CN117547884A - Detergent production device and production method thereof - Google Patents
Detergent production device and production method thereof Download PDFInfo
- Publication number
- CN117547884A CN117547884A CN202410045901.6A CN202410045901A CN117547884A CN 117547884 A CN117547884 A CN 117547884A CN 202410045901 A CN202410045901 A CN 202410045901A CN 117547884 A CN117547884 A CN 117547884A
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- Prior art keywords
- filter
- fixedly connected
- detergent
- belt
- filter belt
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- 239000003599 detergent Substances 0.000 title claims abstract description 63
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000004140 cleaning Methods 0.000 claims abstract description 62
- 238000001914 filtration Methods 0.000 claims abstract description 40
- 230000000694 effects Effects 0.000 claims abstract description 36
- 239000012535 impurity Substances 0.000 claims abstract description 27
- 238000003491 array Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 6
- 238000005406 washing Methods 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 238000011010 flushing procedure Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 8
- 238000009825 accumulation Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 239000004576 sand Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000000903 blocking effect Effects 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 239000011148 porous material Substances 0.000 abstract description 5
- 101100372509 Mus musculus Vat1 gene Proteins 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 4
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/29—Filters with filtering elements which move during the filtering operation the movement of the filter elements being a combination of movements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/46—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element
- B01D33/461—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/46—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element
- B01D33/463—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/48—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/70—Filters with filtering elements which move during the filtering operation having feed or discharge devices
- B01D33/72—Filters with filtering elements which move during the filtering operation having feed or discharge devices for feeding
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a detergent production device and a production method thereof, and relates to the technical field of detergent production. This kind of detergent apparatus for producing, including the filter vat, the breach that two symmetries set up has been seted up at the both ends of filter vat, and is connected with the filter belt through conveying mechanism in the filter vat, the filter belt inserts and establishes in the breach, and the lateral wall of filter belt has seted up the first filtration pore that a plurality of arrays set up, the top fixedly connected with feeder hopper of filter vat, and the inside of filter vat is connected with the discharge gate through first pivot rotation. This kind of detergent apparatus for producing and method of production, when filtering, can carry out reciprocating transport to the filter belt, simultaneously, can carry out self-cleaning to the filter belt after filtering for clearance convenient and fast more guarantees filterable efficiency and effect, and can shake the processing to the filter belt, can also carry out reciprocating swing to the discharge gate of detergent, avoids impurity to pile up, also can improve filterable efficiency and effect.
Description
Technical Field
The invention relates to the technical field of detergent production, in particular to a detergent production device and a detergent production method.
Background
The detergent is a specially prepared product for cleaning through a cleaning process, the main components of the detergent are usually composed of a surfactant, a builder, an additive and the like, impurities which cannot be mixed in during the production process of the detergent at present can be avoided, so that the quality of the detergent is greatly reduced, and the detergent mixed with the impurities does not meet the production requirement, so that a filtering device is required to be used for filtering the detergent during the production process of the detergent in order to ensure the production quality and the production requirement.
However, current detergent filter equipment is when carrying out impurity filtration, is inconvenient to carry out timely clearance to the filter screen, and the effect of clearance is relatively poor, causes the filter screen to block up easily, influences filterable efficiency and effect, and simultaneously, current filter equipment's filter screen is generally fixed, also can cause filterable efficiency lower to, when filtering through the filter screen, because the discharge gate of detergent is fixed the setting, filterable impurity is piled up in one department easily, also can influence its filterable efficiency and effect.
Disclosure of Invention
The present invention is directed to a detergent production device and a production method thereof, which solve the problems set forth in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a detergent apparatus for producing, includes the filter vat, the breach that two symmetries set up has been seted up at the both ends of filter vat, and is connected with the filter belt through conveying mechanism in the filter vat, the filter belt is inserted and is established in the breach, and the lateral wall of filter belt has seted up the first filtration pore that a plurality of arrays set up, the top fixedly connected with feeder hopper of filter vat, and the inside of filter vat is connected with the discharge gate through first pivot rotation, fixedly connected with flexible pipe between discharge gate and the feeder hopper, and the rotation of first pivot drives through actuating mechanism, be provided with the vibration mechanism that is used for carrying out vibrations to the filter belt in the filter vat, the bottom fixedly connected with discharging pipe of filter vat, and the washing tank that two symmetries set up of both ends fixedly connected with of filter vat, the bottom fixedly connected with toper fill, and the bottom fixedly connected with drain valve of toper fill, sliding connection has the filter cartridge in the washing tank, and the bottom of filter cartridge has seted up the second filtration pore that a plurality of arrays set up, be provided with in the washing tank and be used for carrying out the sweeping mechanism to the filter belt in the washing tank, and be provided with in the washing mechanism that is used for carrying out the washing to the filter belt.
