CN117565212A - A concrete block turning device and block manufacturing process - Google Patents

A concrete block turning device and block manufacturing process Download PDF

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Publication number
CN117565212A
CN117565212A CN202311716784.3A CN202311716784A CN117565212A CN 117565212 A CN117565212 A CN 117565212A CN 202311716784 A CN202311716784 A CN 202311716784A CN 117565212 A CN117565212 A CN 117565212A
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CN
China
Prior art keywords
moving
clamping
mold frame
conveying
motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311716784.3A
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Chinese (zh)
Inventor
陈素福
张建
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Jiasheng Yuanchang Construction Technology Co ltd
Original Assignee
Suzhou Jiasheng Yuanchang Construction Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Suzhou Jiasheng Yuanchang Construction Technology Co ltd filed Critical Suzhou Jiasheng Yuanchang Construction Technology Co ltd
Priority to CN202311716784.3A priority Critical patent/CN117565212A/en
Publication of CN117565212A publication Critical patent/CN117565212A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245—Curing concrete articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04—Discharging the shaped articles
    • B28B13/06—Removing the shaped articles from moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • B28B7/0035—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
    • B28B7/0038—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding the sidewalls of mould and moulded article moving only past each other, e.g. box-shaped moulds which are lifted off from the moulding
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)

Abstract

The invention discloses a concrete block overturning device and a block manufacturing process, wherein the concrete block overturning device comprises: the mold frame assembly comprises a mold frame body arranged above and at the front side in an open manner, wherein a limit baffle is arranged at the front side of the mold frame body, and a sealing plate for sealing the front side of the mold frame body is inserted between the mold frame body and the limit baffle; the first conveying mechanism is arranged on the base and used for conveying the mould frame assembly poured with the concrete; the second conveying mechanism is arranged on the base and is used for conveying a sealing plate with the upper end bearing concrete; the moving mechanism is arranged on the base and used for driving the clamping turnover mechanism to move; the clamping turnover mechanism is arranged on the moving mechanism and is used for turning over the die frame assembly by 90 degrees and transferring the die frame body onto the second conveying mechanism in cooperation with the moving mechanism.

Description

Concrete block overturning device and block manufacturing process
Technical Field
The invention relates to the technical field of concrete block processing, in particular to a concrete block overturning device and a block manufacturing process.
Background
And (3) curing the slurry of the aerated concrete block in a mold to a certain extent, and demolding and cutting. In order to ensure the integrity of the aerated concrete block, the bottom of the cut green body is left with a bottom skin which does not meet the size requirement of the block, so that the cut green body is required to be subjected to bottom skin removal treatment. Currently, the bottom skin removing treatment is mainly performed by overturning through an overturning machine: one surface of the green body is supported by a turnover plate on the turnover machine, then the green body is turned by 90 degrees, the bottom skin is pressed down by a pressing plate, and then the green body is turned back to the original position, so that the bottom skin removing treatment of the green body is completed.
In order to solve the problems, the Chinese patent application number 202320306228.8 discloses a concrete block overturning device, which can enable a rotating plate to lift through a second rotating shaft rotated by a push rod, so that the distance between the bottom of the rotating plate and the top of an operating platform can be adjusted, and further the distance between the bottom of the rotating plate and the operating platform can be adjusted according to the thickness of the bottom skin at the bottom of a concrete block blank, so that the bottom skin at the bottom of the concrete block blank can be exposed from the bottom of the rotating plate, and the bottom of the concrete block blank is convenient to scrape.
However, when the device is specifically used, the device is inconvenient to take out hardened concrete from the die, the practicability of the device is reduced, and the use requirement cannot be well met
Disclosure of Invention
The invention aims to provide a concrete block overturning device and a block manufacturing process, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a concrete block turning device comprising: the mold frame assembly comprises a mold frame body arranged above and at the front side in an open manner, wherein a limit baffle is arranged at the front side of the mold frame body, and a sealing plate for sealing the front side of the mold frame body is inserted between the mold frame body and the limit baffle; the first conveying mechanism is arranged on the base and used for conveying the mould frame assembly poured with the concrete; the second conveying mechanism is arranged on the base and is used for conveying a sealing plate with the upper end bearing concrete; the moving mechanism is arranged on the base and used for driving the clamping turnover mechanism to move; the clamping turnover mechanism is arranged on the moving mechanism and used for turning over the die frame assembly by 90 degrees and transferring the die frame body onto the conveying mechanism II in cooperation with the moving mechanism.
