge pipes 6 and 11. Using the gas, solid and liquid three-phase separation principle of the three-phase separator 8, the gas is discharged from the top through the air guide pipe arranged at the upper end, and the liquid slowly rises from the surrounding space and is discharged from the sewage pipe 20. The solid matter or sludge is settled in the solid collection tank 10 through the diversion effect of the conical baffle of the three-phase separator 8, and then discharged from the filter tank through the mud discharge valve.
在反冲洗的停止布气阶段,滤层底部截留的一些较大的块状物和滤料间隙中脱落的生物膜和颗粒物通过沉降作用,自由沉降在底部的集泥斗3中,打开排空管1上的排泥泵23和排空阀将其外排干净。During the backwashing stage of stopping air distribution, some larger blocks trapped at the bottom of the filter layer and biofilms and particles detached from the gaps in the filter material settle freely in the mud collecting bucket 3 at the bottom through sedimentation. The mud pump 23 and the drain valve on the drain pipe 1 are opened to drain them out.
装置的侧壁上设置了伴热丝保温层,使用伴热丝缠绕,再使用保温棉包裹,当污水水温低于10℃时,开启伴热丝加热,当污水水温高于15℃时,关闭伴热丝加热。A heating wire insulation layer is set on the side wall of the device, which is wrapped with heating wire and then wrapped with insulation cotton. When the sewage water temperature is lower than 10℃, the heating wire heating is turned on. When the sewage water temperature is higher than 15℃, the heating wire heating is turned off.
本发明中,①上下层滤料具有不同的粒径和密度,可以更好地截留水中的悬浮物、杂质和细菌等污染物,提高过滤效果;②塑料滤料颗粒较细,可以更好地过滤水中细小颗粒物;下层火山石层滤料颗粒较粗,可以更好地截留大颗粒物。该组合可以延长滤料的使用寿命,减少更换次数和维护成本;③由于上下层滤料塑料颗粒和火山石颗粒的粒径和密度均不同,层间形成一定的空隙,使得水流通过时更加顺畅,不易堵塞,从而提高水流通过效率;双层不同滤料的设计也可以减少反冲洗时间和用水量,降低能耗和成本。In the present invention, ① the upper and lower filter materials have different particle sizes and densities, which can better intercept pollutants such as suspended matter, impurities and bacteria in the water, and improve the filtering effect; ② the plastic filter material particles are finer, which can better filter fine particles in the water; the lower volcanic rock layer filter material particles are coarser, which can better intercept large particles. This combination can extend the service life of the filter material, reduce the number of replacements and maintenance costs; ③ because the particle sizes and densities of the plastic particles and volcanic rock particles of the upper and lower filter materials are different, a certain gap is formed between the layers, making the water flow more smoothly and not easy to be blocked, thereby improving the water flow efficiency; the design of double-layer different filter materials can also reduce backwashing time and water consumption, reduce energy consumption and cost.
生化滤池中,在有氧的情况下,将废水中的有机物通过填料上黏附生长的微生物膜中微生物的吸附、氧化、还原过程,把复杂的大分子有机物氧化分解为简单的无机物,从而达到净化废水的目的。生化滤池还会对废水中的氨氮进行硝化,使NH3-N转化为NO3-N或NO2-N,从而最终实现对氨氮的去除。In the biochemical filter, in the presence of oxygen, the organic matter in the wastewater is adsorbed, oxidized and reduced by the microorganisms in the microbial film that adheres to the filler, and the complex macromolecular organic matter is oxidized and decomposed into simple inorganic matter, thereby achieving the purpose of purifying the wastewater. The biochemical filter will also nitrify the ammonia nitrogen in the wastewater, converting NH 3 -N into NO 3 -N or NO 2 -N, thereby ultimately achieving the removal of ammonia nitrogen.