Preferably, the conveying mechanism comprises a conveying roller and a wind-up roller which are arranged on each cleaning tank, the conveying roller is rotationally connected with the inner side wall of each cleaning tank through a second rotating shaft, the wind-up roller is rotationally connected with the inner side wall of each cleaning tank through a third rotating shaft, the outer side wall of each cleaning tank is fixedly connected with an L-shaped plate, the side wall of each L-shaped plate is fixedly connected with a motor, and one end of each third rotating shaft penetrates through the side wall of each L-shaped plate and is fixed with the output end of the corresponding motor.
Preferably, the cleaning mechanism comprises two symmetrically arranged moving rods inserted into the side walls of each cleaning tank, one end of each moving rod is fixedly connected with a moving plate, the side walls of each moving plate are fixedly connected with a plurality of bristles arranged in an array, the other end of each moving rod is fixedly connected with a moving block, a first spring is sleeved on the side wall of each moving rod, and the moving of each moving block is pushed by a first pushing mechanism.
Preferably, the first pushing mechanism comprises a first rotating disc fixedly sleeved on the side wall of the third rotating shaft, the end part of the first rotating disc is fixedly connected with a plurality of first bulges arranged in an array, and the side wall of the moving block is fixedly connected with a second bulge.
Preferably, the flushing mechanism comprises two symmetrically arranged supporting rods fixedly connected to the top of the moving rod, the upper ends of the supporting rods are fixedly connected with pipelines, the side walls of the pipelines are fixedly connected with spray heads arranged in a plurality of arrays, the top of the pipelines is fixedly connected with a water supply pipe, the side walls of the water supply pipe are provided with water supply valves, and the side walls of the cleaning tanks are fixedly inserted with liquid level sensors.
Preferably, the vibration mechanism comprises two symmetrically arranged rotating rollers which are rotationally connected in the filter tank through a fourth rotating shaft, the side wall of each rotating roller is fixedly connected with a plurality of convex strips which are arranged in an array, the convex strips slide at the bottom of the filter belt, the side wall of the fourth rotating shaft is fixedly sleeved with a driven belt pulley, the side wall of the third rotating shaft is fixedly sleeved with a driving belt pulley, and the driving belt pulley and the driven belt pulley are in transmission through a belt.
Preferably, the driving mechanism comprises a gear fixedly sleeved on the side wall of the first rotating shaft, the outer side wall of the filter tank is connected with a rack through a reset mechanism, the rack is meshed with the gear, and the movement of the rack is pushed by a second pushing mechanism.
Preferably, the reset mechanism comprises two symmetrically arranged connecting blocks fixedly connected to the outer side wall of the filter tank, two symmetrically arranged guide rods are fixedly connected to the side wall of the connecting blocks, the rack is sleeved on the side wall of the guide rods, and the side wall of the guide rods is sleeved with a second spring.
Preferably, the second pushing mechanism comprises a second rotating disc fixedly sleeved on the side wall of the fourth rotating shaft, the side wall of the second rotating disc is fixedly connected with a plurality of third bulges arranged in an array, the bottom of the rack is fixedly connected with a connecting plate, the side wall of the connecting plate is fixedly connected with a pushing rod, and the other end of the pushing rod slides on the side wall of the third bulges.