As an optimal scheme, the first conveying mechanism and the second conveying mechanism are both composed of the same conveying assembly, each conveying assembly comprises a plurality of groups of conveying frames arranged on a base, each conveying frame is internally provided with a conveying roller in a rotating mode, each conveying frame is provided with a conveying motor, and the output end of each conveying motor is in driving connection with the shaft end of each conveying roller.
As an optimal scheme, two sides of each conveying roller are also provided with conveying limiting rings.
As the preferable scheme, the moving mechanism comprises a moving frame arranged on the base, a moving screw rod is rotatably arranged on the moving frame, a moving sliding seat is sleeved on the moving screw rod in a threaded mode, a moving motor is further arranged at the end portion of the moving frame, the shaft end of the moving screw rod at the output end of the moving motor is in driving connection, a lifting electric push rod is further arranged at the upper end of the moving sliding seat, and a telescopic end pipe of the moving electric push rod moves the sliding seat and is fixedly provided with a lifting seat plate.
Preferably, the moving slide is slidably disposed on the moving frame.
As a preferable scheme, the clamping turnover mechanism comprises a clamping screw rod rotatably arranged at the lower end of a lifting seat plate, a pair of clamping plates are slidably arranged at the lower end of the lifting seat plate, the clamping screw rod is sleeved with threads of the clamping plate, a clamping motor is further arranged on the lifting seat plate, the output end of the clamping motor is in driving connection with the shaft end of the clamping screw rod, a rotating seat is further rotatably arranged at the opposite side of the clamping plate, and a turnover motor is further arranged on the clamping plate, and the output end of the turnover motor is in driving connection with the shaft end of the rotating seat;
the clamping inserting blocks are further arranged on the opposite sides of the rotating seat, and clamping slots are formed in corresponding positions on the left side and the right side of the die frame body.
Preferably, the screw thread directions of the two ends of the clamping screw rod are opposite.
A concrete block manufacturing process comprises the following steps:
s1, inserting a sealing plate between a limit baffle and a mold frame to complete the assembly work of a mold frame assembly;
s2, injecting the prepared concrete slurry into the mold frame assembly, defoaming, and then performing static concrete slurry primary hardening;
s3, transferring the die frame assembly to the position above the first conveying mechanism through a travelling crane, then starting a conveying motor, driving a conveying roller to rotate through the conveying motor, conveying the die frame assembly to the right, and stopping conveying when the die frame assembly moves to the position right below the moving mechanism;
s4, the lifting electric push rod stretches to push the lifting seat plate to move downwards, so that the clamping turnover mechanism moves downwards, the mold frame assembly is located between clamping plates on two sides, then the clamping motor is started, the clamping motor drives the clamping screw rod to rotate, the clamping plates on two sides are close to each other, and the clamping insert blocks on the rotating seat are inserted into the clamping slots on two sides of the mold frame body, so that the mold frame assembly is fixed;
s5, resetting the lifting electric push rod, driving the lifting seat plate to move upwards, driving the mold frame assembly to move upwards, then starting the overturning motor, driving the rotating seat to rotate by 90 degrees through the overturning motor, and driving the mold frame assembly to overturn by 90 degrees;
s6, the lifting electric push rod stretches to push the lifting seat plate to move downwards, so that the die frame assembly moves downwards, when the sealing plate of the die frame assembly moves to the conveying roller, the lower movement is stopped, and at the moment, the concrete in the die frame assembly is pressed on the sealing plate;
s7, starting a moving motor, driving a moving screw rod to rotate through the moving motor, driving a moving slide seat to move backwards, driving a die frame body to move backwards by a clamping turnover mechanism at the moment, limiting a sealing plate by a conveying limiting ring on a conveying roller, preventing the die frame body from moving, separating the die frame body from the sealing plate, taking out concrete from a die frame assembly, and stopping moving when the die frame body moves to the position right above a conveying mechanism II;
s8, resetting the lifting electric push rod, driving the lifting seat plate to move upwards, driving the die frame body to move upwards, then starting the overturning motor, driving the rotating seat to reversely rotate by 90 degrees through the overturning motor, resetting the lifting electric push rod, pushing the lifting seat plate to move downwards, enabling the die frame body to move downwards, stopping moving after the die frame body contacts with a conveying roller of a conveying mechanism II, then clamping the overturning mechanism to loosen the die frame body, resetting the lifting electric push rod immediately, driving the movable screw rod 42 to reversely rotate by the movable motor, enabling the movable sliding seat to reset, and transferring the die frame body away through the conveying mechanism II;
s9, transferring the sealing plate and the concrete to a cutting station through a conveying mechanism I, cutting the concrete through an external cutting device, and conveying the cut concrete blocks to an autoclave for steam curing.