生化滤池运行操作时,应调控好曝气机(5)中供给的曝气量和生化滤池内的溶解氧浓度,应调整好水力负荷、反冲洗周期及滤池内生物膜量,应及时观察滤池上清液的透明度、滤料表面生物膜的颜色、状态、气味等。当生化滤池的水温较低时,应采用伴热丝加热,和/或采取适当延长曝气时间、降低水力负荷的方法,保证处理效果。若入水中营养物质缺乏,而影响生物膜中微生物的自身代谢,可以根据生物膜的情况向池内加营养剂,例如按BOD5:N:P=100:5:1的比例投加营养源。N源为尿素,P源为磷酸钠或磷酸氢二钠。当生化滤池内微生物膜增长过快导致生物膜过厚或滤层截留的悬浮物过多而影响正常的处理水质量时,则需要对滤池进行反冲洗。When the biochemical filter is in operation, the aeration volume supplied by the aerator (5) and the dissolved oxygen concentration in the biochemical filter should be properly regulated, the hydraulic load, backwashing cycle and the amount of biofilm in the filter should be properly adjusted, and the transparency of the supernatant in the filter, the color, state and odor of the biofilm on the surface of the filter material, etc. should be observed in time. When the water temperature of the biochemical filter is low, heating wire should be used for heating, and/or the method of appropriately extending the aeration time and reducing the hydraulic load should be adopted to ensure the treatment effect. If the influent water lacks nutrients and affects the metabolism of the microorganisms in the biofilm, nutrients can be added to the pool according to the situation of the biofilm, for example, nutrient sources can be added at a ratio of BOD5 :N:P=100:5:1. The N source is urea, and the P source is sodium phosphate or disodium hydrogen phosphate. When the microbial film in the biochemical filter grows too fast, resulting in too thick a biofilm or too much suspended matter trapped in the filter layer, affecting the normal quality of the treated water, the filter needs to be backwashed.
生化滤池的反冲洗过程常采用“气洗→气水联合反冲洗→水漂洗”三步。The backwashing process of the biochemical filter usually adopts three steps of "air washing → air-water combined backwashing → water rinsing".
1)气洗1) Air washing
关闭进水泵4→关闭曝气机5→关闭曝气阀门→打开排空管1和排泥泵23将污水排尽→关闭排空管1和排泥泵23→打开排污管20→打开反冲洗风机22上的进气阀→开启反冲洗风机22→进行气洗,在气流剪切及滤料间的摩擦作用下,使滤料表面杂质和老化生物膜脱落;气洗的主要目的是松动滤料层,使滤料层膨胀。气洗强度一般为12~20L/(m2·s)。反冲洗时间一般为7min。Close the water inlet pump 4 → close the aerator 5 → close the aeration valve → open the drain pipe 1 and the sludge pump 23 to drain the sewage → close the drain pipe 1 and the sludge pump 23 → open the sewage pipe 20 → open the air inlet valve on the backwash fan 22 → open the backwash fan 22 → perform air washing. Under the shearing effect of the air flow and the friction between the filter materials, the impurities and aged biofilm on the filter material surface fall off; the main purpose of air washing is to loosen the filter material layer and expand the filter material layer. The air washing intensity is generally 12 to 20L/( m2 ·s). The backwashing time is generally 7 minutes.
2)气水联合反冲洗2) Combined air and water backwashing
在气洗的同时,打开反冲洗水泵2上的水阀→启动反冲洗水泵2→进行气水联合反洗,反冲洗水进入滤池,使滤料得到进一步冲洗。气水联合反冲洗的主要目的是将滤料上截留的悬浮物和老化的微生物膜冲洗出去。While air washing, open the water valve on the backwash water pump 2 → start the backwash water pump 2 → perform air-water combined backwashing, and the backwash water enters the filter tank to further wash the filter material. The main purpose of air-water combined backwashing is to wash away the suspended matter and aged microbial membrane trapped on the filter material.
生化滤池采用气水联合反冲洗时,反冲洗的气、水强度要适宜,气洗强度一般为12~20L/(m2·s)。反冲洗的空气速度一般为70~100m3/h,反冲洗的水洗强度一般为6.0~10L/(m2·s),冲洗时间一般控制在7~22min,也可根据具体情况来调整反冲洗时间。When the biochemical filter uses air-water combined backwashing, the air and water intensity of the backwashing should be appropriate, and the air washing intensity is generally 12-20L/(m 2 ·s). The air speed of the backwashing is generally 70-100m 3 /h, the water washing intensity of the backwashing is generally 6.0-10L/(m 2 ·s), and the flushing time is generally controlled at 7-22min. The backwashing time can also be adjusted according to the specific situation.