A method of producing a detergent using a detergent producing apparatus as described above, comprising the steps of:
s1: when the detergent is required to be filtered, pouring the detergent into a feed hopper, and falling on a filter belt after passing through the telescopic pipe and the discharge hole;
s2: simultaneously, two motors are synchronously started, the rotation of the motors drives the third rotating shaft and the wind-up roller to rotate and drives the second rotating shaft and the conveying roller to rotate, so that the filter belt can be conveyed back and forth, the filtered impurities are filtered under the action of the first filter holes, remain on the filter belt and are conveyed into a cleaning tank along with the filter belt to be cleaned, and then fall into a filter box to be collected;
s3: when the third rotating shaft rotates, the first rotating disc is driven to synchronously rotate, when the first bulge and the second bulge are propped against each other, the moving block and the moving rod are pushed to move, and then the moving plate is driven to move, meanwhile, the first spring is compressed, and when the first bulge passes over the second bulge, the moving plate can move and reset under the action of the first spring, so that bristles can reciprocally clean the surface of the filter belt, and meanwhile, the nozzle is used for flushing the surface of the filter belt, so that the cleaning efficiency of the filter belt is higher, the effect is better, and the filtering efficiency of the detergent is higher, and the effect is better;
s4: when the third rotating shaft rotates to drive the driving belt pulley to rotate, the belt drives the driven belt pulley and the fourth rotating shaft to rotate, the rotation of the fourth rotating shaft drives the second rotating disc to rotate, when the third bulge is propped against the end part of the pushing rod, the pushing rod is pushed to move, and then the rack is driven to slide along the guide rod through the connecting plate, meanwhile, the second spring is compressed, when the third bulge passes over the end part of the pushing rod, the rack can move and reset under the action of the second spring, so that the rack reciprocates, the gear and the first rotating shaft are driven to reciprocate, the discharge hole is driven to reciprocate, the contact area of washing liquid on the filtering belt is increased, impurity accumulation is avoided, and therefore the efficiency of filtering the detergent is higher and the effect is better;
s5: when the fourth rotating shaft rotates, the rotating roller is driven to rotate, and under the action of the raised strips, the filtering belt can be subjected to vibration treatment, so that the filtering efficiency and the filtering effect of the detergent are improved, the adhesion of impurities can be avoided, the subsequent cleaning of the filtering belt is facilitated, and the cleaning efficiency and the cleaning effect are ensured;
s6: the filter belt winding after the washing is in the lateral wall of wind-up roll, treat the wind-up roll rolling of one side after accomplishing for two motors reverse, thereby carry reverse transport and wind the lateral wall of establishing the wind-up roll at the opposite side to the filter belt, so reciprocating, can be when filtering, make the filter belt carry, avoid the jam of filter belt, can guarantee filterable efficiency and effect, when need handle the impurity of collecting, only need open the drain valve, after the water discharge in the washing tank, with the filter box pull out can, thereby be convenient for handle the impurity of collecting.
Compared with the prior art, the invention has the beneficial effects that:
this kind of detergent apparatus for producing and production method through setting up conveying mechanism etc. when needs filter the detergent, pour the detergent into the feeder hopper in to fall on the filter belt after passing through flexible pipe and discharge gate, simultaneously, synchronous start two motors, the rotation of motor drives the rotation of third pivot and wind-up roll, and drive second pivot and conveying roller and rotate, thereby can carry out reciprocating transport to the filter belt, filter under the effect of first filtration pore, the impurity after the filtration is left on the filter belt and is carried to the washing tank along with the filter belt and wash, and then fall in the filter box and collect, and, the filter belt after the washing is rolled up at the lateral wall of wind-up roll, after the wind-up roll rolling of one side is accomplished, make two motors reverse, thereby carry out reverse transport to the filter belt and wind-up roll of establishing at the opposite side, so reciprocally, can be when filtering, make the filter belt carry, avoid the jam of filter belt, can guarantee the efficiency and the effect of filtration, when needs carry out handling to the impurity of collecting, only need open, drain valve after discharging the water in the washing tank, can be convenient for collect the impurity to pull.
This kind of detergent apparatus for producing and production method thereof, through setting up cleaning mechanism and washing mechanism etc., when third pivot 203 rotates, drive first rolling disc and rotate in step, when first arch offsets with the second arch, promote movable block and carriage release lever and remove, and then drive the carriage release lever and remove, simultaneously, first spring is compressed, when first arch passes the second arch, the carriage release lever can remove the reset under the effect of first spring, thereby make the brush hair carry out reciprocal cleaning to the surface of filter belt, and simultaneously, wash the surface of filter belt through the shower nozzle, thereby make the cleaning efficiency to the filter belt higher, the effect is better, and then make the efficiency to the detergent filtration higher, the effect is better.
According to the detergent production device and the production method thereof, when the third rotating shaft is used for filtering, the driving belt pulley is driven to rotate through the belt, the driven belt pulley and the fourth rotating shaft are driven to rotate, the fourth rotating shaft is driven to rotate to drive the second rotating disc, when the third bulge is propped against the end part of the pushing rod, the pushing rod is pushed to move, and then the rack is driven to slide along the guide rod through the connecting plate, meanwhile, the second spring is compressed, and when the third bulge passes over the end part of the pushing rod, the rack can be moved and reset under the action of the second spring, so that the rack reciprocates, the gear and the first rotating shaft are driven to reciprocate, the discharge hole is driven to reciprocate, the contact area of washing liquid on the filtering belt is increased, the impurity accumulation is avoided, and therefore the efficiency of filtering the detergent is higher, and the effect is better.