Compared with the prior art, the invention has the beneficial effects that: the movable screw is driven to rotate through the movable motor, so that the movable slide seat is driven to move backwards, the clamping turnover mechanism drives the mould frame body to move backwards at the moment, the conveying limiting ring on the conveying roller limits the sealing plate and prevents the sealing plate from moving, and the separation of the mould frame body and the sealing plate is realized, so that concrete is taken out from the mould frame assembly. The invention has reasonable structure, can automatically take out the hardened concrete from the mold frame assembly, can effectively reduce the processing time and can better meet the use requirement.
Drawings
Fig. 1 is a schematic view of the overall three-dimensional structure of a concrete block turning device;
fig. 2 is a schematic view of a position and a perspective structure of a moving mechanism of a concrete block turning device;
fig. 3 is a schematic perspective view of the position of a conveying assembly of a concrete block turning device;
fig. 4 is a schematic view showing a position and a perspective structure of a mold frame assembly of a concrete block turning device.
In the figure: the device comprises a first 1-base, a second 2-conveying mechanism, a first 21-conveying frame, a second 22-conveying roller, a second 23-conveying motor, a second 24-conveying limiting ring, a second 3-mold frame body, a third 31-limiting baffle, a third 32-sealing plate, a fourth 4-moving mechanism, a fourth 41-moving frame, a fourth 42-moving screw, a fourth 43-moving motor, a fourth 44-moving slide, a fourth 45-lifting electric push rod, a fourth 46-lifting seat plate, a fourth 5-clamping turnover mechanism, a fourth 51-clamping motor, a fourth 52-clamping screw, a fourth 53-clamping plate, a fourth 54-rotating seat, a fourth 541-clamping insert, a fourth 542-clamping insert, a fourth 55-turnover motor and a fourth 6-conveying mechanism.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: referring to fig. 1 to 4, a concrete block turning device includes: the mold frame comprises a base 1 and a mold frame assembly, wherein the mold frame assembly comprises a mold frame body 3 arranged with an opening at the upper part and the front side, a limit baffle 31 is arranged at the front side of the mold frame body 3, and a sealing plate 32 for sealing the front side of the mold frame body 3 is inserted between the mold frame body 3 and the limit baffle 31; the first conveying mechanism 2 is arranged on the base 1 and is used for conveying the mould frame assembly poured with concrete; the second conveying mechanism 6 is arranged on the base 1 and is used for conveying a sealing plate 32 with the upper end bearing concrete; the moving mechanism 4 is arranged on the base 1 and is used for driving the clamping turnover mechanism 5 to move; and the clamping turnover mechanism 5 is arranged on the moving mechanism 4 and is used for turning over the die frame assembly by 90 degrees and transferring the die frame body 3 onto the conveying mechanism II 6 in cooperation with the moving mechanism 4.
As a further scheme, the first conveying mechanism 2 and the second conveying mechanism 6 are both composed of the same conveying assembly, the conveying assembly comprises a plurality of groups of conveying frames 21 installed on the base 1, conveying rollers 22 are rotatably installed in each conveying frame 21, a conveying motor 23 is installed on each conveying frame 21, the output end of each conveying motor 23 is in driving connection with the shaft end of each conveying roller 22, and in the embodiment, conveying limiting rings 24 are further installed on two sides of each conveying roller 22.
The working principle of the conveying component is as follows: during conveying, the conveying motor 23 is started, and the conveying roller 22 is driven to rotate by the conveying motor 23, so that conveying work can be performed.
As a further scheme, the moving mechanism 4 comprises a moving frame 41 installed on the base 1, a moving screw rod 42 is rotatably installed on the moving frame 41, a moving sliding seat 44 is sleeved on the moving screw rod 42 in a threaded mode, a moving motor 43 is further installed at the end portion of the moving frame 41, the shaft end of the moving screw rod 42 at the output end of the moving motor 43 is in driving connection, a lifting electric push rod 45 is further installed at the upper end of the moving sliding seat 41, a telescopic end pipe of the moving electric push rod 45 moves the sliding seat 41 and is fixedly provided with a lifting seat plate 46, and the moving sliding seat 44 is slidably arranged on the moving frame 41.