3)水漂洗3) Water rinsing
停止反冲洗风机22→关闭反冲洗风机上的进气阀门→停止气洗,单独水漂洗,将水中杂质冲入固体物收集槽10、排污管20或集泥斗3。水漂洗的主要目的是将滤料表面的悬浮物和老化的微生物膜冲洗出生化滤池。时间一般为6~10min。Stop the backwash fan 22 → close the air inlet valve on the backwash fan → stop air washing, rinse with water alone, and flush the impurities in the water into the solid collection tank 10, the sewage pipe 20 or the mud collection bucket 3. The main purpose of water rinsing is to flush the suspended matter and aged microbial membrane on the surface of the filter material out of the biochemical filter tank. The time is generally 6 to 10 minutes.
总的来说,本发明涉及一种废水处理用微氧曝气生化滤池及其废水处理方法和反冲洗方法。其中选取的两种滤料(塑料滤料和火山石滤料)的密度均略比水大,滤料在气水同流的作用下,在滤池内呈现出微微抬起的现象,因而能大幅减少布气时所消耗的能量,达到节能的目的。而在停止曝气和布气时,滤层底部截留的一些较大的块状物和滤料间隙中脱落的生物膜和颗粒物通过沉降作用,自由沉降在集泥斗中,打开排空管1上的排泥阀和排泥泵23,将其外排干净,达到清空污泥、防止堆积和提升反冲洗效率的目的。两种滤料的多孔结构能为微生物提供富集和保温的场所,滤池外壁上的伴热丝加热能够为废水处理提供足够的热量,保证微生物的处理活性。In general, the present invention relates to a micro-oxygen aerated biochemical filter for wastewater treatment and a wastewater treatment method and backwashing method thereof. The density of the two selected filter materials (plastic filter material and volcanic rock filter material) is slightly greater than that of water. Under the action of gas-water co-flow, the filter material is slightly lifted in the filter tank, thereby greatly reducing the energy consumed during air distribution and achieving the purpose of energy saving. When aeration and air distribution are stopped, some larger blocks trapped at the bottom of the filter layer and the biofilm and particulate matter detached from the gaps in the filter material are freely settled in the mud collecting bucket through sedimentation. The mud discharge valve and mud discharge pump 23 on the emptying pipe 1 are opened to discharge the mud cleanly, thereby achieving the purpose of emptying the sludge, preventing accumulation and improving the backwashing efficiency. The porous structure of the two filter materials can provide a place for enrichment and heat preservation for microorganisms, and the heating of the heating wire on the outer wall of the filter tank can provide sufficient heat for wastewater treatment and ensure the treatment activity of microorganisms.
也就是说,本发明提供的生化滤池集填料截留和生物吸附于一体,具有生物膜表面积大、微生物附着效果好、活性高、吸附效率高和阻力小、流速快、挂膜时间短的特点,充分发挥了微氧曝气生化滤池的过滤效果和生物吸附的共同作用,同时弥补了现有的生化滤池反冲洗不彻底、排污不畅、能耗高以及低温下微生物活性低的不足。That is to say, the biochemical filter provided by the present invention integrates filler retention and biological adsorption, and has the characteristics of large biofilm surface area, good microbial attachment effect, high activity, high adsorption efficiency and small resistance, fast flow rate and short film hanging time. It gives full play to the combined effect of the filtration effect and biological adsorption of the micro-aerobic aeration biochemical filter, and at the same time makes up for the shortcomings of the existing biochemical filter, such as incomplete backwashing, poor sewage discharge, high energy consumption and low microbial activity at low temperature.
以上内容是结合具体的优选实施方式对本发明作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演和替换,都应当视为属于本发明的保护范围。The above contents are further detailed descriptions of the present invention in combination with specific preferred embodiments, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions and substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the protection scope of the present invention.
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