This kind of detergent apparatus for producing and production method through setting up vibration mechanism etc. when driving pulley rotates to drive driven pulley and fourth pivot through the belt and rotate, the rotation of fourth pivot drives the rotation of live-rollers, and under the effect of sand grip, can vibrate the filter belt to improve filterable efficiency and the effect of detergent, and, can avoid the adhesion of impurity, be convenient for follow-up washing the filter belt, guarantee abluent efficiency and effect.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of another view of the present invention;
FIG. 3 is a schematic cross-sectional view of a filter tank and a cleaning tank according to the present invention;
FIG. 4 is an enlarged schematic view of the structure shown at A in FIG. 1;
FIG. 5 is an enlarged schematic view of the structure shown at B in FIG. 2;
FIG. 6 is an enlarged schematic view of the structure of FIG. 3C;
FIG. 7 is an enlarged schematic view of the structure of FIG. 4 at D;
FIG. 8 is an enlarged schematic view of the structure of FIG. 4 at E;
FIG. 9 is an enlarged schematic view of the structure shown at F in FIG. 4;
fig. 10 is an enlarged schematic view of the structure at G in fig. 6.
In the figure: 1. a filter tank; 2. a conveying mechanism; 201. a second rotating shaft; 202. a conveying roller; 203. a third rotating shaft; 204. a wind-up roll; 205. an L-shaped plate; 206. a motor; 3. a cleaning mechanism; 301. a moving plate; 302. brushing; 303. a moving rod; 304. a moving block; 305. a first spring; 4. a first pushing mechanism; 401. a first rotating disc; 402. a first protrusion; 403. a second protrusion; 5. a vibration mechanism; 501. a fourth rotating shaft; 502. a convex strip; 503. a convex strip; 504. a driven pulley; 505. a driving pulley; 506. a belt; 6. a flushing mechanism; 601. a support rod; 602. a pipe; 603. a spray head; 604. a water supply pipe; 605. a water supply valve; 606. a liquid level sensor; 7. a driving mechanism; 701. a gear; 702. a rack; 8. a reset mechanism; 801. a connecting block; 802. a guide rod; 803. a second spring; 9. a second pushing mechanism; 901. a second rotating disc; 902. a third protrusion; 903. a connecting plate; 904. a push rod; 10. a notch; 11. a cleaning tank; 12. a conical hopper; 13. a drain valve; 14. a discharge pipe; 15. a filter box; 16. a second filter hole; 17. a filter belt; 18. a first filter hole; 19. a feed hopper; 20. a first rotating shaft; 21. a discharge port; 22. and (5) a telescopic pipe.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 10, the present invention provides a technical solution: the utility model provides a detergent apparatus for producing, including filter vat 1, the breach 10 that two symmetries set up has been seted up at the both ends of filter vat 1, and filter vat 1 is interior to be connected with filter belt 17 through conveying mechanism 2, filter belt 17 inserts and establishes in breach 10, and filter belt 17's lateral wall has seted up the first filtration pore 18 that a plurality of arrays set up, filter vat 1's top fixedly connected with feeder hopper 19, and filter vat 1's inside is rotated through first pivot 20 and is connected with discharge gate 21, fixedly connected with flexible pipe 22 between discharge gate 21 and the feeder hopper 19, and first pivot 20's rotation is driven through actuating mechanism 7, be provided with the vibration mechanism 5 that is used for carrying out vibrations to filter belt 17 in filter vat 1, and filter vat 1's both ends fixedly connected with two symmetrically set up washing tank 11, the bottom fixedly connected with toper fill 12 of washing tank 11, and the bottom fixedly connected with of toper fill 12 has drain valve 13, and the inner sliding connection has filter box 15, and filter box 15's bottom has been seted up a plurality of arrays set up second holes 16, it has been used for discharge gate 21 to rotate in 11, be provided with filter belt 17 in the filter tank 11, can also be used for carrying out the filter belt 17 to filter efficiency to filter belt 17 to filter cleaning mechanism to filter cleaning in the filter vat 17, can be guaranteed to filter the filter belt 17 and filter cleaning efficiency is convenient to filter belt 17, can also be cleaned in the filter belt 17, filter cleaning can be carried out the filter tank 17, and can be carried out the filter cleaning and can be more convenient to filter cleaning and can be carried out.
Referring to fig. 6 and 7, the conveying mechanism 2 includes a conveying roller 202 and a wind-up roller 204 disposed in each cleaning tank 11, the conveying roller 202 is rotationally connected with an inner side wall of the cleaning tank 11 through a second rotating shaft 201, the wind-up roller 204 is rotationally connected with an inner side wall of the cleaning tank 11 through a third rotating shaft 203, an outer side wall of the cleaning tank 11 is fixedly connected with an L-shaped plate 205, a side wall of the L-shaped plate 205 is fixedly connected with a motor 206, one end of the third rotating shaft 203 penetrates through the side wall of the L-shaped plate 205 and is fixed with an output end of the motor 206, two motors 206 are synchronously started, rotation of the motor 206 drives rotation of the third rotating shaft 203 and the wind-up roller 204, and drives rotation of the second rotating shaft 201 and the conveying roller 202, so that the filter belt 17 can be conveyed, and the cleaned filter belt 17 is wound on the side wall of the wind-up roller 204.