The operating principle of the moving mechanism 4 is: when the position of the clamping turnover mechanism 5 needs to be adjusted, the moving motor 43 is started, the moving screw rod 42 is driven to rotate through the moving motor 43, the moving slide seat 44 can be driven to move backwards, so that the clamping turnover mechanism 5 is driven to move backwards, and when the clamping turnover mechanism 5 needs to be reset, the moving screw rod 42 is driven to rotate reversely through the moving motor 43, so that the moving slide seat 44 can be driven to move forwards, and the reset of the clamping turnover mechanism 5 is realized.
As a further scheme, the clamping turnover mechanism 5 comprises a clamping screw rod 52 rotatably mounted at the lower end of the lifting seat plate 44, a pair of clamping plates 53 are slidably mounted at the lower end of the lifting seat plate 44, the clamping plates 53 are sleeved on the clamping screw rod 52 in a threaded manner, a clamping motor 51 is further mounted on the lifting seat plate 46, the output end of the clamping motor 51 is in driving connection with the shaft end of the clamping screw rod 52, a rotating seat 54 is further rotatably mounted at the opposite side of the clamping plates 53, a turnover motor 55 is further mounted on the clamping plates 53, and the output end of the turnover motor 55 is in driving connection with the shaft end of the rotating seat 54; the opposite sides of the rotating seat 54 are also provided with clamping inserts 541, the corresponding positions on the left and right sides of the mold frame body 3 are provided with clamping slots 542, and the directions of the threads on the two ends of the clamping screw 52 are opposite.
The working principle of the clamping and overturning mechanism 5 is as follows: when the fixed die frame assembly is needed, the clamping motor 51 is started, the clamping screw rods 52 are driven to rotate forwards through the clamping motor 51, so that the clamping plates 53 on two sides are close to each other, the clamping insert blocks 541 on the to-be-rotated seat 54 are inserted into the clamping slots 542 on the corresponding positions on two sides of the die frame body 3, the fixing work can be completed, and when the die frame body 3 is needed to be loosened, the clamping screw rods 52 are driven to rotate backwards through the clamping motor 51, so that the clamping plates 53 on two sides are far away from each other, and the die frame body 3 can be loosened;
the turnover motor 55 drives the rotating seat 54 to rotate, so that the turnover work of the die frame assembly clamped between the rotating seats 54 can be realized.
A concrete block manufacturing process comprises the following steps:
s1, inserting a sealing plate between a limit baffle and a mold frame to complete the assembly work of a mold frame assembly;
s2, injecting the prepared concrete slurry into the mold frame assembly, defoaming, and then performing static concrete slurry primary hardening;
s3, transferring the die frame assembly to the position above the first conveying mechanism through a travelling crane, then starting a conveying motor, driving a conveying roller to rotate through the conveying motor, conveying the die frame assembly to the right, and stopping conveying when the die frame assembly moves to the position right below the moving mechanism;
s4, the lifting electric push rod stretches to push the lifting seat plate to move downwards, so that the clamping turnover mechanism moves downwards, the mold frame assembly is located between clamping plates on two sides, then the clamping motor is started, the clamping motor drives the clamping screw rod to rotate, the clamping plates on two sides are close to each other, and the clamping insert blocks on the rotating seat are inserted into the clamping slots on two sides of the mold frame body, so that the mold frame assembly is fixed;
s5, resetting the lifting electric push rod, driving the lifting seat plate to move upwards, driving the mold frame assembly to move upwards, then starting the overturning motor, driving the rotating seat to rotate by 90 degrees through the overturning motor, and driving the mold frame assembly to overturn by 90 degrees;
s6, the lifting electric push rod stretches to push the lifting seat plate to move downwards, so that the die frame assembly moves downwards, when the sealing plate of the die frame assembly moves to the conveying roller, the lower movement is stopped, and at the moment, the concrete in the die frame assembly is pressed on the sealing plate;
s7, starting a moving motor, driving a moving screw rod to rotate through the moving motor, driving a moving slide seat to move backwards, driving a die frame body to move backwards by a clamping turnover mechanism at the moment, limiting a sealing plate by a conveying limiting ring on a conveying roller, preventing the die frame body from moving, separating the die frame body from the sealing plate, taking out concrete from a die frame assembly, and stopping moving when the die frame body moves to the position right above a conveying mechanism II;
s8, resetting the lifting electric push rod, driving the lifting seat plate to move upwards, driving the die frame body to move upwards, then starting the overturning motor, driving the rotating seat to reversely rotate by 90 degrees through the overturning motor, resetting the lifting electric push rod, pushing the lifting seat plate to move downwards, enabling the die frame body to move downwards, stopping moving after the die frame body contacts with a conveying roller of a conveying mechanism II, then clamping the overturning mechanism to loosen the die frame body, resetting the lifting electric push rod immediately, driving the movable screw rod to reversely rotate by the movable motor, enabling the movable slide seat to reset, and transferring the die frame body away through the conveying mechanism II;
s9, transferring the sealing plate and the concrete to a cutting station through a conveying mechanism I, cutting the concrete through an external cutting device, and conveying the cut concrete blocks to an autoclave for steam curing.