Referring to fig. 7 and 10, the cleaning mechanism 3 includes two symmetrically disposed moving rods 303 inserted in the side walls of each cleaning tank 11, one end of each moving rod 303 is fixedly connected with a moving plate 301, the side walls of each moving plate 301 are fixedly connected with a plurality of bristles 302 disposed in an array, the other end of each moving rod 303 is fixedly connected with a moving block 304, the side walls of each moving rod 303 are sleeved with a first spring 305, the moving blocks 304 are pushed by a first pushing mechanism 4, the moving blocks 304 and the moving rods 303 are pushed by the first pushing mechanism 4 to move, and then the moving plates 301 are driven to move, meanwhile, the moving plates 301 can be moved and reset under the action of the first springs 305, so that the bristles 302 can reciprocally clean the surface of the filter belt 17.
Referring to fig. 7, the first pushing mechanism 4 includes a first rotating disc 401 fixedly sleeved on a side wall of the third rotating shaft 203, a plurality of first protrusions 402 arranged in an array are fixedly connected to an end portion of the first rotating disc 401, and a second protrusion 403 is fixedly connected to a side wall of the moving block 304, when the third rotating shaft 203 rotates, the first rotating disc 401 is driven to synchronously rotate, and when the first protrusion 402 abuts against the second protrusion 403, the moving block 304 and the moving rod 303 are pushed to move.
Referring to fig. 10, the flushing mechanism 6 includes two symmetrically disposed support rods 601 fixedly connected to the top of the moving rod 303, the upper end of the support rods 601 is fixedly connected to a pipeline 602, the side wall of the pipeline 602 is fixedly connected to a plurality of spray heads 603 arranged in an array, the top of the pipeline 602 is fixedly connected to a water supply pipe 604, a water supply valve 605 is arranged on the side wall of the water supply pipe 604, a liquid level sensor 606 is fixedly inserted into the side wall of the cleaning tank 11, and the surface of the filter belt 17 is flushed by the spray heads 603, so that the cleaning efficiency of the filter belt 17 is higher, the cleaning effect is better, the filtering efficiency of the detergent is higher, and the cleaning effect is better.
Referring to fig. 6 and 8, the vibration mechanism 5 includes two symmetrically disposed rotating rollers 502 rotatably connected in the filter tank 1 through a fourth rotating shaft 501, a plurality of ribs 503 disposed in array are fixedly connected to a side wall of the rotating rollers 502, the ribs 503 slide at the bottom of the filter belt 17, a driven pulley 504 is fixedly sleeved on a side wall of the fourth rotating shaft 501, a driving pulley 505 is fixedly sleeved on a side wall of the third rotating shaft 203, and the driving pulley 505 and the driven pulley 504 are driven by a belt 506, when the driving pulley 505 rotates, the driven pulley 504 and the fourth rotating shaft 501 are driven by the belt 506 to rotate, and the rotation of the fourth rotating shaft 501 drives the rotating rollers 502 to vibrate the filter belt 17 under the action of the ribs 503, so that the filtering efficiency and effect of detergent are improved, adhesion of impurities can be avoided, the filter belt 17 is convenient to be cleaned subsequently, and the cleaning efficiency and effect are ensured.
Referring to fig. 9, the driving mechanism 7 includes a gear 701 fixedly sleeved on a side wall of the first rotating shaft 20, the outer side wall of the filter tank 1 is connected with a rack 702 through a reset mechanism 8, the rack 702 is meshed with the gear 701, the rack 702 is pushed by a second pushing mechanism 9, and the rack 702 is pushed by the second pushing mechanism 9 and the reset mechanism 8 to reciprocate, so that the gear 701 and the first rotating shaft 20 are driven to reciprocate, the discharge hole 21 is driven to reciprocate, the contact area of the cleaning solution on the filter belt 17 is increased, the accumulation of impurities is avoided, and the efficiency of filtering the detergent is higher and the effect is better.
Referring to fig. 9, the reset mechanism 8 includes two symmetrically arranged connecting blocks 801 fixedly connected to the outer side wall of the filter tank 1, two symmetrically arranged guide rods 802 are fixedly connected to the side wall of the connecting blocks 801, racks 702 are sleeved on the side walls of the guide rods 802, and second springs 803 are sleeved on the side walls of the guide rods 802, so as to guide and reset the movement of the racks 702.