In the present invention, terms such as "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "side", "bottom", etc. refer to an orientation or a positional relationship based on that shown in the drawings, and are merely relational terms, which are used for convenience in describing structural relationships of various components or elements of the present invention, and do not denote any one of the components or elements of the present invention, and are not to be construed as limiting the present invention.

Claims (8)

1.一种混凝土砌块翻转装置，其特征在于，包括：底座(1)、模框组件，所述模框组件包括上方和前侧敞口设置的模框本体(3)，所述模框本体(3)前侧安装有限位挡板(31)，所述模框本体(3)和限位挡板(31)之间插装有用于将模框本体(3)前侧封闭的封板(32)；1. A concrete block turning device, characterized in that it includes: a base (1) and a formwork assembly. The formwork assembly includes a formwork body (3) with an upper and front side opening. The formwork frame A limiting baffle (31) is installed on the front side of the body (3), and a sealing plate for closing the front side of the mold frame body (3) is inserted between the mold frame body (3) and the limiting baffle (31). (32); 输送机构一(2)，安装在底座(1)上，用于输送浇注有混凝土的模框组件；Conveying mechanism one (2), installed on the base (1), is used to convey the formwork components poured with concrete; 输送机构二(6)安装底座(1)上，用于输送上端承托有混凝土的封板(32)；The second conveyor mechanism (6) is installed on the base (1) and is used to convey the sealing plate (32) with concrete supported at the upper end; 移动机构(4)，安装在底座(1)上，用于带动夹持翻转机构(5)移动；The moving mechanism (4) is installed on the base (1) and is used to drive the clamping and flipping mechanism (5) to move; 夹持翻转机构(5)，安装在移动机构(4)上，用于将模框组件翻转90°并配合移动机构(4)将模框本体(3)转移到输送机构二(6)上。The clamping and flipping mechanism (5) is installed on the moving mechanism (4) and is used to flip the mold frame assembly 90° and cooperate with the moving mechanism (4) to transfer the mold frame body (3) to the second conveying mechanism (6). 2.根据权利要求1所述的一种混凝土砌块翻转装置，其特征在于：所述输送机构一(2)和输送机构二(6)均由相同的输送组件组成，所述输送组件包括安装在底座(1)上的多组输送架(21)，每一所述输送架(21)内均转动安装有输送辊(22)，所述输送架(21)上安装有输送电机(23)，所述输送电机(23)的输出端与输送辊(22)的轴端驱动连接。2. A concrete block turning device according to claim 1, characterized in that: the first conveying mechanism (2) and the second conveying mechanism (6) are composed of the same conveying assembly, and the conveying assembly includes an installation There are multiple sets of conveyor racks (21) on the base (1), each conveyor rack (21) is equipped with a conveyor roller (22), and a conveyor motor (23) is installed on the conveyor frame (21). , the output end of the conveying motor (23) is drivingly connected to the shaft end of the conveying roller (22). 3.根据权利要求2所述的一种混凝土砌块翻转装置，其特征在于：每一所述输送辊(22)两侧还安装有输送限位环(24)。3. A concrete block turning device according to claim 2, characterized in that: each conveyor roller (22) is also equipped with conveyor limit rings (24) on both sides. 4.根据权利要求3所述的一种混凝土砌块翻转装置，其特征在于：所述移动机构(4)包括安装在底座(1)上的移动架(41)，所述移动架(41)上转动安装有移动丝杠(42)，所述移动丝杠(42)上螺纹套装有移动滑座(44)，所述移动架(41)端部还安装有移动电机(43)，所述移动电机(43)的输出端的移动丝杠(42)的轴端驱动连接，所述移动滑座(41)上端还安装有升降电动推杆(45)，所述移动电动推杆(45)的伸缩端管移动滑座(41)并固定有升降座板(46)。4. A concrete block turning device according to claim 3, characterized in that: the moving mechanism (4) includes a moving frame (41) installed on the base (1), and the moving frame (41) A moving lead screw (42) is rotatably installed on the upper part of the moving lead screw (42). A moving slide seat (44) is threaded on the upper part of the moving lead screw (42). A moving motor (43) is also installed on the end of the moving frame (41). The shaft end of the moving screw (42) at the output end of the moving motor (43) is driven and connected. The upper end of the moving slide (41) is also equipped with a lifting electric push rod (45). The moving electric push rod (45) The telescopic end tube moves the sliding seat (41) and is fixed with a lifting seat plate (46). 