Referring to fig. 4, 8 and 9, the second pushing mechanism 9 includes a second rotating disc 901 fixedly sleeved on a side wall of the fourth rotating shaft 501, a plurality of third protrusions 902 arranged in an array are fixedly connected to a side wall of the second rotating disc 901, a connecting plate 903 is fixedly connected to a bottom of the rack 702, a pushing rod 904 is fixedly connected to a side wall of the connecting plate 903, and the other end of the pushing rod 904 slides on a side wall of the third protrusion 902, when the third rotating shaft 203 rotates to drive the driving pulley 505 to rotate and drive the driven pulley 504 and the fourth rotating shaft 501 to rotate through the belt 506, and the rotation of the fourth rotating shaft 501 drives the second rotating disc 901 to rotate, and when the third protrusion 902 and an end of the pushing rod 904 are propped against each other, the pushing rod 904 is pushed to move.
A detergent production method, using a detergent production apparatus as above, comprising the steps of:
s1: when the detergent is required to be filtered, pouring the detergent into the feed hopper 19, and falling on the filter belt 17 after passing through the telescopic pipe 22 and the discharge hole 21;
s2: simultaneously, two motors 206 are synchronously started, the rotation of the motors 206 drives the third rotating shaft 203 and the winding roller 204 to rotate and drives the second rotating shaft 201 and the conveying roller 202 to rotate, so that the filter belt 17 can be conveyed, the filtered impurities are filtered under the action of the first filter holes 18, remain on the filter belt 17 and are conveyed into the cleaning tank 11 along with the filter belt 17 to be cleaned, and then fall into the filter box 15 to be collected;
s3: when the third rotating shaft 203 rotates, the first rotating disc 401 is driven to synchronously rotate, when the first protrusion 402 and the second protrusion 403 are propped against each other, the moving block 304 and the moving rod 303 are pushed to move, the moving plate 301 is driven to move, meanwhile, the first spring 305 is compressed, when the first protrusion 402 passes over the second protrusion 403, the moving plate 301 can move and reset under the action of the first spring 305, so that the bristles 302 can reciprocally clean the surface of the filter belt 17, and meanwhile, the nozzle 603 is used for flushing the surface of the filter belt 17, so that the cleaning efficiency of the filter belt 17 is higher, the cleaning effect is better, and the filtering efficiency of the detergent is higher and the cleaning effect is better;
s4: when the third rotating shaft 203 rotates to drive the driving pulley 505 to rotate, and the belt 506 drives the driven pulley 504 and the fourth rotating shaft 501 to rotate, the rotation of the fourth rotating shaft 501 drives the second rotating disc 901 to rotate, when the third protrusion 902 abuts against the end part of the pushing rod 904, the pushing rod 904 is pushed to move, and then the rack 702 is driven to slide along the guide rod 802 through the connecting plate 903, meanwhile, the second spring 803 is compressed, when the third protrusion 902 passes over the end part of the pushing rod 904, the rack 702 can move and reset under the action of the second spring 803, so that the rack 702 reciprocates, thereby driving the gear 701 and the first rotating shaft 20 to reciprocate, and further driving the discharge port 21 to reciprocate, increasing the contact area of the washing liquid on the filtering belt 17, avoiding impurity accumulation, and further improving the efficiency and the effect of filtering the detergent;
s5: when the fourth rotating shaft 501 rotates, the rotating roller 502 is driven to rotate, and under the action of the raised strips 503, the filter belt 17 can be subjected to vibration treatment, so that the efficiency and the effect of filtering the detergent are improved, the adhesion of impurities can be avoided, the filter belt 17 can be conveniently cleaned subsequently, and the cleaning efficiency and the cleaning effect are ensured;
s6: the filter belt 17 after the washing is rolled up in the lateral wall of wind-up roll 204, wait that the wind-up roll 204 rolling of one side is accomplished the back for two motors 206 reverse, thereby carry out reverse transport and wind the lateral wall of establishing the wind-up roll 204 at the opposite side to filter belt 17, so reciprocating, can be when filtering, make filter belt 17 carry, avoid filter belt 17's jam, can guarantee filterable efficiency and effect, when the impurity that needs to collect is handled, only need open drain valve 13, after the water in the washing tank 11 is discharged, with filter box 15 pull out can, thereby be convenient for handle the impurity of collecting.
Claims (10)
1. A detergent production device, comprising a filter tank (1), characterized in that: two symmetrically arranged notches (10) are formed at two ends of the filter tank (1), a filter belt (17) is connected in the filter tank (1) through a conveying mechanism (2), the filter belt (17) is inserted in the notch (10), a plurality of first filter holes (18) arranged in an array are formed in the side wall of the filter belt (17), a feeding hopper (19) is fixedly connected to the top of the filter tank (1), a discharging hole (21) is rotatably connected to the inside of the filter tank (1) through a first rotating shaft (20), a telescopic pipe (22) is fixedly connected between the discharging hole (21) and the feeding hopper (19), the rotation of the first rotating shaft (20) is driven through a driving mechanism (7), the utility model is characterized in that a vibrating mechanism (5) for vibrating the filter belt (17) is arranged in the filter tank (1), a discharging pipe (14) is fixedly connected to the bottom of the filter tank (1), two symmetrically arranged cleaning tanks (11) are fixedly connected to the two ends of the filter tank (1), a conical hopper (12) is fixedly connected to the bottom of the cleaning tank (11), a drain valve (13) is fixedly connected to the bottom of the conical hopper (12), a filter box (15) is connected to the inner side of the cleaning tank (11), a plurality of second filter holes (16) are arranged in an array manner at the bottom of the filter box (15), a cleaning mechanism (3) for cleaning the filter belt (17) is arranged in the cleaning tank (11), and a flushing mechanism (6) for flushing the filter belt (17) is arranged in the cleaning tank (11).
2. A detergent manufacturing apparatus as claimed in claim 1, wherein: conveying mechanism (2) are including setting up carry roller (202) and wind-up roll (204) at each washing tank (11), and carry roller (202) through second pivot (201) with the inside wall rotation of washing tank (11) be connected, wind-up roll (204) are rotated through the inside wall of third pivot (203) with washing tank (11) and are connected, and the lateral wall fixedly connected with L shaped plate (205) of washing tank (11), the lateral wall fixedly connected with motor (206) of L shaped plate (205), and the one end of third pivot (203) runs through the lateral wall of L shaped plate (205) and is fixed with the output of motor (206).
3. A detergent manufacturing apparatus as claimed in claim 2, wherein: the cleaning mechanism (3) comprises two symmetrically arranged moving rods (303) inserted into the side walls of all cleaning tanks (11), one end of each moving rod (303) is fixedly connected with a moving plate (301), the side walls of each moving plate (301) are fixedly connected with a plurality of bristles (302) arranged in an array, the other end of each moving rod (303) is fixedly connected with a moving block (304), a first spring (305) is sleeved on the side wall of each moving rod (303), and the moving of each moving block (304) is pushed by a first pushing mechanism (4).
4. A detergent manufacturing apparatus as claimed in claim 3, wherein: the first pushing mechanism (4) comprises a first rotating disc (401) fixedly sleeved on the side wall of the third rotating shaft (203), a plurality of first bulges (402) arranged in an array are fixedly connected to the end part of the first rotating disc (401), and second bulges (403) are fixedly connected to the side wall of the moving block (304).
5. A detergent manufacturing apparatus as claimed in claim 3, wherein: the flushing mechanism (6) comprises two symmetrically arranged supporting rods (601) fixedly connected to the top of the movable rod (303), the upper ends of the supporting rods (601) are fixedly connected with pipelines (602), the side walls of the pipelines (602) are fixedly connected with spray heads (603) arranged in a plurality of arrays, the top of the pipelines (602) is fixedly connected with a water supply pipe (604), the side walls of the water supply pipe (604) are provided with water supply valves (605), and the side walls of the cleaning tanks (11) are fixedly inserted with liquid level sensors (606).
6. A detergent manufacturing apparatus as claimed in claim 2, wherein: vibration mechanism (5) are including rotating roller (502) that two symmetries that connect in filter vat (1) through fourth pivot (501) rotate, and the lateral wall fixedly connected with of roller (502) sand grip (503) that a plurality of arrays set up, sand grip (503) slide in the bottom of filter belt (17), and the fixed cover of lateral wall of fourth pivot (501) is equipped with driven pulley (504), the fixed cover of lateral wall of third pivot (203) is equipped with driving pulley (505), and carries out the transmission through belt (506) between driving pulley (505) and driven pulley (504).
7. A detergent manufacturing apparatus as set forth in claim 6, wherein: the driving mechanism (7) comprises a gear (701) fixedly sleeved on the side wall of the first rotating shaft (20), the outer side wall of the filter tank (1) is connected with a rack (702) through a reset mechanism (8), the rack (702) is meshed with the gear (701), and the movement of the rack (702) is pushed through a second pushing mechanism (9).