5.根据权利要求4所述的一种混凝土砌块翻转装置，其特征在于：所述移动滑座(44)滑动设置在移动架(41)上。5. A concrete block turning device according to claim 4, characterized in that the movable sliding seat (44) is slidably arranged on the movable frame (41). 6.根据权利要求5所述的一种混凝土砌块翻转装置，其特征在于：所述夹持翻转机构(5)包括转动安装在升降座板(44)下端的夹持丝杠(52)，所述升降座板(44)下端还滑动安装有一对夹板(53)，所述夹板(53)螺纹套装在夹持丝杠(52)上，所述升降座板(46)上还安装有夹持电机(51)，所述夹持电机(51)的输出端与夹持丝杆(52)的轴端驱动连接，所述夹板(53)相对侧还转动安装有转动座(54)，所述夹板(53)上还安装有翻转电机(55)，所述翻转电机(55)的输出端与转动座(54)的轴端驱动连接；6. A concrete block turning device according to claim 5, characterized in that: the clamping and turning mechanism (5) includes a clamping screw (52) rotatably installed at the lower end of the lifting seat plate (44), A pair of splints (53) are also slidably installed on the lower end of the lifting seat plate (44). The plywood (53) is threaded on the clamping screw (52), and a clamp is also installed on the lifting seat plate (46). Holding motor (51), the output end of the holding motor (51) is drivingly connected to the shaft end of the holding screw (52), and a rotating base (54) is also installed on the opposite side of the clamping plate (53), so A flip motor (55) is also installed on the plywood (53), and the output end of the flip motor (55) is drivingly connected to the shaft end of the rotating base (54); 所述转动座(54)的相对侧还安装有夹持插块(541)，所述模框本体(3)左右两侧对应位置开设有夹持插槽(542)。A clamping insert block (541) is also installed on the opposite side of the rotating base (54), and clamping slots (542) are provided at corresponding positions on the left and right sides of the mold frame body (3). 7.根据权利要求6所述的一种混凝土砌块翻转装置，其特征在于：所述夹持丝杠(52)两端的螺纹方向相反。7. A concrete block turning device according to claim 6, characterized in that the thread directions at both ends of the clamping screw (52) are opposite. 8.一种混凝土砌块制作工艺，包括如下步骤：8. A concrete block manufacturing process, including the following steps: S1、将封板插入限位挡板和模框之间，完成模框组件的拼装工作；S1. Insert the sealing plate between the limit baffle and the mold frame to complete the assembly of the mold frame components; S2、将配置好的混凝土浆料注入模框组件内，并进行消泡处理，然后进行静置混凝土浆料初步硬化；S2. Inject the configured concrete slurry into the formwork component, perform defoaming treatment, and then allow the concrete slurry to stand still for initial hardening; S3、通过行车将模框组件转移到输送机构一上方，然后，启动输送电机，通过输送电机带动输送辊转动，从而将模框组件向右输送，待模框组件移动到移动机构正下方位置时，停止输送；S3. Transfer the mold frame assembly to the top of the conveying mechanism by driving, then start the conveying motor, and drive the conveying roller to rotate through the conveying motor, thereby conveying the mold frame assembly to the right. When the mold frame assembly moves to the position directly below the moving mechanism , stop conveying; S4、升降电动推杆伸长，推动升降座板下移，从而使夹持翻转机构下移，使模框组件位于两侧的夹板之间，随后启动夹持电机，通过夹持电机带动夹持丝杠转动，从而使两侧的夹板相互靠近，并使转动座上的夹持插块插入模框本体两侧的夹持插槽内，完成模框组件的固定；S4. The lifting electric push rod extends to push the lifting seat plate downward, thereby moving the clamping and flipping mechanism downward so that the mold frame assembly is located between the clamping plates on both sides. Then the clamping motor is started, and the clamping is driven by the clamping motor. The screw rotates so that the clamping plates on both sides are close to each other, and the clamping inserts on the rotating base are inserted into the clamping slots on both sides of the mold frame body to complete the fixation of the mold frame components; S5、升降电动推杆复位，带动升降座板上移，从而带动模框组件上移，然后启动翻转电机，通过翻转电机带动转动座转动90°，进而带动模框组件翻转90°；S5. The lifting electric push rod is reset, driving the lifting seat plate to move up, thereby driving the mold frame assembly to move upward. Then the flip motor is started, and the flip motor drives the rotating base to rotate 90°, which in turn drives the mold frame assembly to flip 90°; S6、升降电动推杆伸长，推动升降座板下移，从而使模框组件下移，待模框组件的封板移动到输送辊上时，停止下移，此时模框组件内的混凝土压在封板上；S6. The lifting electric push rod extends to push the lifting seat plate downward, thereby moving the form frame assembly downwards. When the sealing plate of the form frame assembly moves to the conveyor roller, it stops moving downward. At this time, the concrete in the form frame assembly pressed against the sealing plate; S7、启动移动电机，通过移动电机带动移动丝杠转动，从而带动移动滑座向后移动，此时夹持翻转机构带动模框本体向后移动，输送辊上的输送限位环对封板进行限位，防止其移动，从而实现模框本体与封板的分离，从而将混凝土从模框组件中取出，待模框本体移动到输送机构二正上方时停止移动；S7. Start the mobile motor, and drive the mobile screw to rotate through the mobile motor, thereby driving the mobile slide to move backward. At this time, the clamping and flipping mechanism drives the mold frame body to move backward, and the transport limit ring on the transport roller seals the plate. Limit the position to prevent it from moving, thereby realizing the separation of the formwork body and the sealing plate, thereby taking the concrete out of the formwork assembly, and stop moving when the formwork body moves directly above the conveying mechanism 2; S8、升降电动推杆复位，带动升降座板上移，从而带动模框本体上移，然后启动翻转电机，通过翻转电机带动转动座反向转动90°，然后，升降电动推杆复位，推动升降座板下移，使模框本体下移，待模框本体与输送机构二的输送辊接触后，停止移动，随后，夹持翻转机构松开模框本体，紧接着升降电动推杆复位，然后移动电机带动移动丝杠42反向转动，使移动滑座复位，并通过输送机构二将模框本体转移走；S8. The lifting electric push rod is reset, driving the lifting seat plate to move up, thereby driving the mold frame body to move upward. Then the flip motor is started, and the flip motor drives the rotating base to rotate 90° in the opposite direction. Then, the lifting electric push rod is reset, pushing the lifting The seat plate moves downward, causing the mold frame body to move downward. After the mold frame body contacts the conveyor roller of the conveyor mechanism 2, it stops moving. Then, the clamping and flipping mechanism releases the mold frame body, and then the lifting electric push rod resets, and then The moving motor drives the moving screw 42 to rotate in the opposite direction to reset the moving slide, and transfer the mold frame body away through the conveyor mechanism 2; S9、通过输送机构一将封板以及混凝土转移到切割工位，通过外部的切割装置对混凝土进行切割，然后将切割完成的混凝土砌块输送至蒸压釜中进行蒸养。S9. Transfer the sealing plate and concrete to the cutting station through the conveyor mechanism 1, cut the concrete through the external cutting device, and then transport the cut concrete blocks to the autoclave for steam curing.
CN202311716784.3A 2023-12-14 2023-12-14 A concrete block turning device and block manufacturing process Pending CN117565212A (en)

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CN118617581A (en) * 2024-07-05 2024-09-10 江苏阜华桩业有限公司 A concrete prefabricated component mold stacking device and use method thereof
CN119458572A (en) * 2024-11-19 2025-02-18 山东黄河工程集团有限公司 Unloading device for hydraulic brick forming machine for building
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CN206335694U (en) * 2016-12-13 2017-07-18 深圳市劲牛实业发展有限公司 A kind of efficient concrete segment moves framed automatic turning device
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