8. A detergent manufacturing apparatus as set forth in claim 7, wherein: the reset mechanism (8) comprises two symmetrically arranged connecting blocks (801) fixedly connected to the outer side wall of the filter tank (1), two symmetrically arranged guide rods (802) are fixedly connected to the side wall of each connecting block (801), the rack (702) is sleeved on the side wall of each guide rod (802), and a second spring (803) is sleeved on the side wall of each guide rod (802).
9. A detergent manufacturing apparatus as set forth in claim 7, wherein: the second pushing mechanism (9) comprises a second rotating disc (901) fixedly sleeved on the side wall of the fourth rotating shaft (501), the side wall of the second rotating disc (901) is fixedly connected with a plurality of third bulges (902) arranged in an array, the bottom of the rack (702) is fixedly connected with a connecting plate (903), the side wall of the connecting plate (903) is fixedly connected with a pushing rod (904), and the other end of the pushing rod (904) slides on the side wall of the third bulges (902).
10. A method of producing a detergent using a detergent-producing apparatus as claimed in any one of claims 1 to 9, characterized in that: the method comprises the following steps:
s1: when the detergent is required to be filtered, the detergent is poured into a feed hopper (19) and falls on a filter belt (17) after passing through a telescopic pipe (22) and a discharge hole (21);
s2: simultaneously, two motors (206) are synchronously started, the rotation of the motors (206) drives the third rotating shaft (203) and the winding roller (204) to rotate and drives the second rotating shaft (201) and the conveying roller (202) to rotate, so that the filter belt (17) can be conveyed, the filtered impurities are filtered under the action of the first filter holes (18), remain on the filter belt (17) and are conveyed into the cleaning tank (11) along with the filter belt (17) to be cleaned, and then fall into the filter box (15) to be collected;
s3: when the third rotating shaft (203) rotates, the first rotating disc (401) is driven to synchronously rotate, when the first bulge (402) is propped against the second bulge (403), the moving block (304) and the moving rod (303) are pushed to move, the moving plate (301) is driven to move, meanwhile, the first spring (305) is compressed, when the first bulge (402) passes over the second bulge (403), the moving plate (301) can move and reset under the action of the first spring (305), so that bristles (302) can clean the surface of the filter belt (17) in a reciprocating manner, and meanwhile, the nozzle (603) is used for flushing the surface of the filter belt (17), so that the cleaning efficiency of the filter belt (17) is higher, the cleaning effect is better, and the filtering efficiency of the detergent is higher and the cleaning effect is better;
s4: when the third rotating shaft (203) rotates to drive the driving belt pulley (505) to rotate, the belt (506) drives the driven belt pulley (504) and the fourth rotating shaft (501) to rotate, the fourth rotating shaft (501) rotates to drive the second rotating disc (901) to rotate, when the third bulge (902) is propped against the end part of the pushing rod (904), the pushing rod (904) is pushed to move, and then the connecting plate (903) drives the rack (702) to slide along the guide rod (802), meanwhile, the second spring (803) is compressed, and when the third bulge (902) passes over the end part of the pushing rod (904), the rack (702) can move and reset under the action of the second spring (803), so that the rack (702) reciprocates, thereby driving the gear (701) and the first rotating shaft (20) to reciprocate, and further driving the discharge port (21) to reciprocate to swing, increasing the contact area of the washing liquid on the filter belt (17), avoiding impurity accumulation, and further improving the filtering efficiency of the washing agent;
s5: when the fourth rotating shaft (501) rotates, the rotating roller (502) is driven to rotate, and under the action of the raised strips (503), the filter belt (17) can be subjected to vibration treatment, so that the efficiency and the effect of filtering the detergent are improved, the adhesion of impurities can be avoided, the filter belt (17) can be conveniently cleaned subsequently, and the cleaning efficiency and the cleaning effect are ensured;
s6: the filter belt (17) after the washing is wound on the side wall of the wind-up roll (204), after the wind-up roll (204) on one side is wound, the two motors (206) are reversed, so that the filter belt (17) is reversely conveyed and wound on the side wall of the wind-up roll (204) on the other side, the filter belt (17) can be conveyed in a reciprocating manner during the filtering process, the filtering efficiency and the filtering effect can be ensured by avoiding the blocking of the filter belt (17), when the collected impurities are required to be treated, the drain valve (13) is only required to be opened, the water in the cleaning tank (11) is discharged, and the filter box (15) is pulled out, so that the collected impurities are convenient to treat.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410045901.6A CN117547884B (en) | 2024-01-12 | 2024-01-12 | Detergent production device and production method thereof |
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| CN202410045901.6A CN117547884B (en) | 2024-01-12 | 2024-01-12 | Detergent production device and production method thereof |
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| CN117547884B (en) | 2024-06-07 |
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